METHOD STATEMENT (PAINTING)

DCPPL/SFT/MS/00
Authorised By: UMA SHANKAR BHARTI
Rev 00 15/11/2024

COMPANY DETAILS
Name: DEMECH CHEMICAL PRODUCT PVT. LTD. Address: T-77, BHOSARI INDUSTRIAL ESTATE,PUNE

TASK NAME / ACTIVITY STRUCTURE COATING

SITE / PROJECT NAME TATA STEEL KHOPOLI

APPLICABLE LEGISLATION, CODES OF PRACTICE OR OTHER GUIDANCE MATERIAL

WHS Act and Regulations How to Manage Work Health and Safety Risks CoP Construction Work CoP
Excavation Work CoP First Aid in the Workplace CoP Hazardous Manual Tasks CoP
Managing Electrical Risks in the Workplace CoP Managing Risks of Plant in the Workplace CoP Managing the Risk of Falls at Workplaces CoP
Managing the Risk of Falls in Housing Construction Work Health and Safety Consultation, Cooperation and
Managing Psychosocial Hazards at Work CoP
CoP Coordination CoP

PERSONAL PROTECTIVE EQUIPMENT

☒ Safety Helmet ☒ High Vis Clothing ☒ Safety Glasses ☒ Respiratory Protection ☐ Face Shield
☒ Safety Shoes ☒ Safety Gloves ☐ Hearing Protection ☐ Other: ☐ Other:

REQUIRED LICENCES, CERTIFICATES OR COMPETENCIES

General Construction Induction Site Induction Training
JHA and SOP Training

HIGH RISK CONSTRUCTION WORK

Risk of a person falling more than 2 Work on a telecommunication Demolition of load-bearing
☒ ☐ ☐ ☐ Likely to involve disturbing asbestos
metres tower structure
Work on or near pressurised gas Work in or near a shaft or trench
☐ ☐ Work in or near a confined space ☐ ☐ Use of explosives
mains or piping deeper than 1.5m or a tunnel
Temporary load-bearing support for Work in or near water or liquid that Work on or near energised Work that may have a contaminated
☐ ☐ ☐ ☐
structural alterations or repairs involves a risk of drowning electrical installations or services or flammable atmosphere
Work in an area with movement of Work in areas with artificial
☐ Tilt-up or precast concrete elements ☐ Diving work ☐ ☐
powered mobile plant extremes of temperature
Work on or near chemical, fuel or
☐ ☐ Work on, in or adjacent to a road, railway, shipping lane or other traffic corridor in use by traffic other than pedestrians
refrigerant lines

MONITORING FOR COMPLIANCE

Ongoing supervision to ensure compliance and monitoring / review of control measures to be done by (name and signature):

DCPPL/SFT/MS/00 METHOD STATEMENT (PAINTING) ( Rev 00 15/11/2024 ) Page 1 of 7

METHOD STATEMENT (PAINTING)
DCPPL/SFT/MS/00
Authorised By: UMA SHANKAR BHARTI
Rev 00 15/11/2024

JOB / TASK STEP HAZARDS / RISKS RISK (I) CONTROL MEASURES RISK (R) RESPONSIBILITY
Accessing site and Slips, trips and falls High Good housekeeping. Moderate All workers
starting work
Wear non-slips shoes.

Pay attention when walking.

Sunburn / dehydration Moderate Sun protection (Safety Helmet, long-sleeve Low All workers
clothing).

Drink plenty of water.

Avoid excessive caffeine.

Electrical hazards High Testing and tagging of electrical equipment. Low All workers

Run leads in a safe manner.

Inspect electrical equipment before use.

Noise hazards Moderate Hearing protection to be worn if noise levels Low All workers
over 90dBA.

Ensure loud plant or equipment is positioned

away from workers, if possible.

Chemical hazards Moderate Up to date MSDS register available for all Low All workers
hazardous substances.

All safety controls in place as per MSDS.

All spills to be reported to supervisor.

Refer to MSDS for chemical properties and

handling procedures.

Falls / injuries caused during painting High For works over 2m high in personnel are to Moderate All workers
works ensure there is something physically

DCPPL/SFT/MS/00 METHOD STATEMENT (PAINTING) ( Rev 00 15/11/2024 ) Page 2 of 7

METHOD STATEMENT (PAINTING)
DCPPL/SFT/MS/00
Authorised By: UMA SHANKAR BHARTI
Rev 00 15/11/2024

JOB / TASK STEP HAZARDS / RISKS RISK (I) CONTROL MEASURES RISK (R) RESPONSIBILITY
stopping the worker from falling, e.g.:
- Use Inspected scaffolding.
- Using a fall prevention device (Full Body
Harnes)
- Conducting the work from a work platform
- Using a fall restraint system
- Using a fall arrest system.

Workman to be trained and competent in the

use of safety equipment and procedures for
working at heights (working at heights
training may be required).

Working at heights gear is to be fit for

purpose and tested / tagged (if required).

For works under 2m high, risks are to be

assessed and managed.

When working from ladders workers need to

remember:
- Only industrial ladders are to be used
- Work from the top 2 rungs of a ladder is not
permitted
- Ladders and other working at heights
equipment are to be inspected prior to use
- Workers are to never lean or conduct heavy
work off a ladder.

Falling objects High Personnel need to pay attention to signs and Moderate All workers
do not enter any exclusion zones established
on site.

All workers are to wear correct PPE.

Incorrect use of Scaffolding High When working with Scaffolding workers Moderate All workers
must:
- Inspect scaffolding before use for damage
or defects
Conducting painting - Ensure Green Tag is available in scaffolding
work - Ensure handrails or harnesses are used, as

DCPPL/SFT/MS/00 METHOD STATEMENT (PAINTING) ( Rev 00 15/11/2024 ) Page 3 of 7

METHOD STATEMENT (PAINTING)
DCPPL/SFT/MS/00
Authorised By: UMA SHANKAR BHARTI
Rev 00 15/11/2024

JOB / TASK STEP HAZARDS / RISKS RISK (I) CONTROL MEASURES RISK (R) RESPONSIBILITY
required
- Follow weight capacity guidelines and not
overload scaffolding.

Injuries caused by use of hand and power Moderate Workers are to be competent and trained in Low All workers
tools the use of hand / power tools.

Workers are to inspect the tools and cords

for damage before use.

Workers are to ensure all electrical leads are

tested and tagged.

Workers are never to remove guarding or

make other alteration to tools.

Adequate PPE is to be worn as required.

Worker not competent with plant / Moderate Only competent and authorised personnel to Low All workers
equipment. complete this task.

Eye injuries Moderate Only competent and authorised personnel to Low All workers
complete this task.

Ensure all safety glasses are worn.

Ensure all guarding is in place.

Hand injuries Moderate Only competent and authorised personnel to Low All workers
complete this task.

Ensure all guarding is in place.

Ensure appropriate gloves are worn.

Flying debris Moderate Safety glasses (double eye protection when Low All workers
welding / grinding).

Exclusion zones around hazardous work.

Manual handling injuries Moderate All personnel must be Inducted. Low All workers

DCPPL/SFT/MS/00 METHOD STATEMENT (PAINTING) ( Rev 00 15/11/2024 ) Page 4 of 7

METHOD STATEMENT (PAINTING)
DCPPL/SFT/MS/00
Authorised By: UMA SHANKAR BHARTI
Rev 00 15/11/2024

JOB / TASK STEP HAZARDS / RISKS RISK (I) CONTROL MEASURES RISK (R) RESPONSIBILITY
Adopt good posture and manual handling
techniques.

Use of mechanical devices.

Team lifting.

Slips, trips, and falls High Ensure tools and equipment are stored Moderate All workers
appropriately.

Place all rubbish in a bin.

Hazardous substances and flammables Moderate Ensure hazardous substances and Low All workers
flammables are stored appropriately.

Slip, Trip and Fall Moderate Ensure uneven surface

Dispose all the paint bucket in designated
scrap bin.
Hand Injury Moderate Use Hand Gloves during Housekeeping.
Attention while Housekeeping.

Completing task /
Housekeeping

DCPPL/SFT/MS/00 METHOD STATEMENT (PAINTING) ( Rev 00 15/11/2024 ) Page 5 of 7

METHOD STATEMENT (PAINTING)
DCPPL/SFT/MS/00
Authorised By: UMA SHANKAR BHARTI
Rev 00 15/11/2024

Consequences
Negligible (1) Minor (2) Significant (3) Severe (4) Catastrophic (5)
Risk Matrix
Minimal injuries / no injuries Minor injuries / first aid Moderate injuries / medical Serious injuries / hospitalisation Death / permanent impairment
treatment

Certain (5)
Moderate (5) High (10) High (15) Catastrophic (20) Catastrophic (25)
100% likely / almost 100% likely

Likely (4)
Will probably happen / is likely to Moderate (4) Moderate (8) High (12) Catastrophic (16) Catastrophic (20)
happen
Likelihood

Possible (3)
Low (3) Moderate (6) Moderate (9) High (12) High (15)
Could happen or plausible

Unlikely (2)
Improbable but could happen / not Low (2) Moderate (4) Moderate (6) Moderate (8) High (10)
expected

Very Unlikely (1)

Rare / not expected but remotely Low (1) Low (2) Low (3) Moderate (4) Moderate (5)
possible

DCPPL/SFT/MS/00 METHOD STATEMENT (PAINTING) ( Rev 00 15/11/2024 ) Page 6 of 7

METHOD STATEMENT (PAINTING)
DCPPL/SFT/MS/00
Authorised By: UMA SHANKAR BHARTI
Rev 00 15/11/2024

WORKER SIGNOFF
NAME SIGNATURE NAME SIGNATURE

DCPPL/SFT/MS/00 METHOD STATEMENT (PAINTING) ( Rev 00 15/11/2024 ) Page 7 of 7