ZBC_Transformers

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Annexure - B1 (Internal Estimate for Transformer)

Inhouse / Raw material/ Input Weight / Raw material rate Price (INR/
Component comsumption per UoM Price Reference
bought-out Specification (Rs/ unit) component)
component

Raw material 3,035,450


Tank, fittings and other accessories Bought out Mild steel 2000 kg 65.00 130,000
Transformer oil Bought out EHV Grade (IS 335) 1590 Ltr 125.00 198,750
Bought out Copper (99.9 % Pure IEEMA Sep'24
Winding Electrolytic Copper) 1950 kg 838.00 1,634,100

CRGO and ennamel coating Bought out CRGO M4 or better 1300 kg 644.00 837,200

Transformer Accessories Bought out 1 Set 235,400 235,400 Vendor Offer


Accessories 149,500
HV Bushings Bought out 1 Nos 17000 17,000
LV Bushings Bought out 1 Nos 34000 34,000
LVN Bushing Bought out 1 No 20000 20,000
OTI with alarm & Trip Contacts Bought out 1 Nos 15500 15,500
WTI with alarm & Trip Contacts Bought out 1 Nos 11500 11,500
PRV for Main tank Bought out 1 Nos 9000 9,000 Market research
MOG Bought out 1 Nos 10000 10,000 and vendors
Buchholz relay Bought out 1 Nos 5500 5,500
Silica gel breather Bought out 1 Nos 7000 7,000
Valves of each type and size Bought out 1 Set 6000 6,000
Gaskets complete set Bought out 1 Set 4000 4,000
Prismatic Oil Level Gauge Bought out 1 Nos 10000 10,000
Total 3,184,950
Fabrication + Conversion cost(14%) 445,893
Basic Cost 3,630,843
Normal Test (2%) 72,617
Type Test & Special Test Charges 160,000 Vendor Offer
Freight & Insurance (5%) 181,542
Total Cost of Transformer 4,045,002
Profit Margin (10%) 404,500
Supervision Services for 3 Man-Days 75,000 Vendor Offer
Total Price 4,524,502
LME Copper
Month Cash- % Increase
Settlement
October 9,559.43 15%
September 9,254.50 11%
August 8,963.71 7%
July 9,393.57 13%
June 9,641.60 16%
May 10,129.07 21%
April 9,482.43 14%
March 8,675.63 4%
February 8,310.74 0%
Basline January 8,344.30 0%
Transformer Weight Details
Suppliers
Raw material/ M/s CG POWER AND
Component UoM INDUSTRIAL SOLUTIONS
Specification
LIMITED (CGPISL),
MADHYA PRADESH

Tank, fittings and other accessories kg MS 2000

Transformer oil Ltr IS 335 1590

99.9 % Pure
Winding kg
Electrolytic Copper
3250
CRGO and enamel coating kg M4

Total transformer weight 6840


ails
Suppliers
M/s Voltamp M/s Gujarat
Transformers Ltd Transformer Pvt Ltd
(VTL), Vadodara (GTPL), Vadodara

2150 3060

2175 2950

1650
4250
3600

8575 11260

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