wore -0 CIVIL QA/QC QUESTIONAIRE + AClear space of ___ shall be maintained on allsides ofthe excavation. + 2 (38 (44 (6) SH (6) A ofthe above ‘+ Shoring shall be installed or sides shall be sloped or benched when the depth of excavation, Reaches (2}08m (15m fe) 3.2m a) Am fo) Aloft above 3. Liquid init and plastictit tests are required for select fil material when the percentage passing the #200 sieve is (Wquld & plastic iit tests are required ifthe % ‘passing the #40 sieves mere than 15%) {0} 203 (0) 106} 106) a el Fhe above. 44, Thesufficint thickness fr cohesive capping material required when sand was used as fill material was (o). aso (200m fc 250mm 2 Al oft sbove() None ofthe above S5.What are the two basi types of conerate as per SAES-C-0012 (Wee your answer) Structural non strucurl concrete 6. What isthe maximum temperature of concrete that can be poured into a concrete structure? (a) 25 degrees (b) Bo derees Cle) demrees6 () 4b Be (e) None of heabove 7. What ithe acceptable temperature of asphalt mix prior to and during placing and compaction? “Temperature shall be 139 to 163 degrees contirade +135 dprosc (e) 129 degrees fc) 268 degrees (#) ae (e) BA £8. The maximum 28 days compresive strength of structural concrete as per SAES-0-001 was. {2} 4000p () 4500! (¢) 5000 ps fd) Allofthe above (e} None ofthe above ‘9, The minimum thickest of concrete slab that is subject to vehicular traffic as per SAES-C-001 was (0) 200mm (jb) 150mm (c}200mm (4 Allo he above (e) None ofthe aon 20, Plant scales shall be calibrated times a year and shall be certified byan independent laboratory{6} 090) thee ) four (a) Me (0) none ofthe above 111. Concrete mixing water shall have no more than __ ppm of total dissolved solids (10s). {2} 300 [b) 450 () $00 (a) 3000 (e) All ofthe above 222. The minimum clear distance of anchor bolts or anchor bolts sleeves from the edge of concrete shall be (0) Sonn (75mm (6) 00%) 120mm fe) None ofthe above 13, Concrete can be dropped freely at a height of. {aphatfmeter(b) ne meter (one meter anda half meter (d)a Bb e) ae 14, Conerete curing water shall not have more than. of total dissolved solids (TDS). (21 500m (b)750pp c}1200ppmn() al of he above c) None ofthe above ‘TYPICAL INTERVIEW QUESTIONS FOR CIVIL INSPECTOR PART 1 ‘+ What are the mostimportant elements of soll classification (SAES-A-114) + Type ot soi, Gradaton, an Atterborg limits. The inspector should have a general idea how these littl Plast, & plasty index) correlate with selecting approved Selec Fil) What s “cB” (SAES-0-006)2 + Galifloria Bearing Ratio. is laboratory value that helps determining ol bearing capacity and in lasing sol. isa design parameter, however, sa requirement by ur standards overly and check! Motknowhg what tis indietes the inspector hs poor sol knowledge and experience ‘+ What is the maximum depth of regular fil it (layer) prior to compaction (SAES A344)? + 200mm, ‘What isthe maximum depth ofa filift(layar) when manual equipment is used for compaction (saes aa), = What are the project condition 8 factors that control compaction Experience & SAES A age+ (he answer shoul entain the word “Quality ia 1 is answer indeates hea foreman or ase nginoer, de nat hie hi, hs mentality wi be focsad onthe schadule of his bos (The contactor Proje Engineer or Minager and nt the Quality.) = Whowil you realy work for? “(The ss toded question He should answer that he works forthe contractor bu serving St ‘Aramco, Main is alry comes from the Contractor but he Is working for ss aur Quay) “+ Would you walk me through the process of initiating an inspection point through the RFI system? He should mention the sequence, which starts wth fel workers preparing the work itm, ‘after completing the work item, ane prior to proceeding withthe net step, the foreman nots the ite ‘engineer oF the QCingpector dec that the point is ready for inspection, at which polt the OC Inspector check it comect any defences that he observes based on his experience, dawg, specications, standards et. The prepare the El rom, Then notifies SAPMIT tat the point ready. UT check the pont (or whatever) the invites the Inspection rep (QA Inspector to inspect the pnt I ‘the okey to proceed the QA inspector Okay it andthe QC Inspector nti the fel foreman othe ste engineer to proce. not, the problem i communicated tothe sto engine to fi Tellme about TP’ and GCP? Inspection testing plan and QCP=Cuality control plan. “+ Tellme about NCR,PMT and RFI ‘+ NcReNon Confmative Report, PMT= Project Menjment Team RFI= Raquestforminspecton Ministry of Communication Interview Tips for Site Inspector “= What are the main pols which you will watch where the earthwork isn Progress? Material isnot oversed nt more than 8 en) Wot over 30 em per eer -Notexcvesing optimum moisture content or les (not ubberang or foaming) While grading, se tot that materia snot segregate, Number of passes of ollrs during compaction, and weight of compactor. (3656 minimum with} “overiap) -smoothness ofthe fished surfaco of subgrade, Contractor should use 4 limits 6mm for subgrade, 3mm for asphalt) righted. Tolerance2. What are the differen types ofthe compaction of aspnalt? And the functions of each? Tandem Stel Rol Segregation must be preventedby ensuring asi mature approved has operating revolution counter, no _aing water ater batching and coneret placed in such a manner to prevent segrogaton (ie. oly shovels ‘an be used to move concrete around inside the forms raking alowed. Vibrators should wot be wed for that purpose «Proper vation must be implemented (Proper vbratng— Non of above {100mm __b,230mme’ 6 200mm _ dalla he above _ «ase: conerite ising water shel have more then __ppm of total lve so(TD57? e_a,300 pom _ b,450p9m _ ,S0OpHa¥ . 44000ppm _e Allofthe above tinea year and shell be corti by an ‘69: Plaht scale shel be calibrated_ Independent laboratory? ‘ks atwotime _bthraetine v _cyfourtime dfvetime _f,Non ofthe above low Farge Swatnum clear distance of base or anchor from the edge of concrete shellbe ___? 4 250mm 675mm _%c.100mmy (71: Concrete can be dropped freely at a height of. A Meter, A a. halfmeter _b. ameter v _ ¢ one&halfmeter _d.a&b _e. a&e 172: Concrate curing water sh 2000, ppm, wot hove more then A a 500 ppm _b.750 ppm _ © 1000 ppm v _ d Allofthe above _ e. Non ofthe above, 73: What does 210/25 mean when related to concrete? ‘As 210 isthe compressive strength in kg/em2.+COM PLESSIVE 25's maximum sie of aggrogates. = £1U6 | ust ’ 74: What ae the purposes of cuing? ‘A: _Tomaintain the amount of water inthe cone To minimize hale ne crac (75: What s curing membrane ? — tle guring compound applied atte concrete surface to prevent apd evaporatinn of Water and to roflect sun rays of sun light thre by seducing the temperature, 76: How many times do you apply curing membrane? [A: Atlast two times the second application is perpendicular tothe frst the temperature, 2.77; When wil you apaly ofthe cencrete ? [As After the concrete has minimally set, — Q.78: How many thickness of the conerete layer? (450 mm) sa. 400mm _ b.45Ommy _ ©. $00 mm 179: How many days forconeretecuring? (Téays) + As_a.3days _ be7days y _ 6 28days 20: What isa ppm? Niaz Fares Khan Swatai: How many crashing a ender days wise? 2eytnder 28 ds As ‘tlon Is the Uming of RFs sending In advance +097 ts the Standard of Portland eo $-Q-001 Isa erttertaf 7. 24 hours to tnspe 8 on 9. Sans "ment concrete Aramco specs design and construction of conerote structure in Aramco standard « {O-Type-1 Is the ordinary type of Portland coment with SSA 1434 11-Typo -V Is the sulfate restant portland coment with ASTM C 150 12. Sled Fue ste olnaraladatve not ss than 79% by weight of cement with ASTH-1240 1 2,000 PSI or 14 MPA Is. the mintmum compressive strength of non-structural concrete 144.000 P51 or 28 MPA isthe minum compressive srength of structural coneate 35,5,000 PIs the minimum compressive strength ofpreaasteoneste 16 Conerate plant sea shall caiirated notlss than tines na year 17.32 do. Inthe maximum temperature of concrete unl used 18.4 nde the nama equrd nos, for strength est 19.37.20 days (14142 eylinders) ls the ago of cnerets eylinder test 21. 100 mm +/- 25 mm Is the slump of concrete: 72, Wator and Goment ral she slump. 2a. or= 25% (76mm to 125mm) isthe minimum and maximum slump of onerete 240 rotations tho moun velo rm otra ar before the re the concrete: 2A gestae oe nn to a 96) Inte pha ser 1000 ppm (part per millon) or shal be aected 30°Concrete truck with out revelution counter sh I be anned by CamScanner== Sample taken maximum delivery of each day (115 m3 orless) 4 is Aramco standard for Bxcavation and Backfill 38.95 9% density is the minimum e ‘ompaction required for select fil materials 34. FDTis field density test 3. Proctor values the moisture relationship 36.70%'s the minimum relative density test forcokeiion les colt 37-8546 the min relative densy required for uncer heavy loads foundation 38-600 mn sin, selec fil shall use for min thick under foundation, ab on grade, spread foundation 39.0 mm to 38 mmis the rough gang under foundation tolerance minimum 40.0 mm to 25 mmis the fine grading under foundation tolerance inimam ‘44, 5Omm lean concrete or 0.5mm vapor barriers the minimum requirement of protection of concrete ‘under foundation, 42, 150 mm isthe minimum overlapped joint size of vapor barrier 43, 200 mm is the maximum layer of select ll ‘44, 250 mm in 2 layers the maximum layer of base course 45, 100% is the minimum density of base course 46.50 mm steve is the minimum nassing grade ofse 47, SABS-Q-001 Is Aramco standard for formwork, rebar work and concrete work 48, 09-SAMSS-106 is Aramco spes for FBE coated rebar (FHE means fusion bonded epoxy) 48. Coed rebar sll be stored lf the ground on protective ebbing about 300mm hight minimum 50, FBE coated rebar stored in outdoor without protection not more than 2 months 51. Themaxh of danages coating shall not exceed 196 with 300 length ye maximum amount of 52. The FBE coated bars shall notbe cut with ame 53, Grade 60 (165.5 MPA) Isthe grade ofrebar's | ngth isthe grace eee ee supported onthe reinforcing bar 35, Runvray and formwork shall mo ae eo for watertight construction 56, Water stopper is requis 5 all be elastic type 57. Jolnt sealer shall b en | 58, Form coating shall be applied mnently exposed to earth | 59, 75 mm min, concrete cover (Spicer)permanently exp: srete cover exposed to whether cece its or sleeves to edge of concrete: ‘om anchor bol 31, 100 mm {s min. clear distance fr 52.20 mm is min. anchor bolt siteFe era int shall be used in paving adjacent as per eonstruetion drawing {6 Al concrete surface diretta earth shal be coated with APs 4 (2 coatsbitumen ) 7 ella shall be usel to move the concrete snot pennted 6f1 Vibrator shall not used to move 69. Re-temper 70.Pre ‘the concrete inside forms is not perinlted ving of conerete ls not permitted * concrete or mortarblocksspacor or bar supports ls not permitted 71. Finbedded sleeves are galvanized /PvG 72 SABS-Q-005 ls the standard of arameo for concrete foundations 73.SAES-Q-010 ts the ‘Standard of Aramco for | ‘mortar/grout 74 SABS-M-100 isthe standard of Aramco for Bulding Code 75, SABS-1-100 Is the standard of Aramco fr coating 76, SABS-N-004 is the standard of Aramco for EPDM Installation 77. SAES-Q-006 is the standard of Aramco for asphalt 78,1 each/180m2 is the minimam compaction test required for road / under paving 79.300 mm (12") is the depth of test holes max. 80, Nuclear density gage shall have valid calibration certincate 81. Compactad sub-grade level tolerance shall be 6 mm max (3m. straightedge ‘82, Water content of base or sub base materials maintained to with + or 1.5 % of optimum moisture 83, Thin layer of fine materials adding to the top ofbase course materials snot permitted 84, The prime coats applied by pressure distributor atthe rte of 65 Itto 1.75 it. /m2 85. The prime coat MC 70 temperature shal be 50 deg, Cto 80 deg. ¢ 86. The prime coat shall be applied both side over the minimum of 300 mm 87. The prime coat ( MC 70) minimum curing time is 24 hrs. 88. MC is medium curing 89, SAES-A-973 and SAES-A-974 are Aramco standard of MC 70 and MC 250 90.16 deg, C minimum is the atmospheric temperature to apply the prime coat 22, During raining, foggy , sandstorm prime coats application isnot permitted 22. Prime coat ( MC70) to apply asphalt bese course Is not permitted 13. SABS-A-971 Is Tack coats (RC 250) Aramco standard 4. RCis rapid curing 8 applicator '5.0.25 liter /M2 is the minimum rate of tack coats application inned by CamScanner97.3 days max. is 109.The fire rated gypsum board shall be continue until the end of wal 120-The normal gypsum board wall shall be continue 50 mm minimum from celing {11.Red is the color code of ire rated gypsum board /2.Green is the color code of water resistant gypsum board Blue is the color code of regular gypsum board 22.15 feet’sis the minimum expansion joint length of gypsum board wall Nets the minimumschemies! dosing, anthfoaming, comesion! scale inhibitors ee, CONTRACTOR shan assign adotbonal nepectos. during applicable work ‘alnine for mechanical, welding, slcticah instumentaton and refactory Repesiens. CONTRACTOR shah assign Lead laspocton who shall be & ‘lied Mechanical inspector. 418 CONTRACTOR wit delegate any purchase materi to the subcontractor, lowe ef inspection in SAER 1012. shal apply. ll ls CONTRACTOR'S Tesporsbity hat atchment tl of schedule Qs inpemented snd all ocorens are reviewed ty CONTRACTOR prot 10 tho. submit for Company review. 448 CONTRACTROR shat not place ores for any inspect abe material wtb frarufecurert) having thelr ourent quay system status On Hold Qually System Not Approved by SAUDI ARADICO, 4.47 When vendor performance does not mest the specified requirements inthe purenane oder CONTRACTOR shall eraase the inepecton evel fo the next Fignes: level forthe purchase oder witedt adatonal cost to SAUD! | ARIE, 448 The CONTRACTOR shal designate an NOT Goocinatr a minimum 30 days Drie te the a of welding operation by CONTRACTOR or sub-contacts), ‘Aso inimum, NOT Coordinator shall moat he quafiestion of tha welding Inapacor pr Aitacment para. 33.4 | 448 CONTRACTOR shall contol He constuction processes and ensue is Sibvotracors) ‘sonsiuston pocesses ekg NDT actiles are ‘onto in accordance 420. RTR pping instalation shall be tained and quaiied in accordance wih RTR mancfeturer' requirements 421 CONTRACTOR shal brit Hysosttc Test Packages pir to conducting yori tet of pg, ppeine and equpmont or COMPANY review a ‘Sperm The hydrostatic ost sha carly with SAES-ADO4, SAESL-160 and {G1 COce 102: The hyéostato test package shal clude but nt hited othe fotowing + Hystotatc Test Procedure 1 Hyatt Test Dagram which shal incude he mts of pil (cut leer mantels) and. equpment neded in each hysrostate test, tot | Pressures, fot tomporatur, tet Mud, ne fshing Tequrements, and {af precautions. 1+ ale Valve datasheet and calibration recores. Presse gages and recorders calbraon records. ‘COMPANY Safely Instucion Sheet and Preseure TestReport Form. + Copies of PAID and ismeinc drawings ofthe piping system to be yeostatealy tosis png spocls contol host wit NOT extent and resus | Prehyrostati est chook List| Beli Conte Sheet Gael Verieaton Sheet. END OF SCHEDULE: a At. Vi-7 3 ATTACHMENTQ.MLLS, QUALITY MANAGEMENT INFORMATION SYSTEM (RBBB - 1s on electronic tool that supports the quality system of the project. through: 41)-Tracking the quality development, inspection implementation and measures, 2).And serving as primary source of communication for inspection activities such 3). Achieving the quality measures of RF.|, Surveillance and Quality status as R.F.I ‘and Logbook entry between the P.1.D, P.M.T and Contractor. ETAT the main custodian ofthe Q.M.1S the other concerned parties will be involved in the work flow such as: P.M.T, Contractor QC, Manager, proponent and other partis for their acton and inf. 22ieESSSSRAGATERTARUAM— 0 senior quality inspector in diferent eld of discipline assign in the project. (SSEEEAREANTERESHEIANY — responds and closes The RF issued by the contractor and to initiate and close the surveillance / logbook entry. 1).RF.1 Processes 2)Surveillance Processes/\ chi) : SRNEEREROOCEY — 3 notation from Saudi Aramco Project Inspection Division (SAPID) to Contractor and Saudi Aramco Project Management ‘Team (SAPMT) regarding the Violation , Pro active notification and General Comment. ‘The selection of appropriate category by P.1.D inspector Is based on inspection finding during site visit. 4,.Violation ~ P.L.D inspector shall initiate Violation Logbook Entry to any non- conformity against to Saudi Aramco Standard, quality plan, procedure and contract of Schedule Q, the violation will be closed only upon the satisfactory reply from Contractor QC and SAPMT. 2).Pro Active Notification ~ P.L.D Inspector shall initiate Pro active notification logbook Entry if the activities is way of violation or a potential violation my occur. 3).General Comment —P.1.D Inspector shall initiate General Comment Logbuok Entry to his regular inspection or visit at the project.