Steffes Flare Solutions Specifications
Steffes Flare Solutions Specifications
Steffes Flare Solutions Specifications
Includes models: SHC-6, SHP-6, 4Dual SHC-6, 8Dual SHC-6, Tri SHC-6,
Quad SHC-6, SVG-3B4, SAA-2, SAA-4, SVG-80, SVG-140, SPL-2, SPL-1.
Document #: 1201085
Page | 3
OVERVIEW
VARIABLE ORIFICE FLARES
The Steffes Variable Orifice Flares give optimum system performance over a wide range of gas
flows for both high pressure and low pressure gases. Configure your flare system with singular or
multiple flare tips to maximize performance.
High Pressure
Models: SHP - 6, SHC - 6, and SVG - 3B4 Flare Tip
Low Pressure
Flare Tip
Pilot
Variable
Variable
Annular
Annular
Orifice
Orifice
PILOTS
SPL-1 SPL-2
Page | 4 Overview
SAA-4
AIR ASSIST FLARES Pilot
The Steffes Air Assist Flares burn low pressure gas over a wide
SAA-2
range of flow rates. Low pressure gas is mixed with air from a
variable speed fan to provide a clean burn.
Fan
Fan
SVG-80, SVG-140
Steffes is committed to working with our customers to provide the simplest, most efficient, and
most reliable solutions for flaring requirements. Our flares are designed to help operators meet
the EPA 40 CFR 60.18 requirements, including our patented technology, the variable orifice design.
Document is for reference only. This document is assuming the flares are running in
accordance to recommended Steffes Operating and Maintenance Procedures found in each
product manual. Call Steffes Technical support for more specific information.
Overview Page | 5
Typical
*1 Installations
Back Rated Flow Max Flow Power Pipe
Flare Tip Model Technology Compliant 40 CFR 60.18
Page | 6
Pressure* Capacity Required Connections Produced Tank
Gas Gas
*
Measured at flare tip.
Flare Specifications Table
*1
”Rated Flow” is the flow rate used by independent third parties to confirm Steffes’ flare compliance with the prescriptive
provisions of 40 CFR 60.18. Gas flow rates that do not exceed these values can be assumed to comply with all relevant EPA flare
performance requirements.
*2
“Max Flow Capacity is the highest flow rate allowed by Steffes for use in each specified flare. Flow Rates above the “Max Flow
Capacity” may void warranties.
*3
Flare can meet requirements of 40 CFR 60.18 if smokeless operation is confirmed by Method 22. Also will need to be evaluated
for flame stability, re-light capability, and radiation.
*4
SPL-1 Pilot can run at 6 – 10 PSI. Flow rate will vary by pressure (224-292 scfd) and gas composition. Flow rate was measured
with propane, to calculate natural gas multiply by 1.6.
*5
SPL-2 Pilot can run at 6 - 30 PSI. Flow rate will vary by pressure (224-538 scfd) and gas composition. Flow rate was measured
with propane, to calculate natural gas multiply by 1.6.
Maximum Rate
Minimum Rate Gross Heating Specific Gravity at
Model Tested by 3rd
Tested Value During Testing 40 psig and 100oF
Party
SHP-6 1.1 MMSCFD .05 MMSCFD 1550 BTU/SCF 0.89
SHC-6 3 MMSCFD .05 MMSCFD 1500 BTU/SCF 0.89
Pressure was measured in main barrel on tip during third party testing.
Data is from third party test report. Flare is designed to operate with 1100 to 2500 BTU/SCF gas.
Performance can be affected by specific gas composition.
Flares are able to handle more flow than the current ratings allow, however “Max Flow Capacity”
is the highest flow rate allowed by Steffes for use in each specified flare. Flow rates above the
“Max Flow Capacity” may void warranties.
Smokeless operation is achieved by building pressure in the flare, and the Minimum Rate is
defined as typical flow required to begin building pressure in flare barrel. Minimum Rate can
be affected by conditions restricting the proper seating of the translating tip and the barrel
resulting in lower operating pressures. Flares operating at pressures less than those shown on
chart can still meet the requirements of 40 CFR 60.18 if verification of smokeless operation is
confirmed by Method 22.
A properly sized, installed, and maintained liquid knockout vessel will help optimize performance
by reducing chance of smoke, freeze up, ETC. Contact Steffes for help on how to properly size
and install vessel.
Third Party has also confirmed the presence of a standing pilot flame monitored by a
thermocouple on all Steffes flares in compliance with EPA 40 CFR 60.18.
11
10
9
Pressure (psi)
4 SHP-6
SHC-6
3
SHP-6 RATING
2 SHC-6 RATING
Poly. (SHP-6)
1
Poly. (SHC-6)
0
0 0.5 1 1.5 2 2.5 3 3.5 4
Flow Rate (MMSCFD)
Low Pressure curves represent testing data done with air as a medium, and pressure was
measured at the test port main barrel.
Low Pressure Flares (SVG-3B4) meet requirements of 40 CFR 60.18 up to flow rates of 750 mscfd
if verification of smokeless operation is confirmed by method 22.
Flares are designed to operate with 1100 to 2500 BTU/SCF gas. Performance can be affected by
specific gas composition.
Smokeless operation is achieved by building pressure in the flare, and the Minimum Rate is
defined as typical flow required to begin building pressure in flare barrel. Minimum Rate can
be effected by conditions restricting the proper seating of the translating tip and the barrel
resulting in lower operating pressures. Flares operating at pressures less than those shown on
chart can still meet the requirements of 40 CFR 60.18 if verification of smokeless operation is
confirmed by Method 22.
A properly sized, installed, and maintained liquid knockout vessel will help optimize performance
by reducing chance of smoke, freeze up, ETC. Contact Steffes for help on how to properly size
and install vessel.
Third Party has also confirmed the presence of a standing pilot flame monitored by a
thermocouple on all Steffes flares in compliance with EPA 40 CFR 60.18.
4
Pressure (osi)
1 SVG-3B4
SVG-3B4 RATING
Poly. (SVG-3B4)
0
0 20 40 60 80 100 120
Flow Rate (MSCFD)
900
800
400
Smokeless Rating
Exit Velocity
300
200
Third Party Tested
65 mscfd @ 2294 Btu/scf
Third Party Tested
100 180 mscfd @ 1548 Btu/scf
0
1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500
BTU Content (Btu/scf)
Low Pressure curves represent testing data done with air as a medium, and pressure was
measured at the test port upstream at 14’ 9” from flare inlet.
The minimum rate will be affected by gas composition, fan speed, wind speed and etc.
Flares are designed to operate with 1100 to 2500 BTU/SCF gas. Performance can be affected by
specific gas composition.
Low Pressure curves represent the nominal to max pressure during testing.
The Steffes Air Assist Flares are intended for burning low pressure waste gas on production oil
sites. It was designed to help operators meet the requirements set forth in EPA 40 CFR 60.18.
Establishing the proper assist-air fan speed for this product is the responsibility of the flare
operator after installation. It is recommended that one adjust the assist-air fan speed sufficiently
to eliminate visible emissions and smoke (evaluate using Method 22). However, one must not
set the fan speed too high that it reduces the overall combustion efficiency or eliminates the
visible flame. Generally a visible flame is a strong indication that the flare is operating near its
maximum efficiency.
A properly sized, installed, and maintained liquid knockout vessel will help optimize performance
by reducing chance of smoke, freeze up, ETC. Contact Steffes for help on how to properly size
and install vessel.
Third Party has also confirmed the presence of a standing pilot flame monitored by a
thermocouple on all Steffes flares in compliance with EPA 40 CFR 60.18.
7.00
SAA-2
4.00
3.00
2.00
1.00
0.00
0 100 200 300 400 500 600 700 800 900 1,000
Flow Rate (mscfd)
900
Exit Velocity
800 Smokeless Rating
Flow Rate (mscfd)
700
600
500
400
300
200
1000
900
800
700
600 1) For reference only
500 2) The allowable flow rate to meet calculated exit velocity and
approximate smokeless requirements in 40CFR60.18 is in shaded area.
400
3) When operated above shaded area, flare will need to be evaluated for flame
300 stability, re-light capability, radiant heat, and smokeless operation per Method 22. Third party tested
4) Actual smokeless results may differ from rating due to variations in atmospheric 600 mscfd @ 2479 Btu/scf
200
conditions, gas composition, and liquid saturation of gas.
100
5) Smokeless data achieved by mixing propane and natural gas.
0
1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500
40000
SVG-80
30000 SVG-140
20000
Model # SVG-80
10000 Qty 8 0.078" Orifices
Trendline of data taken with flow meter from 14 to 30 PSI
Trendline extended to 5 PSI
Trendline Equation y=759.05x+5601.5
0
5 10 15 20 25 30
Pressure (PSI)
The gas assist ring fits the Steffes Variable Orifice Low Pressure Flare (SVG-3B4).
Radiant Heat Intensity Graphs for 40 CFR 60.18 Complaint Flow Rates
Page | 16
SAA-4*8 Controllers Vegetation*10
Model SHC-6 SHC-6 SHC-6*12 SHC-6 SHP-6 SHP-6 SAA-2 SAA-2 SVG-3B4 SVG-3B4
Gas Heat
Flare Flow Rate Height
Content 30 20 11 20 13 11 5 1
Model (mmscfd) (ft)
(BTU/ft^3)
1100 40 30 20 40
2400 40 60 40 70
Single
1.1 1700 11 40 50 40 60
SHP-6
First Flare
1100 40 60 40 30 50
0.60 2400 90 80 70 60 40 20 40
SAA-4*8 0.84 1700 20 90 80 60 40 50 40 30 20 30
0.94 1100 40 30 40 30 20 20
0.40 2400 90 80 70 60 40 30 20 30
Dual
0.71 1700 13 90 80 60 40 50 40 30 20 30
SAA-2
0.50 1100 30 40 30 40 30 20 20
0.2 2400 90 80 70 60 40 30 20 30 20
Single
0.355 1700 90 80 60 40 50 40 30 20 30
SAA-2
0.25 1100 30 40 30 40 30 20 20
0.13 2400 40 20 20
Dual
0.32 1700 11 40 30 20 40 30 20 30
SVG-3B4
1.50 1100 30 20 30 20 40
0.065 2400 40 20 20
Single
0.160 1700 40 30 20 40 20 10 20
SVG-3B4
0.750 1100 30 20 30 20 10 30 20
*See 40 CFR 60.18 Compliant Flow Rates spacing Spacing Distance Table Notes on next page.
Page | 26
SAA-4*8 Controllers Vegetation*10
Model SHC-6 SHC-6 SHC-6*12 SHC-6 SHP-6 SHP-6 SAA-2 SAA-2 SVG-3B4 SVG-3B4
Gas Heat
Flare Flow Rate Height
Content 30 20 11 20 13 11 5 1
Model (mmscfd) (ft)
(BTU/ft^3)
2400 60 40 60 40 80
Single
2.2 1700 11 60 50 40 60 40 70
SHP-6
First Flare
1100 40 30 50 30 60
0.60 2400 130 120 130 100 80 60 40 30 40
SAA-4*8 0.84 1700 20 130 90 90 90 70 60 40 20 40 30
0.94 1100 80 60 30 70 60 50 30 20 30 20
0.40 2400 130 110 130 100 80 60 40 30 40 30
Dual
0.71 1700 13 130 110 90 80 70 60 40 30 40 30
SAA-2
0.50 1100 80 60 30 70 60 50 30 20 30 20
0.2 2400 130 110 130 100 80 60 40 30 20 40 30 30 20
Single
0.355 1700 130 110 90 80 70 60 40 30 40 30 30
SAA-2
0.25 1100 80 60 30 70 60 50 30 20 30 20 20
2400 60 40 20 50
Dual
SVG- 1.50 1700 11 60 30 40 20 50
3B4
1100 30 20 30 20 40
2400 60 40 30 40 30 20 40
Single
SVG- 0.750 1700 60 30 40 30 40 30 20 10 30
3B4
1100 30 20 30 20 30 20 10 30 20
*See Max Flow Rates spacing Spacing Distance Table Notes on next page.
7500
7000
6500
6000
5500
5000
4500
4000 Legend:
3500 Heat Content 1700 BTU/ft^3
3000 Heat Content 1100 BTU/FT^3
2500
2000
1500 Chance of smoking increases
as heat content exceeds 1700
1000
Btu/ft^3. Customer may need
500 to perform method 22 testing.
0
0 50 100 150 200 250 300 350 400 450 500
Distance from center of flare base (ft)