Ionik-INSTRUCTION-MANUALsin

Download as pdf or txt
Download as pdf or txt
You are on page 1of 12

INSTRUCTION MANUAL FOR

ELECTRIC MOTORCYCLE

The sure to read this manual carefully


! before riding an electric motorcycle.
To our value consumers
Thank you very much for choosing our e-scooter
This manual focuses on the of basic performance, adjustment methods, safe driving instructions
and maintenance information of electric scooters. For your own safety and more enjoyable riding
experience, please carefully read the contents of this manual before riding the electric scooters.
Your riding safety depends not only on your personal alertness and your driving proficiency, but also
depends on the mechanical performance of the electric scooters. It is essential that you check and
perform maintenance for the electric scooter before riding it every single time.
This electric scooter will be your ideal transportation tool as long as you check in advance, master
the safe driving method and obey the traffic rules. Due to the continuous improvement of this pro-
duct, the relevant data and structure of this manual are subject to change without further notice.

Kindly reminder:
Please do not use the electric scooter without carefully reading the instructions and not understan-
ding the function of electric vehicle. Please do not lend it to people who do not know how to operate
and ride the electric vehicle.
Please do not discard the waste battery at will to avoid polluting the environment. The waste battery
of our product shall be recycled by our company, our dealers or outlets designated by the govern-
ment.

Content

Vehicle configuration list........................................................................................03


Complete vehicle structure drawing...............................................................03-04
keyhole.......................................................................................................................04
Console......................................................................................................................04
Switchgroup..............................................................................................................05
Tail light......................................................................................................................05
Quick installation..................................................................................................... 05
Assembly and adjustment of main parts............................................................06
Battery service environment................................................................................. 07
Correct use of charger............................................................................................ 08
Battery maintenance...............................................................................................08
Vehicle body maintenance.....................................................................................09
Important notes...................................................................................................... 10
Inspection before riding..........................................................................................10
Common faults and troubleshooting...................................................................11
Non-warranty clause 12
Correct use of vehicle..............................................................................................12

2 Instruction manual for electric motorcycle


Vehicle configuration list

No. Name Unit Qty. Remarks

1 electric scooter unit 1


2 Key set 2
3 charger pcs 1
4 instruction book pcs 1
5 rear view mirror pair 1

Once the purchased product is used, it shall be deemed


that the user agrees that the product’s configuration is

!
complete and intact, other free configuration requests
from customers will no longer be accepted. Our company
provides a variety of promotional items but they shall be
not deemed as normal and on-board configuration.

Complete vehicle structure drawing

Instruction manual for electric motorcycle 3


Model parameters chart

Version Lithium Lithium

Battery 72V20AH 72V40AH


Approx. 4hrs (10 A char-
Charging Approx. 4 hrs (5 A charger)
ger)
Motor 1500W 2000W
Brake Disc brake Disc brake
Tyre 3.5-10 3.5-10
Max speed 45km/h 80km/h
Max range 50km@ 45km/h 80 km@ 45km/h

Notice: Max range data tested theoretically under the condition of ambient temperature 23-
25 ºC, loading mass 75kgs,on flat road. Actual data may be different according to different
usage conditions.

Keyhole
It can achieve “keyless start”, but you still need to have the key~

LOCK OFF position On position

Console
Main beam lamp tell-tale. Right direction tell-tale
It adopts intelligent operation Left direction tell-tale.
console, the display mode is Battery capacity Enery recovery
the same as that of conven- N: Neutral
tional household scooter D: Economic mode
S: Sports mode
including battery storage ca- R: Reverse
pacity, current speed, number
of miles traveled , signal light Malfunction indicator
light Ready tell-tale
prompt, parking instruction, Metric / Imperial ready display
changing switch when engine
gear instruction. start
The screen is in color.

4 Instruction manual for electric motorcycle


Instruction for battery level indicator light

The battery level is indicated by the numerical percentage of power


remaining, which is displayed at the top left of the screen. When
the battery percentage is 30% or less, it is recommended to charge
the vehicle as soon as possible.

Switchgroup

Left hand switchgroup includes: High & low beam lights switch, turning light switch,
horn button, warning lights button.

Right hand switchgroup includes: warning lights switch, model button.

Tail light

The rated voltage of vehicle tail light is 12V (which can be


changed), and the spotlight effect is outstanding which can
help you ride at night freely.
Tail light schematic for scooter

Quick installation

You can start to travel comfortably with simple installation steps.

1.- Front wheel 2.- Rear-view mirror 3.- Connect the


installation installation power cord

Instruction manual for electric motorcycle 5


Vehicle items

Tool box including (manual, , charger, rear-view mirrors.)

Assembly and adjustment of main components

1. Front & rear wheel installation and adjustment of scooter: When installing the front
wheel, the front wheel sleeve should be inserted into the front fork tab. For the safety
lever, it should be set on the front axle and fastened at the square hole of the front fork
tab; The drive motor shall be installed before installing the rear wheel.

2. Electric brake adjustment: When the brake is grasped at 1/2 the distance of the brake
lever, the brake can work safely. After the brake is released, the brake lever can imme-
diately return to the original position.

6 Instruction manual for electric motorcycle


Battery service environment

There are two kinds of battery: lithium battery or lead-acid battery,lithium batteries are
small in size, light in weight, long in service life, easy to take out and charge.
Meanwhile, please pay attention to the following issues when using the vehicle:

If the battery has peculiar smell, abnormal heating and deformation, please stop using
immediately and keep away from the battery.

Battery charging environment

1. Please charge the scooter when the environmental temperature is 0°C-45°C.


2. Please place the charger in a safe place that children cannot reach when charging.
3. In order to avoid affecting the service life of the battery, do not charge for more than 12
hours.
4. If the battery is not fully charged for continuous 12 hours, please stop charging.
5. In order to ensure good battery life and superior performance, please ride when the
battery level is between 20% -90%.
6. If you need to lay the scooter aside for a long time, please make sure that the storage
environment is between 0 ºC - 30 ºC and the battery store above 50%. At least one
month. Please charge and discharge the scooter battery completely once in a month at
least, otherwise the battery will experience a irreversible power decay.
7. Avoid storing the battery in the place where there is a risk of falling, because it may cau-
se the risk of leakage, abnormal heating, smoke, even fire and other hazard.

Instruction manual for electric motorcycle 7


Correct use of charger

Please charge as shown in the figure .


When the input & output terminals of the charger are connected, the red indicator light
of the charger will be on: The standard charging time should be: Charge according to the
time specified by the matching charger.
Note: When charging for the first time, the battery shall be fully charged before use; Do
not disassemble the charger without permission because it contains high voltage circuit;
When charging the battery, do not cover anything on it to avoid accidents.

Battery maintenance

In order to achieve the best performance, please maintain the battery according to the
instructions.
Specific requirements are as follows:
1. Charging time should not be too long or too short. After the charging pro-
cess appears to finish, try to keep it for a while and disconnect the power
supply to ensure the battery is fully charged.
2. Battery storage with low power is strictly prohibited.
3. Exposure in high temperature or rainy environment will lead to an irrever-
sible impact on battery life. Therefore, the battery of this product should
avoid the above conditions.
4. In order to avoid the occurrence of large current discharge, please pay at-
tention to slowly adjust the speed handle when you riding

Is under high temperature in winter, the battery cycle capacity is weak and the electrolyte
viscosity increases, so the chemical reaction resistance increases and the charging time
may be shortened (70% will be charged below 5°C)
The charging capacity is 60%~70%, the discharge is 50%~60%, and
the mileage will be reduced (namely the scooter cannot run long distance).
It is strictly forbidden to charge electric scooters in an environment below 0°C!

8 Instruction manual for electric motorcycle


Usage and maintenance of wheel hub

1. When using the scooter, please pay attention to check the tighte-
ning state of the electric wheel hub mounted on the rear fork. If the
nut is found loose, then tighten the nut in time or ask the professio-
nal for help.
2. When the water depth of the rainy road exceeds the center of the
electric wheel hub, it may cause motor failure. Therefore, please
pay attention to dry the motor wheel hub and motor after riding in
rainy days.
3. When you riding , the electric hub should not be subjected to strong
impact. Meanwhile, the scooter should not be forced to start in a blocked state. If the
product cannot be started due to being blocked, do not start the motor repeatedly until
the blocked state is relieved.

Scooter Body maintenance

Although the scooter has good waterproof


performance, in order to achieve the best
riding state, please avoid direct rain or expo-
sure to insolation to prevent scooter body or
rotating components from rusting.
If direct contact of the rain cannot be avoi-
ded, be sure to wipe the scooter body clean
after riding so that the rusting can be preven-
ted and the riding performance will not be
affected.

Electronic control system usage precautions

The electronic control system is the core of the scooter electric system and has protec-
tive functions such as undervoltage, current limit and self-test. As the main circuit of an
electric vehicle, the electronic control system has a large current and emits heat when
working. Therefore, the electric vehicle should not be parked under the sunlight or near a
heat source, so as to avoid the malfunction of the controller and affect the normal use of
this product.

Instruction manual for electric motorcycle 9


Important notes
!
1. Develop a good charging habit. Make sure the energy of scooter is above the minimum
allowable riding level before each riding.
2. As an important part of the scooter, the battery is affected by various external factors.
Generally speaking, the discharge performance of the battery is good when the tempe-
rature is high. But the power of the battery may drop by more than 1/3 if the temperatu-
re drops below 0°C. Therefore, when the cold winter arrives, the reduction of the cruising
range after one-time charging is quite normal. When the temperature rises above 25°C,
its function will naturally recover.
3. It is forbidden to use a charger that does not match the scooter (or not provided by our
company) for charging. Our company shall not be liable for any accident arising out of
this.
4. Minors, pregnant women and the elderly should be extremely cautious when riding elec-
tric bicycles.
5. When riding downhill, be sure to use the front brake first to avoid accidental injury cau-
sed by the forward movement of the center of weight.
6. Before riding, please make sure that the brakes, cushions, body, handlebars, tires are
safe and reliable to avoid accidents.
7. Please avoid riding in muddy, bumpy and stairs roads to avoid accidental puncture,
wheel hub deformation and damage to your electric vehicle.
8. Please do not hang heavy objects on the handlebars to avoid runaway.
9. It is strictly forbidden to short the positive & negative poles of the battery with wires or
conductors to avoid danger and damage to the battery.
10. Handle the battery gently to avoid collision and damage to the battery.

Inspections before riding

Expects you to do a thorough inspection before riding in order to ensure your driving sa-
fety:
1. Whether the tire pressure is normal.
2. Whether the front & rear hubs are locked, the tightening torque of the front wheel tighte-
ning nut is not less than 19.6Nm, while that of the rear wheel nut is not less than 30Nm.
3. The brakes should be reliable and can reset flexibly . The braking distance should be
increased in rainy and snowy days.

10 Instruction manual for electric motorcycle


Instructions for use

1. Insert the key into the keyhole and turn it to the“ON” position so the battery indicator
light will be on, indicating that the power is on.
2. Turn the speed control knob (right handle) inward (counterclockwise). When the vehicle
is starting, the turning angle of the speed control handle changes from small to large,
so the vehicle speed changes from slow to fast as well.
3. At the beginning of starting up, it should be slowly accelerated to avoid excessive rapid
startup current and waste of electrical energy.
4. Rider should choose constant speed during the riding process and minimize frequent
braking and starting for the sake of safety .

Common faults and troubleshooting

Fault phenomenon Fault diagnosis Solución de problemas


Battery voltage under nor-
Charging immediately
The console indicator mal voltage
is not on T
Battery life exhausted Replace the battery
he motor won’t operate
Power lock damaged Replace the power lock
High-speed operation
of the motor cannot Original parts in the contro-
Replace the controller
be controlled after the ller damaged
power lock is turned on
Motor runs & stops Poor battery contact Adjust or polish contacts
randomly Power lock burned down Replace the power lock
Short distance ride End of battery life Replace the battery
after one time charging Battery life mismatch Replace the charge
End of battery life Replace the battery
Battery cannot be (fu- Charger no output Replace the charger
lly)charged Poor contact between char-
Replace the charging socket
ger and charging socket
Headlight is not bright Headlight switch damaged Replace the switch
Controller component Water in the controller, short
Replace the controller
burned out circuit, etc

Instruction manual for electric motorcycle 11


Non-warranty clause

1. Exceeding the “Product warranty” period (excluding maintenance or repair time due to
company reasons).
2. Damage caused by improper usage, such as: crash, falling, overload, overspeed and
failure caused by not driving according to electric vehicle driving instructions.
3. Damage caused by drugs, chemicals and failures caused by force majeure such as
earthquakes, typhoons, floods, fires, etc.
4. Phenomenon that does not affect the feeling of normal driving or performance to a
certain extent, such as: shock vehicle, noise, etc.
5. Unauthorized disassembling and damage of the vehicle component.
6. Damage to the charger, battery and motor due to violating using instructions.
7. Unauthorized use of non-original vehicle accessories and cause damage to compo-
nents.
8. Change the “Product warranty” certificate or the product model and motor number are
inconsistent with the“Product warranty”certificate.
9. Damage to components due to human factors.
10. Use the charger on another brand vehicle without permission, causing the charger to
be damaged by the circuit back.
11. If the original state is damaged, product warranty shall not be performed.

Correct use of vehicle

1. Please read this product manual carefully and ride the scooter safely to enjoy a com-
fortable trip.
2. Please obey the relevant traffic regulations, refuse to go retrograde, run red lights or
make other illegal acts. Do not use mobile phones or wear headphones while riding to
avoid potential safety hazards;
3. Please do not use third-party accessories that are not official scooter standard. Do not
disassemble, crack and modify the scooter without authorization. Otherwise, the dama-
ge caused will be borne by you and you will lose the scooter electric warranty.

It is forbidden to wear headphones and use mobile phones while driving

12 Instruction manual for electric motorcycle

You might also like