Installation Manual

Bently Nevada* Asset Condition Monitoring

3500 Galvanic Isolator Interface

Part Number 141706-01

Rev. H (07/11)
3500 Galvanic Isolator Interface Installation Manual

© 2002 - 2011 Bently Nevada, Inc.

All rights reserved.

The information contained in this document is subject to change without notice.

* Denotes a trademark of Bently Nevada, Inc., a wholly owned subsidiary of General

Electric Company.

Bently Nevada, Keyphasor

The following are trademarks of the legal entities cited:

3M™, Velostat™ are registered trademarks of the 3M Corporation in the United States
and/or other countries.

Printed in USA. Uncontrolled when transmitted electronically

Contact Information

The following contact information is provided for those times when you cannot contact
your local representative:

Mailing Address 1631 Bently Parkway South

Minden, Nevada USA 89423
USA
Telephone 1.775.782.3611
1.800.227.5514
Fax 1.775.215.2873
Internet www.ge-mcs.com/bently

ii
 Additional Information
Notice:
This manual does not contain all the information required to operate and maintain
the product. Refer to the following manuals for other required information.

3500 Monitoring System Rack Installation and Maintenance Manual

(129766-01)
General description of a standard system
General description of a Triple Modular redundant (TMR) system
Instructions for installing the removing the module from a 3500 rack
Drawings for all cables used in the 3500 Monitoring System

3500 Monitoring System Rack Configuration and Utilities Guide (129777-

01)
Guidelines for using the 3500 Rack Configuration software for setting the
operating parameters of the module
Guidelines for using the 3500 test utilities to verify that the input and output
terminals on the module are operating properly

3500 Monitoring System Computer Hardware and Software Manual

(128158-01)
Instructions for connecting the rack to 3500 host computer
Procedures for verifying communication
Procedures for installing software
Guidelines for using Data Acquisition / DDE Server and Operator Display Software
Procedures and diagrams for setting up network and remote communications

3500 Field Wiring Diagram Package (130432-01)

Diagrams that show how to hook up a particular transducer
Lists of recommended wiring

iii
3500 Galvanic Isolator Interface Installation Manual

Product Disposal Statement

Customers and third parties, who are not member states of the European Union, who are
in control of the product at the end of its life or at the end of its use, are solely
responsible for the proper disposal of the product. No person, firm, corporation,
association or agency that is in control of product shall dispose of it in a manner that is
in violation of any applicable federal, state, local or international law. Bently Nevada, Inc.
is not responsible for the disposal of the product at the end of its life or at the end of its
use.

iv
 Contents

1. General Information ...................................................................................... 1

1.1 The Parts of the Interface System ............................................................................................. 2
1.2 Temperature Converter Configuration .................................................................................... 3
1.3 Configuring the 3500 Monitoring System .............................................................................. 3
2. Receiving and Handling Instructions ......................................................... 5
2.1 Receiving Inspection ........................................................................................................................ 5
2.2 Handling and Storage Considerations .................................................................................... 5
3. Installing the Hardware ................................................................................ 6
3.1 Before You Begin ............................................................................................................................... 6
3.1.1 Verifying that the Installation will Meet Approval Requirements ........................... 6
3.1.2 Checking the Accuracy of the Output Signal ................................................................... 7
3.2 Installing Backplane Hardware................................................................................................... 7
3.2.1 Installing the Isolator Modules ............................................................................................... 8
3.2.2 Installing the Hazardous-area Connector ........................................................................ 8
3.2.3 Installing the Backplane ............................................................................................................ 8
4. Wiring the Hardware .................................................................................. 11
4.1 Location of Terminals; Vibration Transducer Interface Module (288112) ..............11
4.2 Location of Terminals; Temperature Converter Module (288114).............................11
4.3 Location of Terminals; Process Variable Converter Module (288416) .....................12
4.4 Location of Terminals; Backplanes..........................................................................................12
4.4.1 8P Vibration Backplane (288126) ........................................................................................12
4.4.2 4P Keyphasor Backplane (288127) .....................................................................................12
4.4.3 6P Temperature/Process Variable Backplane (288128) ...........................................13
4.5 Connecting the Power Supplies ................................................................................................13
4.6 Precautions about Connecting the Hazardous Area Connectors .............................14
4.7 Connecting Cable Assemblies to Backplanes ....................................................................14
4.7.1 Cable Pin Outs..............................................................................................................................16
4.8 Connecting Special Alarm Inhibits ...........................................................................................20
5. Maintenance and Troubleshooting .......................................................... 21
5.1 Maintenance......................................................................................................................................21
5.2 Troubleshooting ...............................................................................................................................21
5.2.1 Bench Testing Isolators ...........................................................................................................22
5.2.2 Replacing Faulty Isolators ......................................................................................................28

v
3500 Galvanic Isolator Interface Installation Manual

6. Specifications and Ordering Information ................................................29

vi
 Section 1 – General Information

1. General Information
This section describes the Bently Nevada* 3500 Galvanic Isolator Interface
system.
The 3500 Galvanic Isolator Interface is an intrinsically safe interface that can be
located between a transducer system installed in a hazardous environment and a
3500 monitoring system installed in a safe environment (The isolator interface
must be in the safe environment). It consists of vibration transducer interface
modules, temperature converter modules and/or process variable modules,
backplanes, interface cables, earth rails and installation hardware.
Although a galvanic isolator and a zener barrier are both intrinsically safe
interfaces that provide the same level of protection, they work differently. A zener
barrier works by shunting excess current and voltage to ground. A galvanic
isolator provides intrinsic safety by isolating power, ground, and signal in the
hazardous area from the safe area. This isolation removes the need to provide an
earth ground in the hazardous environment. With the exception of the
Aeroderivative Interface Module, all transducers can "float" in the hazardous
environment.

A drawback to using galvanic isolation instead of zener barriers is that

isolation introduces a small amount of noise and signal inaccuracy to the
transducer output as listed in the data sheet in Section 6 This error can
some concern in certain applications as described in section 0,
Checking the Accuracy of the Output Signal.
The Bently Nevada 3500 Galvanic Isolator Interface receives inputs from
transducers and connects outputs to the 3500 monitors listed in the data sheet.

Note:
The I/O modules of the 3500 monitors must be of the
‘External Terminations’ type unless cable assemblies
with flying leads are used.

1
3500 Galvanic Isolator Interface Installation Manual

1.1 The Parts of the Interface System

Part Part Name Function of the part

HAZ

Vibration Transducer
Interface Module or A galvanic isolator that isolates safe-area circuitry
Temperature/PV from hazardous-area circuitry.
Converter Module

An 8-position backplane distributes power to the

INHA INH SHLD SCRN INHB INH SHLD SCRN
J1
CON9
RETA A RETB B J2
J3 J4
1 1

1 1

Vibration Transducer Interface modules for proximity

14 14

1 2 3 4 5 6 7 8

and acceleration measurements and sends output

14 14 14 14 14 14 14 14

13 13 13 13 13 13 13 13

8P Vibration Backplane
25 25

13 13

signals to the 3500 Monitoring System. The backplane

8 8 8 8 8 8 8 8

7 7 7 7 7 7 7 7

D3 D4
V1 V2
D5 D6

is a safe-area component and is used with the

R1 R2 D2
D1

R3 R4
FS1 FS2

2A-m

V1
0V
V2
2A-m

V1

0V
V2
3500/40, 3500/42, 3500/44 and 3500/50 Monitors.
0V 0V

SKT1 SKT2
141660 S/N: DATE
CODE
LABEL
!
ERK08 Measurement Technology Ltd, Luton, England ERK08

SCRN
J1 J3 J2
1 1

6 6

9
1 2 3 4 9

5 5

14 14 14 14

13 13 13 13

DATE
CODE
LABEL
S/N:

4P Keyphasor* Interface A 4-position backplane for Keyphasor measurements

8 8 8 8

D3 7 7 7 7
D4
V1 V2
D5 D6

Backplane is used with the 3500/25 Keyphasor Monitor.

R1 R2 D2
D1

R3 R4
FS1 FS2

2A-m 2A-m

V1 V1
0V 0V
V2 V2
0V 0V

SKT1 SKT2
141660
Measurement Technology Ltd,
ERK04 Luton, England ERK04

SCRN
J1 J2 DATE
CODE
1
LABEL
14

1 2 3 4 5 6

14 14 14 14 14 14

13 13 13 13 13 13

A 6-position backplane for temperature

25

13

6P Temperature/PV
8 8 8 8 8 8

7 7 7 7 7 7
D3 D4
V1 V2

measurements is used with the 3500/62 Process

D5 D6

Backplane
R1 R2 D2
D1

FS1

2A-m

V1
R3 R4

2A-m

V1
FS2
Variable Monitor.
0V 0V
V2 V2
0V 0V

SKT1 SKT2
143320

ERK06 Measurement Technology Ltd, Luton, England ERK06

Interface Cables Cables that interface the backplanes to the 3500

Monitoring System. Order these separately.

An accessory that comes with the backplane and

Earth Rail
provides a convenient earth termination point.

The 3500 Galvanic Isolator system has an enclosure available as an optional

accessory. The standard package includes a mounting kit and this manual. The
mounting kit contains the following parts:

2
 Section 1 – General Information
Item Qty Where Used
Pan head self tapping screw 4 DIN-rail mount
Spacer 4 DIN-rail mount
DIN-rail mounting foot 4 DIN-rail mount
Plain washer, M4 4 Surface/DIN-rail mount
Locking washer, M4 4 Surface/DIN-rail mount
Retaining Washer 4 Surface/DIN-rail mount
M4x20 screw 4 Surface mount
M4x10 spacer 4 Surface mount
Retaining washer, M4 4 Surface mount

1.2 Temperature Converter Configuration

The 288114 Temperature Converter ships with a default configuration as stated in
the specification sheet referred to in Section 6. If you are using RTD’s or
thermocouples other than K type with 0 to 250°C range, you will need to re-
configure your converters. This can be done using the 143324 Configurator and a
personal computer.

1.3 Configuring the 3500 Monitoring System

Use the 3500 Rack Configuration software to configure the Bently Nevada 3500
monitor connected to the 3500 Galvanic Isolator Interface by selecting GALVANIC
ISOLATOR from the Options button under the Transducer Setup + Filtering tab,
Barriers option for the applicable monitor.

3
3500 Galvanic Isolator Interface Installation Manual

4
 Section 2 – Receiving and Handling Instructions

2. Receiving and Handling Instructions

2.1 Receiving Inspection
The Bently Nevada* 3500 Galvanic Isolator Interface is shipped with Vibration
Transducer Interface modules, Temperature Converter modules or Process
Variable Converter modules installed on a backplane. The backplanes may be
shipped in an enclosure or as separate units depending on ordering information.
Carefully remove all equipment from the shipping containers and inspect the
equipment for shipping damage. If damage is apparent, file a claim with the
carrier and submit a copy to Bently Nevada. Include part numbers and serial
numbers on all correspondence. If no damage is apparent and the equipment is
not going to be used immediately, return the equipment to the shipping
containers and reseal until ready for use.

2.2 Handling and Storage Considerations

Store the 3500 Galvanic Isolator Interface and any other Bently Nevada
equipment in an environment free from potentially damaging conditions such as
high temperature, excessive humidity, or a corrosive atmosphere.
Circuit boards contain devices that are susceptible to damage when exposed to
electrostatic discharge. Damage caused by obvious mishandling of the board will
void the warranty. To avoid damage, observe the following precautions:
Do not discharge static electricity onto the circuit board. Avoid tools or
procedures that would subject the circuit board to static damage. Some
possible causes include ungrounded soldering irons, nonconductive plastics
and similar materials.
Personnel must be grounded with a suitable grounding strap (such as 3M™
Velostat™ No. 2060) before handling or maintaining a printed circuit board.
Transport and store circuit boards in electrically conductive bags or foil.
Use extra caution during dry weather. Relative humidity less than 30% tends to
multiply the accumulation of static charges on a surface.

5
3500 Galvanic Isolator Interface Installation Manual

3. Installing the Hardware

This section explains how to install the parts of the 3500 Galvanic Isolator module
onto the backplane and then how to mount the backplane on a surface or in an
enclosure. Section 4 tells how to connect the installed interface to vibration
transducers, monitors, and power supplies.

Application Advisory

The Vibration Transducer Isolator modules have a

transducer supply switch on the edge of the isolator
below the Hazardous area connector.
For 3-wire transducer operation, this switch must be in
the up position. See drawing 141669, sheets 11-14, of
the 3500 Field Wiring Package, 130432-01, section 1
for details.

3.1 Before You Begin

Before you install the 3500 Galvanic Isolator Interface, use the following to verify
that the installation will meet approval requirements and to check the accuracy
of the output signal.

3.1.1 Verifying that the Installation will Meet Approval Requirements

The Galvanic Isolator Interface must be installed in a safe area.
Make sure all installation work is carried out in accordance with all relevant
local standards, codes of practice, and site regulations.
Check that the hazardous-area equipment complies with the descriptive
system document.
If you cannot verify that the system meets approval requirements, refer to the
certificate for clarification of any aspects of intrinsic safety or contact Bently
Nevada or your local Bently Nevada representative for assistance.

6
 Section 3 – Installing the Hardware

3.1.2 Checking the Accuracy of the Output Signal

Before installing a 3500 Galvanic Isolator Interface, use the information in this
section and the specifications in the datasheet referred to in section 6 to evaluate
how the isolator will affect your instruments.

Note:
The 3500 Galvanic Isolator Interface can introduce
additional ac (Vibration modules) and dc errors.

3.1.2.1 Effects on Monitors

The 3500 Galvanic Isolator Interface could affect monitor readings. We
recommend that you verify the vibration levels, gap volts, speed readings and
temperature readings in the field after you install the isolator system.

3.1.2.2 Effects on Diagnostic Systems

Be aware of the additional phase, gap, and vibration errors that will be present.
The following measurements are affected by the additional voltage errors:
Shaft centerline plots are affected by the DC Transfer Accuracy.
Gap measurements are affected by the DC Transfer Accuracy.
The Phase Delay error could affect timebase, orbit and other phase related
plots. The amount of error depends on the frequency of the vibration.
The AC Transfer Accuracy will affect vibration measurements.
The Calibration Accuracy (and THC Cold Junction Compensation error for
thermocouple type transducers) will affect temperature measurements.
Temperature Coefficients and Drift may also affect readings depending on
temperature variation at the Galvanic Isolator Interface location.

3.2 Installing Backplane Hardware

The following procedures explain how to attach modules, connectors and the
earth rail to the backplane. Before you begin, take note of the following
precaution about installing components in hazardous areas:

7
3500 Galvanic Isolator Interface Installation Manual

WARNING
Do NOT install a backplane or other
safe area components in a hazardous
environment. An explosion may occur
if safe area components are installed
in a hazardous environment.

Install the 3500 Galvanic Isolator Interface in a safe environment unless the
modules are protected by a locally acceptable explosion proof technique.

3.2.1 Installing the Isolator Modules

Install Vibration Transducer Interface modules or Temperature/Process Variable
Converter modules on the backplane. To install a module:
1. Identify the location of the module on the backplane (refer to the 3500
Field Wiring Package, 130432-01).
2. Position the module onto the appropriate slot on the backplane and insert
it onto the connector. This connects the module to the appropriate safe-
area cable connector and to the power supply.

3.2.2 Installing the Hazardous-area Connector

1. Trim the insulation of the transducer wire. The wire should be between 14
and 22 AWG.
2. Insert the wires according to the socket assignment (see the 3500 Field
Wiring Package, 130432-01). Tighten the screws of the connector.
3. Attach a tag label if necessary.
4. Position the hazardous area connector over the appropriate Interface
module and insert it.

3.2.3 Installing the Backplane

Position the screws and washers through the backplane mounting holes. Mount
the backplane using the spacers and screws provided in the accessory mounting
kit.
Install the backplane according to one of the following;

3.2.3.1 Installing the Backplane on a Flat Surface.

For flat surface applications, drill and tap holes into the surface. See Figure 3-1,
Figure 3-2 or Figure 3-3 for backplane mounting hole locations and clearances
8
 Section 3 – Installing the Hardware
needed. Refer to the surface mounting diagram on the mounting kit package for
details.

3.2.3.2 Installing the Backplane on DIN-rails.

For DIN-rail applications, the mounting hardware kit will have combined "G" and
"T" DIN-rail mounting feet. Both "G" and "T" DIN-rail mounts follow the same
procedure.
Drill and tap holes into the surface and mount the DIN rails. See Figure 3-1, Figure
3-2 or Figure 3-3 for backplane mounting hole locations and clearances needed.
Refer to the DIN rail mounting diagram on the mounting kit package for details.

3.2.3.3 Installing the Backplane into an Enclosure

If you order the optional enclosure with the interface system, the system is
shipped with the backplane installed in the enclosure. This installation uses some
mounting kit hardware, specifically, those parts pertaining to a flat surface
installation.
If you provide your own enclosure, follow instructions in section 3.2.3.1.

162 (6.37) 122 (4.80)

33 (1.30) 96 (3.78)

INHA INH SHLD SCRN INHB INH SHLD SCRN

J1
CON9
RETA A RETB B J2
11 (0.43) J3 J4
1 1

1 1

14 14

1 2 3 4 5 6 7 8

14 14 14 14 14 14 14 14

13 13 13 13 13 13 13 13

25 25
113 (4.45)

13 13

8 8 8 8 8 8 8 8
105 (4.13)
143 (5.63)

7 7 7 7 7 7 7 7

D3 D4
V1 V2
D5 D6

R1 R2 D2
D1

R3 R4
FS1 FS2

2A-m 2A-m

V1 V1
0V 0V
HAZ

V2 V2
0V 0V

SKT1 SKT2
141660 S/N: DATE
CODE
LABEL
!
ERK08 Measurement Technology Ltd, Luton, England ERK08

92 (3.62) 7 (0.28)

Figure 3-1: 8P Vibration Backplane Dimensions

9
3500 Galvanic Isolator Interface Installation Manual

122 (4.80)
98 (3.86)
33 (1.30) 32 (1.26)

SCRN

11 (0.43) J1 J3 J2
1 1

6 6

9
1 2 3 4 9

5 5

14 14 14 14

13 13 13 13

DATE
CODE
LABEL

S/N:
8 8 8 8

105 (4.13)
D3 7 7 7 7
D4
113 (4.45)
143 (5.63)

V1 V2
D5 D6

R1 R2 D2
D1

R3 R4
FS1 FS2

2A-m 2A-m

V1 V1
0V 0V

HAZ
V2 V2
0V 0V

SKT1 SKT2
141660
Measurement Technology Ltd,
ERK04 Luton, England ERK04

92 (3.62) 7 (0.28)

Figure 3-2: 4P Keyphasor Backplane Dimensions

130 (5.12) 122 (4.80)

33 (1.30) 64 (2.52)

SCRN

11 (0.43) J1 J2 DATE
CODE
1
LABEL
14

1 2 3 4 5 6

14 14 14 14 14 14

13 13 13 13 13 13

25

13

8 8 8 8 8 8
105 (4.13)

7 7 7 7 7 7
D3 D4
113 (4.45)
143 (5.63)

V1 V2
D5 D6

R1 R2 D2
D1

R3 R4
FS1 FS2

2A-m 2A-m

V1 V1
0V 0V
HAZ

V2 V2
0V 0V

SKT1 SKT2
143320

ERK06 Measurement Technology Ltd, Luton, England ERK06

92 (3.62) 7 (0.28)

Figure 3-3: 6P Temperature/PV Backplane Dimensions

10
 Section 4 - Wiring the Hardware

4. Wiring the Hardware

Refer to the 3500 Field Wiring Package (130432-01) for instructions to connect
transducers, power supplies, and monitors to the Galvanic Isolator Interface
system. This section contains important precautions regarding safe and
hazardous area connections that must be considered before connecting
components to the system.
The earth rail provides a termination point for shield and spare wires. It also
provides a grounding location for transducers if local wiring codes require an
earth ground. The installer should reference local wiring codes for any wiring
restrictions.

WARNING
NON-Intrinsically Safe and Intrinsically
Safe wiring MUST be separated by 50
mm minimum. Reference local wiring
codes before wiring the installation.

The 3500 Galvanic Isolator Interface system does not require as high a level of
electrical integrity to earth ground as zener barrier systems do. The transducers
may be isolated, floating or connected to earth at any one point. A "floating"
system is recommended, except for the Aeroderivative Interface Module (part
number 86517), which requires a grounded system for noise immunity.
See drawing 141669 of the 3500 Field Wiring Package, 130432-01, section 1, for
earthing recommendations.

4.1 Location of Terminals; Vibration Transducer

Interface Module (288112)
See drawing 141669, sheets 11-14, of the 3500 Field Wiring Package, 130432-01,
section 1.

4.2 Location of Terminals; Temperature Converter

Module (288114)
See drawing 141669, sheet 16, of the 3500 Field Wiring Package, 130432-01,
section 1.

11
3500 Galvanic Isolator Interface Installation Manual

4.3 Location of Terminals; Process Variable Converter

Module (288416)
See drawing 141669, sheet 17, of the 3500 Field Wiring Package, 130432-01,
section 1.

4.4 Location of Terminals; Backplanes

4.4.1 8P Vibration Backplane (288126)
1) Special Inhibit Contacts (user provided): Vibration Transducer
Interface channels 1 to 4. See drawing 141669, sheets 5-6, of the 3500
Field Wiring Package, 130432-01, section 1.
2) Special Inhibit Contacts (user provided): Vibration Transducer
Interface channels 5 to 8. See drawing 141669, sheets 5-6, of the 3500
Field Wiring Package, 130432-01, section 1.
3) Signal and Common: Safe area terminals 8 referenced to 7 of
Vibration Transducer Interfaces and backplane positions 1 to 4. See
drawing 141669, sheets 5-6, of the 3500 Field Wiring Package, 130432-
01, section 1.
4) Signal and Common: Safe area terminals 8 referenced to 7 of
Vibration Transducer Interfaces and backplane positions 5 to 8. See
drawing 141669, sheets 5-6, of the 3500 Field Wiring Package, 130432-
01, section 1.
5) Power Input/Output:
Input: V1 or V2 referenced to 0V.
Output: Terminals 14 referenced to 13 of Vibration Transducer
Interfaces through all backplane positions. See drawing 141669,
sheets 5-6, of the 3500 Field Wiring Package, 130432-01, section 1.
6) Vibration Transducer Interface Modules:
Installed in positions 1-8 on the backplane. Positions 1-4 go to monitor
'A' and positions 5-8 go to monitor 'B'. See drawing 141669, sheets 5-6,
of the 3500 Field Wiring Package, 130432-01, section 1.

4.4.2 4P Keyphasor Backplane (288127)

1) Signal and Common: Safe area terminals 8 referenced to 7 of
Vibration Transducer Interfaces and backplane positions 1 & 2. See
drawing 141669, sheets 7-8, of the 3500 Field Wiring Package, 130432-
01, section 1.
2) Signal and Common: Safe area terminals 8 referenced to 7 of
Vibration Transducer Interfaces and backplane positions 3 & 4. See
drawing 141669, sheets 7-8, of the 3500 Field Wiring Package, 130432-
01, section 1.
3) Power Input/Output:
Input: V1 or V2 referenced to 0V.

12
 Section 4 - Wiring the Hardware
Output: Terminals 14 referenced to 13 of Vibration Transducer
Interfaces through all backplane positions. See drawing 141669,
sheets 7-8, of the 3500 Field Wiring Package, 130432-01, section 1.
4) Vibration Transducer Interface Modules:
Installed in positions 1-4 on the backplane. Positions 1 & 2 go to
monitor 'A' and positions 3 & 4 go to monitor 'B'. See drawing 141669,
sheets 7-8, of the 3500 Field Wiring Package, 130432-01, section

4.4.3 6P Temperature/Process Variable Backplane (288128)

1) Signal and Common: Safe area terminals 9 referenced to 11 of
Temperature and Process Variable Converters and backplane positions
1-6. See drawing 141669, sheets 9-10, of the 3500 Field Wiring
Package, 130432-01, section 1.
2) Power Input/Output:
Input: V1 or V2 referenced to 0V.
Output: Terminals 14 referenced to 13 of Temperature and Process
Variable Converters through all backplane positions. See drawing
141669, sheets 9-10, of the 3500 Field Wiring Package, 130432-01,
section 1.
3) Temperature/Process Variable Converter Modules:
Installed in positions 1-6 on the backplane. See drawing 141669,
sheets 9-10, of the 3500 Field Wiring Package, 130432-01, section 1.

4.5 Connecting the Power Supplies

Power is supplied to the backplane through two power supply connectors. To
install the power supply connectors:
1) Supply power (provided by user) to the modules by connecting a +20 to
+35 Vdc power supply to the backplane as indicated in the Power
Input/Output section for the applicable backplane in Section 4.4.
Connect two power supplies to the backplane for dual redundancy
(Power Input/Output for all backplanes are identical).
2) There are two mating power supply connectors (SKT1 and SKT2) on
each backplane. Each connector can be used to connect either
primary only, secondary only or both primary and secondary power
supplies.
3) To check that power is properly connected, verify that at least one
power supply LED on the backplane is on. One LED (D3V1 for power
connected toV1 and D4V2 for power connected to V2) will be on for
each power supply that is connected to either SKT1 or SKT2.

13
3500 Galvanic Isolator Interface Installation Manual

4.6 Precautions about Connecting the Hazardous Area

Connectors
WARNING
An explosion may occur if the
hazardous area connector wiring
touches an unprotected safe-area
component.

If you install or remove the hazardous area connector while power is on, support
the connector so that it cannot touch the backplane or the safe-area circuits.
Contact between the screw clamp connector and the backplane may bypass the
essential segregation between safe-area and hazardous-area circuits.

4.7 Connecting Cable Assemblies to Backplanes

The safe area signals between the backplane and the 3500 Monitoring System
are connected using cable assemblies. The cable assembly type is determined by
the 3500 Monitor (3500/25, 3500/40, 3500/42, 3500/44, 3500/50 or 3500/62) and
backplane combination. See the product datasheet referenced in Section 6 for
details.
The 3500 Field Wiring Package, 130432-01, section 1, illustrates the safe area
connections of the backplanes to the 3500 Monitors.
The cable assemblies have different connector types at each end, namely, 90-deg
cable entry and 45-deg cable entry. The 90-deg cable entry connector connects
to the 3500 Monitor and the 45-deg cable entry to the backplane. A 45-deg cable
entry is used to ensure that there is sufficient spacing between hazardous and
safe area field wiring and enable easier installation.
The cable assemblies, method of installation and cable pin out diagrams are
shown in Figure 4-2.

14
 Section 4 - Wiring the Hardware

Figure 4-1: Typical Cable Assembly

Figure 4-2:Typicable Assembly

1) Cable
2) Straight Cable Entry (3500 Monitor end); 25 pin for Vibration and
Aeroderivative, 9 pin for Keyphasor and 37 pin for Temperature.
3) 45o Cable Entry (Backplane end); 25 pin for Vibration and
Aeroderivative, 9 pin for Keyphasor and 25 pin for Temperature/PV.

15
3500 Galvanic Isolator Interface Installation Manual

4.7.1 Cable Pin Outs

4.7.1.1 Cable Number 141707-AXXXX-BXX, 3500 Galvanic Interface (Vibration) Cable

Figure 4-2: 141707 Wiring Diagram

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 Section 4 - Wiring the Hardware

4.7.1.2 Cable Number 141708-AXXXX-BXX, 3500 Galvanic Interface (Keyphasor) Cable

Figure 4-3: 141708 Wiring Diagram

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3500 Galvanic Isolator Interface Installation Manual

4.7.1.3 Cable Number 141709-AXXXX-BXX, 3500 Galvanic Interface (Temperature/PV)

Cable

Figure 4-4: 141709 Wiring Diagram

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 Section 4 - Wiring the Hardware

4.7.1.4 Cable Number 141710-AXXXX-BXX, 3500 Galvanic Interface (Aeroderivative)

Cable

Figure 4-5: 141710 Wiring Diagram

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3500 Galvanic Isolator Interface Installation Manual

4.8 Connecting Special Alarm Inhibits

The Special Alarm Inhibit (only on the 8P backplane) is a user-invoked function
that inhibits all the alarms in a monitor. More details of this function are given in
the relevant (see section 1.1) 3500 monitor operation and maintenance manual.

Attach the Special Alarm Inhibits remote closure contacts (user provided) to the
3500 Monitor using the J3 and/or J4 connector pins that are located on the 8P
Vibration Backplane as shown in drawing 141669, sheets 5-6, of the 3500 Field
Wiring Package, 130432-01, section 1.

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 Section 5 - Maintenance and Troubleshooting

5. Maintenance and Troubleshooting

5.1 Maintenance
Bently Nevada recommends that you use the following list to check the condition
of the 3500 Galvanic Isolator Interface system installation at least once every two
years. Refer to this list more frequently if the installation is in a particularly harsh
environment.
1) Ensure (or verify) that modules are labeled properly and in the correct
position according to the relevant documentation.
2) Ensure (or verify) that modules and hazardous-area connectors are
correctly and legibly tagged, the connectors are plugged into the
matching modules, and the tag details given comply with the relevant
documentation.
3) Ensure (or verify) that modules and hazardous-area connectors are
securely plugged into their matching sockets.
4) Ensure (or verify) that all connections to the backplane and to the
hazardous-area connectors are properly made.
5) Ensure (or verify) that one backplane power LED is on for each installed
power supply.
6) Ensure (or verify) that the power LEDs on all isolator modules are on.
7) Inspect cables connecting to backplanes and to hazardous-area
connectors for the following:
Specified type and rating
Correctly routed and segregated (particularly in the Bently Nevada
enclosures). Non-Intrinsically Safe and Intrinsically Safe wiring
MUST be separated by 50 mm minimum. Reference local wiring
codes.
Cable and transducers shields (when applicable) are properly
earthed.
Wiring is not frayed or otherwise damaged.

5.2 Troubleshooting
When troubleshooting, carry out the following steps as far as necessary:
1. Check that at least one of the backplane power supply status LEDs is ON.
One LED will be on for each installed power supply.

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3500 Galvanic Isolator Interface Installation Manual

2. If both power LEDs are OFF, check the power supply fuse. Change it if
necessary. The fuse should be a 2 amp, medium time-lag fuse.
3. Check that the power LED on all modules are ON.
4. Exchange potentially faulty modules with working units as follows (see
also Section 3.2);
Unplug the hazardous area connector. Secure the connector so that it
cannot contact Safe-area components.
Unplug the module from the backplane.
Plug the replacement unit into the backplane.
Replace the hazardous-area connector.

5.2.1 Bench Testing Isolators

Test potentially faulty modules in workshop conditions using the following
procedures:

5.2.1.1 Vibration Transducer Interface Modules

1. Connect a power supply to a spare 4P or 8P backplane. Verify that the
backplane power LED lights for the supply being used.
2. Plug the suspect module into any position on the backplane.
3. Verify module power LED is on.
4. Wire the module as shown in Figure 5-1. Pins 1-3 are the Hazardous Area
Terminals on the transducer connector. Pins 7-14 are the Safe Area
Terminals available through connector J1 or J2 on the backplane (see
Cable Pin Outs in Section 4.7.1 for pin numbers of the backplane
connectors).

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 Section 5 - Maintenance and Troubleshooting

Figure 5-1: Vibration Transducer Interface test circuit

V1 = Digital Voltage Meter
Vin = Function Generator with negative DC bias capability
R1 = 16.5 k for approximately12mA load
Vo = Digital Voltage Meter
Vs + = +20 to +35 Vdc Supply
Vs - = Supply Common

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3500 Galvanic Isolator Interface Installation Manual

WARNING
This test should be done only in a safe
area environment.
A spark may occur if the hazardous
area transducer connector touches an
unprotected safe-area component
which may cause an explosion if in a
hazardous environment.

5. Set Vin = 0.707 Vrms @ 100 Hz and -9.0 Vdc offset

6. Verify that the output is as follows:
V1 equal to or more negative than -19.0 Vdc
Vo = 0.707 ± 0.007 Vrms @ 100 Hz with -8.9 to -9.1 Vdc offset

5.2.1.2 Temperature Converter Modules

1. Connect a power supply to a spare 6P backplane. Verify that the
backplane power LED lights for the supply being used.
2. Plug the suspect module into any position on the backplane.
3. Verify module power LED is on.
4. Wire the module as shown in Figure 5-2. Pins 1, 3, 4 and 5 are the
Hazardous Area Terminals on the transducer connector. Pins 7-14 are the
Safe Area Terminals available through connector J1 on the backplane (see
Cable Pin Outs in Section 4.7.1 for pin numbers of the backplane
connectors).

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 Section 5 - Maintenance and Troubleshooting

Figure 5-2: Temperature Isolator test circuit

RTD = Variable resistor
mV = Millivolt source
Load = 600Ω maximum (250Ω recommended for 1 to 5 volt output
corresponding to 0 to full scale input)
Vo = Digital Voltage Meter
Vs + = +20 to +35 Vdc Supply
Vs - = Supply Common

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3500 Galvanic Isolator Interface Installation Manual

5. Depending on the configuration of the Temperature Converter, input a

millivolt signal for thermocouple modules or a variable resistor for RTD
modules. See the specification sheet referred to in Section 6.
6. Verify the Vo output per tolerances in the specification sheet. For a
configuration where Output Zero is set to 0°C (corresponding to 4 mA) and
Output Span is set to 250°C (corresponding to 20 mA) with a 250 Ω load,
Vo should be 5 Vdc for a full scale signal and 1 Vdc for a zero scale signal.
For thermocouple transducers, the temperature at the transducer
connector is taken into account by cold junction compensation (CJC)
circuitry.
7. Verify the Open circuit, Transmitter failure and CJ failure alarm direction if
set.

5.2.1.3 Process Variable Converter Modules

1. Connect a power supply to a spare 6P backplane. Verify that the
backplane power LED lights for the supply being used.
2. Plug the suspect module into any position on the backplane.
3. Verify module power LED is on.
4. Wire the module as shown in Figure 5-2. Pins 1, 2 and 3 are the
Hazardous Area Terminals on the transducer connector. Pins 7-14 are the
Safe Area Terminals available through connector J1 on the backplane (see
Cable Pin Outs in Section 4.7.1 for pin numbers of the backplane
connectors).

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 Section 5 - Maintenance and Troubleshooting

Figure 5-3: Process Variable Isolator test circuit

2-wire input = 4 to 20 mA from 2-wire source
3-wire input = 4 to 20 mA from 3-wire source
Load = 450Ω maximum (250Ω recommended for 1 to 5 volt output
corresponding to 4 to 20 mA input)
Vo = Digital Voltage Meter
Vs + = +20 to +35 Vdc Supply
Vs - = Supply Common

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3500 Galvanic Isolator Interface Installation Manual

5. Verify the Vo output per tolerances in the specification sheet referred to in

Section 6. For a configuration where Input Zero is set to 4 mA and Input
Span is set to 20 mA with a 250 Ω load, Vo should be 5 Vdc for a full scale
signal and 1 Vdc for a zero scale signal.

5.2.2 Replacing Faulty Isolators

If a module or backplane is faulty, contact your local Bently Nevada
representative for the proper replacement procedure. Do NOT attempt to repair
or modify the module or backplane because this may affect the intrinsic safety of
the module.

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 Section 6 - Specifications and Ordering Information

6. Specifications and Ordering

Information
Refer to the 3500 Galvanic Isolator product datasheet at http://www.ge-
mcs.com/download/monitoring/141714.pdf for specifications and ordering information.

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