ETP48400-C4A1 Embedded Power User Manual
ETP48400-C4A1 Embedded Power User Manual
ETP48400-C4A1 Embedded Power User Manual
User Manual
Issue 08
Date 2024-05-30
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All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
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Huawei's regulations on product vulnerability management are subject to the Vul. Response Process. For
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Purpose
This document describes the DC power system in terms of product overview,
components, installation, commissioning, maintenance, and operations for the site
monitoring unit (SMU) and rectifiers.
Intended Audience
This document is intended for:
● Sales engineers
● Technical support engineers
● Maintenance engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Symbol Description
Change History
Changes between document issues are cumulative. The latest document issue
contains all the changes made in earlier issues.
Issue 08 (2024-05-30)
● Updated 3.2 (Optional) Intelligent PDU DCDB48-200-16B and 5.4.3
(Optional) Installing Intelligent PDU DCDB48-200-16B Cables.
● Added 9.3.5 Replacing a DMU02C1.
Issue 07 (2021-05-06)
Modified 2.1 Appearance.
Issue 06 (2020-09-01)
Modified 5.1.1 Preparing Cables.
Issue 05 (2020-05-10)
Added 7.11 Setting DC Power LLVD Parameters and G Viewing the Power
Consumption of DC Loads.
Issue 04 (2020-04-07)
Updated 7.16.1 (Optional) Setting Parameters Before Using WebUI.
Issue 03 (2020-02-24)
● Added 3.1 (Optional) PVDU-60A1 or PVDU-60A3.
● Added 5.3.2 (Optional) Installing the PVDU.
● Added 5.4.5 (Optional) Installing PV Module DC Input Power Cables.
● Added 7.9 Setting Sensor Parameters.
● Modified 7.10 Setting Battery Parameters.
● Add 7.17 (Optional) Connecting the PV Module Supply.
● Added F Modifying Load Branches.
Issue 02 (2019-10-12)
● Added the 01074762-004/01075024/01075024-002/010745024-003 subrack.
Issue 01 (2019-04-30)
This issue is the first official release.
The SMU software version is SMU V500R003C00.
Contents
2 Product Overview.................................................................................................................. 20
2.1 Appearance............................................................................................................................................................................. 20
2.2 Product Introduction............................................................................................................................................................ 20
3 Components............................................................................................................................ 24
3.1 (Optional) PVDU-60A1 or PVDU-60A3......................................................................................................................... 24
3.2 (Optional) Intelligent PDU DCDB48-200-16B............................................................................................................ 25
3.3 Monitoring Module SMU02C............................................................................................................................................ 31
3.4 User Interface Module UIM05B1..................................................................................................................................... 35
3.5 (Optional) Communications Expansion Module NIM01C3....................................................................................36
3.6 (Optional) Communications Expansion Module CIM02C....................................................................................... 39
3.7 Rectifier R4875G1/R4850G2..............................................................................................................................................42
3.8 (Optional) S4850G1............................................................................................................................................................. 43
3.9 ESM-48100B1......................................................................................................................................................................... 45
4 Technical Specifications....................................................................................................... 52
5 System Installation............................................................................................................... 55
5.1 Installation Preparations.................................................................................................................................................... 55
5.1.1 Preparing Cables................................................................................................................................................................ 55
5.1.2 Tools....................................................................................................................................................................................... 57
5.1.3 Installation Dimensions................................................................................................................................................... 58
5.1.4 Unpacking and Acceptance............................................................................................................................................58
5.2 Installing a Subrack.............................................................................................................................................................. 58
5.3 Installing Components........................................................................................................................................................ 60
5.3.1 (Optional) Installing an Intelligent PDU DCDB48-200-16B............................................................................... 60
5.3.2 (Optional) Installing the PVDU.................................................................................................................................... 61
7 Commissioning....................................................................................................................... 91
7.1 Connecting the AC Power Supply....................................................................................................................................91
7.2 Setting the Display Language.......................................................................................................................................... 92
7.3 Setup Wizard.......................................................................................................................................................................... 92
7.4 Setting the Date and Time................................................................................................................................................ 93
7.5 Setting Shared Load Parameters..................................................................................................................................... 94
7.6 (Optional) Setting Rectifier Addresses.......................................................................................................................... 94
7.7 (Optional) Setting AC Surge Protection Parameters................................................................................................ 95
7.8 Setting the AC Input System............................................................................................................................................. 95
7.9 Setting Sensor Parameters.................................................................................................................................................95
7.10 Setting Battery Parameters............................................................................................................................................. 96
7.10.1 Parameters Settings (Intelligent Lithium Battery + Lead-acid Battery/Echelon-used Lithium Battery)
............................................................................................................................................................................................................ 96
7.10.2 Parameters Settings (Lead-acid Battery/Echelon-used Lithium Battery).................................................... 99
7.11 Setting DC Power LLVD Parameters.......................................................................................................................... 100
7.12 Setting DCDB Parameters............................................................................................................................................. 100
7.13 Setting 57 V Constant Voltage Output Parameters............................................................................................. 101
7.14 (Optional) Setting Parameters for Off-Peak Power Consumption................................................................. 101
7.15 (Optional) Setting Peak Shaving Parameters........................................................................................................ 102
1 Safety Information
Statement
Before transporting, storing, installing, operating, using, and/or maintaining
the equipment, read this document, strictly follow the instructions provided
herein, and follow all the safety instructions on the equipment and in this
document. In this document, "equipment" refers to the products, software,
components, spare parts, and/or services related to this document; "the Company"
refers to the manufacturer (producer), seller, and/or service provider of the
equipment; "you" refers to the entity that transports, stores, installs, operates,
uses, and/or maintains the equipment.
The Company shall not be liable for any of the following circumstances or
their consequences:
DANGER
Do not work with power on during installation. Do not install or remove a cable
with power on. Transient contact between the core of the cable and a conductor
will generate electric arcs or sparks, which may cause a fire or personal injury.
DANGER
DANGER
DANGER
During operations, use dedicated insulated tools to prevent electric shocks or short
circuits. The insulation and voltage resistance must comply with local laws,
regulations, standards, and specifications.
WARNING
General Requirements
● Do not stop protective devices. Pay attention to the warnings, cautions, and
related precautionary measures in this document and on the equipment.
● If there is a likelihood of personal injury or equipment damage during
operations, immediately stop, report the case to the supervisor, and take
feasible protective measures.
● Do not power on the equipment before it is installed or confirmed by
professionals.
● Do not touch the power supply equipment directly or with conductors such as
damp objects. Before touching any conductor surface or terminal, measure
the voltage at the contact point to ensure that there is no risk of electric
shock.
● Do not touch a running fan with your hands, components, screws, tools, or
boards. Otherwise, personal injury or equipment damage may occur.
● In the case of a fire, immediately leave the building or the equipment area
and activate the fire alarm or call emergency services. Do not enter the
affected building or equipment area under any circumstances.
Personnel Requirements
● Only professionals and trained personnel are allowed to operate the
equipment.
– Professionals: personnel who are familiar with the working principles and
structure of the equipment, trained or experienced in equipment
operations and are clear of the sources and degree of various potential
hazards in equipment installation, operation, maintenance
– Trained personnel: personnel who are trained in technology and safety,
have required experience, are aware of possible hazards on themselves in
DANGER
Before connecting cables, ensure that the equipment is intact. Otherwise, electric
shocks or fires may occur.
DANGER
DANGER
Prevent foreign matter from entering the equipment during operations. Otherwise,
equipment short-circuits or damage, load power derating, power failure, or
personal injury may occur.
WARNING
For the equipment that needs to be grounded, install the ground cable first when
installing the equipment and remove the ground cable last when removing the
equipment.
CAUTION
Do not route cables near the air intake or exhaust vents of the equipment.
CAUTION
General Requirements
● Follow the procedures described in the document for installation, operation,
and maintenance. Do not reconstruct or alter the equipment, add
components, or change the installation sequence without permission.
● Install temporary fences or warning ropes and hang "No Entry" signs around
the operation area to keep unauthorized personnel away from the area.
● Before installing or removing power cables, turn off the switches of the
equipment and its upstream and downstream switches.
● If any liquid is detected inside the equipment, disconnect the power supply
immediately and do not use the equipment.
● Before performing operations on the equipment, check that all tools meet the
requirements and record the tools. After the operations are complete, collect
all of the tools to prevent them from being left inside the equipment.
● Before installing power cables, check that cable labels are correct and cable
terminals are insulated.
● When installing the equipment, use a torque tool of a proper measurement
range to tighten the screws. When using a wrench to tighten the screws,
ensure that the wrench does not tilt and the torque error does not exceed
10% of the specified value.
● Ensure that bolts are tightened with a torque tool and marked in red and blue
after double-check. Installation personnel mark tightened bolts in blue.
Quality inspection personnel confirm that the bolts are tightened and then
mark them in red. (The marks must cross the edges of the bolts.)
● To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits
to telecommunication network voltage (TNV) circuits.
● Ensure that all slots are installed with boards or filler panels. Avoid hazards
caused by hazardous voltages or energy on boards. Ensure that the air
channel is normal, control electromagnetic interference, and prevent dust and
other foreign objects on the backplane, baseplate, and boards.
● After the installation is complete, ensure that protective cases, insulation
tubes, and other necessary items for all electrical components are in position
to avoid electric shocks.
Grounding
● Ensure that the grounding impedance of the equipment complies with local
electrical standards.
● Ensure that the equipment is connected permanently to the protective
ground. Before operating the equipment, check its electrical connection to
ensure that it is reliably grounded.
● Ensure that the protective ground point of the equipment is reliably
connected to the ground screw of the metal enclosure (connection resistance:
≤ 0.1 ohm).
● Do not operate the equipment in the absence of a properly installed ground
conductor.
● Do not damage the ground conductor.
● For the equipment that uses a three-pin socket, ensure that the ground
terminal in the socket is connected to the protective ground point.
● If high touch current may occur on the equipment, ground the protective
ground terminal on the equipment enclosure before connecting the power
supply; otherwise, electric shock as a result of touch current may occur.
Cabling
● When selecting, installing, and routing cables, follow local safety regulations
and rules.
● When routing power cables, ensure that there is no coiling or twisting. Do not
join or weld power cables. If necessary, use a longer cable.
● Ensure that all cables are properly connected and insulated, and meet
specifications.
● Ensure that the slots and holes for routing cables are free from sharp edges,
and that the positions where cables are routed through pipes or cable holes
are equipped with cushion materials to prevent the cables from being
damaged by sharp edges or burrs.
● If a cable is connected to the cabinet from the top, bend the cable in a U
shape outside the cabinet and then route it into the cabinet.
● Ensure that cables of the same type are bound together neatly and straight
and that the cable sheath is intact. When routing cables of different types,
ensure that they are away from each other without entanglement and
overlapping.
● When cable connection is completed or paused for a short period of time, seal
the cable holes with sealing putty immediately to prevent small animals or
moisture from entering.
● Secure buried cables using cable supports and cable clips. Ensure that the
cables in the backfill area are in close contact with the ground to prevent
cable deformation or damage during backfilling.
● If the external conditions (such as the cable layout or ambient temperature)
change, verify the cable usage in accordance with the IEC-60364-5-52 or local
laws and regulations. For example, check that the current-carrying capacity
meets requirements.
● Do not perform any improper operations, for example, dropping cables
directly from a vehicle. Otherwise, the cable performance may deteriorate due
to cable damage, which affects the current-carrying capacity and temperature
rise.
NOTICE
The static electricity generated by human bodies may damage the electrostatic-
sensitive components on boards, for example, the large-scale integrated (LSI)
circuits.
● When touching the equipment and handling boards, modules with exposed
circuit boards, or application-specific integrated circuits (ASICs), observe ESD
protection regulations and wear ESD clothing and ESD gloves or a well-
grounded ESD wrist strap.
● When holding a board or a module with exposed circuit boards, hold its edge
without touching any components. Do not touch the components with bare
hands.
● Package boards or modules with ESD packaging materials before storing or
transporting them.
DANGER
DANGER
DANGER
Do not place the equipment near heat sources or fire sources, such as smoke,
candles, heaters, or other heating devices. Overheat may damage the equipment
or cause a fire.
WARNING
Install the equipment in an area far away from liquids. Do not install it under
areas prone to condensation, such as under water pipes and air exhaust vents, or
areas prone to water leakage, such as air conditioner vents, ventilation vents, or
feeder windows of the equipment room. Ensure that no liquid enters the
equipment to prevent faults or short circuits.
WARNING
To prevent damage or fire due to high temperature, ensure that the ventilation
vents or heat dissipation systems are not obstructed or covered by other objects
while the equipment is running.
General Requirements
● Ensure that the equipment is stored in a clean, dry, and well ventilated area
with proper temperature and humidity and is protected from dust and
condensation.
● Keep the installation and operating environments of the equipment within the
allowed ranges. Otherwise, its performance and safety will be compromised.
● Do not install, use, or operate outdoor equipment and cables (including but
not limited to moving equipment, operating equipment and cables, inserting
connectors to or removing connectors from signal ports connected to outdoor
facilities, working at heights, performing outdoor installation, and opening
doors) in harsh weather conditions such as lightning, rain, snow, and level 6
or stronger wind.
● Do not install the equipment in an environment with direct sunlight, dust,
smoke, volatile or corrosive gases, infrared and other radiations, organic
solvents, or salty air.
● Do not install the equipment in an environment with conductive metal or
magnetic dust.
● Do not install the equipment in an area conducive to the growth of
microorganisms such as fungus or mildew.
● Do not install the equipment in an area with strong vibration, noise, or
electromagnetic interference.
● Ensure that the site complies with local laws, regulations, and related
standards.
● Before opening doors during the installation, operation, and maintenance of
the equipment, clean up any water, ice, snow, or other foreign objects on the
top of the equipment to prevent foreign objects from falling into the
equipment.
● When installing the equipment, ensure that the installation surface is solid
enough to bear the weight of the equipment.
● Ensure that the equipment room provides good heat insulation, and that the
walls and floor are dampproof.
● Install protective devices at the door of the equipment room to prevent
rodents and insects from entering the room.
● After installing the equipment, remove the packing materials such as cartons,
foam, plastics, and cable ties from the equipment area.
DANGER
When working at heights, wear a safety helmet and safety harness or waist belt
and fasten it to a solid structure. Do not mount it on an insecure moveable object
or metal object with sharp edges. Make sure that the hooks will not slide off.
WARNING
Ensure that all necessary tools are ready and inspected by a professional
organization. Do not use tools that have signs of scratches or fail to pass the
inspection or whose inspection validity period has expired. Ensure that the tools
are secure and not overloaded.
WARNING
WARNING
WARNING
Do not drill holes into the equipment. Doing so may affect the sealing
performance and electromagnetic containment of the equipment and damage
components or cables inside. Metal shavings from drilling may short-circuit boards
inside the equipment.
General Requirements
● Repaint any paint scratches caused during equipment transportation or
installation in a timely manner. Equipment with scratches cannot be exposed
for an extended period of time.
● Do not perform operations such as arc welding and cutting on the equipment
without evaluation by the Company.
● Do not install other devices on the top of the equipment without evaluation
by the Company.
● When performing operations over the top of the equipment, take measures to
protect the equipment against damage.
● Use correct tools and operate them in the correct way.
Working at Heights
● Any operations performed 2 meters or higher above the ground must be
supervised properly.
● Only trained and qualified personnel are allowed to work at heights.
● Do not work at heights when steel pipes are wet or other risky situations
exist. After the preceding conditions no longer exist, the safety owner and
relevant technical personnel need to check the involved equipment. Operators
can begin working only after safety is confirmed.
● Set a restricted area and prominent signs for working at heights to warn
irrelevant personnel away.
● Set guard rails and warning signs at the edges and openings of the area
involving working at heights to prevent falls.
● Do not pile up scaffolding, springboards, or other objects on the ground under
the area involving working at heights. Do not stay or pass under the area
involving working at heights.
● Carry operation machines and tools properly to prevent equipment damage or
personal injury caused by falling objects.
● Personnel involving working at heights are not allowed to throw objects from
the height to the ground, or vice versa. Objects shall be transported by slings,
hanging baskets, aerial work platforms, or cranes.
● Do not perform operations on the upper and lower layers at the same time. If
unavoidable, install a dedicated protective shelter between the upper and
lower layers or take other protective measures. Do not pile up tools or
materials on the upper layer.
● Dismantle the scaffolding from top down after finishing the job. Do not
dismantle the upper and lower layers at the same time. When removing a
part, ensure that other parts will not collapse.
● Ensure that personnel working at heights strictly comply with the safety
regulations. The Company is not responsible for any accident caused by
violation of the safety regulations on working at heights.
● Behave cautiously when working at heights. Do not rest at heights.
Using Ladders
● Use wooden or insulated ladders when you need to perform live-line working
at heights.
● Platform ladders with protective rails are preferred. Single ladders are not
recommended.
● Before using a ladder, check that it is intact and confirm its load bearing
capacity. Do not overload it.
● Ensure that the ladder is securely positioned and held firm.
● When climbing up the ladder, keep your body stable and your center of
gravity between the side rails, and do not overreach to the sides.
● When a step ladder is used, ensure that the pull ropes are secured.
● If a single ladder is used, the recommended angle for the ladder against the
floor is 75 degrees, as shown in the following figure. A square can be used to
measure the angle.
● If a single ladder is used, ensure that the wider end of the ladder is at the
bottom, and take protective measures to prevent the ladder from sliding.
● If a single ladder is used, do not climb higher than the fourth rung of the
ladder from the top.
● If you use a single ladder to climb up to a platform, ensure that the ladder is
at least 1 m higher than the platform.
DANGER
Do not connect the positive and negative poles of a battery together. Otherwise,
the battery may be short-circuited. Battery short circuits can generate high
instantaneous current and release a large amount of energy, which may cause
battery leakage, smoke, flammable gas release, thermal runaway, fire, or
explosion. To avoid battery short circuits, do not maintain batteries with power on.
DANGER
DANGER
DANGER
DANGER
There is a risk of fire or explosion if the model of the battery in use or used for
replacement is incorrect. Use a battery of the model recommended by the vendor.
DANGER
Battery electrolyte is toxic and volatile. Do not get contact with leaked liquids or
inhale gases in the case of battery leakage or odor. In such cases, stay away from
the battery and contact professionals immediately. Professionals must wear safety
goggles, rubber gloves, gas masks, and protective clothing, power off the
equipment, remove the battery, and contact technical engineers.
DANGER
A battery is an enclosed system and will not release any gases under normal
operations. If a battery is used improperly, for example, burnt, needle-pricked,
squeezed, struck by lightning, overcharged, or subject to other adverse conditions
that may cause battery thermal runaway, the battery may be damaged or an
abnormal chemical reaction may occur inside the battery, resulting in electrolyte
leakage or release of gases such as CO and H2. To prevent fire or equipment
corrosion, ensure that flammable gases are properly exhausted.
DANGER
The gases generated by a burning battery may irritate your eyes, skin, and throat.
Take protective measures.
WARNING
Install batteries in a dry area. Do not install them under areas prone to water
leakage, such as air conditioner vents, ventilation vents, feeder windows of the
equipment room, or water pipes. Ensure that no liquid enters the equipment to
prevent faults or short circuits.
WARNING
Before installing and commissioning batteries, prepare fire fighting facilities, such
as fire sand and carbon dioxide fire extinguishers, according to construction
standards and regulations. Before putting into operation, ensure that fire fighting
facilities that comply with local laws, regulations are installed.
WARNING
WARNING
After unpacking batteries, place them in the required direction. Do not place a
battery upside down, lay it on one side, tilt it, or stack it. Ensure that the batteries
do not fall or get damaged. Otherwise, they will need to be scrapped.
WARNING
Tighten the screws on copper bars or cables to the torque specified in this
document. Periodically confirm whether the screws are tightened, check for rust,
corrosion, or other foreign objects, and clean them up if any. Loose screw
connections will result in excessive voltage drops and batteries may catch fire
when the current is high.
WARNING
After batteries are discharged, charge them in time to avoid damage due to
overdischarge.
Statement
The Company shall not be liable for any battery damage, personal injury,
death, property loss, and/or other consequences caused by the following
reasons:
General Requirements
NOTICE
To ensure battery safety and battery management accuracy, use batteries provided
by the Company. The Company is not responsible for any faults of batteries
provided by other vendors.
Short-Circuit Protection
● When installing and maintaining batteries, wrap the exposed cable terminals
on the batteries with insulation tape.
● Avoid foreign objects (such as conductive objects, screws, and liquids) from
entering a battery, because this may cause short circuits.
Leakage Handling
NOTICE
Electrolyte overflow may damage the equipment. It will corrode metal parts and
boards, and ultimately damage the boards.
Electrolyte is corrosive and can cause irritation and chemical burns. If you come
into direct contact with the battery electrolyte, do as follows:
● Inhalation: Evacuate from contaminated areas, get fresh air immediately, and
seek immediate medical attention.
● Eye contact: Immediately wash your eyes with water for at least 15 minutes,
do not rub your eyes, and seek immediate medical attention.
● Skin contact: Wash the affected areas immediately with soap and water and
seek immediate medical attention.
● Intake: Seek immediate medical attention.
Recycling
● Dispose of waste batteries in accordance with local laws and regulations. Do
not dispose of batteries as household waste. Improper disposal of batteries
may result in environmental pollution or an explosion.
● If a battery leaks or is damaged, contact technical support or a battery
recycling company for disposal.
● If batteries are out of service life, contact a battery recycling company for
disposal.
● Do not expose waste batteries to high temperatures or direct sunlight.
● Do not place waste batteries in environments with high humidity or corrosive
substances.
● Do not use faulty batteries. Contact a battery recycling company to scrap
them as soon as possible to avoid environmental pollution.
2 Product Overview
2.1 Appearance
The ETP48400-C4A1 is an embedded power system that converts AC power into
DC power. It supplies –48 V and –57 V constant voltage to load equipment. The
maximum capacity of the power system is 24 kW. It can be used at newly
deployed sites for power supply and existing sites for capacity expansion and
reconstruction. It can disconnect each secondary load separately and supports
precise metering of the power consumption of each user.
(1) User 1: LLVD power (2) Power distribution label (3) AC output circuit breakers
distribution
(4) Ground screw (5) Standby AC input module (6) AC input module
(7) User 3: LLVD power (8) User 3: BLVD power (9) Common load circuit
distribution distribution breaker
(13) Reserved slot for (14) Battery circuit breakers (15) User 2: BLVD power
communications expansion distribution
module CIM02C/NIM01C3
(1) User wiring screws (2) AC output circuit breakers (3) Ground screw
(4) Standby AC input module (5) AC input module (6) User 3: LLVD power
distribution
(7) User 3: BLVD power (8) Common load circuit (9) SMU02C
distribution breaker
(10) Space for rectifiers/Space (11) UIM05B1 (12) Reserved slot for
for installing the SSU communications expansion
module CIM02C/NIM01C3
(13) Power distribution label (14) Battery circuit breakers (15) User 2: BLVD power
distribution
(16) User 2: LLVD power (17) User 1: BLVD power (18) User 1: LLVD power
distribution distribution distribution
NOTE
The load wiring screw is used as the expansion port for user 4.
(1) User 1: LLVD power (2) Power distribution label (3) AC output circuit breakers
distribution
(4) Ground screw (5) Standby AC input module (6) AC input module
(7) User 3: LLVD power (8) User 3: BLVD power (9) Common load circuit
distribution distribution breaker
(13) Reserved slot for (14) Battery circuit breakers (15) User 2: BLVD power
communications expansion distribution
module CIM02C/NIM01C3
AC power ● AC input: one 4-pole 63 A circuit breaker, one 4-pole 63 A circuit breaker
distribution (backup, manual switch, mechanical interlock)
● AC output: three 1-pole 16 A circuit breakers
DC power Three users in total, Three users in total, each Three users in total, each
distribution each of which includes: of which includes: of which includes:
● LLVD: two 1-pole ● LLVD: two 1-pole 100 ● LLVD: two 1-pole 100
125 A circuit A circuit breakers; one A circuit breakers; one
breakers; one 1-pole 1-pole 40 A circuit 1-pole 40 A circuit
125 A circuit breaker breaker breaker
can be added. ● BLVD: two 1-pole 40 ● BLVD: two 1-pole 40
● BLVD: two 1-pole 63 A circuit breakers A circuit breakers
A circuit breakers Common load circuit Common load circuit
Common load circuit breaker: one 1-pole 32 A breaker: one 1-pole 32 A
breaker: one 1-pole 32 circuit breaker circuit breaker
A circuit breaker Battery: four 1-pole 125 Battery: four 1-pole 125
Battery: four 1-pole 125 A circuit breakers; one 1- A circuit breakers; one 1-
A circuit breakers; one pole 125 A circuit pole 125 A circuit
1-pole 125 A circuit breaker can be added. breaker can be added.
breaker can be added.
AC surge Nominal surge discharge current: 30 kA (8/20 µs), five times respectively in the
protection positive and negative directions
3 Components
(1) PV– input wiring terminals (2) PV+ input circuit breakers
Technical Specifications
Item Specifications
Weight 5 kg
Cabling mode Routed in from the left and right and routed out from
the front
Item Specifications
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the
operating temperature decreases by 1°C for each
additional 200 m.
IP rating IP20
(1) Ground screw (2) LLVD power distribution (3) BLVD power distribution
(1) Ground screw (2) Slot for installing the LLVD (3) BLVD circuit breakers and
circuit breaker their installation slots
Weight ≤ 10 kg
NOTE
The power distribution layout is for reference only and can be configured based on site
requirements.
(1) Running indicator (2) Alarm indicator (3) DIP switch (4) RS485
communications ports
1 OFF OFF
2 OFF ON
3 ON OFF
4 ON ON
NOTE
● If the DCDB48-200-16B (01074731/01074731-006) is configured with one contactor and one shunt, set pin 3
and pin 4 to OFF.
● If multiple DCDB48-200-16Bs are cascaded, set the DIP switch addresses of the DMU02C1s.
● If only one DCDB48-200-16B is installed, you do not need to set the DIP switch address of the DMU02C1.
2 TX-
5 RX-
3, 6, 7, 8 Reserved -
Model B
Weight ≤ 10 kg
(1) Alarm indicator (2) Running indicator (3) User 1 contactor status
indicator
(4) User 2 contactor status (5) Mains status detection (6) Genset status detection
indicator ports port
2 TX-
5 RX-
3, 6, 7, 8 Reserved -
NOTE
● If multiple DCDB48-200-16Bs are cascaded, set the DIP switch addresses of the
DMU02C1s.
● If only one DCDB48-200-16B is installed, you do not need to set the DIP switch address
of the DMU02C1.
1 OFF OFF
2 OFF ON
3 ON OFF
4 ON ON
NOTE
● If one contactor and one shunt are installed, for example, in a DCDB48-200-16B-4731,
set pin 3 to OFF and pin 4 to OFF.
● If two contactors and one shunt are installed, for example, in a
DCDB48-200-16B-4731-008, set pin 3 to OFF and pin 4 to ON.
(1) Running indicator (2) Minor alarm indicator (3) Major alarm indicator
Indicators
Buttons
Down
Note:
● The LCD screen becomes dark if no button is pressed within 30s.
● You need to log in again if no button is pressed within 1 minute.
● Hold down and (or ) for 2s to increase (or decrease) the LCD
contrast.
USB Port
You can quickly deploy a site, import and export configuration files, export run
logs, and upgrade software by inserting a dedicated USB flash drive into a USB
port.
After installing a dedicated WiFi module on a USB port, you can access the WebUI
locally.
NOTICE
Using a WiFi module not provided by the Company may cause function
abnormalities or data loss. The Company will not be liable for any loss caused
thereby.
Communications Ports
BIN Connects to a
Huawei NMS.
HTTPS Connects to a PC
and manages the
SMU over the
WebUI.
2 TX–
6 RX–
4, 5, 7, 8 Reserved -
2 TX–
5 RX–
8 Reserved -
2 RX–
3 Reserved -
5 TX–
6 Reserved -
(1) Dry contact and sensor (2) COM communications port (3) Battery temperature sensor
ports port
(4) Door status sensor port (5) Battery switch (6) Cable hole for fan cables
(7) Handle
NOTE
3 12 V Power supply
6 GND Grounding
7 N/A -
8 GND Grounding
(1) SIM card slots (2 PCS) (2) 4G indicator (3) Alarm indicator
(4) Running indicator (5) ANT antenna port (6) COM1 port
(10) Handle
Indicators
Communications Ports
2 RS485_RX–
5 RS485_TX–
6 Reserved -
7 Reserved -
8 GND Grounding
2 RS485_RX–
3 Reserved -
5 RS485_TX–
6 GND Grounding
(1) COM1 port (2) COM2 port (3) COM3 or COM4 port
Figure 3-17 Pin definitions for the COM1, COM2, COM3, or COM4 communication
port
2 RS485_RX–
5 RS485_TX–
6 Reserved -
7 Reserved -
8 GND Grounding
2 RS485_RX–
5 RS485_TX–
6 GND Grounding
(4) PV positive input port (5) PV negative input port (6) Air intake vent
(7) Handle
3.9 ESM-48100B1
Figure 3-20 Panel and ports
DO2
4 COM_ OUT
6 NC Reserved -
Notes:
● Major alarm: The ESM needs to be maintained immediately.
● Minor alarm: The ESM does not require maintenance, but sends a reminder
to remote maintenance personnel.
● Blinking slowly: on for 1s and then off for 1s
● Blinking fast: on for 0.125s and then off for 0.125s
● If the SOC indicators are off and other indicators are blinking fast, the ESM
enters the maintenance mode.
● When the ESM is in sleep mode, the fault indicator is off except for reverse
connection protection.
Notes:
1. The MANUAL ON/OFF button is a contact button. The interval for pressing
the button should be greater than 0.5s; otherwise, the operation is
ineffective.
2. If you power off the ESM that is in charging, discharging, or disconnected
mode by holding down the MANUAL ON/OFF button, you need to hold
down this button again to reactivate the ESM.
3. If the intelligent displacement lock function is enabled for the ESM, the
shutdown and maintenance functions of the MANUAL ON/OFF button will
become ineffective. To use this button, you need to disable the intelligent
displacement lock/GPS function. The default undervoltage protection
threshold of the ESM is 46 V.
NOTE
● Sleep mode: The BMS is in sleep mode before it is activated. The BMS can enter the
offline mode only after it is activated. If the BMS enters the sleep mode after you press
the MANUAL ON/OFF button, the DSP keeps working as long as the power port or PWR
port receives effective input voltage.
● Offline mode: The ESM is disconnected from the battery busbar and does not supply
power. The BMS enters the offline mode when it is reactivated, the ESM voltage is low,
fault protection occurs, or a shutdown command is received. When the fault is rectified,
or the BMS receives a startup command (after receiving a shutdown command), or the
BMS enters the charge mode (after the BMS enters this mode due to low battery
voltage), the ESM switches to another mode based on its status or system status.
● Charge mode: The ESM is charging. When certain conditions are met, the mode is
switched to another mode.
● Discharge mode: The ESM discharges. When certain conditions are met, the mode is
switched to another mode.
● Maintenance mode: Switch to this mode when you need to replace an ESM. Under this
mode, the ESM does not charge or discharge, and the indicators blink fast.
Technical Specifications
Item Specifications
Weight ≤ 44 kg
Nominal voltage 48 V DC
Item Specifications
IP rating IP40
4 Technical Specifications
Altitude 0–4000 m
(When the altitude ranges from 2000 m to 4000 m, the
temperature condition for high temperature derating
decreases by 1°C for each additional 200 m.)
AC input undervoltage ≤ 80 V AC
protection threshold
IP rating IP20
Cabling mode Routed in and out from the front; overhead cabling
NOTE
1. This is a class A product and may cause radio interference in residential areas. Therefore,
you may need to take adequate safety measures to prevent radio interference.
5 System Installation
The cross-sectional area of a power cable depends on the current that flows
through it and the allowed voltage drop.
The copper cable specifications are for reference only. Choose proper cables based
on site requirements.
NOTICE
AC output power Live 16 1.5 (cord end terminal 16 (cord end terminal
cable wire with an insertion depth of with an insertion depth
18 mm) of 18 mm)
5.1.2 Tools
NOTICE
Use tools with insulated handles. The following table is for reference only.
NOTE
50 mm indicates that the distance between a power subrack mounting ear and the front of
the subrack is about 50 mm.
----End
CAUTION
Ensure that the PE cable is installed securely. Inappropriate grounding may cause
device damage and personal injury.
NOTE
The methods for installing cables for each power subrack are similar. The following uses
one of them as an example.
----End
----End
Procedure
Step 1 Remove the filler panel from the slot for installing the communications expansion
module.
NOTICE
The SIM card inserted into the communications expansion module (NIM01C3)
should support GSM, WCDMA, TD-SCDMA, TDD, and FDD standards, and have the
SMS and data service functions enabled.
NOTICE
----End
----End
Prerequisites
● The rectifier is intact after being unpacked.
● The filler panel has been removed from the rectifier slot.
NOTICE
Procedure
Step 1 Push the locking latch towards the left.
Step 3 Gently push the rectifier into its slot along the guide rails.
Step 5 Push the locking latch towards the right to secure the handle.
----End
Prerequisites
● The SSU delivered onsite is complete and intact after unpacking.
● The filler panel has been removed from the SSU slot.
Context
NOTE
Procedure
Step 1 Wear an ESD wrist strap or ESD gloves.
Step 2 Install the module.
NOTE
Each module has a rated output of 50 A. Install modules based on the required capacity.
----End
NOTICE
● Tighten the screws on the left and then the two screws on the right.
● To prevent the two inputs connected to the AC input module from being
connected at the same time, you are advised to install a mechanical interlock
spring after installing the standby AC input module.
Step 5 Adjust the position of the mechanical interlock spring to select the AC input type
based on site requirements.
NOTE
When the spring is pushed upward, the mains is connected. When the spring is pushed
downward, the DG is connected.
----End
Prerequisites
If a circuit breaker is required, perform the following steps to install it.
Procedure
Step 1 Install a circuit breaker in the slot.
Step 2 Switch off the circuit breaker to be installed. (The view window turns green.)
Step 3 Push the circuit breaker so that it is aligned with the subrack.
----End
DANGER
● Ensure that the upstream AC input circuit breaker is switched off, and attach a
warning label indicating "Do not operate."
● Switch off all circuit breakers before installing cables.
NOTICE
● If cables are routed in front of the power subrack, the minimum bending radius
of the cables is 80 mm.
● If cables are routed on the top of the power subrack, 2 U cabling space is
recommended.
● If the preceding conditions are not met, you are advised to use super flexible
cables.
● You are advised to use copper-core cables as the AC input cable of the power
system. The cross-sectional area should be consistent with the load. Aluminum-
core cables are not recommended.
● If you use aluminum-core cables, the cross-sectional area of the cables should
be consistent with the load. Use copper to aluminum adapter wiring terminals
and crimp them according to the standard installation specifications.
----End
Procedure
Step 1 Connect the FE port on the SMU using a network cable.
----End
----End
Step 2 Connect the other end to the MON0 or MON1 port on the BBU.
(1) RS232/RS485 port on the SMU (2) MON1 port on the BBU
----End
Procedure
Step 1 Connect one end of a network cable to the RS485/RS232 port on the SMU.
Step 2 Connect the other end to the corresponding port on the power and environment
monitoring device.
(1) Power and environment (2) Power and environment (3) RS232/RS485 port on the
NMS device SMU
1 TX+ RX+ 1
2 TX- RX- 2
4 RX+ TX+ 4
5 RX- TX- 5
1 TX+ RS485+ 1
2 TX- RS485- 2
4 RX+ RS485+ 4
5 RX- RS485- 5
----End
1 OFF OFF
2 OFF ON
3 ON OFF
4 ON ON
NOTE
If one contactor and one shunt are installed, for example, in a
DCDB48-200-16B-4731/DCDB48-200-16B-4731-006, set pin3 to OFF and pin4 to OFF.
CAUTION
● The red cable is the positive cable, and the blue one is the negative cable.
Install cables based on the silkscreen on the panel. The following figures are for
reference only.
● When the intelligent PDU is connected to the LLVD circuit breaker on the
power subrack, the BLVD and LLVD circuit breakers on the intelligent PDU are
powered on and off at the same time. Users need to manually replace the
BLVD silkscreen on the intelligent PDU with LLVD.
NOTE
Figure 5-24 Installing power cables for the intelligent PDU (01075024-002)
Figure 5-25 Installing power cables for the intelligent PDU (using the 01074762
as an example)
Figure 5-26 Installing DC output power cables for the intelligent PDU (using the
DCDB48-200-16B-006 as an example)
(1) DC load
NOTICE
(1) Genset status detection (2) Mains status detection (3) Mains status detection
sensor sensor 2 sensor 1
The cable connection modes for COM_IN and COM_OUT ports on the DMU02C1
(02313LNP) are the same as those for COM1 and COM2 ports on the DMU02C1
(03026BRP). The following figures use the DMU02C1 (03026BRP) as an example.
Step 7 Reinstall the protective cover for the load wiring screw.
----End
The methods for installing cables for each power subrack are similar. The following uses
one of them as an example.
The large capacity circuit breakers include but are not limited to 100 A, 125 A circuit
breakers.
NOTICE
Tighten the screws until they are flush with the thread, indicating that the
screws are fastened properly.
(1) DC load
----End
NOTE
The small capacity circuit breakers include but are not limited to 16 A, 32 A, 40 A and 63 A
circuit breakers.
(1) DC load
----End
DANGER
Procedure
Step 1 Install DC power cables between SJBs and the PVDU-60A1, as shown in the
following figure.
1. Prepare a suitable length cable based on site requirements. Install a cord end
terminal or an OT terminal on each end of the cable. For details, see B
Preparing Terminals.
2. Secure the negative DC input power cable to the bolt on the PVDU.
3. Secure the positive DC input power cable to the circuit breaker on the PVDU.
4. Secure the other end to the output terminals on the SJB.
NOTE
A PVDU supports the access from a maximum of four SJBs. Install cables based on the
actual number of configured SJBs.
Step 2 Install power cables between the SSU and the PVDU, as shown in the following
figure.
1. Connect the blue output power cables from the PVDU to the PV– port.
2. Connect the black output power cables from the PVDU to the PV+ port.
NOTE
The PVDU supports a maximum of four outputs. Install output cables based on site
requirements.
Step 3 Cover a PVC corrugated pipe over the cable parts outside the cabinet and secure
the PVC corrugated pipe to the cable hole.
----End
The methods for installing cables for each power subrack are similar. The following uses
one of them as an example.
Procedure
Step 1 Use cables (cross-sectional area: 1.5–16 mm2) and cord end terminals to prepare
AC output power cables.
(1) AC load
----End
The methods for installing cables for each power subrack are similar. The following uses
one of them as an example.
Procedure
Step 1 Use cables (cross-sectional area: 10–16 mm2) and OT terminals to prepare AC
input power cables.
Step 2 Connect the AC input power cables to corresponding AC input circuit breakers.
(1) DG
(1) ACDB
----End
DANGER
NOTE
The methods for installing cables for each power subrack are similar. The following uses
one of them as an example.
Procedure
Step 1 Install positive and negative cables for lead-acid batteries.
1. Loosen the screws on the holes for the battery circuit breakers.
2. Connect the battery power cables to the corresponding holes for the battery
circuit breakers.
3. Tighten the screws on the holes for the battery circuit breakers.
----End
DANGER
NOTICE
● Before installing lithium batteries, ensure that the running indicator is off. Use
a multimeter to check that the lithium battery power port has no voltage.
● Install lithium batteries at the lower layer and then the upper layer.
● At least two persons are required to move a lithium battery.
● The following uses one battery as an example.
NOTE
The methods for installing cables for each power subrack are similar. The following uses
one of them as an example.
Procedure
Step 1 Install an ESM according to the quick installation guide and check whether
floating nuts are installed on both sides of the rack. If not installed, install the
floating nuts delivered with the cabinet on both sides of the rack.
Step 2 Push the ESM into the cabinet and fasten the ESM.
Step 7 Use cables (cross-sectional area: 25–35 mm2) and cord end terminals to prepare
power cables for the lithium battery.
5. Install the protective cover for the ESM power wiring terminals.
Step 9 Remove the protective gloves and pack up all tools.
----End
7 Commissioning
DANGER
Wear dedicated protective gears and use insulated tools to avoid electric shocks or
short circuits.
NOTICE
● The following steps may result in power failures or alarm generation. Before
and after operations, inform the alarm center.
● Only trained personnel are allowed to perform commissioning. Perform
operations strictly in compliance with commissioning instructions.
● The commissioning is performed with power on. During commissioning, stand
on dry insulating objects, and remove conductors such as watches and
bracelets. Use insulated tools.
● Do not establish contact between electrical points that have different voltages.
● Before switching on units or components, ensure that their status meets
requirements.
● When you are performing operations and do not want others to operate, attach
the label "Currently being serviced. Do not switch on." to the user equipment.
● During commissioning, shut down the power system immediately if any fault is
detected. Rectify the fault before proceeding with the commissioning.
Step 2 Switch on the AC input circuit breaker and measure the output voltage of the AC
input circuit breaker. The value should range from 85 V AC to 300 V AC.
Step 3 Check that the RUN indicator on the rectifier is steady on.
Step 4 Measure the voltage between the –48 V busbar and the RTN+ busbar. The value
should range from –42 V DC to –58 V DC.
----End
NOTE
● If an undesired language is selected, reinstall and restart the SMU and then select the
desired language.
● The preset password for login is 000001.
Date and time Set this parameter to the local date and time.
Battery model ● If the battery model is set to ESM-A, you do not need to set
battery parameters after the SMU restarts.
● If the battery model is set to lead-acid battery, perform the
following steps to set battery parameters after the SMU restarts.
● If lead-acid batteries and lithium batteries are used together, set
this parameter to the model of the lead-acid batteries after the
SMU restarts.
● If the actual battery manufacturer and battery model are not
within the parameter settings, set them to General.
Battery n Yes/No
Connected NOTE
● If battery routes 1 and 2 are respectively connected to a battery
string (a battery string consists of four 12 V, 150 Ah batteries in
series), set Battery 1 Connected and Battery 2 Connected to Yes
and others to No, and set Single-String Cap. to 150 Ah.
● If battery route 1 is connected to two parallel battery strings (one
battery string consists of four 12 V, 150 Ah batteries in series), set
Battery 1 Connected to Yes and others to No, and set Single-
String Cap. to 300 Ah.
Set the date and time as required. Skip the setting if they have been correctly set
in the setup wizard.
Setting Wizard Date and Time Time Zone UTC +08:00 Set to the local time
NOTE Beijing zone.
The date and time
vary with time Date and Time - Set to the local date
zones. Set the and time.
time zone, date,
and time based NTP Enable No Yes/No
on the local NOTE
situation. Set the parameter to Yes
if you need to
synchronize the SMU
time and the site
network server time.
Procedure
Step 1 Set Rect. Address Settings to Yes.
Ambient Humi.
Sensor
Temp1 Sensor
Temp2 Sensor
Batt. Temp.
Sensor1
You do not need to set battery parameters in the intelligent lithium battery scenario.
The following parameters are set only in the lithium battery scenario.
NOTE
The power system does not support peak shaving and peak staggering functions to be
enabled at the same time.
NOTE
The ETP48400-C4A1 does not support peak shaving and peak staggering functions to be
enabled at the same time.
Operating Environment
Operating system: Windows XP or later
NOTE
Internet Explorer is used as an example to illustrate all WebUI operations mentioned in this
document.
NOTICE
● If the SMU is connected to a local area network (LAN) and a proxy server has
been selected, cancel the proxy server settings.
● If the SMU is connected to the Internet but your computer is connected to a
LAN, do not cancel the proxy server settings. Otherwise, you cannot access the
SMU.
To cancel the proxy server settings on the PC, perform the following steps:
----End
NOTICE
Configure Internet Explorer security setting before you perform the following
operations.
● Export historical logs, historical data, statistics, and battery test records.
● Upload system configuration files.
● Download system configuration files.
● Upgrade the software.
----End
NOTE
The preset user names include admin, engineer, and operator, and the preset password is
Changeme. The user names are respectively used by administrators, engineers, and
operators.
Change the preset password upon your first login to ensure the system security.
----End
Step 3 Set IP Addresses and Ports for the active servers of the NetEco on the LCD.
----End
----End
Procedure
Step 1 Check that the PV input voltage ranges from 70 V DC to 150 V DC using a clamp
meter.
Step 3 Check the connections of PV module power cables. If the Run indicator (green) on
the front panel of the solar supply unit (SSU) is on, the cables are connected
correctly. If the Run indicator (green) is off, the positive and negative power cables
may be reversely connected and need to be corrected.
NOTE
After the PV power supply is connected, the SMU detects that the SSU will restart.
----End
Step 2 Switch the battery circuit breaker on the lead-acid battery to ON.
Step 3 Measure the voltage between the –48 V busbar and the RTN+ busbar. The value
should range from –42 V DC to –58 V DC.
----End
Step 2 Check whether the lithium batteries communicate properly. If the run indicator on
a lithium battery is steady on, the battery communicates properly with the
monitoring device. If it blinks fast (4 Hz), the communication between them is
interrupted. If so, check whether the communications cable is properly connected.
Step 3 Observe the lithium batteries for 15 minutes. The lithium batteries are running
properly if the alarm indicators are off.
Step 4 Switch all the circuit breakers to the appropriate status based on site
requirements.
Step 5 Observe the power system for 15 minutes. If no alarm (excluding door alarms) is
generated on the LCD of the SMU during this period, the voltage and current for
batteries and loads are normal.
----End
8 Follow-up Procedure
Procedure
Step 1 Reinstall the removed panels (if any).
Step 2 Check that the paint on the subrack exterior is intact. If paint flakes off, repaint
the area to avoid corrosion.
Step 3 Clean and leave the site.
----End
9 System Maintenance
DANGER
● Wear personal protective equipment and use dedicated insulated tools to avoid
electric shocks or short circuits.
● If the power circuit breaker trips or the fuse is broken, rectify the fault and
power on the device again. Do not directly switch on the circuit breaker or
replace the fuse to avoid device faults or sparks.
NOTICE
Do not maintain devices on raining days; otherwise, water may enter and damage
devices.
2 Check whether AC input The mains voltage is high. Provide the voltage data for
overvoltage occurs. the power supplier.
3 Check whether AC input ● AC input power cables 1. Check and rectify cables.
phase failure occurs. are loose, open- 2. Provide the phase failure
circuited, or damaged. data to the power
● The mains power fails. supplier.
5 Check whether DC busbar The PSU is abnormal. Replace the abnormal PSU.
overvoltage occurs.
9.1.2 PSU
Table 9-2 PSU maintenance
9.1.3 SMU
Table 9-3 SMU maintenance
No. Maintenance Item Possible Cause Suggestion
1 Check the green indicator ● Off: There is no DC 1. Check that the DC input
status. input. power cable is securely
● Off: The SMU is faulty. connected.
2. Check that the
communications cable is
securely connected.
3. Replace the SMU.
3 Check the LCD display ● The LCD cable is loose. 1. Check that the LCD cable
status. ● The SMU is faulty. is securely connected.
2. Replace the SMU.
4 Check that the SMU can ● The communications 1. Check that the
communicate with the cable is loose. communications cable is
management system. ● Networking parameters securely connected.
are not correctly set. 2. Check that networking
parameters are correctly
set.
1 Check whether the battery ● Parameters are set Set battery parameters
capacity and quantity incorrectly. again.
displayed on the SMU are ● The number of batteries
the same as the actual data. changes.
3 Check whether the battery ● The battery temperature 1. Replace the battery
temperature displayed on sensor is faulty. temperature sensor.
the SMU is the same as the ● The SMU is faulty. 2. Replace the SMU.
actual temperature.
4 Check whether the total ● The current detection 1. Check that the current
load current displayed on cable is loose. detection cable is
the SMU is the same as the ● The SMU is faulty. securely connected.
current measured by a 2. Replace the SMU.
clamp meter.
5 Check whether the battery ● The current detection 1. Check that the current
charge current displayed on cable is loose. detection cable is
the SMU is the same as the ● The SMU is faulty. securely connected.
current measured by a 2. Replace the SMU.
clamp meter.
6 Check whether the ● The cabinet busbar and 1. Check and secure cabinet
difference between the DC cables are loose. busbar and cable
output voltage displayed on ● The SMU is faulty. connections.
the SMU and the measured 2. Replace the SMU.
DC busbar voltage is less
than 0.5 V DC.
9.1.5 Cables
Table 9-5 Cable maintenance
No. Maintenance Item Possible Cause Suggestion
1 Check whether signal cables Different cables are bound Install cables properly, and
and power cables are together. bind signal cables and
separately bound. power cables separately.
2 Check whether all cables are Cables are not properly Bind cables properly.
bound properly. bound.
3 Check whether the cabinet The ground cable is not Connect the cabinet ground
ground bar is securely properly installed. bar to the site or equipment
connected to the site or room ground grid.
equipment room ground
grid.
4 Check whether ground Cables corrode after being Replace rusty cables.
cables are rusty. used for a long time.
5 Check whether cables ● The cable diameter is too Replace the cables and
overheat or deteriorate. small. optimize the cable routing.
● Different cables are
bound together.
6 Check whether the cables ● The cable diameter is too ● Replace the cables.
near the output ports of small. ● Reinstall the cables (strip
circuit breakers are ● Different cables are the cables by 18 mm)
overheated. bound together. and ensure that the
cables are securely
connected.
7 Check whether copper wires Different cables are bound ● Use standard terminals.
are exposed at ports of together. ● Insulate exposed copper
circuit breakers. wires.
8 Check whether cables are Cables are not properly Replace the cables and
squeezed and distorted by installed. optimize the cable routing.
metal parts.
9 Check whether power cables Nonstandard terminals are Use standard terminals.
use standard terminals. used.
10 Check whether cables are Cables are not properly Wrap the cables with
intact. installed. insulation tape for insulation
protection.
9.1.6 ESMs
NOTICE
● To ensure the optimal operating status of ESMs, check and maintain ESMs
regularly. When maintaining ESMs, record related information for checking ESM
management parameters in the future.
● Install ESMs in a dry and, clean, and ventilated environment that is far away
from sources of ignition. Avoid direct exposure to sunlight or rain water.
● Keep ESMs away from strong infrared radiation, organic solvents, and corrosive
gases.
● Ensure that battery cables do not come in contact with water.
Monthly Operating Keep ESMs far away from heat sources and avoid direct exposure
environment to sunlight.
Quarterly Cleanliness Clean the ESM exterior using dry cotton cloth. Exercise caution
when cleaning an ESM because its voltage is high.
Connection Check the bolt at every terminal and tighten any loose bolt.
If a cable temperature exceeds 40°C (feels hot), locate the cause.
Semi-annual Voltage ● Measure and record the busbar voltage and the positive and
negative voltages of ESMs when charging is about to
complete. Ensure that the voltages are the same. If the
voltages are different, check for cable faults and rectify them.
● In the first year, collect real-time data when discharging is
about to complete at least once every six months. If a network
management system is configured, collect data remotely.
● From the second year, check the capacity quarterly.
● With alarm reporting enabled, the SMU does not report alarms when the
power system is faulty.
● The SMU reports an alarm whereas the power system does not experience the
fault.
● The SMU fails to communicate with the connected lower-level devices even
though the communications cables are correctly connected.
● Communication between the SMU and all rectifiers fails even though the
rectifiers and the communications cables are normal.
● The SMU cannot monitor AC or DC power distribution when communications
cables are intact and AC and DC power distribution is normal.
● Parameters cannot be set or running information cannot be viewed on the
SMU.
● The AC input and slot connector are normal, but the Fault indicator (red) is
steady on or all indicators are off.
● The slot connector and SMU are normal, but the Alarm indicator (yellow) still
blinks after the rectifier is reinstalled.
● The AC input and SMU are normal, but the SMU cannot control the rectifier.
● The PV input and slot connector are normal, but the SSU indicator (red) is
steady on or all indicators are off.
● The slot connector and SMU are normal, but the yellow indicator still blinks
after the SSU is reseated.
● The PV input and SMU are normal, but the SMU cannot control the SSU.
High The battery temperature Check whether the temperature sensor is located
temperature sensor detects that the ESM in a high-temperature environment. If so,
alarm temperature exceeds the determine the cause of abnormal temperature
specified value. near the sensor and rectify the fault.
Overvoltage or The ESM voltage exceeds 1. Check whether the ESM is securely connected
undervoltage the specified value. to the system and whether the connector is
alarm rusty or oxidized. If so, polish the corroded
layer.
2. Check that the connector is connected
properly. Secure any loose connector.
Short-time Connections are loose. Check whether the charge and discharge loops of
battery each battery terminal are securely connected.
discharge or
unbalanced The power system Check whether the power system parameters are
discharge parameter settings are correctly set.
current incorrect.
NOTICE
● Ensure that loads are powered on during replacement. For example, switch on
the circuit breakers for primary loads, and do not disconnect both the battery
input and AC input from the loads.
● Obtain prior written consent from customers if load disconnection is required.
● Rectifiers and the SMU are hot-swappable.
Prerequisites
● An ESD wrist strap, ESD gloves, ESD box or bag, cabinet door key, and
required tools are available.
● The new SMU is intact.
Procedure
Step 1 Connect the ground cable of the ESD wrist strap, and wear the ESD wrist strap and
ESD gloves.
NOTE
Record the software version of the old SMU. If the old SMU is damaged and version
information cannot be viewed, send the bar codes of the old SMU and cabinet to technical
support engineers.
Step 2 Disconnect the communications cable from the SMU02C panel and record the
cable information.
Step 4 Pull the handle outwards and remove the SMU02C from the subrack.
Step 5 Place the new SMU02C in the slot, push the locking latch leftwards, and pull out
the handle.
Step 6 Gently push the SMU02C along the guide rails until it is engaged. Close the
handle, and push the locking latch rightwards.
Step 7 Reconnect the communications cable to the SMU02C panel based on the recorded
information.
After installing the new SMU, power on the SMU and check the software version of the
new SMU. If the software version of the new SMU is earlier than that of the old SMU,
upgrade the software.
Step 9 Disconnect the ground cable of the ESD wrist strap, and remove the ESD wrist
strap and ESD gloves.
----End
Follow-up Procedure
Put the removed component in an ESD box or bag and return it to the local
warehouse.
Prerequisites
● The ESD wrist strap, ESD gloves, ESD box or bag, and toolbox are available.
● The new UIM05B1 is intact.
Procedure
Step 1 Connect the ESD wrist strap ground cable, and wear the ESD wrist strap and ESD
gloves.
Step 2 Record the connection positions of cables on the UIM05B1 panel and remove the
cables.
Step 3 Loosen the screws on the UIM05B1 panel, pull the handle until it is engaged, and
take out the UIM05B1.
Step 6 Disconnect the ground cable from the ESD wrist strap, and remove the ESD wrist
strap and ESD gloves.
----End
Follow-up Procedure
Put the replaced component in an ESD box or bag and return it to the local
warehouse.
Prerequisites
● An ESD wrist strap, ESD gloves, ESD box or bag, cabinet door key, and
required tools are available.
● The new NIM01C3 is intact.
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap
and ESD gloves.
Step 2 Record all cable connection positions on the communications expansion module
and disconnect the cables.
Step 3 Loosen the screws on both sides of the communications expansion module.
Step 4 Pull the handle rightwards and remove the communications expansion module.
Step 5 Remove the SIM card from the SIM card slot, and insert the new communications
expansion module. Skip this step if no SIM card is installed.
Step 6 Place the new NIM01C3 in the corresponding slot of the monitoring unit subrack,
and push the NIM01C3 until its front panel is flush with the front panel of the
monitoring unit subrack.
Step 7 Push the handle inwards until it is engaged, and then tighten the screws.
Step 8 Reconnect cables to the panel of the new communications expansion module
based on the recorded information.
Step 9 Disconnect the ground cable from the ESD wrist strap, and remove the ESD wrist
strap and ESD gloves.
----End
Follow-up Procedure
Put the replaced component in an ESD box or bag and return it to the local
warehouse.
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap
and ESD gloves.
Step 2 Note where cables are connected to the CIM02C panel. Record these positions and
disconnect the cables.
Step 3 Loosen the screws on both sides of the CIM02C panel.
Step 4 Pull the handle rightwards and take out the CIM02C.
Step 5 Place the new CIM02C into the correct slot in the subrack, and push the CIM02C
until its front panel is flush with the front panel of the subrack.
Step 6 Push the handle inwards until it is engaged, and then tighten the screws.
Step 7 Reconnect the cables to the new CIM02C panel based on the information you
recorded.
Step 8 Disconnect the ground cable from the ESD wrist strap, and remove the ESD wrist
strap and ESD gloves.
----End
Follow-up Procedure
Put the replaced component in an ESD box or bag and return it to the local
warehouse.
CAUTION
● Do not remove the DMU02C1 that carries loads. Otherwise, the DMU02C1 may
be damaged.
● To prevent burns, exercise caution when removing a DMU02C1 because it may
generate a high temperature as a result of continuous operation.
● The DIP switch removal methods and installation methods of the two
DMU02C1 models are the same. The following figures use the DMU02C1
(03026BRP) as an example.
Prerequisites
● ESD gloves are available.
● The new DMU02C1 is intact.
Procedure
Step 1 Record the cable connections on the DMU02C1 and remove the cables.
Step 2 Remove the old DMU02C1.
----End
Follow-up Procedure
Pack the removed component and send it to the local warehouse.
CAUTION
Procedure
Step 1 Put on protective gloves.
Step 2 Push the locking latch on the right side of the rectifier panel leftwards.
Step 3 Gently pull out the handle to unlock the rectifier, and remove the rectifier from
the subrack.
Step 4 Push the locking latch on the new rectifier leftwards, and pull out the handle.
Step 5 Place the rectifier in the correct slot.
Step 6 Gently push the module along the guide rails until it is in position, close the
handle, and flip the locking latch rightwards to lock the handle.
----End
Follow-up Procedure
Pack the removed component and send it to the local warehouse.
CAUTION
To prevent burns, exercise caution when removing an operating SSU because its
surface temperature is high.
Procedure
Step 1 Switch off the circuit breaker on the PVDU, disconnect cables from the SSU, and
label the cables.
Step 2 Push the locking latch on the right side of the SSU panel leftwards.
Step 3 Gently pull out the handle to unlock the SSU, and remove the SSU from the
subrack.
Step 4 Push the locking latch on the new SSU leftwards, and pull out the handle.
Step 5 Place the SSU in the correct slot.
Step 6 Gently push the module along the guide rails until it is in position, close the
handle, and flip the locking latch rightwards to lock the handle.
CAUTION
Step 7 Connect the cables to the new SSU based on the recorded information, and switch
on the circuit breaker on the PVDU.
----End
Follow-up Procedure
Pack the removed component and send it to the local warehouse.
Context
ESM replacement may cause a system power failure. To prevent power failures,
ensure that other power sources, such as the mains, genset, or a third-party DC
power source, provide continuous power supply.
Replacement Requirements
Conditions for the ESM to enter and exit the maintenance mode:
1. If the intelligent displacement lock anti-theft function is disabled, hold down
the Manual ON/OFF button for at least 15s to enter the maintenance mode.
2. Hold down the Manual ON/OFF button for at least 15s to exit the
maintenance mode.
Step 2 Switch the BAT– battery circuit breaker on the power system to OFF or remove the
battery fuse.
Step 3 Press the Manual ON/OFF button on the ESM to turn off the battery output.
Step 4 Disconnect the cables from the old ESM. Insulate and label each cable
immediately after disconnecting them.
Step 5 Loosen the screws on the panel and remove the ESM.
----End
Step 2 Hold down the Manual ON/OFF button for 15s for the ESM to enter the
maintenance mode. In this mode, all indicators blink, the ESM board is activated,
but the ESM is not charged or discharged.
Step 3 Connect the cables to the new ESM based on the cable labels.
Step 4 Switch the BAT– battery circuit breaker on the power system to ON or reinstall the
battery fuse using a fuse extracting unit.
Step 5 Hold down the Manual ON/OFF button for 15s for the ESM to exit the
maintenance mode. The ESM is automatically activated and connects to the power
system.
----End
Follow-up Procedure
● Put the removed component into the ESD box or bag and then place the ESD
box or bag into the carton box with foams or the bag of the new component.
● Fill in the fault card with information about the removed component.
● Contact your local office to handle the faulty component.
NOTICE
● Power off the system before replacing a circuit breaker. Do not operate
with power on.
● Power-off will disconnect power supply to loads. Obtain prior consent from
customers before replacing a circuit breaker.
Procedure
Step 1 Switch off the circuit breaker to be replaced.
Step 2 Record the connection positions of cables, remove the cables, and insulate them.
Step 3 Push the faulty circuit breaker along the guide rails and pull it out horizontally.
Step 4 Put the new circuit breaker to the slot and push it along the guide rails until it is
in position.
Step 5 Connect cables to the circuit breaker based on the recorded cable information.
Step 6 Switch on the circuit breaker.
----End
Follow-up Procedure
Pack the removed components and send them to the local Huawei warehouse.
NOTICE
● Power off the system before replacing an AC input module. Do not operate
with power on.
● Power-off will shut down load devices. Obtain prior consent from
customers if you need to replace AC input modules.
Procedure
Step 1 Switch off the AC input module to be replaced.
Step 2 Record the connection positions of cables, remove the cables, and insulate them.
Step 3 Remove the mechanical interlock, loosen the screws that secure the AC input
module, and remove the module.
Step 4 Install the new AC input module and the mechanical interlock spring.
Step 5 Connect cables to the AC input module based on the recorded cable information.
Step 6 Switch on the AC input module.
----End
B Preparing Terminals
Preparing an OT Terminal
Figure E-2 Jumper connection rules for the COM4 and COM5 ports
NOTICE
The positions of the filler panels between the LLVD and BLVD circuit breakers
must be modified together.
DC Load n Current -
Load n Power -
E
EFT electrical fast transient
EMC electromagnetic compatibility
ESD electrostatic discharge
H
HTTPS Hypertext Transfer Protocol Secure
I
IP Internet Protocol
L
LCD liquid crystal display
M
MTBF mean time between failures
R
RS radiated susceptibility
S
SMU site monitoring unit
SNMP Simple Network Management Protocol
SPD surge protection device
T
THD total harmonic distortion
U
UIM user interface module