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    ZM introduction

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    ashishmasal

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    ZM introduction

    Uploaded by

    ashishmasal
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    2 views13 pages

    ZM introduction

    Uploaded by

    ashishmasal

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 13

    ZINMAG

    - Produced by Ton Nam Kim -


    ZINMAG is a highly corrosion –resistant coated steel with a special
    alloy composition which is with its unique coating layer of Zinc, 6%
    Aluminium and 3% Magnesium coating.

    Chemical treatment/ Protective coating layer

    ZINMAG coating layer


    Zn - Al6% - Mg3%

    Substrate
    # 1 CORROSION RESISTANCE
    ZINMAG is 3 to 5 times more durable than galvanized products (GI) with the same coating and
    thickness.

    The magnesium in the ZINMAG coating is a catalyst that will accelerate the formation of a high
    resistant crystalline film / a dense corrosion products which is extremely stable and officially called
    Simonkolleite.

    Mg2+ Mg(OH)2

    Zn2+ Zn(OH)2 Zn5(OH)8Cl2.H2O Zn5(OH)8Cl2.H2O

    Zn-Mg-Al Zn-Mg-Al

    Substrate Substrate

    * When Simonkolleite (Zn5(OH)8Cl2.H2O)is formed, it gradually moves outward to seal the entire steel base surface and prevent it from
    corrosive environmental substances and plays an important role as a corrosion inhibitor for the base metal.
    # 2 : ABRASION & FRICTION RESISTANCE
    ZINMAG extraordinary resistance to abrasion and friction at the surface of steel coil.
    Simonkolleite has a close chemical formula that can prevent the penetration of corrosive elements

    Simonkolleite film layer formed

    ZINMAG layer

    Substrate Substrate Substrate


    # 3 : EDGE CORROSION
    Limitation of edge corrosion while common coated-alloys fail to do.
    Protection ability in cutting edge surface with self-filling effect.

    After several weeks After 1 year

    ZINMAG's edge anti-rust ability is much better than normal zinc layer, in which ,after 2600 hours testing, ZINMAG's surface
    is entirely unchanged, proving that Simonkolleite 's formability and self-filling ability is significantly effective.
    # 4 : RESISTANCE ABILITY TO WHITE RUST
    Having almost no white rust on the steel coil.
    The white rust appearance ability of GI is severely higher than ZINMAG.

    Free flowing air Moisture from rain (dew) Free flowing air
    O2 H2O O2 +CO2

    Zinc Zinc Zinc


    Oxide Hydroxide Carbonate
    ZnO Zn(OH)2 2ZnCO3.Zn(OH)2

    It is clearly seen that the Simonkolleite layer from ZINMAG formed and resulted in inhibiting the reaction process of zinc with
    Oxygen, Carbon Dioxide and water steam which will create the white color which is a salt mixture of Carbonate and Hydroxide.
    # 5 : CORROSION RESISTANCE IN CHEMICAL & ALKALINE
    ENVIRONMENTS
    Significant corrosion resistance in chemical and alkaline environments, especially, this coated alloys
    which can be used in C5 environments.

    Acid Alkali AZ ZM Z
    Neutral 70
    60 63

    Corrosion Loss (g/m2/day)


    pH 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
    50
    40
    40
    30
    20
    12
    10 4
    10 2
    0
    pH2 pH3 pH4 pH7 Ph11 pH12 pH13

    Corrosion loss of GI,GL and ZINMAG in different pH environments

    C5 – I C5 – M
    Industrial environments with high corrosive agents Harsh marine environment
    # 6 : ENVIRONMENT-FRIENDLY
    Minimizing the infiltration of poisonous chemicals into the soil.
    PRODUCT CAPACITY

    STANDARD AS1397, ASTM A 1046/A1046M, JIS 3323

    COATING MASS ZM60 – ZM350

    THICKNESS 0.40- 3.00 (mm)

    WIDTH 700 – 1260 (mm)


    With regard to quality, some factors are listed as shown:
    Acid Environment

    Longevity
    Base Environment

    Ammonia Environment
    Anti- Edge Rust

    Anti- White Rust

    GL GI ZINMAG

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