ETP48400-C4A1 Embedded Power User Manual

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ETP48400-C4A1 Embedded Power

User Manual

Issue 08
Date 2024-05-30

HUAWEI TECHNOLOGIES CO., LTD.


Copyright © Huawei Technologies Co., Ltd. 2024. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.

The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China

Website: https://e.huawei.com

Issue 08 (2024-05-30) Copyright © Huawei Technologies Co., Ltd. i


Security Declaration
Product Lifecycle
Huawei's regulations on product lifecycle are subject to the Product End of Life Policy. For details about
this policy, visit the following web page:
https://support.huawei.com/ecolumnsweb/en/warranty-policy

Vulnerability
Huawei's regulations on product vulnerability management are subject to the Vul. Response Process. For
details about this process, visit the following web page:
https://www.huawei.com/en/psirt/vul-response-process
For vulnerability information, enterprise customers can visit the following web page:
https://securitybulletin.huawei.com/enterprise/en/security-advisory

Initial Digital Certificate


The Initial digital certificates on Huawei devices are subject to the Rights and Responsibilities of Initial
Digital Certificates on Huawei Devices. For details about this document, visit the following web page:
https://support.huawei.com/enterprise/en/bulletins-service/ENEWS2000015789

Huawei Enterprise End User License Agreement


This agreement is the end user license agreement between you (an individual, company, or any other
entity) and Huawei for the use of the Huawei Software. Your use of the Huawei Software will be deemed
as your acceptance of the terms mentioned in this agreement. For details about this agreement, visit the
following web page:
https://e.huawei.com/en/about/eula

Lifecycle of Product Documentation


Huawei after-sales user documentation is subject to the Product Documentation Lifecycle Policy. For
details about this policy, visit the following web page:
https://support.huawei.com/enterprise/en/bulletins-website/ENEWS2000017761

Issue 08 (2024-05-30) Copyright © Huawei Technologies Co., Ltd. ii


ETP48400-C4A1 Embedded Power
User Manual About This Document

About This Document

Purpose
This document describes the DC power system in terms of product overview,
components, installation, commissioning, maintenance, and operations for the site
monitoring unit (SMU) and rectifiers.

Figures provided in this document are for reference only.

Intended Audience
This document is intended for:

● Sales engineers
● Technical support engineers
● Maintenance engineers

Symbol Conventions
The symbols that may be found in this document are defined as follows.

Symbol Description

Indicates a hazard with a high level of risk which, if not


avoided, will result in death or serious injury.

Indicates a hazard with a medium level of risk which, if not


avoided, could result in death or serious injury.

Indicates a hazard with a low level of risk which, if not


avoided, could result in minor or moderate injury.

Indicates a potentially hazardous situation which, if not


avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to personal
injury.

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ETP48400-C4A1 Embedded Power
User Manual About This Document

Symbol Description

Supplements the important information in the main text.


NOTE is used to address information not related to personal
injury, equipment damage, and environment deterioration.

Change History
Changes between document issues are cumulative. The latest document issue
contains all the changes made in earlier issues.

Issue 08 (2024-05-30)
● Updated 3.2 (Optional) Intelligent PDU DCDB48-200-16B and 5.4.3
(Optional) Installing Intelligent PDU DCDB48-200-16B Cables.
● Added 9.3.5 Replacing a DMU02C1.

Issue 07 (2021-05-06)
Modified 2.1 Appearance.

Issue 06 (2020-09-01)
Modified 5.1.1 Preparing Cables.

Issue 05 (2020-05-10)
Added 7.11 Setting DC Power LLVD Parameters and G Viewing the Power
Consumption of DC Loads.

Issue 04 (2020-04-07)
Updated 7.16.1 (Optional) Setting Parameters Before Using WebUI.

Issue 03 (2020-02-24)
● Added 3.1 (Optional) PVDU-60A1 or PVDU-60A3.
● Added 5.3.2 (Optional) Installing the PVDU.
● Added 5.4.5 (Optional) Installing PV Module DC Input Power Cables.
● Added 7.9 Setting Sensor Parameters.
● Modified 7.10 Setting Battery Parameters.
● Add 7.17 (Optional) Connecting the PV Module Supply.
● Added F Modifying Load Branches.

Issue 02 (2019-10-12)
● Added the 01074762-004/01075024/01075024-002/010745024-003 subrack.

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ETP48400-C4A1 Embedded Power
User Manual About This Document

● Added section 7.6 (Optional) Setting Rectifier Addresses.


● Added section 7.7 (Optional) Setting AC Surge Protection Parameters.

Issue 01 (2019-04-30)
This issue is the first official release.
The SMU software version is SMU V500R003C00.

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ETP48400-C4A1 Embedded Power
User Manual Contents

Contents

About This Document............................................................................................................... iii


1 Safety Information.................................................................................................................. 1
1.1 Personal Safety.........................................................................................................................................................................2
1.2 Electrical Safety........................................................................................................................................................................ 4
1.3 Environment Requirements................................................................................................................................................. 8
1.4 Mechanical Safety.................................................................................................................................................................10
1.5 Battery Safety......................................................................................................................................................................... 14

2 Product Overview.................................................................................................................. 20
2.1 Appearance............................................................................................................................................................................. 20
2.2 Product Introduction............................................................................................................................................................ 20

3 Components............................................................................................................................ 24
3.1 (Optional) PVDU-60A1 or PVDU-60A3......................................................................................................................... 24
3.2 (Optional) Intelligent PDU DCDB48-200-16B............................................................................................................ 25
3.3 Monitoring Module SMU02C............................................................................................................................................ 31
3.4 User Interface Module UIM05B1..................................................................................................................................... 35
3.5 (Optional) Communications Expansion Module NIM01C3....................................................................................36
3.6 (Optional) Communications Expansion Module CIM02C....................................................................................... 39
3.7 Rectifier R4875G1/R4850G2..............................................................................................................................................42
3.8 (Optional) S4850G1............................................................................................................................................................. 43
3.9 ESM-48100B1......................................................................................................................................................................... 45

4 Technical Specifications....................................................................................................... 52
5 System Installation............................................................................................................... 55
5.1 Installation Preparations.................................................................................................................................................... 55
5.1.1 Preparing Cables................................................................................................................................................................ 55
5.1.2 Tools....................................................................................................................................................................................... 57
5.1.3 Installation Dimensions................................................................................................................................................... 58
5.1.4 Unpacking and Acceptance............................................................................................................................................58
5.2 Installing a Subrack.............................................................................................................................................................. 58
5.3 Installing Components........................................................................................................................................................ 60
5.3.1 (Optional) Installing an Intelligent PDU DCDB48-200-16B............................................................................... 60
5.3.2 (Optional) Installing the PVDU.................................................................................................................................... 61

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5.3.3 (Optional) Installing a Communications Expansion Module NIM01C3......................................................... 61


5.3.4 (Optional) Installing a Communications Expansion Module CIM02C............................................................ 62
5.3.5 Installing a Rectifier R4875G1/R4850G2................................................................................................................... 63
5.3.6 (Optional) Installing an SSU S4850G1...................................................................................................................... 64
5.3.7 (Optional) Installing a Standby AC Input Module................................................................................................. 65
5.3.8 Installing a Circuit Breaker............................................................................................................................................. 66
5.4 Installing Cables.................................................................................................................................................................... 67
5.4.1 (Optional) Installing Dry Contact Signal Cables.................................................................................................... 67
5.4.2 Installing a Communications Cable............................................................................................................................ 68
5.4.2.1 WebUI Management.....................................................................................................................................................68
5.4.2.2 NetEco Management.................................................................................................................................................... 69
5.4.2.3 NMS Management over YDN Protocol.................................................................................................................. 70
5.4.3 (Optional) Installing Intelligent PDU DCDB48-200-16B Cables....................................................................... 71
5.4.4 Installing DC Output Power Cables.............................................................................................................................76
5.4.5 (Optional) Installing PV Module DC Input Power Cables................................................................................... 79
5.4.6 Installing AC Output Power Cables............................................................................................................................. 81
5.4.7 Installing 220/380 V AC Three-Phase Four-Wire Input Power Cables............................................................ 82
5.4.8 Installing Lead-acid Battery Cables............................................................................................................................. 84
5.4.9 Installing Lithium Batteries and Cables..................................................................................................................... 85

6 Verifying the Installation.................................................................................................... 90


6.1 Checking Hardware Installation.......................................................................................................................................90
6.2 Checking Electrical Connections...................................................................................................................................... 90
6.3 Checking Cable Installation............................................................................................................................................... 90

7 Commissioning....................................................................................................................... 91
7.1 Connecting the AC Power Supply....................................................................................................................................91
7.2 Setting the Display Language.......................................................................................................................................... 92
7.3 Setup Wizard.......................................................................................................................................................................... 92
7.4 Setting the Date and Time................................................................................................................................................ 93
7.5 Setting Shared Load Parameters..................................................................................................................................... 94
7.6 (Optional) Setting Rectifier Addresses.......................................................................................................................... 94
7.7 (Optional) Setting AC Surge Protection Parameters................................................................................................ 95
7.8 Setting the AC Input System............................................................................................................................................. 95
7.9 Setting Sensor Parameters.................................................................................................................................................95
7.10 Setting Battery Parameters............................................................................................................................................. 96
7.10.1 Parameters Settings (Intelligent Lithium Battery + Lead-acid Battery/Echelon-used Lithium Battery)
............................................................................................................................................................................................................ 96
7.10.2 Parameters Settings (Lead-acid Battery/Echelon-used Lithium Battery).................................................... 99
7.11 Setting DC Power LLVD Parameters.......................................................................................................................... 100
7.12 Setting DCDB Parameters............................................................................................................................................. 100
7.13 Setting 57 V Constant Voltage Output Parameters............................................................................................. 101
7.14 (Optional) Setting Parameters for Off-Peak Power Consumption................................................................. 101
7.15 (Optional) Setting Peak Shaving Parameters........................................................................................................ 102

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7.16 Setting Communications Parameters........................................................................................................................ 104


7.16.1 (Optional) Setting Parameters Before Using WebUI....................................................................................... 104
7.16.2 (Optional) Setting Parameters Before Using NetEco.......................................................................................110
7.16.3 (Optional) Setting the NMS (YDN Protocol)...................................................................................................... 112
7.17 (Optional) Connecting the PV Module Supply...................................................................................................... 112
7.18 Connecting the Lead-Acid Battery Supply............................................................................................................... 113
7.19 Connecting the Lithium Battery Supply................................................................................................................... 113

8 Follow-up Procedure.......................................................................................................... 114


9 System Maintenance.......................................................................................................... 115
9.1 Routine Maintenance........................................................................................................................................................ 115
9.1.1 AC/DC Power Distribution............................................................................................................................................115
9.1.2 PSU....................................................................................................................................................................................... 116
9.1.3 SMU..................................................................................................................................................................................... 117
9.1.4 SMU Parameters..............................................................................................................................................................118
9.1.5 Cables.................................................................................................................................................................................. 118
9.1.6 ESMs.................................................................................................................................................................................... 120
9.2 Identifying Component Faults........................................................................................................................................120
9.2.1 Identifying SMU Faults.................................................................................................................................................. 120
9.2.2 Identifying Rectifier Faults........................................................................................................................................... 121
9.2.3 Identifying SSU Faults................................................................................................................................................... 121
9.2.4 Identifying Circuit Breaker Faults.............................................................................................................................. 121
9.2.5 Locating AC Input Module Faults.............................................................................................................................. 121
9.2.6 ESM Troubleshooting..................................................................................................................................................... 122
9.3 Replacing Components..................................................................................................................................................... 122
9.3.1 Replacing an SMU02C................................................................................................................................................... 122
9.3.2 Replacing a UIM05B1.................................................................................................................................................... 124
9.3.3 Replacing a NIM01C3.................................................................................................................................................... 124
9.3.4 Replacing a CIM02C....................................................................................................................................................... 126
9.3.5 Replacing a DMU02C1.................................................................................................................................................. 127
9.3.6 Replacing a Rectifier R4875G1/R4850G2................................................................................................................128
9.3.7 Replacing an SSU S4850G1......................................................................................................................................... 129
9.3.8 Replacing an ESM........................................................................................................................................................... 131
9.3.9 Replacing a Circuit Breaker..........................................................................................................................................132
9.3.10 Replacing an AC Input Module................................................................................................................................ 133

A Electrical Conceptual Diagram........................................................................................ 136


B Preparing Terminals........................................................................................................... 137
C Associations Between Dry Contacts and Alarms for the SMU................................. 138
D Relationship Between Alarms and Load Fuse Status................................................ 139
E How Do I Change the Communications Protocol for COM4 and COM5?..............140

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F Modifying Load Branches.................................................................................................. 142


G Viewing the Power Consumption of DC Loads............................................................144
H Acronyms and Abbreviations...........................................................................................145

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ETP48400-C4A1 Embedded Power
User Manual 1 Safety Information

1 Safety Information

Statement
Before transporting, storing, installing, operating, using, and/or maintaining
the equipment, read this document, strictly follow the instructions provided
herein, and follow all the safety instructions on the equipment and in this
document. In this document, "equipment" refers to the products, software,
components, spare parts, and/or services related to this document; "the Company"
refers to the manufacturer (producer), seller, and/or service provider of the
equipment; "you" refers to the entity that transports, stores, installs, operates,
uses, and/or maintains the equipment.

The Danger, Warning, Caution, and Notice statements described in this


document do not cover all the safety precautions. You also need to comply with
relevant international, national, or regional standards and industry practices. The
Company shall not be liable for any consequences that may arise due to
violations of safety requirements or safety standards concerning the design,
production, and usage of the equipment.

The equipment should be used in an environment that meets the design


specifications. Otherwise, the equipment may be faulty, malfunctioning, or
damaged, which is not covered under the warranty. The Company shall not be
liable for any property loss, personal injury, or even death caused thereby.

Comply with applicable laws, regulations, standards, and specifications during


transportation, storage, installation, operation, use, and maintenance.

Do not perform reverse engineering, decompilation, disassembly, adaptation,


implantation, or other derivative operations on the equipment software. Do not
study the internal implementation logic of the equipment, obtain the source code
of the equipment software, violate intellectual property rights, or disclose any of
the performance test results of the equipment software.

The Company shall not be liable for any of the following circumstances or
their consequences:

● Equipment damage due to force majeure such as earthquakes, floods,


volcanic eruptions, debris flows, lightning strikes, fires, wars, armed conflicts,
typhoons, hurricanes, tornadoes, and extreme weather conditions
● Operation beyond the conditions specified in this document

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● Installation or use in environments that do not comply with international,


national, or regional standards
● Installation or use by unqualified personnel
● Failure to follow the operation instructions and safety precautions on the
product and in the document
● Unauthorized modifications to the product or software code or removal of the
product
● Damage caused during transportation by you or a third party authorized by
you
● Storage conditions that do not meet the requirements specified in the product
document
● Failure to comply with local laws, regulations, or related standards due to the
materials and tools prepared by you
● Damage caused by your or a third party's negligence, intentional breach,
gross negligence, or improper operations or damage not caused by the
Company

1.1 Personal Safety

DANGER

Do not work with power on during installation. Do not install or remove a cable
with power on. Transient contact between the core of the cable and a conductor
will generate electric arcs or sparks, which may cause a fire or personal injury.

DANGER

Non-standard and improper operations on the energized equipment may cause


fire or electric shocks, resulting in property damage, personal injury, or even death.

DANGER

Before operations, remove conductive objects such as watches, bracelets, bangles,


rings, and necklaces to prevent electric shocks.

DANGER

During operations, use dedicated insulated tools to prevent electric shocks or short
circuits. The insulation and voltage resistance must comply with local laws,
regulations, standards, and specifications.

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ETP48400-C4A1 Embedded Power
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WARNING

During operations, wear personal protective equipment such as protective


clothing, insulated shoes, goggles, safety helmets, and insulated gloves.

Figure 1-1 Personal protective equipment

General Requirements
● Do not stop protective devices. Pay attention to the warnings, cautions, and
related precautionary measures in this document and on the equipment.
● If there is a likelihood of personal injury or equipment damage during
operations, immediately stop, report the case to the supervisor, and take
feasible protective measures.
● Do not power on the equipment before it is installed or confirmed by
professionals.
● Do not touch the power supply equipment directly or with conductors such as
damp objects. Before touching any conductor surface or terminal, measure
the voltage at the contact point to ensure that there is no risk of electric
shock.
● Do not touch a running fan with your hands, components, screws, tools, or
boards. Otherwise, personal injury or equipment damage may occur.
● In the case of a fire, immediately leave the building or the equipment area
and activate the fire alarm or call emergency services. Do not enter the
affected building or equipment area under any circumstances.

Personnel Requirements
● Only professionals and trained personnel are allowed to operate the
equipment.
– Professionals: personnel who are familiar with the working principles and
structure of the equipment, trained or experienced in equipment
operations and are clear of the sources and degree of various potential
hazards in equipment installation, operation, maintenance
– Trained personnel: personnel who are trained in technology and safety,
have required experience, are aware of possible hazards on themselves in

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ETP48400-C4A1 Embedded Power
User Manual 1 Safety Information

certain operations, and are able to take protective measures to minimize


the hazards on themselves and other people
● Personnel who plan to install or maintain the equipment must receive
adequate training, be able to correctly perform all operations, and understand
all necessary safety precautions and local relevant standards.
● Only qualified professionals or trained personnel are allowed to install,
operate, and maintain the equipment.
● Only qualified professionals are allowed to remove safety facilities and inspect
the equipment.
● Personnel who will perform special tasks such as electrical operations,
working at heights, and operations of special equipment must possess the
required local qualifications.
● Only authorized professionals are allowed to replace the equipment or
components (including software).
● Only personnel who need to work on the equipment are allowed to access
the equipment.

1.2 Electrical Safety

DANGER

Before connecting cables, ensure that the equipment is intact. Otherwise, electric
shocks or fires may occur.

DANGER

Non-standard and improper operations may result in fire or electric shocks.

DANGER

Prevent foreign matter from entering the equipment during operations. Otherwise,
equipment short-circuits or damage, load power derating, power failure, or
personal injury may occur.

WARNING

For the equipment that needs to be grounded, install the ground cable first when
installing the equipment and remove the ground cable last when removing the
equipment.

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User Manual 1 Safety Information

CAUTION

Do not route cables near the air intake or exhaust vents of the equipment.

CAUTION

Do not directly connect aluminum cables to prevent electrochemical corrosion of


copper and aluminum.

General Requirements
● Follow the procedures described in the document for installation, operation,
and maintenance. Do not reconstruct or alter the equipment, add
components, or change the installation sequence without permission.
● Install temporary fences or warning ropes and hang "No Entry" signs around
the operation area to keep unauthorized personnel away from the area.
● Before installing or removing power cables, turn off the switches of the
equipment and its upstream and downstream switches.
● If any liquid is detected inside the equipment, disconnect the power supply
immediately and do not use the equipment.
● Before performing operations on the equipment, check that all tools meet the
requirements and record the tools. After the operations are complete, collect
all of the tools to prevent them from being left inside the equipment.
● Before installing power cables, check that cable labels are correct and cable
terminals are insulated.
● When installing the equipment, use a torque tool of a proper measurement
range to tighten the screws. When using a wrench to tighten the screws,
ensure that the wrench does not tilt and the torque error does not exceed
10% of the specified value.
● Ensure that bolts are tightened with a torque tool and marked in red and blue
after double-check. Installation personnel mark tightened bolts in blue.
Quality inspection personnel confirm that the bolts are tightened and then
mark them in red. (The marks must cross the edges of the bolts.)

● To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits
to telecommunication network voltage (TNV) circuits.
● Ensure that all slots are installed with boards or filler panels. Avoid hazards
caused by hazardous voltages or energy on boards. Ensure that the air
channel is normal, control electromagnetic interference, and prevent dust and
other foreign objects on the backplane, baseplate, and boards.
● After the installation is complete, ensure that protective cases, insulation
tubes, and other necessary items for all electrical components are in position
to avoid electric shocks.

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● If the power supply to the equipment is permanently connected, install an


easily accessible disconnector at the exterior of the device.
● If the equipment has multiple inputs, disconnect all the inputs before
operating the equipment.
● Before maintaining a downstream electrical or power distribution device, turn
off the output switch on the power supply equipment.
● During equipment maintenance, attach "Do not switch on" labels near the
upstream and downstream switches or circuit breakers as well as warning
signs to prevent accidental connection. The equipment can be powered on
only after troubleshooting is complete.
● If fault diagnosis and troubleshooting need to be performed after power-off,
take the following safety measures: Disconnect the power supply. Check
whether the equipment is live. Install a ground cable. Hang warning signs and
set up fences.
● Check equipment connections periodically, ensuring that all screws are
securely tightened.
● Only qualified professionals can replace a damaged cable.
● Do not scrawl, damage, or block any labels or nameplates on the equipment.
Promptly replace labels that have worn out.
● Do not use solvents such as water, alcohol, or oil to clean electrical
components inside or outside of the equipment.
● Wear personal protective equipment and use dedicated insulated tools to
avoid electric shocks or short circuits.

Grounding
● Ensure that the grounding impedance of the equipment complies with local
electrical standards.
● Ensure that the equipment is connected permanently to the protective
ground. Before operating the equipment, check its electrical connection to
ensure that it is reliably grounded.
● Ensure that the protective ground point of the equipment is reliably
connected to the ground screw of the metal enclosure (connection resistance:
≤ 0.1 ohm).
● Do not operate the equipment in the absence of a properly installed ground
conductor.
● Do not damage the ground conductor.
● For the equipment that uses a three-pin socket, ensure that the ground
terminal in the socket is connected to the protective ground point.
● If high touch current may occur on the equipment, ground the protective
ground terminal on the equipment enclosure before connecting the power
supply; otherwise, electric shock as a result of touch current may occur.

Cabling
● When selecting, installing, and routing cables, follow local safety regulations
and rules.
● When routing power cables, ensure that there is no coiling or twisting. Do not
join or weld power cables. If necessary, use a longer cable.

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● Ensure that all cables are properly connected and insulated, and meet
specifications.
● Ensure that the slots and holes for routing cables are free from sharp edges,
and that the positions where cables are routed through pipes or cable holes
are equipped with cushion materials to prevent the cables from being
damaged by sharp edges or burrs.
● If a cable is connected to the cabinet from the top, bend the cable in a U
shape outside the cabinet and then route it into the cabinet.
● Ensure that cables of the same type are bound together neatly and straight
and that the cable sheath is intact. When routing cables of different types,
ensure that they are away from each other without entanglement and
overlapping.
● When cable connection is completed or paused for a short period of time, seal
the cable holes with sealing putty immediately to prevent small animals or
moisture from entering.
● Secure buried cables using cable supports and cable clips. Ensure that the
cables in the backfill area are in close contact with the ground to prevent
cable deformation or damage during backfilling.
● If the external conditions (such as the cable layout or ambient temperature)
change, verify the cable usage in accordance with the IEC-60364-5-52 or local
laws and regulations. For example, check that the current-carrying capacity
meets requirements.
● Do not perform any improper operations, for example, dropping cables
directly from a vehicle. Otherwise, the cable performance may deteriorate due
to cable damage, which affects the current-carrying capacity and temperature
rise.

Electrostatic Discharge (ESD)

NOTICE

The static electricity generated by human bodies may damage the electrostatic-
sensitive components on boards, for example, the large-scale integrated (LSI)
circuits.

● When touching the equipment and handling boards, modules with exposed
circuit boards, or application-specific integrated circuits (ASICs), observe ESD
protection regulations and wear ESD clothing and ESD gloves or a well-
grounded ESD wrist strap.

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Figure 1-2 Wearing an ESD wrist strap

● When holding a board or a module with exposed circuit boards, hold its edge
without touching any components. Do not touch the components with bare
hands.
● Package boards or modules with ESD packaging materials before storing or
transporting them.

1.3 Environment Requirements

DANGER

Do not expose the equipment to flammable or explosive gas or smoke. Do not


perform any operation on the equipment in such environments.

DANGER

Do not store any flammable or explosive materials in the equipment area.

DANGER

Do not place the equipment near heat sources or fire sources, such as smoke,
candles, heaters, or other heating devices. Overheat may damage the equipment
or cause a fire.

WARNING

Install the equipment in an area far away from liquids. Do not install it under
areas prone to condensation, such as under water pipes and air exhaust vents, or
areas prone to water leakage, such as air conditioner vents, ventilation vents, or
feeder windows of the equipment room. Ensure that no liquid enters the
equipment to prevent faults or short circuits.

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WARNING

To prevent damage or fire due to high temperature, ensure that the ventilation
vents or heat dissipation systems are not obstructed or covered by other objects
while the equipment is running.

General Requirements
● Ensure that the equipment is stored in a clean, dry, and well ventilated area
with proper temperature and humidity and is protected from dust and
condensation.
● Keep the installation and operating environments of the equipment within the
allowed ranges. Otherwise, its performance and safety will be compromised.
● Do not install, use, or operate outdoor equipment and cables (including but
not limited to moving equipment, operating equipment and cables, inserting
connectors to or removing connectors from signal ports connected to outdoor
facilities, working at heights, performing outdoor installation, and opening
doors) in harsh weather conditions such as lightning, rain, snow, and level 6
or stronger wind.
● Do not install the equipment in an environment with direct sunlight, dust,
smoke, volatile or corrosive gases, infrared and other radiations, organic
solvents, or salty air.
● Do not install the equipment in an environment with conductive metal or
magnetic dust.
● Do not install the equipment in an area conducive to the growth of
microorganisms such as fungus or mildew.
● Do not install the equipment in an area with strong vibration, noise, or
electromagnetic interference.
● Ensure that the site complies with local laws, regulations, and related
standards.
● Before opening doors during the installation, operation, and maintenance of
the equipment, clean up any water, ice, snow, or other foreign objects on the
top of the equipment to prevent foreign objects from falling into the
equipment.
● When installing the equipment, ensure that the installation surface is solid
enough to bear the weight of the equipment.
● Ensure that the equipment room provides good heat insulation, and that the
walls and floor are dampproof.
● Install protective devices at the door of the equipment room to prevent
rodents and insects from entering the room.
● After installing the equipment, remove the packing materials such as cartons,
foam, plastics, and cable ties from the equipment area.

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1.4 Mechanical Safety

DANGER

When working at heights, wear a safety helmet and safety harness or waist belt
and fasten it to a solid structure. Do not mount it on an insecure moveable object
or metal object with sharp edges. Make sure that the hooks will not slide off.

WARNING

Ensure that all necessary tools are ready and inspected by a professional
organization. Do not use tools that have signs of scratches or fail to pass the
inspection or whose inspection validity period has expired. Ensure that the tools
are secure and not overloaded.

WARNING

Before installing equipment in a cabinet, ensure that the cabinet is securely


fastened with a balanced center of gravity. Otherwise, tipping or falling cabinets
may cause bodily injury and equipment damage.

WARNING

When pulling equipment out of a cabinet, be aware of unstable or heavy objects


in the cabinet to prevent injury.

WARNING

Do not drill holes into the equipment. Doing so may affect the sealing
performance and electromagnetic containment of the equipment and damage
components or cables inside. Metal shavings from drilling may short-circuit boards
inside the equipment.

General Requirements
● Repaint any paint scratches caused during equipment transportation or
installation in a timely manner. Equipment with scratches cannot be exposed
for an extended period of time.
● Do not perform operations such as arc welding and cutting on the equipment
without evaluation by the Company.
● Do not install other devices on the top of the equipment without evaluation
by the Company.

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● When performing operations over the top of the equipment, take measures to
protect the equipment against damage.
● Use correct tools and operate them in the correct way.

Moving Heavy Objects


● Be cautious to prevent injury when moving heavy objects.

● If multiple persons need to move a heavy object together, determine the


manpower and work division with consideration of height and other
conditions to ensure that the weight is equally distributed.
● If two persons or more move a heavy object together, ensure that the object
is lifted and landed simultaneously and moved at a uniform pace under the
supervision of one person.
● Wear personal protective gears such as protective gloves and shoes when
manually moving the equipment.
● To move an object by hand, approach to the object, squat down, and then lift
the object gently and stably by the force of the legs instead of your back. Do
not lift it suddenly or turn your body around.
● Move or lift the equipment by holding its handles or lower edges. Do not hold
the handles of modules that are installed in the equipment.
● Do not quickly lift a heavy object above your waist. Place the object on a
workbench that is half-waist high or any other appropriate place, adjust the
positions of your palms, and then lift it.
● Move a heavy object stably with balanced force at an even and low speed. Put
down the object stably and slowly to prevent any collision or drop from
scratching the surface of the equipment or damaging the components and
cables.
● When moving a heavy object, be aware of the workbench, slope, staircase,
and slippery places. When moving a heavy object through a door, ensure that
the door is wide enough to move the object and avoid bumping or injury.
● When transferring a heavy object, move your feet instead of turning your
waist around. When lifting and transferring a heavy object, ensure that your
feet point to the target direction of movement.
● When transporting the equipment using a pallet truck, ensure that the forks
are properly positioned so that the equipment does not topple. Before moving
the equipment, secure it to the pallet truck using ropes. When moving the
equipment, assign dedicated personnel to take care of it.
● Transport the equipment by sea or on roads with good conditions. Minimize
jolt and tilt during transportation.
● Ensure that tilt angle of the cabinet meets the requirements shown in the
figure. The tilt angle α of the packed cabinet must be less than or equal to
15°. After the cabinet is unpacked, its tilt angle α must be less than or equal
to 10°.

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Working at Heights
● Any operations performed 2 meters or higher above the ground must be
supervised properly.
● Only trained and qualified personnel are allowed to work at heights.
● Do not work at heights when steel pipes are wet or other risky situations
exist. After the preceding conditions no longer exist, the safety owner and
relevant technical personnel need to check the involved equipment. Operators
can begin working only after safety is confirmed.
● Set a restricted area and prominent signs for working at heights to warn
irrelevant personnel away.
● Set guard rails and warning signs at the edges and openings of the area
involving working at heights to prevent falls.
● Do not pile up scaffolding, springboards, or other objects on the ground under
the area involving working at heights. Do not stay or pass under the area
involving working at heights.
● Carry operation machines and tools properly to prevent equipment damage or
personal injury caused by falling objects.
● Personnel involving working at heights are not allowed to throw objects from
the height to the ground, or vice versa. Objects shall be transported by slings,
hanging baskets, aerial work platforms, or cranes.
● Do not perform operations on the upper and lower layers at the same time. If
unavoidable, install a dedicated protective shelter between the upper and
lower layers or take other protective measures. Do not pile up tools or
materials on the upper layer.
● Dismantle the scaffolding from top down after finishing the job. Do not
dismantle the upper and lower layers at the same time. When removing a
part, ensure that other parts will not collapse.
● Ensure that personnel working at heights strictly comply with the safety
regulations. The Company is not responsible for any accident caused by
violation of the safety regulations on working at heights.
● Behave cautiously when working at heights. Do not rest at heights.

Using Ladders
● Use wooden or insulated ladders when you need to perform live-line working
at heights.

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● Platform ladders with protective rails are preferred. Single ladders are not
recommended.
● Before using a ladder, check that it is intact and confirm its load bearing
capacity. Do not overload it.
● Ensure that the ladder is securely positioned and held firm.

● When climbing up the ladder, keep your body stable and your center of
gravity between the side rails, and do not overreach to the sides.
● When a step ladder is used, ensure that the pull ropes are secured.
● If a single ladder is used, the recommended angle for the ladder against the
floor is 75 degrees, as shown in the following figure. A square can be used to
measure the angle.

● If a single ladder is used, ensure that the wider end of the ladder is at the
bottom, and take protective measures to prevent the ladder from sliding.
● If a single ladder is used, do not climb higher than the fourth rung of the
ladder from the top.
● If you use a single ladder to climb up to a platform, ensure that the ladder is
at least 1 m higher than the platform.

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1.5 Battery Safety

DANGER

Do not connect the positive and negative poles of a battery together. Otherwise,
the battery may be short-circuited. Battery short circuits can generate high
instantaneous current and release a large amount of energy, which may cause
battery leakage, smoke, flammable gas release, thermal runaway, fire, or
explosion. To avoid battery short circuits, do not maintain batteries with power on.

DANGER

Do not expose batteries at high temperatures or around heat sources, such as


scorching sunlight, fire sources, transformers, and heaters. Battery overheating
may cause leakage, smoke, flammable gas release, thermal runaway, fire, or
explosion.

DANGER

Protect batteries from mechanical vibration, falling, collision, punctures, and


strong impact. Otherwise, the batteries may be damaged or catch fire.

DANGER

To avoid leakage, smoke, flammable gas release, thermal runaway, fire, or


explosion, do not disassemble, alter, or damage batteries, for example, insert
foreign matter into batteries, squeeze batteries, or immerse batteries in water or
other liquids.

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DANGER

There is a risk of fire or explosion if the model of the battery in use or used for
replacement is incorrect. Use a battery of the model recommended by the vendor.

DANGER

Battery electrolyte is toxic and volatile. Do not get contact with leaked liquids or
inhale gases in the case of battery leakage or odor. In such cases, stay away from
the battery and contact professionals immediately. Professionals must wear safety
goggles, rubber gloves, gas masks, and protective clothing, power off the
equipment, remove the battery, and contact technical engineers.

DANGER

A battery is an enclosed system and will not release any gases under normal
operations. If a battery is used improperly, for example, burnt, needle-pricked,
squeezed, struck by lightning, overcharged, or subject to other adverse conditions
that may cause battery thermal runaway, the battery may be damaged or an
abnormal chemical reaction may occur inside the battery, resulting in electrolyte
leakage or release of gases such as CO and H2. To prevent fire or equipment
corrosion, ensure that flammable gases are properly exhausted.

DANGER

The gases generated by a burning battery may irritate your eyes, skin, and throat.
Take protective measures.

WARNING

Install batteries in a dry area. Do not install them under areas prone to water
leakage, such as air conditioner vents, ventilation vents, feeder windows of the
equipment room, or water pipes. Ensure that no liquid enters the equipment to
prevent faults or short circuits.

WARNING

Before installing and commissioning batteries, prepare fire fighting facilities, such
as fire sand and carbon dioxide fire extinguishers, according to construction
standards and regulations. Before putting into operation, ensure that fire fighting
facilities that comply with local laws, regulations are installed.

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WARNING

During storage or transportation, or before unpacking, ensure that the packing


cases are intact and the batteries are correctly placed according to the labels on
the packing cases. Do not place a battery upside down or vertically, lay it on one
side, or tilt it. Stack the batteries according to the stacking requirements on the
packing cases. Ensure that the batteries do not fall or get damaged. Otherwise,
they will need to be scrapped.

WARNING

After unpacking batteries, place them in the required direction. Do not place a
battery upside down, lay it on one side, tilt it, or stack it. Ensure that the batteries
do not fall or get damaged. Otherwise, they will need to be scrapped.

WARNING

Tighten the screws on copper bars or cables to the torque specified in this
document. Periodically confirm whether the screws are tightened, check for rust,
corrosion, or other foreign objects, and clean them up if any. Loose screw
connections will result in excessive voltage drops and batteries may catch fire
when the current is high.

WARNING

After batteries are discharged, charge them in time to avoid damage due to
overdischarge.

Statement
The Company shall not be liable for any battery damage, personal injury,
death, property loss, and/or other consequences caused by the following
reasons:

● Force majeure such as earthquakes, floods, volcanic eruptions, debris flows,


lightning strikes, fires, wars, armed conflicts, typhoons, hurricanes, tornadoes,
and other extreme weather conditions
● The battery warranty period has expired.
● Actions that do not follow instructions in the user manual or direct advice
from the Company, including but not limited to the following scenarios:
– The onsite equipment operating environment or external power
parameters do not meet the environment requirements for normal
operation, for example, the actual operating temperature of batteries is
too high or too low, or the power grid is unstable and experiences
outages frequently.

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– Batteries are dropped or incorrectly operated or connected.


– Batteries are overdischarged due to delayed acceptance or power-on after
battery installation.
– Battery running parameters are incorrectly set.
– Different types of batteries, for example, batteries of different brands or
rated capacities, are used together without prior approval from the
Company.
– Batteries are frequently overdischarged due to improper battery
maintenance.
– Battery use scenarios are changed without prior approval from the
Company.
– Battery maintenance is not performed according to the instructions in the
user manual, for example, failing to check battery terminals regularly.
– Batteries are not transported, stored, or charged according to the
instructions in the user manual.
– Instructions from the Company are not followed during battery relocation
or reinstallation.

General Requirements

NOTICE

To ensure battery safety and battery management accuracy, use batteries provided
by the Company. The Company is not responsible for any faults of batteries
provided by other vendors.

● Before installing, operating, and maintaining batteries, read the battery


vendor's instructions and comply with their requirements. The safety
precautions specified in this document are highly important and require
special attention. For additional safety precautions, see the instructions
provided by the battery vendors.
● Use batteries within the specified temperature range. When the ambient
temperature of the batteries is lower than the allowed range, do not charge
the batteries to prevent internal short circuits caused during low-temperature
charging.
● Do not reversely connect the positive and negative battery terminals.
Otherwise, a battery alarm will be generated and batteries may be damaged.
● To prevent dust buildup that may damage the equipment, install battery
modules after dust-prone operations in the equipment room are completed.
● Do not short-circuit a battery. A short circuit will trigger battery protection.
Repeated short circuits may lead to battery faults and other risks including
fire.
● Batteries cannot be connected in series. Connecting them in series will trigger
battery protection and may cause battery damage or other risks including fire.
● Before unpacking batteries, check whether the packaging is intact. Do not use
batteries with damaged packaging. If any damage is found, notify the carrier
and manufacturer immediately.

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● Do not unpack batteries in an environment where the temperature and


humidity are uncontrollable. Before unpacking batteries, keep them still for 24
hours in an environment where the temperature and humidity are under
control.
● In an indoor scenario, you are advised to power on a battery within seven
days after unpacking. If the battery cannot be powered on in time, put it in
the original packing case and place it in a dry indoor environment without
corrosive gas.
● In an outdoor scenario, you are advised to power on batteries within 24 hours
after unpacking. If the batteries cannot be powered on in time, put them in
the original packaging and place them in a dry indoor environment without
corrosive gases.
● Do not use a damaged battery (such as damage caused when a battery is
dropped, bumped, bulged, or dented on the enclosure), because the damage
may cause electrolyte leakage or flammable gas release. In the case of
electrolyte leakage or structural deformation, contact the installer or
professional O&M personnel immediately to remove or replace the battery.
Do not store the damaged battery near other devices or flammable materials
and keep it away from non-professionals.
● Before working on a battery, ensure that there is no irritating or burning smell
around the battery.
● When installing batteries, do not place installation tools, metal parts, or
sundries on the batteries. After the installation is complete, remove the
objects from the batteries and the surrounding area.
● To safeguard against water intrusion and subsequent battery carbonization,
ensure that the bottom of a battery remains more than 10 cm above ground
level.
● If a battery is accidentally exposed to water, do not install it. Move it to a safe
place for isolation and contact technical engineers in a timely manner.
● Check whether the positive and negative battery terminals are grounded
unexpectedly. If so, disconnect the battery terminals from the ground.
● Do not perform welding or grinding work around batteries to prevent fire
caused by electric sparks or arcs.
● If batteries will not be used for a long period of time, store and charge them
according to the battery requirements.
● Do not charge or discharge batteries by using a device that does not comply
with local laws and regulations.
● Keep the battery loop disconnected during installation and maintenance.
● Monitor damaged batteries during storage for signs of smoke, flame,
electrolyte leakage, or heat.
● If a battery is faulty, its surface temperature may be high. Do not touch the
battery to avoid scalds.
● The actual specifications may vary depending on external factors, such as
temperature, transportation, and storage.

Short-Circuit Protection
● When installing and maintaining batteries, wrap the exposed cable terminals
on the batteries with insulation tape.

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● Avoid foreign objects (such as conductive objects, screws, and liquids) from
entering a battery, because this may cause short circuits.

Leakage Handling

NOTICE

Electrolyte overflow may damage the equipment. It will corrode metal parts and
boards, and ultimately damage the boards.

Electrolyte is corrosive and can cause irritation and chemical burns. If you come
into direct contact with the battery electrolyte, do as follows:
● Inhalation: Evacuate from contaminated areas, get fresh air immediately, and
seek immediate medical attention.
● Eye contact: Immediately wash your eyes with water for at least 15 minutes,
do not rub your eyes, and seek immediate medical attention.
● Skin contact: Wash the affected areas immediately with soap and water and
seek immediate medical attention.
● Intake: Seek immediate medical attention.

Recycling
● Dispose of waste batteries in accordance with local laws and regulations. Do
not dispose of batteries as household waste. Improper disposal of batteries
may result in environmental pollution or an explosion.
● If a battery leaks or is damaged, contact technical support or a battery
recycling company for disposal.
● If batteries are out of service life, contact a battery recycling company for
disposal.
● Do not expose waste batteries to high temperatures or direct sunlight.
● Do not place waste batteries in environments with high humidity or corrosive
substances.
● Do not use faulty batteries. Contact a battery recycling company to scrap
them as soon as possible to avoid environmental pollution.

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ETP48400-C4A1 Embedded Power
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2 Product Overview

2.1 Appearance
The ETP48400-C4A1 is an embedded power system that converts AC power into
DC power. It supplies –48 V and –57 V constant voltage to load equipment. The
maximum capacity of the power system is 24 kW. It can be used at newly
deployed sites for power supply and existing sites for capacity expansion and
reconstruction. It can disconnect each secondary load separately and supports
precise metering of the power consumption of each user.

2.2 Product Introduction


Figure 2-1 ETP48400-C4A1 (01074762/01075024)

(1) User 1: LLVD power (2) Power distribution label (3) AC output circuit breakers
distribution

(4) Ground screw (5) Standby AC input module (6) AC input module

(7) User 3: LLVD power (8) User 3: BLVD power (9) Common load circuit
distribution distribution breaker

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(10) SMU02C (11) Space for rectifiers/Space (12) UIM05B1


for installing the SSU

(13) Reserved slot for (14) Battery circuit breakers (15) User 2: BLVD power
communications expansion distribution
module CIM02C/NIM01C3

(16) User 2: LLVD power (17) User 1: BLVD power


distribution distribution

Figure 2-2 ETP48400-C4A1 (01075024-002)

(1) User wiring screws (2) AC output circuit breakers (3) Ground screw

(4) Standby AC input module (5) AC input module (6) User 3: LLVD power
distribution

(7) User 3: BLVD power (8) Common load circuit (9) SMU02C
distribution breaker

(10) Space for rectifiers/Space (11) UIM05B1 (12) Reserved slot for
for installing the SSU communications expansion
module CIM02C/NIM01C3

(13) Power distribution label (14) Battery circuit breakers (15) User 2: BLVD power
distribution

(16) User 2: LLVD power (17) User 1: BLVD power (18) User 1: LLVD power
distribution distribution distribution

NOTE

The load wiring screw is used as the expansion port for user 4.

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Figure 2-3 ETP48400-C4A1 (01074762-004/01075024-003)

(1) User 1: LLVD power (2) Power distribution label (3) AC output circuit breakers
distribution

(4) Ground screw (5) Standby AC input module (6) AC input module

(7) User 3: LLVD power (8) User 3: BLVD power (9) Common load circuit
distribution distribution breaker

(10) SMU02C (11) Space for rectifiers/Space (12) UIM05B1


for installing the SSU

(13) Reserved slot for (14) Battery circuit breakers (15) User 2: BLVD power
communications expansion distribution
module CIM02C/NIM01C3

(16) User 2: LLVD power (17) User 1: BLVD power


distribution distribution

Table 2-1 Specifications


Project ETP48400-C4A1 ETP48400-C4A1 ETP48400-C4A1
(01074762/01075024) (01075024-002) (01074762-004/010750
24-003)

AC input system 220/380 V AC three-phase four-wire

AC power ● AC input: one 4-pole 63 A circuit breaker, one 4-pole 63 A circuit breaker
distribution (backup, manual switch, mechanical interlock)
● AC output: three 1-pole 16 A circuit breakers

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Project ETP48400-C4A1 ETP48400-C4A1 ETP48400-C4A1


(01074762/01075024) (01075024-002) (01074762-004/010750
24-003)

DC power Three users in total, Three users in total, each Three users in total, each
distribution each of which includes: of which includes: of which includes:
● LLVD: two 1-pole ● LLVD: two 1-pole 100 ● LLVD: two 1-pole 100
125 A circuit A circuit breakers; one A circuit breakers; one
breakers; one 1-pole 1-pole 40 A circuit 1-pole 40 A circuit
125 A circuit breaker breaker breaker
can be added. ● BLVD: two 1-pole 40 ● BLVD: two 1-pole 40
● BLVD: two 1-pole 63 A circuit breakers A circuit breakers
A circuit breakers Common load circuit Common load circuit
Common load circuit breaker: one 1-pole 32 A breaker: one 1-pole 32 A
breaker: one 1-pole 32 circuit breaker circuit breaker
A circuit breaker Battery: four 1-pole 125 Battery: four 1-pole 125
Battery: four 1-pole 125 A circuit breakers; one 1- A circuit breakers; one 1-
A circuit breakers; one pole 125 A circuit pole 125 A circuit
1-pole 125 A circuit breaker can be added. breaker can be added.
breaker can be added.

Components ● Site monitoring unit: SMU02C


● User interface module: UIM05B1
● (Optional) Communications expansion module: NIM01C3 or CIM02C
● Rectifier: R4850G2 or R4875G1 (maximum configuration: 6)
● SSU: S4850G1 (maximum configuration: 5)

AC surge Nominal surge discharge current: 30 kA (8/20 µs), five times respectively in the
protection positive and negative directions

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3 Components

3.1 (Optional) PVDU-60A1 or PVDU-60A3


Interior

Figure 3-1 PVDU interior

(1) PV– input wiring terminals (2) PV+ input circuit breakers

Technical Specifications

Table 3-1 PVDU technical specifications

Item Specifications

Dimensions (H x W x 43.6 mm x 482.6 mm x 123 mm (including mounting


D) ears)

Weight 5 kg

Input 70–150 V DC; max. 4 x 45 A

Output 70–150 V DC; max. 4 x 45 A

Installation mode Installed in a 19-inch rack

Cabling mode Routed in from the left and right and routed out from
the front

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Item Specifications

Maintenance mode Maintained from the front

Operating temperature –20°C to +65°C

Storage temperature –40°C to +70°C

Operating humidity 5%–95% RH (non-condensing)

Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the
operating temperature decreases by 1°C for each
additional 200 m.

IP rating IP20

3.2 (Optional) Intelligent PDU DCDB48-200-16B


Model A

Figure 3-2 DCDB48-200-16B exterior (01074731)

(1) Ground screw (2) LLVD power distribution (3) BLVD power distribution

(4) DMU02C1 (5) DC input ports

Figure 3-3 DCDB48-200-16B-006 appearance (01074731-006)

(1) Ground screw (2) Slot for installing the LLVD (3) BLVD circuit breakers and
circuit breaker their installation slots

(4) DMU module (5) RS485 ports (6) DC input ports

Table 3-2 DCDB48-200-16B specifications

Item DCDB48-200-16B DCDB48-200-16B-006

Dimensions 44.5 mm x 482.6 mm x 330 mm


(H x W x D)

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Item DCDB48-200-16B DCDB48-200-16B-006

Input voltage 36–72 V DC

Total input Maximum: 200 A


current

DC power ● BLVD power Default:


distribution distribution: two 1- ● LLVD circuit breakers: two 1-pole
pole 16 A, two 1-pole 125 A
20 A, and two 1-pole
32 A circuit breakers ● BLVD circuit breakers: two 1-pole
63 A
● LLVD power
distribution: four 1- Maximum number of routes:
pole 32 A and six 1- ● LLVD circuit breakers: four 1-pole
pole 63 A circuit 125 A, four 1-pole 63 A
breakers ● BLVD circuit breakers: six 1-pole
63 A

Installation Installed in a 19-inch rack


mode

Cabling mode Routed in and out from the front

Maintenance Maintained from the front


mode

Weight ≤ 10 kg

NOTE

The power distribution layout is for reference only and can be configured based on site
requirements.

Figure 3-4 DMU02C1 panel

(1) Running indicator (2) Alarm indicator (3) DIP switch (4) RS485
communications ports

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Table 3-3 Indicator description


Item Color Status Description

Running Green Off The DMU is faulty or has no DC input.


indicator
Blinking slowly The communication is normal.
(0.5 Hz)

Blinking fast (4 The communication fails.


Hz)

Alarm indicator Red Off No alarm is generated.

Steady on An alarm is generated.

Table 3-4 DIP switch definition


Subrack Address pin1 pin2

1 OFF OFF

2 OFF ON

3 ON OFF

4 ON ON
NOTE
● If the DCDB48-200-16B (01074731/01074731-006) is configured with one contactor and one shunt, set pin 3
and pin 4 to OFF.
● If multiple DCDB48-200-16Bs are cascaded, set the DIP switch addresses of the DMU02C1s.
● If only one DCDB48-200-16B is installed, you do not need to set the DIP switch address of the DMU02C1.

Table 3-5 Communication port description


Communications Port Communications Parameter Communications Protocol

COM1/COM2 Baud rate: 9600 bit/s Modbus protocol


NOTE
The preceding ports are protected by security mechanisms.

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Table 3-6 RS485 port pin definitions


Communications Port Pin Pin Signal Description

1 TX+ Transmit data over RS485.

2 TX-

4 RX+ Receive data over RS485.

5 RX-

3, 6, 7, 8 Reserved -

Model B

Figure 3-5 DCDB48-200-16B exterior (01074731)

(1) Ground screw (2) LLVD (3) BLVD

(4) DMU02C1 (5) DC input ports

Table 3-7 DCDB48-200-16B technical specifications


Item Description

Input voltage 40–60 V DC

Total input current Maximum: 200 A

DC power distribution ● BLVD: 2 x 16 A/1P, 2 x 20 A/1P, 2 x 32 A/1P


● LLVD: 4 x 32 A/1P, 6 x 63 A/1P

Dimensions (W x D x 482.6 mm x 255 mm x 43.6 mm (including mounting


H) ears)

Weight ≤ 10 kg

Installation mode Installed in a 19-inch rack

Cabling mode Routed in and out from the front

Maintenance mode Maintained from the front

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Figure 3-6 DMU02C1 panel

(1) Alarm indicator (2) Running indicator (3) User 1 contactor status
indicator

(4) User 2 contactor status (5) Mains status detection (6) Genset status detection
indicator ports port

(7) COM_OUT communications (8) COM_IN communications


port port

Table 3-8 Indicator description


Item Color Status Description

Running Green Off The DMU is faulty or has no DC


indicator input.

Blinking The communication is normal.


slowly (0.5
Hz)

Blinking fast The communication fails.


(4 Hz)

Alarm Red Off No alarm is generated.


indicator
Steady on An alarm is generated.

Table 3-9 Communication port description


Communications Communications Communications
Port Parameter Protocol

COM_IN/COM_OUT Baud rate: 9600 bit/s YDN/Modbus protocol


NOTE
The preceding ports are protected by security mechanisms.

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Figure 3-7 Communications port pin

Table 3-10 RS485 port pin definitions

Pin Signal Description

1 TX+ Transmit data over RS485.

2 TX-

4 RX+ Receive data over RS485.

5 RX-

3, 6, 7, 8 Reserved -

Figure 3-8 DIP switches

NOTE

● If multiple DCDB48-200-16Bs are cascaded, set the DIP switch addresses of the
DMU02C1s.
● If only one DCDB48-200-16B is installed, you do not need to set the DIP switch address
of the DMU02C1.

Table 3-11 DIP switch definition

Subrack Address pin1 pin2

1 OFF OFF

2 OFF ON

3 ON OFF

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Subrack Address pin1 pin2

4 ON ON
NOTE
● If one contactor and one shunt are installed, for example, in a DCDB48-200-16B-4731,
set pin 3 to OFF and pin 4 to OFF.
● If two contactors and one shunt are installed, for example, in a
DCDB48-200-16B-4731-008, set pin 3 to OFF and pin 4 to ON.

3.3 Monitoring Module SMU02C


Figure 3-9 SMU02C

(1) Running indicator (2) Minor alarm indicator (3) Major alarm indicator

(4) Buttons (5) USB ports (protected by a (6) RS485/RS232


security protection mechanism) communications port

(7) Handle (8) Locking latch (9) FE port

(10) CAN port (11) LCD

Indicators

Table 3-12 Indicator description

Item Color Status Description

Running Green Off The SMU is faulty or has no


indicator DC input.

Blinking slowly The SMU is running properly


(0.5 Hz) and communicating with the
host properly.

Blinking fast (4 The SMU is running properly


Hz) but fails to communicate
with the host.

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Item Color Status Description

Minor alarm Yellow Off No minor alarm or warning


indicator is generated.

Steady on A minor alarm or warning is


generated.

Major alarm Red Off No critical or major alarm is


indicator generated.

Steady on A critical or major alarm is


generated.

Buttons

Table 3-13 Button description

Button Name Description

Up Scrolls menu items and sets parameters.

Down

Back Returns to the previous menu without saving the


settings.

OK ● Enters the main menu from the standby screen.


● Enters a submenu from the main menu.
● Saves the submenu settings.

Note:
● The LCD screen becomes dark if no button is pressed within 30s.
● You need to log in again if no button is pressed within 1 minute.

● Press and hold or to increase or decrease a parameter value quickly.

● Hold down and for 10s to restart the SMU.

● Hold down and (or ) for 2s to increase (or decrease) the LCD
contrast.

USB Port
You can quickly deploy a site, import and export configuration files, export run
logs, and upgrade software by inserting a dedicated USB flash drive into a USB
port.

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After installing a dedicated WiFi module on a USB port, you can access the WebUI
locally.

NOTICE

Using a WiFi module not provided by the Company may cause function
abnormalities or data loss. The Company will not be liable for any loss caused
thereby.

Communications Ports

Table 3-14 Communications port description


Communications Communications Communications Function
Port Parameter Protocol

FE 10M/100M SNMP Connects to a


autonegotiation third-party NMS.

BIN Connects to a
Huawei NMS.

HTTPS Connects to a PC
and manages the
SMU over the
WebUI.

Modbus TCP Adapts to the


Huawei Modbus
TCP protocol and
connects to a
third-party NMS.

RS485/RS232 Baud rate: 1200 Master/Slave Connects to a


bit/s, 2400 bit/s, Huawei NMS.
4800 bit/s, 9600
bit/s, 14400 bit/s, YDN Connects to a
19200 bit/s, third-party NMS.
115200 bit/s

CAN Baud rate: 125 CAN Connects to a


kbit/s Huawei
southbound
device.
NOTE
All the preceding ports are protected by a security mechanism.

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Figure 3-10 Communications port pin definitions

Table 3-15 Definitions of pins in an FE port

Pin Signal Description

1 TX+ Transmit data over FE.

2 TX–

3 RX+ Receive data over FE.

6 RX–

4, 5, 7, 8 Reserved -

Table 3-16 Definitions of pins in an RS485/RS232 port

Pin Signal Description

1 TX+ Transmit data over RS485.

2 TX–

4 RX+ Receive data over RS485.

5 RX–

3 RX232 Receives data over RS232.

7 TX232 Transmits data over RS232.

6 PGND Protective earthing (PE)

8 Reserved -

Table 3-17 Definitions of pins in a CAN port

Pin Signal Description

1 RX+ Receive data over RS485.

2 RX–

3 Reserved -

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Pin Signal Description

4 TX+ Transmit data over RS485.

5 TX–

6 Reserved -

7 CANH CAN bus high level

8 CANL CAN bus low level

3.4 User Interface Module UIM05B1


Figure 3-11 Panel

(1) Dry contact and sensor (2) COM communications port (3) Battery temperature sensor
ports port

(4) Door status sensor port (5) Battery switch (6) Cable hole for fan cables

(7) Handle

NOTE

The battery switch is used only when the mains is unavailable.

Figure 3-12 Dry contacts

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Figure 3-13 Pins in a COM port

Table 3-18 Pin definitions for a COM port


Pin Signal Description

1 RS485_RX+ RS485 data +

2 RS485_RX– RS485 data –

3 12 V Power supply

4 RS485_TX+ RS485 data +

5 RS485_TX– RS485 data –

6 GND Grounding

7 N/A -

8 GND Grounding

3.5 (Optional) Communications Expansion Module


NIM01C3
The communications expansion module is used for 4G communication. It provides
extra RS485/CAN ports for the SMU or provides ports for connecting to
southbound communications equipment.

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Figure 3-14 Panel

(1) SIM card slots (2 PCS) (2) 4G indicator (3) Alarm indicator

(4) Running indicator (5) ANT antenna port (6) COM1 port

(7) COM2 port (8) COM3/CAN port (9) COM4 port

(10) Handle

Indicators

Table 3-19 Indicator description


Item Color Status Description

4G Green Steady on The dial-up connection is in


indicator the data service state.

Blinking at intervals of 2s A network has been


(on for 0.1s and then off registered.
for 1.9s)

Blinking at intervals of 2s Network search is in progress


(on for 0.1s, off for 0.1s, or no available network is
on for 0.1s, and then off found.
for 1.7s)

Alarm Red Off No alarm is generated.


indicator
Steady on An alarm is generated.

Running Green Off The board is not running


indicator because it is faulty or has no
DC input.

Blinking slowly (0.5 Hz) The board is running and


communicating with the host
properly.

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Item Color Status Description

Blinking fast (4 Hz) The board is running properly,


but fails to communicate with
the host.

Communications Ports

Table 3-20 Communications port description

Communications Communications Description


Port Parameter

COM1 Baud rate: 9600 bit/s, Supports master/slave and


19200 bit/s, or 115200 Modbus protocols.
bit/s Supplies 12 V power.

COM2 Baud rate: 9600 bit/s, Supports master/slave and


19200 bit/s, or 115200 Modbus protocols.
bit/s Supplies 12 V power.

COM3/CAN Baud rate: 9600 bit/s COM3: Supports master/slave


and Modbus protocols.
CAN: Supports the CAN
protocol.

COM4 Baud rate: 9600 bit/s, Supports the Modbus protocol.


19200 bit/s, or 115200
bit/s

Figure 3-15 Pins in the COM1, COM2, or COM3 port

Table 3-21 Pin definitions for the COM1 or COM2 port

Pin Signal Description

1 RS485_RX+ Receive data over RS485.

2 RS485_RX–

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Pin Signal Description

3 12V Power supply

4 RS485_TX+ Transmit data over RS485.

5 RS485_TX–

6 Reserved -

7 Reserved -

8 GND Grounding

Table 3-22 Pin definitions for the COM3/CAN port


Pin Signal Description

1 RS485_RX+ Receive data over RS485.

2 RS485_RX–

3 Reserved -

4 RS485_TX+ Transmit data over RS485.

5 RS485_TX–

6 GND Grounding

7 CANH CAN bus high level

8 CANL CAN bus low level

Table 3-23 Pin definitions for the COM4 port


Pin Signal Description

R+ RS485+ RS485 data, positive

R- RS485– RS485 data, negative

3.6 (Optional) Communications Expansion Module


CIM02C
The module is used to provide extra RS485/CAN ports for the SMU and supply 12
V power to southbound devices.

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Figure 3-16 Panel

(1) COM1 port (2) COM2 port (3) COM3 or COM4 port

(4) 12 V power port (5) COM5 port (6) Handle

Table 3-24 Communications port description


Communications Description Communications
Port Parameter

COM1 ● Supports RS485. Baud rate: 9600


● Supplies 12 V power. bit/s by default
● Connects to a smart device. Options: 9600
bit/s, 1200 bit/s,
COM2 ● Supports RS485. 2400 bit/s, 4800
● Supplies 12 V power. bit/s, 14400 bit/s,
19200 bit/s,
● Connects to a smart device. 115200 bit/s
COM3/COM4 COM3 supports RS485 and connects
to a smart device. When COM3 is
used to connect to an outdoor device,
reserve only the wires corresponding
to pins 1, 2, 4, and 5 to avoid surge
risks.
COM4 supports RS232 and CAN.
RS232 is used by default, which can
be changed to CAN by using a
jumper. For the operation method, see
the appendix. COM4 mainly connects
an indoor smart device. If it is
connected to an outdoor smart
device, surge risks may occur.

COM5 ● Supports RS485 and RS232. RS485


is used by default, which can be
changed to RS232 by using a
jumper. For the operation method,
see the appendix.
● Connects to an air conditioner.

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Figure 3-17 Pin definitions for the COM1, COM2, COM3, or COM4 communication
port

Table 3-25 Pin definitions for the COM1 or COM2 port


Pin Signal Description

1 RS485_RX+ Receive data over RS485.

2 RS485_RX–

3 12V Power supply

4 RS485_TX+ Transmit data over RS485.

5 RS485_TX–

6 Reserved -

7 Reserved -

8 GND Grounding

Table 3-26 Pin definitions for the COM3 or COM4 port


Pin Signal Description

1 RS485_RX+ Receive data over RS485.

2 RS485_RX–

3 RS232_RXD Receives data over RS232.

4 RS485_TX+ Transmit data over RS485.

5 RS485_TX–

6 GND Grounding

7 CANH/RS232_TXD CAN data, positive/Transmits data over


RS232.

8 CANL CAN data, negative

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Table 3-27 COM5 communications port pin definitions

Silk Screen Signal Description

R+/TX RS485+/ RS485 data, positive/Transmits data


RS232_TXD over RS232.

R–/RX RS485–/ RS485 data, negative/Receives data


RS232_RXD over RS232.

GND GND Grounding

3.7 Rectifier R4875G1/R4850G2


A rectifier converts AC input power into stable DC power.

Figure 3-18 Appearance

(1) Power indicator (2) Alarm indicator (3) Fault indicator

(4) Locking latch (5) Handle

Table 3-28 Indicator description

Indicator Color Status Description

Power Green Steady The rectifier has an AC input.


indicator on

Off The rectifier has no AC input.

The rectifier is faulty.

Blinking The rectifier is being queried.


at 0.5
Hz

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Indicator Color Status Description

Blinking The rectifier is loading an application


at 4 Hz program.

Alarm Yellow Off No alarm is generated.


indicator
Steady ● A warning is generated due to
on ambient overtemperature.
● The rectifier has generated a
protection shutdown alarm due to
ambient overtemperature or
undertemperature.

AC input overvoltage or undervoltage


protection has been triggered.

The rectifier is in hibernation state.

Blinking The communication between the


at 0.5 rectifier and the external device is
Hz interrupted.

Fault indicator Red Off The rectifier is normal.

Steady The rectifier locks out due to output


on overvoltage.

The rectifier has no output due to an


internal fault.

3.8 (Optional) S4850G1


The S4850G1 is a 48 V DC-DC converter that supports maximum power point
track (MPPT). It tracks the highest solar power point based on the output features
of PV modules to maximize the use of solar energy.

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Figure 3-19 Exterior

(1) Power indicator (2) Alarm indicator (3) Fault indicator

(4) PV positive input port (5) PV negative input port (6) Air intake vent

(7) Handle

Table 3-29 Indicator description

Indicator Color Normal Abnormal Possible Cause

Power Green Steady Off There is no DC input.


indicator on
The input fuse is faulty.

Blinking The module is being queried


manually.

Alarm Yellow Off Steady on The module is experiencing


indicator overtemperature.

Output overvoltage alarm

Blinking The communication between


the module and the external
is interrupted.

Fault Red Off Steady on The module shuts down due


indicator to output overvoltage.

The fan is faulty.

The module shuts down due


to overtemperature.

The module has no output


due to internal faults.

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Indicator Color Normal Abnormal Possible Cause

Blinking Software is being loaded.

3.9 ESM-48100B1
Figure 3-20 Panel and ports

Table 3-30 Port description


No. Silk Screen Item

1 DO1 Alarm output dry contacts

DO2

2 / IoT module installation space


(reserved)

3 COM_ IN Communications ports

4 COM_ OUT

5 RUN Running indicator

ALM Alarm indicator

CHG Charge indicator

DCHG Discharge indicator

SOC SOC indicator

6 / Buzzer (The ESM supports the buzzer


alarm function. After the buzzer
alarm function is enabled, the buzzer
buzzes when the ESMU detects that
the ESM is stolen through the
software lock, intelligent
displacement lock, or IoT module.)

7 MANUAL ON/OFF Button for manual power-on/off

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No. Silk Screen Item

8 PWR PWR activation port (The ESM can be


activated if an external voltage
ranging from 43.2 V to 58 V is
connected.)

9 + ESM power ports

10 GND Protective ground

Table 3-31 DO1 and DO2 port description


Silk Definition Description Alarm Status
Screen

DO1 Fault or major If the ESM raises one of the (Configurable


alarm following alarms, the dry contact ) By default,
supplies an alarm signal: an alarm is
Cell voltage sampling fault, cell generated if
temperature sampling fault, the dry
charge converter output short- contact is
circuit, relay coil short-circuit, open.
charge low temperature
protection, discharge low
temperature protection, charge
high temperature protection,
discharge high temperature
protection, power module internal
overtemperature protection,
discharge converter output short-
circuit, input reverse connection,
BMU anti-theft lock, overload
lockout due to component failure,
serial number conflict, input/
output discharge overvoltage
lockout, and discharge overcurrent
lockout

DO2 Heavy load If the ESM raises one of the


warning, following alarms, the dry contact
overdischarge supplies an alarm signal:
protection Discharge undervoltage alarm,
discharge undervoltage protection,
and discharge overcurrent warning

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Table 3-32 Communications port pins


Pin RJ45 Pin Signal Definition Description
Definition

1 RS485 T+ RS485 ● Four-wire


transmission + RS485
communication
2 RS485 T- RS485 , complying
transmission – with the
3 NC Reserved Modbus
protocol and
4 RS485 R+ RS485 reception master/slave
+ protocol.
● Support the
5 RS485 R- RS485 reception
baud rate of

9600 bit/s.

6 NC Reserved -

7 CANH CAN Used to report


communication alarms to a
+ monitoring unit
and exchange
8 CANL CAN data between
communication ESMs connected
– in parallel.

Table 3-33 LED indicator description


Indicator Silk Item Color Description
Screen

RUN Running Green Steady on: Communication is


indicator normal (including board
startup, self-check, software
loading, and board power-on
when not loaded; excluding
sleep when the input/output
port or activation port is
energized).
Off: The ESM is in sleep mode.
Blinking slowly: The LUI is
querying data.
Blinking fast: Communication
is interrupted.

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Indicator Silk Item Color Description


Screen

ALM Fault Red Steady on: There is a fault or


indicator major alarm.
Off: There is no fault or major
alarm.
Blinking slowly: The ESM is
locked for theft prevention.

CHG Charge Green Steady on: The ESM is being


indicator charged.
Off: The ESM is open-circuited
or discharging.

DCHG Discharge Green Steady on: The ESM is


indicator discharging.
Off: The ESM is open-circuited
or being charged.

SOC SOC Green 1. 0–24% SOC


indicators ● 25% indicator: blinking
● Other SOC indicators:
off
2. 25%–49% SOC
● 25% indicator: steady on
● 50% indicator: blinking
● Other SOC indicators:
off
3. 50%–74% SOC
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: blinking
● Other SOC indicator: off
4. 75%–99% SOC
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: steady on
● 100% indicator: blinking
5. 100% SOC
The four SOC indicators are
steady on.

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Indicator Silk Item Color Description


Screen

Notes:
● Major alarm: The ESM needs to be maintained immediately.
● Minor alarm: The ESM does not require maintenance, but sends a reminder
to remote maintenance personnel.
● Blinking slowly: on for 1s and then off for 1s
● Blinking fast: on for 0.125s and then off for 0.125s
● If the SOC indicators are off and other indicators are blinking fast, the ESM
enters the maintenance mode.
● When the ESM is in sleep mode, the fault indicator is off except for reverse
connection protection.

Activation and Startup

Table 3-34 Activation mode


Category Requirement

PWR activation The PWR activation port receives 43.2–58


V DC power for at least 5s.

MANUAL ON/OFF activation Hold down the MANUAL ON/OFF button


for at least 5s and less than 15s.

Power port activation The power port receives 43.2–58 V DC


power for at least 5s.

Notes:
1. The MANUAL ON/OFF button is a contact button. The interval for pressing
the button should be greater than 0.5s; otherwise, the operation is
ineffective.
2. If you power off the ESM that is in charging, discharging, or disconnected
mode by holding down the MANUAL ON/OFF button, you need to hold
down this button again to reactivate the ESM.
3. If the intelligent displacement lock function is enabled for the ESM, the
shutdown and maintenance functions of the MANUAL ON/OFF button will
become ineffective. To use this button, you need to disable the intelligent
displacement lock/GPS function. The default undervoltage protection
threshold of the ESM is 46 V.

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NOTE

● Sleep mode: The BMS is in sleep mode before it is activated. The BMS can enter the
offline mode only after it is activated. If the BMS enters the sleep mode after you press
the MANUAL ON/OFF button, the DSP keeps working as long as the power port or PWR
port receives effective input voltage.
● Offline mode: The ESM is disconnected from the battery busbar and does not supply
power. The BMS enters the offline mode when it is reactivated, the ESM voltage is low,
fault protection occurs, or a shutdown command is received. When the fault is rectified,
or the BMS receives a startup command (after receiving a shutdown command), or the
BMS enters the charge mode (after the BMS enters this mode due to low battery
voltage), the ESM switches to another mode based on its status or system status.
● Charge mode: The ESM is charging. When certain conditions are met, the mode is
switched to another mode.
● Discharge mode: The ESM discharges. When certain conditions are met, the mode is
switched to another mode.
● Maintenance mode: Switch to this mode when you need to replace an ESM. Under this
mode, the ESM does not charge or discharge, and the indicators blink fast.

Technical Specifications

Table 3-35 Technical specifications

Item Specifications

Dimensions (W x D ● 442 mm x 396 mm x 130 mm (excluding mounting


x H) ears)
● 482 mm x 396 mm x 130 mm (including mounting
ears)

Weight ≤ 44 kg

Nominal voltage 48 V DC

Equalized charge 53.5 V DC


voltage

Float charge voltage 53.4 V DC

Maximum charge/ 100 A/100 A at 35°C


discharge current

Maximum charge/ 4800 W


discharge power

Operating ambient Charge: 0°C to 45°C; discharge: –20°C to +45°C


temperature

Relative humidity 5%–95% RH (non-condensing)

Atmospheric 61–113 kPa


pressure

Installation mode Installed in a 19-inch rack

Maintenance mode Maintained from the front

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Item Specifications

Altitude 0–4000 m (When the altitude ranges from 2000 m to


4000 m, the highest operating temperature decreases by
1°C for each additional 200 m.)

Ripple and noise ≤ 200 mV

IP rating IP40

Other requirements Indoor scenario:


● There should be no conductive dust, corrosive gas, or
explosion hazard.
● Dust, corrosive substances, pests, molds, and other
indicators should be controlled in accordance with
Class 3.1 requirements in ETSI EN 300 019-1-3 (V2.3.2
or a later version).
Outdoor scenario:
● There should be no conductive dust, corrosive gas, or
explosion hazard.
● Dust, corrosive substances, pests, molds, and other
indicators should be controlled in accordance with
Class 4.1 requirements in ETSI EN 300 019-1-4
(V2.2.1).

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4 Technical Specifications

Table 4-1 Technical specifications


Item Parameter Description

Environment Operating temperature –40°C to +65°C


conditions (When the ambient temperature ranges from –33°C to
+55°C, this product works properly. When the ambient
temperature ranges from 55–65°C, the output power
linearly derates by 20%. When the ambient
temperature is –40°C, this product starts properly after
the AC power supply is connected. There is no
requirement for the output voltage waveform at
startup.)

Transport temperature –40°C to +70°C

Storage temperature –40°C to +70°C

Operating humidity 5%–95% RH (non-condensing)

Transport humidity 5%–95% RH (non-condensing)

Storage humidity 5%–95% RH (non-condensing)

Altitude 0–4000 m
(When the altitude ranges from 2000 m to 4000 m, the
temperature condition for high temperature derating
decreases by 1°C for each additional 200 m.)

Others There should be no conductive dust, corrosive gas, or


explosion hazard.
Dust, corrosive substances, pests, molds, and other
indicators should be controlled in accordance with class
3.1 requirements in ETSI EN 300 019-1-3 (V2.3.2 or a
later version).

AC input Input system 220/380 V AC three-phase four-wire

Input frequency 45–66 Hz; rated frequency: 50 Hz/60 Hz

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Item Parameter Description

Power factor ≥ 0.99 (rated voltage input, 50%–100% load)

DC output Output voltage range ● 48 V mode: –42 V DC to –58 V DC (–53.5 V DC by


default)
● 57 V mode: –48 V DC to –57 V DC (–57 V DC by
default)

Maximum output Maximum output power = Output power of a single


power rectifier x Number of rectifiers

Regulated voltage ≤ ±1%


precision

Peak-to-peak noise ≤ 200 mV (0–20 MHz)


voltage

Phone noise weighting ≤ 2 mV (meets this standard at rated output voltage


voltage points of 53.5 V and 57 V)

Unbalance of load ≤ ±5% (50%–100% load)


sharing

AC input AC input overvoltage ≥ 300 V AC


protection protection threshold

AC input overvoltage 290–300 V AC


recovery threshold

AC input undervoltage ≤ 80 V AC
protection threshold

AC input undervoltage 80–90 V AC


recovery threshold

DC output DC output overvoltage –58.5 V DC to –60.5 V DC


protection protection threshold

EMC Radiated interference EN 55032 Class A1


specifications
Conducted emission ● AC port: EN 55032, Class A
● DC port: EN 55032, Class A
● Signal port: EN 55032, Class A

Harmonic current IEC 61000-3-12

Voltage flicker and IEC 61000-3-11


fluctuation

Electrostatic discharge IEC 61000-4-2


(ESD) Enclosure ports: contact discharge of 6 kV and air
discharge of 8 kV; signal ports: contact discharge of 2
kV

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Item Parameter Description

Electrical fast transient IEC 61000-4-4


(EFT) AC and DC power ports: 2 kV

Radiated susceptibility IEC 61000-4-3


(RS) 10 V/m

Conducted susceptibility IEC 61000-4-6


(CS) Power port: 10 V; signal port: 3 V

Surge susceptibility IEC 61000-4-5


(Surge) AC and DC power ports: 2 kV (8/20 µs) in differential
mode and 4 kV (8/20 µs) in common mode

Voltage dip (DIP) Complies with IEC 61000-4-11.

Others MTBF 200,000 hours (at 25°C)

Structure Dimensions (H x W x D) 175 mm x 482.6 mm x330 mm

Weight ≤ 25 kg (excluding rectifiers)

IP rating IP20

Installation mode Installed in a 19-inch rack

Cabling mode Routed in and out from the front; overhead cabling

Maintenance mode Maintained from the front

Heat dissipation mode Free cooling

NOTE

1. This is a class A product and may cause radio interference in residential areas. Therefore,
you may need to take adequate safety measures to prevent radio interference.

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5 System Installation

5.1 Installation Preparations

5.1.1 Preparing Cables


All cables must comply with local laws, regulations, and standards as well as
customer requirements.

The cross-sectional area of a power cable depends on the current that flows
through it and the allowed voltage drop.

The copper cable specifications are for reference only. Choose proper cables based
on site requirements.

NOTICE

Do not connect aluminum cables to circuit breakers directly to prevent


electrochemical corrosion of copper and aluminum.

Table 5-1 Cables

Cables Maximum Minimum Cross- Maximum Cross-


Current Sectional Area (mm2) Sectional Area (mm2)
(A)

AC input power Live 63 10 (cord end terminal 16 (cord end terminal


cable (three- wire with an insertion depth of with an insertion depth
phase four-wire) 18 mm) of 18 mm)

Neutral 63 10 (cord end terminal 16 (cord end terminal


wire with an insertion depth of with an insertion depth
18 mm) of 18 mm)

PE cable - 10 (M6 OT terminal) 16 (M6 OT terminal)

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Cables Maximum Minimum Cross- Maximum Cross-


Current Sectional Area (mm2) Sectional Area (mm2)
(A)

AC output power Live 16 1.5 (cord end terminal 16 (cord end terminal
cable wire with an insertion depth of with an insertion depth
18 mm) of 18 mm)

Neutral 16 1.5 (cord end terminal 16 (cord end terminal


wire with an insertion depth of with an insertion depth
18 mm) of 18 mm)

DC output power - 16 1.5 (cord end terminal 16 (cord end terminal


cable with an insertion depth of with an insertion depth
18 mm) of 18 mm)

32 4 (cord end terminal with 16 (cord end terminal


an insertion depth of 18 with an insertion depth
mm) of 18 mm)

40 6 (cord end terminal with 16 (cord end terminal


an insertion depth of 18 with an insertion depth
mm) of 18 mm)

63 10 (cord end terminal 16 (cord end terminal


with an insertion depth of with an insertion depth
18 mm) of 18 mm)

100 25 (cord end terminal 35 (cord end terminal


with an insertion depth of with an insertion depth
18 mm) of 18 mm)

125 35 (cord end terminal 35 (cord end terminal


with an insertion depth of with an insertion depth
18 mm) of 18 mm)

Battery cable 125 35 (cord end terminal 35 (cord end terminal


with an insertion depth of with an insertion depth
18 mm) of 18 mm)
NOTE
● If a cord end terminal is configured, strip the cable based on the length of the cord end terminal. If no cord
end terminal is configured, you are advised to use a cord end terminal with an insertion depth of 18 mm.
● The data in the table is applicable when the ambient temperature is 30°C (in air) and cables are in a single
loop.
● When the ambient temperature is not 30°C or cables in multiple loops are routed together, use cables with
larger cross-sectional areas if the cabling distance is long.
● Battery cables should be able to withstand a temperature of at least 90°C.

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5.1.2 Tools

NOTICE

Use tools with insulated handles. The following table is for reference only.

Table 5-2 Installation tools and instruments

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5.1.3 Installation Dimensions


Figure 5-1 Installation dimensions

NOTE

50 mm indicates that the distance between a power subrack mounting ear and the front of
the subrack is about 50 mm.

5.1.4 Unpacking and Acceptance


Procedure
Step 1 Check whether the packing cases are intact. If a packing case is severely damaged
or wet, identify the cause and report the issue to your local Huawei office.
Step 2 Unpack the cases.
Step 3 Check the quantity of components against the packing lists attached to the
packing cases. If the quantity differs from that specified on the packing lists,
identify the cause and report the issue to your local Huawei office.

----End

5.2 Installing a Subrack


Procedure
Step 1 Install the subrack in a 19-inch rack.

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Figure 5-2 Installing a subrack

Step 2 Install a PE cable.

CAUTION

Ensure that the PE cable is installed securely. Inappropriate grounding may cause
device damage and personal injury.

NOTE

The methods for installing cables for each power subrack are similar. The following uses
one of them as an example.

Figure 5-3 Installing a PE cable

(1) Ground bar

----End

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5.3 Installing Components

5.3.1 (Optional) Installing an Intelligent PDU


DCDB48-200-16B
Procedure
Step 1 Install an intelligent power distribution unit (PDU) in the 19-inch rack.

Figure 5-4 Installing an intelligent PDU

Figure 5-5 Installing a ground cable for the DCDB48-200-16B

(1) Ground bar

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Figure 5-6 Installing a ground cable for the DCDB48-200-16B-006

(1) Cabinet or site ground bar

----End

5.3.2 (Optional) Installing the PVDU

Figure 5-7 Installing a PVDU-60A1

5.3.3 (Optional) Installing a Communications Expansion


Module NIM01C3

Procedure
Step 1 Remove the filler panel from the slot for installing the communications expansion
module.

Step 2 (Optional) Install a SIM card in the communications expansion module.

NOTICE

The SIM card inserted into the communications expansion module (NIM01C3)
should support GSM, WCDMA, TD-SCDMA, TDD, and FDD standards, and have the
SMS and data service functions enabled.

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Figure 5-8 Installing a SIM Card

(1) SIM card

Step 3 Draw the handle rightwards.


Step 4 Gently insert the communications expansion module into its slot along the guide
rails.

NOTICE

The NIM01C3 can be installed only in the upper slot.

Step 5 Push the handle leftwards and tighten the screws.

Figure 5-9 Installing a Communications Expansion Module NIM01C3

----End

5.3.4 (Optional) Installing a Communications Expansion


Module CIM02C
Procedure
Step 1 Remove the filler panel from the slot for installing the communications expansion
module.
Step 2 Draw the handle rightwards.
Step 3 Gently insert the communications expansion module into its slot along the guide
rails.
Step 4 Push the handle leftwards and tighten the screws.

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Figure 5-10 Installing a communications expansion module CIM02C

----End

5.3.5 Installing a Rectifier R4875G1/R4850G2

Prerequisites
● The rectifier is intact after being unpacked.
● The filler panel has been removed from the rectifier slot.

Figure 5-11 Rectifier slot number

NOTICE

● Install rectifiers in ascending order of the slot numbers as shown in Figure


5-11.
● If the rectifier is damaged, contact your local Huawei office.
● The rectifier slot presents a risk of electric shock. Do not touch the slot with
your hands.
● High temperature is generated around the air exhaust vent when the rectifier is
running. Do not touch the vent with your hands or cover the vent with cables
or other objects.
● In an outdoor scenario, you are advised to power on the rectifier within 24
hours after unpacking. If the rectifier cannot be powered on in time, place it in
an indoor environment that is dry and without corrosive gas.
● In an indoor scenario, you are advised to power on the rectifier within seven
days after unpacking. If the rectifier cannot be powered on in time, place it in
an indoor environment that is dry and without corrosive gas.

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Procedure
Step 1 Push the locking latch towards the left.

Step 2 Draw the handle downwards.

Step 3 Gently push the rectifier into its slot along the guide rails.

Step 4 Push the handle upwards.

Step 5 Push the locking latch towards the right to secure the handle.

Figure 5-12 Installing a rectifier

----End

5.3.6 (Optional) Installing an SSU S4850G1

Prerequisites
● The SSU delivered onsite is complete and intact after unpacking.
● The filler panel has been removed from the SSU slot.

Context

Figure 5-13 Module layout diagram

NOTE

● SSUs and rectifiers are installed in slots 1 to 6.


● Rectifiers are installed in slots 1 to 6 in ascending order of priority, and SSUs are
installed in slots 6 to 1 in descending order of priority.
● SSUs and rectifiers cannot be installed crossly. Modules of the same type must be
installed in adjacent slots based on the slot numbers.

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Procedure
Step 1 Wear an ESD wrist strap or ESD gloves.
Step 2 Install the module.

Figure 5-14 Installing the module

NOTE

Each module has a rated output of 50 A. Install modules based on the required capacity.

----End

5.3.7 (Optional) Installing a Standby AC Input Module


Procedure
Step 1 Remove the dummy panel and mechanical interlock spring.
Step 2 Install an AC input module.
Step 3 Secure the AC input module.
Step 4 Install a mechanical interlock spring.

NOTICE

● Tighten the screws on the left and then the two screws on the right.
● To prevent the two inputs connected to the AC input module from being
connected at the same time, you are advised to install a mechanical interlock
spring after installing the standby AC input module.

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Figure 5-15 Installing an AC input module

Step 5 Adjust the position of the mechanical interlock spring to select the AC input type
based on site requirements.
NOTE

When the spring is pushed upward, the mains is connected. When the spring is pushed
downward, the DG is connected.

----End

5.3.8 Installing a Circuit Breaker

Prerequisites
If a circuit breaker is required, perform the following steps to install it.

Procedure
Step 1 Install a circuit breaker in the slot.

Step 2 Switch off the circuit breaker to be installed. (The view window turns green.)

Step 3 Push the circuit breaker so that it is aligned with the subrack.

Figure 5-16 Installing a circuit breaker

----End

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5.4 Installing Cables

DANGER

● Ensure that the upstream AC input circuit breaker is switched off, and attach a
warning label indicating "Do not operate."
● Switch off all circuit breakers before installing cables.

NOTICE

● If cables are routed in front of the power subrack, the minimum bending radius
of the cables is 80 mm.
● If cables are routed on the top of the power subrack, 2 U cabling space is
recommended.
● If the preceding conditions are not met, you are advised to use super flexible
cables.
● You are advised to use copper-core cables as the AC input cable of the power
system. The cross-sectional area should be consistent with the load. Aluminum-
core cables are not recommended.
● If you use aluminum-core cables, the cross-sectional area of the cables should
be consistent with the load. Use copper to aluminum adapter wiring terminals
and crimp them according to the standard installation specifications.

5.4.1 (Optional) Installing Dry Contact Signal Cables


Procedure
Step 1 Use a flat-head screwdriver to hold the contact in a dry contact port.
Step 2 Connect a signal cable to the dry contact.
Step 3 Remove the flat-head screwdriver and check that the signal cables are connected
securely.

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Figure 5-17 Installing a dry contact signal cable

----End

5.4.2 Installing a Communications Cable


Prerequisite
If a communications cable is required onsite, perform the following steps to install
it.

5.4.2.1 WebUI Management

Procedure
Step 1 Connect the FE port on the SMU using a network cable.

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Figure 5-18 Connecting a communications cable (for WebUI management)

(1) WebUI terminal (2) FE port on the SMU

----End

5.4.2.2 NetEco Management

Networking Mode 1: FE Port


Step 1 Connect the FE port on the SMU using a network cable.

Figure 5-19 Connecting a communications cable to the FE port

(1) NetEco terminal (2) FE port on the SMU

----End

Networking Mode 2: RS485 Port


Step 1 Connect one end of a network cable to the RS485/RS232 port on the SMU.

Step 2 Connect the other end to the MON0 or MON1 port on the BBU.

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Figure 5-20 Connecting a communications cable to the RS485 port

(1) RS232/RS485 port on the SMU (2) MON1 port on the BBU

----End

5.4.2.3 NMS Management over YDN Protocol

Procedure
Step 1 Connect one end of a network cable to the RS485/RS232 port on the SMU.

Step 2 Connect the other end to the corresponding port on the power and environment
monitoring device.

Figure 5-21 Connecting a communications cable

(1) Power and environment (2) Power and environment (3) RS232/RS485 port on the
NMS device SMU

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Table 5-3 RS485 interconnection mode 1


RS485 Four-Wire RS485 Four-Wire

Pin Signal Pin Signal

1 TX+ RX+ 1

2 TX- RX- 2

4 RX+ TX+ 4

5 RX- TX- 5

Table 5-4 RS485 interconnection mode 2


RS485 Four-Wire RS485 Two-Wire

Pin Signal Signal Pin

1 TX+ RS485+ 1

2 TX- RS485- 2

4 RX+ RS485+ 4

5 RX- RS485- 5

----End

5.4.3 (Optional) Installing Intelligent PDU DCDB48-200-16B


Cables
Procedure
Step 1 (Optional) Set the DIP address.
NOTE

● A maximum of four intelligent power distribution units can be cascaded. If multiple


intelligent power distribution units are cascaded, you need to set the DIP switch
addresses.
● The DIP switch setting methods and installation methods of the two DMU02C1 models
are the same. The following figures use the DMU02C1 (03026BRP) as an example.
1. Remove the DMU02C1.

Figure 5-22 Removing the DMU02C1

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2. Set the DIP address.

Figure 5-23 DIP switch

Table 5-5 DIP switch description


Address of pin1 pin2
Intelligent PDU

1 OFF OFF

2 OFF ON

3 ON OFF

4 ON ON
NOTE
If one contactor and one shunt are installed, for example, in a
DCDB48-200-16B-4731/DCDB48-200-16B-4731-006, set pin3 to OFF and pin4 to OFF.

3. Reinstall the DMU02C1.


Step 2 Remove the cover from the load wiring screw.
Step 3 Install power cables for the intelligent PDU.

CAUTION

● The red cable is the positive cable, and the blue one is the negative cable.
Install cables based on the silkscreen on the panel. The following figures are for
reference only.
● When the intelligent PDU is connected to the LLVD circuit breaker on the
power subrack, the BLVD and LLVD circuit breakers on the intelligent PDU are
powered on and off at the same time. Users need to manually replace the
BLVD silkscreen on the intelligent PDU with LLVD.

NOTE

● The methods for installing DCDB48-200-16B and DCDB48-200-16B-006 power cables


are the same. The following figures use DCDB48-200-16B-006 as an example.
● The power subrack numbered 01074762/01075024/01074762-004/01075024-003 has
the same cable connection method. The following figure shows how to connect the
power cables of the intelligent PDU to the 125 A circuit breaker of user 1.

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Figure 5-24 Installing power cables for the intelligent PDU (01075024-002)

Figure 5-25 Installing power cables for the intelligent PDU (using the 01074762
as an example)

Step 4 Install DC output power cables for the intelligent PDU.

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Figure 5-26 Installing DC output power cables for the intelligent PDU (using the
DCDB48-200-16B-006 as an example)

(1) DC load

Step 5 (Optional) Install AC status detection cables.

NOTICE

● Only the DMU02C1 (model B/02313LNP) supports AC status monitoring cables.


● Keep the silk screens of the AC status detection sensors facing upward, and
install the sensors with their bottoms (with arcs) closely attached to the AC
power cables.
● Use two cable ties to bind each sensor to each AC power cable securely.
● Do not bind signal cables and AC power cables together.
● Before installing the genset, connect one end of the genset status detection
sensor cable to the DMU and the other end of the cable to an appropriate
position near the subrack.
● In the single-phase input scenario, connect one end of the cable of the other
sensor to the DMU and the other end to the live wire (the distance between
the two sensors should be greater than 100 mm), or bind the other end of the
cable to an appropriate position near the subrack to prevent the sensor and
cable from being lost.
● The AC status detection cables are 3 m long by default.

Figure 5-27 Binding an AC status detection sensor

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Figure 5-28 Installing AC status detection cables (DCDB side)

(1) Genset status detection (2) Mains status detection (3) Mains status detection
sensor sensor 2 sensor 1

Step 6 Install communications cables for the intelligent PDU.


NOTE

The cable connection modes for COM_IN and COM_OUT ports on the DMU02C1
(02313LNP) are the same as those for COM1 and COM2 ports on the DMU02C1
(03026BRP). The following figures use the DMU02C1 (03026BRP) as an example.

Figure 5-29 Installing a communications cable for one intelligent PDU

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Figure 5-30 Installing communications cables for multiple intelligent PDUs

Step 7 Reinstall the protective cover for the load wiring screw.

----End

5.4.4 Installing DC Output Power Cables


NOTE

The methods for installing cables for each power subrack are similar. The following uses
one of them as an example.

Installing DC Output Power Cables to Large Capacity Circuit Breakers


Step 1 Use cables (cross-sectional area: 25–35 mm2) and cord end terminals to prepare
DC output power cables.
NOTE

The large capacity circuit breakers include but are not limited to 100 A, 125 A circuit
breakers.

Table 5-6 Cables


Cross-Sectional Recommended Cord End Wire Specifications
Area Terminal Specifications

25 mm2 Pre-insulated and with an 25 mm2–35 mm2


insertion depth of 18 mm

35 mm2 Not pre-insulated and with an


insertion depth of 18 mm

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Figure 5-31 Preparing a cord end terminal

(1) Cable (2) Cord end terminal (3) Crimping tool

Step 2 Install DC output power cables.


1. Loosen the screws on the holes for the DC output circuit breakers.
2. Connect DC output power cables to corresponding holes of the DC output
circuit breakers.
3. Tighten the screws on the holes for the DC output circuit breakers.

NOTICE

Tighten the screws until they are flush with the thread, indicating that the
screws are fastened properly.

Figure 5-32 Installing DC output power cables

(1) DC load

----End

Installing DC Output Power Cables to Small Capacity Circuit Breakers


Step 1 Use cables (cross-sectional area: 1.5–16 mm2) and cord end terminals to prepare
DC output power cables.

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NOTE

The small capacity circuit breakers include but are not limited to 16 A, 32 A, 40 A and 63 A
circuit breakers.

Table 5-7 Cables


Cross-Sectional Recommended Cord End Wire Specifications
Area Terminal Specifications

1.5 mm2 Pre-insulated and with an 1.5 mm2–16 mm2


insertion depth of 18 mm

4 mm2 Pre-insulated and with an


insertion depth of 18 mm

10 mm2 Pre-insulated and with an


insertion depth of 18 mm

16 mm2 Pre-insulated and with an


insertion depth of 18 mm

Figure 5-33 Preparing a cord end terminal

(1) Cable (2) Cord end terminal (3) Crimping tool

Step 2 Install DC output power cables.


1. Insert the flat-head screwdriver (2 mm wide) into holes on the DC output
circuit breakers.
2. Connect DC output power cables to corresponding holes of the DC output
circuit breakers.
3. Remove the flat-head screwdriver.

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Figure 5-34 Installing DC output power cables

(1) DC load

----End

5.4.5 (Optional) Installing PV Module DC Input Power Cables


Prerequisites

DANGER

Switch off all circuit breakers before installing power cables.

Procedure
Step 1 Install DC power cables between SJBs and the PVDU-60A1, as shown in the
following figure.
1. Prepare a suitable length cable based on site requirements. Install a cord end
terminal or an OT terminal on each end of the cable. For details, see B
Preparing Terminals.
2. Secure the negative DC input power cable to the bolt on the PVDU.
3. Secure the positive DC input power cable to the circuit breaker on the PVDU.
4. Secure the other end to the output terminals on the SJB.

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Figure 5-35 Installing PVDU power cables (PVDU-60A1)

NOTE

A PVDU supports the access from a maximum of four SJBs. Install cables based on the
actual number of configured SJBs.

Step 2 Install power cables between the SSU and the PVDU, as shown in the following
figure.
1. Connect the blue output power cables from the PVDU to the PV– port.
2. Connect the black output power cables from the PVDU to the PV+ port.

Figure 5-36 Installing SSU power cables

NOTE

The PVDU supports a maximum of four outputs. Install output cables based on site
requirements.

Step 3 Cover a PVC corrugated pipe over the cable parts outside the cabinet and secure
the PVC corrugated pipe to the cable hole.

----End

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5.4.6 Installing AC Output Power Cables


NOTE

The methods for installing cables for each power subrack are similar. The following uses
one of them as an example.

Procedure
Step 1 Use cables (cross-sectional area: 1.5–16 mm2) and cord end terminals to prepare
AC output power cables.

Figure 5-37 Preparing a cord end terminal

(1) Cable (2) Cord end terminal (3) Crimping tool

Step 2 Install AC output power cables.


1. Insert the flat-head screwdriver (2 mm wide) into holes on the AC output
circuit breakers.
2. Connect the AC output power cables to the corresponding wiring holes on the
AC output circuit breaker.
3. Remove the flat-head screwdriver.

Figure 5-38 Installing AC output power cables

(1) AC load

----End

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5.4.7 Installing 220/380 V AC Three-Phase Four-Wire Input


Power Cables
NOTE

The methods for installing cables for each power subrack are similar. The following uses
one of them as an example.

Procedure
Step 1 Use cables (cross-sectional area: 10–16 mm2) and OT terminals to prepare AC
input power cables.

Figure 5-39 Preparing a cord end terminal

(1) Cable (2) Cord end terminal (3) Crimping tool

Step 2 Connect the AC input power cables to corresponding AC input circuit breakers.

Figure 5-40 Installing 220/380 V AC three-phase four-wire input power cables

(1) AC distribution box (ACDB)

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Figure 5-41 (Optional) Installing 220/380 V AC three-phase four-wire input power


cables

(1) DG

Figure 5-42 (Optional) Installing 220/380 V AC three-phase five-wire input power


cables

(1) ACDB

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Figure 5-43 (Optional) Installing 220/380 V AC three-phase five-wire input power


cables

(1) DG (2) Cabinet ground bar or site ground bar

----End

5.4.8 Installing Lead-acid Battery Cables

DANGER

● Smoking and sources of ignition are prohibited near batteries.


● Switch off the battery circuit breakers before installing batteries.
● Comply with regulations and warnings issued by the battery manufacturer.
● Use tools with insulated handles. Using tools without insulated handles may
cause personal injury or result in batteries burning out.
● Before handling batteries, wear goggles, rubber gloves, and protective clothes.
Remove any conductors such as jewelry or watches.
● If battery acid gets in the eyes, rinse the eyes with cold water for at least 15
minutes and then seek medical advice immediately. If battery acid comes into
contact with skin or clothing, immediately wash the affected area with soap
and water.
● Do not use metal or conductors to simultaneously touch two or more battery
terminals or touch battery terminals and grounded objects (for example, the
battery compartment); otherwise, transient short circuits occur, which may
produce sparks or explosions.
● During battery installation, ensure that the positive and negative battery
terminals are correctly connected to prevent reverse polarity. Connect the
negative battery cable and then the positive battery cable.
● Secure battery cables to the torque specified in battery documentation. Loose
connections will result in excessive voltage drops or cause batteries to burn out
when the current increases.

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NOTE

The methods for installing cables for each power subrack are similar. The following uses
one of them as an example.

Procedure
Step 1 Install positive and negative cables for lead-acid batteries.
1. Loosen the screws on the holes for the battery circuit breakers.
2. Connect the battery power cables to the corresponding holes for the battery
circuit breakers.
3. Tighten the screws on the holes for the battery circuit breakers.

Figure 5-44 Installing battery cables

(1) Battery string

----End

5.4.9 Installing Lithium Batteries and Cables


Prerequisites
It is recommended that the ESM be installed in the same manufacturer, the same
model, and the same batch of batteries.
Comply with ESM specifications and warnings.
Before installing the ESM, ensure that the battery circuit breaker is OFF or the
battery fuse is removed.

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DANGER

● Smoking and sources of ignition are prohibited near batteries.


● Switch off the battery circuit breakers before installing batteries.
● Comply with regulations and warnings issued by manufacturers.
● Use tools with insulated handles. Otherwise, batteries may burn out and cause
personal injury.
● Before handling batteries, wear goggles, rubber gloves, and protective clothes.
Remove all conductive objects, such as watches, bracelets, bangles, and rings.
● Do not use metal to simultaneously touch two or more battery terminals or
touch battery terminals and grounded objects (for example, the battery
compartment); otherwise, transient short circuits occur, which may produce
sparks or explosions.
● During battery installation, ensure that the positive and negative battery
terminals are correctly connected to prevent reverse polarity. Connect the
negative battery cable and then the positive battery cable.
● Secure battery cables with a torque specified in the battery documentation.
Loose connections will result in excessive voltage drops or cause batteries to
burn out when the current is high.
● Low temperature charging may cause short circuits inside the electrochemical
cell and explosion.
● Install lithium batteries in a dry, clean, and well-ventilated environment that is
free from sources of strong infrared radiation, organic solvents, and corrosive
gases. Do not expose lithium batteries to sunlight or water and keep them far
away from sources of ignition.
● Do not immerse battery cables in water. Do not place battery cables in places
that can be directly exposed to rain.
● Ambient humidity: ≤ 95% RH The IP rating of the outdoor cabinet is IPX4 or
higher.

NOTICE

● Before installing lithium batteries, ensure that the running indicator is off. Use
a multimeter to check that the lithium battery power port has no voltage.
● Install lithium batteries at the lower layer and then the upper layer.
● At least two persons are required to move a lithium battery.
● The following uses one battery as an example.

NOTE

The methods for installing cables for each power subrack are similar. The following uses
one of them as an example.

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Procedure
Step 1 Install an ESM according to the quick installation guide and check whether
floating nuts are installed on both sides of the rack. If not installed, install the
floating nuts delivered with the cabinet on both sides of the rack.
Step 2 Push the ESM into the cabinet and fasten the ESM.

Figure 5-45 Installing an ESM

Step 3 Wear the protective gloves.


Step 4 Install the ESM ground cable.

Figure 5-46 Installing the ESM ground cable

(1) Ground bar

Step 5 Install the ESM communications cables.


Step 6 After the ESM communications cables are installed, connect a termination resistor
to the COM_OUT port of the last ESM.

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Figure 5-47 Installing the ESM communications cables

Step 7 Use cables (cross-sectional area: 25–35 mm2) and cord end terminals to prepare
power cables for the lithium battery.

Figure 5-48 Preparing a cord end terminal

(1) Cable (2) Cord end terminal (3) Crimping tool

Step 8 Install negative and positive power cables of the ESM.


1. Remove the protective cover from ESM power wiring terminals.
2. Connect the negative power cable to the ESM.
3. Connect the positive power cable to the ESM.
4. Connect the other end of the ESM power cable to the battery branch of the
power system.
a. Loosen the screws on the holes for the battery circuit breakers.
b. Connect the battery power cables to the corresponding holes for the
battery circuit breakers.
c. Tighten the screws on the holes for the battery circuit breakers.

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Figure 5-49 Installing ESM power cables

5. Install the protective cover for the ESM power wiring terminals.
Step 9 Remove the protective gloves and pack up all tools.

----End

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6 Verifying the Installation

6.1 Checking Hardware Installation


● Check that all screws, especially those used for electrical connections, are
secured. Check that flat washers and spring washers are installed properly.
● Check that rectifiers are completely inserted into their respective slots and
properly locked.

6.2 Checking Electrical Connections


● Check that all circuit breakers are OFF or all fuses are disconnected.
● Check that flat washers and spring washers are securely installed for all OT
terminals and that all the OT terminals are intact and properly connected.
● Check that batteries are correctly installed and that battery cables are
correctly connected, and not short circuits exist.
● Check that input and output power cables and ground cables are correctly
connected, and not short circuits exist.

6.3 Checking Cable Installation


● Check that all cables are securely connected.
● Check that all cables are arranged neatly and bound properly to their nearest
cable ties, and are not twisted or overly bent.
● Check that cable labels are properly and securely attached in the same
direction.

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7 Commissioning

DANGER

Wear dedicated protective gears and use insulated tools to avoid electric shocks or
short circuits.

NOTICE

● The following steps may result in power failures or alarm generation. Before
and after operations, inform the alarm center.
● Only trained personnel are allowed to perform commissioning. Perform
operations strictly in compliance with commissioning instructions.
● The commissioning is performed with power on. During commissioning, stand
on dry insulating objects, and remove conductors such as watches and
bracelets. Use insulated tools.
● Do not establish contact between electrical points that have different voltages.
● Before switching on units or components, ensure that their status meets
requirements.
● When you are performing operations and do not want others to operate, attach
the label "Currently being serviced. Do not switch on." to the user equipment.
● During commissioning, shut down the power system immediately if any fault is
detected. Rectify the fault before proceeding with the commissioning.

7.1 Connecting the AC Power Supply


Procedure
Step 1 Ensure that the AC input circuit breaker is OFF and the voltage of the upstream
AC input circuit breaker is between 85 V AC to 300 V AC.

Step 2 Switch on the AC input circuit breaker and measure the output voltage of the AC
input circuit breaker. The value should range from 85 V AC to 300 V AC.

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Step 3 Check that the RUN indicator on the rectifier is steady on.
Step 4 Measure the voltage between the –48 V busbar and the RTN+ busbar. The value
should range from –42 V DC to –58 V DC.

----End

7.2 Setting the Display Language


After powering on the SMU, press or on the LCD to select a display

language. Then press to enter the standby screen.

NOTE

● If an undesired language is selected, reinstall and restart the SMU and then select the
desired language.
● The preset password for login is 000001.

7.3 Setup Wizard


After the Setup Wizard Init screen is displayed, set parameters according to the
following table.

Table 7-1 Parameter settings


Item Setting Value

Time zone Set this parameter to the local time zone.

Date and time Set this parameter to the local date and time.

Battery Set the parameters based on site conditions.


manufacturer NOTE

Battery model ● If the battery model is set to ESM-A, you do not need to set
battery parameters after the SMU restarts.
● If the battery model is set to lead-acid battery, perform the
following steps to set battery parameters after the SMU restarts.
● If lead-acid batteries and lithium batteries are used together, set
this parameter to the model of the lead-acid batteries after the
SMU restarts.
● If the actual battery manufacturer and battery model are not
within the parameter settings, set them to General.

The SMU may Yes


restart.

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Item Setting Value

Battery n Yes/No
Connected NOTE
● If battery routes 1 and 2 are respectively connected to a battery
string (a battery string consists of four 12 V, 150 Ah batteries in
series), set Battery 1 Connected and Battery 2 Connected to Yes
and others to No, and set Single-String Cap. to 150 Ah.
● If battery route 1 is connected to two parallel battery strings (one
battery string consists of four 12 V, 150 Ah batteries in series), set
Battery 1 Connected to Yes and others to No, and set Single-
String Cap. to 300 Ah.

Single-String Rated capacity of each battery string


Cap. NOTE
A battery string includes a set of batteries controlled by one circuit
breaker or fuse.

7.4 Setting the Date and Time


NOTE

● The LCD backlight turns off if no button is pressed within 30 seconds.


● Re-login is required if no button is pressed within 1 minute.
● The preset password for login is 000001.

Set the date and time as required. Skip the setting if they have been correctly set
in the setup wizard.

Table 7-2 Setting the date and time


Main Menu Second-Level Third-Level Default Value Settings
Menu Menu

Setting Wizard Date and Time Time Zone UTC +08:00 Set to the local time
NOTE Beijing zone.
The date and time
vary with time Date and Time - Set to the local date
zones. Set the and time.
time zone, date,
and time based NTP Enable No Yes/No
on the local NOTE
situation. Set the parameter to Yes
if you need to
synchronize the SMU
time and the site
network server time.

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7.5 Setting Shared Load Parameters


Set this parameter based on the actual load sharing of the site. The following uses
the shared load as an example.

Table 7-3 Setting parameters


Main Menu Second- Third-Level Fourth-Level Settings
Level Menu Menu Menu

Parameters Settings Setup Basic Include Public Yes


Parameter Parameters Load

7.6 (Optional) Setting Rectifier Addresses


Context
You can set rectifier addresses only on the LCD.

Figure 7-1 Rectifier addresses

Procedure
Step 1 Set Rect. Address Settings to Yes.

Table 7-4 Setting rectifier addresses


Main Menu Second-level Menu Setting

Setting Wizard Rect. Address Settings Yes

Step 2 Press to choose 1. Rectifier Address.


Step 3 Observe the indicators on rectifiers. If the power indicator (green) on a rectifier
blinks at 0.5 Hz, the rectifier is selected. Set the rectifier address to the value
shown in Figure 7-1 based on the rectifier position.
Step 4 Set the addresses for all rectifiers in the subrack one by one.

Step 5 Press to choose Save Settings. Press to save the settings.


----End

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7.7 (Optional) Setting AC Surge Protection Parameters


Set this parameter only when the standby AC module is connected to the AC input
power.

Table 7-5 Setting AC Surge Protection Parameters

Main Menu Second-level Third-level Fourth- Setting Value Range


Menu Menu Level
Menu

Parameters Setup Sensor Config AC SPD Yes Yes/No


Settings Parameter

7.8 Setting the AC Input System


Set the AC input system based on site requirements.

Table 7-6 Setting the AC input system

Main Menu Second-level Third-Level Setting


Menu Menu

Parameters Mains AC Mode Set to the local power supply input


Settings system.

7.9 Setting Sensor Parameters


Set sensor parameters based on site requirements.

Table 7-7 Setting sensor parameters

Main Menu Second-Level Third-Level Fourth-Level Setting


Menu Menu Menu

Parameters Setup Parameter Sensor Config Door Sensor Yes, No


Settings NOTE
Water Sensor Set these
parameters to Yes
Smoke Sensor or No as required.
Ambient Temp.
Sensor

Ambient Humi.
Sensor

Temp1 Sensor

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Main Menu Second-Level Third-Level Fourth-Level Setting


Menu Menu Menu

Temp2 Sensor

Batt. Temp.
Sensor1

7.10 Setting Battery Parameters


NOTE

You do not need to set battery parameters in the intelligent lithium battery scenario.

7.10.1 Parameters Settings (Intelligent Lithium Battery +


Lead-acid Battery/Echelon-used Lithium Battery)

Table 7-8 Setting the battery type

Main Menu Second-Level Third- Fourth-Level Settings Remarks


Menu Level Menu
Menu

Parameters Setup Basic Hybrid Yes Set this parameter when


Settings Parameter Parameter Scenario the lithium battery
s communicates with the
SMU properly.

Table 7-9 Setting iMix Enabled parameters

Main Menu Second- Third-Level Fourth-Level Menu Settings


Level Menu Menu

Parameters DC Power n DC Power iMix Enabled Enable


Settings NOTE
This parameter is displayed only when
Hybrid Scenario is set to YES.

Table 7-10 Setting battery parameters

Main Menu Second- Third-Level Fourth-Level Settings


Level Menu Menu Menu

Parameters Lead-acid Basic Float Charge Set based on site


Settings Battery Parameters Voltage requirements.

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Main Menu Second- Third-Level Fourth-Level Settings


Level Menu Menu Menu

Boost Charge Set based on site


Voltage requirements.

Charge Limit Coef. Set based on site


NOTE requirements.
This parameter is
not displayed for
the fast charge
battery (FCB). The
monitoring unit
automatically
adjusts the
parameter based on
the battery
charging status and
the ambient
temperature.

Battery Cable Set based on site


Length requirements.
NOTE
Batt Cable CS Area
● When each battery string is
connected to the RTN+
busbar over one cable, set
Battery Cable Length to
half of the total length of
cables between both ends of
a battery string and the
positive and negative
busbars, and set Batt Cable
CS Area to the cross-
sectional area of the cable.
● When each battery string is
connected to the RTN+
busbar over two cables, set
Battery Cable Length to
half of the total length of a
suite of cables between both
ends of a battery string and
the positive and negative
busbars, and set Batt Cable
CS Area to the sum of the
cross-sectional areas of the
two cables.

Other Battery Install Set this parameter to the


Parameters Time current time.

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Main Menu Second- Third-Level Fourth-Level Settings


Level Menu Menu Menu

Li Battery Basic Battery n Yes, No


NOTE Parameters Connected NOTE
This According to the actual
parameter is configuration of the lithium
displayed battery, set this parameter to
only when Yes or No.
Battery
Model is set Priority Charger Disable, Enable
to ESM-A.
Cycle Mode Li-Ion and Acid Cycle:
Lithium batteries and lead-
acid batteries switch between
each other to discharge
based on the configured
discharge capacity.
NOTE
This parameter is displayed
when Discharge Mode is set to
Constant Volt Dischg. When
Discharge Mode is set to Auto,
both lithium batteries and lead-
acid batteries discharge.

Li-Ion Primary: Lithium


batteries discharge
preferentially. When lithium
batteries discharge to the
configured depth of
discharge (DOD), they switch
to lead-acid batteries for
discharge.
NOTE
This parameter is displayed
when Discharge Mode is set to
Constant Volt Dischg. When
Discharge Mode is set to Auto,
both lithium batteries and lead-
acid batteries discharge.

Li-Ion Standby: Lead-acid


batteries discharge
preferentially. When lead-acid
batteries discharge to the
configured DOD, they switch
to lithium batteries for
discharge.

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7.10.2 Parameters Settings (Lead-acid Battery/Echelon-used


Lithium Battery)
Table 7-11 Setting lead-acid battery parameters
Main Second- Third-Level Fourth-Level Setting
Menu Level Menu Menu
Menu

Parameters Acid Basic Float Charge Set based on site requirements.


Settings Battery Parameters Voltage

Boost Charge Set based on site requirements.


Voltage

Charge Limit Set based on site requirements.


Coef.
NOTE
This
parameter is
not displayed
for the fast
charge
battery (FCB).
The
monitoring
unit
automatically
adjusts the
parameter
based on the
battery
charging
status and
the ambient
temperature.

Battery Cable Set based on site requirements.


Length NOTE

Batt Cable CS ● When each battery string is connected


to the RTN+ busbar over one cable, set
Area Battery Cable Length to half of the
total length of cables between both
ends of a battery string and the positive
and negative busbars, and set Batt
Cable CS Area to the cross-sectional
area of the cable.
● When each battery string is connected
to the RTN+ busbar over two cables, set
Cable Length to half of the total
length of a suite of cables between
both ends of a battery string and the
positive and negative busbars, and set
Batt Cable CS Area to the sum of the
cross-sectional areas of the two cables.

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Main Second- Third-Level Fourth-Level Setting


Menu Level Menu Menu
Menu

Other Battery Set this parameter to the current time.


Parameters Install Time

7.11 Setting DC Power LLVD Parameters


Set DC power LLVD parameters based on site requirements.

Table 7-12 Setting DC power LLVD parameters


Main Menu Second- Third-Level Fourth-Level Menu Setting
Level Menu
Menu

Parameters DC Power DC Output LLVD n Enabled Enable, Disable


Settings Distribution
LLVD n Mode Voltage Mode, Capacity
Mode, Time Mode

LLVD n Voltage 36.0–56.0 V

LLVD n Recon Volt 37.0–58.0 V

LLVD n Capacity 0–99%

LLVD n Time 5–1000 min

Load Shunts 0–5

LLVD PD Enb Enable, Disable

LLVD PD Time 00:00:00–23:00:00

LLVD PD Duration 1–1439 min

LLVD HTD Enb Enable, Disable

LLVD HTD Temp 25.0–80.0°C

LLVD Delay Time 5–90s

7.12 Setting DCDB Parameters


Set DCDB parameters based on site requirements.

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Table 7-13 Setting DCDB parameters


Main Menu Second- Third-Level Fourth-Level Menu Value
Level Menu Menu

Parameters DC Power DMU LLVD n Enabled Enable/ Disable


Settings
LLVD n Mode Voltage Mode/ Time
Mode

LLVD n Voltage 36.0–56.0 V

LLVD n Recon Volt 37.0–58.0 V

LLVD n Time 0–6000 min

LLVD Delay Time 5–90s

7.13 Setting 57 V Constant Voltage Output Parameters


NOTE

The following parameters are set only in the lithium battery scenario.

Table 7-14 Setting 57 V constant voltage output parameters


Main Menu Second-level Third-Level Fourth-Level Setting
Menu Menu Menu

Parameters Li Battery Basic Work Mode 48 V Mode/57 V Mode


Settings Parameters NOTE
Set the output voltage for the lithium
battery as required.

7.14 (Optional) Setting Parameters for Off-Peak Power


Consumption
Set parameters for off-peak power consumption based on site requirements.

NOTE

The power system does not support peak shaving and peak staggering functions to be
enabled at the same time.

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Table 7-15 Setting off-peak shaving parameters


Main Menu Second- Third-Level Menu Default Value Value Range
Level Menu

Parameters Staggering Stag Elec Enb Enable Enable, Disable


Settings Elec Para
Battery Disc Mode Battery Life Battery Life Priority,
Priority Staggering Priority

Max Disc Times Per 2 1–10


Day

Max Disc Cap Per 10% 5–50%


Day

Schedule Mode Automatic Mode Automatic Mode,


Manual Mode

Star Time 2000-01-01 -


00:00:00

End Time 2000-01-01 -


00:00:00

Batt Abn Disable Sta Disable Enable, Disable

End Volt of Stag Elec 48.0 V 45.0–53.0 V

End SOH of Stag 60% 0–90%


Elec

Time of Disable Stag 3 1–20

Duration of Disable 15 min 1–600 min


Stag

7.15 (Optional) Setting Peak Shaving Parameters


Set peak clipping parameters based on site requirements.

NOTE

The ETP48400-C4A1 does not support peak shaving and peak staggering functions to be
enabled at the same time.

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Table 7-16 Setting peak clipping parameters


Main Second- Third- Fourth-Level Setting Setting Description
Menu Level Level Menu Value
Menu Menu

Parameters AC Peak AC Mains Peak Yes Enable or disable the


Settings Shaving Parameters Shave Enb peaking shaving function.
When the mains capacity
or circuit breaker capacity
is insufficient, you are
advised to enable the peak
shaving function.

Cap for Peak 200.0 kW If the input transformer


Shave power is insufficient, set
this parameter to the
transformer power (unit:
kW).
If the input transformer
power is sufficient, keep
the default value.

Breaker 1000 A If the circuit breaker


Rated Curr capacity is insufficient, set
this parameter to the
circuit breaker capacity
(unit: A).
If the circuit breaker
capacity is sufficient, keep
the default value.

Derating 0.8 Indicates the high


Coef temperature derating
coefficient of the circuit
breaker. Keep the default
value (0.8) unless
otherwise specified.

Peak Rated Phase 220 V Set the parameter based


Shaving Volt on the rated voltage of the
Para power grid. Default value:
220 V.

Peak Shaving 30% If power failure occurs,


SOC reserve the battery capacity
for peak shaving.
Peak Shaving 15%
SOC (Mix.)

Power-On 20% By default, this parameter


Hysteresis for does not need to be set.
LLVD in Peak
Shaving

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Main Second- Third- Fourth-Level Setting Setting Description


Menu Level Level Menu Value
Menu Menu

Batt Backup Yes Indicates whether the peak


Enable shaving battery is used as
the backup battery in the
case of power failure.
Default value: No.

Allow A/C No Indicates whether the air


Shutdown in conditioner can be turned
Peak Shaving off during peak shaving.
You are advised to disable
this function.

Allow LLVD n Yes Indicates whether to power


Disconnectio off the minor loads when
n in Peak the battery capacity
Shaving reserved for peak shaving
is fully discharged.

7.16 Setting Communications Parameters

7.16.1 (Optional) Setting Parameters Before Using WebUI

Operating Environment
Operating system: Windows XP or later

Browser: Internet Explorer 8.0 or later, Firefox 13 or later, or Chrome 20

NOTE

Internet Explorer is used as an example to illustrate all WebUI operations mentioned in this
document.

Configuring the LAN

NOTICE

● If the SMU is connected to a local area network (LAN) and a proxy server has
been selected, cancel the proxy server settings.
● If the SMU is connected to the Internet but your computer is connected to a
LAN, do not cancel the proxy server settings. Otherwise, you cannot access the
SMU.

To cancel the proxy server settings on the PC, perform the following steps:

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Step 1 Open Internet Explorer.


Step 2 Choose Tools > Internet Options.
Step 3 Click the Connections tab and click LAN settings.
Step 4 Deselect Use a proxy server for your LAN.

Figure 7-2 Canceling proxy server settings 1

Figure 7-3 Canceling proxy server settings 2

Step 5 Click OK.

----End

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Configuring Internet Explorer Security Settings

NOTICE

Configure Internet Explorer security setting before you perform the following
operations.
● Export historical logs, historical data, statistics, and battery test records.
● Upload system configuration files.
● Download system configuration files.
● Upgrade the software.

To modify Internet Explorer security settings, perform the following steps:

Step 1 Open Internet Explorer.


Step 2 Choose Tools > Internet Options.
Step 3 Click the Security tab.
Step 4 Click Internet and then Custom level. After you specify Internet security settings,
click Local intranet and then Custom level.

Figure 7-4 Internet Explorer security

Step 5 Specify the security settings.


Enable the following functions:
● Initialize and script ActiveX controls not marked as safe for scripting.
● Allow previously unused ActiveX controls to run without prompt.
● Include local directory path when uploading files to a server.
● Enable automatic prompting for file downloads.

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Figure 7-5 Internet Explorer security setting 1

Figure 7-6 Internet Explorer security setting 2

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Figure 7-7 Internet Explorer security setting 3

Figure 7-8 Internet Explorer security setting 4

Step 6 Click OK.


Step 7 Click the Advanced tab and select Use TLS 1.0, Use TLS 1.1, and Use TLS 1.2.

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Figure 7-9 Internet Explorer security setting 5

Step 8 Click OK.


----End

Setting SMU Parameters


Step 1 Apply for a fixed IP address to the site or equipment room network administrator.
Step 2 Set the IP address, subnet mask, and gateway address on the SMU LCD.

Table 7-17 IP parameters


Main Second-Level Third-Level Default Value Setting
Menu Menu Menu

Setting Network IP Address 192.168.0.10 Set this parameter according to


Wizard Parameters the address information
provided by the network
administrator.

Subnet Mask 255.255.255.0 Set this parameter according to


the address information
provided by the network
administrator.

Default Gateway 192.168.0.1 Set this parameter according to


the address information
provided by the network
administrator.

----End

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Logging In to the WebUI


Step 1 Set the laptop IP address to be in the same network segment as the SMU IP
address.
For example, if the SMU has an IP address of 192.168.0.10, a subnet mask of
255.255.255.0, and a default gateway of 192.168.0.1, set the IP address to
192.168.0.11, subnet mask to 255.255.255.0, and default gateway to 192.168.0.1
on the PC.
Step 2 Enter https://monitoring IP address (such as https://192.168.0.10) in the address
box of the browser, and then press Enter to enter the WebUI login page.

Figure 7-10 WebUI login page

NOTE

The preset user names include admin, engineer, and operator, and the preset password is
Changeme. The user names are respectively used by administrators, engineers, and
operators.
Change the preset password upon your first login to ensure the system security.

----End

7.16.2 (Optional) Setting Parameters Before Using NetEco


Networking Mode 1: FE Port
Step 1 Apply for a fixed IP address to the site or equipment room network administrator.
Step 2 Set the IP type, IP address, subnet mask, and gateway address on the LCD.

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Table 7-18 Setting IP parameters


Main Second-Level Third-Level Default Value Setting
Menu Menu Menu

Setting Network IP Type IPv4 Set this parameter as required.


Wizard Parameters
IP Address 192.168.0.10 Set this parameter based on
the IP address assigned by the
network administrator.

Subnet Mask 255.255.255.0 Set this parameter based on


the subnet mask provided by
the network administrator.

Default Gateway 192.168.0.1 Set this parameter based on


the gateway address assigned
by the network administrator.

Step 3 Set IP Addresses and Ports for the active servers of the NetEco on the LCD.

Table 7-19 Setting NetEco parameters


Main Menu Second- Third-Level Fourth-Level Default Setting
Level Menu Menu Menu Value

Parameters Comm. Network NetEco 192.168.0.10 Set this parameter


Settings Parameters Parameters Primary IP to the IP address of
the primary NetEco
server.

NetEco 192.168.0.10 Set this parameter


Backup IP to the IP address of
the backup NetEco
server.

NetEco Port 31220 Set this parameter


Number to the port number
of the NetEco.

----End

Networking Mode 2: RS485 Port


Step 1 Check the port mode, protocol type, baud rate, and communications address on
the SMU LCD.

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Table 7-20 Communications parameters


Main Menu Second-Level Third- Fourth-Level Fifth-Level Default Setting
Menu Level Menu Menu Value
Menu

Parameters Comm. Serial Northbound Port Mode Automatic Manual


Settings Parameters Port
Protocol M/S Protocol M/S
Type Protocol
NOTE
This
parameter
is available
only when
Port Mode
is set to
Manual.

M/S Baud Rate - 9600 9600


Protocol
Comm. - 3 3
Address

----End

7.16.3 (Optional) Setting the NMS (YDN Protocol)


Set the port mode, communications protocol type, baud rate, and communications
address on the LCD.

Table 7-21 Communications parameters


Main Menu Second-Level Menu Third- Fourth-Level Fifth-Level Setting
Level Menu Menu Value
Menu

Parameters Communications Serial Port North bound Port Mode Manual


Settings Parameter
Protocol Type M/S
Protocol

M/S Baud Rate - 9600


Protocol
Comm. - 1
Address

7.17 (Optional) Connecting the PV Module Supply


Prerequisites
You can power on and commission PV modules only when sun exposure is
sufficient.

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Procedure
Step 1 Check that the PV input voltage ranges from 70 V DC to 150 V DC using a clamp
meter.

Step 2 Switch the PV input circuit breaker to ON.

Step 3 Check the connections of PV module power cables. If the Run indicator (green) on
the front panel of the solar supply unit (SSU) is on, the cables are connected
correctly. If the Run indicator (green) is off, the positive and negative power cables
may be reversely connected and need to be corrected.
NOTE

After the PV power supply is connected, the SMU detects that the SSU will restart.

----End

7.18 Connecting the Lead-Acid Battery Supply


Procedure
Step 1 Measure the voltage between battery strings. The value should range from –42 V
DC to –58 V DC.

Step 2 Switch the battery circuit breaker on the lead-acid battery to ON.

Step 3 Measure the voltage between the –48 V busbar and the RTN+ busbar. The value
should range from –42 V DC to –58 V DC.

----End

7.19 Connecting the Lithium Battery Supply


Procedure
Step 1 Optional: Switch on the lithium battery circuit breaker.

Step 2 Check whether the lithium batteries communicate properly. If the run indicator on
a lithium battery is steady on, the battery communicates properly with the
monitoring device. If it blinks fast (4 Hz), the communication between them is
interrupted. If so, check whether the communications cable is properly connected.

Step 3 Observe the lithium batteries for 15 minutes. The lithium batteries are running
properly if the alarm indicators are off.

Step 4 Switch all the circuit breakers to the appropriate status based on site
requirements.

Step 5 Observe the power system for 15 minutes. If no alarm (excluding door alarms) is
generated on the LCD of the SMU during this period, the voltage and current for
batteries and loads are normal.

----End

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8 Follow-up Procedure

Procedure
Step 1 Reinstall the removed panels (if any).
Step 2 Check that the paint on the subrack exterior is intact. If paint flakes off, repaint
the area to avoid corrosion.
Step 3 Clean and leave the site.

----End

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9 System Maintenance

DANGER

● Wear personal protective equipment and use dedicated insulated tools to avoid
electric shocks or short circuits.
● If the power circuit breaker trips or the fuse is broken, rectify the fault and
power on the device again. Do not directly switch on the circuit breaker or
replace the fuse to avoid device faults or sparks.

9.1 Routine Maintenance


Perform routine maintenance based on site requirements. The recommended
interval is six months. If any fault is detected, rectify it promptly.

NOTICE

Do not maintain devices on raining days; otherwise, water may enter and damage
devices.

9.1.1 AC/DC Power Distribution

Table 9-1 AC/DC power distribution maintenance

No. Maintenance Item Possible Cause Suggestion

1 Check whether AC input ● AC input power cables 1. Use shorter or thicker AC


undervoltage occurs. have a large voltage input power cables.
drop. 2. Connect AC input power
● AC input power cables cables securely.
are loose. 3. Provide the voltage data
● The mains voltage is for the power supplier.
low.

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No. Maintenance Item Possible Cause Suggestion

2 Check whether AC input The mains voltage is high. Provide the voltage data for
overvoltage occurs. the power supplier.

3 Check whether AC input ● AC input power cables 1. Check and rectify cables.
phase failure occurs. are loose, open- 2. Provide the phase failure
circuited, or damaged. data to the power
● The mains power fails. supplier.

4 Check whether the DC ● Load overcurrent occurs. Check whether overload or


output circuit breakers are ● The loads are short- short circuits occur. If yes,
off and whether fuses are circuited. rectify the fault, and then
broken. switch on the circuit
breakers or replace the
fuses.

5 Check whether DC busbar The PSU is abnormal. Replace the abnormal PSU.
overvoltage occurs.

6 Check whether DC busbar ● AC power fails. 1. Restore the AC power


undervoltage occurs. ● The system is supply.
overloaded. 2. Check the load status
● The PSU is abnormal. and rectify the fault.
3. Replace the abnormal
PSU.

9.1.2 PSU
Table 9-2 PSU maintenance

No. Maintenance Item Possible Cause Suggestion

1 Check the green indicator Off: 1. Check the PSU AC input.


status (normal: steady on). ● No AC input 2. Replace the PSU.
● A PSU is faulty.

2 Check the yellow indicator Steady on: 1. Check the ambient


status (normal: off). ● A warning is generated temperature, and clean
due to ambient the cabinet air channel.
overtemperature. 2. Rectify faults in the
● The PSU shuts down for indoor temperature
protection because the control system.
ambient temperature is 3. Check the AC input
too high or too low. voltage.
● AC input overvoltage or 4. The PSU is hibernating.
undervoltage protection No action is required.
is triggered.
● A PSU is hibernating.

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No. Maintenance Item Possible Cause Suggestion

Blinking: 1. Check that the PSU


● Communication with communications cable is
PSUs fails. securely connected.
● A PSU is faulty. 2. Replace the PSU.

3 Check the red indicator Steady on: 1. Check whether the


status (normal: off). ● A PSU locks out due to cabinet is connected to
output overvoltage. an external DC power
source that has a voltage
● A PSU is faulty. of greater than 58.5 V
DC.
2. Check whether the PSU
output voltage is greater
than 58.5 V DC.
3. Replace the PSU.

9.1.3 SMU
Table 9-3 SMU maintenance
No. Maintenance Item Possible Cause Suggestion

1 Check the green indicator ● Off: There is no DC 1. Check that the DC input
status. input. power cable is securely
● Off: The SMU is faulty. connected.
2. Check that the
communications cable is
securely connected.
3. Replace the SMU.

2 Check the red indicator ● Steady on: A critical or 1. Check related


status. major alarm is components based on
generated. alarms.
● Steady on: The SMU is 2. Replace the SMU.
faulty.

3 Check the LCD display ● The LCD cable is loose. 1. Check that the LCD cable
status. ● The SMU is faulty. is securely connected.
2. Replace the SMU.

4 Check that the SMU can ● The communications 1. Check that the
communicate with the cable is loose. communications cable is
management system. ● Networking parameters securely connected.
are not correctly set. 2. Check that networking
parameters are correctly
set.

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9.1.4 SMU Parameters


Table 9-4 SMU parameter maintenance
No. Maintenance Item Possible Cause Suggestion

1 Check whether the battery ● Parameters are set Set battery parameters
capacity and quantity incorrectly. again.
displayed on the SMU are ● The number of batteries
the same as the actual data. changes.

2 Check Charge Limit Coef. - Change the value as


The value is typically required. If there is no
0.15C10 and adjustable. special requirement, retain
0.15C10.

3 Check whether the battery ● The battery temperature 1. Replace the battery
temperature displayed on sensor is faulty. temperature sensor.
the SMU is the same as the ● The SMU is faulty. 2. Replace the SMU.
actual temperature.

4 Check whether the total ● The current detection 1. Check that the current
load current displayed on cable is loose. detection cable is
the SMU is the same as the ● The SMU is faulty. securely connected.
current measured by a 2. Replace the SMU.
clamp meter.

5 Check whether the battery ● The current detection 1. Check that the current
charge current displayed on cable is loose. detection cable is
the SMU is the same as the ● The SMU is faulty. securely connected.
current measured by a 2. Replace the SMU.
clamp meter.

6 Check whether the ● The cabinet busbar and 1. Check and secure cabinet
difference between the DC cables are loose. busbar and cable
output voltage displayed on ● The SMU is faulty. connections.
the SMU and the measured 2. Replace the SMU.
DC busbar voltage is less
than 0.5 V DC.

9.1.5 Cables
Table 9-5 Cable maintenance
No. Maintenance Item Possible Cause Suggestion

1 Check whether signal cables Different cables are bound Install cables properly, and
and power cables are together. bind signal cables and
separately bound. power cables separately.

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No. Maintenance Item Possible Cause Suggestion

2 Check whether all cables are Cables are not properly Bind cables properly.
bound properly. bound.

3 Check whether the cabinet The ground cable is not Connect the cabinet ground
ground bar is securely properly installed. bar to the site or equipment
connected to the site or room ground grid.
equipment room ground
grid.

4 Check whether ground Cables corrode after being Replace rusty cables.
cables are rusty. used for a long time.

5 Check whether cables ● The cable diameter is too Replace the cables and
overheat or deteriorate. small. optimize the cable routing.
● Different cables are
bound together.

6 Check whether the cables ● The cable diameter is too ● Replace the cables.
near the output ports of small. ● Reinstall the cables (strip
circuit breakers are ● Different cables are the cables by 18 mm)
overheated. bound together. and ensure that the
cables are securely
connected.

7 Check whether copper wires Different cables are bound ● Use standard terminals.
are exposed at ports of together. ● Insulate exposed copper
circuit breakers. wires.

8 Check whether cables are Cables are not properly Replace the cables and
squeezed and distorted by installed. optimize the cable routing.
metal parts.

9 Check whether power cables Nonstandard terminals are Use standard terminals.
use standard terminals. used.

10 Check whether cables are Cables are not properly Wrap the cables with
intact. installed. insulation tape for insulation
protection.

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9.1.6 ESMs

NOTICE

● To ensure the optimal operating status of ESMs, check and maintain ESMs
regularly. When maintaining ESMs, record related information for checking ESM
management parameters in the future.
● Install ESMs in a dry and, clean, and ventilated environment that is far away
from sources of ignition. Avoid direct exposure to sunlight or rain water.
● Keep ESMs away from strong infrared radiation, organic solvents, and corrosive
gases.
● Ensure that battery cables do not come in contact with water.

Table 9-6 ESMs Routine maintenance


Maintenance Maintenance Measure
Interval Item

Monthly Operating Keep ESMs far away from heat sources and avoid direct exposure
environment to sunlight.

Exterior If an ESM experiences damage, leakage, or deformity, disconnect,


take pictures, and then replace the faulty ESM.

Quarterly Cleanliness Clean the ESM exterior using dry cotton cloth. Exercise caution
when cleaning an ESM because its voltage is high.

Connection Check the bolt at every terminal and tighten any loose bolt.
If a cable temperature exceeds 40°C (feels hot), locate the cause.

Semi-annual Voltage ● Measure and record the busbar voltage and the positive and
negative voltages of ESMs when charging is about to
complete. Ensure that the voltages are the same. If the
voltages are different, check for cable faults and rectify them.
● In the first year, collect real-time data when discharging is
about to complete at least once every six months. If a network
management system is configured, collect data remotely.
● From the second year, check the capacity quarterly.

9.2 Identifying Component Faults


9.2.1 Identifying SMU Faults
The following lists the SMU faults:
● The DC output is normal but the green indicator on the SMU is off.
● The SMU breaks down or cannot be started. Its LCD has abnormal display or
buttons cannot be operated.

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● With alarm reporting enabled, the SMU does not report alarms when the
power system is faulty.
● The SMU reports an alarm whereas the power system does not experience the
fault.
● The SMU fails to communicate with the connected lower-level devices even
though the communications cables are correctly connected.
● Communication between the SMU and all rectifiers fails even though the
rectifiers and the communications cables are normal.
● The SMU cannot monitor AC or DC power distribution when communications
cables are intact and AC and DC power distribution is normal.
● Parameters cannot be set or running information cannot be viewed on the
SMU.

9.2.2 Identifying Rectifier Faults


The following lists the rectifier faults

● The AC input and slot connector are normal, but the Fault indicator (red) is
steady on or all indicators are off.
● The slot connector and SMU are normal, but the Alarm indicator (yellow) still
blinks after the rectifier is reinstalled.
● The AC input and SMU are normal, but the SMU cannot control the rectifier.

9.2.3 Identifying SSU Faults


If any of the following occurs, the SSU is faulty:

● The PV input and slot connector are normal, but the SSU indicator (red) is
steady on or all indicators are off.
● The slot connector and SMU are normal, but the yellow indicator still blinks
after the SSU is reseated.
● The PV input and SMU are normal, but the SMU cannot control the SSU.

9.2.4 Identifying Circuit Breaker Faults


The SMU shows that the load fuse is blown, and the possible cause is circuit
breaker tripping. If the downstream device still has no power (the busbar has
power) after the circuit breaker is switched on, the circuit breaker is faulty and
needs to be replaced.

9.2.5 Locating AC Input Module Faults


The following lists the AC input module faults:

● The AC surge protector is faulty.


● Under normal AC power supply, if the rectifier has no output after the circuit
breaker is switched on (the upstream has power), the circuit breaker is faulty.

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9.2.6 ESM Troubleshooting


Table 9-7 ESM troubleshooting

Fault Type Possible Cause Troubleshooting

High The battery temperature Check whether the temperature sensor is located
temperature sensor detects that the ESM in a high-temperature environment. If so,
alarm temperature exceeds the determine the cause of abnormal temperature
specified value. near the sensor and rectify the fault.

Overvoltage or The ESM voltage exceeds 1. Check whether the ESM is securely connected
undervoltage the specified value. to the system and whether the connector is
alarm rusty or oxidized. If so, polish the corroded
layer.
2. Check that the connector is connected
properly. Secure any loose connector.

Short-time Connections are loose. Check whether the charge and discharge loops of
battery each battery terminal are securely connected.
discharge or
unbalanced The power system Check whether the power system parameters are
discharge parameter settings are correctly set.
current incorrect.

9.3 Replacing Components

NOTICE

● Ensure that loads are powered on during replacement. For example, switch on
the circuit breakers for primary loads, and do not disconnect both the battery
input and AC input from the loads.
● Obtain prior written consent from customers if load disconnection is required.
● Rectifiers and the SMU are hot-swappable.

9.3.1 Replacing an SMU02C

Prerequisites
● An ESD wrist strap, ESD gloves, ESD box or bag, cabinet door key, and
required tools are available.
● The new SMU is intact.

Procedure
Step 1 Connect the ground cable of the ESD wrist strap, and wear the ESD wrist strap and
ESD gloves.

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NOTE

Record the software version of the old SMU. If the old SMU is damaged and version
information cannot be viewed, send the bar codes of the old SMU and cabinet to technical
support engineers.

Step 2 Disconnect the communications cable from the SMU02C panel and record the
cable information.

Step 3 Push the locking latch leftward.

Step 4 Pull the handle outwards and remove the SMU02C from the subrack.

Figure 9-1 Removing the SMU02C

Step 5 Place the new SMU02C in the slot, push the locking latch leftwards, and pull out
the handle.

Step 6 Gently push the SMU02C along the guide rails until it is engaged. Close the
handle, and push the locking latch rightwards.

Figure 9-2 Installing the SMU02C

Step 7 Reconnect the communications cable to the SMU02C panel based on the recorded
information.

Step 8 Set SMU02C parameters.


NOTE

After installing the new SMU, power on the SMU and check the software version of the
new SMU. If the software version of the new SMU is earlier than that of the old SMU,
upgrade the software.

Step 9 Disconnect the ground cable of the ESD wrist strap, and remove the ESD wrist
strap and ESD gloves.

----End

Follow-up Procedure
Put the removed component in an ESD box or bag and return it to the local
warehouse.

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9.3.2 Replacing a UIM05B1

Prerequisites
● The ESD wrist strap, ESD gloves, ESD box or bag, and toolbox are available.
● The new UIM05B1 is intact.

Procedure
Step 1 Connect the ESD wrist strap ground cable, and wear the ESD wrist strap and ESD
gloves.

Step 2 Record the connection positions of cables on the UIM05B1 panel and remove the
cables.

Step 3 Loosen the screws on the UIM05B1 panel, pull the handle until it is engaged, and
take out the UIM05B1.

Figure 9-3 Removing the UIM05B1

Step 4 Install the new UIM05B1.

Step 5 Install the cables based on the recorded information.

Step 6 Disconnect the ground cable from the ESD wrist strap, and remove the ESD wrist
strap and ESD gloves.

----End

Follow-up Procedure
Put the replaced component in an ESD box or bag and return it to the local
warehouse.

9.3.3 Replacing a NIM01C3

Prerequisites
● An ESD wrist strap, ESD gloves, ESD box or bag, cabinet door key, and
required tools are available.
● The new NIM01C3 is intact.

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Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap
and ESD gloves.

Step 2 Record all cable connection positions on the communications expansion module
and disconnect the cables.

Step 3 Loosen the screws on both sides of the communications expansion module.

Step 4 Pull the handle rightwards and remove the communications expansion module.

Figure 9-4 Removing a communications expansion module

Step 5 Remove the SIM card from the SIM card slot, and insert the new communications
expansion module. Skip this step if no SIM card is installed.

Step 6 Place the new NIM01C3 in the corresponding slot of the monitoring unit subrack,
and push the NIM01C3 until its front panel is flush with the front panel of the
monitoring unit subrack.

Step 7 Push the handle inwards until it is engaged, and then tighten the screws.

Figure 9-5 Installing a communications expansion module

Step 8 Reconnect cables to the panel of the new communications expansion module
based on the recorded information.

Step 9 Disconnect the ground cable from the ESD wrist strap, and remove the ESD wrist
strap and ESD gloves.

----End

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Follow-up Procedure
Put the replaced component in an ESD box or bag and return it to the local
warehouse.

9.3.4 Replacing a CIM02C


Prerequisites
● An ESD wrist strap, ESD gloves, ESD box or bag, cabinet door key, and
required tools are available.
● The new CIM02C is intact.

Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap
and ESD gloves.
Step 2 Note where cables are connected to the CIM02C panel. Record these positions and
disconnect the cables.
Step 3 Loosen the screws on both sides of the CIM02C panel.
Step 4 Pull the handle rightwards and take out the CIM02C.

Figure 9-6 Removing the CIM02C

Step 5 Place the new CIM02C into the correct slot in the subrack, and push the CIM02C
until its front panel is flush with the front panel of the subrack.
Step 6 Push the handle inwards until it is engaged, and then tighten the screws.

Figure 9-7 Installing the CIM02C

Step 7 Reconnect the cables to the new CIM02C panel based on the information you
recorded.

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Step 8 Disconnect the ground cable from the ESD wrist strap, and remove the ESD wrist
strap and ESD gloves.

----End

Follow-up Procedure
Put the replaced component in an ESD box or bag and return it to the local
warehouse.

9.3.5 Replacing a DMU02C1

CAUTION

● Do not remove the DMU02C1 that carries loads. Otherwise, the DMU02C1 may
be damaged.
● To prevent burns, exercise caution when removing a DMU02C1 because it may
generate a high temperature as a result of continuous operation.
● The DIP switch removal methods and installation methods of the two
DMU02C1 models are the same. The following figures use the DMU02C1
(03026BRP) as an example.

Prerequisites
● ESD gloves are available.
● The new DMU02C1 is intact.

Procedure
Step 1 Record the cable connections on the DMU02C1 and remove the cables.
Step 2 Remove the old DMU02C1.

Figure 9-8 Removing the old DMU02C1

Step 3 Record the DIP switch address of the old DMU02C1.

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Figure 9-9 DIP switches

Step 4 Install a new DMU02C1.


1. Set the DIP switch address of the new DMU02C1 to the same as that of the
old DMU02C1.
2. Install a new DMU02C1.

Figure 9-10 Installing the new DMU02C1

Step 5 Reconnect the cables based on the recorded information.

----End

Follow-up Procedure
Pack the removed component and send it to the local warehouse.

9.3.6 Replacing a Rectifier R4875G1/R4850G2


Prerequisites
● Protective gloves and a cabinet door key are available.
● The new rectifier is intact.

CAUTION

To prevent burns, exercise caution when removing an operating rectifier because


its surface temperature is high.

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Procedure
Step 1 Put on protective gloves.
Step 2 Push the locking latch on the right side of the rectifier panel leftwards.
Step 3 Gently pull out the handle to unlock the rectifier, and remove the rectifier from
the subrack.

Figure 9-11 Pulling out the old rectifier

Step 4 Push the locking latch on the new rectifier leftwards, and pull out the handle.
Step 5 Place the rectifier in the correct slot.
Step 6 Gently push the module along the guide rails until it is in position, close the
handle, and flip the locking latch rightwards to lock the handle.

Figure 9-12 Installing the new rectifier

Step 7 Remove the protective gloves.

----End

Follow-up Procedure
Pack the removed component and send it to the local warehouse.

9.3.7 Replacing an SSU S4850G1


Prerequisites
● The insulated gloves, protective gloves, the cabinet door key, and a
maintenance tool kit are available.

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● The new SSU is intact.

CAUTION

To prevent burns, exercise caution when removing an operating SSU because its
surface temperature is high.

Procedure
Step 1 Switch off the circuit breaker on the PVDU, disconnect cables from the SSU, and
label the cables.
Step 2 Push the locking latch on the right side of the SSU panel leftwards.
Step 3 Gently pull out the handle to unlock the SSU, and remove the SSU from the
subrack.

Figure 9-13 Pulling out the old SSU

Step 4 Push the locking latch on the new SSU leftwards, and pull out the handle.
Step 5 Place the SSU in the correct slot.
Step 6 Gently push the module along the guide rails until it is in position, close the
handle, and flip the locking latch rightwards to lock the handle.

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Figure 9-14 Installing the new SSU

CAUTION

Do not connect the positive and negative DC input cables reversely.

Step 7 Connect the cables to the new SSU based on the recorded information, and switch
on the circuit breaker on the PVDU.

----End

Follow-up Procedure
Pack the removed component and send it to the local warehouse.

9.3.8 Replacing an ESM


Prerequisites
● The protective gloves, Phillips screwdriver, and socket wrench are available.
● You have confirmed the model of the ESM to be replaced and prepared a new
ESM.
● You are authorized to enter the site with the key.

Context
ESM replacement may cause a system power failure. To prevent power failures,
ensure that other power sources, such as the mains, genset, or a third-party DC
power source, provide continuous power supply.

Replacement Requirements
Conditions for the ESM to enter and exit the maintenance mode:
1. If the intelligent displacement lock anti-theft function is disabled, hold down
the Manual ON/OFF button for at least 15s to enter the maintenance mode.

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ETP48400-C4A1 Embedded Power
User Manual 9 System Maintenance

2. Hold down the Manual ON/OFF button for at least 15s to exit the
maintenance mode.

Before replacing an ESM in an actual maintenance scenario, hold down the


Manual ON/OFF button for the old ESM to power off. After the ESM is replaced,
manually exit the new ESM from the maintenance mode.

Removing the Old ESM


Step 1 Wear protective gloves.

Step 2 Switch the BAT– battery circuit breaker on the power system to OFF or remove the
battery fuse.

Step 3 Press the Manual ON/OFF button on the ESM to turn off the battery output.

Step 4 Disconnect the cables from the old ESM. Insulate and label each cable
immediately after disconnecting them.

Step 5 Loosen the screws on the panel and remove the ESM.

----End

Installing the New ESM


Step 1 Install the new ESM and tighten the screws.

Step 2 Hold down the Manual ON/OFF button for 15s for the ESM to enter the
maintenance mode. In this mode, all indicators blink, the ESM board is activated,
but the ESM is not charged or discharged.

Step 3 Connect the cables to the new ESM based on the cable labels.

Step 4 Switch the BAT– battery circuit breaker on the power system to ON or reinstall the
battery fuse using a fuse extracting unit.

Step 5 Hold down the Manual ON/OFF button for 15s for the ESM to exit the
maintenance mode. The ESM is automatically activated and connects to the power
system.

Step 6 Remove the protective gloves and pack up all tools.

----End

Follow-up Procedure
● Put the removed component into the ESD box or bag and then place the ESD
box or bag into the carton box with foams or the bag of the new component.
● Fill in the fault card with information about the removed component.
● Contact your local office to handle the faulty component.

9.3.9 Replacing a Circuit Breaker


Prerequisites
● You have obtained the toolbox.

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ETP48400-C4A1 Embedded Power
User Manual 9 System Maintenance

● The new circuit breaker is intact.

NOTICE

● Power off the system before replacing a circuit breaker. Do not operate
with power on.
● Power-off will disconnect power supply to loads. Obtain prior consent from
customers before replacing a circuit breaker.

Procedure
Step 1 Switch off the circuit breaker to be replaced.
Step 2 Record the connection positions of cables, remove the cables, and insulate them.
Step 3 Push the faulty circuit breaker along the guide rails and pull it out horizontally.

Figure 9-15 Removing a circuit breaker

Step 4 Put the new circuit breaker to the slot and push it along the guide rails until it is
in position.
Step 5 Connect cables to the circuit breaker based on the recorded cable information.
Step 6 Switch on the circuit breaker.

----End

Follow-up Procedure
Pack the removed components and send them to the local Huawei warehouse.

9.3.10 Replacing an AC Input Module


Prerequisites
● Tools are available.
● The new AC input module is intact.

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ETP48400-C4A1 Embedded Power
User Manual 9 System Maintenance

NOTICE

● Power off the system before replacing an AC input module. Do not operate
with power on.
● Power-off will shut down load devices. Obtain prior consent from
customers if you need to replace AC input modules.

Procedure
Step 1 Switch off the AC input module to be replaced.
Step 2 Record the connection positions of cables, remove the cables, and insulate them.

Figure 9-16 Removing cables

Step 3 Remove the mechanical interlock, loosen the screws that secure the AC input
module, and remove the module.

Figure 9-17 Removing an AC input module

Step 4 Install the new AC input module and the mechanical interlock spring.

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ETP48400-C4A1 Embedded Power
User Manual 9 System Maintenance

Figure 9-18 Installing a mechanical interlock spring

Step 5 Connect cables to the AC input module based on the recorded cable information.
Step 6 Switch on the AC input module.

----End

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ETP48400-C4A1 Embedded Power
User Manual A Electrical Conceptual Diagram

A Electrical Conceptual Diagram

Figure A-1 Electrical conceptual diagram

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ETP48400-C4A1 Embedded Power
User Manual B Preparing Terminals

B Preparing Terminals

Cut a cable of a proper length and install terminals.

Preparing a Cord End Terminal

Figure B-1 Preparing a cord end terminal

(1) Cable (2) Cord end terminal (3) Crimping tool

Preparing an OT Terminal

Figure B-2 Preparing an OT terminal

(1) Cable (2) OT terminal (3) Heat shrink tubing

(4) Hydraulic pliers (5) Heat gun

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ETP48400-C4A1 Embedded Power C Associations Between Dry Contacts and Alarms for
User Manual the SMU

C Associations Between Dry Contacts and


Alarms for the SMU

Table C-1 Associations between dry contacts and alarms


Port Type Silk Screen Associated Alarms

Dry contact DIN1 This parameter is user-defined.


input
DIN2 Dry contact input 2

DIN3 Dry contact input 3

DIN4 Dry contact input 4

Dry contact ALM1 AC power failure, long-time AC power


output failure (disabled by default)
Default setting ALM2 DC overvoltage, undervoltage
(closed: alarm;
open: normal). ALM3 Single-rectifier fault and redundancy
The setting can (disabled by default), single-rectifier fault
be modified. and non redundancy (disabled by default)
Multi-rectifier fault, all-rectifier
communication failure
Rectifier fault, rectifier protection/
communication failure

ALM4 AC or DC SPD fault

ALM5 Load or battery fuse blown

ALM6 This parameter is user-defined.

ALM7 This parameter is user-defined.

ALM8 This parameter is user-defined.

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ETP48400-C4A1 Embedded Power D Relationship Between Alarms and Load Fuse
User Manual Status

D Relationship Between Alarms and Load


Fuse Status

Table D-1 Relationship between alarms and load fuse status


Load Fuse Associated Alarms

Load 1 LLVD Load 1 Fuse Blown

Load 1 BLVD Load 2 Fuse Blown

Load 2 LLVD Load 3 Fuse Blown

Load 2 BLVD Load 4 Fuse Blown

Load 3 LLVD Load 5 Fuse Blown

Load 3 BLVD Load 6 Fuse Blown

Common load Load 7 Fuse Blown

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ETP48400-C4A1 Embedded Power E How Do I Change the Communications Protocol
User Manual for COM4 and COM5?

E How Do I Change the Communications


Protocol for COM4 and COM5?

● To use CAN for communication through the COM4 port:


Take out the CIM02C, remove the jumper caps from pins 1 and 2 in the J18
position shown in Figure E-1, and insert the jumper caps into pins 2 and 3.
● To use RS232 for communication through the COM5 port:
Take out the CIM02C, remove the jumper caps from pins 1 and 2 in the J16
and J17 positions shown in Figure E-1, and insert the jumper caps into pins 2
and 3.

Figure E-1 COM4 and COM5 port jumper positions

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ETP48400-C4A1 Embedded Power E How Do I Change the Communications Protocol
User Manual for COM4 and COM5?

Figure E-2 Jumper connection rules for the COM4 and COM5 ports

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ETP48400-C4A1 Embedded Power
User Manual F Modifying Load Branches

F Modifying Load Branches

Modify the load branches for ETP48400-C4A1 (01075024-002) users 1 to 3 based


on customer requirements. For details, see 9.3.9 Replacing a Circuit Breaker.

Figure F-1 Modifying load branches

NOTICE

The positions of the filler panels between the LLVD and BLVD circuit breakers
must be modified together.

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ETP48400-C4A1 Embedded Power
User Manual F Modifying Load Branches

Table F-1 Load branch configuration


Item Before Modification After Modification

DC Three users in total, each of Three users in total, each of which


power which includes: includes:
configura ● LLVD: 2 x 100 A/1P, 1 x ● LLVD: 1 x 100 A/1P, 3 x 40 A/1P
tion 40 A/1P ● BLVD: 1 x 100 A/1P
● BLVD: 2 x 40 A/1P

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ETP48400-C4A1 Embedded Power
User Manual G Viewing the Power Consumption of DC Loads

G Viewing the Power Consumption of DC


Loads

Table G-1 Viewing the power consumption of DC loads


Main Second- Third-Level Fourth-Level Menu Fifth-Level Menu
Menu Level Menu Menu

Running DC Power DC Output DC Output Voltage -


Informati Distribution
on Total Load Current -

DC Load n Pwr. Cons -

Shared Load Cons -

Shared Load Curr -

DC Load n Current -

Load n Last Mnth Elec. -

Load n Real-time Cur -

Last Mth Share Cons -

Load n Last Mnth -


Cons

Load Fuse Status -

Load n Power -

Shared Load Power -

Total Load Power -

Total Load Energy -


Consumption

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ETP48400-C4A1 Embedded Power
User Manual H Acronyms and Abbreviations

H Acronyms and Abbreviations

E
EFT electrical fast transient
EMC electromagnetic compatibility
ESD electrostatic discharge

H
HTTPS Hypertext Transfer Protocol Secure

I
IP Internet Protocol

L
LCD liquid crystal display

M
MTBF mean time between failures

R
RS radiated susceptibility

S
SMU site monitoring unit
SNMP Simple Network Management Protocol
SPD surge protection device

T
THD total harmonic distortion

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ETP48400-C4A1 Embedded Power
User Manual H Acronyms and Abbreviations

U
UIM user interface module

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