JBIL PUNE

AOI Best Practices

Site: JABIL PUNE

Benefit Area: Test Engineering

Project Leader: Abasaheb T

Core Team Members:
Ganesh Kadam, Sachin Tondale, Shubham K, Nitin M, Mayur S,
Subal G

OCR: Optical Character Recognition

 Smart GUI for AOI

Before 1. Legacy
software with pop-
up style, not very
efficient for
programming and Objective:
finetuning
2. Limitation for • Single interface
useful
enhancement
• Ease of finetuning
ideas to legacy • Opens the path for future enhancement
software
architecture • Ease of operating in case of programming and
finetuning

Benefits:
• Improved programming time as well as fine-tuning
SMART GUI key benefits
time
After
• Due to a single interface can easily access all functions
1. Improve
programming time
in one application
& user friendliness • Due to the quality algorithm, improved program quality
Video or photos
2. Ease of finetune
with AI checker & • AI programming is possible due to Smart GUI
tolls tips
3. Quality algorithms &
parameters with AI
4. Single interface to
access all functions

CONFIDENTIAL | ©Jabil Inc. 2023. All Rights Reserved. 2

 AI Smart Programming
Solution details
New user interface

V-Tune(Online finetuning

Integrated interactive 3D
measurement display
Applicable scenes
Key Benefits
● New User Interface
● New Algorithm Editor ● Improve programming time & user-friendliness
● New Operator Mode GUI
● Integrated AI Programming ● Ease of fine-tuning with *A.I. Checker & tooltips
● Fast & smooth operation overall
● Quality algorithms & parameters with *A.I.

CONFIDENTIAL | ©Jabil Inc. 2023. All Rights Reserved. 3

 V-Library- Program

Before
1. AOI Program
kept on
individual
Machine
2. Manual AOI Objective:
Program
backup system • Implement a robust AOI program backup system
3. High risk to lose
AOI programs if
• Implement one program for all AOI concept
4.
OS gets corrupts
Centralize AOI
• Implement a robust system to track AOI Program
program server revision
not available

Benefits:
• Program library can make a backup program on the
Program Library key
server through auto-sync options
After benefits • Program library can reduce the manual dependency of
1. Reduced program
AOI Program backup
backup risk • Program library can track the revision of program
Video or photos
2. Centralized
program tracking
can possible
3. Reduced manual
backup
dependency
4. One program can
run on all the AOI
machines

CONFIDENTIAL | ©Jabil Inc. 2023. All Rights Reserved. 4

 Auto SYNC
Solution details
New user interface

Library Manager

Integrated interactive 3D
measurement display
Applicable scenes
Key Benefits
● New User Interface
● New Algorithm Editor ● Improve programming time & user-friendliness
● New Operator Mode GUI
● Integrated AI Programming ● Ease of fine-tuning with *A.I. Checker & tooltips
● Fast & smooth operation overall
● Quality algorithms & parameters with *A.I.

CONFIDENTIAL | ©Jabil Inc. 2023. All Rights Reserved. 5

 Centralize User Management

Before Stand Alone user access

No technician mode
Lack of level-wise access Objective:
• To reduce the risk of unauthenticated user access
Lack of machine-wise
• To improve the program quality of the AOI Program
access
• To improve the right people utilization by giving right
privilege

Benefits:
• Program library can make a backup program on the
server through auto-sync options
After
Centralized user • Program library can reduce the manual dependency of
Management key benefits
AOI Program backup
- VUM is designed to
support centralized user • Program library can track the revision of program
Video or photos management as well as
privilege management
- Privilege to the AOI can
be categorized by
Engineer, technician,
and Operator.
- VUM can prevent
unauthorized access &
program changes in AOI
program

CONFIDENTIAL | ©Jabil Inc. 2023. All Rights Reserved. 6

 Level Wise authentication to the Machine
Solution details
Old GUI transfer to SMART GUI

Level-wise access to the AOI Program

IMPROVE

End-to-end visibility and creating Applicable scenes Key Benefits

new value through insights ● New User Interface - VUM is designed to support centralized user management as
such as Machine to machine ● Centralized user control well as privilege management
● Centralized privilege control - Privilege to the AOI can be categorized by Engineer,
communication
● Reduce the risk of unauthenticated technician, and Operator.
user - VUM can prevent unauthorized access & program changes in
AOI program

CONFIDENTIAL | ©Jabil Inc. 2023. All Rights Reserved. 7

 Algorithm Tracker

AOI program changes are not tracked

Before

Program-wise changes are NOT getting

tracked
Objective:
• To improve the program quality
Who made changes is NOT getting
• To track the change done by a technician
tracked • To track the changes by algorithm

Benefits:
• AOI Program changes are tracked
• Program-wise tracking history can review and track
After
Algorithm tracker key • We can track who made changes
benefits
1. Algorithm changes
getting a tracker
2. Algorithm getting
Video or photos tracker by user
3. Program wise history
can be tracked
anytime

CONFIDENTIAL | ©Jabil Inc. 2023. All Rights Reserved. 8

 Algorithm revision wise can track changes
Solution details
Algorithm changes can track in GUI

User wise can track who made changes

IMPROVE

An algorithm tracker can improve Applicable scenes Key Benefits

the quality of the AOI Program and ● New User Interface • AOI Program changes are tracked
help to spread awareness about ● Algorithm-wise changes tracking • Program-wise tracking history can review and track
● User wise Algorithm tracking • We can track who made changes
AOI program changes
● Reduce the risk of unauthenticated
changes in AOI

CONFIDENTIAL | ©Jabil Inc. 2023. All Rights Reserved. 9

 AOI Control Tower

Before 1. No tool available to

monitor the false call
for all machines at a
time Objective:
2. Need to every • To monitor All AOI performance from one location
machine to finetune
• To improve the utilization of AOI technician skill
3. No statistical data
available about top • To improve the AOI performance
false call contributor

Benefits:
• AOI control tower tracks the AOI performance
• Provide readymade statistical data as per AOI about
After
AOI Control tower key false call
benefits
1. VISUALIZE real time • It allows you to take the machine remotely and finetune
systems' performance and
REACT according to them • 1. VISUALIZE real-time systems' performance and
Video or photos 2. TASK LIST as guidance to
attend
REACT according to them
false calls by highest • TASK LIST as guidance to attend false calls by highest
impact parts
count & INSTANT impact parts count & INSTANT OPTIMIZATION in AOI
OPTIMIZATION
in AOI thru the remote- thru the remote-control feature
control feature

CONFIDENTIAL | ©Jabil Inc. 2023. All Rights Reserved. 10

 Task Allocation as per Machine
Solution details
AOI Control tower helps to improve the performance of AOI

Real-Time Monitoring

IMPROVE

The AOI control tower plays a crucial role in Applicable scenes Key Benefits
ensuring the quality and consistency of electronic
components during manufacturing. Centralizing and ● New User Interface ● Machine coordination
managing the AOI operations helps streamline the ● Machine coordination
inspection process, improve productivity, and reduce
● Inspection configuration
defects in the final products.
● Inspection configuration ● Real-time monitoring
● Real-time monitoring ● Data analysis and reporting
● Data analysis and reporting

CONFIDENTIAL | ©Jabil Inc. 2023. All Rights Reserved. 11

 V-Accelerator(Vayo)

o No tool available to generate the PLX for Making the eKaizen ID： Innovation ID : N/A
Before
AOI Program Site : Pune Contact :

o We need to be dependent on the NXT Placement Objective:

data • To implement a tool that helps to generate PLX
• To eliminate NXT Placement Data dependency
o NXT Placement data is useless for AI programming • To improve the AOI Programing quality
• To reduce the NPI Programming Time

Benefits:
• Vayo tool is helpful to generate the PLX files during NPI
• Vayo eliminates the dependency on NXT placement
After
V-Accelerator key benefits data
1. Accurate Placement • Vayo Improve the program quality
Data
2. E-pad information
Video or photos
3.
export in PLX
E-PLX can generate for
AI Program
4. Eliminate the NXT
placement data

CONFIDENTIAL | ©Jabil Inc. 2023. All Rights Reserved. 12

 Generate E-PLX for NPI Programming
Solution details
Vayo Tool helpful to generate the PLX during NPI

Polarity information

IMPROVE

Vayo Accelerator improved AOI Program quality as Applicable scenes Key Benefits
well as helped to provide the X -Y coordination,
Polarity information, and Pad information of ● New User Interface ● Helps to generate e-PLX, e-Pad
assembly which necessary for AI Programming ● Helps to generate the PLX files ● e-PLX necessary for AI programming
● Polarity information ● Reduced NXT Placement data dependency
● Pad information

CONFIDENTIAL | ©Jabil Inc. 2023. All Rights Reserved. 13

 AI-Programming

o No tool available for AOI Programming

Before

o More time is required for the Package formation

o High NPI time for AOI Programming Objective:

• To implement the tool for AOI Programming
o Defect skippage due to manual programming • To improve the NPI AOI programming time
• To Improve the AOI Programming Quality

Benefits:
• AI Programing help to do AOI programming
• AI helps to reduce NPI programming time
After
AI-Programming key • AI helps to improve the quality of the program
benefits

1. Auto programming
can possible
Video or photos
2. Helps to reduce the
Package formation
time
3. Improved NPI time
4. Improved Program
quality

CONFIDENTIAL | ©Jabil Inc. 2023. All Rights Reserved. 14

 IPC Standard Selection
Solution details
AI Programming helps to improve the quality of the program and time required

AI Train Result Display

IMPROVE

AI-Programming helps to improve in terms of NPI Applicable scenes Key Benefits

time, Improve defect skippages, Improve false call
● New User Interface ● Reduce NPI time
AI Programming assist with AI checker , AI –OCV ● IPC Selection available
and AI fiducial ● AI helps to improve program quality
● AI Train result ● IPC criteria selection option available
● AI OCV

CONFIDENTIAL | ©Jabil Inc. 2023. All Rights Reserved. 15

 AI-OCV

o OCV model needs to create manually

Before

o Auto OVC assign not available in AOI Programming

o Manual OCV assign took more time , hence AOI Objective:

programming time is increasing • To implement the tool for AOI Programming
• To improve the NPI AOI programming time
o AOI programmer some time forgot to add OCV
inspection in AOI Program • To Improve the AOI Programming Quality

Benefits:
• AI-OCV Programing help to do AOI programming
• AI-OCV helps to reduce NPI programming time
After
AI-OCV key benefits • AI-OCV helps to improve the quality of the program
1. Auto OCV assign is
possible with AI-OCV
2. Helps to reduce the
Video or photos Package formation
time
3. Improved NPI time
4. Improved Program
quality

CONFIDENTIAL | ©Jabil Inc. 2023. All Rights Reserved. 16

 IPC Standard Selection
Solution details
AI Programming helps to improve the quality of the program and time resquired

AI Train Result Display

IMPROVE

AI-OCV improve the Program quality of AOI Applicable scenes Key Benefits
Program as well the dropdown the NPI
Programming time , All OCV information gets ● New User Interface ● Reduce NPI time
tracked during programming ● IPC Selection available ● AI helps to improve program quality
● AI Train result ● IPC criteria selection option available
● AI OCV

CONFIDENTIAL | ©Jabil Inc. 2023. All Rights Reserved. 17

 AI-Checker

o Not tool available to check the assigned parameter

Before
in the AOI program

o No Quality checking tool available during the

programming Objective:
• To implement the tool for AOI Program quality checking
o No tool available to give alerts about wrong
• To improve the NPI AOI programming time
programming to technician
• To Improve the AOI Programming Quality

Benefits:
• AI-Checker helps to judge the assigned parameter in
AOI program
After
AI-Checker key benefits • AI-Checker helps to reduce NPI programming time
1. User can select the IPC • AI-Checker helps to improve the quality of the program
standard.
2. AI will generate a list
Video or photos of inspection
parameters in Algo
Editor.
3. When the inspection
parameter has
deviated from the IPC
standard, it will warn
about the respective
risk.
4. Improved Program
quality

CONFIDENTIAL | ©Jabil Inc. 2023. All Rights Reserved. 18

 IPC Standard Selection
Solution details
AI-Checker helps to improve the quality of the program and the time required
for programming

AI-Checker Fix parameter as per IPC

IMPROVE

AI-OCV improve the Program quality of AOI Applicable scenes Key Benefits
Program as well the dropdown the NPI
Programming time , All OCV information gets ● New User Interface ● Reduce NPI time
tracked during programming ● IPC Selection available ● AI-Checker helps to improve program quality
● AI Train result ● IPC criteria selection option available
● AI-Checker fix parameter as per IPC

CONFIDENTIAL | ©Jabil Inc. 2023. All Rights Reserved. 19

 V-Tune

o Not tool available for online finetune

Before

o More false call issues,

o Less time for online finetune. Objective:

• To reduce the online finetune time
o Less time for a critical component algorithm
• To Improve the productivity of SMT lines by reducing
modification
finetune downtime
• To improve the OEE of SMT line

Benefits:
• V-tune helps to dropdown the false call without
disturbing online Production
After
V-one key benefits • V-tune helps to take action on top contributor
1. V-tune helps to • V-tune is helping to dropdown finetune downtime
dropdown the false
call without disturbing
Video or photos
2.
online Production
V-tune helps to take
action on top
contributor
3. V-tune is helping to
dropdown finetune
downtime

CONFIDENTIAL | ©Jabil Inc. 2023. All Rights Reserved. 20

 Faster & smoother operation
Solution details
AI-Checker helps to improve the quality of the program and the time required
for programming

Auto-image zoom-in/out

IMPROVE

AI-OCV improve the Program quality of AOI Applicable scenes Key Benefits
Program as well the dropdown the NPI
Programming time , All OCV information gets ● New User Interface
● ● New Algorithm Editor • V-tune helps to dropdown the false call without
tracked during programming
● Integrated advanced features inherited from disturbing online Production
Jet-power • V-tune helps to take action on top contributor
● Auto-image zoom-in/out for a clearer view and • V-tune is helping to dropdown finetune downtime
easy fine-tuning
● Faster & smoother operation
● Support local language in all interface

CONFIDENTIAL | ©Jabil Inc. 2023. All Rights Reserved. 21