FitOn DP4860-A1

Embedded-type Power System

User Manual

Version: MN100007ENA

FiberHome Telecommunication Technologies Co., Ltd.

June 2021
Thank you for choosing our
products!
Copyright Notice

These trademarks are the trademarks of FiberHome Telecommunication

Technologies Co., Ltd. and must not be counterfeited.

All other trademarks mentioned in this manual have their corresponding owners.

All Rights Reserved

FiberHome Telecommunication Technologies Co., Ltd. reserves all rights to this

manual.

Without the written permission of FiberHome Telecommunication Technologies

Co., Ltd., no unit or individual is allowed to extract or copy all or part of this
manual (including electronic version), or disseminate it in any form.

Due to product version upgrade and other reasons, the contents of this manual
will be updated from time to time.
Foreword

Version Description

Manual version Description

A Initial version

Intended Readers

This manual is suitable for the following readers:

 Construction personnel

 Equipment maintenance personnel

 FiberHome relative personnel

To utilize this manual, theses prerequisite skills are necessary:

 Electrical safety

 Mechanical engineering

 Communication equipment

I
 Terminology and Conventions

Terminology conventions

Terminology Meaning

FiberHome 60A Embedded-type 48V DC power

FitOn DP4860-A1
system

Symbol conventions

Symbol Refer to Meaning

Note Important features or operation guide.

It may cause personal injury, or damage to the

Caution
system, or lead to business interruption or loss.

Warning It may cause serious personal injury.

II
Contents

Foreword ..................................................................................................................... I

Version Description ............................................................................................... I

Intended Readers ................................................................................................. I

Terminology and Conventions ............................................................................. II

1 Safety Precautions ................................................................................................1

1.1 General Precautions .....................................................................................1

1.2 Electrical Safety ............................................................................................ 2

1.2.1 Grounding safety ........................................................................2

1.2.2 AC/DC operation requirements ..................................................2

1.2.3 Anti-static requirements ............................................................. 3

1.2.4 Anti-liquid requirements ............................................................. 3

1.3 Battery Safety ............................................................................................... 3

1.4 Mechanical Safety ........................................................................................ 5

1.4.1 Hoisting safety ............................................................................5

1.4.2 Ladder use safety .......................................................................5

1.4.3 Safety of carrying heavy objects ................................................6

1.4.4 Drilling Safety ............................................................................. 6

2 Product Introduction .............................................................................................7

2.1 Product Overview ......................................................................................... 7

 2.1.1 Product model ............................................................................ 7

2.1.2 System features ......................................................................... 8

2.1.3 Working principle ........................................................................8

2.1.4 Product configuration ................................................................. 9

2.1.5 Product structure ......................................................................10

2.2 Introduction of Parts ................................................................................... 10

2.2.1 AC/DC power distribution unit ..................................................10

2.2.2 Rectifier module ........................................................................11

2.2.3 Monitoring module ....................................................................11

2.2.4 User interface board .................................................................14

2.3 Technical Index ........................................................................................... 16

2.3.1 Environment index ................................................................... 16

2.3.2 Electrical index ......................................................................... 16

2.3.3 Mechanical index ..................................................................... 18

3 Product Installation .............................................................................................19

3.1 Installation Process .................................................................................... 19

3.2 Installation Preparation ...............................................................................19

3.2.1 Requirements of construction personnel .................................19

3.2.2 Preparation of tools and meters .............................................. 20

3.3 Power Subrack Installation .........................................................................21

3.3.1 Planning of Installation Space ................................................. 21

3.3.2 Unpacking inspection ...............................................................21

3.3.3 Subrack installation .................................................................. 21

3.4 Installation of Rectifier Module ................................................................... 22

3.5 Cable Connection ....................................................................................... 22

 3.5.1 Cable connection requirements ...............................................22

3.5.2 Cable specification requirements ............................................ 23

3.5.3 Connecting protective ground wire .......................................... 23

3.5.4 Connecting signal cables of dry contacts (optional) ................24

3.5.5 Connecting communication cables ..........................................24

3.5.6 Connecting the DC output cable ..............................................25

3.5.7 Connecting battery cables ....................................................... 25

3.5.8 Connecting AC input cable ...................................................... 26

3.6 Installation and Inspection ..........................................................................27

3.6.1 Check hardware installation .....................................................27

3.6.2 Check electrical connections ................................................... 27

3.6.3 Check cable installation ........................................................... 27

4 Product Debugging .............................................................................................29

4.1 AC Power-on Debugging ............................................................................29

4.2 Setting System Parameters ....................................................................... 29

4.3 Setting Energy Saving Parameters ............................................................31

4.4 Battery Power-on Debugging ..................................................................... 31

4.5 Other Treatment ......................................................................................... 32

5 Product Maintenance ..........................................................................................33

5.1 Routine Maintenance ................................................................................. 33

5.2 Alarm Fault Handling .................................................................................. 33

5.2.1 AC power outage ..................................................................... 33

5.2.2 AC overvoltage .........................................................................34

5.2.3 AC undervoltage ...................................................................... 34

5.2.4 DC overvoltage ........................................................................ 35

 5.2.5 DC undervoltage ...................................................................... 35

5.2.6 Battery charge overcurrent ...................................................... 36

5.2.7 LLVD power off .........................................................................36

5.2.8 BLVD power off ........................................................................ 37

5.2.9 Battery fuse disconnection .......................................................38

5.2.10 High ambient temperature alarm ...........................................38

5.2.11 Low ambient temperature alarm ........................................... 39

5.2.12 High ambient humidity alarm .................................................40

5.2.13 Low ambient humidity alarm ..................................................40

5.2.14 High battery temperature alarm ............................................ 41

5.2.15 Low battery temperature alarm ............................................. 41

5.2.16 Rectifier module fault .............................................................42

5.2.17 Rectifier module protection ....................................................42

5.2.18 Communication failure between rectifier module and

monitoring module ...............................................................................43

5.3 Part Fault Positioning ................................................................................. 43

5.3.1 Air switch fault positioning ........................................................44

5.3.2 Rectifier module failure positioning ..........................................44

5.3.3 Monitoring module fault positioning ......................................... 44

5.4 Replacement of Parts .................................................................................45

5.4.1 Replacement of air switch ........................................................45

5.4.2 Replacement of rectifier module ..............................................45

5.4.3 Replacement of the monitoring module ...................................46

Appendix A Electrical Schematic Diagram ..........................................................47

Appendix B Abbreviations .................................................................................. 48

1 Safety Precautions

1.1 General Precautions

 This product shall be used in an environment that meets the requirements of
design specifications, otherwise it may cause product failure, and the resulting
product dysfunction or component damage is not within the scope of product
quality assurance;

 The personnel responsible for installing and maintaining the device must
receive strict training, understand various safety precautions, and master the
correct operation methods before installing, operating and maintaining device;

 Operators shall comply with local laws and regulations. The safety precautions
in the manual are only a supplement to local safety regulations;

 It is forbidden to operate device and cables under thunderstorms;

 It is strictly forbidden to wear conductive objects such as watches, bracelets,

bangles, rings, etc. on the wrist during operation;

 Special insulating tools must be used in during operation;

 Installation or maintenance operations must comply with the step sequence of

the task;

 Use an electric meter to measure the voltage of the contact point before
touching any conductor surface or terminal, and confirm that there is no voltage
at the contact point or the voltage is within the predicted range;

 If the power system is not connected to the battery or the battery capacity is
insufficient, the load (electric equipment) may be powered off during
maintenance or fault location;

 If the storage temperature of the cable is below zero, the cable must be stored
at room temperature for more than 24 hours before laying operations;

 After the device is installed, the user shall perform routine inspection and

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FitOn DP4860-A1 Embedded-type Power System User Manual

maintenance for the equipment in accordance with the requirements of the user
manual, and replace the faulty parts in time to ensure the safe operation of the
equipment.

1.2 Electrical Safety

1.2.1 Grounding safety

When installing the device, the protective ground line must be installed first; when
the device is dismantled, the protective ground line must be finally dismantled.

Before operating the device, ensure that the device is reliably grounded.

1.2.2 AC/DC operation requirements

Warning:
The power supply voltage of the power system is hazardous voltage. Direct contact
or indirect contact with these parts through wet objects will bring fatal danger.
Non-standard and incorrect operation may cause accidents such as fire or electric
shock.

 The installation of AC power supply device must comply with the safety
regulations of the relevant industry. The personnel for AC device installation
must have the qualifications for high-voltage, AC and other operations;

 Before the electrical connection of the device, the front protection switch of the
device must be disconnected;

 Before turning on the AC power, the electrical connection of the device must be
completed;

 Before connecting load (electric equipment) cables or battery cables, the

polarity of the cables and terminals must be confirmed to prevent reverse
connection;

 It is strictly forbidden to wear conductive objects such as watches, bracelets,

bangles, rings, etc. on the wrist during operation;

 Switches and buttons that cannot be operated during installation must be hung
with prohibition signs.

2
 1. Safety precautions

1.2.3 Anti-static requirements

 In order to prevent human body static electricity from damaging sensitive

components, anti-static gloves or anti-static wrist strap must be worn before
touching the circuit board, and the other end of the anti-static wrist strap must
be well grounded;

 When holding a board, hold the edge of the board that does not contain
components. Do not touch the chips with your hands

 The dismantled boards must be packed with anti-static materials and then
stored and transported.

1.2.4 Anti-liquid requirements

 This product should be placed in an area away from liquid, and it is forbidden to
install it under water leakage prone locations such as air-conditioning port, vent,
and outlet line window of machine room to prevent liquid from entering the
equipment and causing short circuits, and to ensure that there is no
condensation in the machine room and device;

 In case of liquid entering the device, please power off immediately and notify
the administrator.

1.3 Battery Safety

Note:
Before installing, operating and maintaining the battery, please read the instructions
provided by the battery manufacturer. The safety precautions in this manual are
only as important reminders. For more safety precautions, please refer to the
instructions provided by the battery manufacturer.

Non-standard operation of the battery can cause danger. Strict attention and care
must be taken during operation to prevent battery short circuit or electrolyte
overflow or loss. The overflow of electrolyte will pose a potential threat to the device,
which will corrode metal objects and circuit boards, and cause device damage and
circuit board short circuit.

Before the installation and operation of the battery, the following matters shall be
noted to ensure safety:

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FitOn DP4860-A1 Embedded-type Power System User Manual

 Take off the watches, bracelets, bangles, rings and other metal-containing
objects on the wrist;

 Please use special insulating tools;

 Please use eye protection device and take precautions;

 Please use rubber gloves and wear an apron to prevent electrolyte overflow;

 During the transportation of the battery, the battery shall always keep the
electrode face up, and it is strictly forbidden to turn it upside down or tilt;

 It is forbidden to use unsealed lead-acid batteries.

When installing the battery, please tighten the battery cable according to the torque
in the battery instructions, otherwise the virtual connection of the battery bolt will
lead to excessive connection voltage drop, and even generate a large current, so
that a large amount of heat will burn the battery.

Lead-acid batteries shall be placed horizontally and placed in a fixed position to

prevent the batteries from releasing flammable gas, which may cause combustion
or corrosion of device. Lead-acid batteries will release flammable gas during
operation. The place where batteries are placed shall be ventilated, and fire
prevention measures shall be taken.

Warning:
Battery short circuit will produce a strong spike in current and release a large
amount of heat energy that may cause personal injury.

If permitted, disconnect the working battery first before performing other operations.

Excessive battery temperature can cause battery deformation, damage, and

electrolyte overflow. When the battery temperature exceeds 60°C, check whether
there is electrolyte overflow. In case of electrolyte overflow, it shall be handled in
time. When removing or moving the leaking battery, pay attention to the possible
damage caused by the electrolyte. In case of electrolyte overflow, sodium
bicarbonate (NaHCO3) or sodium carbonate (Na2CO3) can be used to neutralize
and absorb the electrolyte.

After the battery is connected and before the power system is powered on, ensure
that the battery fuse or air switch is disconnected, so as to prevent the battery from
being discharged for a long time without powering on the system, thereby damaging
the battery.

4
 1. Safety precautions

1.4 Mechanical Safety

1.4.1 Hoisting safety

Personnel performing hoisting operations shall be trained, and then they can take
up their posts after being qualified. Hoisting tools shall be inspected and all tools are
ready for use. Before hoisting, ensure that the hoisting tools are firmly fixed on the
load-bearing fixture or wall. During hoisting, ensure that the angle between the two
cables is not greater than 90°.

1.4.2 Ladder use safety

Before using the ladder, confirm that the ladder is intact. And confirm the size of the
specified bearing weight of the ladder, and it is forbidden to use it over weight; as
shown in Figure 1- 1, the gradient of the ladder is preferably 75°, which can be
measured with a square or arm. When using a ladder, place the wide legs of the
ladder downward or take protective measures at the bottom of the ladder to prevent
slipping. The ladder shall be placed in a stable place.

Figure 1- 1 Schematic diagram of ladder tilt

When climbing the ladder, please caution:

 Ensure that the center of gravity of the body does not deviate from the edge of
the ladder frame;

 Keep your body stable before operation to reduce danger and ensure safety;

 The highest height shall not exceed the 4th rung from the top to the bottom of
the ladder. To climb to the roof, the vertical height of the ladder beyond the
eaves shall be at least 1m, as shown in Figure 1- 2.

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FitOn DP4860-A1 Embedded-type Power System User Manual

Figure 1- 2 Schematic diagram of ladder of 1m above the roof

1.4.3 Safety of carrying heavy objects

When carrying heavy objects, be prepared to bear the load to avoid being crushed
or sprained by the heavy objects. When carrying the device by hand, wear
protective gloves to prevent your hands from being cut by sharp corners.

1.4.4 Drilling Safety

Caution:
Do not drill holes on the cabinet by yourself. Drilling that do not meet the
requirements will damage the electromagnetic shielding performance of the cabinet
and damage the internal cables. The metal shavings generated by the drilling will
enter the cabinet and cause the short circuit of the circuit board.

Before drilling on the cabinet, remove the cables inside the start-up cabinet. Wear
goggles and protective gloves when drilling. Strictly prevent metal shavings from
falling into the cabinet, and clean up the metal shavings in time after drilling.

6
2 Product Introduction

2.1 Product Overview

FitOn DP4860-A1 embedded-type power system is used to power -48V DC
communication device, with a maximum output current of 60A. The appearance of
the product is as shown in Figure 2- 1.

Figure 2- 1 FitOn DP4860-A1 appearance

2.1.1 Product model

The rule description of FitOn DP4860-A1 model is as shown in Figure 2- 2.

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FitOn DP4860-A1 Embedded-type Power System User Manual

Figure 2- 2 FitOn DP4860-A1 model description

2.1.2 System features

Reliable

 Super power grid and environmental adaptability

 Module redundancy configuration, high reliability

Efficient

 Configure efficient rectifier modules to reduce energy consumption

 Ultra-compact design, and 1U high

 Rectifier and monitoring modules support hot plug, which makes maintenance
fast and convenient

Intelligent

 Full digital control

 Perfect module intelligent hibernation function to improve the system efficiency

 Intelligent battery refined management to prolong battery life

2.1.3 Working principle

The working principle of the power system is shown in Figure 2- 3. The AC power

8
 2. Product description

enters the rectifier module through the AC power distribution unit. The rectifier
module converts AC power to-48V DC power, which is distributed to multiple loads
by the DC power distribution unit.

Under normal AC supply, the rectifier module not only supplies power to the DC load,
but also provides charge current for the battery. When AC power is disconnected,
the rectifier module stops working and the battery supplies power to the DC load.
After the AC power is restored, the rectifier module supplies power to the DC load
and recharges the battery to supplement the power consumption.

The monitoring unit monitors the operation status of each part of the power system
in real time and carries out corresponding intelligent control. If abnormal, report
warning signal in time.

Figure 2- 3 Schematic diagram of working principle of power system

2.1.4 Product configuration

Table 2- 1 Product configuration table

Items System configuration

The total height is 1U, which is is for the monitoring + rectifier module
Subrack
+ user interface unit
AC power distribution: AC input terminals
Power distribution unit
DC power distribution: secondary power off, battery output terminals

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FitOn DP4860-A1 Embedded-type Power System User Manual

Items System configuration

Monitoring module PMU

Rectifier module Up to 2 FR4850 30A rectifier modules can be configured

2.1.5 Product structure

The structure of FitOn DP4860-A1 is shown in Figure 2- 4.

(1) AC input terminal (2) Rectifier module (3) Monitoring module (4) Load and terminals (5) User
interface board

Figure 2- 4 Power supply structure diagram

Note:
When the power supply is out of the factory, the RTN + bus bar is shorted to the
subrack PE by default.

2.2 Introduction of Parts

2.2.1 AC/DC power distribution unit

Table 2- 2 AC/DC power distribution specifications

Items Configuration specification

Input system AC 220V, single-phase three-wire system

AC power distribution Input terminal 30A/2P×1

DC power distribution Secondary power off switch: 65A/2P×3

Battery branch Battery switch: 65A/2P×1

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 2. Product description

2.2.2 Rectifier module

The 30A rectifier module adopted by FitOn DP4860-A1 is shown in Figure 2- 5.

There are three indicators on the panel of the module, the description is shown as
Table 2- 3.

Figure 2- 5 Schematic diagram of rectifier module

Table 2- 3 Description of the rectifier module indicator

Indicative Color of
Status Abnormal cause
identification indicator

Always on There is AC input on the rectifier module

Power
Green Mains power fault (no AC input or AC input over/under
indicator Always off
voltage), no output from the module
Temperature pre-alarm (the module will shut down due
to overtemperature when ambient temperature
exceeds 65 °C ); hibernation shutdown (in hibernation
Protection Always on
Yellow shutdown mode, the module only lights the protection
indicator
indicator, and the module does not report the alarm);
module current limiting

Flashing Module communication is abnormal

No output is generated due to output over voltage

Always on shutdown, fan fault, overemperature shutdown, or
Fault indicator Red
internal module faults

Always off No fault of rectifier module

2.2.3 Monitoring module

The appearance of PMU monitoring module for FitOn DP4860-A1 is shown in

Figure 2- 6. Description of the button on the panel is shown in Table 2- 4, and
description of the indicator on the panel is shown in Table 2- 5.

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FitOn DP4860-A1 Embedded-type Power System User Manual

Figure 2- 6 Front panel of the monitoring module

Table 2- 4 Button function description table

Button
Button
identific Function
name
ation
Return Pressing this button can return the upper
ESC
button menu and do not save the set menu value
Pressing this key can enter the main menu
Pressing ENT+UP/DN
while on standby
can adjust LCD display
Enter Pressing this key in the main menu can
ENT. brightness
button enter the next sub-menu
Pressing this key can save menu options
when setting the sub-menu
When the number of
Pressing this key can scroll up the menu or selected values of the
Page up adjust the selection value of the parameter; parameters is multiple,
UP
button when adjusting parameters, long press this the string type shall be
key to quickly adjust parameter values set respectively. Press
the Up or DN. key can
change the selection of
Pressing this key can scroll down the menu each parameter. After
Page or adjust the selection value of the the selected value is
DN. down parameter; when adjusting parameters, selected, press the
button long press this key to quickly adjust ENT. key and the
parameter values cursor automatically
moves to the next.

Table 2- 5 Indicator function description table

Indicative Color of
Status Description
identification indicator

Always off Monitoring module fault or no DC input

Operation indicator Green The monitoring module is operating
Flashing
properly

Always on There is non-emergency or general alarm

General alarm Yellow
Always off There is no non-emergency or general

12
 2. Product description

indicator alarm

Always on There is emergency or major alarm

Severe alarm
Red
indicator Always off There is no emergency or major alarm

The monitoring module provides two communication interfaces (reserved RJ45

interface): LAN interface and RS485 interface. The interface description is shown in
Table 2- 6.

Table 2- 6 Communication interface description table

Communication
Communication parameter Communication protocol
interface

LAN port 10M/100M self-adaptation TCP/IP protocol, SNMP protocol

2400bit/s 、 4800bit/s 、 9600bit/s 、

RS485 port YDN23 (YD/T 1363) protocol
19200bit/s、38400bit/s

LAN communication interface style is shown in Figure 2- 7, and interface pin

description is shown in Table 2- 7.

Figure 2- 7 LAN communication interface

Table 2- 7 LAN communication interface pin description table

Pin number 1 2 3 4 5 6 7 8

Signal name TX+ TX- RX+ - - RX- - -

RS485 communication interface style is shown in Figure 2- 8, and interface pin

description is shown in Table 2- 8.

Figure 2- 8 RS485 communication interface

Table 2- 8 RS485 communication interface pin description table

Pin number 1 2 3 4 5 6 7 8

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FitOn DP4860-A1 Embedded-type Power System User Manual

RS485 RS485
Signal name - - - - - -
+ -

2.2.4 User interface board

The front panel of FitOn DP4860-A1 user interface board is shown in Figure 2- 9,
and the interface description is shown in Table 2- 9.

Figure 2- 9 Front panel of user interface board

Table 2- 9 Interface description of user interface board

Interface screen printing Interface name

DI1~DI7 7 circuits of dry contact input port

DO1~DO6 6 circuits of dry contact input port

BTEMP1~BTEMP2 2 circuits of battery temperature sensor interface

ENV.TEMP 1 circuit of ambient temperature sensor interface

12V 1 group of 12V power interface

SPD 1 group of lightning protection device alarm input port

485-1, 485-2 2 groups of RS485 communication interface

The factory default value of DI is shown in Table 2- 10.

Table 2- 10 Factory default value of DI

DI serial Name of switch Default

Description
number value status
The default configuration is smoke alarm. Smoke
DI1 Climate Alarm Always on
Alarm is displayed when an alarm is generated
The default configuration is door alarm. Door Alarm
DI2 Door Alarm Always on
is displayed when an alarm is generated
The user can define the switch value. Display
DI3 Digital3 Alarm Always on
user-defined alarm name when there is an alarm

14
 2. Product description

DI serial Name of switch Default

Description
number value status
The user can define the switch value. Display
DI4 Digital4 Alarm Always on
user-defined alarm name when there is an alarm
The user can define the switch value. Display
DI5 Digital5 Alarm Always on
user-defined alarm name when there is an alarm
The user can define the switch value. Display
DI6 Digital6 Alarm Always on
user-defined alarm name when there is an alarm
The user can define the switch value. Display
DI7 Digital7 Alarm Always on
user-defined alarm name when there is an alarm

Note:

The default status of the dry contact input is always on; when the alarm switch
connected to the input port is in an open status, the monitoring alarm will not be
triggered, that is, no alarm is generated when the input port is always on; when the
alarm switch connected to the input port is in a closed status, the monitoring alarm
will be triggered, that is, an alarm is generated when the input port is always off.

The factory default value of DO is shown in Table 2- 11.

Table 2- 11 Factory default value of DO

Default
DO serial number Name of switch value Description
status
Display user-defined alarm name
DO1 User-defined switch value Always off
when there is an alarm
Display user-defined alarm name
DO2 User-defined switch value Always off
when there is an alarm
Display user-defined alarm name
DO3 User-defined switch value Always off
when there is an alarm
Display user-defined alarm name
DO4 User-defined switch value Always off
when there is an alarm
Display user-defined alarm name
DO5 User-defined switch value Always off
when there is an alarm
Display user-defined alarm name
DO6 User-defined switch value Always off
when there is an alarm

Note:

The default status of the dry contact output is always off; when the dry contact is not
alarmed, the contact point of the output relay is off, that is, no alarm is generated
when the output port is always closed; when the dry contact is alarmed, the contact
point of the output relay is in an open status, that is, an alarm is generated when the
output port is always on.

Wiring methods of the interface board are as follows:

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FitOn DP4860-A1 Embedded-type Power System User Manual

1. The insulation layer from the dry contact alarm signal line is removed by
stripping clamp, and the exposed length of the wire core must not be less than
10 mm;

2. Press the spring button at the top of the terminal with a straight screwdriver,
insert the cable into the bottom connection port of the terminal, and loosen the
spring button to complete the connection;

3. Lightly pull the cable by hand to ensure that the cable does not fall off.

2.3 Technical Index

2.3.1 Environment index

Table 2- 12 Environment index

Parameter name Parameter description

Working temperature -30℃~+55℃

Transport temperature -40℃~+70℃

Storage temperature -40℃~+70℃

Working humidity 5%RH~95%RH, with no condensation

Storage humidity 5%RH~95%RH, with no condensation

0~4000m (When the working temperature is derated at 3000m

Altitude requirements to 4000m, the working temperature decreases by 1℃ for every
200m increase)

2.3.2 Electrical index

Table 2- 13 Electrical index

Parameter name Parameter description

TT and TN and their subsystems, and the

Input system
phase voltage is 380Vac
AC input 50Hz (47Hz~63Hz); and the nominal frequency
Input frequency
is 50Hz/60Hz
Power factor ≥0.95@100%load
Output voltage range -42Vdc~-58Vdc
Rated output voltage -53.5Vdc
DC output 3480W (the system meets N+1 backup, and
Maximum output power the long-term working output current does not
exceed 30A)

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 2. Product description

Parameter name Parameter description

Regulation accuracy ≤±1%

≤200mV (With wave bands between 0 and
Peak-to-peak noise voltage 20MHz, rated input voltage and rated output
load.)
Weighted noise voltage of ≤2mV (Rated input voltage and rated output
telephone load.)
Equalizing current balance ≤±5% (Rated input voltage, 50%~100% load.)
AC input overvoltage
310±10Vac
protection point
AC input overvoltage
290Vac~300Vac
AC input recovery point
protection AC input under-voltage
80±5Vac
protection point
AC input under-voltage
80Vac~90Vac
recovery point
DC output DC output overvoltage Default 60.5V (monitoring settable range
protection protection point 58.5~60.5V)
Efficiency 93% or more (220Vac, 30%~100% load.)
1766W (Input voltage range: 176Vac~300Vac)
Output power 800W (Input voltage range: linear derating
85Vac~176Vac)
Rectifier Power factor (PF) ≥0.95@100%load
module Internal overvoltage fault ranges 58~62Vdc. It
can be set through monitoring. In case of fault,
Output overvoltage
the module locks. The module locks when this
protection mode
external voltage becomes greater than 63Vdc
and lasts over 500ms.
AC port EN 55032 class A
Conducted interference
DC port EN 55032 class A
Radiated Interface EN 55032 class A
IEC 61000-4-2 external port: 6kV for direct
Electrostatic discharge
discharge, 8kV for air discharge, signal port
(ESD)
contact discharge 2kV.
Electrical fast transient
EMS index IEC 61000-4-4 AC power port 2kV
(EFT)
Radiated susceptibility (RS) IEC 61000-4-3 10V/m field strength
IEC 61000-4-6 power port meets the
Conducted susceptibility
requirement of 10V and signal port meets the
(CS)
requirement of 3V
Surge susceptibility IEC 61000-4-5 AC/DC power port differential
(SURGE) mode 2kV, common mode 4kV.
Others Safety specification design Meet the standard IEC/EN60950-1/GB 4943

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FitOn DP4860-A1 Embedded-type Power System User Manual

Parameter name Parameter description

After removing the monitoring module, rectifier

module, and lightning protection module, the
insulation resistance of the DC part to the
Insulation resistance
ground, the AC part to the ground, and the AC
part to the DC part will be > 10MΩ (test voltage
500Vdc)
A 50Hz sinusoidal AC voltage with an effective
value of 3000Vac is applied to the AC input and
DC output parts; the AC part applies a 50Hz
sinusoidal AC voltage with an effective value of
Insulation strength
1500Vac to the ground. DC output applies a
50Hz sinusoidal AC voltage with an effective
value of 700Vac to the ground. There is no
breakdown or arcing in one minute.

2.3.3 Mechanical index

Table 2- 14 Mechanical index

Parameter items Parameter description

External dimension (height × width × depth) 44Mm×482.0mm×300mm

Weight ≤15kg (without rectifier modules)

Protection grade IP20

Installation mode 19-inch rack mounting is supported

Incoming and outgoing mode of the wire Top in and Top out

Maintenance mode Pre-maintenance mode is supported

Heat dissipation mode Natural heat dissipation

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3 Product Installation

3.1 Installation Process

FitOn DP4860-A1 installation process is shown in Figure 3- 1.

Figure 3- 1 Installation flow chart

3.2 Installation Preparation

3.2.1 Requirements of construction personnel

The construction personnel must have basic knowledge of safe operation, need to
undergo professional training, master correct operation methods, and have
corresponding operation qualifications.

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FitOn DP4860-A1 Embedded-type Power System User Manual

Caution:
Our company shall not be liable for any damage caused to persons and equipment
by the failure of construction personnel to operate according to the requirements of
this article.

Customer shall pay attention to the following points when organizing construction
personnel:

 Technical personnel employed by the customer shall be trained properly, and

master certain installation and construction methods;

 The number of construction personnel shall vary based upon specific project
schedule and installation environment. Generally, 2 ~ 4 is appropriate.

3.2.2 Preparation of tools and meters

Caution:

Please use tools with insulated handles!

Tools and meters that need to be prepared prior to installation include, but are not
limited to the items shown in Table 3- 1.

Table 3- 1 Preparation tools and meters

Torque drive Marker pen Clamp ammeter Multimeter Hot air gun

Insulated
Straight Cross
Insulating tape adjustable Cable tie
screwdriver screwdriver
wrench

Heat-shrinkable Insulating
Crimping pliers Wire cutters Insulating gloves
tube protective shoes

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 3. Product installation

Hydraulic pliers Diagonal pliers Wire strippers Steel tape Anti-static wrist

3.3 Power Subrack Installation

3.3.1 Planning of Installation Space

The external dimension diagram of FitOn DP4860-A1 is shown in Figure 3- 2, with

unit of mm and tolerance of ± 1mm.

Figure 3- 2 The external dimension diagram of FitOn DP4860-A1

3.3.2 Unpacking inspection

1. Check whether the outer box packaging is intact. If the outer packaging is
severely damaged or damp, please find out the reason and feed back to us;

2. Check the number of components in the box according to the packing list. If
any shipping damage or missing accessories are found, please find out the
reason and feed back to us.

3.3.3 Subrack installation

Install the subrack onto a 19-inch rack.

1. Remove the subrack from the packaging;

2. Determine the position for installing the subrack on the 19-inch rack, and lift the
subrack to the desired hole;

3. Use screws and rack floating nuts to secure the mounting ears on both sides of
the subrack (If the mounting ear holes do not match the positions, adjust them
based on actual installation conditions).

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FitOn DP4860-A1 Embedded-type Power System User Manual

3.4 Installation of Rectifier Module

Caution:
Do not put your hand into the rectifier slot to avoid electric shock. Non-professional
maintenance personnel are not allowed to insert, remove, or replace the rectifier.

1. Take out the rectifier, hold the handle on the front panel of the rectifier, hold the
module, and slowly push the module into the slot where the rectifier is fixed;

2. Slowly push the rectifier until the front panel of the rectifier is flush with the
panel of the power subrack;

3. Fasten the screws on the front panel of the rectifier clockwise to lock the
rectifier to the power subrack.

Figure 3- 3 Installation of rectifier module

3.5 Cable Connection

3.5.1 Cable connection requirements

 Cables shall be 20 mm away from heat sources to prevent damage (melting) or

functional degradation (aging or damage) of the insulation layer;

 The bending radius of the cable shall be at least five times the diameter of the
cable;

 Cables of the same type shall be connected together with a distance of at least
30mm between different types to avoid winding;

 Grounding wire shall not be connected or wound with signal cables and they
shall be at an appropriate distance from each other to minimize interference;

 AC power cord, DC power cord, signal cables, and communication cables must
be connected separately.

 No more welding shall be done on the power cord. If necessary, choose a

22
 3. Product installation

longer cable.

3.5.2 Cable specification requirements

Table 3- 2 Table of cable specifications

Maximum Recommended Maximum cable Recommende

Cable type
current (A) cable size (mm )
2
diameter (mm )
2
d cable color

AC
Live wire 30 2.5~16 25 Red
input
cable
Neutral
(single- 30 10~16 25 Blue
wire
phase
Protective
three-w
earthing - 10~16 25 Yellow green
ire)
conductor

DC output cables 65 10~16 25 Red (positive

electrode)

Battery cable 65 10~16 25 Blue (negative

electrode)

3.5.3 Connecting protective ground wire

Warning:

Ensure effective ground wire connected. Otherwise, it may cause damage to the
equipment or personal injury.

1. Connect one end of the protective ground wire to the PE terminal of the AC
input of the subrack;

2. Connect the other end of the protective ground wire to the grounding bar screw
on the cabinet/rack, as shown in Figure3- 4.

(1) Grounding bar

Figure3- 4 Connecting protective grounding wire

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FitOn DP4860-A1 Embedded-type Power System User Manual

3.5.4 Connecting signal cables of dry contacts (optional)

1. Use a straight screwdriver to push the contact strip corresponding to the dry
contacts to make the metal spring piece of the dry contact bounce.

2. Install the signal cable to the corresponding dry contact interface.

3. Withdraw the screwdriver and ensure that the dry contact signal cable is
secured, as shown in Figure 3- 5.

(1) Dry contact interface (2) Contact strip

Figure 3- 5 Dry contact signal cable connection process

3.5.5 Connecting communication cables

Before connecting, ensure that the RS485 to USB cable has been obtained and the
RS485 to USB driver has been installed on the computer.

1. Connect one end of the cable to the RS485 port on the monitoring module.

2. Connect the other end of the cable to the network port on the host computer, as
shown in Figure3- 6.

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 3. Product installation

(1) RS485 interface of PMU (2) Host computer

Figure3- 6 Schematic diagram of communication cable connection

3.5.6 Connecting the DC output cable

1. Lay out the DC output cables and insert the DC output cables from the back of
the subrack;

2. According to the actual load capacity, secure the negative DC output cable to
the corresponding DC output air switch;

3. Fasten the DC output positive cable to the corresponding screws on the RTN+
bus bar, as shown in Figure 3- 7.

(1) DC load

Figure 3- 7 Wiring diagram of DC output cable

3.5.7 Connecting battery cables

Warning:

 Smoking and lightening the spark near the battery is prohibited.

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FitOn DP4860-A1 Embedded-type Power System User Manual

 Turn off the breaker before installing the battery.

 Follow the battery manufacturer's regulations and warnings. Use tools with
insulated handles, otherwise the battery may burn out and personal injury may
occur.
 Wear goggles, rubber gloves and protective clothing during battery operation.
 Remove conductive articles including rings, watches, and bracelets. If battery
fluid enters your eye, immediately flood eye with running cold water for at least
15 minutes and get prompt medical attention.
 If battery acid contacts skin or clothing, wash immediately with soap and water.
 Do not use metal to simultaneously touch two or more battery terminals
Otherwise, transient short circuit occurs, which produces sparks or explosion.
 During battery installation, never short-circuit or reversely connect positive and
negative battery terminals.
 Loose connections can cause excessive voltage drops or cause the battery to
burn out when the current is too high.
 Make sure the battery is from the same manufacturer and the same model, and
has a similar voltage. Do not mix old and new batteries.

1. Route the battery cable, make it get through the hole on the right side of the
subrack, or remove the front top cover wiring;

2. Fasten the negative battery cable to the battery air switch;

3. Fasten the positive battery cable to the RTN+ bus bar, as shown in Figure 3- 8.

(1) Battery pack

Figure 3- 8 Wiring diagram of DC output cable

3.5.8 Connecting AC input cable

Warning:

Ensure that the AC input air switch of the previous stage is OFF and place a
prominent "Do not operate" sign. Set all air switches to the OFF state before
connecting cables.

Insert the 220V single-phase three wire AC input cable from the back of the subrack
and remove the front top cover wiring, as shown in Figure 3- 9.

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 3. Product installation

(1) AC distribution container

Figure 3- 9 Schematics diagram of AC input cable wiring

3.6 Installation Inspection

3.6.1 Check hardware installation

 Check that all screws are tightened (especially those for electrical connections)
and that flat washers and spring washers are installed correctly;

 Check that the rectifier module is fully inserted into each slot and locked
correctly.

3.6.2 Check electrical connections

 Check that all the air switch are in OFF state;

 Check that the flat washer and the spring washer are installed safely on all
terminals and that all OT terminals are connected together completely and
correctly;

 Check whether the battery is installed correctly and the battery cables are
connected correctly;

 Check that the input and output cables are correctly connected to the
grounding cables.

3.6.3 Check cable installation

 Check that all cables are securely connected;

 Check that all cables are aligned neatly and are tightly connected to their
nearest cables without twisting or over-bending;

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FitOn DP4860-A1 Embedded-type Power System User Manual

 Check whether the cable labels are correct, firm, and in the same direction.

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4 Product Debugging

Caution:

 The following debugging steps may lead to power failure or alarm, which needs
to be notified to the alarm center before and after operation.
 Debugging personnel must have received appropriate technical training,
please refer to the debugging description for operation.
 The process of debugging is live work. Please stand on dry insulation while
operating. Do not wear watches, necklaces and other metal objects, and keep
tools insulated.
 During power equipment debugging, before any "closing operation", it is
necessary to check whether the status of the relevant unit or part meets the
requirements.
 During operation, if other people are not allowed to operate, warning sign "No
closing, manned operation" shall be suspended on the distribution equipment.
 During the process of debugging, we shall observe while debugging, shut down
immediately when abnormal phenomena are found out, and continue after
finding out the cause.

4.1 AC Power-on Debugging

1. The input voltage of AC input air switch shall be measured between 85Vac and
300Vac;

2. Ensure that the AC input air switch is set to OFF, and measure the input voltage
of the preceding AC input air switch. The input voltage shall range from 85Vac
to 300Vac. Put AC input air switch to ON after confirmation;

3. Check the operation indicator of the rectifier module (green) and it shall be
always on;

4. The measured voltage between the -48V bus bar and the RTN+ bus bar, the
voltage must range from -42Vdc to -58Vdc.

4.2 Setting System Parameters

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FitOn DP4860-A1 Embedded-type Power System User Manual

No button operation is performed on the monitoring unit within 8 minutes and the
LCD backlight of the display is off. Re-login is required if there is no button operation
within 10 minutes.

Preset username: admin, preset password: 1-user level, 2-engineer.

After the monitoring unit is powered on, the LCD displays a language selection
interface. Select Chinese or English by using the "UP" or "DN". Press the "ENT" key
and then enters the default system information interface.

Press the “UP” or “DN.” key in the parameter setting screen to select the
corresponding setting options, then press the “ENT” key to enter the setting screen.
As shown in Figure 4- 1.

Figure 4- 1 System parameter setting screen (part)

 Battery parameter

 Battery capacity setting:

Set the total rated capacity of the batteries installed on the same battery
shunt based on the actual application. If the battery branch is connected in
parallel to two batteries (each battery consists of four 12V/150Ah single
batteries in series), then the “Nominal capacity” is set to 300Ah.

 When the battery is lithium, the following settings are required:

Set average charging voltage to the same value as floating charging

voltage, and the voltage shall be set according to the recommended
values of lithium batteries.Set the allowable temperature compensation to
"No" at the "Temperature compensation" interface.

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 4. Product debugging

 Other sensor settings: access via the user interface board, see the 2.2.4user
interface board for detailed wiring location;

 System date and time settings need to be set in the background program.

4.3 Setting Energy Saving Parameters

In the parameter setting screen, move the arrow to the “Energy-saving parameter”
setting item by using the “UP” or “DN” key and press the “ENT” key to enter the
password setting interface. Enter the correct password to enter the energy saving
parameter setting screen, as shown in Figure 4- 2.

Figure 4- 2 Energy-saving parameter setting screen

Energy-saving parameters belong to high-level parameters and need to input

high-level password to set them. If you want the system to operate in the
energy-saving mode, set the "Energy-saving allowance" parameter to "Yes",
otherwise, set it to “No”.

4.4 Battery Power-on Debugging

Caution:

Only after the battery parameters of the monitoring module have been correctly set
can the battery air switch be closed, otherwise the battery may be damaged.

1. Set the AC input air switch to OFF;

2. Set the battery air switch to ON;

3. Set the AC input air switch to ON;

4. Set all air switch to the status required on the actual site;

5. After 10 minutes of observation, the monitoring module has no alarm

information except door magnetic alarm (configured). The parameters of

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FitOn DP4860-A1 Embedded-type Power System User Manual

current and voltage of battery and load are normal, i.e. battery power-on
debugging is completed.

4.5 Other Treatment

 To reinstall the removed panel or cover plate;

 The exterior paint finish of the subrack shall be kept intact. If paint drops, the
paint drops shall be repaired immediately to prevent corrosion;

 Clean up the site and exit the site.

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5 Product Maintenance

5.1 Routine Maintenance

Table 5- 1 Daily routine maintenance list

Maintenance Maintenance content

items Inspection Treatmet
Inspection items Repair conditions
method methods
The voltage of the
Whether the voltage battery branch or load
Electrical Multimeter
output is normal branch exceeds the set See 5.2 Alarm
range fault handling
Fault Whether the indicator
Visual inspection Fault alarm
inspection is normal

The coating of power

Damaged or deformed Repaint and
system has no
Appearance Visual inspection appearance of power repair the
peeling and no
system shell
scratches

Check the cable Retighten

Whether the power
connection between the grounding
grounding point is Visual,
Grounding power grounding point points or
properly connected to screwdriver,
detection and the grounding bar in replace
the grounding bar of wrench, etc.
the equipment room is grounding
the equipment room
not reliable cables

5.2 Alarm Fault Handling

5.2.1 AC power outage

Possible causes

1. AC input cable fault;

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FitOn DP4860-A1 Embedded-type Power System User Manual

2. The AC input air switch is OFF;

3. Power grid fault.

Treatment methods

1. Check whether the AC input cable is loose. If so, secure the input cable;

2. Check whether the AC input air switch is OFF. If so, close the air switch after
processing the end circuit fault;

3. Check whether the AC input voltage of the power system is lower than 50Vac. If
so, deal with the power grid fault.

5.2.2 AC overvoltage

Possible causes

1. The setting of AC overvoltage alarm point is not improperly;

2. Power grid fault.

Treatment methods

1. Check whether the AC input cable is loose. If so, secure the input cable. Check
whether the setting value of AC overvoltage alarm is proper or not; if not, adjust
it according to the actual situation;

2. Check whether the AC input voltage of the power system exceeds the AC
overvoltage alarm point (default value 280Vac) and if so, deal with the AC input
fault.

5.2.3 AC undervoltage

Possible causes

1. The AC undervoltage alarm point is set improperly;

2. Power grid fault.

Treatment methods

1. Check whether the AC undervoltage alarm value is appropriate. If the value is

not appropriate, adjust it according to the actual situation;

2. Check whether the AC input voltage of the power system is lower than the AC

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 5. Product maintenance

undervoltage alarm point (default value 180Vac), and if so, deal with the AC
input fault.

5.2.4 DC overvoltage

Possible causes

1. The setting of DC overvoltage alarm point is improper;

2. In manual control mode, the power system voltage is too high;

3. Rectifier module fault.

Treatment methods

1. Check whether the setting value of the DC overvoltage alarm point (default
value 58Vdc) is appropriate. If the value is not appropriate, adjust it according to
the actual situation;

2. Check whether the system output voltage is manually raised. If so, confirm the
cause and restore the voltage to the normal value after the operation is
complete;

3. Remove the rectifier module one by one and check whether the alarm
disappears or not. If the alarm still exists, insert the rectifier module back into
original positions. If the alarm disappears, replace the module.

5.2.5 DC undervoltage

Possible causes

1. AC power outage;

2. The DC undervoltage alarm point of the monitoring module is set improperly;

3. Improper system configuration;

4. In manual control mode, the power system voltage is too low;

5. Rectifier module fault.

Treatment methods

1. Check whether the AC power outage, and if so, the AC power supply will be
restored;

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FitOn DP4860-A1 Embedded-type Power System User Manual

2. Check whether the setting value of DC undervoltage alarm point (default value
45Vdc) is reasonable. If it is unreasonable, please adjust it according to the
actual situation;

3. Check whether the load current value of the power system is greater than the
current capacity of the power system, and if so, increase the capacity
configuration of the power system or reduce the load of the power system;

4. Check whether the system voltage is lowered by manual control. If so, please
confirm the reason and adjust the voltage to normal value after the action is
completed;

5. Check whether the power system capacity does not meet the load demand due
to the rectifier module fault, and if so, replace the rectifier module.

5.2.6 Battery charge overcurrent

Possible causes

1. AC is power outage or module communication is interrupted;

2. The monitoring is improperly connected;

3. Monitoring fault.

Treatment methods

1. Check whether there is a communication interruption alarm of the rectifier

module, if so, plug and unplug the rectifier module with communication
interruption to check whether the alarm is cleared, and if the alarm still exists,
replace the rectifier module;

2. Reinstall the monitoring module to see if it gives an alarm. If it still gives an

alarm, replace the monitoring module.

5.2.7 LLVD power off

Possible causes

1. AC power outage;

2. Manually control the load power off;

3. The load power off voltage of the monitoring module is set too high;

4. Rectifier module fault;

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 5. Product maintenance

5. The system configuration is unreasonable.

Treatment methods

1. Check whether the AC is power outage, and if the AC is power outage, restore
the power supply;

2. Confirm whether the operation of manually controlling load power off is carried
out, if so, confirm the operation reason, and resume power on after the
operation is completed;

3. Check whether the power off voltage setting value (default value 44Vdc) of
monitoring module is too high, and if so, adjust it according to the actual
situation;

4. Check whether the system capacity does not meet the load demand due to the
fault of the rectifier module, and if so, replace the faulty rectifier module;

5. Check whether the power system load current value is greater than the current
power system capacity, and if so, increase the power system capacity
configuration or decrease the power system load.

5.2.8 BLVD power off

Possible causes

1. AC power outage;

2. Manual battery power off;

3. The battery voltage setting of the monitoring module is too high;

4. Rectifier module fault;

5. The system configuration is unreasonable.

Treatment methods

1. Check whether the AC is power outage, and if the AC is power outage, restore
the power supply;

2. Confirm whether the operation of manually controlling battery power off is

carried out, if so, confirm the operation reason, and resume power on after the
operation is completed;

3. Check whether the voltage setting value (default 43.2Vdc) for BLVD power off of
the monitoring module is too high, and if so, adjust it according to the actual

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FitOn DP4860-A1 Embedded-type Power System User Manual

situation;

4. Check whether the power system capacity does not meet the load demand due
to the fault of the rectifier module, and if so, replace the faulty rectifier module;

5. Check whether the power system load current value is greater than the current
power system capacity, and if so, increase the power system capacity
configuration or decrease the power system load.

5.2.9 Battery fuse disconnection

Possible causes

1. The battery air switch or the fuse detection line is loose;

2. The battery air switch or the fuse is disconnected;

3. Contactor fault.

Treatment methods

1. Check whether the battery air switch or the fuse detection line is loose. If so,
please fix the detection line;

2. Check whether the battery air switch or the fuse is disconnected. If so, please
close the circuit breaker or replace the fuse after handling the battery circuit
fault;

3. Manually control the battery contactor to close or open, and check whether the
battery current changes are consistent. If not, please replace the contactor. If
not, please replace the contactor.

5.2.10 High ambient temperature alarm

Note:
This alarm can only occur if the power system is configured with a temperature
sensor.

Possible causes

1. The setting of alarm parameters for too high temperature is unreasonable;

2. The temperature control system of the cabinet where the temperature sensor is
located is faulty;

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 5. Product maintenance

3. Temperature sensor is faulty.

Treatment methods

1. Check whether the setting value of the alarm point of too high ambient
temperature (default value 55°C) conforms to the local actual situation, and if
not, adjust it according to the actual situation;

2. Check whether the temperature control system of the cabinet is faulty, and if so,
deal with the temperature control system fault. After the temperature in the
system cabinet returns to the normal range, the alarm will be automatically
cleared;

3. Check whether the ambient temperature sensor is faulty, and if so, replace the
ambient temperature sensor.

5.2.11 Low ambient temperature alarm

Note:
This alarm can only occur if the power system is configured with a temperature
sensor.

Possible causes

1. The setting of alarm parameters for too low temperature is unreasonable;

2. The temperature control system of the system cabinet where the temperature
sensor is located is faulty;

3. Temperature sensor is faulty.

Treatment methods

1. Check whether the setting value of the low ambient temperature alarm point
(default value –20°C) conforms to the actual local conditions, if not, adjust it
according to the actual conditions;

2. Check whether the temperature control system of the system cabinet is faulty,
and if so, deal with the temperature control system fault. After the temperature
in the system cabinet returns to the normal range, the alarm will be
automatically cleared;

3. Check whether the ambient temperature sensor is faulty, and if so, replace the
ambient temperature sensor.

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FitOn DP4860-A1 Embedded-type Power System User Manual

5.2.12 High ambient humidity alarm

Note:
This alarm is only possible if the power system is equipped with a humidity sensor.

Possible causes

1. The setting of alarm parameters for high humidity is unreasonable;

2. The humidity in the system cabinet where the humidity sensor is located is too
high;

3. Humidity sensor fault.

Treatment methods

1. Check whether the setting value of humidity alarm point (default value 95% RH)
conforms to the local actual situation, and if not, adjust according to the actual
situation;

2. Check whether there is water in the system cabinet, such as over-moisture

phenomenon, if so, first use dry cotton cloth or other dehumidification tools, and
then confirm the cause of fault and deal with it;

3. Check whether the humidity sensor is faulty, and if so, replace the humidity
sensor.

5.2.13 Low ambient humidity alarm

Note:
This alarm is only possible if the power system is equipped with a humidity sensor.

Possible causes

1. The setting of alarm parameters for too low humidity is unreasonable;

2. The humidity in the system cabinet where the humidity sensor is located is too
low;

3. Humidity sensor fault.

Treatment methods

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 5. Product maintenance

1. Check whether the setting value of too low humidity alarm point (default value
5% RH) conforms to the local actual situation, and if not, adjust according to the
actual situation;

2. Check whether the humidity in the system cabinet is too low, and if so, adjust
the humidity in the system cabinet. After the ambient humidity returns to the
normal range, the alarm will be automatically cleared;

3. Check whether the ambient humidity sensor is faulty, and if so, replace the
ambient humidity sensor.

5.2.14 High battery temperature alarm

Note:
This alarm can only occur if the power system is equipped with a battery
temperature sensor.

Possible causes

1. The alarm parameter setting for too high battery temperature is unreasonable;

2. Fault of heat dissipation system in battery compartment;

3. Fault of temperature sensor.

Treatment methods

1. Check whether the setting value of the alarm point of too high battery
temperature (default value 50 ℃) is reasonable, and if it is unreasonable, adjust
it according to the actual situation;

2. Check whether the temperature control system of the battery compartment is

faulty, and if so, deal with the temperature control system fault. After the battery
temperature returns to normal, the alarm will be automatically cleared;

3. Check whether the temperature sensor is faulty, and if so, replace the
temperature sensor.

5.2.15 Low battery temperature alarm

Note:
This alarm can only occur if the power system is equipped with a battery
temperature sensor.

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FitOn DP4860-A1 Embedded-type Power System User Manual

Possible causes

1. The setting of alarm parameters for two low battery temperature is

unreasonable;

2. Battery compartment heating system is faulty;

3. Temperature sensor fault.

Treatment methods

1. Check whether the setting value of the alarm point of too low battery
temperature (default -10℃) is reasonable, and if it is unreasonable, adjust it
according to the actual situation;

2. Check whether the temperature control system of the battery compartment is

faulty, and if so, deal with the temperature control system fault. After the battery
temperature returns to normal, the alarm will be automatically cleared;

3. Check whether the temperature sensor is faulty, and if so, replace the
temperature sensor.

5.2.16 Rectifier module fault

Possible causes

1. The rectifier module is improperly connected;

2. The rectifier module is damaged.

Treatment methods

1. Check whether the fault indicator on the rectifier module panel is always on
(red), if so, pull out the rectifier module, and reinsert the module after the
indicator goes out;

2. If still alarm, please replace the rectifier module.

5.2.17 Rectifier module protection

Possible causes

1. The input voltage of rectifier module is too high;

2. The input voltage of rectifier module is too low;

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 5. Product maintenance

3. The ambient temperature is too high;

4. The rectifier module works abnormally.

Treatment methods

1. Check whether the AC input voltage is higher than the maximum working
voltage of the rectifier module. If so, restore the power supply after dealing with
the power supply fault;

2. Check whether the AC input voltage is lower than the maximum working voltage
of the rectifier module. If so, restore the power supply after dealing with the
power supply fault;

3. Check whether the ambient temperature is higher than the normal working
temperature of the module. If so, check and eliminate the fault of temperature
control system;

4. Pull out the rectifier module of the alarm, and insert the rectifier module after the
indicator is off. If the alarm still occurs, replace the rectifier module.

5.2.18 Communication failure between rectifier module and

monitoring module

Possible causes

1. The rectifier module is pulled out;

2. Poor contact of rectifier module;

3. Rectifier module fault.

Treatment methods

1. Check whether the rectifier module is pulled out. If so, reinsert the rectifier
module;

2. If the rectifier module is in place, replug the rectifier module again;

3. If the alarm still occurs, replace the rectifier module.

5.3 Part Fault Positioning

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FitOn DP4860-A1 Embedded-type Power System User Manual

5.3.1 Air switch fault positioning

Air switch fault mainly includes the following phenomena:

 After dealing with the fault of short circuit in the rear line of the air switch, the air
switch cannot be adjusted on/off;

 When the input voltage of the air switch is normal and at ON state, the voltage
at both ends of the air switch is greater than 1V;

 When the input voltage of the air switch is normal and at OFF state, the voltage
at both ends of the air switch is lower than 1kΩ.

5.3.2 Rectifier module failure positioning

If any of the following two points is not satisfied, the rectifier module will be
damaged:

 When the rectifier module does not communicate with the monitoring module
and the input AC phase voltage is about 220V, the green light of the rectifier
module is on, the yellow light flashes, the red light is not on, and the output of
the rectifier module is normal;

 When the rectifier module communicates with the monitoring module (the
communication line of the rectifier module is normally connected), the
monitoring module can perform average charging and floating charge control
as well as current limiting control on the rectifier module.

5.3.3 Monitoring module fault positioning

Monitoring module failure mainly includes the following phenomena:

 The DC output of the power system is normal, and the green indicator of the
monitoring module is off for a long time;

 There are obvious faults in the monitoring module, such as crash, no response
to startup, LCD display problems, button failure, etc;

 When the alarm is enabled, when the power system fails, the monitoring
module does not generate an alarm;

 After the monitoring module generates an alarm, it is detected that the power
system has no fault indicated by the alarm;

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 5. Product maintenance

 When the communication line is normal, the communication of all subordinate

equipment displayed in the monitoring module is interrupted;

 When the rectifier module and communication line are normal, the
communication between the monitoring module and all rectifier modules is
interrupted;

 When the communication line and DC power distribution are normal, the
monitoring module cannot detect the DC power distribution normally;

 The monitoring module cannot set parameters or check operation information.

5.4 Replacement of Parts

5.4.1 Replacement of air switch

1. Place the air switch to be replaced in OFF state;

2. Record the connection information of the cable;

3. Remove cables and conduct insulation treatment;

4. Insert a straight screwdriver into the plastic buckle under the air switch to be
replaced and press down to remove the air switch from the guide rail;

5. When fixing a new air switch, first clip the upper part of the air switch into the
guide rail, and then press the lower part. After hearing a "click", it means that
the air switch has been connected to the guide rail in good condition;

6. Connect the cable to the air switch according to the previously recorded cable
information;

7. Put the air switch to be in ON state;

5.4.2 Replacement of rectifier module

1. Wear insulating gloves;

2. When removing the rectifier module to be replaced in the subrack, loosen the
screw on the rectifier module handle (turn counterclockwise to loosen the
screw);

3. Gently pull the handle to separate the locking buckle of the rectifier module
from the subrack, and take out the rectifier module from the subrack;

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FitOn DP4860-A1 Embedded-type Power System User Manual

4. When replacing a new rectifier module, loosen the screws on the rectifier
module (turn counterclockwise to loosen the screws);

5. Put the rectifier module into the installation position of the subrack, put the
handle in the open position, and fully push the rectifier module into the subrack;

6. Push the handle into the front panel of the rectifier module, lock the rectifier
module safely on the subrack, and then tighten the screws on the handle;

7. Take off insulating gloves.

5.4.3 Replacement of the monitoring module

1. Wear insulating gloves;

2. When removing the monitoring module to be replaced in the subrack, loosen

the screw on the handle of the monitoring module (turn counterclockwise to
loosen the screw);

3. Gently pull the handle to separate the locking buckle of the monitoring module
from the subrack, and take the monitoring module out of the subrack;

4. When replacing a new monitoring module, loosen the screws on the monitoring
module (turn counterclockwise to loosen the screws);

5. Put the monitoring module into the installation position of the subrack, put the
handle in the open position, and fully push the monitoring module into the
subrack;

6. Push the handle into the front panel of the monitoring module, lock the
monitoring module safely on the subrack, and then tighten the screws on the
handle;

7. Take off insulating gloves.

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Appendix A Electrical Schematic
Diagram

Appendix Figure 1 Electrical schematic diagram

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Appendix B Abbreviations

Abbreviations Full name in English Chinese meaning

AC alternating current 交流电

重要负载/二次下电负载/电池保
BLVD battery low voltage disconnection
护支路
CS conducted susceptibility 传导抗扰性
DC direct current 直流电
DI digital input 输入开关量
DO digital output 输出开关量
EMC electromagnetic compatibility 电磁兼容性
ESD electrostatic discharge 静电放电抗扰性
EFT electrical fast transients 电快速脉冲群抗扰性
HTTPS hypertext transfer protocol secure 超文本传输安全协议
IEC International electro-technical commission 国际电工技术委员会
LCD liquid crystal display 液晶显示屏
次要负载/一次下电负载/负载下
LLVD load low voltage disconnection
电支路
PE protecting earthing 接地保护
PMU power management unit 电源管理单元/监控模块
RH relative humidity 相对湿度
RS radiated susceptibility 辐射抗扰性
RTN+ return+ 正极回路
TT Terra to Terra 保护接地系统
TN Terra to neutral 保护接零系统

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