ERROR CODE TABLE FOR BISON SERIES HEATER

Following error codes are valid for air heater models: 2000A, 2200A, 4000A, 5000A

AIR HEATER FAULT CODES

Rotary
Digital
Controller
Timer
(Number Error Description Troubleshooting Steps
Controller
of
(Hex value)
flashes)

1. Make sure the power supply is connected directly to the heater.

No 2. Make sure the operating temperature is not below 35 degrees Celcius.
00 No Connection
Flashes 3. Make sure the connection between the controller and the harness is secured.
4. Make sure the wires on the controller is secured.
1. Make sure nothing is clogged in the air inlet and outlet pipes.
2. Make sure there is sufficient fuel in the fuel tank.
10 Startup Failed under normal mode
3. Make sure the fuel line is not clogged.
4. Check the fuel level, make sure there is sufficient fuel in the tank.
1
5. Check the resistance value of the glow pin under normal temperature.
(Normal resistance value: 12V: 0.1 - 0.2 Ohms; 24V: 0.7 - 1.2 Ohms)
12 Startup Failed under increased oxygen mode 6. Clean all carbon deposits within the heater.
7. Replace the ECU

1. Make sure there are no air bubbles in the fuel line.

20 Flameout under normal mode 2. Check the fuel pump to ensure proper fuel output.
3. Check the resistance value of the glow pin under normal temperature.
2
(Normal resistance value: 12V: 0.1 - 0.2 Ohms; 24V: 0.7 - 1.2 Ohms)
24 Flameout under increased oxygen mode 4. Clean all carbon deposits within the heater.
5. Replace the burner.

1. Measure the supply voltage.

30 Voltage too high Normal operating voltage:
12V unit: 10.5V - 16V
3
24V unit: 21.5V - 30V
31 Voltage too low 2. Charge the battery to the normal operating voltage.
3. Make sure the connection between the harness and the battery is secured.

1. Turn off the heater and wait for it to cooldown.

40 There is flame at the self-inspection stage
2. Restart the heater
4 1. Use ventilation mode to cooldown the heater.
41 Furnace temperature too high before ignition
2. Check temperature sensor resistance value (1.1k Ohms under normal temperature).
42 Furnace overheated 3. If sensor is OK, replace the ECU

1. Test sensor circuit continuity

50 Flame sensor open circuit 2. Replace the flame sensor
3. If sensor is OK, replace the ECU
1. Check sensor circuit, look for frayed wires
51 Flame sesnsor short circuit
2. If sensor is OK, replace the flame sensor/ECU
5
1. Test sensor circuit continuity
52 Supply temperature sensor open circuit 2. Replace the supply temperature sensor
3. If sensor is OK, replace the ECU
1. Check sensor circuit, look for frayed wires
53 Supply temperature sensor short circuit
2. If sensor is OK, replace the flame sensor/ECU

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 ERROR CODE TABLE FOR BISON SERIES HEATER

Following error codes are valid for air heater models: 2000A, 2200A, 4000A, 5000A

AIR HEATER FAULT CODES

Rotary
Digital
Controller
Timer
(Number Error Description Troubleshooting Steps
Controller
of
(Hex value)
flashes)

1. Test sensor circuit continuity

65 Inlet temperature sensor open circuit 2. Replace the supply temperature sensor
3. If sensor is OK, replace the ECU
1. Check sensor circuit, look for frayed wires
66 Inlet temperature sensor short circuit
2. If sensor is OK, replace the flame sensor/ECU
1. Check if outlet air is going back to the inlet
6 67 Air intake temperature too high 2. Power off and wait for the heater to cooldown
3. Restart the heater
1. Test sensor circuit continuity
68 External temperature sensor open circuit 2. Replace the supply temperature sensor
3. If sensor is OK, replace the ECU
1. Check sensor circuit, look for frayed wires
69 External temperature sensor short circuit
2. If sensor is OK, replace the flame sensor/ECU
1. Make sure the pin connections of the fuel pump is in good condition.
70 Fuel pump open circuit
2. Make sure the connection between the harness and the fuel pump is secured.
7
3. If connection is secure, replace the fuel pump
71 Fuel pump short circuit 4. If fuel pump is OK, replace the ECU
1. Test blower motor and circuit continuity
80 Blower motor is open circuit 2. If circuit is OK, replace blower motor
3. If blower motor is OK, replace the ECU
1. Check blower circuit, look for frayed wires
81 Blower motor is short circuit 2. If circuit is OK, replace the blower
3. If blower is OK, replace the ECU
1. Voltage drops, check power source and wiring
82 Blower motor fan speed is too slow 2. Check ducting
8 3. If all checked out, replace the ECU
1. Abnormal voltage, check power source and wiring
83 Blower motor fan speed is too fast 2. Check ducting
3. If all checked out, replace the ECU
1. Check process air impeller for damage and position
84 Blower motor fan speed measurement failure
2. If impeller is OK, replace the ECU
1. Check fuses and wiring
85 Blower motor fan failed to start 2. Check to see if the fan is stuck
3. Replace the blower

90 Glow pin open circuit 1. Make sure battery voltage is within normal operating range.
Normal operating voltage:
91 Glow pin short circuit 12V unit: 10.5V - 16V
24V unit: 21.5V - 30V
9
2. Check the resistance value of the glow pin under normal temperature.
92 Wrong type of glow pin/Broken glow pin (Normal resistance value: 12V: 0.1 - 0.2 Ohms; 24V: 0.7 - 1.2 Ohms)
3. Clean all carbon deposits on the glow pin.
93 Glow pin driver circuit open circuit 4. Replace the ECU

A2 Furnance temperature too high during heating 1. Make sure air inlet temperature is less than 35 degrees Celcius
2. Make sure all covers have been locked into place.
3. Make sure air inlet and outlet is not blocked
10 A4 Inlet air temperature too high before ignition 4. Make sure hot air from the outlet does not re-enter the air inlet.

1. Check power supply

A9 Abnormal power loss
2. Replace the ECU

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 ERROR CODE TABLE FOR BISON SERIES HEATER

Following error codes are valid for air heater models: 2000A, 2200A, 4000A, 5000A

AIR HEATER FAULT CODES

Rotary
Digital
Controller
Timer
(Number Error Description Troubleshooting Steps
Controller
of
(Hex value)
flashes)

B4 Furnance temperature sensor open circuit 1. Make sure pins on the sensor are in good condition.
2. Replace the temperature sensor if resistance value of the sensor is abnormal.
11
(Normal resistance of temperature sensor is 1.1k Ohms under normal temperature.)
B5 Furnance temperature sensor short circuit 3. Replace the ECU

C0 Vehicle heater open circuit

1. Check vehicle's electrical wirings.
C1 Vehicle heater short circuit
C4 Controller open circuit
1. Replace the controller
C5 Controller short circuit
D0 ECU failure 1. Replace the ECU
D1 Failed to save information 1. Replace the ECU
D3 Maintenance warning 1. Conduct maintenance (clean combustion chamber, replace burner and other wearables)
E0 Cannot detect ignition signal 1. Replace the ECU
E1 No power at glow pin driver 1. Replace the ECU
E2 Glow pin monitoring failed 1. Replace the ECU
1. Make sure flame sensor is plugged in properly
E3 No signal detected from the flame sensor 2. Replace flame sensor
3. Replace the ECU
EE Unknown fault 1. Replace the ECU

Updated On: February 18, 2022

Item Value
12V: 10.5V - 16V
Supply Voltage
24V: 21.5V - 30V
12V: 0.1 - 0.2 Ohms
Glow pin
24V: 0.7 - 1.2 Ohms
Temperature sensor 1.1k Ohms

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 ERROR CODE TABLE FOR WALRUS SERIES HEATER

Following error codes are valid for coolant heater models: 5000C, 9000C

COOLANT HEATER FAULT CODES

Digital
Timer
Error Description Troubleshooting Steps
Controller
(Hex)
1. Make sure the power supply is connected directly to the heater.
2. Make sure the operating temperature is not below 35 degrees Celcius.
00 No Connection
3. Make sure the connection between the controller and the harness is secured.
4. Make sure the wires on the controller is secured.
10 Volatge too high 1. Check power supply and connections
1. Check power supply and connections
11 Volate too low
2. Charge the battery
1. Make sure there is sufficient fuel in the fuel tank
2. Make sure the fuel line is not clogged.
13 Second Failure
3. Make sure air intake and exhaust are not blocked.
4. Make sure fuel level is appropriate.
12 Coolant overheat, exceeding software limit
1. Check coolant level
14 Coolant temperature too high/Temperature difference too much
2. Refill coolant after temperature cooled down
15 Overheat lock 10 times
3. Check if the coolant pump is working.
17 Coolant overheat, exceeding hardware limit
20 Glow pin open circuit 1. Clean up carbon deposit on the glow pin
2. Replace glow pin
21 Glow pin short circuit 3. Replace ECU
1. Make sure the right glow pin is installed
22 Wrong type of glow pin/glow pin performance lost
2. Replace glow pin
30 Fan speed too fast 1. Replace ECU
1. Check if the blower fan is mounted properly
31 Fan circuit is open 2. Replace blower motor assembly
3. Replace ECU
1. Check blower circuit, look for frayed wires
32 Fan circuit is shorted 2. If circuit is OK, replace the blower
3. If the blower is OK, replace the ECU
1. Make sure power voltage is sufficient
33 Fan speed too slow 2. Check if the blower fan is mounted properly
3. Replace ECU
38 Warm air blower is short circuit 1. Check fuses/wiring
39 Warm air blower is open circuit 1. Check fuses/wiring
41 Coolant pump open circuit 1. Check coolant pump line
42 Coolant pump short circuit 2. Replace coolant pump
45 Fuel heater short circuit 1. Check fuses/wiring
46 Fuel heater open circuit 1. Check fuses/wiring

47 Fuel pump short circuit 1. Make sure connections between the ECU and fuel pump is connected properly.
2. Replace fuel pump
48 Fuel pump open circuit 3. Replace ECU

1. Make sure there is sufficient fuel in the fuel tank

2. Make sure the fuel line is not clogged.
50 Start failure lock, start failed more than 10 times
3. Make sure air intake and exhaust are not blocked.
4. Make sure fuel level is appropriate.
1. Ventilate and cooldown the flame sensor
51 Flame sensor temperature too hot during startup 2. Check flame sensor resistance value.
(Normal resistance value is 0.8k Ohms)
1. Make sure there is sufficient fuel in the fuel tank
2. Make sure the fuel line is not clogged.
52 Flameout 3 times
3. Make sure air intake and exhaust are not blocked.
4. Make sure fuel level is appropriate.
1. Ventilate and cooldown the flame sensor
55 Flame detected before ignition 2. Check flame sensor resistance value.
(Normal resistance value is around 0.8k Ohms)
60 Temperature sensor open circuit 1. Check temperature sensor resistance value.
(Normal resistance value is around 10k Ohms.)
61 Temperature sensor short circuit 2. Replace temperature sensor

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 ERROR CODE TABLE FOR WALRUS SERIES HEATER

Following error codes are valid for coolant heater models: 5000C, 9000C

COOLANT HEATER FAULT CODES

Digital
Timer
Error Description Troubleshooting Steps
Controller
(Hex)
1. Cooldown coolant
2. Check temperature sensor resistance value.
62 Coolant temperature too high before ignition
(Normal resistance value is around 10k Ohms.)
3. Replace temperature sensor
64 Flame sensor open circuit 1. Check flame sensor resistance value.
(Normal resistance value is around 0.8k Ohms)
65 Flame sensor short circuit 2. Replace flame sensor
71 Overheat sensor open circuit 1. Check overheat sensor. (Power off protection switch)
72 Overheat sensor short circuit 2. Replace overheat sensor.
1. Check process air impeller for damage and position
84 Blower motor fan speed monitoring failed
2. If impeller is OK, replace the ECU
1. Check fuses and wiring
85 Blower fan failed to start
2. Check to see if the fan is stuck
86 Circulation fan short circuited 1. Check fuses/wiring
1. Check heater and timer connections
91 ECU Controller Failure
2. Ensure sufficient voltage is applied
99 Failed to save information 1. Replace the ECU
1. Check power supply
A9 Abnormal power loss
2. Replace the ECU
1. Replace glow pin
AA Unknown glow pin test error
2. Replace the ECU
1. Replace blower motor assembly
AB Unknown blower motor test error
2. Replace the ECU
1. Check supply voltage
AC Unknown voltage test error 2. Check fuses/wiring
3. Replace the ECU

1. Make sure connections between the ECU and fuel pump is connected properly.
2. Make sure fuel line is not clogged
AD Unknown fuel pump test error
3. Replace fuel pump
4. Replace the ECU

1. Replace fuel pump

AE Unknown fuel pump failure
2. Replace the ECU
1. Replace temperature sensor
AF Unknown temperature sensor failure
2. Replace the ECU
1. Ensure all connections to and from the ECU
B0 Communication failure
2. Replace the ECU
D3 Maintenance warning 1. Clean up carbon deposits and replace consumables.
1. Check fuses/wiring
E0 Ignition signal not detected
2. Replace the ECU
1. Check the installation of the glow pin
E1 Glow pin driver voltage not detected 2. Check fuses/wiring
3. Replace the ECU
1. Check fuses/wiring
E2 Glow pin monitoring circuit failure
2. Replace the ECU
1. Check flame sensor resistance value.
(Normal resistance value is around 0.8k Ohms)
E3 Flame sensor signal not detected
2. Replace flame sensor
3. Replace the ECU
EE Unknown error 1. Replace the ECU

Updated On: 2022-02-18

Item Value
Flame Sensor 0.8k Ohms
Temperature Sensor 10k Ohms

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