Micromechanics of Fracturing
Micromechanics of Fracturing
Micromechanics of fracturing
in nanoceramics
rsta.royalsocietypublishing.org
I. A. Ovid’ko1,2,3
1 Research Laboratory for Mechanics of New Nanomaterials,
1. Introduction
Nanoceramics represent ceramic materials consisting of
structural units (grains/crystallites) and/or at least one
phase component (say, inclusions of the second phase)
with sizes in the nanometre range (less than 100 nm).
Nanoceramics show excellent physical, chemical and
mechanical properties that are highly desired for a
wide range of technologies. For instance, nanoceramics
often are specified by such outstanding mechanical
characteristics as superior strength, superior hardness
2015 The Author(s) Published by the Royal Society. All rights reserved.
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and good fatigue resistance [1–4]. However, the practical use of nanoceramics is limited by both
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the low fracture toughness and poor ductility/machinability that most exhibit [1–4]. In particular,
the low fracture toughness of nanoceramics (as with their conventional microcrystalline
(a) (b)
3
(e) (f)
Figure 1. Typical structures of nanoceramics. (a) Microcrystalline-matrix ceramic nanocomposite consists of microscale
grains of one phase with nanoscale particles of the second phase located at grain boundaries between microscale grains.
(b) Microcrystalline-matrix ceramic nanocomposite contains spherical nanocrystallites of second phase, embedded into
microscale grains. (c) Microcrystalline-matrix ceramic nanocomposite contains fibres of the second phase located at grain
boundaries and within microscale grain interiors. (d) Single-phase nanocrystalline ceramic consists of approximately equiaxed
nanoscale grains with a narrow grain size distribution. (e) Nanocrystalline-matrix ceramic composite consists of tentatively
equiaxed nanoscale grains of different phases with a narrow grain size distribution. (f ) Nanocrystalline-matrix ceramic
composite contains fibres of the second phase. (Online version in colour.)
(a) (b) 4
Figure 2. Transmission electron microscopy (a) and high-resolution transmission electron microscopy (b) images of few-layer
graphene/Al2 O3 nanocomposite sintered at 1573 K with graphene content of 1.2 vol%; all the arrows denote few-layer graphene
sheets. Panel (b) is the same position as the square in panel (a). Reprinted from [25]. Copyright
c 2014, with permission from
Elsevier. (Online version in colour.)
Thus, nanoceramics have specific structural features, depending on their design and
fabrication conditions. The specific structural features of nanoceramics exert significant effects
on their strength characteristics and fracture toughness (see §§3–5).
parameters as well as on the conditions of loading. So, in nanocrystalline ceramics with narrow
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grain size distributions, cracks tend to propagate along GBs. For instance, TiN ceramics with
nanoscale grains (specified by a size of 18 nm) exhibit an intergranular fracture [4]. At the same
where γ denotes the specific surface energy of the solid, E is the Young modulus and k is the
geometrical factor. (Here, for the sake of simplicity, one considers the only normal fracture mode
I, neglecting the shear fracture mode II.) The flaw size d in a nanocrystalline or ultrafine-grained
ceramic solid is assumed to be close to the grain size, in which case one concludes that the strength
and hardness of such solids increase with diminishing the grain size (≈d).
Although high-strength nanoceramics are commonly brittle, there are experimental data
indicative of enhanced fracture toughness exhibited by several special nanocrystalline ceramics
at comparatively low homologous or moderate temperatures (e.g. reviews [1,2,4], book [3] and
original papers [8–13,19]). These experimental data are logically explained within the concept
that (i) conventional toughening micromechanisms (that dominate in microcrystalline-matrix
ceramics) operate in specific, inherent to nanostructures, ways in nanocrystalline ceramics
where they effectively hamper crack growth and (ii) new, special (inherent to nanocrystallinity)
toughening micromechanisms come into play in nanocrystalline ceramics [30–43]. The new
toughening micromechanisms are often related to specific deformation modes that operate in
nanomaterials (e.g. experimental data [13,16,44,45]), but typically are not effective enough in
conventional coarse-grained polycrystalline ceramics. In particular, these specific deformation
modes represent deformation by nanoscale twinning [13], grain boundary sliding [44] (which
is the dominant mechanism of superplastic deformation occurring in nanocrystalline ceramics
at lower temperatures [2], when compared with microcrystalline ceramics), and Coble creep
controlled by grain boundary diffusion [45]. In addition, Xu et al. [16] experimentally
observed concurrent superplastic deformation (having grain boundary sliding as its dominant
mechanism) and grain growth resulting in formation of elongated grains. The new toughening
micromechanisms and specific deformation modes operating in nanocrystalline ceramics are
discussed in detail in §4.
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(a) (b)
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(c) (d)
Figure 3. Conventional toughening micromechanisms in composite nanoceramics. (a) Fibre toughening is realized through
the crack-bridging (A–C) and crack-deflection (D) effects of second-phase fibres incorporated in a ceramic matrix. The bridging
effect occurs when the fibres either shed load from the crack tip while remaining intact (A) or dissipate the elastic energy when
they break (B) or debond from the ceramic matrix and pull out (C). The crack deflection effect occurs when a crack tip meets with a
fibre that forces the crack to change direction of its growth (D). (b) Ductile-phase toughening. Ductile inclusions provide blunting
of crack tips when they reach ductile inclusions (A), stress-releasing plastic deformation of ductile particles in the process zones
of growing cracks (B), and bridging effect by ductile-phase particles. In doing so, the ductile grain can be plastically deformed
(C), or break and pull out (D) or debond from the ceramic matrix and pull out (E). (c) Transformation toughening occurs through
transformations of zirconia particles from the tetragonal to the monoclinic phase in vicinities of growing cracks. (d) Microcrack
toughening occurs through formation of numerous microcracks at second-phase nanoparticles in the vicinity of a growing large
crack. (Online version in colour.)
Peierls barriers for lattice dislocation slip). Second, large amounts of grain and interphase
boundaries are present in nanocrystalline ceramics where they can serve as effective carriers of
plastic flow. In contrast, in microcrystalline ceramics, the role of interfaces in plastic deformation
is limited, because amounts of grain and interphase boundaries in them are low. (Note that
the lattice dislocation slip effectively operates in conventional microcrystalline ceramics at high
homologous temperatures (more than 0.5Tm , where Tm is the melting temperature). At the
same time, owing to nanoscale and interface effects, the lattice dislocation slip is hampered or
completely suppressed in nanocrystalline ceramics even at high homologous temperatures.)
With the specific peculiarities of plastic deformation in nanocrystalline ceramics, several
specific toughening micromechanisms were proposed as those related to nanoscale plastic flow.
Their generic features are as follows: nanoscale plastic deformation is carried by grain and
interphase boundaries; and this plastic deformation results in creation of nanoscale defect
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configurations whose stress fields compensate for in part the external stresses concentrated near
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crack tips and thereby hamper crack growth.
The specific toughening micromechanisms related to nanoscale plastic flow operate in both
for brittle fracture occurring without this process. Following estimates given in [37], the ratio
σ at ω = 45◦ , 30◦ and 15◦ is equal to 1.68, 1.96 and 3.40, respectively, for a crack growing
KIC /KIC
within grain interiors, and to 1.63, 1.90 and 3.65, respectively, for a crack growing along GBs. With
these estimates, one concludes that the toughening micromechanism related to the cooperative
GB sliding and migration process (figure 4) [37] can essentially increase the fracture toughness of
nanocrystalline ceramics. At the same time, the discussed level of toughening is not sufficient for
engineering applications of ceramic materials. In particular, significantly larger values of fracture
toughness (close to those of metals) are desired for exploitation of ceramics in medical implants.
In this context, further research searching for new nanoceramics with enhanced toughness is
highly desirable.
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s0
(a) (b) 9
B j
B1 B2
s0
(c) (d)
crack crack
II III
A2 A1 A2
A1
w w
A C A C
x y D
–w d –w
B B
E
B1 w
B1 B2 –w B2
Figure 4. Cooperative grain boundary sliding and migration process in nanocrystalline ceramic specimen near a crack tip.
(a) General view. (b) Initial configuration I of grain boundaries. (c) Configuration II results from grain boundary sliding. Dipole
of disclinations AC is generated owing to grain boundary sliding. (d) Configuration III results from cooperative grain boundary
sliding and migration process. Two disclination dipoles CD and BE are generated due to this cooperative process. (Online version
in colour.)
Besides, Ovid’ko et al. [37] have calculated dependences KIC /KIC σ on grain size d, for
nanocrystalline ceramic 3C–SiC. In particular, in the case of the disclination strength of ω = 30◦ ,
an increase in grain size from 10 to 100 nm leads to a decrease of the ratio KIC /KIC σ from 1.99 to
1.64. With this trend, one concludes that the cooperative GB sliding and migration process is most
effective in fracture toughness enhancement in nanocrystalline ceramics with finest grains.
To summarize, conventional toughening micromechanisms (fibre toughening, ductile-phase
toughening, transformation toughening, and microcrack toughening) effectively operate in
microcrystalline-matrix ceramics (figure 3). Along with these conventional micromechanisms,
specific toughening micromechanisms (associated with nanoscale plastic deformation) come into
play in nanocrystalline ceramics and can increase their fracture toughness via a decrease of
local stresses near crack tips. The micromechanisms associated with GB deformation modes are
expected to be effective in fracture toughness enhancement in nanocrystalline ceramics.
Also, note that the defect configurations associated with both nanoscale deformation modes
and corresponding toughening mechanisms are stable in high stresses existing near crack tips.
(It is strictly demonstrated in the theoretical models discussed in this review.) However, after
passage of a crack to a new position, the defect configurations stop being stable and thereby are
typically destroyed. As a corollary, it is very difficult to identify these defect configurations in
conventional, post-deformation experiments.
Finally, note that grain growth can occur and destroy the nanocrystalline state in nanoceramics
during deformation especially at elevated temperatures. In this context, it is important
that the multi-phase structures in nanocrystalline- and microcrystalline-matrix nanoceramics
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(e.g. figure 1a–c,e,f ) retard grain growth and thereby contribute to the structure stability in these
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materials during deformation.
(a) (b) 11
Figure 5. Toughening mechanisms in graphene platelet–Si3 N4 nanocompostes. (a) Microhardness testing resulting in the
creation of radial cracks stemming from the microhardness indent (inset). Close examination of the radial cracks reveals
graphene platelets bridging the crack at several locations, two of which are shown in this high-resolution scanning electron
microscope image. (b) Further examination of the radial cracks indicates that they follow a tortuous crack propagation path.
Reprinted with permission from Walker et al. [47]. Copyright c 2011 American Chemical Society.
6. Concluding remarks
In this paper, key experimental data and theoretical representations concerning both crack growth
processes and toughening mechanisms/strategies in nanoceramics have been reviewed. The
main conclusions are as follows. The structural features and phase content crucially affect crack
growth in nanoceramics. The toughening mechanisms in nanocrystalline ceramics comprise
both the conventional micromechanisms (fibre toughening, ductile phase toughening, microcrack
toughening and transformation toughening) typical for ceramics with various grain sizes and
the mechanisms characteristic for precisely nanocrystalline ceramics. The specific toughening
micromechanisms are based on nanoscale plastic flow modes specific for nanocrystalline
materials and include, in particular, GB sliding, rotational deformation mode, GB rotations, GB
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migration, cooperative GB sliding and migration process as well as GB diffusion. These plastic
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deformation modes operating near crack tips can increase the fracture toughness of nanoceramics
by a factor of ≈1.1–3, compared with the toughness of brittle fracture.
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