CABLE TECHNICAL DATA SHEET (TDS)

TDS No 184 Rev. No 01 First Release:18-09-2021 Page: 1 of 4

CABLE DESCRIPTION 4C x 1.0 Sqmm, E-Beam Cross-linked, Flexible Elastomeric Cable,600V/1000 V
Prepared by Badal Machhi
Authorized by Pramod Sahoo
Date(DDMMYY) 28-08-2024

APAR Part Number : ERL5T55043XXT2

Short Description: AIL/CLW0459/600/4Cx1.0-SCR

Applicable reference number If the cable Specification Number with revision Generally to RDSO
is against Indian Railway standard details Spec.CLW/ES/3/0459 (ALT-A)

S. No Parameter Unit Value as per Specification Apar Value

1.0 General
1.1 CLW/DLW/EMD Part No If applicable --- ---
Generally to
1.2 Cable Size Sq.mm(AWG) 1.0
CLW/ES/3/0459 (ALT-A)
1.3 Cable type Screened / Un-Screened --- Screened
Generally CLW/ES/3/0459
4
1.4 No. of Cores Numbers (ALT-A)-Sheet-20,
Datasheet-2, Table-1
Indian Railway Approval Generally to
Approval reference No., Date &
1.5 type test / Routine Test CLW/ES/3/0459 (ALT-A)- ---
Valid upto details
Report Document No. Sheet-6,Clause 5.0
Generally to
CLW/ES/3/0459 (ALT-A)-
1.6 Temperature Range ºC (Min. to Max.) -40°C to +120° C
Sheet-20, Datasheet-
2,Table-1
2.0 Conductor
Generally to
Annealed Tinned
2.1 Conductor Material CLW/ES/3/0459 (ALT-A)-
Copper
Sheet-5,Clause 4.1.1
Generally to
Conductor Standard &
2.2 IS/ IEC NO & Class CLW/ES/3/0459 (ALT-A)- IEC -228 & Class – 5
Flexibility Class
Sheet-5,Clause 4.1.1
Generally to
CLW/ES/3/0459 (ALT-A)- 1.0
2.3 Cross Section Area Sq.mm(AWG)
Sheet-20, Datasheet-
2,Table-1
Generally to
CLW/ES/3/0459 (ALT-A)- 19
2.4 No.of Strands(Typical) Nos.
Sheet-20, Datasheet-
2,Table-1
Generally to
CLW/ES/3/0459 (ALT-A)-
2.5 Single Strand Dia (Nom.) mm 0.25
Sheet-20, Datasheet-
2,Table-1
Generally to
CLW/ES/3/0459 (ALT-A)-
2.6 Conductor Dia (Nom.) mm 1.25
Sheet-20, Datasheet-
2,Table-1
Generally to
CLW/ES/3/0459 (ALT-A)-
Max. Conductor Res. At Sheet-20, Datasheet-
2.7 Ohm_Km 20.0
20 Deg. 2,Table-1

Msdpl @ 09 Nov 2015

 CABLE TECHNICAL DATA SHEET (TDS)
TDS No 184 Rev. No 01 First Release:18-09-2021 Page: 2 of 4
CABLE DESCRIPTION 4C x 1.0 Sqmm, E-Beam Cross-linked, Flexible Elastomeric Cable,600V/1000 V
Prepared by Badal Machhi
Authorized by Pramod Sahoo
Date(DDMMYY) 28-08-2024

47 Kg/Km(Approx
2.8 Copper factor CuF --- copper weight including
screen)
3.0 Core Insulation & Color
CLW/ES/3/0459 (ALT-A)-
3.1 Insulation Material EBXL(E-BEAM) EPDM
Sheet-5,Clause 4.2.2
CLW/ES/3/0459 (ALT-A)-
3.2 Min. Insulation Thickness mm Sheet-20, Datasheet- 0.5 (Min.)
2,Table-1

Core color ( For Single core ---- NA

cable) NA
3.3 Color
Core colors / Core Numbers White colour with
----
(For Multi core cable) number printing
3.4 Core Dia. (Min. / Max.) mm --- 2.30 / 2.45
4.0 Shielding Materials
Generally to
Type of Shield & Annealed Tinned
4.1 Braid / Foil CLW/ES/3/0459 (ALT-A)-
Shielding Material Copper
Sheet-25
4.2 Percentage of coverage % --- ≥ 90 %
5.0 Outer Sheath Insulation & Color
Generally to
CLW/ES/3/0459 (ALT-A)-
5.1 Insulation Material EBXL(E-BEAM) EVA
Sheet-20, Datasheet-
2,Table-1
Generally to
5.2 Sheath Color Applicable for Multi core cable CLW/ES/3/0459 (ALT-A)- Black
Sheet-22,
Generally to
Min. / Nom. Sheath CLW/ES/3/0459 (ALT-A)-
5.3 Mm 1.00 (Nom.)
thickness Sheet-20, Datasheet-
2,Table-1

S. No Parameter Unit Value as per Specification Apar Value

6.0 Identification & Marking
1) Manufacture
Name / Trade
Mark.
2) Rated Voltage.
3) Year of Mfg.
4) Indication of
As per Standard If the Generally to
Identification on core insulation
6.1 cable is as per Indian CLW/ES/3/0459 (ALT-A)-
material & its
Railway standard Sheet-16,Clause 11.1
operating
temperature.
5) Nominal cross-
sectional area
of the
conductor.
Msdpl @ 09 Nov 2015
 CABLE TECHNICAL DATA SHEET (TDS)
TDS No 184 Rev. No 01 First Release:18-09-2021 Page: 3 of 4
CABLE DESCRIPTION 4C x 1.0 Sqmm, E-Beam Cross-linked, Flexible Elastomeric Cable,600V/1000 V
Prepared by Badal Machhi
Authorized by Pramod Sahoo
Date(DDMMYY) 28-08-2024

Generally to
Printing intervals Every mm/ foot/Meter CLW/ES/3/0459 (ALT-A)- Every 500 mm
Sheet-16,Clause 11.1
1) Reference
specification
number.
2) Manufacture’s
Name , brand
name or Trade
Mark.
3) Type of cable
and voltage
grade,
4) Number of
cores,
5) Nominal cross-
sectional area
of the
Generally to
(As per Standard If the conductor.
Identification On Spools & CLW/ES/3/0459 (ALT-A)-
6.2 cable is as per Indian 6) Length of the
Reels Sheet-16,Clause 11.2.3
Railway standard) cable on the
drum/reel/coil,
7) Number of
lengths of the
reel, drum or
coil (if more
than one),
8) Direction of
rotation of the
reel, drum (by
means of
arrow),
9) Approx. gross
weight &
10) Year of
manufacture
7.0 Typical Properties
Generally to
CLW/ES/3/0459 (ALT-A)-
7.1 Overall Cable OD Min. mm 8.0
Sheet-20, Datasheet-
2,Table-1
Generally to
CLW/ES/3/0459 (ALT-A)-
7.2 Overall Cable OD Nom. mm 8.5
Sheet-20, Datasheet-
2,Table-1
Generally to
CLW/ES/3/0459 (ALT-A)-
7.3 Overall Cable OD Max. mm 9.0
Sheet-20, Datasheet-
2,Table-1
Generally to
CLW/ES/3/0459 (ALT-A)-
7.4 Approx. Weight Kg/Km 126
Sheet-20, Datasheet-
2,Table-1
7.5 AC Voltage Rating Volts. Generally to 600 V/1000 V
Msdpl @ 09 Nov 2015
 CABLE TECHNICAL DATA SHEET (TDS)
TDS No 184 Rev. No 01 First Release:18-09-2021 Page: 4 of 4
CABLE DESCRIPTION 4C x 1.0 Sqmm, E-Beam Cross-linked, Flexible Elastomeric Cable,600V/1000 V
Prepared by Badal Machhi
Authorized by Pramod Sahoo
Date(DDMMYY) 28-08-2024

CLW/ES/3/0459 (ALT-A)-
Sheet-20, Datasheet-2
7.6 DC Voltage Rating Volts. _---
Generally to
Maximum Continuous working
7.7 ºC CLW/ES/3/0459 (ALT-A)- 120°C
Temperature
Sheet-22
Insulation Resistance --
7.8 Constant(Min) at room MΩ/Km ≥ 2000
temperature
Insulation Resistance --
7.9 Constant(Min) at 90ºC MΩ/Km NA
temperature
N.E.C .30°c Single Cond. Free --
7.1 Amps 22
Air Ampacity
Maximum Application At 40°C --
7.11 Amps 20
Ampacity
Generally to
CLW/ES/3/0459 (ALT-A)-
7.12 Test Voltage @ 50Hz. kV 6 KV, 50 Hz for 15 min.
Sheet-20, Datasheet-
2,Table-1
20000 hrs as per IEC
7.13 Thermal Life Rating Hours at ºC --
60216 at 120°C
Generally to
7.14 Bending radius (Min.) No. of times × Outer Dia CLW/ES/3/0459 (ALT-A)- 5 X O.D.
Sheet-20, Datasheet-2
As per EN 45545-2, R15 Complies to Hazard
7.15 Fire Behavior EN 45545 2 Levels
(EL1A) Level – HL1 – HL3

Remarks:

1. CLW/ES/3/0459 (ALT-A) specification specify White core colour with number printing for identification, if
customer asked for any other colour , then cable would be generally confirming to specification.

Note:- The following documents are to be submitted along with dispatch of each lot material.
1. Indian Railway Approval type test / Routine Test Report Document .
2. Routine Test Report along with PO No. / Date, Ref. Specification,Drum No & Detailed material description.
3. Packing should be mentioned as in material PO text

REV NO DATE DESCRIPTION OF REVISION

Msdpl @ 09 Nov 2015