Modicon M100/M200 Logic Controller

Hardware Guide

EIO0000002023.05
9/2023

www.se.com
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Table of Contents
Safety Information ......................................................................................5
Qualification of Personnel......................................................................6
Intended Use ........................................................................................6
About the Book...........................................................................................7
Modicon M100/M200 Logic Controller General Overview............................. 11
M100/M200 Logic Controller Introduction.............................................. 11
M100/M200 Logic Controller Presentation....................................... 11
M100/M200 Logic Controller Description.........................................16
M200 Logic Controller Maximum Hardware Configuration ................17
M100/M200 Logic Controller Inputs/Outputs .........................................19
Digital Inputs Characteristics ..........................................................19
Relay Outputs Characteristics ........................................................22
Regular and Fast Transistor Outputs Characteristics........................25
TMCR2••• Cartridges ..........................................................................27
TMCR2DM4U Characteristics ........................................................27
TMCR2AI2 Characteristics.............................................................30
TMCR2AQ2V Characteristics.........................................................31
TMCR2AQ2C Characteristics ........................................................33
TMCR2AM3 Characteristics...........................................................34
TMCR2TI2 Characteristics.............................................................37
TMCR2SL1 Characteristics............................................................39
TMCR2SL1A Characteristics .........................................................40
TMCR2SL1S Characteristics .........................................................42
TM3R Expansion Modules...................................................................43
TM3R Expansion Modules .............................................................43
TM3RDM16R Characteristics.........................................................44
TM3RDM32R Characteristics.........................................................50
TM3 and TM2 Expansion Modules .......................................................56
TM3 Expansion Modules ...............................................................56
TM2 Expansion Modules ...............................................................59
M100/M200 Logic Controller Environmental Information ........................62
Environmental Characteristics........................................................62
Certifications and Standards ..........................................................64
Modicon M100/M200 Logic Controller Management ....................................65
Input Management ..............................................................................65
Output Management ...........................................................................69
Run/Stop............................................................................................75
Micro SD Card ...................................................................................76
M200 Logic Controller Real Time Clock (RTC) ......................................79
Status LEDs .......................................................................................82
Modicon M100/M200 Logic Controller Installation and Wiring.......................84
M100/M200 Logic Controller Electrical Requirements ............................84
Installation and Maintenance Requirements ....................................84
Mounting Positions and Clearances................................................86
Top Hat Section Rail (DIN rail) ........................................................88
Installing and Removing the Controller with Expansions ...................90
Direct Mounting on a Panel Surface................................................92
TMCR2••• Installation ....................................................................93

EIO0000002023.05 3
 Assembling an Expansion Module to a Controller ............................96
Disassembling an Expansion Module from a Controller ....................97
Wiring Best Practices ....................................................................98
Grounding the M100/M200 System .............................................. 102
DC Power Supply Characteristics and Wiring ................................ 105
AC Power Supply Characteristics and Wiring ................................ 108
24VDC Sensor Power Supply Characteristics and Wiring ............... 110
M100/M200 Logic Controller Wiring.................................................... 110
Digital Inputs Wiring Diagrams ..................................................... 110
Relay Outputs Wiring Diagrams ................................................... 120
Regular and Fast Transistor Outputs Wiring Diagrams ................... 125
Ethernet Port .............................................................................. 129
USB Mini-B Programming Port ..................................................... 130
Serial Line 1................................................................................ 132
TMCR2••• Cartridges Wiring .............................................................. 133
TMCR2DM4U Wiring Diagram ..................................................... 133
TMCR2AI2 Wiring Diagram.......................................................... 134
TMCR2AQ2V Wiring Diagram...................................................... 134
TMCR2AQ2C Wiring Diagram...................................................... 135
TMCR2AM3 Wiring Diagram ........................................................ 135
TMCR2TI2 Wiring Diagram .......................................................... 136
TMCR2SL1 Wiring Diagram......................................................... 137
TMCR2SL1A Wiring Diagram....................................................... 137
TMCR2SL1S Wiring Diagram....................................................... 138
TM3R Expansion Modules Wiring ...................................................... 138
TM3RDM16R Wiring Diagram...................................................... 138
TM3RDM32R Wiring Diagram...................................................... 139
Glossary ................................................................................................... 143
Index ......................................................................................................... 147

4 EIO0000002023.05
Safety Information

Safety Information
Important Information
Read these instructions carefully, and look at the equipment to become familiar
with the device before trying to install, operate, service, or maintain it. The
following special messages may appear throughout this documentation or on the
equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.

The addition of this symbol to a “Danger” or “Warning” safety label indicates that an
electrical hazard exists which will result in personal injury if the instructions are not
followed.

This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death.

! DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
injury.

! WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.

! CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.

NOTICE
NOTICE is used to address practices not related to physical injury.

Information Related to Cybersecurity

Schneider Electric is most focused on Cybersecurity. Our security by design
approach makes our products more resilient against cyberattacks. We
implemented mechanisms to mitigate threats, reduce exploitable weaknesses,
and defend against avoidable data breaches and cyberattacks. However, it is still
strongly recommend to apply the following mitigations to reduce the risk of exploit.
• Use controllers and devices only in a protected environment to minimize
network exposure and ensure that they are not accessible from outside.
• Use firewalls to protect and separate the control system network from other
networks.
• Use VPN (Virtual Private Networks) tunnels if remote access is required.
• Limit the access to both development and control system by physical means,
operating system features, etc.
• Protect both development and control system by using up to date virus
detecting solutions.
To ensure you are informed of all updates, including details on affected products
and re-mediation plans, subscribe to Schneider Electric’s security notification
service here: https://www.se.com/en/work/support/cybersecurity/security-
notifications.jsp

EIO0000002023.05 5
 Safety Information

Recommended Cybersecurity Best Practices: https://www.se.com/ww/en/

download/document/7EN52-0390/

Please Note
Electrical equipment should be installed, operated, serviced, and maintained only
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction
and operation of electrical equipment and its installation, and has received safety
training to recognize and avoid the hazards involved.

Qualification of Personnel
Only appropriately trained persons who are familiar with and understand the
contents of this manual and all other pertinent product documentation are
authorized to work on and with this product.
The qualified person must be able to detect possible hazards that may arise from
parameterization, modifying parameter values and generally from mechanical,
electrical, or electronic equipment. The qualified person must be familiar with the
standards, provisions, and regulations for the prevention of industrial accidents,
which they must observe when designing and implementing the system.

Intended Use
The product may only be used in compliance with all applicable safety regulations
and directives, the specified requirements, and the technical data.
Prior to using the product, you must perform a risk assessment in view of the
planned application. Based on the results, the appropriate safety-related
measures must be implemented.
Since the product is used as a component in an overall machine or process, you
must ensure the safety of persons by means of the design of this overall system.
Operate the product only with the specified cables and accessories. Use only
genuine accessories and spare parts.
Any use other than the use explicitly permitted is prohibited and can result in
unanticipated hazards.

6 EIO0000002023.05
About the Book

About the Book

Document Scope
Use this document to:
• Install and operate your M100/M200 Logic Controller.
• Connect the M100/M200 Logic Controller to a programming device equipped
with EcoStruxure Machine Expert-Basic software.
• Interface the M100/M200 Logic Controller with I/O expansion modules, HMI
and other devices.
• Familiarize yourself with the M100/M200 Logic Controller features.
NOTE: Read and understand this document and all related documents, page
7 before installing, operating, or maintaining your controller.

Validity Note
This document has been updated for the release of EcoStruxure Machine Expert-
Basic V1.3.
The technical characteristics of the devices described in this manual also appear
online.
The characteristics that are described in the present document should be the
same as those characteristics that appear online. In line with our policy of constant
improvement, we may revise content over time to improve clarity and accuracy. If
you see a difference between the document and online information, use the online
information as your reference.
For product compliance and environmental information (RoHS, REACH, PEP,
EOLI, etc.), go to https://www.se.com/ww/en/about-us/sustainability/green-
premium-products/

Related Documents
Title of Documentation Reference Number
Modicon M100/M200 Logic Controller - EIO0000002019 (ENG)
Programming Guide
EIO0000002020 (CHS)

Modicon TM3 Digital I/O Modules - Hardware EIO0000003125 (ENG)

Guide
EIO0000003126 (FRE)

EIO0000003127 (GER)

EIO0000003128 (SPA)

EIO0000003129 (ITA)

EIO0000003130 (CHS)

EIO0000003424 (POR)

EIO0000003425 (TUR)

Modicon TM3 Analog I/O Modules - Hardware EIO0000003131 (ENG)

Guide
EIO0000003132 (FRE)

EIO0000003133 (GER)

EIO0000003134 (SPA)

EIO0000003135 (ITA)

EIO0000003136 (CHS)

EIO0000003426 (POR)

EIO0000002023.05 7
 About the Book

Title of Documentation Reference Number

EIO0000003427 (TUR)

Modicon TM2 Digital I/O Modules - Hardware EIO0000000028 (ENG)

Guide
EIO0000000029 (FRE)

EIO0000000030 (GER)

EIO0000000031 (SPA)

EIO0000000032 (ITA)

EIO0000000033 (CHS)

Modicon TM2 Analog I/O Modules - Hardware EIO0000000034 (ENG)

Guide
EIO0000000035 (FRE)

EIO0000000036 (GER)

EIO0000000037 (SPA)

EIO0000000038 (ITA)

EIO0000000039 (CHS)

M100/M200 Logic Controller - Instruction Sheet NVE86608

TM3R••• Expansion Modules - Instruction Sheet NHA34534

TMCR2••• Cartridges - Instruction Sheet EAV93187

You can download these technical publications and other technical information
from our website at www.se.com/ww/en/download/ .

Product Related Information

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Disconnect all power from all equipment including connected devices prior to
removing any covers or doors, or installing or removing any accessories,
hardware, cables, or wires except under the specific conditions specified in
the appropriate hardware guide for this equipment.
• Always use a properly rated voltage sensing device to confirm the power is
off where and when indicated.
• Replace and secure all covers, accessories, hardware, cables, and wires
and confirm that a proper ground connection exists before applying power to
the unit.
• Use only the specified voltage when operating this equipment and any
associated products.
Failure to follow these instructions will result in death or serious injury.

DANGER
POTENTIAL FOR EXPLOSION
• Only use this equipment in non-hazardous locations, or in locations that
comply with Class I, Division 2, Groups A, B, C and D.
• Do not substitute components which would impair compliance to Class I,
Division 2.
• Do not connect or disconnect equipment unless power has been removed or
the location is known to be non-hazardous.
• Do not use the USB port(s), if so equipped, unless the location is known to
be non-hazardous.
Failure to follow these instructions will result in death or serious injury.

8 EIO0000002023.05
About the Book

WARNING
LOSS OF CONTROL
• The designer of any control scheme must consider the potential failure
modes of control paths and, for certain critical control functions, provide a
means to achieve a safe state during and after a path failure. Examples of
critical control functions are emergency stop and overtravel stop, power
outage and restart.
• Separate or redundant control paths must be provided for critical control
functions.
• System control paths may include communication links. Consideration must
be given to the implications of unanticipated transmission delays or failures
of the link.
• Observe all accident prevention regulations and local safety guidelines.1
• Each implementation of this equipment must be individually and thoroughly
tested for proper operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

1For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety
Guidelines for the Application, Installation, and Maintenance of Solid State
Control" and to NEMA ICS 7.1 (latest edition), "Safety Standards for Construction
and Guide for Selection, Installation and Operation of Adjustable-Speed Drive
Systems" or their equivalent governing your particular location.

WARNING
UNINTENDED EQUIPMENT OPERATION
• Only use software approved by Schneider Electric for use with this
equipment.
• Update your application program every time you change the physical
hardware configuration.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

EIO0000002023.05 9
Modicon M100/M200 Logic Controller General Overview

Modicon M100/M200 Logic Controller General

Overview
What’s in This Chapter
M100/M200 Logic Controller Introduction ........................................................ 11
M100/M200 Logic Controller Inputs/Outputs....................................................19
TMCR2••• Cartridges.....................................................................................27
TM3R Expansion Modules .............................................................................43
TM3 and TM2 Expansion Modules..................................................................56
M100/M200 Logic Controller Environmental Information...................................62

M100/M200 Logic Controller Introduction

Overview
This section provides general information about the M100/M200 Logic Controller
system architecture and its components.

M100/M200 Logic Controller Presentation

Overview
The M100/M200 Logic Controller has various powerful features and can service a
wide range of applications.
Software configuration, programming, and commissioning are accomplished with
the EcoStruxure Machine Expert-Basic software described in the EcoStruxure
Machine Expert-Basic Operating Guide (see EcoStruxure Machine Expert - Basic,
Operating Guide) and the M100/M200 Logic Controller - Programming Guide (see
Modicon M100/M200 Logic Controller, Programming Guide).

Programming Languages
The M100/M200 Logic Controller is configured and programmed with the
EcoStruxure Machine Expert-Basic software, which supports the following IEC
61131-3 programming languages:
• IL: Instruction List
• LD: Ladder Diagram
• Grafcet (List)
• Grafcet SFC

Power Supply
The power supply of the M100 Logic Controller is 100...240 Vac, page 108.
The power supply of the M200 Logic Controller is 24 Vdc, page 105 or 100...240
Vac, page 108.

Real Time Clock

The M200 Logic Controller includes a Real Time Clock (RTC) system, page 79.

EIO0000002023.05 11
 Modicon M100/M200 Logic Controller General Overview

Run/Stop
The M100/M200 Logic Controller can be operated externally by the following:
• A hardware Run/Stop switch, page 75
• A Run/Stop, page 75 operation by a dedicated digital input, defined in the
software configuration. For more information, refer to Configuring Digital
Inputs in the M100/M200 Logic Controller Programming Guide (see Modicon
M100/M200 Logic Controller, Programming Guide).
• EcoStruxure Machine Expert-Basic software. For more information, refer to
the EcoStruxure Machine Expert-Basic Operating Guide (see EcoStruxure
Machine Expert - Basic, Operating Guide).

Embedded Inputs/Outputs
The following embedded I/O types are available, depending on the controller
reference:
• Regular inputs, page 20
• Fast inputs, page 20 associated with counters
• Relay outputs, page 22
• Regular transistor outputs, page 25 (sink and source)
• Fast transistor outputs, page 26 (sink and source) associated with pulse
generators

Removable Storage
The M100/M200 Logic Controllers include an embedded micro SD card slot, page
76.
The main uses of the micro SD card are:
• Initializing the controller with a new application
• Updating the controller firmware

Embedded Communication Features

The following types of communication ports are available depending on the
controller reference:
• Ethernet, page 129
• USB Mini-B, page 130
• Serial Line 1, page 132

12 EIO0000002023.05
Modicon M100/M200 Logic Controller General Overview

M100 Logic Controller References

Reference Digital inputs 24VDC sensor Digital outputs Communication ports Power supply
power supply

TM100C16RN 3 regular inputs(1) Yes 7 relay outputs 1 serial line port 100...240 Vac

4 fast inputs (FC)(2) 1 USB programming port

2 high-speed inputs

(HSC)(4)

TM100C24RN 8 regular inputs(1) Yes 10 relay outputs 1 serial line port 100...240 Vac

4 fast inputs (FC)(2) 1 USB programming port

2 high-speed inputs

(HSC)(4)

TM100C32RN 14 regular inputs(1) Yes 12 relay outputs 1 serial line port 100...240 Vac

4 fast inputs (FC)(2) 1 USB programming port

2 high-speed inputs

(HSC)(4)

TM100C40RN 18 regular input(1) Yes 16 relay outputs 1 serial line port 100...240 Vac

4 fast inputs (FC)(2) 1 USB programming port

2 high-speed inputs

(HSC)(4)

(1) The regular inputs have a maximum frequency of 5 kHz. The frequency refresh depends on the cycle time of the user application.

(2) The fast inputs have a maximum frequency of 5 kHz. They can be used either as regular inputs or as fast inputs for counting or event
functions.

(3) The high-speed inputs have a maximum frequency of 100 kHz.

(4) The high-speed inputs have a maximum frequency of 60 kHz.

EIO0000002023.05 13
 Modicon M100/M200 Logic Controller General Overview

M200 Logic Controller References

Reference Digital inputs 24VDC sensor Digital outputs Communication ports Power supply
power supply

TM200C16R 1 regular input(1) Yes 7 relay outputs 1 serial line port 100...240 Vac

4 fast inputs (FC)(2) 1 USB programming port

TM200C16T 4 high-speed inputs No Source outputs 1 serial line port 24 Vdc

(HSC)(3)
5 regular transistor 1 USB programming port
outputs

2 fast outputs
(PWM / PLS /PTO /
FREQGEN)(4)

TM200C16U No Sink outputs 1 serial line port 24 Vdc

5 regular transistor 1 USB programming port

outputs

2 fast outputs
(PWM / PLS / PTO
/ FREQGEN)(4)

TM200C24R 6 regular inputs(1) Yes 10 relay outputs 1 serial line port 100...240 Vac

4 fast inputs (FC)(2) 1 USB programming port

TM200CE24R 4 high-speed inputs Yes 1 serial line port

(HSC)(3)
1 USB programming port

1 Ethernet port

TM200C24T No Source outputs 1 serial line port 24 Vdc

8 regular transistor 1 USB programming port

outputs
TM200CE24T No 1 serial line port
2 fast outputs
(PWM / PLS / PTO 1 USB programming port
/ FREQGEN)(4)
1 Ethernet port

TM200C24U No Sink outputs 1 serial line port 24 Vdc

8 regular transistor 1 USB programming port

outputs
TM200CE24U No 1 serial line port
2 fast outputs
(PWM / PLS / PTO 1 USB programming port
/ FREQGEN)(4)
1 Ethernet port

TM200C32R 12 regular inputs(1) Yes 12 relay outputs 1 serial line port 100...240 Vac

4 fast inputs (FC)(2) 1 USB programming port

TM200CE32R 4 high-speed inputs Yes 1 serial line port

(HSC)(3)
1 USB programming port

1 Ethernet port

TM200C32T No Source outputs 1 serial line port 24 Vdc

10 regular 1 USB programming port

transistor outputs

2 fast outputs

TM200C32U No Sink outputs

10 regular
transistor outputs

2 fast outputs

14 EIO0000002023.05
Modicon M100/M200 Logic Controller General Overview

Reference Digital inputs 24VDC sensor Digital outputs Communication ports Power supply
power supply

TM200C40R 16 regular inputs(1) Yes 16 relay outputs 1 serial line port 100...240 Vac

4 fast inputs (FC)(2) 1 USB programming port

TM200CE40R 4 high-speed inputs Yes 1 serial line port

(HSC)(3)
1 USB programming port

1 Ethernet port

TM200C40T No Source outputs 1 serial line port 24 Vdc

14 regular 1 USB programming port

transistor outputs
TM200CE40T No 1 serial line port
2 fast outputs
(PWM / PLS / PTO 1 USB programming port
/ FREQGEN)(4)
1 Ethernet port

TM200C40U No Sink outputs 1 serial line port 24 Vdc

14 regular 1 USB programming port

transistor outputs
TM200CE40U No 1 serial line port
2 fast outputs
(PWM / PLS / PTO 1 USB programming port
/ FREQGEN)(4)
1 Ethernet port

TM200C60R 28 regular inputs(1) Yes 24 relay outputs 1 serial line port 100...240 Vac

4 fast inputs (FC)(2) 1 USB programming port

TM200CE60R 4 high-speed inputs Yes 1 serial line port

(HSC)(3)
1 USB programming port

1 Ethernet port

(1) The regular inputs have a maximum frequency of 5 kHz. The frequency refresh depends on the cycle time of the user application.

(2) The fast inputs have a maximum frequency of 5 kHz. They can be used either as regular inputs or as fast inputs for counting or event
functions.

(3) The high-speed inputs have a maximum frequency of 100 kHz.

(4) The fast transistor outputs can be used either as regular transistor outputs, or for PLS/PWM/PTO/FREQGEN functions.

Delivery Content
The following figure shows the content of the delivery for a M100/M200 Logic
Controller:

1 M100/M200 Logic Controller Instruction Sheet

2 M100/M200 Logic Controller

EIO0000002023.05 15
 Modicon M100/M200 Logic Controller General Overview

M100/M200 Logic Controller Description

Description
The components of the M100/M200 Logic Controller depend on the controller reference.

N° Description M100 M200 Refer to

1 Run/Stop switch Run/Stop switch, page 75

2 Cartridge slot No Yes TMCR2••• Installation, page 93

(1 or 2)

3 USB mini-B programming port for terminal connection to a programming PC USB mini-B programming port , page 130
(EcoStruxure Machine Expert-Basic)

4 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail) DIN Rail, page 88

5 Output terminal blocks Removable Rules for screw terminal block, page 100

Relay outputs wiring diagram, page 120

Regular and fast transistor outputs wiring

diagram, page 125

6 Serial line terminal blocks Removable Serial line 1, page 132

7 Power supply terminal blocks Removable Rules for screw terminal block, page 100

DC power supply, page 105

AC power supply, page 108

8 QR code –

9 Status LEDs Status LEDs, page 82

10 Ethernet port No Yes Ethernet port, page 129

(TM200CE•••)

11 Input terminal blocks Removable Rules for Screw Terminal Block, page 100

Digital inputs wiring diagram, page 110

12 Protective cover for Run/Stop switch and USB mini-B programming port –

13 Micro SD card slot Micro SD Card Slot, page 76

14 Battery holder No Yes Battery, page 79

15 24VDC sensor power supply TM100•••RN TM200•••R Rules for Screw Terminal Block, page 100
terminal blocks 24VDC Sensor Power Supply
Characteristics and Wiring, page 110

16 EIO0000002023.05
Modicon M100/M200 Logic Controller General Overview

M200 Logic Controller Maximum Hardware Configuration

Introduction
The M200 Logic Controller is a control system that offers an all-in-one solution
with optimized configurations and an expandable architecture.

M200 Logic Controller Local Configuration Architecture

Optimized local configuration and flexibility are provided by the association of:
• M200 Logic Controller
• TM3R expansion modules
• TM3 expansion modules
• TM2 expansion modules
Application requirements determine the architecture of your M200 Logic Controller
configuration.
The following figure represents the components of a local configuration:

(B) Expansion modules (see maximum number of modules)

NOTE: It is prohibited to mount a TM2 module before any TM3R or TM3
module, as indicated in the following figure:

Maximum Number of Modules

The following table shows the maximum configuration supported:

References Maximum Type of configuration

TM200C16• 4 TM3R / TM3 / TM2 expansion modules Local

TM200C24•

TM200CE24•
TM200C32•

TM200CE32R
TM200C40•

TM200CE40•

EIO0000002023.05 17
 Modicon M100/M200 Logic Controller General Overview

References Maximum Type of configuration

TM200C60R

TM200CE60R

NOTE: The configuration with its TM3R, TM3, and TM2 expansion modules is
validated by EcoStruxure Machine Expert-Basic software in the
Configuration window.

Current Supplied to the I/O Bus

The following table shows the maximum current supplied by the controllers to the
I/O Bus:

Reference I/O bus 5 Vdc I/O bus 24 Vdc

TM200C16R 360 mA 320 mA

TM200C16T

TM200C16U

TM200C24R

TM200CE24R

TM200C24T

TM200CE24T

TM200C24U

TM200CE24U

TM200C32R

TM200CE32R

TM200C32T

TM200C32U

TM200C40R

TM200CE40R

TM200C40T

TM200CE40T

TM200C40U

TM200CE40U

TM200C60R

TM200CE60R

NOTE: Expansion modules consume current from the 5 Vdc and 24 Vdc
supplied to the I/O Bus. Therefore, the current delivered by the logic controller
to the I/O Bus defines the maximum number of expansion modules that can
be connected to the I/O Bus (validated by EcoStruxure Machine Expert-Basic
software in the Configuration window).

18 EIO0000002023.05
Modicon M100/M200 Logic Controller General Overview

M100/M200 Logic Controller Inputs/Outputs

Digital Inputs Characteristics
Overview
For detailed information on the digital inputs, refer to Digital Input Wiring
Diagrams, page 110 and Input Management, page 65.

M100 Logic Controller Regular Input Characteristics

Characteristic Value
TM100 TM100 TM100 TM100

C16RN C24RN C32RN C40RN

Number of regular inputs 3 inputs (I6...I8) 8 inputs (I6...I13) 14 inputs (I6...I19) 18 inputs (I6...I23)

Number of channel groups 1 common line for I0...I8 1 common line for I0...I7 1 common line for I0... 1 common line for
I7 I0....I7
1 common line for I8...I13
1 common line for I8... 1 common line for I8...
I19 I23
Input type Type 1 (IEC/EN 61131-2)

Logic type Sink/Source

Input voltage range 24 Vdc

Rated input voltage 0...28.8 Vdc

Rated input current 7 mA

Input impedance 3.3 kΩ

Input Voltage at state > 15 Vdc (15...28.8 Vdc)

limit 1
values
Voltage at state < 5 Vdc (0...5 Vdc)
0
Current at state > 2.5 mA
1
Current at state < 1.5 mA
0
Derating See Derating Curve, page 22

Turn on I2...I5 35 µs + filter value1

time
I8...I13 35 µs + filter value1

I14...I23 55 µs + filter value1

Turn off I2...I5 100 µs + filter value1

time
I8...I13 100 µs + filter value1

I14...I23 125 µs + filter value1

Isolation between input and Opto-coupler

internal logic

Overvoltage protection Up to 30 V, 1 hour per 24 hours

Connection type Removable screw terminal blocks

Cable Unshielded 50 m (164 ft)

Shielded (for Maximum 100 m (328 ft)

PTO and HSC
assistant
inputs)
1 For more information, refer to Integrator Filter Principle, page 65.

EIO0000002023.05 19
 Modicon M100/M200 Logic Controller General Overview

M200 Logic Controller Regular Input Characteristics

Characteristic Value
TM200C16• TM200C24• TM200C32• TM200C40• TM200C60R

TM200CE24• TM200CE32R TM200CE40• TM200CE60R

Number of regular inputs 1 input (I8) 6 inputs (I8...I13) 12 inputs (I8...I19) 16 inputs (I8... 28 inputs (I8...
I23) I35)

Number of channel groups 1 common line 1 common line for 1 common line for 1 common line for 1 common line for
for I0...I8 I0...I7 I0...I7 I0....I7 I0....I7

1 common line for 1 common line for 1 common line for 1 common line for
I8...I13 I8...I19 I8...I23 I8...I35
Input type Type 1 (IEC/EN 61131-2)

Logic type Sink/Source

Input voltage range 24 Vdc

Rated input voltage 0...28.8 Vdc

Rated input current 7 mA

Input impedance 3.3 kΩ

Input limit Voltage at state > 15 Vdc (15...28.8 Vdc)

values 1
Voltage at state < 5 Vdc (0...5 Vdc)
0
Current at state > 2.5 mA
1
Current at state < 1.5 mA
0
Derating See Derating Curve, page 22

Turn on time I2...I5 35 µs + filter value1

I8...I13 35 µs + filter value1

I14...I35 55 µs + filter value1

Turn off time I2...I5 100 µs + filter value1

I8...I13 100 µs + filter value1

I14...I35 125 µs + filter value1

Isolation between input and Opto-coupler

internal logic

Overvoltage protection Up to 30 V, 1 hour per 24 hours

Connection type Removable screw terminal blocks

Connector insertion/removal Over 50 times

durability

Cable Unshielded 50 m (164 ft)

Shielded (for Maximum 100 m (328 ft)

PTO and HSC
assistant inputs)
1 For more information, refer to Integrator Filter Principle, page 65.

Fast Input Characteristics

The following table describes the characteristics of the M100/M200 Logic
Controller fast inputs:

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Modicon M100/M200 Logic Controller General Overview

Characteristic Fast Counter Input Values High Speed Counter Input Values

Number of fast inputs TM100C••RN 4 inputs (I2...I5) 2 inputs (I0, I1)

TM200C••• 4 inputs (I0, I1, I6, I7)

Number of channel TM•00C16• 1 common line for I0...I8

groups
Others 1 common line for I0...I7
Input type Type 1 (IEC/EN 61131-2)

Logic type Sink/Source

Rated input voltage 24 Vdc

Input voltage range 0...28.8 Vdc

Rated input current 7 mA 9 mA

Input impedance 3.3 kΩ 2.81 kΩ

Input limit values Voltage at state 1 > 15 Vdc (15...28.8 Vdc)

Voltage at state 0 < 5 Vdc (0...5 Vdc)

Current at state 1 > 2.5 mA > 5 mA

Current at state 0 < 1.5 mA
Derating See Derating Curve, page 22

Turn on time 35 µs 5 µs

Turn off time 100 µs 5 µs

Counter maximum TM100C••RN Single phase: 5 kHz • A/B phase counter: 60 kHz
frequency • Pulse/Direction counter: 60 kHz
• Single counter: 60 kHz

TM200C••• • A/B phase counter: 100 kHz

• Pulse/Direction counter: 100 kHz
• Single counter: 100 kHz

Counter supported operation mode Up/Down counter • A/B phase counter (Bi-phase counter)
• Pulse/Direction counter (Up/Down
counter)
• Single counter
• CW/CCW counter
• Frequency meter

Isolation Between input and internal 500 Vac / 800 Vdc

logic

Between input groups 500 Vac / 800 Vdc

Overvoltage protection Up to 30 V, 1 hour per 24 hours

Connection type Removable screw terminal blocks

Connector insertion/removal durability (only for Over 50 times

M200)

Cable Type Shielded, including the 24 Vdc power supply

Length Maximum 10 m (32.8 ft)

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 Modicon M100/M200 Logic Controller General Overview

Derating Curve
The following figure shows the derating curve of TM200C16• and TM200C24•
embedded digital inputs:

X Ambient temperature (°C / °F)

Y Input voltage (V)

Relay Outputs Characteristics

Overview
For detailed information on the relay outputs, refer to Relay Outputs Wiring
Diagrams, page 120 and Output Management, page 69.

Characteristics
The following table describes the characteristics of the M100/M200 Logic
Controller (TM100•••RN and TM200•••R) with relay outputs, depending on the
controller reference:

Characteristic Value
TM100C16RN TM100C24RN TM100C32RN TM100C40RN TM200C60R

TM200C16R TM200C24R TM200C32R TM200C40R TM200CE60R

TM200CE24R TM200CE32R TM200CE40R

Number of relay outputs 7 outputs 10 outputs 12 outputs 16 outputs 24 outputs

Number of channel groups 1 common line for 1 common line for 1 common line for 1 common line for 1 common line for
Q0...Q3 Q0...Q3 Q0...Q3 Q0...Q3 Q0...Q3

1 common line for 1 common line for 1 common line for 1 common line for 1 common line for
Q4...Q6 Q4...Q6 Q4...Q7 Q4...Q7 Q4...Q7

1 common line for 1 common line for 1 common line for 1 common line for
Q7...Q9 Q8...Q11 Q8...Q11 Q8...Q11

1 common line for 1 common line for

Q12...Q15 Q12...Q15

1 common line for

Q16...Q19

1 common line for

Q20...Q23

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Modicon M100/M200 Logic Controller General Overview

Characteristic Value
TM100C16RN TM100C24RN TM100C32RN TM100C40RN TM200C60R

TM200C16R TM200C24R TM200C32R TM200C40R TM200CE60R

TM200CE24R TM200CE32R TM200CE40R

Output type Relay

Contact type NO (Normally Open)

Rated output voltage 24 Vdc, 220 Vac

Maximum voltage 30 Vdc, 250 Vac

Rated output current 2A

24VDC sensor output 250mA 300mA

Maximum output current at 55 2 A per output

°C (131 °F) (50% derating
when all the relay outputs are 4 A for common 0 4 A for common 0 4 A per common
used at 55 °C (131 °F)) (Q0...Q3) (Q0...Q3)

4 A for common 1 4 A for common 1

(Q4...Q6) (Q4...Q6)

4 A for common 2
(Q7...Q9)

Maximum output current at 5 A per output

peak load

Maximum With maximum 0.1 Hz

output load
frequency
Without load 5 Hz
Derating See Derating Curve, page 24

Turn on time Max. 10 ms

Turn off time Max. 10 ms
Contact resistance Max. 100 mΩ
Mechanical life 20 million operations

Electrical life under resistive 100,000 switching cycles at 45 °C (113 °F)

load 2 A
Protection against short circuit No

Isolation type Relay coil

Connection type Removable screw terminal blocks

Connector insertion/removal Over 50 times

durability

Cable Type Unshielded

Length Max. 150 m (492 ft)

NOTE: Refer to Protecting Outputs from Inductive Load Damage, page 101 for additional information concerning output protection.

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 Modicon M100/M200 Logic Controller General Overview

Derating Curve
The following figure shows the derating curve of TM200C16R, TM200C•32R,
TM200C•40R, and TM200C•60R for the relay outputs:

X Ambient temperature (°C / °F)

Y Output load current (%)

Power Limitation
The following table describes the power limitation of the relay outputs depending
on the voltage, the type of load, and the number of operations required.
These controllers do not support capacitive loads.

WARNING
RELAY OUTPUTS WELDED CLOSED
• Always protect relay outputs from inductive alternating current load damage
using an appropriate external protective circuit or device.
• Do not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Power Limitations
Voltage 24 Vdc 120 Vac 240 Vac Number of
operations

Power of resistive loads – 240 VA 480 VA 100,000

AC-12 80 VA 160 VA 300,000

Power of inductive loads – 60 VA 120 VA 100,000

AC-15 (cos ϕ = 0.35) 18 VA 36 VA 300,000

Power of inductive loads – 120 VA 240 VA 100,000

AC-14 (cos ϕ = 0.7) 36 VA 72 VA 300,000

Power of resistive loads 48 W – – 100,000

DC-12 16 W 300,000

Power of inductive loads 24 W – – 100,000

DC-13 L/R = 7 ms 7.2 W 300,000

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Modicon M100/M200 Logic Controller General Overview

Regular and Fast Transistor Outputs Characteristics

Overview
For detailed information on the regular and fast transistor outputs, refer to Regular
and Fast Transistor Outputs Wiring Diagrams, page 125 and Output Management,
page 69.

Regular Transistor Output Characteristics

The following table describes the characteristics of the M200 Logic Controller
(TM200•••U and TM200•••T) with regular outputs, depending on the controller
reference:

Characteristic Value
TM200C16U TM200C24U TM200C32T TM200C40U
TM200C32U
TM200C16T TM200CE24U TM200CE40U

TM200C24T TM200C40T

TM200CE24T TM200CE40T
Number of regular transistor 5 outputs (Q2...Q6) 8 outputs (Q2...Q9) 10 outputs (Q2...Q11) 14 outputs (Q2...Q15)
outputs

Number of channel groups 1 common line for Q0... 1 common line for Q0... 1 common line for Q0... 1 common line for Q0..
Q6 Q3 Q3 Q3

1 common line for Q4... 1 common line for Q4... 1 common line for
Q9 Q7 Q4...Q7

1 common line for Q8... 1 common line for

Q11 Q8...Q15

Output type Transistor

Logic type Sink (TM200•••U)

Source (TM200•••T)

Rated output voltage 24 Vdc

Output voltage range 20.4...28.8 Vdc

Rated output current 0.5 A

Total output current 3.5 A for channel group 2 A for channel group 2A for channel group 2 A for channel group
Q0...Q6 Q0...Q3 Q0...Q3 Q0...Q3

3 A for channel group 2A for channel group 2 A for channel group

Q4...Q9 Q4...Q7 Q4...Q7

2A for channel group 4 A for channel group

Q8...Q11 Q8...Q15

Voltage drop < 1.5 V for I = 0.1 A

Turn on Q2...Q7 Max. 50 µs at 0.5 A

time
Other regular Max. 1 ms at 0.5 A
outputs

Turn off Q2...Q7 Max. 300 µs at 0.5 A

time
Other regular Max. 1 ms at 0.5 A
outputs

Protection against short circuit Yes

Automatic rearming after short Yes, every 1 s

circuit or overload
Isolation between output and 500 Vac / 800 Vdc
internal logic

Connection type Removable screw terminal blocks

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 Modicon M100/M200 Logic Controller General Overview

Characteristic Value
TM200C16U TM200C24U TM200C32T TM200C40U
TM200C32U
TM200C16T TM200CE24U TM200CE40U

TM200C24T TM200C40T

TM200CE24T TM200CE40T
Connector insertion/removal Over 50 times
durability

Cable Type Unshielded

Length Max 150 m (492.125 ft)

NOTE: Refer to Protecting Outputs from Inductive Load Damage, page 101 for additional information concerning output protection.

Fast Transistor Output Characteristics

The following table describes the characteristics of the M200 Logic Controller
(TM200•••U and TM200•••T) with fast transistor outputs, depending on the
controller reference:

Characteristic Value
TM200C16U TM200C24U TM200C32T TM200C40U
TM200C32U
TM200C16T TM200CE24U TM200CE40U

TM200C24T TM200C40T

TM200CE24T TM200CE40T
Number of fast transistor 2 outputs (Q0 and Q1) 2 outputs (Q0 and Q1) 2 outputs (Q0 and Q1) 2 outputs (Q0 and Q1)
outputs

Number of channel groups 1 common line 1 common line 1 common line 1 common line

Output type Transistor

Logic type Sink (TM200•••U)

Source (TM200•••T)

Rated output voltage 24 Vdc

Output voltage range 20.4...28.8 Vdc

Rated When used as 0.5 A

output regular output
current
When used as fast 50 mA
output

Total output current 3.5 A for channel group 2 A for channel group 2A for channel group 2 A for channel group
Q0...Q6 Q0...Q3 Q0...Q3 Q0...Q3

3 A for channel group 2A for channel group 2 A for channel group

Q4...Q9 Q4...Q7 Q4...Q7

2A for channel group 4 A for channel group

Q8...Q11 Q8...Q15

Re- Origin input 250 µs

sponse
time Limit input 250 µs

Touch probe 30 µs1

Turn on time Max. 5 µs

Turn off time Max. 5 µs

Protection against short circuit Yes

Automatic rearming after short Yes, every 1 s

circuit or overload
Power supply protection against Yes
reverse polarity

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Modicon M100/M200 Logic Controller General Overview

Characteristic Value
TM200C16U TM200C24U TM200C32T TM200C40U
TM200C32U
TM200C16T TM200CE24U TM200CE40U

TM200C24T TM200C40T

TM200CE24T TM200CE40T
Maximum PLS/PTO/FREQGEN 100 kHz
output frequency

PWM output frequency range 1 Hz...10 kHz

PWM mode accuracy 1 % of full scale

Minimum PWM mode duty rate 1%

step

PWM duty rate range 0 %...100 %

Supported operating modes Pulse / Direction output

CW / CCW output

S-curve function

PWM output

PLS output

FREQGEN output

Isolation between output and 500 Vac / 800 Vdc

internal logic

Insulation resistance > 10 MΩ

Residual voltage < 1.5 V for I=0.1 A

Minimum load impedance 48 Ω

Connection type Removable screw terminal blocks

Connector insertion/removal Over 50 times

durability

Cable Type Shielded, including 24 Vdc power supply

Length Max 5 m (16 ft)

NOTE: Refer to Protecting Outputs from Inductive Load Damage, page 101 for additional information concerning output protection.
1 The response time can be increased to 50 µs if the touch probe is triggered when the input status transfers from on to off.

TMCR2••• Cartridges
Overview
You can expand the number of I/Os or communication options of your M100/M200
Logic Controller by adding a maximum of two TMCR2••• cartridges.

TMCR2DM4U Characteristics
Introduction
The following features are integrated into the TMCR2DM4U cartridge:
• 2 digital inputs
• 2 transistor sink outputs
• removable screw terminal block, 3.5 mm (0.13 in.) pitch

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 Modicon M100/M200 Logic Controller General Overview

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and
electrical characteristics tables.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Connectors
The following diagram shows a TMCR2DM4U cartridge marking and connectors:

Main Characteristics
Main Characteristic Value
Number of input channels 2 sink/source

Number of output channels 2 transistor sink

Rated input voltage 24 Vdc (external power supply)

Rated output voltage 24 Vdc

Rated output current 0.5 A

Connection type 3.5 mm (0.13 in.) pitch, removable screw terminal block

Weight 23 g (0.81 oz)

Input Characteristics
The table below describes the input characteristics of the TMCR2DM4U:

Characteristic Value
Number of input channels 2 inputs

Number of channel groups 1 common line for 2 channels

Input type Type 1 (IEC/EN 61131-2)

Logic type Sink/source

Rated input voltage 24 Vdc

Input voltage range 0...28.8 Vdc

Rated input current 5 mA

Input impedance 4.7 kΩ

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Modicon M100/M200 Logic Controller General Overview

Characteristic Value
Input limit values Voltage at state > 15 Vdc (15...28.8 Vdc)
1
Voltage at state < 5 Vdc (0...5 Vdc)
0
Current at state > 2.5 mA
1
Current at state < 1.0 mA
0
Turn on time 4 ms
Turn off time 4 ms
Isolation Between input 500 Vac / 800 Vdc
and internal
logic

Between input 500 Vac / 800 Vdc

group and
output group

Between input N/A

groups

Connection type Removable screw terminal block, 3.5 mm (0.13 in.)

pitch

Connector insertion/removal durability Over 100 times

Output Characteristics
The table below describes the output characteristics of the TMCR2DM4U:

Characteristic Value
Number of output channels 2 outputs

Number of channel groups 1 common line for 2 channels

Output type Transistor sink

Rated output voltage 24 V

Rated output current 0.5 A

Total output current 1 A for channel group Q0, Q1

Voltage drop < 1.5 V for I = 0.1 A

Maximum output current 0.5 A per output

1 A per common

Turn on time 1 ms + cycle time at 0.5 A

Turn off time 1 ms + cycle time at 0.5 A

Protection against short circuit Yes

Isolation Between output and 500 Vac / 800 Vdc

internal logic

Between input group 500 Vac / 800 Vdc

and output group

Between output N/A

groups

Connection type Removable screw terminal block, 3.5 mm

(0.13 in.) pitch

Connector insertion/removal durability Over 100 times

NOTE: Refer to Protecting Outputs from Inductive Load Damage, page 101 for additional
information on this topic.

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 Modicon M100/M200 Logic Controller General Overview

TMCR2AI2 Characteristics
Introduction
The following features are integrated into the TMCR2AI2 cartridge:
• 2 analog inputs (voltage or current)
• non-removable screw terminal block, 3.81 mm (0.15 in.) pitch

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and
electrical characteristics tables.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Connectors
The following diagram shows a TMCR2AI2 cartridge marking and connectors:

Main Characteristics
Characteristic Value
Voltage Current

Number of input channels 2

Input range 0...10 Vdc 0...20 mA

4...20 mA
Resolution 12 bits (4096 steps)

Connection type 3.81 mm (0.15 in.) pitch, non-removable screw terminal block

Weight 15 g (0.53 oz)

Input Characteristics
The following table describes the input characteristics of the TMCR2AI2 cartridge:

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Modicon M100/M200 Logic Controller General Overview

Characteristics Value
Voltage Current

Rated input range 0...10 Vdc 0...20 mA

4...20 mA
Input impedance > 1 MΩ < 250 Ω

Sample duration time 10 ms per enabled channel

Input type single-ended

Operating mode self-scan

Conversion mode SAR type

Maximum accuracy at ambient ± 0.1 % of full scale

temperature: 25 °C (77 °F)

Temperature drift ± 0.02 % of full scale per 1 °C (1.8 °F)

Repeatability after stabilization time ± 0.5 % of full scale

Non-linearity ± 0.01 % of full scale

Maximum input deviation ± 1.0 % of full scale

Digital resolution 12 bits (4096 steps)

Input value of LSB 2.44 mV (0...10 Vdc range) 4.88 μA (0...20 mA range)

3.91 μA (4...20 mA range)

Data type in application program scalable from –32768 to 32767

Input data out of detection range yes

Noise Maximum temporary ± 4.0 % of the full scale maximum when EMC perturbation
resistance deviation during is applied to the power and I/O wiring
perturbations

Recommended cable twisted-pair shielded

type and length
< 30 m (98.4 ft)

Crosstalk (maximum) 1 LSB

Isolation between inputs and internal not isolated

logic

Maximum continuous overload 13 Vdc 40 mA

allowed (without damage)

Input filter software filter: 0...10 s (with 0.01 s increment)

TMCR2AQ2V Characteristics
Introduction
The following features are integrated into the TMCR2AQ2V cartridge:
• 2 analog voltage outputs
• non-removable screw terminal block, 3.81 mm (0.15 in.) pitch

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and
electrical characteristics tables.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

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 Modicon M100/M200 Logic Controller General Overview

Connectors
The following diagram shows a TMCR2AQ2V cartridge marking and connectors:

Main Characteristics
Characteristic Value
Voltage

Number of output channels 2

Output range 0...10 Vdc

Resolution 12 bits (4096 steps)

Connection type 3.81 mm (0.15 in.) pitch, non-removable screw terminal block

Weight 15 g (0.53 oz)

Output Characteristics
The following table describes the output characteristics of the TMCR2AQ2V
cartridge:

Characteristics Value
Voltage

Rated output range 0...10 Vdc

Load impedance > 2 KΩ

Application load type resistive load

Conversion time 20 ms
Total output system transfer time 40 ms

Maximum accuracy at ambient ± 0.3 % of full scale

temperature: 25 °C (77 °F)

Temperature drift ± 0.02 % of full scale per 1 °C (1.8 °F)

Repeatability after stabilization time ± 0.4 % of full scale

Non-linearity ± 0.01 % of full scale

Overshoot 0%
Maximum output deviation ± 1.0 % of full scale (including ripple)

Digital resolution 12 bits (4096 steps)

Output value of LSB 2.44 mV

Data type in application program 0...4095 scalable from –32768 to 32767

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Modicon M100/M200 Logic Controller General Overview

Characteristics Value
Voltage

Noise Maximum temporary ± 4.0 % of the full scale maximum when EMC perturbation
resistance deviation during is applied to the power and I/O wiring
perturbations

Recommended cable twisted-pair shielded

type and length
< 30 m (98.4 ft)

Crosstalk (maximum) 1 LSB

Isolation between outputs and not isolated

internal logic

TMCR2AQ2C Characteristics
Introduction
The following features are integrated into the TMCR2AQ2C cartridge:
• 2 analog current outputs
• non-removable screw terminal block, 3.81 mm (0.15 in.) pitch

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and
electrical characteristics tables.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Connectors
The following diagram shows a TMCR2AQ2C cartridge marking and connectors:

Main Characteristics
Characteristic Value
Current
Number of output channels 2

Output range 4...20 mA

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 Modicon M100/M200 Logic Controller General Overview

Characteristic Value
Current
Resolution 12 bits (4096 steps)

Connection type 3.81 mm (0.15 in.) pitch, non-removable screw terminal

block
Weight 15 g (0.53 oz)

Output Characteristics
The following table describes the output characteristics of the TMCR2AQ2C
cartridge:

Characteristics Value
Current
Rated output range 4...20 mA

Load impedance < 500 Ω

Application load type resistive load

Conversion time 20 ms
Total output system transfer time 40 ms

Maximum accuracy at ambient ± 0.3 % of full scale

temperature: 25 °C (77 °F)

Temperature drift ± 0.02 % of full scale per 1 °C (1.8 °F)

Repeatability after stabilization time ± 0.4 % of full scale

Non-linearity ± 0.01 % of full scale

Overshoot 0%
Maximum output deviation ± 1.0 % of full scale (including ripple)

Digital resolution 12 bits (4096 steps)

Output value of LSB 3.91 μA

Data type in application program 0...4095 scalable from –32768 to 32767

Noise Maximum temporary ± 4.0 % of the full scale maximum when EMC perturbation
resistance deviation during is applied to the power and I/O wiring
perturbations

Recommended cable twisted-pair shielded

type and length
< 30 m (98.4 ft)

Crosstalk (maximum) 1 LSB

Isolation between outputs and not isolated

internal logic

TMCR2AM3 Characteristics
Introduction
The following features are integrated into the TMCR2AM3 cartridge:
• 2 analog inputs (voltage or current)
• 1 analog output (voltage or current)
• removable screw terminal block, 3.5 mm (0.13 in.) pitch

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Modicon M100/M200 Logic Controller General Overview

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and
electrical characteristics tables.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Connectors
The following diagram shows a TMCR2AM3 cartridge marking and connectors:

Main Characteristics
Characteristic Value
Voltage Current

Number of input channels 2

Input range 0...5 Vdc 0...20 mA

0...10 Vdc 4...20 mA

Resolution 16 bits
Connection type 3.5 mm (0.13 in.) pitch, removable screw terminal block

Weight 24 g (0.85 oz)

Input Characteristics
The following table describes the input characteristics of the TMCR2AM3
cartridge:

Characteristics Value
Voltage Current

Rated input range 0...5 Vdc 0...20 mA

0...10 Vdc 4...20 mA

Input impedance > 1 MΩ 250 Ω ± 5 %

Total input system transfer time 2 ms for 2 channels + 1 scan time

Input type single-ended

Operating mode self-scan

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 Modicon M100/M200 Logic Controller General Overview

Characteristics Value
Voltage Current

Conversion mode SAR type

Maximum accuracy at ambient ± 0.5 % of full scale

temperature: 25 °C (77 °F)

Maximum input deviation at 55 °C ± 1.0 % of full scale

(131 °F)

Digital resolution 16 bits

Input value of LSB 1 mV 2 μA

Data type in application program scalable from –32768 to 32767

Input data out of detection range yes

Noise Maximum temporary ± 2.0 % of the full scale maximum when EMC perturbation
resistance deviation during is applied to the power and I/O wiring
perturbations

Recommended cable twisted-pair shielded

type and length
< 30 m (98.4 ft)

Crosstalk (maximum) 80 dB

Isolation Between inputs and isolated

internal logic

Between inputs and not isolated

output

Maximum continuous overload 30 Vdc 40 mA

allowed (without damage)

Input filter software filter: level 0...6. Refer to TMCR2AM3 cartridge

configuration (see Modicon M100/M200 Logic Controller,
Programming Guide) for details.

Output Characteristics
The following table describes the output characteristics of the TMCR2AM3
cartridge:

Characteristics Value
Voltage Current

Rated output range 0...5 Vdc 0...20 mA

0...10 Vdc 4...20 mA

Load impedance > 2 KΩ < 500 Ω

Application load type resistive load

Total output system transfer time 1 ms + 1 scan time

Maximum accuracy at ambient ± 0.5 % of full scale

temperature: 25 °C (77 °F)

Maximum output deviation at 55 °C ± 1.0 % of full scale

(131 °F)

Output ripple ± 20 mV

Digital resolution 16 bits

Output value of LSB 1 mV 2 μA

Data type in application program scalable from –32768 to 32767

Noise Maximum temporary ± 2.0 % of the full scale maximum when EMC perturbation
resistance deviation during is applied to the power and I/O wiring
perturbations

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Characteristics Value
Voltage Current

Recommended cable twisted-pair shielded

type and length
< 30 m (98.4 ft)

Crosstalk (maximum) 1 LSB

Isolation Between outputs and isolated

internal logic

Between inputs and not isolated

outputs

TMCR2TI2 Characteristics
Introduction
The following features are integrated into the TMCR2TI2 cartridge:
• 2 analog temperature inputs (thermocouple or RTD)
• non-removable screw terminal block, 3.81 mm (0.15 in.) pitch

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and
electrical characteristics tables.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Connectors
The following diagram shows a TMCR2TI2 cartridge marking and connectors:

Main Characteristics
Characteristic Value
Thermocouple 3 wires RTD

Number of input channels 2

Input range type: K, J, R, S, B, E, T, N, C type: Pt100, Pt1000, Ni100,

Ni1000

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 Modicon M100/M200 Logic Controller General Overview

Characteristic Value
Thermocouple 3 wires RTD

Resolution Depends on signal type. Refer to Digital resolution, page 38.

Connection type 3.81 mm (0.15 in.) pitch, non-removable screw terminal block

Weight 15 g (0.53 oz)

Input Characteristics
The following table describes the input characteristics of the TMCR2TI2 cartridge:

Characteristics Value
Thermocouple 3 wires RTD

Rated input range thermocouple type: RTD type:

K: –200...+1300 °C Pt100: –200...+850 °C

(–328...+2372 °F) (–328...+1562 °F)

J: –200...+1000 °C Pt1000: –200...+600 °C

(–328...+1832 °F) (–328...+1112 °F)

R: 0...+1760 °C Ni100: –60...+180 °C

(+32...+3200 °F) (–76...+356 °F)

S: 0...+1760 °C Ni1000: –60...+180 °C

(+32...+3200 °F) (–76...+356 °F)

B:0...+1820 °C
(+32...+3308 °F)

E: –200...+800 °C
(–328...+1472 °F)

T: –200...+400 °C
(–328...+752 °F)

N: –200...+1300 °C
(–328...+2372 °F)

C: 0...+2315 °C
(+32...+4199 °F)

Input impedance > 1 MΩ

Sample duration time 125 ms per enabled 250 ms per enabled

channel channel
Input type single-ended

Operating mode self-scan

Conversion mode SAR type

Maximum accuracy ± 0.1 % of full scale at ± 0.1 % of full scale at

ambient temperature: 25 °C ambient temperature: 25 °C
(77 °F) (77 °F)

Exception:

R, S: ± 6 °C (10.8 °F):
Measured temperature
range: 0...200 °C (32...392
°F)

B:Non-guaranteed: 0...300
°C (32...572 °F)

K, J, E, T, N: ± 0.4 % of full
scale at temperature < 0 °C
(32 °F)

Cold junction accuracy ± 4.0 °C (39.2 °F) None

Temperature drift ± 0.02 % of full scale per 1 °C (1.8 °F)

Repeatability after stabilization time ± 0.5 % of full scale

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Characteristics Value
Thermocouple 3 wires RTD

Non-linearity ± 0.01 % of full scale

Maximum input deviation ± 1.0 % of full scale

Digital resolution thermocouple type: RTD type:

K: 15000 steps Pt100: 10500 steps

J: 12000 steps Pt1000: 8000 steps

R: 17600 steps Ni100: 2400 steps

S: 17600 steps Ni1000: 2400 steps

B: 18200 steps

E: 10000 steps

T: 6000 steps

N: 15000 steps

C: 23150 steps

Input value of LSB 0.1 °C (0.18 °F)

Data type in application program scalable from –32768 to 32767

Input data out of detection range yes

Noise Maximum temporary ± 4.0 % of the full scale maximum when EMC perturbation
resistance deviation during is applied to the power and I/O wiring
perturbations

Recommended cable shielded

type and length
< 30 m (98.4 ft)

Crosstalk (maximum) 1 LSB

Isolation between inputs and internal not isolated

logic

Maximum continuous overload 13 Vdc 13 Vdc

allowed (without damage)

Input filter software filter: 0...10 s (with 0.1 s increment)

Behavior when the temperature input value = upper limit

sensor is disconnected or broken

TMCR2SL1 Characteristics
Introduction
The following features are integrated into the TMCR2SL1 cartridge:
• 1 serial line (RS232 or RS485)
• non-removable screw terminal block, 3.81 mm (0.15 in.) pitch

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and
electrical characteristics tables.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

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Connectors
The following diagram shows a TMCR2SL1 cartridge marking and connectors:

Main Characteristics
Characteristic Value
Serial lineRS-232 Serial line RS-485
Number of channels 1
Connection type 3.81 mm (0.15 in.) pitch, non-removable screw terminal block

Weight 15 g (0.53 oz)

Serial Line Characteristics

The following table describes the serial line characteristics of the TMCR2SL1
cartridge:

Characteristics Value
RS-232 RS-485
Baudrate 1200...115200 bps

Wires RD, TD, GND D1, D0, GND

Protocol selection software programmable

Line polarization – software programmable

Line end adapter in the cartridge no

Recommended cable Type shielded

Length < 3 m (9.8 ft) < 15 m (49.2 ft)

Isolation between lines and internal not isolated

logic

TMCR2SL1A Characteristics
Introduction
The following features are integrated into the TMCR2SL1A cartridge:
• 1 serial line (isolated RS485)
• non-removable screw terminal block, 3.81 mm (0.15 in.) pitch

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WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and
electrical characteristics tables.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Connectors
The following diagram shows a TMCR2SL1A cartridge marking and connectors:

Main Characteristics
Characteristic Value
Standard isolated Serial line RS-485
Number of channels 1
Connection type 3.81 mm (0.15 in.) pitch, non-removable screw terminal block

Weight 14 g (0.49 oz)

Serial Line Characteristics

The following table describes the serial line characteristics of the TMCR2SL1A
cartridge:

Characteristics Value
Software configurable standard RS-485

Baudrate 1200...115200 bps

Wires D1, D0, Shield, COM

Protocol selection software programmable

Line polarization software programmable

Line end adapter in the cartridge no

Recommended cable Type shielded

Length < 15 m (49.2 ft)

Isolation between lines and internal isolated

logic

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TMCR2SL1S Characteristics
Introduction
The following features are integrated into the TMCR2SL1S cartridge:
• 1 serial line (isolated RS485)
• non-removable screw terminal block, 3.81 mm (0.15 in.) pitch

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and
electrical characteristics tables.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Connectors
The following diagram shows a TMCR2SL1S cartridge marking and connectors:

Main Characteristics
Characteristic Value
Standard isolated Serial line RS-485
Number of channels 1
Connection type 3.81 mm (0.15 in.) pitch, non-removable screw terminal block

Weight 14 g (0.49 oz)

Serial Line Characteristics

The following table describes the serial line characteristics of the TMCR2SL1S
cartridge:

Characteristics Value
Software configurable standard RS-485

Baudrate 1200...115200 bps

Wires D1, D0, Shield, COM

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Characteristics Value
Protocol selection software programmable

Line polarization software programmable

Line end adapter in the cartridge no

Recommended cable Type shielded

Length < 15 m (49.2 ft)

Isolation between lines and internal isolated

logic

TM3R Expansion Modules

Overview
You can expand the number of I/Os of your M200 Logic Controller by adding
TM3R expansion modules.
For the maximum number of expansion modules that can be added to a controller,
refer to M200 Logic Controller Maximum Hardware Configuration, page 17.

TM3R Expansion Modules

Introduction
The range of TM3R expansion modules includes:
• Digital mixed input/output modules, page 57

TM3R Digital Mixed Input/Output Modules

This following table shows the TM3R mixed I/O modules, with corresponding
channel type, nominal voltage/current, and terminal type:

Reference Channels Channel Type Voltage Terminal Type / Pitch

Current
TM3RDM16R, page 44 8 Regular inputs 24 Vdc Removable screw terminal
block / 3.81 mm (0.15 in.)
5 mA
8 Relay outputs 24 Vdc / 240 Vac

4 A maximum per
common line / 2 A
maximum per output

TM3RDM32R, page 50 16 Regular inputs 24 Vdc Removable screw terminal

blocks / 3.81 mm (0.15 in.)
5 mA
16 Relay outputs 24 Vdc / 240 Vac

4 A maximum per
common line / 2 A
maximum per output

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TM3RDM16R Characteristics
Introduction
This section describes the general characteristics of the TM3RDM16R expansion
module.
See also Environmental Characteristics (see Modicon TM3, Digital I/O Modules,
Hardware Guide).

DANGER
FIRE HAZARD
• Use only the correct wire sizes for the current capacity of the I/O channels
and power supplies.
• For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20)
with a temperature rating of at least 80 °C (176 °F).
• For common conductors of relay output wiring (4 A), or relay output wiring
greater than 2 A, use conductors of at least 1.0 mm2 (AWG 16) with a
temperature rating of at least 80 °C (176 °F).
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and
electrical characteristics tables.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Overview
TM3RDM16R digital expansion module:
• 8 channel 24 Vdc sink/source inputs
• 1 common line for inputs
• 8 channel 2 A relay outputs
• 2 common lines for outputs
• Removable screw terminal block

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Status LEDs
The following figure shows the status LEDs:

This table describes the status LEDs:

LED Color Status Type Description

0...7 Green On Input The channel is activated

Off The channel is deactivated
0...7 Green On Output The channel is activated
Off The channel is deactivated

Dimensions
The following diagrams show the external dimensions for the TM3RDM16R
expansion modules:

NOTE: * 8.5 mm (0.33 in.) when the clamp is pulled out.

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Panel Mounting
Insert the mounting strip into the slot at the top of the module:

The following diagram shows the mounting holes layout for the TM3RDM16R
expansion module:

Main Characteristics
Characteristic Value
Input

Number of input channels 8 inputs

Input type Type 1 (IEC/EN 61131-2)

Input Logic type Sink/source

Rated input voltage 24 Vdc

Output

Number of output channels 8 outputs

Output type Relay

Contact type NO (Normally Open)

Rated output voltage 24 Vdc / 240 Vac

Rated output current 2A

Connection and cable types

Connection type Removable screw terminal block

Cable type and length Type Unshielded

Length Input: max. 50 m (164 ft)

Output: max. 150 m (492 ft)

Weight 118 g (4.16 oz)

Input Characteristics
The table below describes the input characteristics of the TM3RDM16R:

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Characteristic Value
Number of input channels 8 inputs

Number of channels groups 1 common line for 8 channels

Input type Type 1 (IEC/EN 61131-2)

Logic type Sink/source

Rated input voltage 24 Vdc

Input voltage range 0...28.8 Vdc

Rated input current 5 mA

Input impedance 4.7 kΩ

Input limit values Voltage at state > 15 Vdc (15..28.8 Vdc)

1
Voltage at state < 5 Vdc (0..5 Vdc)
0
Current at state > 2.5 mA
1
Current at state < 1.5 mA
0
Turn on time 4 ms
Turn off time 4 ms
De-rating 0...55 °C See Input de-rating, page 48

(32...131 °F)

Isolation Between input 500 Vac / 800 Vdc

and internal
logic

Between input 1500 Vac / 2500 Vdc

group and
output group

Between input N/A

groups

Connection type Removable screw terminal block

Connector insertion/removal durability Over 100 times

Current draw on 5 Vdc internal bus 70 mA

Current draw on 24 Vdc internal bus 40 mA

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Input De-rating
When using TM3RDM16R:

X Ambient temperature (°C / °F)

Y Input voltage (V)
At an ambient temperature of 55 °C (131 °F) in the horizontal mounting direction,
limit the inputs and outputs, respectively, which turn on simultaneously as
indicated by the X axis.

Output Characteristics
The table below describes the outputs characteristics of the TM3RDM16R:

Characteristic Value
Number of output channels 8 outputs

Number of channel groups 2 common lines for 8 channels

Output type Relay

Contact type NO (Normally Open)

Rated output voltage 24 Vdc, 220 Vac

Maximum voltage 30 Vdc, 250 Vac

Rated output current 2 A per output

Maximum output current 2 A per output

4 A per common

Maximum output With max. load 0.1 Hz

frequency
Without load 5 Hz
Turn on time Max. 10 ms
Turn off time Max. 10 ms
De-rating 0...55 °C See Output de-rating, page 49

(32...131 °F)

Mechanical life 20 million operations

Electrical life under resistive load 2 A 100,000 switching cycles at 45 °C (113 °F)

Protection against short circuit No

Isolation Between output and 1500 Vac / 2500 Vdc

internal logic

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Characteristic Value
Between input group 1500 Vac / 2500 Vdc
and output group

Between output groups 1500 Vac / 2500 Vdc

Connection type Removable screw terminal block

Connector insertion/removal durability Over 100 times

Current draw on 5 Vdc internal bus 70 mA

Current draw on 24 Vdc internal bus 40 mA

NOTE: Refer to Protecting Outputs from Inductive Load Damage, page 101 for additional
information on this topic.

Output De-rating
When using TM3RDM16R:

X Ambient temperature (°C / °F)

Y Output load current (%)

Power Limitation
This table describes the power limitation of the TM3RDM16R expansion module
depending on the voltage, the type of load, and the number of operations required.
These expansion modules do not support capacitive loads.

WARNING
RELAY OUTPUTS WELDED CLOSED
• Always protect relay outputs from inductive alternating current load damage
using an appropriate external protective circuit or device.
• Do not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

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Power Limitations
Voltage 24 Vdc 120 Vac 240 Vac Number of
operations

Power of resistive loads – 240 VA 480 VA 100,000

AC-12 80 VA 160 VA 300,000

Power of inductive loads – 60 VA 120 VA 100,000

AC-15 (cos ϕ = 0.35) 18 VA 36 VA 300,000

Power of inductive loads – 120 VA 240 VA 100,000

AC-14 (cos ϕ = 0.7) 36 VA 72 VA 300,000

Power of resistive loads 48 W – – 100,000

DC-12 16 W 300,000

Power of inductive loads 24 W – – 100,000

DC-13 L/R = 7 ms 7.2 W 300,000

TM3RDM32R Characteristics
Introduction
This section provides a description of the electrical and input/output
characteristics of the TM3RDM32R expansion modules.
See also Environmental Characteristics (see Modicon TM3, Digital I/O Modules,
Hardware Guide).

DANGER
FIRE HAZARD
• Use only the correct wire sizes for the current capacity of the I/O channels
and power supplies.
• For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20)
with a temperature rating of at least 80 °C (176 °F).
• For common conductors of relay output wiring (4 A), or relay output wiring
greater than 2 A, use conductors of at least 1.0 mm2 (AWG 16) with a
temperature rating of at least 80 °C (176 °F).
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and
electrical characteristics tables.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Overview
TM3RDM32R digital expansion module:
• 16 channel 24 Vdc sink/source inputs
• 2 common lines for inputs
• 16 channel 2 A relay outputs
• 4 common lines for outputs

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• Removable screw terminal block

Status LEDs
The following figure shows the status LEDs:

This table describes the status LEDs:

LED Color Status Type Description

0...15 Green On Input The channel is activated

Off The channel is deactivated
0...15 Green On Output The channel is activated
Off The channel is deactivated

Dimensions
The following diagrams show the external dimensions for the TM3RDM32R
expansion modules:

NOTE: * 8.5 mm (0.33 in) when the clamp is pulled out.

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Panel Mounting
Insert the mounting strip into the slot at the top of the module:

The following diagram shows the mounting holes layout for the TM3RDM32R
expansion module:

Main Characteristics
Characteristic Value
Input

Number of input channels 16 inputs

Input type Type 1 (IEC/EN 61131-2)

Input Logic type Sink/Source

Rated input voltage 24 Vdc

Output

Number of output channels 16 outputs

Contact type NO (Normally Open)

Rated output voltage 24 Vdc / 220 Vdc

Rated output current 2A

Connection and cable types

Connection type Removable screw terminal blocks

Cable type and length Type Unshielded

Length Input: max. 50 m (164 ft)

Output: max. 150 m (490 ft)

Weight 208 g (7.34 oz)

Input Characteristics
The table below describes the input characteristics of the TM3RDM32R:

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Characteristic Value
Number of input channels 16 inputs

Number of channels groups 2 common lines for 16 channels

Input type Type 1 (IEC/EN 61131-2)

Logic type Sink/source

Rated input voltage 24 Vdc

Input voltage range 0...28.8 Vdc

Rated input current 5 mA

Input impedance 4.7 kΩ

Input limit values Voltage at state > 15 Vdc (15...28.8 Vdc)

1
Voltage at state < 5 Vdc (0..5 Vdc)
0
Current at state > 2.5 mA
1
Current at state < 1.5 mA
0
Turn on time 4 ms
Turn off time 4 ms
De-rating 0...55 °C See Input de-rating, page 54

(32...131 °F)

Isolation Between input 500 Vac / 800 Vdc

and internal
logic

Between input 1500 Vac / 2500 Vdc

group and
output group

Between input 500 Vac / 800 Vdc

groups

Connection type Removable screw terminal block

Connector insertion/removal durability Over 100 times

Current draw on 5 Vdc internal bus 95 mA

Current draw on 24 Vdc internal bus 80 mA

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Input De-rating
When using TM3RDM32R:

X Ambient temperature (°C / °F)

Y Input voltage

Output Characteristics
The table below describes the output characteristics of the TM3RDM32R

Characteristic Value
Number of output channels 16

Number of channel groups 4 common line for 16 channels

Output type Relay

Contact type NO (Normally Open)

Rated output current 2 A per output

Maximum output current 2 A per output

4 A per common

Maximum output With max. load 0.1 Hz

frequency
Without load 5 Hz
Turn on time Max. 10 ms
Turn off time Max. 10 ms
De-rating 0...55 °C See Output de-rating, page 55

(32...131 °F)

Mechanical life 20 million operations

Electrical life under resistive load 2 A 100,000 switching cycles at 45 °C (113 °F)

Protection against short circuit No

Isolation Between output and 1500 Vac / 2500 Vdc

internal logic

Between input group 1500 Vac / 2500 Vdc

and output group

Between output 1500 Vac / 2500 Vdc

groups

Connection type Removable screw terminal block

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Characteristic Value
Connector insertion/removal durability Over 100 times

Current draw on 5 Vdc internal bus 95 mA

Current draw on 24 Vdc internal bus 80 mA

NOTE: Refer to Protecting Outputs from Inductive Load Damage, page 101 for additional
information on this topic.

Output De-rating
When using TM3RDM32R:

X Ambient temperature (°C / °F)

Y Output load current (%)

Power Limitation
This table describes the power limitation of the TM3RDM32R expansion modules
depending on the voltage, the type of load, and the number of operations required.
These expansion modules do not support capacitive loads.

WARNING
RELAY OUTPUTS WELDED CLOSED
• Always protect relay outputs from inductive alternating current load damage
using an appropriate external protective circuit or device.
• Do not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Power Limitations
Voltage 24 Vdc 120 Vac 240 Vac Number of
operations

Power of resistive loads – 240 VA 480 VA 100,000

AC-12 80 VA 160 VA 300,000

Power of inductive loads – 60 VA 120 VA 100,000

AC-15 (cos ϕ = 0.35) 18 VA 36 VA 300,000

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Power Limitations
Power of inductive loads – 120 VA 240 VA 100,000

AC-14 (cos ϕ = 0.7) 36 VA 72 VA 300,000

Power of resistive loads 48 W – – 100,000

DC-12 16 W 300,000

Power of inductive loads 24 W – – 100,000

DC-13 L/R = 7 ms 7.2 W 300,000

TM3 and TM2 Expansion Modules

Overview
You can expand the number of I/Os of your M200 Logic Controller by adding TM3
and TM2 expansion modules.
For the maximum number of expansion modules that can be added to a controller,
refer to M200 Logic Controller Maximum Hardware Configuration, page 17.

TM3 Expansion Modules

Introduction
The range of TM3 expansion modules includes:
• Digital modules, classified as follows:
◦ Input modules, page 56
◦ Output modules, page 57
◦ Mixed input/output modules, page 57
• Analog modules, classified as follows:
◦ Input modules, page 58
◦ Output modules, page 58
◦ Mixed input/output modules, page 59
For more information, refer to the following documents:
• TM3 Digital I/O Modules Hardware Guide
• TM3 Analog I/O Modules Hardware Guide

TM3 Digital Input Modules

The following table shows the TM3 digital input expansion modules, with
corresponding channel type, nominal voltage/current, and terminal type:

Reference Channels Channel Type Voltage Terminal Type / Pitch

Current
TM3DI8 8 Regular inputs 24 Vdc Removable screw terminal
block / 5.08 mm
7 mA
TM3DI16 16 Regular inputs 24 Vdc Removable screw terminal
blocks / 3.81 mm
7 mA
TM3DI32K 32 Regular inputs 24 Vdc HE10 (MIL 20) connector

5 mA

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TM3 Digital Output Modules

The following table shows the TM3 digital output expansion modules, with
corresponding channel type, nominal voltage/current, and terminal type:

Reference Channels Channel Type Voltage Terminal Type / Pitch

Current
TM3DQ8R 8 Relay outputs 24 Vdc / 240 Vac Removable screw terminal
block / 5.08 mm
7 A maximum per
common line / 2 A
maximum per output

TM3DQ8T 8 Regular transistor 24 Vdc Removable screw terminal

outputs (source) block / 5.08 mm
4 A maximum per
common line/0.5 A
maximum per output

TM3DQ8U 8 Regular transistor 24 Vdc Removable screw terminal

outputs (sink) block / 5.08 mm
4 A maximum per
common line/0.5 A
maximum per output

TM3DQ16R 16 Relay outputs 24 Vdc / 240 Vac Removable screw terminal

blocks / 3.81 mm
8 A maximum per
common line / 2 A
maximum per output

TM3DQ16T 16 Regular transistor 24 Vdc Removable screw terminal

outputs (source) blocks / 3.81 mm
8 A maximum per
common line / 0.5 A
maximum per output

TM3DQ16U 16 Regular transistor 24 Vdc Removable screw terminal

outputs (sink) blocks / 3.81 mm
8 A maximum per
common line / 0.5 A
maximum per output

TM3DQ32TK 32 Regular transistor 24 Vdc HE10 (MIL 20) connectors

outputs (source)
2 A maximum per
common line / 0.1 A
maximum per output

TM3DQ32UK 32 Regular transistor 24 Vdc HE10 (MIL 20) connectors

outputs (sink)
2 A maximum per
common line / 0.1 A
maximum per output

TM3 Digital Mixed Input/Output Modules

This following table shows the TM3 mixed I/O modules, with corresponding
channel type, nominal voltage/current, and terminal type:

Reference Channels Channel Type Voltage Terminal Type / Pitch

Current
TM3DM8R 4 Regular inputs 24 Vdc Removable screw terminal
block / 5.08 mm
7 mA
4 Relay outputs 24 Vdc / 240 Vac

7 A maximum per
common line / 2 A
maximum per output

TM3DM24R 16 Regular inputs 24 Vdc Removable screw terminal

blocks / 3.81 mm
7 mA

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Reference Channels Channel Type Voltage Terminal Type / Pitch

Current
8 Relay outputs 24 Vdc / 240 Vac

7 A maximum per
common line / 2 A
maximum per output

TM3 Analog Input Modules

The following table shows the TM3 analog input expansion modules, with
corresponding resolution, channel type, nominal voltage/current, and terminal
type:

Reference Resolution Channels Channel Mode Terminal Type / Pitch

Type

TM3AI2H 16 bit, or 15 bit 2 inputs 0...10 Vdc Removable screw

+ sign terminal block / 5.08 mm
-10…+10 Vdc

0...20 mA

4...20 mA
TM3AI4 12 bit, or 11 bit 4 inputs 0...10 Vdc Removable screw
+ sign terminal block / 3.81 mm
-10…+10 Vdc

0...20 mA

4...20 mA
TM3AI8 12 bit, or 11 bit 8 inputs 0...10 Vdc Removable screw
+ sign terminal block / 3.81 mm
-10…+10 Vdc

0...20 mA

4...20 mA

0...20 mA extented

4...20 mA extented
TM3TI4 16 bit, or 15 bit 4 inputs 0...10 Vdc Removable screw
+ sign terminal block / 3.81 mm
-10…+10 Vdc

0...20 mA

4...20 mA

Thermocouple

PT100/1000

NI100/1000
TM3TI8T 16 bit, or 15 bit 8 inputs Thermocouple Removable screw
+ sign terminal block / 3.81 mm
NTC/PTC

Ohmmeter

TM3 Analog Output Modules

The following table shows the TM3 analog output modules, with corresponding
resolution, channel type, nominal voltage/current, and terminal type:

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Reference Resolution Channels Channel Mode Terminal Type / Pitch

Type

TM3AQ2 12 bit, or 11 bit 2 outputs 0...10 Vdc Removable screw

+ sign terminal block / 5.08 mm
-10…+10 Vdc

0...20 mA

4...20 mA
TM3AQ4 12 bit, or 11 bit 4 outputs 0...10 Vdc Removable screw
+ sign terminal block / 5.08 mm
-10…+10 Vdc

0...20 mA

4...20 mA

TM3 Analog Mixed Input/Output Modules

This following table shows the TM3 analog mixed I/O modules, with corresponding
resolution, channel type, nominal voltage/current, and terminal type:

Reference Resolution Channels Channel Mode Terminal Type / Pitch

Type

TM3AM6 12 bit, or 11 bit + 4 inputs 0...10 Vdc Removable spring

sign terminal block / 3.81 mm
2 outputs -10...+10 Vdc

0...20 mA

4...20 mA
TM3TM3 16 bit, or 15 bit 2 inputs 0...10 Vdc Removable screw
+ sign terminal block / 5.08 mm
-10...+10 Vdc

0...20 mA

4...20 mA

Thermocouple

PT100/1000

NI100/1000
12 bit, or 11 bit + 1 outputs 0...10 Vdc
sign
-10...+10 Vdc

0...20 mA

4...20 mA

TM2 Expansion Modules

Overview
The range of TM2 expansion modules includes:
• Digital modules, classified as follows:
◦ Input modules, page 60
◦ Output modules, page 60
◦ Mixed input/output modules, page 61
• Analog modules, classified as follows:
◦ Input modules, page 61
◦ Output modules, page 62
◦ Mixed input/output modules, page 62

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For more information, refer to the following documents:

• TM2 Digital I/O Expansion Modules Hardware Guide
• TM2 Analog I/O Expansion Modules Hardware Guide

NOTICE
INOPERABLE EQUIPMENT
TM2 modules can only be used in the local configuration, and only if there is no
TM3 transmitter and receiver modules present in the configuration.
Failure to follow these instructions can result in equipment damage.

NOTICE
INOPERABLE EQUIPMENT
It is prohibited to mount a TM2 module before any TM3 module. The TM2
modules must be mounted and configured at the end of the local configuration.
Failure to follow these instructions can result in equipment damage.

TM2 Digital Input Expansion Modules

The following table shows the compatible TM2 digital input expansion modules
with the corresponding channel type, nominal voltage/current, and terminal type:

Reference Channels Channel Type Voltage Terminal Type

Current
TM2DAI8DT 8 Regular inputs 120 Vac Removable screw
terminal block
7.5 mA
TM2DDI8DT 8 Regular inputs 24 Vdc Removable screw
terminal block
7 mA
TM2DDI16DT 16 Regular inputs 24 Vdc Removable screw
terminal block
7 mA
TM2DDI16DK 16 Regular inputs 24 Vdc HE10 (MIL 20)
connector
5 mA
TM2DDI32DK 32 Regular inputs 24 Vdc HE10 (MIL 20)
connector
5 mA

TM2 Digital Output Expansion Modules

The following table shows the compatible TM2 digital output expansion modules
with the corresponding channel type, nominal voltage/current, and terminal type:

Reference Channels Channel type Voltage Terminal type

Current
TM2DRA8RT 8 Relay outputs 30 Vdc / 240 Vac Removable screw
terminal block
2 A max
TM2DRA16RT 16 Relay outputs 30 Vdc / 240 Vac Removable screw
terminal block
2 A max
TM2DDO8UT 8 Regular transistor 24 Vdc Removable screw
outputs (sink) terminal block
0.3 A max per output

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Reference Channels Channel type Voltage Terminal type

Current
TM2DDO8TT 8 Regular transistor 24 Vdc Removable screw
outputs (source) terminal block
0.5 A max per output

TM2DDO16UK 16 Regular transistor 24 Vdc HE10 (MIL 20)

outputs (sink) connector
0.1 A max per output

TM2DDO16TK 16 Regular transistor 24 Vdc HE10 (MIL 20)

outputs (source) connector
0.4 A max per output

TM2DDO32UK 32 Regular transistor 24 Vdc HE10 (MIL 20)

outputs (sink) connector
0.1 A max per output

TM2DDO32TK 32 Regular transistor 24 Vdc HE10 (MIL 20)

outputs (source) connector
0.4 A max per output

TM2 Digital Mixed Input/Output Expansion Modules

The following table shows the compatible TM2 digital mixed I/O expansion
modules with the corresponding channel type, nominal voltage/current, and
terminal type:

Reference Channels Channel type Voltage Terminal type

Current
TM2DMM8DRT 4 Regular inputs 24 Vdc Removable screw
terminal block
7 mA
4 Relay outputs 24 Vdc / 240 Vac

7 A maximum per common

line / 2 A maximum per output

TM2DMM24DRF 16 Regular inputs 24 Vdc Non-removable

spring terminal block
7 mA
8 Relay outputs 24 Vdc / 240 Vac

7 A maximum per common

line / 2 A maximum per output

TM2 Analog Input Expansion Modules

The following table shows the compatible TM2 analog input expansion modules
with the corresponding channel type, nominal voltage/current, and terminal type:

Reference Channels Channel type Voltage Terminal Type

Current
TM2AMI2HT 2 High-level inputs 0...10 Vdc Removable screw terminal
block
4...20 mA
TM2AMI2LT 2 Low-level inputs Thermocouple type J, Removable screw terminal
K,T block

TM2AMI4LT 4 Analog inputs 0...10 Vdc Removable screw terminal

block
0...20 mA

PT100/1000

Ni100/1000
TM2AMI8HT 8 Analog inputs 0...20 mA Removable screw terminal
block
0...10 Vdc

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Reference Channels Channel type Voltage Terminal Type

Current
TM2ARI8HT 8 Analog inputs NTC / PTC Removable screw terminal
block
TM2ARI8LRJ 8 Analog inputs PT100/1000 RJ11 connector

TM2ARI8LT 8 Analog inputs PT100/1000 Removable screw terminal

block

TM2 Analog Output Expansion Modules

The following table shows the compatible TM2 analog output expansion modules
with the corresponding channel type, nominal voltage/current, and terminal type:

Reference Channels Channel type Voltage Terminal Type

Current
TM2AMO1HT 1 Analog outputs 0...10 Vdc Removable screw terminal
block
4...20 mA
TM2AVO2HT 2 Analog outputs +/- 10 Vdc Removable screw terminal
block

TM2 Analog Mixed Input/Output Expansion Modules

The following table shows the compatible TM2 analog mixed I/O expansion
modules with the corresponding channel type, nominal voltage/current, and
terminal type:

Reference Channels Channel type Voltage Terminal Type

Current
TM2AMM3HT 2 Analog inputs 0...10 Vdc 4...20 mA Removable screw terminal
block
1 Analog outputs 0...10 Vdc 4...20 mA

TM2AMM6HT 4 Analog inputs 0...10 Vdc 4...20 mA Removable screw terminal

block
2 Analog outputs 0...10 Vdc 4...20 mA

TM2ALM3LT 2 Low-level inputs Thermo J,K,T, PT100 Removable screw terminal

block
1 Analog outputs 0...10 Vdc 4...20 mA

M100/M200 Logic Controller Environmental Information

Environmental Characteristics
Enclosure Requirements
M100/M200 Logic Controller system components are designed as Zone B, Class
A industrial equipment according to IEC/CISPR Publication 11. If they are used in
environments other than those described in the standard, or in environments that
do not meet the specifications in this manual, the ability to meet electromagnetic
compatibility requirements in the presence of conducted and/or radiated
interference may be reduced.
All M100/M200 Logic Controller system components meet European Community
(CE) requirements for open equipment as defined by IEC/EN 61131-2. You must
install them in an enclosure designed for the specific environmental conditions
and to minimize the possibility of unintended contact with hazardous voltages.

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Use metal enclosures to improve the electromagnetic immunity of your M100/

M200 Logic Controller system. Use enclosures with a keyed locking mechanism to
minimize unauthorized access.

Environmental Characteristics
All the M100/M200 Logic Controller module components are electrically isolated
between the internal electronic circuit and the input/output channels within the
limits set forth and described by these environmental characteristics. For more
information on electrical isolation, see the technical specifications of your
particular controller found later in the current document. This equipment meets CE
requirements as indicated in the table below. This equipment is intended for use in
a Pollution Degree 2 industrial environment.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and
electrical characteristics tables.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

The following table shows the general environmental characteristics:

Characteristic Specification

Standard compliance IEC/EN 61131-2

IEC/EN 61010-2-201
Ambient operating temperature Horizontal installation 0...55 °C (32...131 °F)

Storage temperature –25...70 °C (- 13...158 °F)

Relative humidity Transport and storage 5...95 % (non-condensing)

Operation 5...95 % (non-condensing)

Degree of pollution IEC/EN 60664-1 2

Degree of protection IEC/EN 61131-2 IP20 with protective covers in place

Machine Safety conformance IEC/EN 61010-2-201 Yes

Corrosion immunity Atmosphere free from corrosive gases

Operating altitude 0...2000 m (0...6560 ft)

Storage altitude 0...3000 m (0...9843 ft)

Vibration resistance IEC/EN 61131-2 • DIN installation:

5...8.4 Hz, 3.5 mm fixed amplitude; 8.4...150
Panel mounting or mounted on a top
Hz, acceleration 1 g; X/Y/Z directions vibration
hat section rail (DIN rail)
10 times.
• Panel installation:
5...8.7 Hz, 7.5 mm fixed amplitude; 8.7...150
Hz, acceleration 2 g; X/Y/Z directions vibration
10 times.
Mechanical shock resistance • DIN installation:
Acceleration 15 g, action time: 11 ms; X/Y/Z
vibration in each direction 3 times.
• Panel installation:
Acceleration 30 g, action time: 6 ms; X/Y/Z
vibration in each direction 3 times.

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Electromagnetic Susceptibility
The M100/M200 Logic Controller system meets electromagnetic susceptibility
specifications as indicated in the following table:

Characteristic Designed to specification Range

Electrostatic discharge IEC/EN 61000-4-2 8 kV (air discharge)

6 kV (contact discharge)

Radiated electromagnetic field IEC/EN 61000-4-3 10 V/m (80 MHz...3 GHz)

Sinus amplitude modulated 80% / 1 kHz + Internal clock frequency

Fast transients burst IEC/EN 61000-4-4 AC/DC Power lines 2 kV

Relay Outputs 2 kV

24 Vdc I/Os 1 kV
Communication line 1 kV
Surge immunity IEC/EN 61000-4-5 – CM1 DM2

IEC/EN 61131-2 DC Power lines 1.1 kV 0.5 kV

AC Power lines 2.2 kV 1.1 kV
AC I/Os 2.2 kV 1.1 kV
24 Vdc I/Os 1.1 kV 0.5 kV
Shielded cable (between 1.1 kV –
shield and ground)

Induced electromagnetic field IEC/EN 61000-4-6 10 V (0.15 MHz...80MHz) + spot frequencies

Sinus amplitude modulated 80% / 1KHz

Conducted emission IEC/EN 55011 (IEC/CISPR • 0.15...0.5 MHz: 79 dBμV/m QP / 66 dBμV/m AV

Publication 11)
• 0.5...30 MHz: 73 dBμV/m QP / 60 dBµV/m AV

Radiated emission IEC/EN 55011 (IEC/CISPR Class A, 10 m distance:

Publication 11) • 30...230 MHz: 40 dBμV/m QP
• 230...1000 MHz: 47 dBμV/m QP
1 Common Mode
2 Differential Mode

Certifications and Standards

Introduction
The M100/M200 Logic Controllers are designed to conform to the main national
and international standards concerning electronic industrial control devices:
• IEC/EN 61131-2
The M100/M200 Logic Controllers have obtained:
• CE
• EAC*
• RCM*
Some modules have not been certified by EAC & RCM. Please go to www.se.
com/ww/en/ and you can download EAC certificate and check specific modules
certified by EAC.

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Modicon M100/M200 Logic Controller Management

What’s in This Chapter
Input Management ........................................................................................65
Output Management......................................................................................69
Run/Stop ......................................................................................................75
Micro SD Card ..............................................................................................76
M200 Logic Controller Real Time Clock (RTC).................................................79
Status LEDs..................................................................................................82

Input Management
Overview
The M100/M200 Logic Controller features digital inputs, including 4 fast inputs.
The following functions are configurable:
• Filters (depends on the function associated with the input).
• All inputs can be used for the Run/Stop function.
• 4 fast inputs can be either latched or used for events (rising edge, falling
edge, or both) and thus be linked to an event task.
NOTE: All inputs can be used as regular inputs.

Integrator Filter Principle

The filter is designed to reduce the bouncing effect at the inputs. Setting a filter
value helps the controller to ignore sudden changes of input levels caused by
induction of electromagnetic interference.
The following timing diagram illustrates the filter effects:

Bounce Filter Availability

The bounce filter can be used on a fast input when:
• Using a latch or event
• HSC is enabled

Latching
Latching is a function that can be assigned to the M100/M200 Logic Controller fast
inputs. This function is used to memorize (or latch) any pulse with a duration that
is less than the M100/M200 Logic Controller scan time. When a pulse is shorter
than one scan, the controller latches the pulse, which is then updated in the next
scan. This latching mechanism only recognizes rising edges. Falling edges cannot

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be latched. Assigning inputs to be latched is done in the Configuration tab in

EcoStruxure Machine Expert-Basic.
The following timing diagram illustrates the latching effects:

Event
An input configured for events can be associated with an event task.

Run/Stop
The Run/Stop function is used to start or stop an application program using an
input. In addition to the embedded Run/Stop switch, you can configure one (and
only one) input as an additional Run/Stop command.
For more information, refer to the Run/Stop, page 75.

WARNING
UNINTENDED MACHINE OR PROCESS START-UP
• Verify the state of security of your machine or process environment before
applying power to the Run/Stop input.
• Use the Run/Stop input to help prevent the unintentional start-up from a
remote location.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Input Management Functions Availability

Embedded digital inputs can be configured as functions (Run/Stop, Latch, Event,
Fast Counter, HSC, PTO).
Inputs not configured as functions are used as regular inputs.
You can use filters and functions to manage the controller inputs, page 65.

TM200•••R Logic Controller Inputs

The following table shows the possible usage of the M100/M200 Logic Controller
(TM200•••R) inputs, depending on the controller reference:

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Input Function Single Phase HSC Main Main FC

HSC0 HSC1
Function None Run/ Latch Event
Stop

Fast I0 X X – – HSC0 X – –

Input(1) I1 X X – – HSC2 X – –

I2 X X X X Preset for Single Phase Preset – FC0

HSC0
I3 X X X X Capture for Single Capture – FC1
Phase HSC0
I4 X X X X Capture for Single – Capture FC2
Phase HSC1
I5 X X X X Preset for Single Phase – Preset FC3
HSC1
I6 X X – – HSC1 – X –

I7 X X – – HSC3 – X –

Regular I8 X X – – – – – –

Input I9 X X – – – – – –

I10 X X – – – – – –

I11 X X – – – – – –

I12 X X – – – – – –

I13 X X – – – – – –

I14 X X – – – – – –

I15 X X – – – – – –

I16 X X – – – – – –

I17 X X – – – – – –

I18 X X – – – – – –

I19 X X – – – – – –

I20 X X – – – – – –

I21 X X – – – – – –

I22 X X – – – – – –

I23 X X – – – – – –

I24 X X – – – – – –

I25 X X – – – – – –

I26 X X – – – – – –

I27 X X – – – – – –

I28 X X – – – – – –

I29 X X – – – – – –

I30 X X – – – – – –

I31 X X – – – – – –

I32 X X – – – – – –

I33 X X – – – – – –

I34 X X – – – – – –

I35 X X – – – – – –

X Yes

– No

(1) Can also be used as a regular input. But only one function can be implemented. If I2...I5 are used, for example, as HSC preset and
capture function, they cannot be used as FC function and interrupt function.

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TM100•••RN Logic Controller Inputs

The following table shows the possible usage of the TM100C••RN inputs,
depending on the controller reference:

Input Function Single Phase HSC Main Main FC

HSC0 HSC1
Function None Run/ Latch Event
Stop

Fast I0 X X – – HSC0 X – –

Input(1) I1 X X – – HSC1 X – –

I2 X X X X Preset for Single Phase Preset – FC0

HSC0
I3 X X X X Capture for Single Capture – FC1
Phase HSC0
I4 X X X X – – – FC2
I5 X X X X – – – FC3
I6 X X – – – – – –

I7 X X – – – – – –

Regular I8 X X – – – – – –

Input I9 X X – – – – – –

I10 X X – – – – – –

I11 X X – – – – – –

I12 X X – – – – – –

I13 X X – – – – – –

I14 X X – – – – – –

I15 X X – – – – – –

I16 X X – – – – – –

I17 X X – – – – – –

I18 X X – – – – – –

I19 X X – – – – – –

I20 X X – – – – – –

I21 X X – – – – – –

I22 X X – – – – – –

I23 X X – – – – – –

X Yes

– No

(1) Can also be used as a regular input. But only one function can be implemented. If I2...I5 are used, for example, as HSC preset and
capture function, they cannot be used as FC function and interrupt function.

TM200•••U / TM200•••T Logic Controller Inputs

The following table shows the possible usage of the M200 Logic Controller
(TM200•••U and TM200•••T) inputs, depending on the controller reference:

Input Function Single phase HSC0 HSC1 PTO0 PTO1 FC

HSC
Function None Run/ Latch Event
Stop

Fast I0 X X – – HSC0 X – – – –

Input(1) I1 X X – – HSC2 X – – – –

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Input Function Single phase HSC0 HSC1 PTO0 PTO1 FC

HSC
Function None Run/ Latch Event
Stop

I2 X X X X Preset for Preset – Origin(2) – FC0

Single Phase
HSC0
I3 X X X X Capture for Capture – – – FC1
Single Phase
HSC0
I4 X X X X Capture for – Capture Touch – FC2
Single Phase Probe(2)
HSC1
I5 X X X X Preset for – Preset – Touch FC3
Single Phase Probe(2)
HSC1
I6 X X – – HSC1 – X – – –

I7 X X – – HSC3 – X – – –

Regular I8 X X – – – – – Origin(3) Origin(2) –

Input I9 X X – – – – – – – –

I10 X X – – – – – – Origin(3) –

I11 X X – – – – – – – –

I12 X X – – – – – Touch – –
Probe(3)

I13 X X – – – – – – Touch –
Probe(3)

I14 X X – – – – – – – –

I15 X X – – – – – – – –

I16 X – – – – – – – – –

I17 X X – – – – – – – –

I18 X X – – – – – – – –

I19 X X – – – – – – – –

I20 X X – – – – – – – –

I21 X X – – – – – – – –

I22 X X – – – – – – – –

I23 X X – – – – – – – –

X Yes

– No

(1) Can also be used as a regular input. But only one function can be implemented. If I2...I5 are used, for example, as HSC preset and
capture function, they cannot be used as FC function and interrupt function.

(2) Only for TM200C16U and TM200C16T.

(3) Only for TM200C24U, TM200CE24U, TM200C40U,TM200CE40U, TM200C24T, TM200CE24T, TM200C40T, and TM200CE40T.

Output Management
Introduction
The M100 Logic Controller has only relay outputs.
The M200 Logic Controller has relay, regular, and fast transistor outputs (PTO /
PWM / PLS/ FREQGEN).
The following output functions are configurable on the relay and transistor outputs:

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• Alarm output
• HSC (reflex features on HSC threshold)
• PTO
• PWM
• PLS
• FREQGEN
NOTE: All fast outputs can be used as regular outputs.

Relay Output Management Availability

The information below refers to M100/M200 Logic Controllers (TM200•••R) with
relay outputs, depending on the controller reference:

Function Alarm Output HSC0 HSC1

Q0 X HSC0 reflex output0 –

Q1 X HSC0 reflex output1 –

Q2 X – HSC1 reflex output0

Q3 X – HSC1 reflex output1

Q4 X – –

Q5 X – –

Q6 X – –

Q7 X – –

Q8 – – –

Q9 – – –

Q10 – – –

Q11 – – –
Regular Output
Q12 – – –

Q13 – – –

Q14 – – –

Q15 – – –

Q16 – – –

Q17 – – –

Q18 – – –

Q19 – – –

Q20 – – –

Q21 – – –

Q22 – – –

Q23 – – –

The information below refers to TM100C••RN Logic Controllers with relay outputs,
depending on the controller reference:

Function Alarm Output HSC0 HSC1

Q0 X HSC0 reflex output0 –

Q1 X HSC0 reflex output1 –

Regular Output Q2 X – –

Q3 X – –

Q4 X – –

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Function Alarm Output HSC0 HSC1

Q5 X – –

Q6 X – –

Q7 X – –

Q8 – – –

Q9 – – –

Q10 – – –

Q11 – – –

Q12 – – –

Q13 – – –

Q14 – – –

Q15 – – –

Q16 – – –

Q17 – – –

Q18 – – –

Q19 – – –

Q20 – – –

Q21 – – –

Q22 – – –

Q23 – – –

Transistor Output Management Availability

The information below refers to M200 Logic Controllers (TM200•••U and
TM200•••T) with transistor outputs:

Function Alarm PTO0 Pulse PTO1 Pulse PTO0 PLS PWM FREQGEN HSC
Output + Direction + Direction
CW/

CCW
Q0 X PTO0 PTO1 PTO0 PLS0 PWM0 FREQGEN0 –
output0 output1 output0

Q1 X PTO0 PTO1 PTO0 PLS1 PWM1 FREQGEN1 –

Fast output1 output0 output1

Output1 Q2 X PTO0 PTO1 – – – – –

output1 output1

Q3 X PTO0 PTO1 – – – – –
output1 output1

Regular Q4 X PTO0 PTO1 – – – – HSC0

output1 output1 reflex
Output output0

Q5 X PTO0 PTO1 – – – – HSC0

output1 output1 reflex
output1

Q6 X PTO0 PTO1 – – – – HSC1

output1 output1 reflex
output0

Q7 X PTO0 PTO1 – – – – HSC1

output1 output1 reflex
output1

Q8 – PTO0 PTO1 – – – – –
output1 output1

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Function Alarm PTO0 Pulse PTO1 Pulse PTO0 PLS PWM FREQGEN HSC
Output + Direction + Direction
CW/

CCW
Q9 – PTO0 PTO1 – – – – –
output1 output1

Q10 – PTO0 PTO1 – – – – –

output1 output1

Q11 – PTO0 PTO1 – – – – –

output1 output1

Q12 – PTO0 PTO1 – – – – –

output1 output1

Q13 – PTO0 PTO1 – – – – –

output1 output1

Q14 – PTO0 PTO1 – – – – –

output1 output1

Q15 – PTO0 PTO1 – – – – –

output1 output1
1Can also be used as a regular output. But only 1 function can be implemented. If Q0...Q3 are configured as HSC reflex outputs, they
cannot be used as regular outputs.

Fallback Modes (Behavior for Outputs in Stop)

When the controller enters the STOPPED or one of the exception states for any
reason, the local (embedded and expansion) outputs are set to Default Value
defined in the application.
In case of PTO outputs, the fallback values are forced to 0 logic (0 Vdc) and these
values cannot be modified.

Short-Circuit or Over-Current on Outputs for TM100C••RN and

TM200C•••R
For TM100C••RN and TM200C•••R, in the case of short-circuit or over-current in
outputs, the following relay outputs are considered:
• Q0...Q6 for TM100C16RN and TM200C16R
• Q0...Q9 for TM100C24RN and TM200C•24R
• Q0...Q11 for TM100C32RN and TM200C•32R
• Q0...Q15 for TM100C40RN and TM200C•40R
• Q0...Q23 for TM200C•60R
The following table describes the actions taken on short-circuits of relay outputs:

If... Then...
you have a short-circuit at 0 V or 24 V no action is taken and no error is detected.

Short-Circuit or Over-Current on Outputs for TM200C•••U

For TM200C•••U, in the case of short-circuit or over-current in outputs, the
following transistor sink outputs are considered:

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• Q0...Q6 for TM200C•16U

For TM200C•16U, in the case of short-circuit or over-current in outputs, there
are different considerations for the following groups of outputs:
◦ Group 1 (Q0...Q3): Four transistor sink outputs
◦ Group 2 (Q4...Q6): Three transistor sink outputs
The following table describes the actions taken on short-circuit detection:

If... Then...
you have a short-circuit at 24 V on group the impacted group automatically goes into over-current
1 or 2 protection mode (all outputs set to 0) and the group is
re-armed every 1 second to test the connection state.

For more information, refer to regular outputs wiring

diagram, page 126.

you have a short-circuit at 0 V on group 1 no action is taken; however, no damage to the

or 2 equipment is possible

• Q0...Q9 for TM200C•24U

For TM200C•24U, in the case of short-circuit or over-current in outputs, there
are different considerations for the following groups of outputs:
◦ Group 1 (Q0...Q3): Four transistor sink outputs
◦ Group 2 (Q4...Q7): Four transistor sink outputs
◦ Group 3 (Q8...Q9): Two transistor sink outputs
The following table describes the actions taken on short-circuit detection:

If... Then...
you have a short-circuit at 24 V on group the impacted group automatically goes into over-current
1, 2, or 3 protection mode (all outputs set to 0) and the group is
re-armed every 1 second to test the connection state.

For more information, refer to regular outputs wiring

diagram, page 126.

you have a short-circuit at 0 V on group no action is taken; however, no damage to the

1, 2, or 3 equipment is possible

• Q0...Q11 for TM200C•32U

For TM200C•32U, in the case of short-circuit or over-current in outputs, there
are different considerations for the following groups of outputs:
◦ Group 1 (Q0...Q3): Four transistor sink outputs
◦ Group 2 (Q4...Q7): Four transistor sink outputs
◦ Group 3 (Q8...Q11): Two transistor sink outputs
The following table describes the actions taken on short-circuit detection:

If... Then...
you have a short-circuit at 24 V on group the impacted group automatically goes into over-current
1, 2, or 3 protection mode (all outputs set to 0) and the group is
re-armed every 1 second to test the connection state.

For more information, refer to regular outputs wiring

diagram, page 126.

you have a short-circuit at 0 V on group no action is taken; however, no damage to the

1, 2, or 3 equipment is possible

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• Q0...Q15 for TM200C•40U

For TM200C•40U, in the case of short-circuit or over-current in outputs, there
are different considerations for the following groups of outputs:
◦ Group 1 (Q0...Q3): Four transistor sink outputs
◦ Group 2 (Q4...Q7): Four transistor sink outputs
◦ Group 3 (Q8...Q11): Four transistor sink outputs
◦ Group 4 (Q12...Q15): Four transistor sink outputs
The following table describes the actions taken on short-circuit detection:

If... Then...
you have short-circuit at 24 V on group 1, the impacted group automatically goes into over-current
2, 3, or 4 protection mode (all outputs set to 0) and the group is
re-armed every 1 second to test the connection state.

For more information, refer to regular outputs wiring

diagram, page 127

you have short-circuit at 0 V on group 1, no action is taken; however, no damage to the

2, 3, or 4 equipment is possible

NOTE: For all logic controller references, the system word %SW139 provides
the short-circuit diagnostic for the outputs.

Short-Circuit or Over-Current on Outputs for TM200C•••T

For TM200C•••T, in the case of short-circuit or over-current in outputs, the
following transistor source outputs are considered:
• Q0...Q6 for TM200C•16T
For TM200C•16T, in the case of short-circuit or over-current in outputs, there
are different considerations for the following groups of outputs:
◦ Group 1 (Q0...Q3): Four transistor source outputs
◦ Group 2 (Q4...Q6): Three transistor source outputs
The following table describes the actions taken on short-circuit detection:

If... Then...
you have short-circuit at 0 V on group 1 the impacted group automatically goes into over-current
or 2 protection mode (all outputs to 0) and then the group is
re-armed every 1 second to test the connection state.

For more information, refer to regular outputs wiring

diagram, page 127.

you have short-circuit at 24 V on group 1 no action is taken; however, no damage to the

or 2 equipment is possible.

For TM200C•24T, in the case of short-circuit or over-current in outputs, there are

different considerations for the following groups of outputs:
• Group 1 (Q0...Q3): Four transistor source outputs
• Group 2 (Q4...Q7): Four transistor source outputs
• Group 3 (Q8...Q9): Two transistor source outputs
The following table describes the actions taken on short-circuit detection:

If... Then...
you have short-circuit at 0 V on group 1, the impacted group automatically goes into over-current
2, or 3 protection mode (all outputs to 0) and then the group is
re-armed every 1 second to test the connection state.

For more information, refer to regular outputs wiring

diagram, page 128.

you have short-circuit at 24 V on group 1, no action is taken; however, no damage to the

2, or 3 equipment is possible.

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• Q0...Q11 for TM200C•32T

For TM200C•32T, in the case of short-circuit or over-current in outputs, there
are different considerations for the following groups of outputs:
◦ Group 1 (Q0...Q3): Four transistor sink outputs
◦ Group 2 (Q4...Q7): Four transistor sink outputs
◦ Group 3 (Q8...Q11): Four transistor sink outputs
The following table describes the actions taken on short-circuit detection:

If... Then...
you have short-circuit at 0 V on group 1, the impacted group automatically goes into over-current
2, or 3 protection mode (all outputs to 0) and then the group is
re-armed every 1 second to test the connection state.

For more information, refer to regular outputs wiring

diagram, page 128.

you have short-circuit at 24 V on group 1, no action is taken; however, no damage to the

2, or 3 equipment is possible.

For TM200C•40T, in the case of short-circuit or over-current in outputs, there are

different considerations for the following groups of outputs:
• Group 1 (Q0...Q3): Four transistor source outputs
• Group 2 (Q4...Q7): Four transistor source outputs
• Group 3 (Q8...Q11): Four transistor source outputs
• Group 4 (Q12...Q15): Four transistor source outputs
The following table describes the actions taken on short-circuit detection:

If... Then...
you have short-circuit at 0 V on group 1, the impacted group automatically goes into over-current
2, 3, or 4 protection mode (all outputs to 0) and then the group is
re-armed every 1 second to test the connection state.

For more information, refer to regular outputs wiring

diagram, page 128.

you have short-circuit at 24 V on group 1, no action is taken; however, no damage to the

2, 3, or 4 equipment is possible.

NOTE: For all logic controller references, the system word %SW139 provides
the short-circuit diagnostic for the outputs.

WARNING
UNINTENDED MACHINE START-UP
Inhibit the automatic rearming of outputs if this feature is an undesirable
behavior for your machine or process.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Run/Stop
Run/Stop
The M100/M200 Logic Controller can be operated externally by the following:
• a hardware Run/Stop switch
• a Run/Stop, page 66 operation by a dedicated digital input, defined in the
software configuration

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• an EcoStruxure Machine Expert-Basic software command.

For more information, refer to Configuring Digital Inputs (see Modicon M100/M200
Logic Controller, Programming Guide).

The interaction of the 2 external operators on the controller state behavior is

summarized in the table below:

Embedded Run/Stop hardware switch

Switch on Stop Stop to Run transition Switch on Run

Software None STOP Commands a transition to Allows external Run/Stop

configurable RUN state1. commands.
Run/Stop digital Ignores external Run/Stop
input commands.
State 0 STOP STOP STOP

Ignores external Run/Stop Ignores external Run/Stop Ignores external Run/Stop

commands. commands. commands.
Rising STOP Commands a transition to Commands a transition to RUN
edge RUN state1. state.
Ignores external Run/Stop
commands.
State 1 STOP Commands a transition to Allows external Run/Stop
RUN state1. commands.
Ignores external Run/Stop
commands.
1 For more information, refer to the Controller States and Behaviors (see Modicon M100/M200 Logic Controller, Programming Guide).

WARNING
UNINTENDED MACHINE OR PROCESS START-UP
• Verify the state of security of your machine or process environment before
applying power to the Run/Stop input or engaging the Run/Stop switch.
• Use the Run/Stop input to help prevent the unintentional start-up from a
remote location, or from accidentally engaging the Run/Stop switch.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Micro SD Card
Overview
Access to the micro SD card is only possible when the M100/M200 Logic
Controller is in the STOP state. This means:
• If an SD card is inserted when the controller is in the RUN state, no operation
is performed and the SD LED is not On or flashing.

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• If the logic controller is stopped while an SD card is inserted, SD card access

starts automatically.
• If an SD card operation is in progress when the logic controller starts, the
logic controller does not run until the operation is complete.
• If using a post configuration file (Machine.cfg), the parameter SL1.HW
must be set to 1 to use post configuration for serial line 1, as the embedded
serial line 1 only supports RS485. All other values are invalid and could cause
post configuration to not be applied.
When handling the micro SD card, follow the instructions below to help prevent
internal data on the micro SD card from being corrupted or lost or a micro SD card
malfunction from occurring:

NOTICE
LOSS OF APPLICATION DATA
• Do not store the micro SD card where there is static electricity or probable
electromagnetic fields.
• Do not store the micro SD card in direct sunlight, near a heater, or other
locations where high temperatures can occur.
• Do not bend the micro SD card.
• Do not drop or strike the micro SD card against another object.
• Keep the micro SD card dry.
• Do not touch the micro SD card connectors.
• Do not disassemble or modify the micro SD card.
• Use only micro SD card formatted using FAT or FAT32.
Failure to follow these instructions can result in equipment damage.

The M100/M200 Logic Controller does not recognize NTFS formatted micro SD
cards. Format the micro SD card on your computer using FAT or FAT32.
When using the M100/M200 Logic Controller and a micro SD card, observe the
following to avoid losing valuable data:
• Accidental data loss can occur at any time. Once data is lost it cannot be
recovered.
• If you forcibly extract the micro SD card, data on the micro SD card may
become corrupted.
• Removing a micro SD card that is being accessed could damage the micro
SD card, or corrupt its data.
• If the micro SD card is not positioned correctly when inserted into the
controller, the data on the card and the controller could become damaged.

NOTICE
LOSS OF APPLICATION DATA
• Backup micro SD card data regularly.
• Do not remove power or reset the controller, and do not insert or remove the
micro SD card while it is being accessed.
• Become familiar with the proper orientation of the micro SD card when
inserting it into the controller.
Failure to follow these instructions can result in equipment damage.

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To install or replace the micro SD card, follow these steps:

Step Action

1 Slide the cover to show the micro SD card slot.

2 Insert the micro SD card into the micro SD card slot.

3 Press the micro SD card until it clicks.

4 Slide the cover back to the original position.

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Micro SD Card Slot Characteristics

Topic Characteristics Description

Supported type Standard Capacity Micro SD

High Capacity Micro SDHC

Global memory Size Maximum 32 GB

Speed Classes 4...10

Memory organization Application backup size 64 MB

Data storage size 1.93 GB

Robustness Temperature operating range –25...+85 °C (–13...+185 °F)

Write/erase cycles (typical) See the characteristics provided

by your Micro SD card provider
File retention time for the value.

Micro SD Card Characteristics

For commercially available cards, please consult your local sales representative.

M200 Logic Controller Real Time Clock (RTC)

Overview
Before using the RTC function, verify that your logic controller is equipped with a
battery (TMARBAT1).
NOTE: The battery is not delivered with the M200 Logic Controller (see the
Delivery Content, page 15). You must order the battery separately and then
follow the procedure of Installing the Battery, page 80 to install the battery in
the controller before using the RTC function.
The M200 Logic Controller includes an RTC to provide system date and time
information, and to support related functions requiring a real-time clock.
This table shows how RTC drift is managed:

RTC characteristics Description

RTC drift Less than 90 seconds per month at 25 °C (77 °F)

Battery
In the event of a power interruption, a backup battery maintains the RTC for the
controller. A battery LED on the front panel of the controller indicates if the battery
is depleted or absent.

Characteristics Description

Use In the event of a transient power outage, the battery powers the RTC.

Backup life At least 3 years at 25 °C maximum (77 °F). At higher temperatures, the
time is reduced.
Battery monitoring Yes

Replaceable Yes

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Characteristics Description

Battery life 5 years at 25 °C maximum (77 °F). At higher temperatures, the time is
reduced.
Controller battery Lithium carbon monofluoride, type Panasonic BR2032
type

Installing and Replacing the Battery

While lithium batteries are preferred due to their slow discharge and long life, they
can present hazards to personnel, equipment and the environment and must be
handled properly.

DANGER
EXPLOSION, FIRE, OR CHEMICAL BURNS
• Replace with identical battery type.
• Follow all the instructions of the battery manufacturer.
• Remove all replaceable batteries before discarding unit.
• Recycle or properly dispose of used batteries.
• Protect battery from any potential short-circuit.
• Do not recharge, disassemble, heat above 85 °C (185 °F), or incinerate.
• Use your hands or insulated tools to remove or replace the battery.
• Maintain proper polarity when inserting and connecting a new battery.
Failure to follow these instructions will result in death or serious injury.

To install or replace the battery, follow these steps:

Step Action

1 Remove power from the controller.

2 Use an insulated screwdriver to pull out the battery holder from the M200 Logic
Controller.

3 Take the battery out of the package.

4 Place the battery on the battery tray with the positive symbol facing upwards.

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Step Action

5 Press the battery towards the battery tray until it is securely in place.

6 Insert the battery tray back into the battery holder.

7 Power up the M200 Logic Controller.

8 Set the internal clock. For further details on the internal clock, refer to M100/M200
Logic Controller Programming Guide.

NOTE: Replacement of the battery in the controllers other than with the type
specified in this documentation may present a risk of fire or explosion.

WARNING
IMPROPER BATTERY CAN PROVOKE FIRE OR EXPLOSION
Replace battery only with identical Schneider Electric reference TMARBAT1
battery.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

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Status LEDs
Description
The number of status LEDs depends on the controller reference. The following
figure shows the status LEDs:

1 IN: Input status LEDs

2 SYS: System status LEDs
3 OUT: Output status LEDs
The IN and/or OUT status LEDs are ON (Green color) if the inputs and/or outputs
are active/high that is when the digital inputs/outputs are set to 1.
The following table describes the system status LEDs:

Label Function Type Color Status Description

Controller Programming Port Application

States Communication Execution
PWR Power Green On Indicates that power is applied.

Off Indicates that power is removed.

RUN Machine Status Green On Indicates that the controller is running a valid application.

Flashing Indicates that the controller has a valid application that is stopped.

Off Indicates that the controller is not programmed

ERR Error Red On* EXCEPTION Restricted NO

Flashing (with RUN INTERNAL Restricted NO
status LED Off) ERROR

Slow flash Minor error Yes Depends on the

detected RUN status LED
1 single flash No application Yes Yes

SD Micro SD Card Green On Indicates that the SD card is being accessed

Access, page 76
Flashing Indicates that an error was detected during the SD card operation.

Off Indicates no access (idle) or no card is present.

BAT Battery (only for Red On Indicates that the battery needs to be replaced.
M200), page 79
Flashing Indicates that the battery charge is low.

Off Indicates that the battery is OK.

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Label Function Type Color Status Description

Controller Programming Port Application

States Communication Execution

SL Serial line 1, page Green On Indicates the status of Serial line 1

132
Flashing Indicates activity on Serial line 1

Off Indicates no serial communication

* ERR LED is also On during booting process
NOTE: For information about the LEDs integrated into the Ethernet connector, refer to Ethernet Status LEDs, page 130

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Modicon M100/M200 Logic Controller Installation

and Wiring
What’s in This Chapter
M100/M200 Logic Controller Electrical Requirements ......................................84
M100/M200 Logic Controller Wiring .............................................................. 110
TMCR2••• Cartridges Wiring......................................................................... 133
TM3R Expansion Modules Wiring ................................................................. 138

M100/M200 Logic Controller Electrical Requirements

Installation and Maintenance Requirements
Before Starting
Read and understand this chapter before beginning the installation of your
system.
The use and application of the information contained herein require expertise in
the design and programming of automated control systems. Only you, the user,
machine builder or integrator, can be aware of all the conditions and factors
present during installation and setup, operation, and maintenance of the machine
or process, and can therefore determine the automation and associated
equipment and the related safeties and interlocks which can be effectively and
properly used. When selecting automation and control equipment, and any other
related equipment or software, for a particular application, you must also consider
any applicable local, regional or national standards and/or regulations.
Pay particular attention in conforming to any safety information, different electrical
requirements, and normative standards that would apply to your machine or
process in the use of this equipment.

Disconnecting Power
All options and modules should be assembled and installed before installing the
control system on a mounting rail, onto a mounting plate or in a panel. Remove
the control system from its mounting rail, mounting plate or panel before
disassembling the equipment.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Disconnect all power from all equipment including connected devices prior to
removing any covers or doors, or installing or removing any accessories,
hardware, cables, or wires except under the specific conditions specified in
the appropriate hardware guide for this equipment.
• Always use a properly rated voltage sensing device to confirm the power is
off where and when indicated.
• Replace and secure all covers, accessories, hardware, cables, and wires
and confirm that a proper ground connection exists before applying power to
the unit.
• Use only the specified voltage when operating this equipment and any
associated products.
Failure to follow these instructions will result in death or serious injury.

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Programming Considerations

WARNING
UNINTENDED EQUIPMENT OPERATION
• Only use software approved by Schneider Electric for use with this
equipment.
• Update your application program every time you change the physical
hardware configuration.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Operating Environment

DANGER
POTENTIAL FOR EXPLOSION
• Only use this equipment in non-hazardous locations, or in locations that
comply with Class I, Division 2, Groups A, B, C and D.
• Do not substitute components which would impair compliance to Class I,
Division 2.
• Do not connect or disconnect equipment unless power has been removed or
the location is known to be non-hazardous.
• Do not use the USB port(s), if so equipped, unless the location is known to
be non-hazardous.
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Install and operate this equipment according to the conditions described in the
Environmental Characteristics.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

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Installation Considerations

WARNING
UNINTENDED EQUIPMENT OPERATION
• Use appropriate safety interlocks where personnel and/or equipment
hazards exist.
• Install and operate this equipment in an enclosure appropriately rated for its
intended environment and secured by a keyed or tooled locking mechanism.
• Use the sensor and actuator power supplies only for supplying power to the
sensors or actuators connected to the module.
• Power line and output circuits must be wired and fused in compliance with
local and national regulatory requirements for the rated current and voltage
of the particular equipment.
• Do not use this equipment in safety-critical machine functions unless the
equipment is otherwise designated as functional safety equipment and
conforming to applicable regulations and standards.
• Do not disassemble, repair, or modify this equipment.
• Do not connect any wiring to reserved, unused connections, or to
connections designated as No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

NOTE: JDYX2 or JDYX8 fuse types are UL-recognized and CSA approved.

Mounting Positions and Clearances

Introduction
This section describes the mounting positions for the M100/M200 Logic Controller
.
NOTE: Keep adequate spacing for proper ventilation and to maintain the
operating temperature specified in the Environmental Characteristics, page
63.

Correct Mounting Position

Whenever possible, the M100/M200 Logic Controller should be mounted
horizontally on a vertical plane as shown in the figure below:

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Incorrect Mounting Position

The M100/M200 Logic Controller should only be positioned as shown in the figure,
Correct Mounting Position, page 86. The figures below show the incorrect
mounting positions.

Minimum Clearances

WARNING
UNINTENDED EQUIPMENT OPERATION
• Place devices dissipating the most heat at the top of the cabinet and ensure
adequate ventilation.
• Avoid placing this equipment next to or above devices that might cause
overheating.
• Install the equipment in a location providing the minimum clearances from all
adjacent structures and equipment as directed in this document.
• Install all equipment in accordance with the specifications in the related
documentation.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

The M100/M200 Logic Controller has been designed as an IP20 product and must
be installed in an enclosure. Clearances must be respected when installing the
product.
There are 3 types of clearances between:
• The M100/M200 Logic Controller and all sides of the cabinet (including the
panel door).
• The M100/M200 Logic Controller terminal blocks and the wiring ducts. This
distance reduces electromagnetic interference between the controller and the
wiring ducts.
• The M100/M200 Logic Controller and other heat generating devices installed
in the same cabinet.
The following figure shows the minimum clearances that apply to all M100/M200
Logic Controller references:

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Top Hat Section Rail (DIN rail)

Dimensions of Top Hat Section Rail DIN Rail
You can mount the controller or receiver and its expansions on a 35 mm (1.38 in.)
top hat section rail (DIN rail). It can be attached to a smooth mounting surface or
suspended from a EIA rack or mounted in a NEMA cabinet.

Symmetric Top Hat Section Rails (DIN Rail)

The following illustration and table show the references of the top hat section rails
(DIN rail) for the wall-mounting range:

Reference Type Rail Length (B)

NSYSDR50A A 450 mm (17.71 in.)

NSYSDR60A A 550 mm (21.65 in.)

NSYSDR80A A 750 mm (29.52 in.)

NSYSDR100A A 950 mm (37.40 in.)

The following illustration and table show the references of the symmetric top hat
section rails (DIN rail) for the metal enclosure range:

Reference Type Rail Length (B-12 mm)

NSYSDR60 A 588 mm (23.15 in.)

NSYSDR80 A 788 mm (31.02 in.)

NSYSDR100 A 988 mm (38.89 in.)

NSYSDR120 A 1188 mm (46.77 in.)

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The following illustration and table shows the references of the symmetric top hat
section rails (DIN rail) of 2000 mm (78.74 in.):

Reference Type Rail Length

NSYSDR2001 A 2000 mm (78.74 in.)

NSYSDR200D2 A

1 Unperforated galvanized steel

2 Perforated galvanized steel

Double-Profile Top Hat Section Rails (DIN rail)

The following illustration and table show the references of the double-profile top
hat section rails (DIN rails) for the wall-mounting range:

Reference Type Rail Length (B)

NSYDPR25 W 250 mm (9.84 in.)

NSYDPR35 W 350 mm (13.77 in.)

NSYDPR45 W 450 mm (17.71 in.)

NSYDPR55 W 550 mm (21.65 in.)

NSYDPR65 W 650 mm (25.60 in.)

NSYDPR75 W 750 mm (29.52 in.)

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The following illustration and table show the references of the double-profile top
hat section rails (DIN rail) for the floor-standing range:

Reference Type Rail Length (B)

NSYDPR60 F 588 mm (23.15 in.)

NSYDPR80 F 788 mm (31.02 in.)

NSYDPR100 F 988 mm (38.89 in.)

NSYDPR120 F 1188 mm (46.77 in.)

Installing and Removing the Controller with Expansions

Overview
This section describes how to install and remove the controller with its expansion
modules from a top hat section rail (DIN rail).
To assemble expansion modules to a controller or receiver module, or to other
modules, refer to the respective expansion modules hardware guide(s).

Installing a Controller with its Expansions on a DIN Rail

To install a controller with its expansion modules on a top hat section rail (DIN rail),
follow these steps:

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Step Action

1 Fasten the top hat section rail (DIN rail) to a panel surface using screws.

2 Position the top groove of the controller and its expansion modules on the top edge of
the DIN rail and press the assembly against the top hat section rail (DIN rail) until you
hear the top hat section rail (DIN rail) clip snap into place.

On M100/M200 Logic Controller:

3 Place 2 terminal block end clamps on both sides of the controller and expansion
module assembly.

NOTE: Type ABB8P35 or equivalent terminal block end clamps help minimize
sideways movement and improve the shock and vibration characteristics of the
controller and expansion module assembly.

Removing a Controller with its Expansions from a Top Hat Section Rail
(DIN Rail)
To remove a controller with its expansion modules from a top hat section rail (DIN
rail), follow these steps:

Step Action

1 Remove all power from the controller and expansion modules.

2 Insert a flat screwdriver into the slot of the top hat section rail (DIN rail) clip.

On M100/M200 Logic Controller:

3 Pull down the DIN rail clip.

4 Pull the controller and its expansion modules from the top hat section rail (DIN rail)
from the bottom.

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Direct Mounting on a Panel Surface

Overview
This section shows how to mount the M100/M200 Logic Controller on a panel
surface and provides layout of the mounting hole for all modules.

Mounting Hole Layout

The following diagram shows the mounting hole layout for M100/M200 Logic
Controller with 16 I/O channels:

The following diagram shows the mounting hole layout for M100/M200 Logic
Controller with 24 I/O channels:

The following diagram shows the mounting hole layout for M100/M200 Logic
Controller with 32 and 40 I/O channels:

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The following diagram shows the mounting hole layout for M100/M200 Logic
Controller with 60 I/O channels:

TMCR2••• Installation
Installation Considerations
The TMCR2••• cartridge is designed to operate within the same temperature
range as the controllers, including the controller derating for extended temperature
operation, and temperature restrictions associated with the mounting positions.
Refer to the controller mounting position and clearance, page 86 for more
information.

Installation

DANGER
ELECTRIC SHOCK OR ARC FLASH
• Disconnect all power from all equipment including connected devices prior to
removing any covers or doors, or installing or removing any accessories,
hardware, cables, or wires.
• Always use a properly rated voltage sensing device to confirm the power is
off where and when indicated.
• Use protective gloves when installing or removing the cartridges.
• Replace and secure all covers, accessories, hardware, cables, and wires
and confirm that a proper ground connection exists before applying power to
the unit.
• Use only the specified voltage when operating this equipment and any
associated products.
Failure to follow these instructions will result in death or serious injury.

NOTICE
ELECTROSTATIC DISCHARGE
• Verify that empty cartridge slots have their covers in place before applying
power to the controller.
• Do not touch the contacts of the cartridge.
• Only handle the cartridge on the housing.
• Take the necessary protective measures against electrostatic discharges.
Failure to follow these instructions can result in equipment damage.

To install a TMCR2••• cartridge on the controller, follow these steps:

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Step Action

1 Disconnect all power from all equipment prior to removing any covers or installing a
cartridge.

2 Remove the cartridge from the packaging.

3 Press the locking clip on the top of the cartridge cover with an insulated screwdriver
and pull up the cover gently.

4 Remove by hand the cartridge slot cover from the controller.

NOTE: Keep the cover to reuse it for the de-installation.

5 Place the cartridge in the slot on the controller.

6 Push the cartridge into the slot until it clicks.

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De-installation

DANGER
ELECTRIC SHOCK OR ARC FLASH
• Disconnect all power from all equipment including connected devices prior to
removing any covers or doors, or installing or removing any accessories,
hardware, cables, or wires.
• Always use a properly rated voltage sensing device to confirm the power is
off where and when indicated.
• Use protective gloves when installing or removing the cartridges.
• Replace and secure all covers, accessories, hardware, cables, and wires
and confirm that a proper ground connection exists before applying power to
the unit.
• Use only the specified voltage when operating this equipment and any
associated products.
Failure to follow these instructions will result in death or serious injury.

NOTICE
ELECTROSTATIC DISCHARGE
• Verify that empty cartridge slots have their covers in place before applying
power to the controller.
• Do not touch the contacts of the cartridge.
• Only handle the cartridge on the housing.
• Take the necessary protective measures against electrostatic discharges.
Failure to follow these instructions can result in equipment damage.

To de-install a TMCR2••• cartridge from the controller, follow these steps:

Step Action

1 Disconnect all power from all equipment, including connected devices, prior to
removing a cartridge.

2 Press the locking clip on the top of the cartridge with an insulated screwdriver and pull
up the cartridge gently.

3 Remove by hand the cartridge from the controller.

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Step Action

4 Place the cartridge slot cover in the slot on the controller.

5 Push the cartridge slot cover into the slot until it clicks.

Assembling an Expansion Module to a Controller

Introduction
This section describes how to assemble an expansion module to a controller or
other modules.

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DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Disconnect all power from all equipment including connected devices prior to
removing any covers or doors, or installing or removing any accessories,
hardware, cables, or wires except under the specific conditions specified in
the appropriate hardware guide for this equipment.
• Always use a properly rated voltage sensing device to confirm the power is
off where and when indicated.
• Replace and secure all covers, accessories, hardware, cables, and wires
and confirm that a proper ground connection exists before applying power to
the unit.
• Use only the specified voltage when operating this equipment and any
associated products.
Failure to follow these instructions will result in death or serious injury.

After connecting new modules to the controller, update and redownload your
application program before placing the system back in service. If you do not revise
your application program to reflect the addition of new modules, I/O located on the
expansion bus may no longer operate normally.

WARNING
UNINTENDED EQUIPMENT OPERATION
• Only use software approved by Schneider Electric for use with this
equipment.
• Update your application program every time you change the physical
hardware configuration.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Assembling a Module to a Controller

To assemble a controller and a module together, follow these steps:

Step Action

1 Remove all power and dismount any existing controller I/O assembly from its DIN
mounting.

2 Remove the expansion connector sticker from the controller or the outermost
installed expansion module.

3 Verify that the locking device on the new module is in the upper position.

4 Align the internal bus connector on the left side of the module with the internal bus
connector on the right side of the controller or expansion module.

5 Press the new module towards the controller or expansion module until it is securely
in place.

6 Push down the locking device on the top of the new module to lock it to the controller
or previously installed expansion module.

Disassembling an Expansion Module from a Controller

Introduction
This section describes how to disassemble an expansion module from a
controller.

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DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Disconnect all power from all equipment including connected devices prior to
removing any covers or doors, or installing or removing any accessories,
hardware, cables, or wires except under the specific conditions specified in
the appropriate hardware guide for this equipment.
• Always use a properly rated voltage sensing device to confirm the power is
off where and when indicated.
• Replace and secure all covers, accessories, hardware, cables, and wires
and confirm that a proper ground connection exists before applying power to
the unit.
• Use only the specified voltage when operating this equipment and any
associated products.
Failure to follow these instructions will result in death or serious injury.

Disassembling a Module from a Controller

To disassemble a module from a controller, follow these steps:

Step Action

1 Remove all power from the control system.

2 Dismount the assembled controller and modules from the mounting rail.

3 Push up the locking device from the bottom of the module to disengage it from the
controller.
4 Pull apart module from the controller.

Wiring Best Practices

Overview
This section describes the wiring guidelines and associated best practices to be
respected when using the M100/M200 Logic Controller system.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Disconnect all power from all equipment including connected devices prior to
removing any covers or doors, or installing or removing any accessories,
hardware, cables, or wires except under the specific conditions specified in
the appropriate hardware guide for this equipment.
• Always use a properly rated voltage sensing device to confirm the power is
off where and when indicated.
• Replace and secure all covers, accessories, hardware, cables, and wires
and confirm that a proper ground connection exists before applying power to
the unit.
• Use only the specified voltage when operating this equipment and any
associated products.
Failure to follow these instructions will result in death or serious injury.

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WARNING
LOSS OF CONTROL
• The designer of any control scheme must consider the potential failure
modes of control paths and, for certain critical control functions, provide a
means to achieve a safe state during and after a path failure. Examples of
critical control functions are emergency stop and overtravel stop, power
outage and restart.
• Separate or redundant control paths must be provided for critical control
functions.
• System control paths may include communication links. Consideration must
be given to the implications of unanticipated transmission delays or failures
of the link.
• Observe all accident prevention regulations and local safety guidelines.1
• Each implementation of this equipment must be individually and thoroughly
tested for proper operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

1For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety
Guidelines for the Application, Installation, and Maintenance of Solid State
Control" and to NEMA ICS 7.1 (latest edition), "Safety Standards for Construction
and Guide for Selection, Installation and Operation of Adjustable-Speed Drive
Systems" or their equivalent governing your particular location.

Wiring Guidelines
The following rules must be applied when wiring a M100/M200 Logic Controller
system:
• I/O and communication wiring must be kept separate from the power wiring.
Route these 2 types of wiring in separate cable ducting.
• Verify that the operating conditions and environment are within the
specification values.
• Use proper wire sizes to meet voltage and current requirements.
• Use copper conductors (required).
• Use twisted pair, shielded cables for analog, and/or fast I/O.
• Use twisted pair, shielded cables for networks, and fieldbus.
Use shielded, properly grounded cables for all analog and high-speed inputs or
outputs and communication connections. If you do not use shielded cable for
these connections, electromagnetic interference can cause signal degradation.
Degraded signals can cause the controller or attached modules and equipment to
perform in an unintended manner.

WARNING
UNINTENDED EQUIPMENT OPERATION
• Use shielded cables for all fast I/O, analog I/O and communication signals.
• Ground cable shields for all analog I/O, fast I/O and communication signals
at a single point1.
• Route communication and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

1Multipoint
grounding is permissible if connections are made to an equipotential
ground plane dimensioned to help avoid cable shield damage in the event of
power system short-circuit currents.
For more details, refer to the topic Grounding the M100/M200 System , page 102.

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NOTE: Surface temperatures may exceed 60 °C (140 °F). To conform to IEC

61010 standards, route primary wiring (wires connected to power mains)
separately and apart from secondary wiring (extra low voltage wiring coming
from intervening power sources). If that is not possible, double insulation is
required such as conduit or cable gains.

Rules for Screw Terminal Block

The following tables show the cable types and wire sizes for a 3.81 pitch
removable screw terminal block (I/Os and power supply):

The following tables show the cable types and wire sizes for a 5.08 pitch screw
terminal block (I/Os and power supply):

The use of copper conductors is required.

DANGER
LOOSE WIRING CAUSES ELECTRIC SHOCK
• Tighten connections in conformance with the torque specifications.
• Do not insert more than one wire per connector of the terminal block unless
using the cable ends (ferrules) specified above.
Failure to follow these instructions will result in death or serious injury.

DANGER
FIRE HAZARD
• Use only the recommended wire sizes for the current capacity of the I/O
channels and power supplies.
• For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20)
with a temperature rating of at least 80 °C (176 °F).
• For common conductors of relay output wiring (4 A), or relay output wiring
greater than 2 A, use conductors of at least 1.0 mm2 (AWG 16) with a
temperature rating of at least 80 °C (176 °F).
Failure to follow these instructions will result in death or serious injury.

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Removing the M200 I/O Terminal Block

The following figure shows the removal of the I/O terminal block from the M200
Logic Controller:

Protecting Outputs from Inductive Load Damage

Depending on the load, a protection circuit may be needed for the outputs on the
controllers and certain modules. Inductive loads using DC voltages may create
voltage reflections resulting in overshoot that will damage or shorten the life of
output devices.

CAUTION
OUTPUT CIRCUIT DAMAGE DUE TO INDUCTIVE LOADS
Use an appropriate external protective circuit or device to reduce the risk of
inductive direct current load damage.
Failure to follow these instructions can result in injury or equipment
damage.

If your controller or module contains relay outputs, these types of outputs can
support up to 240 Vac. Inductive damage to these types of outputs can result in
welded contacts and loss of control. Each inductive load must include a protection
device such as a peak limiter, RC circuit or flyback diode. Capacitive loads are not
supported by these relays.

WARNING
RELAY OUTPUTS WELDED CLOSED
• Always protect relay outputs from inductive alternating current load damage
using an appropriate external protective circuit or device.
• Do not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

AC-driven contactor coils are, under certain circumstances, inductive loads that
generate pronounced high-frequency interference and electrical transients when
the contactor coil is de-energized. This interference may cause the logic controller
to detect an I/O bus error.

WARNING
CONSEQUENTIAL LOSS OF CONTROL
Install an RC surge suppressor or similar means, such as an interposing relay,
on each TM3 expansion module relay output when connecting to AC-driven
contactors or other forms of inductive loads.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

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Protective circuit A: this protection circuit can be used for both AC and DC load
power circuits.

C Value from 0.1 to 1 μF

R Resistor of approximately the same resistance value as the load

Protective circuit B: this protection circuit can be used for DC load power
circuits.

Use a diode with the following ratings:

• Reverse withstand voltage: power voltage of the load circuit x 10.
• Forward current: more than the load current.

Protective circuit C: this protection circuit can be used for both AC and DC load
power circuits.

In applications where the inductive load is switched on and off frequently and/or
rapidly, ensure that the continuous energy rating (J) of the varistor exceeds the
peak load energy by 20 % or more.

Grounding the M100/M200 System

Overview
To help minimize the effects of electromagnetic interference, cables carrying the
fast I/O, analog I/O, and field bus communication signals must be shielded.

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WARNING
UNINTENDED EQUIPMENT OPERATION
• Use shielded cables for all fast I/O, analog I/O, and communication signals.
• Ground cable shields for all fast I/O, analog I/O, and communication signals
at a single point1.
• Route communications and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

1Multipoint
grounding is permissible if connections are made to an equipotential
ground plane dimensioned to help avoid cable shield damage in the event of
power system short-circuit currents.
The use of shielded cables requires compliance with the following wiring rules:
• For protective ground connections (PE), metal conduit or ducting can be used
for part of the shielding length, provided there is no break in the continuity of
the ground connections. For functional ground (FE), the shielding is intended
to attenuate electromagnetic interference and the shielding must be
continuous for the length of the cable. If the purpose is both functional and
protective, as is often the case for communication cables, the cable must
have continuous shielding.
• Wherever possible, keep cables carrying one type of signal separate from the
cables carrying other types of signals or power.

Protective Ground (PE) on the Backplane

The protective ground (PE) is connected to the conductive backplane by a heavy-
duty wire, usually a braided copper cable with the maximum allowable cable
section.

Shielded Cables Connections

Cables carrying the fast I/O, analog I/O, and field bus communication signals must
be shielded. The shielding must be securely connected to ground. The fast I/O
and analog I/O shields may be connected either to the functional ground (FE) or to
the protective ground (PE) of your M100/M200 Logic Controller. The field bus
communication cable shields must be connected to the protective ground (PE)
with a connecting clamp secured to the conductive backplane of your installation.

WARNING
ACCIDENTAL DISCONNECTION FROM PROTECTIVE GROUND (PE)
• Do not use the TM2XMTGB Grounding Bar to provide a protective ground
(PE).
• Use the TM2XMTGB Grounding Bar only to provide a functional ground
(FE).
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

The shielding of the Modbus cable must be connected to the protective ground
(PE).

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DANGER
ELECTRIC SHOCK
Make sure that Modbus cables are securely connected to the protective ground
(PE).
Failure to follow these instructions will result in death or serious injury.

Protective Ground (PE) Cable Shielding

To ground the shield of a cable through a grounding clamp, follow these steps:

Step Action

1 Strip the shielding for a length of 15 mm (0.59 in.)

2 Attach the cable to the conductive backplane plate by attaching the grounding clamp
to the stripped part of the shielding as close as possible to the M100/M200 Logic
Controller system base.

NOTE: The shielding must be clamped securely to the conductive backplane

to ensure a good contact.

Functional Ground (FE) Cable Shielding

To connect the shield of a cable through the Grounding Bar, follow these steps:

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Step Action

1 Install the Grounding Bar directly on the conductive backplane below the M100/M200
Logic Controller system as illustrated.

2 Strip the shielding for a length of 15 mm (0.59 in.

3 Tightly clamp on the blade connector (1) using nylon fastener (2)(width 2.5...3 mm
(0.1...0.12 in.)) and appropriate tool.

NOTE: Use the TM2XMTGB Grounding Bar exclusively for Functional Ground
(FE) connections.

DC Power Supply Characteristics and Wiring

Overview
This section provides the characteristics and the wiring diagrams of the DC power
supply.

DC Power Supply Voltage Range

If the specified voltage range is not maintained, outputs may not switch as
expected. Use appropriate safety interlocks and voltage monitoring circuits.

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DANGER
FIRE HAZARD
• Use only the correct wire sizes for the current capacity of the I/O channels
and power supplies.
• For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20)
with a temperature rating of at least 80 °C (176 °F).
• For common conductors of relay output wiring (4 A), or relay output wiring
greater than 2 A, use conductors of at least 1.0 mm2 (AWG 16) with a
temperature rating of at least 80 °C (176 °F).
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and
electrical characteristics tables.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

DC Power Supply Requirements

The M200 Logic Controller and associated I/O (TM2, TM3, and embedded I/O)
require power supplies with a nominal voltage of 24 Vdc. The 24 Vdc power
supplies must be rated Safety Extra Low Voltage (SELV) or Protective Extra Low
Voltage (PELV) according to IEC 61140. These power supplies are isolated
between the electrical input and output circuits of the power supply.

WARNING
POTENTIAL OF OVERHEATING AND FIRE
• Do not connect the equipment directly to line voltage.
• Use only isolating PELV or SELV power supplies to supply power to the
equipment1.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

1For compliance to UL (Underwriters Laboratories) requirements, the power

supply must also be of a type Class 2 with a maximum power output availability of
less than 100 VA (approximately 4 A at nominal voltage). A Class 2 circuit requires
dry indoor use only in non-hazardous locations, and must be grounded. You must
separate Class 2 circuits from other circuits. If a non-Class 2 power source is
used, either power supply or transformer, you must impose a current limiting
device such as a fuse or a circuit breaker with a maximum rating of 4 A, but never
exceeding the limits indicated in the electric characteristics and wiring diagrams
for this equipment. If the indicated rating of the electrical characteristics or wiring
diagrams are greater than 4 A, multiple Class 2 power supplies may be used.

Controller DC Characteristics
The following table shows the DC power supply characteristics:

Characteristic Value
Rated voltage 24 Vdc

Power supply voltage range 20.4...28.8 Vdc

Power interruption time 2 ms at 20.4 Vdc

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Characteristic Value
Maximum inrush current max. 35 A at 25 °C (77 °F), 24
Vdc, first start-up, I*t<700
mA*s
Maximum power consumption with 16 I/Os 15.5 W

with 24 I/Os 16 W
with 40 I/Os 18 W
Isolation between DC power supply and internal logic 500 Vac / 800 Vdc

between DC power supply and protective earth ground (PE) 500 Vdc

Power Interruption
When planning the management of the power supplied to the controller, you must
consider the power interruption duration due to the fast cycle time of the controller.
There could potentially be many scans of the logic and consequential updates to
the I/O image table during the power interruption, while there is no external power
supplied to the inputs, the outputs or both depending on the power system
architecture and power interruption circumstances.

WARNING
UNINTENDED EQUIPMENT OPERATION
• Individually monitor each source of power used in the controller system
including input power supplies, output power supplies and the power supply
to the controller to allow appropriate system shutdown during power system
interruptions.
• The inputs monitoring each of the power supply sources must be unfiltered
inputs.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

DC Power Supply Wiring Diagram

The following figure shows how to remove the power supply terminal block:

The following figure shows the wiring of the DC power supply:

* Type T fuse
For more information, refer to the 5.08 pitch Rules for Screw Terminal block, page
100.

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AC Power Supply Characteristics and Wiring

Overview
This section provides the wiring diagrams and the characteristics of the AC power
supply.

AC Power Supply Voltage Range

If the specified voltage range is not maintained, outputs may not switch as
expected. Use appropriate safety interlocks and voltage monitoring circuits.

DANGER
FIRE HAZARD
• Use only the correct wire sizes for the current capacity of the I/O channels
and power supplies.
• For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20)
with a temperature rating of at least 80 °C (176 °F).
• For common conductors of relay output wiring (4 A), or relay output wiring
greater than 2 A, use conductors of at least 1.0 mm2 (AWG 16) with a
temperature rating of at least 80 °C (176 °F).
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and
electrical characteristics tables.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Controller AC Characteristics
The following table shows the AC power supply characteristics:

Characteristic Value
Voltage rated 100...220 Vac
limit (including ripple) 85...264 Vac

Frequency 50/60 Hz

Power interruption time 10 ms at 85 Vac

Maximum inrush at 240 Vac, 25 °C (77 °F), first start-up, I*t<400 mA*s 50 A
current
at 120 Vac, 25 °C (77 °F), first start-up, I*t<160 mA*s 20 A

Maximum power with 16 I/Os TM100C••RN: 30...40

consumption at VA
100...240 Vac
TM200C•••: 51...63
VA
with 24 I/Os TM100C••RN: 31...43
VA

TM200C•••: 52...64
VA
with 32 I/Os TM100C••RN: 32...44
VA

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Characteristic Value

TM200C•••: 55...66
VA
with 40 I/Os TM100C••RN: 33...45
VA

TM200C•••: 59...69
VA
with 60 I/Os TM200C•••: 61...74
VA
Isolation between AC power supply and internal logic 1780 Vac / 2500 Vdc

between AC power supply and protective earth 1500 Vac / 2120 Vdc
ground (PE)

Power Interruption
The duration of power interruptions where the M100/M200 Logic Controller is able
to continue normal operation varies depending upon the load to the power supply
of the controller, but generally a minimum of 10 ms is maintained as specified by
IEC standards.
When planning the management of the power supplied to the controller, you must
consider the duration due to the fast cycle time.
There could potentially be many scans of the logic and consequential updates to
the I/O image table during the power interruption, while there is no external power
supplied to the inputs, the outputs or both depending on the power system
architecture and power interruption circumstances.

WARNING
UNINTENDED EQUIPMENT OPERATION
• Individually monitor each source of power used in the Modicon M100/M200
Logic Controller system including input power supplies, output power
supplies and the power supply to the controller to allow appropriate system
shutdown during power system interruptions.
• The inputs monitoring each of the power supply sources must be unfiltered
inputs.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

AC Power Supply Wiring Diagram

The following figure shows how to remove the power supply terminal block:

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The following figure shows the wiring of the AC power supply:

* Use an external, slow-blow, type T fuse.

24VDC Sensor Power Supply Characteristics and Wiring

Overview
This section provides the characteristics and the wiring diagrams of the 24VDC
sensor power supply.

24VDC Sensor Power Supply Characteristics

TM200…R/TM100…RN 220VAC references provide isolated 24VDC sensor
Power supply.

24VDC sensor power TM200•••16R TM200•••32R TM100•••RN

supply parameters TM200•••24R TM200•••40R
TM200•••60R
Voltage Range (V) 21.6-26.4 21.6-26.4 21-28.8

Typical Load (A) 0.25 0.3 0.4

Wiring Diagram
Refer to Digital Inputs Wiring Diagrams, page 110 for the wiring.

M100/M200 Logic Controller Wiring

Digital Inputs Wiring Diagrams
Overview
For detailed information on the digital inputs, refer to Digital Inputs Characteristics,
page 19 and Input Management, page 65.

DANGER
FIRE HAZARD
Use only the recommended wire sizes for the current capacity of the I/O
channels and power supplies.
Failure to follow these instructions will result in death or serious injury.

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WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and
electrical characteristics tables.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

TM100C16RN / TM200C16R Inputs Wiring Diagram - Positive Logic (Sink)

* Type T fuse
A Sink wiring (positive logic)
The following figure shows the connection of the fast inputs:

Ix where x=0...8

TM100C16RN / TM200C16R Inputs Wiring Diagram - Negative Logic

(Source)

* Type T fuse
B Source wiring (negative logic)
The following figure shows the connection of the fast inputs:

Ix where x=0...8

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TM100C24RN / TM200C24R / TM200CE24R Inputs Wiring Diagram - Positive

Logic (Sink)

* Type T fuse
A Sink wiring (positive logic)
(1) The COM0 and COM1 terminals are not connected internally.
The following figure shows the connection of the fast inputs:

Ix where x=0...7

TM100C24RN / TM200C24R / TM200CE24R Inputs Wiring Diagram -

Negative Logic (Source)

* Type T fuse
B Source wiring (negative logic)
(1) The COM0 and COM1 terminals are not connected internally.
The following figure shows the connection of the fast inputs:

Ix where x=0...7

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TM100C32RN / TM200C32R / TM200CE32R Inputs Wiring Diagram - Positive

Logic (Sink)

* Type T fuse
A Sink wiring (positive logic)
(1) The COM0 and COM1 terminals are not connected internally.
The following figure shows the connection of the fast inputs:

Ix where x=0...7

TM100C32RN / TM200C32R / TM200CE32R Inputs Wiring Diagram -

Negative Logic (Source)

* Type T fuse
B Source wiring (negative logic)
(1) The COM0 and COM1 terminals are not connected internally.
The following figure shows the connection of the fast inputs:

Ix where x=0...7

TM100C40RN / TM200C40R / TM200CE40R Inputs Wiring Diagram - Positive

Logic (Sink)

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* Type T fuse
A Sink wiring (positive logic)
(1) The COM0 and COM1 terminals are not connected internally.
The following figure shows the connection of the fast inputs:

Ix where x=0...7

TM100C40RN / TM200C40R / TM200CE40R Inputs Wiring Diagram -

Negative Logic (Source)

* Type T fuse
B Source wiring (negative logic)
(1) The COM0 and COM1 terminals are not connected internally.
The following figure shows the connection of the fast inputs:

Ix where x=0...7

TM200C60R / TM200CE60R Inputs Wiring Diagram - Positive Logic (Sink)

* Type T fuse
A Sink wiring (positive logic)
(1) The COM0 and COM1 terminals are not connected internally.

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The following figure shows the connection of the fast inputs:

Ix where x=0...7

TM200C60R / TM200CE60R Inputs Wiring Diagram - Negative Logic

(Source)

* Type T fuse
B Source wiring (negative logic)
(1) The COM0 and COM1 terminals are not connected internally.
The following figure shows the connection of the fast inputs:

Ix where x=0...7

TM100C••RN / TM200C•••R Encoder Examples Wiring Diagram

The following figures show four wiring examples for TM100C••RN and
TM200C•••R:
• dual-phase encoder without index
• dual-phase encoder with a limit switch and no index
• dual-phase encoder with index
• dual-phase encoder with index and PNP sensor
TM100C••RN / TM200C•••R with a dual-phase encoder without index:

(1) Dual phase encoder without index

(*) Only with TM200C•••R

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TM100C••RN / TM200C•••R with a dual-phase encoder with a limit switch and no

index:

(1) Dual phase encoder without index

(2) Limit switch
TM100C••RN / TM200C•••R with a dual-phase encoder with index:

(1) Dual phase encoder with index

(*) Only with TM200C•••R
TM100C••RN / TM200C•••R with a dual-phase encoder with index and PNP
sensor:

(1) Dual phase encoder with index

(2) PNP sensor

TM200C16U / TM200C16T Inputs Wiring Diagram

* Type T fuse
A Sink wiring (positive logic)
B Source wiring (negative logic)

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The following figure shows the connection of the fast inputs:

Ix where x=0...8

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No
Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

TM200C24U / TM200CE24U / TM200C24T / TM200CE24T Inputs Wiring

Diagrams

* Type T fuse
A Sink wiring (positive logic)
B Source wiring (negative logic)
(1) The COM0 and COM1 terminals are not connected internally.
The following figure shows the connection of the fast inputs:

Ix where x=0...7

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No
Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

TM200C32U / TM200C32T Inputs Wiring Diagrams

B A B A

0.1 A* 0.16 A*
0.1 A* 0.16 A*

NC NC COM0 I0 I1 I6 I7 COM1 I8 I9 I18 I19

(1) (1)

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* Type T fuse
A Sink wiring (positive logic).
B Source wiring (negative logic)
(1) The COM0 and COM1 terminals are not connected internally.
The following figure shows the connection of the fast inputs:

Ix where x=0...7

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No
Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

TM200C40U / TM200CE40U / TM200C40T / TM200CE40T Inputs Wiring

Diagrams

* Type T fuse
A Sink wiring (positive logic).
B Source wiring (negative logic)
(1) The COM0 and COM1 terminals are not connected internally.
The following figure shows the connection of the fast inputs:

Ix where x=0...7

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No
Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

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TM200C•••U / TM200C•••T Encoder Examples Wiring Diagrams

The following figures show four wiring examples for TM200C•••U, and
TM200C•••T:
• dual-phase encoder without index
• dual-phase encoder with a limit switch and no index
• dual-phase encoder with index
• dual-phase encoder with index and PNP sensor
TM200C•••U / TM200C•••T with a dual-phase encoder without index:

(1) Dual phase encoder without index

TM200C•••U / TM200C•••T with a dual-phase encoder with a limit switch and no
index:

(1) Dual phase encoder without index

(2) Limit switch
TM200C•••U / TM200C•••T with a dual-phase encoder with index:

(1) Dual phase encoder with index

TM200C•••U / TM200C•••T with a dual-phase encoder with index and PNP
sensor:

(1) Dual phase encoder with index

(2) PNP sensor

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WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No
Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Relay Outputs Wiring Diagrams

Overview
For detailed information on the relay outputs, refer to Relay Outputs
Characteristics, page 22 and Output Management, page 69.

DANGER
FIRE HAZARD
• Use only the recommended wire sizes for the current capacity of the I/O
channels and power supplies.
• For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20)
with a temperature rating of at least 80 °C (176 °F).
• For common conductors of relay output wiring (4 A), or relay output wiring
greater than 2 A, use conductors of at least 1.0 mm2 (AWG 16) with a
temperature rating of at least 80 °C (176 °F).
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and
electrical characteristics tables.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

TM100C16RN / TM200C16R Outputs Wiring Diagram - Negative Logic (Sink)

* Type T fuse
B Sink wiring (negative logic)
(1) The COM0 and COM1 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive
load damage, you must connect a free wheeling diode in parallel to each inductive
DC load or an RC snubber in parallel of each inductive AC load.

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NOTE: The assigned fuse values have been specified for the maximum
current characteristics of the controller I/O and associated commons. You may
have other considerations that are applicable based on the unique types of
input and output devices you connect, and you should size your fuses
accordingly.

TM100C16RN / TM200C16R Outputs Wiring Diagram - Positive Logic

(Source)

* Type T fuse
A Source wiring (positive logic)
(1) The COM0 and COM1 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive
load damage, you must connect a free wheeling diode in parallel to each inductive
DC load or an RC snubber in parallel of each inductive AC load.
NOTE: The assigned fuse values have been specified for the maximum
current characteristics of the controller I/O and associated commons. You may
have other considerations that are applicable based on the unique types of
input and output devices you connect, and you should size your fuses
accordingly.

TM100C24RN / TM200C24R / TM200CE24R Outputs Wiring Diagram -

Negative Logic (Sink)

* Type T fuse
B Sink wiring (negative logic)
(1) The COM0, COM1, and COM2 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive
load damage, you must connect a free wheeling diode in parallel to each inductive
DC load or an RC snubber in parallel of each inductive AC load.
NOTE: The assigned fuse values have been specified for the maximum
current characteristics of the controller I/O and associated commons. You may
have other considerations that are applicable based on the unique types of
input and output devices you connect, and you should size your fuses
accordingly.

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TM100C24RN / TM200C24R / TM200CE24R Outputs Wiring Diagram -

Positive Logic (Source)

* Type T fuse
A Source wiring (positive logic)
(1) The COM0, COM1, and COM2 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive
load damage, you must connect a free wheeling diode in parallel to each inductive
DC load or an RC snubber in parallel of each inductive AC load.
NOTE: The assigned fuse values have been specified for the maximum
current characteristics of the controller I/O and associated commons. You may
have other considerations that are applicable based on the unique types of
input and output devices you connect, and you should size your fuses
accordingly.

TM100C32RN / TM200C32R / TM200CE32R Outputs Wiring Diagram -

Negative Logic (Sink)

* Type T fuse
B Sink wiring (negative logic)
(1) The COM0, COM1, and COM2 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive
load damage, you must connect a free wheeling diode in parallel to each inductive
DC load or an RC snubber in parallel of each inductive AC load.
NOTE: The assigned fuse values have been specified for the maximum
current characteristics of the controller I/O and associated commons. You may
have other considerations that are applicable based on the unique types of
input and output devices you connect, and you should size your fuses
accordingly.

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TM100C32RN / TM200C32R / TM200CE32R Outputs Wiring Diagram -

Positive Logic (Source)

* Type T fuse
A Source wiring (positive logic)
(1) The COM0, COM1, and COM2 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive
load damage, you must connect a free wheeling diode in parallel to each inductive
DC load or an RC snubber in parallel of each inductive AC load.
NOTE: The assigned fuse values have been specified for the maximum
current characteristics of the controller I/O and associated commons. You may
have other considerations that are applicable based on the unique types of
input and output devices you connect, and you should size your fuses
accordingly.

TM100C40RN / TM200C40R / TM200CE40R Outputs Wiring Diagram -

Negative Logic (Sink)

* Type T fuse
B Sink wiring (negative logic)
(1) The COM0, COM1, COM2, and COM3 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive
load damage, you must connect a free wheeling diode in parallel to each inductive
DC load or an RC snubber in parallel of each inductive AC load.
NOTE: The assigned fuse values have been specified for the maximum
current characteristics of the controller I/O and associated commons. You may
have other considerations that are applicable based on the unique types of
input and output devices you connect, and you should size your fuses
accordingly.

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TM100C40RN / TM200C40R / TM200CE40R Outputs Wiring Diagram -

Positive Logic (Source)

* Type T fuse
A Source wiring (positive logic)
(1) The COM0, COM1, COM2, and COM3 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive
load damage, you must connect a free wheeling diode in parallel to each inductive
DC load or an RC snubber in parallel of each inductive AC load.
NOTE: The assigned fuse values have been specified for the maximum
current characteristics of the controller I/O and associated commons. You may
have other considerations that are applicable based on the unique types of
input and output devices you connect, and you should size your fuses
accordingly.

TM200C60R / TM200CE60R Outputs Wiring Diagram - Negative Logic (Sink)

* Type T fuse
A Sink wiring (negative logic)
(1) The COM0, COM1, COM2, COM3, COM4, and COM5 terminals are not
connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive
load damage, you must connect a free wheeling diode in parallel to each inductive
DC load or an RC snubber in parallel of each inductive AC load.

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NOTE: The assigned fuse values have been specified for the maximum
current characteristics of the controller I/O and associated commons. You may
have other considerations that are applicable based on the unique types of
input and output devices you connect, and you should size your fuses
accordingly.

TM200C60R / TM200CE60R Outputs Wiring Diagram - Positive Logic

(Source)

* Type T fuse
A Source wiring (positive logic)
(1) The COM0, COM1, COM2, COM3, COM4, and COM5 terminals are not
connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive
load damage, you must connect a free wheeling diode in parallel to each inductive
DC load or an RC snubber in parallel of each inductive AC load.
NOTE: The assigned fuse values have been specified for the maximum
current characteristics of the controller I/O and associated commons. You may
have other considerations that are applicable based on the unique types of
input and output devices you connect, and you should size your fuses
accordingly.

Regular and Fast Transistor Outputs Wiring Diagrams

Overview
For detailed information on the regular and fast transistor outputs, refer to Regular
and Fast Transistor Outputs Characteristics, page 25 and Output Management,
page 69.

DANGER
FIRE HAZARD
Use only the recommended wire sizes for the current capacity of the I/O
channels and powersupplies.
Failure to follow these instructions will result in death or serious injury.

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WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and
electrical characteristics tables.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

TM200C16U Outputs Wiring Diagram

* Type T fuse
The following figure shows the connection of the fast outputs:

Qx where x=0...6

TM200C24U / TM200CE24U Outputs Wiring Diagram

* Type T fuse
(1) The V0+ and V1+ terminals are not connected internally.
(2) The V0- and V1- terminals are not connected internally.
The following figure shows the connection of the fast outputs:

Qx where x=0...3

TM200C32U Outputs Wiring Diagram

(1) (2) (1) (2) (1) (2)
V0+ V0– Q0 Q1 Q2 Q3 V1+ V1– Q4 Q5 Q6 Q7 V2+ V2– Q8 Q11

L L L L L L L L L L
2 A* 2 A* 4 A*

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* Type T fuse
(1) The V0+, V1+, and V2+ terminals are not connected internally.
(2) The V0-, V1-, and V2- terminals are not connected internally.
The following figure shows the connection of the fast outputs:

Qx where x=0...3

TM200C40U / TM200CE40U Outputs Wiring Diagram

* Type T fuse
(1) The V0+, V1+, and V2+ terminals are not connected internally.
(2) The V0-, V1-, and V2- terminals are not connected internally.
The following figure shows the connection of the fast outputs:

Qx where x=0...3

TM200C16T Outputs Wiring Diagram

* Type T fuse
The following figure shows the connection of the fast outputs:

Qx where x=0...6

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TM200C24T / TM200CE24T Outputs Wiring Diagram

* Type T fuse
(1) The V0+ and V1+ terminals are not connected internally.
(2) The V0- and V1- terminals are not connected internally.
The following figure shows the connection of the fast outputs:

Qx where x=0...3

TM200C32T Outputs Wiring Diagram

(1) (2) (1) (2) (1) (2)
V0+ V0– Q0 Q1 Q2 Q3 V1+ V1– Q4 Q5 Q6 Q7 V2+ V2– Q8 Q11

2 A* 2 A* 4 A*
L L L L L L L L L L

* Type T fuse
(1) The V0+, V1+, and V2+ terminals are not connected internally.
(2) The V0-, V1-, and V2- terminals are not connected internally.
The following figure shows the connection of the fast outputs:

Qx where x=0...3

TM200C40T / TM200CE40T Outputs Wiring Diagram

* Type T fuse
(1) The V0+, V1+, and V2+ terminals are not connected internally.
(2) The V0-, V1-, and V2- terminals are not connected internally.

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The following figure shows the connection of the fast outputs:

Qx where x=0...3

Ethernet Port
Overview
The TM200CE••• are equipped with an Ethernet communication port.
The following figure shows the location of the Ethernet port on the M200 Logic
Controller:

Characteristics
The following table describes Ethernet characteristics:

Characteristic Description

Function Modbus TCP/IP

Connector type RJ45

Driver 10 M / 100 M auto negotiation

Cable type Shielded

Automatic cross-over detection Yes

Pin Assignment
The following figure shows the RJ45 Ethernet connector pin assignment:

The following table describes the RJ45 Ethernet connector pins:

Pin N° Signal

1 TD+
2 TD-

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Pin N° Signal

3 RD+
4 -

5 -

6 RD-
7 -

8 -

NOTE: The controller supports the MDI/MDIX auto-crossover cable function. It

is not necessary to use special Ethernet crossover cables to connect devices
directly to this port (connections without an Ethernet hub or switch).

Status LED
The following figures show the RJ45 connector status LED:

The following table describes the Ethernet status LEDs:

Label Description LED

Color Status Description

1: ACT Ethernet activity Green Off No activity

Flashing green Activity

2: LINK Ethernet link Green / Yellow Off No link

On (Yellow) Link speed: 10 Mb

On (Green) Link speed: 100 Mb

A change in the value of system bits %S34, %S35, or %S36 may provoke a
reinitialization of the Ethernet channel. As a consequence, the Ethernet channel
may not be available for several seconds after a change in the values of these
System Bits.

USB Mini-B Programming Port

Overview
The USB Mini-B Port is the programming port you can use to connect a PC with a
USB host port using EcoStruxure Machine Expert-Basic software. Using a typical
USB cable, this connection is suitable for quick updates of the program or short
duration connections to perform maintenance and inspect data values. It is not
suitable for long-term connections such as commissioning or monitoring without
the use of specially adapted cables to help minimize electromagnetic interference.

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WARNING
UNINTENDED EQUIPMENT OPERATION OR INOPERABLE EQUIPMENT
• You must use a shielded USB cable such as a BMX XCAUSBH0•• secured
to the functional ground (FE) of the system for any long-term connection.
• Do not connect more than one controller at a time using USB connections.
• Do not use the USB port(s), if so equipped, unless the location is known to
be non-hazardous.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

The following figure shows the location of the USB Mini-B programming port on
the M100/M200 Logic Controller:

Characteristics
This table describes the characteristics of the USB Mini-B programming port:

Parameter USB Programming Port

Function Compatible with USB 2.0

Connector type Mini-B

Isolation Not isolated

Cable type Shielded

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Serial Line 1
Overview
The serial line 1 is used to communicate with devices supporting the Modbus
protocol as either a master or slave and ASCII Protocol (printer...) and supports
RS-485 and terminal block.

Characteristics
Characteristic Description

Function RS-485 software configured

Connector type RS-485

Isolation Not isolated

Baud rate 1200...115 200 bps

Cable Type Shielded

Maximum length 50m (164 ft) for RS-485

(between the
controller and an
isolated junction box)

Polarization Software configuration is used to connect when

the node is configured as a master. 560 Ω resistors
are optional.

5 Vdc power supply for RS-485 No

NOTE: Some devices provide voltage on RS485 serial connections. Do not

connect these voltage lines to your controller as they may damage the
controller serial port electronics and render the serial port inoperable.

NOTICE
INOPERABLE EQUIPMENT
Use only the VW3A8306R•• serial cable to connect RS485 devices to your
controller.
Failure to follow these instructions can result in equipment damage.

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Pin Assignment
The following figure shows the pins of the RS-485 connector:

The table below describes the pin assignment for RS-485:

Pin RS-485
D1 D1 (A+)

D0 D0 (B-)

Shield Shield
COM 0 V Com.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No
Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

TMCR2••• Cartridges Wiring

TMCR2DM4U Wiring Diagram
Introduction
This cartridge has a removable screw terminal block for the connection of the
inputs.

Wiring
See Wiring Best Practices, page 98.

Wiring Diagram
The following figure shows an example of the input and output connections:

* Type T fuse
A Sink wiring (positive logic)
B Source wiring (negative logic)

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TMCR2AI2 Wiring Diagram

Introduction
This cartridge has a non-removable screw terminal block for the connection of the
inputs.

Wiring
See Wiring Best Practices, page 98.

Wiring Diagram
The following figure shows an example of the voltage and current input
connection:

(1): Current/Voltage analog output device

NOTE: Each input can be connected to either a voltage or current input.

TMCR2AQ2V Wiring Diagram

Introduction
This cartridge has a non-removable screw terminal block for the connection of the
outputs.

Wiring
See Wiring Best Practices, page 98.

Wiring Diagram
The following figure shows an example of the voltage output connection:

(1): Voltage analog input device

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WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No
Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

TMCR2AQ2C Wiring Diagram

Introduction
This cartridge has a non-removable screw terminal block for the connection of the
outputs.

Wiring
See Wiring Best Practices, page 98.

Wiring Diagram
The following figure shows an example of the current output connection:

(1): Current analog input device

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No
Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

TMCR2AM3 Wiring Diagram

Introduction
This cartridge has a removable screw terminal block for the connection of the
inputs.

Wiring
See Wiring Best Practices, page 98.

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Wiring Diagram
The following figure shows an example of the voltage and current input
connection:

(1): Current/Voltage analog output device

(2): Current/Voltage analog input device
(3): The COM terminals are connected internally
NOTE: Each input can be connected to either a voltage or current input.

TMCR2TI2 Wiring Diagram

Introduction
This cartridge has a non-removable screw terminal block for the connection of the
inputs.

Wiring
See Wiring Best Practices, page 98.

Wiring Diagram
The following figure shows an example of RTD and thermocouple probe
connection:

(1): Thermocouple
NOTE: Each input can be connected to either an RTD or thermocouple probe.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No
Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

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TMCR2SL1 Wiring Diagram

Introduction
This cartridge has a non-removable screw terminal block for the connection of the
serial line wires.

Wiring
See Wiring Best Practices, page 98.

Wiring Diagram
The following figure shows an example of RS232 serial line connection:

The following figure shows an example of RS485 serial line connection:

NOTE: Only 1 serial line (RS232 or RS485) can be connected to the cartridge.
NOTE: Only 1 TMCR2SL1 cartridge is managed per logic controller.

TMCR2SL1A Wiring Diagram

Introduction
This cartridge has a non-removable screw terminal block for the connection of the
serial line wires.

Wiring
See Wiring Best Practices, page 98.

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Wiring Diagram
The following figure shows an example of RS485 serial line connection:

NOTE: Only 1 RS485 serial line can be connected to the cartridge.

NOTE: Only 1 TMCR2SL1A cartridge is managed for each logic controller.

TMCR2SL1S Wiring Diagram

Introduction
This cartridge has a non-removable screw terminal block for the connection of the
serial line wires.

Wiring
See Wiring Best Practices, page 98.

Wiring Diagram
The following figure shows an example of RS485 serial line connection:

NOTE: Only 1 RS485 serial line can be connected to the cartridge.

NOTE: At most 2 TMCR2SL1S cartridges are managed for each logic
controller.

TM3R Expansion Modules Wiring

TM3RDM16R Wiring Diagram
Introduction
These expansion modules have a built-in removable screw terminal block for the
connection of inputs, outputs, and power supply.

Wiring Rules
See Wiring Best Practices, page 98.

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Wiring Diagram
The following figure illustrates the connections between the inputs and outputs, the sensors and actuators, and
their commons:

* Type T Fuse
(1) The inputs COM0, outputs COM0 and COM1 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, connect a free
wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each inductive AC load.
A Sink wiring (positive logic)
B Source wiring (negative logic)
C Source wiring (positive logic)
D Sink wiring (negative logic)
For information about 24 Vdc power supply, refer to DC Power Supply
Characteristics (see Modicon TM3, Digital I/O Modules, Hardware Guide).

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No
Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

TM3RDM32R Wiring Diagram

Introduction
These expansion modules have a built-in removable screw terminal block for the
connection of inputs, outputs, and power supply.

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Wiring Rules
See Wiring Best Practices, page 98.

Wiring Diagram
The following figure illustrates the connections between the inputs and outputs,
the sensors and actuators, and their commons for a positive logic:

* Type T Fuse
(1) The inputs COM0, COM1, outputs COM0, COM1, COM2, and COM3 terminals
are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive
load damage, connect a free wheeling diode in parallel to each inductive DC load
or an RC snubber in parallel of each inductive AC load.
A Sink wiring (positive logic)
C Source wiring (positive logic)

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The following figure illustrates the connections between the inputs and outputs,
the sensors and actuators, and their commons for a negative logic:

* Type T Fuse
(1) The inputs COM0, COM1 and outputs COM0, COM1, COM2, and COM3
terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive
load damage, connect a free wheeling diode in parallel to each inductive DC load
or an RC snubber in parallel of each inductive AC load.
B Source wiring (negative logic)
D Sink wiring (negative logic)
For information about 24 Vdc power supply, refer to DC Power Supply
Characteristics (see Modicon TM3, Digital I/O Modules, Hardware Guide).

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No
Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

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Glossary
A
application:
A program including configuration data, symbols, and documentation.

B
bps:
(bit per second) A definition of transmission rate, also given in conjunction with
multiplicator kilo (kbps) and mega (mbps).

C
configuration:
The arrangement and interconnection of hardware components within a system
and the hardware and software parameters that determine the operating
characteristics of the system.

controller:
Automates industrial processes (also known as programmable logic controller or
programmable controller).

D
DIN:
(Deutsches Institut für Normung) A German institution that sets engineering and
dimensional standards.

E
EIA rack:
(electronic industries alliance rack) A standardized (EIA 310-D, IEC 60297, and
DIN 41494 SC48D) system for mounting various electronic modules in a stack or
rack that is 19 inches (482.6 mm) wide.

EN:
EN identifies one of many European standards maintained by CEN (European
Committee for Standardization), CENELEC (European Committee for
Electrotechnical Standardization), or ETSI (European Telecommunications
Standards Institute).

expansion bus:
An electronic communication bus between expansion I/O modules and a
controller.

expansion connector:
A connector to attach expansion I/O modules.

F
FreqGen:
(frequency generator) A function that generates a square wave signal with
programmable frequency.

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 G
GRAFCET:
The functioning of a sequential operation in a structured and graphic form.
This is an analytical method that divides any sequential control system into a
series of steps, with which actions, transitions, and conditions are associated.

H
HE10:
Rectangular connector for electrical signals with frequencies below 3 MHz,
complying with IEC 60807-2.

HSC:
(high-speed counter) A function that counts pulses on the controller or on
expansion module inputs.

I
IEC 61131-3:
Part 3 of a 3-part IEC standard for industrial automation equipment. IEC 61131-3
is concerned with controller programming languages and defines 2 graphical and
2 textual programming language standards. The graphical programming
languages are ladder diagram and function block diagram. The textual
programming languages include structured text and instruction list.

IEC:
(international electrotechnical commission) A non-profit and non-governmental
international standards organization that prepares and publishes international
standards for electrical, electronic, and related technologies.

IL:
(instruction list) A program written in the language that is composed of a series of
text-based instructions executed sequentially by the controller. Each instruction
includes a line number, an instruction code, and an operand (refer to IEC 61131-
3).

instruction list language:

A program written in the instruction list language that is composed of a series of
text-based instructions executed sequentially by the controller. Each instruction
includes a line number, an instruction code, and an operand (see IEC 61131-3).

I/O:
(input/output)

IP 20:
(ingress protection) The protection classification according to IEC 60529 offered
by an enclosure, shown by the letter IP and 2 digits. The first digit indicates 2
factors: helping protect persons and for equipment. The second digit indicates
helping protect against water. IP 20 devices help protect against electric contact
of objects larger than 12.5 mm, but not against water.

L
ladder diagram language:
A graphical representation of the instructions of a controller program with symbols
for contacts, coils, and blocks in a series of rungs executed sequentially by a
controller (see IEC 61131-3).

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 LD:
(ladder diagram) A graphical representation of the instructions of a controller
program with symbols for contacts, coils, and blocks in a series of rungs executed
sequentially by a controller (refer to IEC 61131-3).

M
Modbus:
The protocol that allows communications between many devices connected to the
same network.

N
N/O:
(normally open) A contact pair that opens when the actuator is de-energized (no
power is applied) and closes when the actuator is energized (power is applied).

NEMA:
(national electrical manufacturers association) The standard for the performance
of various classes of electrical enclosures. The NEMA standards cover corrosion
resistance, ability to help protect from rain, submersion, and so on. For IEC
member countries, the IEC 60529 standard classifies the ingress protection rating
for enclosures.

P
PE:
(Protective Earth) A common grounding connection to help avoid the hazard of
electric shock by keeping any exposed conductive surface of a device at earth
potential. To avoid possible voltage drop, no current is allowed to flow in this
conductor (also referred to as protective ground in North America or as an
equipment grounding conductor in the US national electrical code).

program:
The component of an application that consists of compiled source code capable
of being installed in the memory of a logic controller.

PTO:
(pulse train outputs) A fast output that oscillates between off and on in a fixed 50-
50 duty cycle, producing a square wave form. PTO is especially well suited for
applications such as stepper motors, frequency converters, and servo motor
control, among others.

PWM:
(pulse width modulation) A fast output that oscillates between off and on in an
adjustable duty cycle, producing a rectangular wave form (though you can adjust
it to produce a square wave).

R
RJ45:
A standard type of 8-pin connector for network cables defined for Ethernet.

RS-232:
A standard type of serial communication bus, based on 3 wires (also known as
EIA RS-232C or V.24).

EIO0000002023.05 145
 RS-485:
A standard type of serial communication bus, based on 2 wires (also known as
EIA RS-485).

S
SFC:
(sequential function chart) A language that is composed of steps with associated
actions, transitions with associated logic condition, and directed links between
steps and transitions. (The SFC standard is defined in IEC 848. It is IEC 61131-3
compliant.)

T
terminal block:
(terminal block) The component that mounts in an electronic module and provides
electrical connections between the controller and the field devices.

146 EIO0000002023.05
Index G
general rules for implementing
certifications and standards ................................64
A Grounding .......................................................... 102
assembling to a controller ......................................96
I
B inductive load, output protection
output protection, inductive load ........................ 101
bounce filter ..........................................................65 input management.................................................65
installation
procedure..........................................................93
C intended use ...........................................................6
cartridge
de-installation ....................................................95
installation .........................................................93 L
certifications and standards....................................64 latching.................................................................65
characteristics LED......................................................................82
TM3RDM16R ....................................................44 status................................................................82
TM3RDM32R ....................................................50
TMCR2AI2 ........................................................30
TMCR2AM3 ......................................................34 M
TMCR2AQ2C ....................................................33
TMCR2AQ2V ....................................................31 maximum hardware configuration ...........................17
TMCR2DM4U....................................................27 micro SD card .......................................................76
TMCR2SL1 .......................................................39 mounting positions ................................................86
TMCR2SL1A .....................................................40
TMCR2SL1S .....................................................42
TMCR2TI2 ........................................................37 O
communication ports
Ethernet .......................................................... 129 output management ..............................................69
serial line 1 ...................................................... 132
USB programming ........................................... 130
configuration P
architecture .......................................................17 Power Supply........................................105, 108, 110
maximum hardware............................................17 presentation
controller TM3RDM16R ....................................................44
description.........................................................16 TM3RDM32R ....................................................50
features............................................................. 11 programming languages
programming languages ..................................... 11 IL, ST, FBD, SFC, LD, Grafcet............................. 11
references ................................................... 13–14
controllers
disassembling a module .....................................98 Q
qualification of personnel .........................................6
D
de-installation R
procedure..........................................................95
digital I/O modules real time clock .......................................................79
specifications.....................................................60 Run/Stop ................................................... 12, 66, 75
Digital I/O modules
Specifications ....................................................61
S
SD card ................................................................76
E serial line 1
events ..................................................................66 communication ports ........................................ 132
short-circuit or over-current on outputs .............. 72, 74
specifications
F digital I/O modules .............................................60
Specifications
fallback Digital I/O modules....................................... 60–61
configuring modes..............................................72 status ...................................................................82
features LED ..................................................................82
key features....................................................... 11

T
TM3RDM16R
EIO0000002023.05 147
 characteristics ...................................................44 TM3RDM16R .................................................. 138
presentation ......................................................44 TM3RDM32R .................................................. 139
wiring diagram ................................................. 138 TMCR2AI2 ...................................................... 134
TM3RDM32R TMCR2AM3 .................................................... 135
characteristics ...................................................50 TMCR2AQ2C .................................................. 135
presentation ......................................................50 TMCR2AQ2V .................................................. 134
wiring diagram ................................................. 139 TMCR2DM4U.................................................. 133
TMCR2 cartridges .................................................27 TMCR2SL1 ..................................................... 137
TMCR2AI2 TMCR2SL1A ................................................... 137
characteristics ...................................................30 TMCR2SL1S ................................................... 138
wiring diagram ................................................. 134 TMCR2TI2 ...................................................... 136
TMCR2AM3
characteristics ...................................................34
wiring diagram ................................................. 135
TMCR2AQ2C
characteristics ...................................................33
wiring diagram ................................................. 135
TMCR2AQ2V
characteristics ...................................................31
wiring diagram ................................................. 134
TMCR2DM4U
characteristics ...................................................27
wiring diagram ................................................. 133
TMCR2SL1
characteristics ...................................................39
wiring diagram ................................................. 137
TMCR2SL1A
characteristics ...................................................40
wiring diagram ................................................. 137
TMCR2SL1S
characteristics ...................................................42
wiring diagram ................................................. 138
TMCR2TI2
characteristics ...................................................37
wiring diagram ................................................. 136

U
USB programming port ........................................ 130

W
wiring ...................................................................98
wiring diagram
TM100C16RN ...................................111, 120–121
TM100C24RN .................................. 112, 121–122
TM100C32RN .................................. 113, 122–123
TM100C40RN ........................... 113–114, 123–124
TM200C16R......................................111, 120–121
TM200C16U.................................................... 126
TM200C24R..................................... 112, 121–122
TM200C24T .................................................... 128
TM200C24U.................................................... 126
TM200C32R..................................... 113, 122–123
TM200C32T .................................................... 128
TM200C32U.................................................... 126
TM200C40R.............................. 113–114, 123–124
TM200C40T .................................................... 128
TM200C40U.................................................... 127
TM200C60R.............................. 114–115, 124–125
TM200CE24R.............................111–112, 121–122
TM200CE24T .................................................. 128
TM200CE24U.................................................. 126
TM200CE32R................................... 113, 122–123
TM200CE40R............................ 113–114, 123–124
TM200CE40T .................................................. 128
TM200CE40U.................................................. 127
TM200CE60R............................ 114–115, 124–125

148 EIO0000002023.05
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As standards, specifications, and design change from time to time,

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EIO0000002023.05