Operation Manual

Bently Nevada* Asset Condition Monitoring

Velomitor CT Piezo - Velocity

Transducer

Part Number 125389-01

Rev. M (07/14)

CDG/125389/000/06
Velomitor CT Piezo-Velocity Transducer Operation Manual

© 1995-2014. Bently Nevada, Inc.

All rights reserved.

The information contained in this document is subject to change without notice.

* Denotes a trademark of Bently Nevada, Inc., a wholly owned subsidiary of General

Electric Company.

Bently Nevada, Velomitor, Proximitor

The following are trademarks of the legal entities cited:

Teflon is a registered trademark of DuPont

Loctite is a registered trademark of Dow Corning

Printed in USA. Uncontrolled when transmitted electronically

Contact Information

The following contact information is provided for those times when you cannot contact
your local representative:

Mailing Address 1631 Bently Parkway South

Minden, Nevada USA 89423
USA
Telephone 1.775.782.3611
1.800.227.5514
Fax 1.775.215.2873
Internet www.ge-mcs.com/bently

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 Additional Information
Product Disposal Statement
Customers and third parties, who are not member states of the European Union, who are
in control of the product at the end of its life or at the end of its use, are solely
responsible for the proper disposal of the product. No person, firm, corporation,
association or agency that is in control of product shall dispose of it in a manner that is
in violation of any applicable federal, state, local or international law. Bently Nevada, Inc
is not responsible for the disposal of the product at the end of its life or at the end of its
use.

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Velomitor CT Piezo-Velocity Transducer Operation Manual

Contents
Contact Information ....................................................................................................................................ii
1. Operating Information ............................................................................... 1
1.1 Velomitor CT Application.................................................................................................................................. 1
1.2 Principle of Operation ........................................................................................................................................ 2
1.3 Compatible Monitoring Systems .................................................................................................................. 3
1.4 Customer Service ................................................................................................................................................ 3
1.5 Cable Options ........................................................................................................................................................ 4
2. Installation and Removal .......................................................................... 9
2.1 Receiving Inspection .......................................................................................................................................... 9
2.2 Positioning the Velomitor CT .......................................................................................................................... 9
2.3 Mounting Options ................................................................................................................................................ 9
2.4 Machine Case Surface Preparation ......................................................................................................... 10
2.4.1 Stud Mounting .............................................................................................................................................. 11
2.4.2 Adhesive Stud Mounting.......................................................................................................................... 11
2.5 Installation Procedures .................................................................................................................................. 11
2.5.1 Installing the Case ...................................................................................................................................... 11
2.6 Routing the Interconnect Cable ................................................................................................................ 12
2.7 Routing Flexible Metal Liquid-Tight Conduit ........................................................................................ 13
2.8 Sealing the Interconnect Cable ................................................................................................................. 16
2.9 Power and Signal Connections .................................................................................................................. 16
3. Maintenance .............................................................................................. 20
3.1 Test Setup............................................................................................................................................................. 21
3.2 Performance Test Procedure ...................................................................................................................... 22
3.3 Polarity Test Procedure.................................................................................................................................. 23
3.4 Transducer Cleaning Instructions ............................................................................................................ 23
4. Field Testing and Troubleshooting ........................................................ 24
4.1 Fault Indication #1 Cause/Solution ......................................................................................................... 24
4.2 Fault Indication #2 Cause/Solution ......................................................................................................... 25
4.3 Fault Indication #3 Cause/Solution ......................................................................................................... 25
5. Specifications............................................................................................. 26
5.1 Velomitor CT ........................................................................................................................................................ 26
5.1.1 Electrical .......................................................................................................................................................... 26
5.1.2 Environmental .............................................................................................................................................. 27
5.1.3 Mechanical ..................................................................................................................................................... 27
5.2 Mechanical Outline .......................................................................................................................................... 28
5.3 Velomitor CT Operating Range (English)................................................................................................ 29
5.4 Velomitor CT Operating Range (Metric) ................................................................................................. 30
5.5 Velomitor CT Amplitude Response ........................................................................................................... 31
5.6 Velomitor CT Phase Response.................................................................................................................... 32
5.7 Velomitor CT Noise Floor Curve ................................................................................................................. 32
6. Accessories ................................................................................................ 33
6.1 Mounting Hardware ........................................................................................................................................ 33
6.1.1 Adhesive Mount Base Kits ...................................................................................................................... 33
6.1.2 Spare Mounting Adapters ....................................................................................................................... 33
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6.1.3 Fittings .............................................................................................................................................................. 35
6.1.4 Teflon-Coated Stainless Steel Armor ................................................................................................. 35
6.1.5 Flexible Metal Conduit ............................................................................................................................... 35

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CDG/125389/000/06
 Section 1 - Operating Information

1. Operating Information
1.1 Velomitor* CT Application
Velocity transducers measure machinery casing vibration. They are typically used
on machines where the use of eddy current proximity transducers is not practical.
Typical applications include fans, cooling towers, and pumps. The Velomitor CT
transducer (Velomitor Cooling Tower transducer) is suited for these applications.
The Velomitor CT transducer is designed to monitor vibration frequencies ranging
from 1.5 Hz to 1 kHz. The calibrated scale factor of the transducer is typically 3.94
mV/(mm/s) (100 mV/(in/s)) and can measure velocities up to 63.5 mm/s pk (2.5 in/s
pk).

Application Alert
If you measure casing vibration to protect a machine, evaluate the
usefulness of the measurement for each application. Most common
machine malfunctions, such as unbalance or misalignment, occur on the
rotor and originate as an increase (or at least a change) in rotor vibration.
In order for any casing measurement alone to be effective for overall
machine protection, a significant amount of rotor vibration must be
faithfully transmitted to the machine casing or mounting location of the
transducer. In addition, locate the transducer on the bearing housing or
machine casing carefully. Improper installation may decrease the
transducer amplitude and frequency response or generate false signals
that do not represent vibration on that particular machine.

Refer to Chapter 2 for transducer installation instructions.

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Velomitor CT Piezo-Velocity Transducer Operation Manual

1.2 Principle of Operation

The Velomitor CT transducer is more durable and accurate than traditional
seismic transducers. Traditional seismic transducers use a sensing element
consisting of a moving wire coil and a fixed magnet or, in some cases, a moving
magnet and a fixed wire coil. Because the Velomitor CT transducer contains no
moving parts, it is more durable and less sensitive to transverse motion than
traditional seismic transducers.

Figure 1-1: Velomitor CT Transducer

The Velomitor CT transducer is a single unit (see Figure 1-1). The transducer
consists of a piezoelectric shear-mode element and electronics. When subjected
to machinery vibration, the shear-mode assembly exerts a force on the
piezoelectric ceramic generating an acceleration signal proportional to that force.
This signal is then internally amplified and integrated to produce a low-noise
output signal proportional to velocity.
Application Alert
A piezoelectric velocity transducer subjected to a sudden mechanical
impulse may generate a low frequency signal that does not represent
actual machinery vibration. This signal could trip alert or danger relays.

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 Section 1 - Operating Information

1.3 Compatible Monitoring Systems

Application Advisory
The Velomitor CT's velocity output signal is not suitable for integration to
displacement. The integrated transducer signal may not represent actual
machinery vibration. This signal could trip alert or danger relays.

Monitors that are capable of integration should not be configured to

integrate the velocity signal from the Velomitor CT transducer.

The Velomitor CT transducer is compatible with Bently Nevada* monitoring

systems that provide a constant current source of 2.5 mA to 5 mA. The frequency
response of the system, however, depends on the monitor as well as the
transducer. Consult section 5 for the transducer electrical characteristics and
refer to the monitor manual for the electrical characteristics of the monitor.

1.4 Customer Service

Bently Nevada, Inc. provides product service throughout the world. If you
cannot contact your local product service representative, call Bently Nevada,
Inc. headquarters:
From within the USA: (800) 488-1915 Monday through Friday, 6:00 a.m.
to 6:00 p.m. Pacific time
International USA: (775) 215-1818
International Europe: (44) 1925 818504

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Velomitor CT Piezo-Velocity Transducer Operation Manual

1.5 Cable Options

The Velomitor CT requires a two-conductor cable. We recommend using
shielded cable to minimize noise interference.

Table 1-1 describes the Bently Nevada cables to use with the Velomitor CT.
Figures 1-2, 1-3 and 1-4 show the configuration of the cable and connector. You
may use either a Bently Nevada cable or other comparable cable. If you use
another cable, be sure that it is compatible with the environment

Table 1-1: INTERCONNECT CABLE AND ACCESSORIES

APPLICATION P/N CABLE DESCRIPTION

Splash Proof Cable CB2W100-AAA Shielded 18 AWG cable, shield

isolated at connector, blunt cut
at monitor end, Teflon® jacket.
Temperature range -58 to 392
°F (-50 to 200 °C).

Shielded 22 AWG cable with

moisture resistant female
Standard Temperature 9571 - AA socket connector at
Unarmored Cable transducer end, ring lugs at
monitor end. Temperature
range -20 to 250 °F (-29 to 121
°C).

Standard Temperature 84661 - AA Same as the 9571 - AA but

Armored Cable with flexible stainless steel
armored cable.

Bulk Cable 02173006 Two-conductor shielded bulk

cable. 18 AWG. Specify
number of feet.

Spare Connector 00531061 Velomitor Sensor Connector

Spare Connector Clamp 00530574 Connector Clamp

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 Section 1 - Operating Information
Part Number CB2W100 - AXXX (See Note)

2 3
1 4

Note
OPTIONS ARE

0 1 5 15 FEET OVERALL LENGTH

0 3 2 32 FEET OVERALL LENGTH

0 6 4 64 FEET OVERALL LENGTH

1 1 2 112 FEET OVERALL LENGTH

1 2 5 125 FEET OVERALL LENGTH

1 5 0 150 FEET OVERALL LENGTH

2 0 0 200 FEET OVERALL LENGTH

(1) Cable
(2) Clamping ring
(3) Adapter seal (3/4” flats)
(4) O-ring
(5) Connector body
Figure 1-2: Splash Proof Cable Assembly
The cable assembly is supplied with the clamping ring on the cable. The o-
ring (replacement p/n 04200063) and adapter seal (replacement p/n
02200677) must be installed on the transducer according to Figure 1-2.
1. Put the o-ring over the MIL-C 5015 connector.
2. Install the adapter seal over the o-ring on the MIL-C-5015 connector
and tighten approximately to 30 - 50 in-lb (3.4 - 5.6 N-m). The adapter
seal is supplied with a pre-applied thread-locker on the internal
threads.
3. Apply a thin coat of silicon grease to the external threads of the
adapter seal.
4. With the clamping ring on the cable, align the pins and keyway and
install the cable on the transducer.
5. Tighten the clamping ring onto the adapter seal.

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Velomitor CT Piezo-Velocity Transducer Operation Manual
6. Finish the blunt cut end as described in Section 2.

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 Section 1 - Operating Information
Note
When removing the cable be sure to grab the connector body. DO NOT
PULL ON THE CABLE. If the adapter seal is removed, fresh thread-locker
should be applied for re-installation. Additionally, apply a small amount of
dielectric grease such as Dow Corning 4 Electrical Insulating Compound
onto the cable connector for maximum environmental protection (see
Figure 2-1)

PART NUMBER 9571 - AXX (SEE NOTE)

NOTE
ORDER IN INCREMENTS OF 1.0 FOOT (0.30 m)

EXAMPLE: 0 2 2 FEET (0.61 m)

2 5 25 FEET (7.6 m)

MINIMUM LENGTH = 2 FEET (0.61 m)

MAXIMUM LENGTH = 99 FEET (30 m)

(1) Cable 2-22 AWG conductor shielded, Teflon® insulated

(2) Clear shrink tubing, 63.5 mm (2.5 in)
(3) 51 mm ± 13 mm (2.00 in ± 0.5 in)
(4) “A”, white
(5) “B”, black
(6) 126 mm ± 13 mm (5.00 in ± 0.5 in)
(7) SHLD, green
(8) Overall length ± 150 mm (± 6.0 in)
Figure 1-3: P/N 9571 interconnect cable
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Velomitor CT Piezo-Velocity Transducer Operation Manual
PART NUMBER 84661 -  (SEE NOTE)

NOTE

ORDER IN INCREMENTS OF 1.0 FOOT (0.30 m)

EXAMPLE: 0 3 3 FEET (0.91 m)

2 5 25 FEET (7.6 m)

MINIMUM LENGTH = 3 FEET (0.91 m)

MAXIMUM LENGTH = 96 FEET (29 m)

(1) Stainless steel armor over cable

(2) Clear shrink tubing, 63.5 mm (2.5 in)
(3) 635 mm ± 76 mm (25.0 in ± 3.00 in)
(4) 51 mm ± 13 mm (2.00 in ± 0.5 in)
(5) “A”, white
(6) “B”, black
(7) 126 mm ± 13 mm (5.00 in ± 0.5 in)
(8) SHLD, green
(9) Overall length ± 150 mm (± 6.0 in)

Figure 1-4: P/N 84661 interconnect cable

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 Section 2 - Installation and Removal

2. Installation and Removal

2.1 Receiving Inspection
Immediately inspect the components of the order for shipping damage. Keep all
shipping forms and invoices. If you detect any shipping damage, file a claim with
the carrier and submit a copy to Bently Nevada, Inc. Include all model numbers
with the claim. We will either repair or replace damaged parts according to the
terms and conditions of the sale.

2.2 Positioning the Velomitor CT

Place the Velomitor CT transducer at a position on the machine casing that is
most responsive to vibration. Common locations for the transducer are on
gearboxes or on motor casings as close to the bearings as possible. Pay
particular attention to vertical or horizontal positioning and temperature ranges.
Proper placement often depends on the application. Bently Nevada, Inc. offers
Machinery Diagnostic Services, which can help you find the optimum transducer
location for your application.

2.3 Mounting Options

Bently Nevada, Inc. offers various stud types: (See section 6.1 for Bently Nevada
part numbers)
• Standard studs
• Plate studs
• Adhesive studs

The standard and plate studs require you to drill and tap mounting holes using
standard drilling and tapping tools. The adhesive stud uses an epoxy adhesive to
hold the stud in place. The threaded mounting options are the preferred method
for mounting the sensor because these mountings are more reliable than the
adhesive-mount method. You may also fabricate your own mounting hardware
to meet specific needs, such as for accessing locations that have limited space.

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 Velomitor CT Piezo-Velocity Transducer Operation Manual
This table describes the required conditions for mounting the three stud types.
Table 2-1: Required Conditions for Mounting Studs

Condition Stud Type

Standard 3/8-24 M6x1.0 Adhesive

UNF Threaded
Threaded Plate
Plate

Substrate mm 9.5 9.5 9.5 N/a

Thickness
in 0.375 0.375 0.375 N/a

Diametrical mm 33 40.6 40.6 51

Clearance
in 1.3 1.6 1.6 2

Surface Finish μm 6.35 6.35 6.35 N/a

μin 250 250 250

mm 0.254 TIR 0.254 TIR 0.254 TIR Minimum radius of curvature is 127
Surface mm (5 in).
Flatness in 0.010 TIR 0.010 TIR 0.010 TIR Remove paint and grease.

Hole Perpendicularity 1° 1° 1° N/a

Required Tool 3/16" allen 1-3/8" flat- 1-3/8" flat- Pliers

head or flat- face face
blade
screwdriver

Stud to N·m n/a 22.6 8.5 N/a

Machine
Casing Torque in·lbs n/a 200 75 N/a

Transducer N·m 4.5 4.5 4.5 2.8

Torque
in·lbs 40 40 40 25

2.4 Machine Case Surface Preparation

The machine case must be prepared prior to transducer installation. The
transducer mounting requires a 15.9 mm (0.625 in) minimum diameter contact
area that is perpendicular within 1° to the centerline of the mounting hole and flat
to within 0.010 TIR.

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 Section 2 - Installation and Removal
2.4.1 Stud Mounting
Mounting studs couple the transducer to the mounting surface. Ideally, this
coupling should be as "stiff" as possible for optimum frequency response.
Standard studs are acceptable for most applications where the mounting surface
is smooth and relatively flat. A smooth, flat surface ensures a stiff transducer
coupling to the mounting surface under the torque specifications listed in Table 2-
1.
Plate studs are appropriate for applications that require an overall height
increase (approximately 0.25 in) or where mounting surfaces are slightly coarse or
slightly curved. Coarse, curved mounting surfaces decrease coupling stiffness
and could result in less than optimum frequency response. To address this
situation, the plate stud specifies a high torque to the mounting surface. The
transducer is then torqued to the plate stud as listed in Table 2-1. The higher
torque fastening the plate stud to the "rough" mounting surface improves
coupling stiffness, which in turn improves frequency response.

2.4.2 Adhesive Stud Mounting

Adhesive studs are typically used for temporary mounting locations. The
mounting location should be clean of dirt and grease and have a radius of
curvature of 127 mm (5 in) or greater.
Note
Adhesive mounting may electrically isolate the transducer case from the
machinery casing. You may need to connect grounding straps to the
transducer case depending on the installation requirements.

Adhesive studs are packaged in a kit, which contains all materials and
instructions needed for installation.

2.5 Installation Procedures

2.5.1 Installing the Case

CAUTION
Contact with rotating
machinery could cause severe
injury. Be careful. Keep a safe
distance.

Follow these steps carefully when installing the transducer case:

Note
Excessive torque may cause the mounting stud to fail or damage the
transducer.
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Velomitor CT Piezo-Velocity Transducer Operation Manual
Step 1 — Verify that the ambient conditions do not exceed the maximum ratings
of the transducer listed in Table 2-1.
Step 2 — Verify that the machine's surface temperature does not exceed the
maximum temperature rating of the transducer listed in Section 5.1.2.
Step 3 — Decide which mounting stud you will be using (refer to Mounting Options
section).
Step 4 — Ensure that the mounting site is clean and dry and has no obstruction
within the diameter listed in the Table 2-1.
Step 5 — Drill and tap the mounting hole to the dimensions required by the
mounting stud. Drill the hole so that the sensitive axis of the mounted transducer
will be perpendicular to a tangential plane on the machine casing. For best
results, the hole should be within 1° of perpendicular (refer to Machine Case
Surface Preparation section on page 10).
Step 6 — Apply one drop of Loctite® 242 or an equivalent adhesive to each
threaded end of the mounting stud.
Step 7 — If using a standard stud, thread the stud into the base of the transducer
until the stud hits bottom.
Step 8 —Thread the transducer into the tapped machine casing and torque
according to Table 2-1.

2.6 Routing the Interconnect Cable

The three methods for routing the interconnect cable from the transducer to the
monitor or junction box are bare cable, flexible metal conduit, and armor. Routing
bare cable is acceptable but we recommend using flexible metal conduit or
armor if the cable requires physical protection or if the machine is in a location
that is exposed to electromagnetic interference.
Application Alert
Cable that touches the machine case can become frayed by vibration and
short to ground. Shorts to ground will cause an inoperable system. Route
the cable away from the machine.

When installing the interconnect cable use the following checklist:

• Verify that the cable meets the operating temperatures listed in Section
5.1.2
• Route the cable away from the moving components of the machine
• Prevent twisting, kinking, knotting, or straining the cable
• Secure the cable at 0.6 m (2 ft) intervals to prevent excessive vibration
• Do not route the cable near power lines
• Select enough cable length to maintain a service loop
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 Section 2 - Installation and Removal
• Apply a 1/8” thick bead of Dow Corning 4 Electrical Insulating Compound
to cover the mating connector for maximum environmental protection
(see Figure 2-1). Over-application will prevent proper pin engagement.

2
(1) 3 mm (1/8”) thick DC 4
(2) Connector face
Figure 2-1: Apply Dielectric Grease to Cable Connector

2.7 Routing Flexible Metal Liquid-Tight Conduit

Flexible, metal, liquid-tight conduit is acceptable for routing the interconnect
cable. Flexible conduit allows the user to connect the conduit directly to the
transducer case. This helps prevent physical damage to the interconnect cable
as well as shield the transducer signal from electromagnetic interference.

Note
Do not connect to the transducer case with hard conduit. This will affect
frequency response and attenuate vibration amplitudes.

Follow these instructions when routing cable through conduit (see Figure 2-2):
Step 1 — Connect one end of the conduit to the protective enclosure or structure
in which the monitor is mounted.
Step 2 — Temporarily connect the other end of the conduit to a structure near the
transducer. This will help when pulling cable through conduit.
Step 3 — Remove sharp edges from conduit to prevent physical damage to the
integral cable.
Step 4 — Slip a 1/2" male NPT fitting (Bently Nevada p/n 03839201) over the
interconnect cable and thread the fitting into the transducer conduit adapter cap.
Tighten the fitting.

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Velomitor CT Piezo-Velocity Transducer Operation Manual

Note
The transducer conduit adapter cap has sharp threads. Exercise care to
avoid physical damage to the cable during installation.

Step 5 — Use a "fish" line to carefully pull the interconnect cable through the
conduit.
Step 6 — Tighten the conduit compression fitting to the 1/2" NPT fitting on the
transducer cap.
Step 7 — Secure the conduit at 0.6 m (2 ft) intervals to prevent excessive vibration.
Step 8 — Trim and secure excess, unfinished interconnect cable. If trimming,
maintain a service loop in the cable.

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 Section 2 - Installation and Removal

10

6 8
5
4
3
2
7
11

(1) Machine
(2) Transducer
(3) Transducer cap
(4) 1/2” male NPT fitting
(5) 1/2” compression fitting
(6) 1/2” flexible conduit
(7) Moisture trap
(8) Junction box
(9) Monitor
(10) Rigid conduit
(11) Drain

Figure 2-2: Block Diagram of a Typical Transducer Installation

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Velomitor CT Piezo-Velocity Transducer Operation Manual
Routing Armored Cable

If flexible, metal conduit cannot be used, the cable can be routed through
Teflon®-coated stainless steel armor. Use the steps in “Routing Flexible Metal
Liquid-Tight Conduit” for routing armor. Route the cable through protected areas
to reduce the chance of damage.
Note
In Section 6 - Installation Accessories, the 3/8" armor compression fitting,
Bently Nevada part number 03850000, will fit most Teflon®-coated 3/8"
stainless steel armor that has a maximum outer diameter, including the
teflon® thickness, of 0.543 inches.

2.8 Sealing the Interconnect Cable

Application Alert
When conduit or armor is routed through hazardous areas, the ends of the
conduit must be sealed to prevent hazardous gases from escaping into
non-hazardous areas. Consult local authorities for approved methods for
sealing conduit in hazardous areas.

2.9 Power and Signal Connections

The Velomitor CT transducer is a two-wire transducer that requires an external
constant current source.
Application Alert
DO NOT CONNECT the Velomitor CT transducer directly to an external
voltage source. This will render the device inoperable and may damage the
electronics. Use a 2.5 mA (minimum) or a 5 mA (maximum) constant current
source to power the transducer.

Figure 2-3 shows a simple block diagram of the transducer. The internal circuitry
automatically sets the DC output voltage bias from the constant current. The DC
bias and AC signal appear between "A" and "B". Compatible Bently Nevada
monitoring systems power the Velomitor CT transducer without additional
external circuitry.

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 Section 2 - Installation and Removal

1 5
2 3 6

7 9
4
8
(1) Velomitor CT
(2) Crystal
(3) Electronics
(4) Shielded cable
(5) Shield, braided wire
(6) “A”, white wire
(7) “B”, black wire
(8) 3mA current diode 1N5309 (BN P/N 00643485)
(9) External DC voltage supply (current limited < 10 mA)
Figure 2-3: Block Diagram of Velomitor CT Transducer

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The monitor end of some interconnect cables will be prepared by the factory. The
cable consists of a white lead, black lead, and braided shield. The white lead will
be referred to as connection "A" and the black lead will be connection "B". Steps 1
through 7 show how to finish the cable, if necessary. Follow these instructions for
connecting the transducer to the monitor:

1 2
Trim or secure the excess cable after Remove 100 mm (4 in) of the outer jacket.
routing. Maintain a service loop in the Do not cut inner conductors or braided
cable before trimming. shield.

100
1 3 (4.0)

(1) Conduit

3 4
Pull the braided shield apart. Twist the braided shield and connect an
insulated 18 AWG to 22 AWG drain wire
as shown.

(1) Wrap

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 Section 2 - Installation and Removal

5 6
Solder drain wire to twisted, braided Add shrink tubing to cable end.
shield.

7 8
Add terminal lugs if required. Connect "A", white lead, to terminal "A"
on monitor.
1
Connect "B", black lead, to terminal "B" on
monitor.

Connect shield to shield terminal or

common on monitor

2 3

(1) Black, “B”

(2) White, “A”

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3. Maintenance
This section shows how to check the performance of the Velomitor CT transducer.
The transducer system does not require verification at regular intervals. You
should, however, verify operation by using the following test setup and
performance procedures if any of the following conditions occur:
• The performance of the system changes or becomes erratic
• You suspect that the transducer is not calibrated properly
Table 3-1 lists the recommended maintenance equipment. If the equipment is
not available, contact the nearest Bently Nevada, Inc. field office, or return the
transducer to the factory or a testing laboratory for verification.
Table 3-1: Recommended Maintenance Equipment
Recommended Equipment Specification

MB Dynamics
Model PM50 Exciter Shake Table

MB Dynamics, Model 2250 Power Amplifier

Krohn-Hite Model 1200A Function Generator

(Bently Nevada part number 02280852)

Tektronix 2235 Oscilloscope

Bently Nevada
Model 330180-50-00 Proximitor* Sensor
Model 330101-00-08-10-02-00 Probe
Model 330130-040-00-00 Extension Cable

Power Supply, Bently Nevada TK15 -24.0 Vdc with minimum output current of 20
mA and less than 5 mV pp noise

AISI 4140 Steel Target Material 0.762 mm (0.030 in) thick, 21.6 mm (0.85 in)
diameter, 0.41 m rms (16 µin rms) roughness

3 mA (Motorola part number 1N5309) current

diode (Bently Nevada part number
00643485)

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 Section 3 - Maintenance

3.1 Test Setup

Step 1 — Connect test equipment as shown in Figure 3-1.

1 2 3

6
5 7

13

11
10 14
12
15

(1) Oscilloscope
(2) To Pin A, white wire
(3) To Pin B, black wire
(4) 3mA current diode, BN P/N 00643485
(5) Probe
(6) Target
(7) Cable
(8) Velomitor CT
(9) Armature
(10) Proximitor Sensor
(11) TK15
(12) Extension cable
(13) Shake table
(14) Power amplifier
(15) Signal generator

Figure 3-1: Test Equipment

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Step 2 — Mount the 4140 steel target to the shake table so that it is rigidly
attached to the moving armature.

Note
The probe and target assembly need to be rigid for the testing to be
accurate. Any mechanical "buzzing" sounds caused by a loose test setup
will affect results.

Step 3 — Mount a 3300 XL/ 8 mm, 1-metre probe (part number 330101) so that it
is isolated from the motion of the shake table.
Step 4 — Connect the probe to a 4-metre extension cable (part number 330130-
040-00-00) and Proximitor Sensor (part number 330180-50-00).
Step 5 — Apply -24 Vdc power to the Proximitor Sensor and monitor the output
with a voltmeter or oscilloscope.
Step 6 — Mount the transducer on the armature of the shake table using an
appropriate 3/8-24 UNF stud and torque to 5.5 N m (40 in lbs).
Step 7 — Support the interconnect cable of the transducer to prevent the
armature from rubbing against the stationary part of the shake table. If the
armature rubs against the stationary part of the shake table, the output signal
from the Velomitor CT transducer and probe will be distorted.
Step 8 — Adjust the probe-to-target gap so that the Proximitor Sensor output is at
mid range, -10.0 ± 0.5 Vdc.
Step 9 — Apply a constant current of 3 mA to the Velomitor CT transducer and
monitor the output with a voltmeter or oscilloscope.

3.2 Performance Test Procedure

Step 1 — Set the signal generator to 100 ± 1 Hz and adjust the signal amplitude
so that the Proximitor Sensor output is 0.318 ± 0.003 Vpp (0.112 ± 0.001 Vrms).
Make sure that the shake table is generating a sinusoidal waveform. This signal
corresponds to a peak-to-peak displacement of 0.0404 mm (0.00159 in) and a
zero to peak velocity of 12.7 mm/s (0.5 in/s).
Step 2 — Verify that the output of the Velomitor CT transducer is between 0.095
and 0.105 Vpp (0.0336 to 0.0371 Vrms) at 25 ± 5 °C (77 ± 9 °F). If the output is not
in this range, return the unit to the factory.

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3.3 Polarity Test Procedure
Use this test to verify the proper phase response. Improper phase will adversely
affect the use of the transducer for machinery diagnostics.

(1) Display goes positive first

(2) Time
Figure 3-2: Polarity Check O-Scope Display

Step 1 — Power up the Velomitor CT Transducer as shown in Figure 3-1.

Step 2 — Set the time base on the oscilloscope to 20 milliseconds/division.
Step 3 — Hold the transducer in hand and tap the bottom (that is toward the
interconnect cable). Verify that the waveform on the oscilloscope first goes
positive as shown in Figure 3-2. If the waveform goes negative first, contact the
nearest Bently Nevada, Inc. office for assistance.

3.4 Transducer Cleaning Instructions

The Velomitor CT transducer does not need to be cleaned regularly. However, if
the transducer must be cleaned, use a dry or slightly moist cloth and wipe the
outside of the transducer. Do not use solvents, strong acids, or strong bases to
clean the transducer.

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4. Field Testing and Troubleshooting

Use the following procedure to test an installed Velomitor CT transducer and
isolate a suspected malfunction. The transducer does not require adjustment. If
you determine that the transducer is not functioning properly, contact the nearest
Bently Nevada, Inc. office for assistance.
When the Velomitor CT transducer is used with a Bently Nevada monitoring
system, the monitor indicates a transducer fault by turning the OK LED OFF. A
fault may be due to a transducer malfunction or to a malfunction in the field
wiring. Before troubleshooting a suspected problem, first check the transducer
installation and all connections. If the transducer is properly installed and all
connections are correct, use the following fault indications to help identify the
problem.

4.1 Fault Indication #1 Cause/Solution

Bently Nevada Monitor OK LED is off
Monitor Power is off.
Check that the monitor power supply is plugged in and power is on.
Interconnect cable is disconnected, connected loosely, or connected to the
wrong monitor.
Verify that the transducer is connected to a compatible monitor and to the
correct monitor terminals. Check that the screws are tight.
Interconnect cable is not connected, connection is loose at the sensor, or
sensor is open/shorted.
Verify that the sensor is connected either visually or by measuring the DC bias
voltage between terminals “A” and “B” on the monitor (with the cable connected
to the sensor and monitor). The absolute value should be 10.1±1.0 Vdc. If the
measured DC bias voltage is not within the values indicated and the interconnect
cable has been verified not to be a problem (by using the next two steps), then the
sensor may be damaged.
Cable conductors "A" and "B" switched
With the transducer's interconnect cable connected to the monitor, measure the
DC voltage across terminals "A" and "B" at the monitor. If the voltage is less than
one volt, the transducer's signal and power connections, "A" and "B", may be
switched. Verify that "A" and "B" are properly connected.

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4.2 Fault Indication #2 Cause/Solution
Unusually low vibration with non-machine-related low-level, broadband noise.

Transducer signal is not isolated, is shorted to the case, or has noise coupled
to the signal.
Measure the resistance between the "A" terminal of the transducer and the
transducer case and the resistance between the "B" terminal of the transducer
and the transducer case. If either resistance measurement is not 1 GΩ or greater,
replace the transducer. Dispose of the transducer according to federal, state, and
local requirements. If the transducer is still covered by its Service Plan, return it to
your local Bently Nevada, Inc. office.

4.3 Fault Indication #3 Cause/Solution

A change in the output of the transducer has occurred that is not caused by a
change in machine vibration.

Parts or connections of the transducer have worked loose or are damaged.

Verify that the transducer case is properly torqued to its stud. If the response has
not changed or is still unacceptable, replace the transducer with a working spare.
If the problem persists, the fault may be in the machine. If the problem
disappears, dispose of the transducer according to federal, state, and local
requirements. If the transducer is still covered by its Service Plan, return it to your
local Bently Nevada, Inc. office.

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5. Specifications
5.1 Velomitor CT
Parameters are specified at 25 °C (77 °F) unless otherwise indicated.
Note
Operation outside the specified limits will result in false readings or loss of
machine monitoring.

5.1.1 Electrical
Sensitivity
3.94 mV/(mm/s) (100 mV/(in/s)) ± 5% at 100 Hz
Frequency response
±1.0 dB, 3.0 Hz to 900 Hz
±3.0 dB, 1.5 Hz to 1.0 kHz
Velocity range
63.5 mm/s pk (2.5 in/s pk) (see Figure 5-2 and Figure 5-3)
Transverse sensitivity
Less than 5% of the axial sensitivity
Amplitude linearity
± 2% to 63.5 mm/s pk (2.5 in/s pk)
Mounted resonant
frequency
9 kHz minimum (stud mounted, except quick disconnect)
Power requirement
(Refer to Figure 3-1)
DC voltage
22 to 30 Vdc
Bias current
2.5 to 5 mA
Output bias voltage
10.1±1.0 Vdc, Pin A referenced to Pin B
Dynamic output
impedance
<400 Ω, typical
Noise Floor
Broadband (1.5 Hz to
1 kHz)
0.109 mm/s rms (4300 μin/s rms)
Spectral
1 Hz 0.062 mm/s/√Hz (2440 μin/s/√Hz)
2 Hz 0.0203 mm/s/√Hz (800 μin/s/√Hz)
5 Hz 0.0051 mm/s/√Hz (200 μin/s/√Hz)
10 Hz 0.0020 mm/s/√Hz (80 μin/s/√Hz)
20 Hz 0.00061 mm/s/√Hz (24 μin/s/√Hz)
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 Section 5 - Specifications

Grounding
Internal electronics are isolated from case

Maximum cable length

305 m (1000 ft) with no degradation of signal

Note
Operation outside the specified limits will result in false readings or loss of
machine monitoring.

5.1.2 Environmental
Temperature range
Operating
-40 °C to 85 °C (-40 °F to 185 °F)
Storage
-40 °C to 100 °C (-40 °F to 212 °F)
Shock limit
5000 g pk
Humidity limit
100% condensing, non-submerged

5.1.3 Mechanical
Dimensions
See Figure 5-1
Mounting surface
33 mm (1.3 in) diameter
Mounting torque
4.5 ± 0.6 N-m (40 ± 5 in-lbf)
Case material
316L Stainless Steel
Connector
316L Stainless Steel MIL-C-5015
Polarity
Pin A goes positive with respect to pin B when velocity is
from base to top of the transducer
Weight (no cable)
366 gm (12.9 oz), typical
Mounting angle:
Any Orientation

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5.2 Mechanical Outline

1

2 3

6 7

(1) 1/2” NPT x 12.2 DP (1/2” NPT x 0.48 DP)

(2) 35.6 (1.40) diameter
(3) Cable (not included)
(4) Conduit adaptor P/N 128608-02 (not included)
(5) 31.8 (1.25) hex flat
(6) 31.5 (1.24) diameter
(7) 3/8-24 UNF X 8.9 DP (3/8-24 UNF X 0.35 DP)
Figure 5-1: Mechanical Outline
Dimensions shown are in mm (in)

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5.3 Velomitor CT Operating Range (English)

(1) Velocity axis (in./s peak)

(2) Displacement axis (in. peak)
(3) Acceleration axis (g peak)
Figure 5-2: Velomitor CT Operating Range (English Units)

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5.4 Velomitor CT Operating Range (Metric)

(1) Velocity axis (mm/s peak)

(2) Displacement axis (mm peak)
(3) Acceleration axis (m/s2 peak)
Figure 5-3: Velomitor CT Operating Range (Metric Units)

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 Section 5 - Specifications

105
Scale Factor (mV/(in/s) pk)
100

95

90

85

80

75
1 10 100 1000 10000
Frequency(Hz)

5.5 Velomitor CT Amplitude Response

Figure 5-4: Typical Velomitor CT Frequency Response
Scale Factor (mV/(mm/s) pk)

4.1

3.9

3.7

3.5

3.3

3.1

2.9
1 10 100 1000 10000
Frequency(Hz)

Figure 5-5: Typical Velomitor CT Frequency Response (Metric Units)

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5.6 Velomitor CT Phase Response

80
70
60
Phase Lag (degrees)

50
40
30
20
10
0
-10
1 10 100 1000
Frequency(Hz)

Figure 5-6: Typical Phase Lag between Output and Case Velocity

5.7 Velomitor CT Noise Floor Curve

0.050

0.040
Amplitude (in/s pk)

0.030

0.020

0.010

0.000
0 2 4 6 8 10
Frequency (Hz)

Figure 5-7: Typical Electrical Noise Output with respect to Frequency

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 Section 6 - Accessories

6. Accessories
6.1 Mounting Hardware
6.1.1 Adhesive Mount Base Kits
These kits are designed for machines with thin casings, which do not permit
drilling and tapping a mounting hole.
04284020-AXX
A: Mounting Stud Option
01 Contains material (adhesive and bases) for 2 each
3/8-24 UNF adhesive-mount base. One kit per 2
Velomitor CT's.
02 Contains materials (adhesive and bases) for 2
each M6x1 adhesive-mount base. One kit per 2
Velomitor CT's. (Requires part number 80755-01
3/8-24 to M6x1 adapter)

6.1.2 Spare Mounting Adapters

All mounting adapters are made from 300 series stainless steel.
Standard Studs

04365657 3/8-24 to 3/8-24 Stud

87910-01 3/8-24 to 1/2-20 Stud
87931-01 M6x1 to M6x1 Metric Stud (requires metric adapter)
87055-01 3/8-24 to M6x1 Metric Adapter
89139-01 3/8-24 to 1/4-28 Stud
Hex Plate Adapters

107756-01 3/8-24 to 3/8-24 Plate Stud

107755-01 3/8-24 to 1/2-20 Plate Stud
107754-01 3/8-24 to 1/4 NPT Plate Stud
107757-01 M6x1 to M6x1 Plate Stud (requires metric adapter)
125094-01 3/8-24 to M8x1 Metric Plate Stud
128038-01 3/8-24 to 1/4-28 Plate Stud

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A B C D E

A B C D E F

3
A B

A B C

(1) (2) (3) (4)

Standard studs 1-3/8 hex plate studs Adhesive studs Quick disconnect studs
3/8-24 to 3/8-24 M6X1 to M6X1 3/8-24 Union mounting base nut
A
P/N 04365657 P/N 107757-01 P/N 04284020-01 P/N 43055-01
Quick disconnect
3/8-24 to 1/2-20 3/8-24 to 3/8-24 M6X1
B transducer piece
P/N 87910-01 P/N 107756-01 P/N 04284020-02
P/N 128690-01
3/8-24 to 1/4-28 3/8-24 UNF to M8X1 Quick disconnect stud base
C N/A
P/N 89139-01 P/N 125094-01 P/N 128689-01
M6X1 to M6X1 3/8-24 UNF to 1/4 NPT
D N/A N/A
P/N 87931-01 P/N 107754-01
3/8-24 to M6X1 adaptor 3/8-24 UNF to 1/2-20 UNF
E N/A N/A
P/N 87055-01 P/N 10755-01
3/8-24 to 1/4-28 UNF
F N/A N/A N/A
P/N 128038-01

Figure 6-1: Mounting Hardware

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6.1.3 Fittings
Conduit fittings let you connect flexible, metal, liquid-tight conduit or armor to the
Velomitor CT transducer.
03839201 1/2" NPT straight, male conduit fitting for
connecting flexible, liquid-tight conduit to the
transducer or a weatherproof enclosure

03850000 1/2" NPT straight, male compression type fitting

for connecting teflon®-coated 3/8" stainless steel
armor to the transducer or a weatherproof
enclosure. Fitting will fit teflon®-coated armor
with a maximum outer diameter of 0.543 inches
(includes teflon® thickness).

6.1.4 Teflon-Coated Stainless Steel Armor

Note
This part includes the Teflon®-coated armor but not the cable. Two 1/2"
NPT compression fittings Bently Nevada part number 03850000 are
required to attach the armor to the transducer and terminate it at an
enclosure.

106924-AXX
A: Armor Length Option in Feet
Order in increments of 10 feet (3.0 metres)
Minimum Length: 10 feet (3.0 metres)
Maximum Length: 60 feet (18.2 metres)

6.1.5 Flexible Metal Conduit

Note
Two 1/2" NPT compression fittings, Bently Nevada part number 03839201,
are included with the order.

14847-AXX
A: Flexible Conduit Length Option in Feet
Order in increments of 1.0 feet (0.3 metres)
Minimum Length: 01 foot (0.3 metres)
Maximum Length: 99 feet (30.2 metres)

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