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INDEX

SI.NO EXPERIMENT DETAILS PAGE

CYCLE I 2-7

1 SIMULATION OF SINGLE ACTING CYLINDER USING

DIFFERENCE METHODS
SIMULATION OF DOUBLE ACTING CYLINDER USING 8-12
2 DIFFERENCE METHODS
BASIC HYDRAULIC CIRCUITS [ LINEAR MOTION & 14-17
3 ROTARY MOTION ]
BASIC ELECTRO HYDRAULIC CIRCUITS [ LINEAR MOTION & 18-21
4 ROTARY MOTION ]
22
5 STUDY AND USE OF HYDRAULIC ELEMENTS

23
6 STUDY AND USE OF PNEUMATIC ELEMENTS

CYCLE II
7
SIMULATION OF LOGIC PNEUMATIC CIRCUITS 24-27

SIMULATION OF PNEUMATIC CIRCUIT FOR METER-IN & 28-31

8 METER-OUT
SIMULATION OF PNEUMATIC SEQUENCING CIRCUITS OF 32-33
9 A+ B+ A- B-

SIMULATION OF ELECTRO PNEUMATIC SEQUENCING

10 CIRCUITS 34-35
SIMULATION OF AUTOMATION STUDIO SOFTWARE
11 CIRCUITS 36-37

SIMULATION OF ELECTRO HYDRAULIC SEQUENCING

12 CIRCUITS USING MITSUBISHI PLC 38-40
13 SIMULATION OF ELECTRO PNEUMATIC SEQUENCING
CIRCUITS USING OMRON PLC 41-43
 2

EX NO: 1 A DATE :

SIMULATION OF SINGLE ACTING CYLINDER

USING DIRECT METHOD
AIM :

To construct a circuit to trigger the forward and return stock by single

acting cylinder using a leaver operated dcv( direct method ).

APPARATUS REQUIRED :

 Single acting cylinder

 3/2 leaver operated dcv
 Connecting tubes

AIR SUPPLY :

 Shop floor air control supply with pressure regulator ,

filter, lubricators.
PROCEDURE :

 Draw the circuit diagram for direct triggering of single

acting cylinder.
 Connect the cylinder ,3/2 lever operated DCV as per
the circuit diagram through FRL unit
 Connect the air supply to distributer block .
 Operate the circuit.

RESULT:

Thus a single acting cylinder is simulated in the direct method

with help of direction control valves
3
 4

EX NO: 1 B DATE :

SIMULATION OF SINGLE ACTING CYLINDER

USING INDIRECT METHOD

AIM :

To actuate a single acting cylinder using pilot operated 3/2 dcv and
manually actuated 3/2 dcv

APPARATUS REQUIRED :

 Single acting cylinder

 3/2 push button
 3/2 pilot operated spring return dcv
 Connecting tubes

AIR SUPPLY :

 Shop floor air control supply with pressure regulator ,

filter, lubricators.
PROCEDURE :

 Draw the circuit diagram for the indirect method of

single acting cylinder.
 Connecting the cylinder ,3/2 push button , 3/2 pilot
operated spring return dcv as per the circuit diagram
 Connected the air supply is given .
 Operating the circuit diagram .
RESULT:

Thus a single acting cylinder is simulated in the indirect

method with help of direction control valves.
5
 6

EX NO: 1 C DATE :

SIMULATION OF SINGLE ACTING CYLINDER

USING TWO PUSH BUTTON.
AIM :

To actuate a single acting cylinder using pilot operated 3/2 dcv and
manually actuated 3/2 dcv
APPARATUS REQUIRED :

 Single acting cylinder

 3/2 push button
 3/2 double side pilot operated dcv
 Connecting tubes

AIR SUPPLY :

 Shop floor air control supply with pressure regulator ,

filter, lubricators.
PROCEDURE :

 Draw the circuit diagram for the indirect method of

single acting cylinder.
 Connecting the cylinder ,3/2 push button , 3/2 pilot
operated spring return dcv as per the circuit diagram
 Connected the air supply is given .
 Operating the circuit diagram

RESULT:

Thus a single acting cylinder is simulated in the two push

button method with help of direction control valves.
7
 8

EX NO: 2A DATE :

SIMULATION OF DOUBLE ACTING CYLINDER

USING DIRECT METHOD
AIM :

To simulate the double acting cylinder using direct method.

APPARATUS REQUIRED :

 Double acting cylinder

 5/2 leaver operated dcv
 Connecting tubes

PROCEDURE :

 Draw the circuit diagram of the simulation of double

acting cylinder.
 The components are connected the board as per the
circuit diagram.
 Connected the air supply from the compressor .
 They are using the air manifold to components.
 The circuit is then operated to the single acting
cylinder.
 And then change the difference 5/2 dcv and operated
the difference circuit

RESULT:

Thus a double acting cylinder is simulated in the direct

method with help of direction control valves.
9
 10

EX NO: 2 B DATE :

SIMULATION OF DOUBLE ACTING CYLINDER

USING INDIRECT METHOD
AIM :

To simulate the double acting cylinder using indirect method.

APPARATUS REQUIRED :

 Double acting cylinder

 3/2 push button
 5/2 pilot operated spring return dcv
 Connecting tubes

PROCEDURE :

 Draw the circuit diagram of the simulation of double

acting cylinder.
 The components are connected the board as per the
circuit diagram.
 Connected the air supply from the compressor .
 They are using the air manifold to components.
 The circuit is then operated to the single acting
cylinder.
 And then change the difference 5/2 dcv and operated
the difference circuit

RESULT:

Thus a double acting cylinder is simulated in the indirect

method with help of direction control valves.
11
 12

EX NO: 2 C DATE :

SIMULATION OF DOUBLE ACTING CYLINDER

USING TWO PUSH BUTTON
AIM :

To simulate the double acting cylinder using two push button.

APPARATUS REQUIRED :

 Double acting cylinder

 3/2 push button
 5/2 double side pilot operated dcv
 Connecting tubes

PROCEDURE :

 Draw the circuit diagram of the simulation of double

acting cylinder.
 The components are connected the board as per the
circuit diagram.
 Connected the air supply from the compressor .
 They are using the air manifold to components.
 The circuit is then operated to the single acting
cylinder.
 And then change the difference 5/2 dcv and operated
the difference circuit

RESULT:

Thus a double acting cylinder is simulated in the two push

button method with help of direction control valves.
13
 14

EX NO: 3A DATE :

BASIC HYDRAULIC CIRCUITS [LINEAR MOTION]

AIM :

To working of the double acting cylinder and bi-directional motor

under hydraulics circuit

APPARATUS REQUIRED:

 Double acting cylinder

 4/3 leaver operated with detent control dcv
 Pressure Gauge
 Pressure relief valve
 Filter
 Connecting tubes
PROCEDURE :

 The circuit diagram is drawn according to the objective

stated
 The connection for pump(pressure) and tank are taken
from P and T ports on 4/3 dcv
 The working ports A and B are connected to the double
acting cylinder
 With use of lever, the oil is now regulated to move the
piston from forward position
 Similarly when lever is moved to other side , the piston
moved to return position .
RESULT:

Thus the linear motion of cylinder is achieved by using basic

hydraulic circuits
 15

DOUBLE ACTING
CYLINDER

4/3DCV

PRESSURE RELIEF VALVE

PRESSURE GAUGE
PUMP

FILTER

TANK
 16

EX NO: 3B DATE :

BASIC HYDRAULIC CIRCUITS [ROTARY MOTION]

AIM :

To working of the double acting cylinder and bi-directional motor

under hydraulics circuit

APPARATUS REQUIRED:

 Hydraulic motor
 4/3 leaver operated with detent control dcv
 Pressure Gauge
 Pressure relief valve
 Filter
 Connecting tubes
PROCEDURE :

 The circuit diagram is drawn according to the objective

stated
 The connection for pump(pressure) and tank are taken
from P and T ports on 4/3 dcv
 The working ports A and B are connected to the double
acting cylinder
 With use of lever, the oil is now regulated to move the
hydraulic motor from clockwise rotary
 Similarly when lever is moved to other side , the
hydraulic motor rotary the anti- clockwise .

RESULT:

Thus the linear motion of cylinder is achieved by using basic

hydraulic circuits
17
 18

EX NO:4A DATE :

BASIC ELECTRO HYDRAULIC CIRCUITS [LINEAR

MOTION]
AIM :

To working of the double acting cylinder and bi-directional motor

under hydraulics circuit

APPARATUS REQUIRED:

 double acting cylinder

 4/3 double side solenoid operated dcv
 Pressure Gauge
 Pressure relief valve
 Filter
 Connecting tubes
PROCEDURE :

 The circuit diagram is drawn according to the objective

stated
 The connection for pump(pressure) and tank are taken
from P and T ports on 4/3 dcv
 The working ports A and B are connected to the double
acting cylinder
 With use of lever, the oil is now regulated to move the
hydraulic motor from clockwise rotary
 Similarly when lever is moved to other side , the
hydraulic motor rotary the anti- clockwise .
RESULT:

Thus the linear motion of cylinder is achieved by using basic

hydraulic circuits
 19

LADDER DIAGRAM
 20

EX NO: 4B DATE :

BASIC ELECTRO HYDRAULIC CIRCUITS [LINEAR

MOTION]
AIM :

To working of the double acting cylinder and bi-directional motor

under hydraulics circuit

APPARATUS REQUIRED:

 Hydraulic motor
 4/3 double side solenoid operated dcv
 Pressure Gauge
 Pressure relief valve
 Filter
 Connecting tubes
PROCEDURE :

 The circuit diagram is drawn according to the objective

stated
 The connection for pump(pressure) and tank are taken
from P and T ports on 4/3 dcv
 The working ports A and B are connected to the double
acting cylinder
 With use of lever, the oil is now regulated to move the
hydraulic motor from clockwise rotary
 Similarly when lever is moved to other side , the
hydraulic motor rotary the anti- clockwise .
RESULT:

Thus the linear motion of cylinder is achieved by using basic

hydraulic circuits
 21

LADDER DIAGRAM
 22

EX NO: 5 DATE :

STUDY AND USE OF HYDRAULIC ELEMENTS

AIM :

APPARATUS REQUIRED:

PROCEDURE :

RESULT:
 23

EX NO: 6 DATE :

STUDY AND USE OF PNEUMATIC ELEMENTS

AIM :

APPARATUS REQUIRED:

PROCEDURE :

RESULT:
 24

EX NO: 7A DATE :

SIMULATION OF PNEUMATIC LOGIC CIRCUITS

AIM :

To design a pneumatic circuit for “AND” gate logic unit using

two pressure valve for single acting cylinder.
APPARATUS REQUIRED:

 AND Gate,
 Double acting cylinder,
 5/2 pilot operated spring return dcv
 3/2 push button

PROCEDURE :

 Ensure sufficient air pressure is available as input in the

FRL unit.
 The connections are made as per the circuit diagram
 The inlet port 1 of the 5/2 DCV (1) and 3/2 push button
(2) is connected from the FRL unit.
 The outlet port 2 of the 5/2 DCV (1) and 3/2 push button
(2) is connected to the two AND Gate
 AND Gate port is connected to pilot operated 5/2 DCV
 5/2 DCV port is connected to blank end of double
acting cylinder.
 The forward stroke occurs during the following
condition.

RESULT:

Thus the above simulation was made for the “AND” logic gate
using basic pneumatic trainer kit.
 25

DIAGRAM:

DOUBLE ACTING CYLINDER

5/2 DCV

AND GATE

3/2 PUSH BUTTON

 26

EX NO: 7B DATE :

SIMULATION OF PNEUMATIC LOGIC CIRCUITS

AIM :

To design a pneumatic circuit for “AND” gate logic unit using

two pressure valve for single acting cylinder.
APPARATUS REQUIRED:

 OR Gate,
 Double acting cylinder,
 5/2 pilot operated spring return dcv
 3/2 push button

PROCEDURE :

 Ensure sufficient air pressure is available as input in the

FRL unit.
 The connections are made as per the circuit diagram
 The inlet port 1 of the 5/2 DCV (1) and 3/2 push button
(2) is connected from the FRL unit.
 The outlet port 2 of the 5/2 DCV (1) and 3/2 push button
(2) is connected to the two OR gate
 OR gate port is connected to pilot operated 5/2 DCV
 5/2 DCV port is connected to blank end of double
acting cylinder.
 The forward stroke occurs during the following
condition.

RESULT:

Thus the above simulation was made for the “AND” logic gate
using basic pneumatic trainer kit.
 27

DIAGRAM:
 28

EX NO: 8A DATE :

SIMULATION OF PNEUMATIC CIRCUIT FOR

METER-IN
AIM :

To simulate a pneumatic circuit for Meter-in circuit for double

acting cylinder
APPARATUS REQUIRED:

 Double acting cylinder,

 5/2 pilot operated spring return dcv
 3/2 push button
 Flow control valves
PROCEDURE:

 Ensure sufficient air pressure is available as input in the

FRL unit.
 The connections are made as per the circuit diagram
 The inlet port 1 of the 5/2 DCV and 3/2 push button is
connected from the FRL unit.
 The outlet port 2 of the 3/2 push button 5/2 DCV is
connected
 Flow control valve port is connected to pilot operated
5/2 DCV
 5/2 DCV port is connected to blank end of double
acting cylinder.
 The forward stroke occurs during the following
condition.
RESULT:

Thus the above simulation was made for the “Flow control valves
using meter in circuit pneumatic trainer kit.
 29

DIAGRAM:
 30

EX NO: 8B DATE :

SIMULATION OF PNEUMATIC CIRCUIT FOR

METER-OUT
AIM :

To simulate a pneumatic circuit for Meter-out circuit for double

acting cylinder
APPARATUS REQUIRED:

 Double acting cylinder,

 5/2 pilot operated spring return dcv
 3/2 push button
 Flow control valves
PROCEDURE:

 Ensure sufficient air pressure is available as input in the

FRL unit.
 The connections are made as per the circuit diagram
 The inlet port 1 of the 5/2 DCV and 3/2 push button is
connected from the FRL unit.
 The outlet port 2 of the 3/2 push button 5/2 DCV is
connected
 Flow control valve port is connected to pilot operated
5/2 DCV
 5/2 DCV port is connected to blank end of double
acting cylinder.
 The forward stroke occurs during the following
condition.
RESULT:

Thus the above simulation was made for the “Flow control valves
using meter out circuit pneumatic trainer kit.
 31

DIAGRAM:
 32

EX NO: 9 DATE :

SIMULATION OF PNEUMATIC SEQUENCING

CIRCUITS OF A+ B+ A- B-
AIM :

To design a pneumatic circuit for two actuators A & B to give

+ + - -
sequence A B A B

APPARATUS REQUIRED:

 Double acting cylinder,

 5/2 pilot operated dcv
 3/2 limit switch
 FRL unit, Manifold.
PROCEDURE:

 Ensure sufficient air pressure is available as input in the

FRL unit.
 The connections are made as per the circuit diagram
 The inlet port 1 of the 5/2 DCV and 3/2 /2 limit switch
is connected from the FRL unit.
 The outlet port 2 of the 3/2 push button to 5/2 DCV pilot
is connected
 5/2 DCV port is connected to blank end of double
acting cylinder.
 The forward stroke occurs during the following
condition.
RESULT:
+ + - -
Thus the above simulation was made for the “sequence A B A B using
3/2 limit switch pneumatic trainer kit.
 33

DIAGRAM:
 34

EX NO: 10 DATE:

SIMULATION OF ELECTRO PNUMATIC

SEQUENCING CIRCUITS
AIM:

To design a Electro pneumatic circuit for the sequence A+B+A-B-

APPARATUS REQUIRED:

 Double acting cylinders

 Relay box , 3/2 push buttons
 Limit switches – 4 No
 5/2 double solenoid DCV-2 No
 Connecting tubes & wires

AIR SUPPLY:

 Shop floor air control supply with FRL

PROCEDURE:

 Draw the circuit diagram for the actuation of the

sequence.
 Connect the cylinder , 3/2 push button , 5/2 double
solenoid DCVs , limit switches as per the circuit
diagram
 Connect the air supply to the circuit
 Operate the circuit as required.

RESULT:

Thus the above Electro pneumatic sequencing simulation was made.

 35

Electro pneumatic circuit for the sequence A+B+A-B-

LADDER DIAGRAM
 36

EX NO: 11 DATE:

SIMULATION OF AUTOMATION STUDIO

SOFTWARE
AIM:

To design a pneumatic circuit for sequence A+B+ C+A-B- C-

APPARATUS REQUIRED:

 Automation Studio

 Hardware key

PROCEDURE:

 Draw the circuit diagram for the actuation of the

sequence.

 Connect the cylinder , 3/2 push button , 5/2 pilot

operated DCV ,limit switches as per the circuit diagram

 Connect the air flow lines to the circuit

 Simulate the circuit as required.

RESULT:

Thus the above sequencing simulation was made in the Automation Studio.
 37

Pneumatic circuit for sequence A+B+ C+A-B- C-:

 38

EX NO: 12 DATE:

SIMULATION OF ELCTRO HYDRAULIC

SEQUENCING CIRCUITS USING MITSUBISHI PLC
AIM:

To design a pneumatic circuit for sequence A+B+A-B-

APPARATUS REQUIRED:

 Double acting cylinders

 Electro hydraulic trainer kit
 Proximity sensor– 4 No
 5/2 double side Solenoid DCV-2 No
 Connecting tubes, wires

PROCEDURE:

 Draw the circuit diagram for the actuation of the

sequence.
 Connect the cylinder , 5/2 Solenoid operated DCV ,
proximity sensor as per the circuit diagram
 Connect the oil supply to the circuit
 Operate the circuit as required.

RESULT:

Thus the above sequencing simulation was made.

 39

Electro hydraulic circuit for sequence A+B+A-B-

 40

LADDER DIAGRAM:
 41

EX NO: 13 DATE:

SIMULATION OF ELECTRO PNUMATIC

SEQUENCING CIRCUITS USING OMRON PLC
AIM:

To design a Electro pneumatic circuit for the sequence A+B+A-B-

APPARATUS REQUIRED:

 Double acting cylinders

 Relay box , 3/2 push buttons
 Limit switches – 4 No
 5/2 double solenoid DCV-2 No
 Connecting tubes & wires

AIR SUPPLY:

 Shop floor air control supply with FRL

PROCEDURE:

 Draw the circuit diagram for the actuation of the

sequence.
 Connect the cylinder , 3/2 push button , 5/2 double
solenoid DCVs , limit switches as per the circuit
diagram
 Connect the air supply to the circuit
 Operate the circuit as required.

RESULT:

Thus the above Electro pneumatic sequencing simulation was made.

 42

Electro pneumatic circuit for the sequence A+B+A-B:

-
 43

LADDER DIAGRAM: