Technical Bulletin FX05 (Advanced) Field Controller Issue Date April 27, 2006

FX05 (Advanced) Field Controller

Introduction............................................................................................. 3 Installation............................................................................................... 5
North American Emissions Compliance............................................................................ 5

Detailed Procedures ...........................................................................................6

Mounting Instructions........................................................................................................ 7 Connection Details.......................................................................................................... 10 Connection Details for Input Converter Modules ............................................................ 11 Connection Details for the Room Command Module...................................................... 16 Wiring.............................................................................................................................. 19 Connection Details for the N2 Open Serial Card ............................................................ 21 N2 Address Selection ..................................................................................................... 23 Connection Details for the LON Card ............................................................................. 24 Connection Details for the Real-Time Clock (RTC) Plug-In Card ................................... 25

Inputs and Outputs............................................................................... 27

Introduction .......................................................................................................27 Key Concepts ....................................................................................................30 Detailed Procedures .........................................................................................31
Isolation Diagram ............................................................................................................ 31 Analog Inputs .................................................................................................................. 32 Digital Inputs ................................................................................................................... 33 Analog Outputs ............................................................................................................... 34 Digital Outputs ................................................................................................................ 35

Operation............................................................................................... 39
Introduction .......................................................................................................39 Key Concepts ....................................................................................................40
Software Programming and Application Configuration ................................................... 40 Alarm and Event Management ....................................................................................... 40
2006 Johnson Controls, Inc. Code No. LIT-12011155

FX05 (Advanced) Controller Technical Bulletin

Time Scheduling ............................................................................................................. 40 Integrated User Interface ................................................................................................ 40 Security ........................................................................................................................... 41 Supervisory Option ......................................................................................................... 41 Application Upload/Download ......................................................................................... 41

Detailed Procedures .........................................................................................42

Integrated User Interface ................................................................................................ 42 Security ........................................................................................................................... 42

Specifications and Technical Data ..................................................................44

Ordering Codes .............................................................................................................. 44 Relay Specifications ....................................................................................................... 47 Technical Specifications ................................................................................................. 49

FX05 (Advanced) Controller Technical Bulletin

Introduction

Figure 1: FX05 (Advanced)

The FX05 (Advanced) Field Controller is the compact field controller of the Facility Explorer system. The controller is designed specifically for commercial Heating, Ventilating, Air Conditioning, and Refrigeration (HVACR) applications. In this document, the term FX05 stands for FX05 (Advanced) Field Controller. The FX05 is a high performance controller with a powerful 16-bit microprocessor and state-of-the-art software that supports the precise control of a wide variety of mechanical and electrical equipment. The FX05 controller has 16 physical inputs and outputs and supports a wide range of temperature sensors and actuating devices. A series of converter modules extends the range of inputs to active sensors for the measurement of humidity, pressure, and other variables. The FX05 controller is fully programmable or configurable, using the FX Tools Pro software package, for a wide range of commercial control applications. The FX05 controller can be fitted with an optional communication card for integration into an N2 Open or LONWORKS compatible building automation system. For stand-alone applications a real-time clock plug-in card is also available to support the start-stop scheduling of equipment and real-time based control sequences.

FX05 (Advanced) Controller Technical Bulletin

The FX05 can be integrated, as a slave device, in a distributed control application managed by a master controller (FX16 Master Controller or Master Display). Optional accessories make the FX05 controller the state of the art solution for the HVACR market: Real-time Clock plug-in card N2 Open plug-in communication card LON plug-in communication card Input Converter Modules to interface active sensors

FX05 (Advanced) Controller Technical Bulletin

Installation
This chapter describes how to install an FX05 Field Controller. See Figure 2 for FX05 dimensions in millimeters (mm) and inches (in.). Two different types of terminal connectors are available: spring clamp or screw connectors. The screw connectors are included, while the spring clamp connectors must be ordered separately.

North American Emissions Compliance

United States This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his/her own expense. Canada This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations. Cet appareil numrique de la Classe (A) respecte toutes les exigences du Rglement sur le matriel brouilleur du Canada.

FX05 (Advanced) Controller Technical Bulletin

Detailed Procedures
Follow these step-by-step instructions for each task to properly install and connect the FX05 controller.
WARNING: Risk of Electric Shock. Disconnect power supply before making electrical connections. Contact with components carrying hazardous voltage can cause electric shock and may result in injury or death.

Figure 2: FX05 Dimensions millimeters (inches)

FX05 (Advanced) Controller Technical Bulletin

Mounting Instructions
Mounting a Panel To mount an FX05 in a panel: 1. FX05 panel mounting requires a panel cut-out with the dimensions shown in Figure 3.

Figure 3: Panel Cut-out

2. Remove the mounting clip from the back of the FX05 by pressing the tabs. Make sure to keep the gasket around the FX05 enclosure.

Figure 4: Panel Mount Instructions

3. Insert the FX05 into the panel cut-out from the front side of the panel, and lock it by re-inserting the mounting clip from the back.

FX05 (Advanced) Controller Technical Bulletin

Figure 5: Panel Mounting

4. Wiring terminations are made by detachable Molex connectors. Preassembled wiring harnesses are also available for ordering (see Ordering Codes).
Table 1: Wiring Harness Details Color
Pink White Light Blue Yellow Green Violet Black Red Grey Brown Orange Blue/Black DO3 DO4 DO5 DO6 DO3 DO4 DO5 DO6 DO2-DO6 COM

FX05P11
Not Used Not Used DO1 COM DO1 DO2

FX05P12/13
DO2 DO1-DO2 COM DO1 DO1-DO2 COM DO3-DO6 COM DO6 (Red) is isolated from DO3,4,5

FX05 (Advanced) Controller Technical Bulletin

Table 2: Preassembled .5mm2 Cables Details Color

Yellow/Green Red/Black Orange/Black White/Black Blue Light Blue Pink White Yellow Green Red Grey Brown Orange Violet

FX05P1x Models
AI4 AI3 AI2 AI1 AIs Com 24Vac Com 24Vac DI1 DI2 DI3 DI4 DI5 DI Com AO AO Com

5. Verify that the wiring has been correctly installed, and that voltage levels are appropriate for the various input signals according to the application.

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FX05 (Advanced) Controller Technical Bulletin

Connection Details
The following drawings show the wiring details for the different models of FX05. Note that AI = Analog Input; AO = Analog Output; DI = Digital Input; and DO = Digital Output.

Figure 6: LP-FX05P11-xxx Wiring Diagram

Figure 7: LP-FX05P12-xxx Wiring Diagram

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Figure 8: LP-FX05P13-xxx Wiring Diagram

Connection Details for Input Converter Modules

Figure 9: Input Convert Module

Optional Input converting modules can be used together with the FX05 for added possibility to use active sensors. Several models of Input Converters are available depending on the active sensor used.

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FX05 (Advanced) Controller Technical Bulletin

Figure 10: Input Converter Dimensions mm (in)

The Input Converter Module can be connected to any analog input of the FX05, providing that the software has been configured accordingly (see Operation for details on the configuration). The same transformer should be used to power both controller and converter.
IMPORTANT: Make sure to respect polarities when connecting the 24 VAC power supply. The Input Converter Module can be connected to any analog input of the FX controllers, but the software has to be configured accordingly.

4 - 20 mA Input Converter Module This Input Converter Module allows the connection of an active 4 - 20 mA signal to an FX05 analog input. The FX05 analog inputs must be configured in software as Linear.

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Figure 11: (4-20mA) Input Converter Wiring

For the correct (4-20mA) Input Converter Wiring connections please see Table 3.
Table 3: (4-20mA) Input Converter Wiring Connections PIN
1 2 3 4 5 6 7 9 10

Meaning
Not connected +15 VDC (0.75V) sensor power supply Signal input (max allowed level 30 mA) Not connected Not connected 24 VAC Common 24 VAC power supply To FX05 AI (max 2m (6.5ft)) To FX05 AI Common (max 2m (6.5ft))

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FX05 (Advanced) Controller Technical Bulletin

Ratiometric Input Converter Module This Input Converter Module allows the connection of a ratiometric signal to an FX05 analog input. The FX05 analog input must be configured in software as Linear.

Figure 12: (Ratiometric) Input Converter Wiring

For the correct Ratiometric Input Converter connections, see Table 4.

Table 4: Ratiometric Input Converter Connections PIN
1 2 3 4 5 6 7 9 10

Meaning
+5 VDC ( 0.5 V; 25 mA max) sensor power supply Not connected Signal input Signal Common Signal Common 24 VAC Common 24 VAC power supply To FX05 input (max 2m (6.5ft)) To FX05 Common (max 2m (6.5ft))

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0 10 V Input Converter Module This Input Converter Module allows the connection a 0-10V signal to an FX05 analog input. The analog input must be configured in software as Linear.

Figure 13: (0-10V) Input Converter Wiring Table 5: (0-10V) Input Converter Connections Pin
1 2 3 4 5 6 7 8 9 10

Meaning
Not connected +15 VDC ( 0.75V, 25 mA max) sensor supply Signal input Signal Common Signal Common 24 VAC Common 24 VAC power supply To FX05 input (max 2m (6.5ft)) To FX05 Common (max 2m (6.5ft)) Not connected

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FX05 (Advanced) Controller Technical Bulletin

Connection Details for the Room Command Module

Figure 14: Room Command Module KIT006

The LP-KIT006-xxx series of Room Command Modules are designed for use with the FX05 controllers.

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There are eight different models of KIT006 as described in Table 6.

Table 6: Room Command Module Models Model
LP-KIT006-000C

Features
Fully featured model that includes: - Warm/cool adjustment +/- 3K - Fan speed control: auto, min, med, max and OFF - Room sensor (A99) - Occupancy button and LED - Connector for the communication interface. Setpoint setting from +12C to +28C - Room sensor (A99). Setpoint setting from +12C to +28C - Room sensor (A99) - Occupancy button and LED - Connector for the communication interface. Warm/cool adjustment +/- 3K - Room sensor (A99) - Occupancy button and LED - Connector for the communication interface. Fully featured model that includes: - Warm/cool adjustment +/- 3K - Fan speed control: auto, min, med, max and OFF - Room sensor (A99) - Occupancy button and LED - Connector for the communication interface - US Wall mounting kit Warm/cool adjustment +/- 3K - Room sensor (A99) - Occupancy button and LED - Connector for the communication interface - US Wall mounting kit Setpoint setting from 53.6 F (12C) to 82.4 F (28C) -Fan speed control auto, min, med, max, and OFF - Room sensor (A99) -Occupancy button and LED -Connector for the communication interface US Wall mounting kit Setpoint setting from +53.6 F (+12C) to +82.4 F (+28C) - Room sensor (A99) - Occupancy button and LED - Connector for the communication interface - US Wall mounting kit

LP-KIT006-001C LP-KIT006-002C

LP-KIT006-003C

LP-KIT006-004C

LP-KIT006-005C

LP-KIT006-006C

LP-KIT006-007C

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FX05 (Advanced) Controller Technical Bulletin

LP-KIT006-xxx - Room Command Module Connection The warm/cool or setpoint adjustment dial enables the room occupant to adjust the working setpoint of the controller. This functionality and the adjustment range must be programmed into the FX05 application software. The pushbutton operation is completely customizable within the FX05 application software. A common use is to enable the occupant to change the mode of operation of the controller from Unoccupied to Bypass (or temporary occupied) The LED indicator is completely customizable within the FX05 application software. A common use is to indicate the occupancy mode. The fan speed selector switch enables the occupant to override the fan speed. This functionality must be programmed into the FX05 application software. The serial connection through the service connector pins under the lateral cover (Figure 3) is available if the optional serial card (N2 Open or LON) is inserted in the FX05 and properly connected to the KIT006 Pins 10, 11, 12.

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Wiring
Before connecting or disconnecting any wires, ensure that all power supplies have been switched off and all wires are potential-free to prevent equipment damage and avoid electrical shock.
WARNING: Risk of Electric Shock. Disconnect power supply before making electrical connections. Contact with components carrying hazardous voltage can cause electric shock and may result in injury or death.

Terminations are made on the terminal blocks in the base of the module, which accept up to 1.5mm2 (AWG 16) wires. Follow the wiring diagrams shown in figures 4, 5 and 6. All wiring to the module is at extra low (safe) voltage and must be separated from power line voltage wiring. Do not run wiring close to transformers or high frequency generating equipment.
IMPORTANT: Complete and verify all wiring connections before applying power to the controller to which the module is connected.

The wiring connections to the FX05 must match the input and output assignments made in the FX05 application software.
FX05
Com AO1 DI Com DI5 DI4 DI3 DI2 DI1 24V 24V Com AI Com AI1 AI2 AI3 AI4

TB1
1 2 3 4 5 6

Setpoint Shift Room sensor (A99) Common AI Fan Speed Command (NTC) Push button Common DI

TB2

NTC Input

7 Status LED 8 9 10 11 12 Service Connection

From FX05 NET A RT+ serial card NET B RTLON or N2Open Com Optional

N2Open: Com RT- RT+ LON: NET B NET A

Figure 15: Wiring for LP-KIT006-000, -004, or -006

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FX05 (Advanced) Controller Technical Bulletin

FX05
Com AO1 DI Com DI5 DI4 DI3 DI2 DI1 24V 24V Com AI Com AI1 AI2 AI3 AI4

TB1

1 Setpoint Shift 2 Room sensor (A99) 3 Common AI 4 5 6

Figure 16: Wiring for LP-KIT006-001

TB1
1 2 3 4 5 6

FX05
Com AO1 DI Com DI5 DI4 DI3 DI2 DI1 24V 24V Com AI Com AI1 AI2 AI3 AI4 From FX05 NET A RT+ serial card NET B RTLON or N2Open Com Optional

Setpoint shift Room sensor (A99) Common AI Push button Common DI

TB2

7 Status LED 8 9 10 11 12
Service Connection

N2Open: Com RT- RT+ NET B NET A LON:

Figure 17: Wiring for LP-KIT006-002, -003, 005, or -007

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Connection Details for the N2 Open Serial Card

Figure 18: N2 Open Plug-in Communication Card

The FX05 controller can be ordered with or without a communication card. If ordered without, the card can be assembled at a later time. See the Ordering Codes section. The N2 Open communication card allows the FX05 controllers to be connected to an N2 Open compatible building management system. If needed, assemble the communication card using the following instructions: 1. Power off the controller (hot plug-in not allowed). 2. Insert the card (see Figure 19). Default N2 address is 255.
IMPORTANT: The Complementary Metal Oxide Semiconductor (CMOS) integrated circuit in the controller and on the communication card are sensitive to static current discharges. Take suitable precautions.

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FX05 (Advanced) Controller Technical Bulletin

Card Insertion Remove the plastic sticker on the back of the controller. Insert the communication card into the back of the FX05 as shown below until fully secured.

Figure 19: Card Insertion

Wiring The connection to the N2 network is made by means of the 3-pin plug-in connector as shown in the following Figure. Refer to the N2 Communications Bus Technical Bulletin (LIT-636018) for recommended wire sizes. Insert thin flat blade screw driver into top slot to open clamp (bottom slot). Insert wire into bottom slot and remove screw driver.
Com RT+ RT-

Figure 20: N2 Open Card Wiring

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N2 Address Selection
The N2 Address associated to an FX05 Controller can only be modified through the local user interface. The FX05 controllers are provided with a factory application pre-loaded. This application allows users to modify the default factory N2 Address setting of the FX05 Controller.
IMPORTANT: A power cycle is needed by the controller in order to activate the new address setting. NOTE: Default N2 Address is 255.

The following procedures have to be executed to adjust the FX05 N2 address.

> 0.5 sec

Address Adjusting Circular Mode

Address Confirmation

3 sec Blinking Value Confirms the Address setting

Figure 21: N2 Address Factory Setting Adjustment

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FX05 (Advanced) Controller Technical Bulletin

Network layout Refer to the N2 Communications Bus Technical Bulletin (LIT-636018) for details on N2 wiring guidelines.

Connection Details for the LON Card

Figure 22: LON Plug-in Communication Card

The FX05 can be ordered with or without a communication card. If ordered without, a communication card can be inserted at a later time. See Ordering Codes for more information. The LON communication card allows the FX05 to be connected to a LONWORKS network. To assemble the LON communication card: 1. Power off the controller (hot plug-in not allowed) 2. Insert the card (see Figure 23 Card Insertion)
IMPORTANT: The CMOS integrated circuit in the controller and on the communication card are sensitive to static current discharges. Take suitable precautions.

Card Insertion Remove the plastic sticker on the back of the controller and insert the communication card into the back of the FX05 as shown below until fully secured.

Figure 23 Card Insertion

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Wiring The connection to the LONWORKS network is made by means of the 2-pin plug-in connector as shown in the following figure. See the following documents on the Echelon web site (www.echelon.com): LONWORKS FTT-10A Free Topology Transceiver Users Guide (078-0156-01F) for technical guidelines associated with free topology restrictions. Junction Box and Wiring Guidelines for Twisted Pair LONWORKS Networks (005-0023-01) for more detailed information on wiring specifications.

1 2 3

Figure 24: LON Card Wiring

Getting the LON Neuron ID The FX05 Controller will send its Neuron Identifier over the LON network ONLY at power-up.

Connection Details for the Real-Time Clock (RTC) Plug-In Card

Figure 25: Real-Time Clock Plug-In Card

The RTC plug-in card allows the FX05 to introduce functions based on a weekly time schedule. In order to assemble the communication card, follow the instructions: Power off the controller (hot plug-in not allowed); Insert the card (see Figure 23 Card Insertion);
IMPORTANT: The Complementary Metal Oxide Semiconductor (CMOS) integrated circuit in the controller and on the communication card are sensitive to static current discharges. Take suitable precautions.

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FX05 (Advanced) Controller Technical Bulletin

Card Insertion Remove the plastic sticker on the back of the controller and insert the RTC card into the back of the FX05 as shown below until fully secured.

Figure 26: RTC Card Insertion

FX05 (Advanced) Controller Technical Bulletin

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Inputs and Outputs

Introduction
The FX05 Controller features the following I/O Channels: Four Analog Inputs (12 bit, A/D Converter); Five Digital Inputs from voltage free contacts, with internal pull-up resistors; Six opto-isolated Digital Outputs (6 Relays and 2 optional relays or triacs); One 0 to 10 VDC, Analog Output.

LP-FX05P11-xxx Models

Figure 27: LP-FX05P11 Wiring Diagram

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FX05 (Advanced) Controller Technical Bulletin

LP-FX05P12-xxx Models

Figure 28: LP-FX05P12 Wiring Diagram

FX05 (Advanced) Controller Technical Bulletin

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LP-FX05P13-xxx Models

Figure 29: LP-FX05P13 Wiring Diagram

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FX05 (Advanced) Controller Technical Bulletin

Key Concepts
Analog Inputs The FX05 Controller accepts up to four analog inputs; each of them can be configured to read A99, NTC 10K, PT1000 Standard Range, PT1000 Extended Range or Linear depending on their hardware model and application software. Digital Inputs The FX05 accepts up to five digital inputs with internal pull-up resistors (3k3 ) from voltage free contacts, not isolated. Analog Outputs The FX05 provides one 0 to 10 VDC, 5 mA, analog output, not isolated. Digital Outputs The FX05 provides up to six digital outputs available in two different hardware configurations with 6 relays, or 4 relays and 2 triacs. The digital outputs are isolated from the other I/Os and they have been divided into different groups. The groups depend on the selected hardware model: On the 6-relays models, group 1 is comprised of DO1 and group 2 is comprised of DO2 through DO6. On the 4-free relays and 2-triacs models, group 1 is comprised of DO1 and DO2 (the 2 triacs), and group 2 is comprised of DO3 through DO6 (the 4 relays). DO6 is isolated from DO3,4,5. On the 3-interlocked relays, 1-free relay and 2-triacs models, group 1 is comprised of DO1 and DO2 (the 2 triacs), group 2 is comprised of DO3 through DO5 (the 3 interlocked relays), and group 3 is DO6 (the 1 free relay).

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Detailed Procedures
Isolation Diagram
In relation to the CPU the insulation of the several I/Os is represented in the diagrams below:
P11 models
DO1 DO2 DO3 DO4 DO5 DO6 AO

P12 / P13 models

DO1 DO2 DO3 DO4 DO5 DO6 AO

CPU

CPU

*
AI1 AI2 AI3 AI4 DI1 DI2 DI3 DI4 DI5 AI1 AI2 AI3 AI4 DI1 DI2 DI3 DI4 DI5

Galvanic Isolation up to 4000V

*

(*) DC/DC Isolation with dielectric strength 1500V Not Isolated

Model Cross-Reference FX05 to FX05 (Advanced) Model Description

PT1000 Standard, 6 Relays A99 or PT1000 Ext, 6 Relays A99 + NTC 10K, 2 Triacs, 3 Relays w/ Interlock, 1 free relay A99 + NTC 10K, 2 Triacs, 4 Free Relays

FX05 (8-bit)
LP-FX05P00 LP-FX05P01 LP-FX05P02 LP-FX05P03

FX05 (16-bit)
LP-FX05P11-012 LP-FX05P11-022 LP-FX05P12-002 LP-FX05P13-002

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FX05 (Advanced) Controller Technical Bulletin

Analog Inputs
The four analog inputs can be configured to accept a wide range of input signals. In addition, they can be used together with optional Input Converter Modules to use Active sensors. The Linear analog inputs are typically used when interoperating with Input Converter Modules and they are ranged using programmable Range parameters. These parameters, HighRange and LowRange, define the equivalent values for reading at High (10 V, 20 mA) and Low (0 V, 4 mA, 0 mA) signal input. The Passive Sensors (resistance) have pre-programmed linearization curve. For these sensors the measurement range is fixed. The user can set via software the reliability range. The read signal is converted by the FX05 according to the related Analog Input Object Setup, available Setup are: Linear A99 NTC 10k Ohm Pt1000 Standard Range Pt1000 Extended Range

The measurement unit is also configurable to enable the controller to propagate via network the measured value according to the appropriate scale unit. Available configurable units are: Temperature Percentage Air Pressure Liquid Pressure Flow Concentration Ampere Voltage

A configurable filter constant in seconds is performed by the FX05 on its Analog Inputs for the reduction of signal instability. An additional Anti-Spike filter can be configured to limit the rate of change of the input values to the value indicated by this attribute.

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Connecting Passive Resistive Sensors The FX05 analog inputs accept resistive signals including, A99, Pt1000 Std., Pt1000 Ext., and NTC 10k. The inputs must be configured in the application software. The following figure represents an A99 wiring diagram; however, all the resistive sensor types are connected in the same way.
A99 Resistive Temperature Sensor
FX05 Advanced

AI Com

24V Com

AI4

AI3

AI2

Figure 30: A99 Resistive Sensor, Connection Diagram IMPORTANT: The two resistive probe leads are not polarity sensitive.

Digital Inputs
The FX05 controller features five not isolated digital inputs. See the Relay Specifications table for FX05 I/O information. The digital inputs can be configured for direct acting or reverse acting in the application software. Voltage-free contacts can be connected directly to the controller as shown in the following figure:

AI1

24V

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FX05 (Advanced) Controller Technical Bulletin

FX05 Advanced

24V Com

Figure 31 Connecting voltage-free contacts FX05 Terminals

DI 1 DI 2 DI 3 DI 4 DI 5 DI Com

Description
Digital Input 1, Voltage-Free contact Digital Input 2, Voltage-Free contact Digital Input 3, Voltage-Free contact Digital Input 4, Voltage-Free contact Digital Input 5, Voltage-Free contact Common Reference, Voltage-Free contact

Analog Outputs
The FX05 Controller provides one 0 to 10 VDC - Max 5 mA, not isolated, analog output. See the Ordering Codes for the complete FX05 I/O table. The analog output can be configured for direct acting or reverse acting in the application software. The output signal can also be limited by high limit (MaxOutput) and low limit (MinOutput) values. Connecting the Analog Output The FX05 analog outputs are commonly used to drive proportional devices and can be connected to all the Johnson Controls series proportional valve actuators. The connection diagram is represented in the following figure:

DICom

24V

DI1

DI2

DI3

DI4

DI5

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FX05 Advanced

24V Com

220Vac

24 Vac

Figure 32: Connecting the Analog Output Table 7: Analog Output Connections FX05 Terminals
AO Com AO 24 V~ Com 24 V~ Hot

Description
Common Reference Analog Output 0 10V Common Reference Power Supply 24 Vac

Digital Outputs
WARNING: Risk of Electric Shock and Property Damage. Disconnect each of multiple power supplies before making electrical connections. More than one disconnect may be required to completely de-energize equipment. Contact with components carrying hazardous voltage can cause electric shock and may result in severe personal injury or death.

The FX05 Controller features six digital outputs, available in two hardware configurations: all 6 relays or 4 relays and 2 triacs. See Ordering Codes for the complete FX05 I/O table. The digital outputs can be configured for direct acting or reverse acting in the application software.
IMPORTANT: Relays of the Group DO2 - DO6 or DO3 - DO6 must be at the same voltage. Double Isolation between relay DO1 and the Group DO2 - DO6 or between triacs DO1, DO2 and Group DO3-DO6. Any combination of loads on DO2 - DO6, DO3 - DO6 must not exceed 15 amperes and a maximum 5A on the common terminals.

AO Com

24V

AO

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FX05 (Advanced) Controller Technical Bulletin

Connecting the Relays The FX05 features up to six Digital Outputs with electromechanical relays. To simplify assembly the common terminals of some relays have been grouped together. The relays are divided into up to three groups, according to the controller model.
Group #1 Group #2

Figure 33: FX05P11 Relay Groups

Group #1 Group #2 Group #3

Figure 34: FX05P12 DO Groups

Group #1 Group #2 Group #3

Figure 35: FX05P13 DO Groups

Inside each group, the relays have just single isolation and thus must be connected to the same voltage supply. Between the groups there is a double isolation and thus the groups can be connected to different voltage supplies. Following is represented a typical application of the relay outputs as connection example:

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DO3 Speed 1

DO4 Speed 2

DO5 Speed 3

DO6

Fan

Figure 36: Connecting a Three-Speed Fan Motor to Interlocked Relay Outputs

Note: Please note that, for FX05P12 relays DO3 DO5 are hardware interlocked so they guarantee the safe management of the motor. Other FX05 relay outputs are not hardware interlocked and incidental energization of more than one relay at the same time might lead to fan motor damaging. Connecting the Triacs The FX05P12/P13 triac (0.5A, 24 VAC) digital outputs are commonly used to operate in PAT and DAT modes.

Figure 37: FX05P12/P13 Triac Outputs

In particular the Digital Outputs PAT mode can be used through the Triac outputs to drive Incremental Valve Actuators.

230 Vac

DO3/4/5 Com

DO6 Com

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FX05 (Advanced) Controller Technical Bulletin

Example of connection:
24V Hot 220Vac 24 Vac

24V Com DO2 Down DO1 Up

DO1/2 Com

Figure 38: Connecting an Incremental Actuator Table 8: Incremental Actuator Connections FX05 Terminals
DO2 DO1 24V ~ Hot DO1/2 Com

Description
24V ~ Down command 24V ~ Up command 24V ~ Hot Reference 24V ~ Common Reference

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Operation

Introduction
The FX05 has a powerful 16 bit microprocessor with enhanced software that supports the creation and management of larger applications. In addition, the FX05 controller can be interfaced as a slave device to the FX16 Master Controller or Master Display when designing a distributed control application. Similar to the FX05 controller, the FX05 controller has been designed to respond to a wide range of applications. The FX05 controller is fully programmable or configurable. The FX Builder tool is used to program the controller with the required application, using the 16 physical input/output points. The application can be downloaded, tested and commissioned using FX Loader and FX CommPro software packages.

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FX05 (Advanced) Controller Technical Bulletin

Key Concepts
Software Programming and Application Configuration
The FX05 provides configurable control algorithm, memory and connectivity services, real-time functions and I/O expansion through its customizable, objects and services oriented, architecture. The device configurations can be created and downloaded into the target controllers via the FX Tools Pro software package. The tools available in the package are: FX Builder: The programming and configuration of the Facility Explorer controllers is done using the menus, navigation trees and graphic screens of the FX Builder tool. The configuration includes the definition of the controllers to be connected, the physical inputs and outputs and data points to be monitored and the format of the display screen of the controller. FX Builder Express: A simplified version of the FX Builder, called FX Builder Express, is also available to configure a library of standard applications specifically designed for Facility Explorer controllers. The configuration is done using the specific graphic user interfaces of the FX Builder Express. FX CommPro N2 and FX CommPro LON: For commissioning and servicing of a connected device through the network profile. Parameter configuration, machine tuning, default parameters, saving for successive configurations are all things possible with the FX-CommPro tool, with the two protocols supported: N2 Open and LONWORKS.

Alarm and Event Management

The FX05 manages and displays active events or alarms that are associated with data points or variables in the control application. Active events or alarms may be viewed on the FX05 3-Digit Display.

Time Scheduling
This feature allows introducing functions based on a weekly time schedule. The Time Scheduling feature is enabled only when the Real-time Clock plug-in card is installed. The clock is battery backed up with an average duration time of 2 years.

Integrated User Interface

The FX05 has an integrated user interface featuring a 3 Digit, 7-Segment display, providing the possibility to display and/or edit all the data points and information of the running application (see Figure 1). The display application is fully configurable at design time.

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Security
The FX Tools Pro and the FX controllers comes with an embedded security feature based on the use of two IDs: the family ID and the customer ID. This security feature prevents tampering with the applications and provides source code protection.

Supervisory Option
The FX05 can be integrated into a supervisory building management system for continuous monitoring of the control system. The FX05 supports two methods of integration:

N2 Open Integration LONWORKS Integration

Application Upload/Download
The FX05 is a fully programmable controller and the application can be downloaded to the controller using FX Tools.

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FX05 (Advanced) Controller Technical Bulletin

Detailed Procedures
Integrated User Interface
The FX05 has an integrated user interface featuring a 3 Digit 7-Segment display with the possibility to display/edit all the data points and information of the application. The display application is fully configurable using the Display plug-in of the FX Builder.

Security
The FX Tools Pro and the Facility Explorer controllers come with an embedded security feature based on the use of two IDs: the family ID and the customer ID. Family ID Family ID differentiates different hardware types and prevents downloading the wrong application to the wrong controller.
Table 9: Family ID Facility Explorer Controller FX Builder Code
FX05P11-02 FX05P11-12 FX05P11-22 FX05P12-02 FX05 (Advanced) FX05P12-12 FX05P12-22 FX05P13-02 FX05P13-12 FX05P13-22 FX10 Standard FX10 (Advanced) FX15 Classic FX15 Universal FX10B1x FX10B3x FX15D1x FX15D0x

Family IDs
0218 0210 0211 0212 0214 0215 0213 0216 0217 0301 0311 0402 0401

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Customer ID Customer ID protects a controller downloaded with a custom developed application and protects the application source code from editing by unauthorized users. Three Customer ID types are used: Public ID: Applications that are saved with Public ID can be downloaded and commissioned by any user with the Public ID enabled in their FX-Tools. DEMO ID: Applications that are saved with the DEMO ID can only be downloaded to demo controllers. Customer/Private Specific ID: Applications that are saved with a specific customer/private ID will make those applications source files readable only by users who have the same ID enabled in FX-Tools. Once a controller has been downloaded with a specific Customer ID, the controller will become customer specific and only allow downloading of applications with the same customer specific ID.

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FX05 (Advanced) Controller Technical Bulletin

Specifications and Technical Data

Ordering Codes
Tables 8 through 13 contain ordering information for the FX05 (Advanced), FX05 Accessories, and FX05 Software.
Table 10: FX05 (Advanced) Field Controller Ordering Information Product Code Number
LP-FX05P11-002C LP-FX05N11-002C LP-FX05L11-002C LP-FX05P11-012C LP-FX05N11-012C LP-FX05L11-012C LP-FX05P11-022C LP-FX05N11-022C LP-FX05L11-022C LP-FX05P12-002C LP-FX05N12-002C LP-FX05L12-002C LP-FX05P12-012C LP-FX05N12-012C LP-FX05L12-012C LP-FX05P12-022C

Description
FX05 Controller with 3 A99 AIs, 1 NTC AI, 5 DIs, 6 relay DOs, 1 AO, no comm. card, no cable FX05 Controller with 3 A99 AIs, 1 NTC AI, 5 DIs, 6 relay DOs, 1 AO, N2 Open comm. card, 1 set Molex Cable FX05 Controller with 3 A99 AIs, 1 NTC AI, 5 DIs, 6 relay DOs, 1 AO, LON comm. card, 1 set Molex Cable FX05 Controller with 4 PT1000 std AIs, 5 DIs, 6 relay DOs, 1 AO, no comm. card, no cable FX05 Controller with 4 PT1000 std AIs, 5 DIs, 6 relay DOs, 1 AO, N2 Open comm. card, 1 set Molex Cable FX05 Controller with 4 PT1000 std AIs, 5 DIs, 6 relay DOs, 1 AO, LON comm. card, 1 set Molex Cable FX05 Controller with 4 SW select AIs (A99, PT1000 ext., Linear), 5 DIs, 6 relay DOs, 1 AO, no comm. card, no cable FX05 Controller with 4 SW select AIs (A99, PT1000 ext., Linear), 5 DIs, 6 relay DOs, 1 AO, N2 Open comm. card, 1 set Molex Cable FX05 Controller with 4 SW select AIs (A99, PT1000 ext., Linear), 5 DIs, 6 relay DOs, 1 AO, LON comm. card, 1 set Molex Cable FX05 Controller with 3 A99 AIs, 1 NTC AI, 5 DIs, 2 triac DOs, 3 interlocked relays DOs, 1 free relay DO, 1 AO, no comm. card, no cable FX05 Controller with 3 A99 AIs, 1 NTC AI, 5 DIs, 2 triac DOs, 3 interlocked relays DOs, 1 free relay DO, 1 AO, N2 Open comm. card, 1 set Molex Cable FX05 Controller with 3 A99 AIs, 1 NTC AI, 5 DIs, 2 triac DOs, 3 interlocked relays DOs, 1 free relay DO, 1 AO, LON comm. Card, 1 set Molex Cable FX05 Controller with 4 PT1000 std AIs, 5 DIs, 2 triac DOs, 3 interlocked relays DOs, 1 free relay DO, 1 AO, no comm. card, no cable FX05 Controller with 4 PT1000 std AIs, 5 DIs, 2 triac DOs, 3 interlocked relays DOs, 1 free relay DO, 1 AO, N2 Open comm. card, 1 set Molex Cable FX05 Controller with 4 PT1000 std AIs, 5 DIs, 2 triac DOs, 3 interlocked relays DOs, 1 free relay DO, 1 AO, LON comm. card, 1 set Molex Cable FX05 Controller with 4 SW select AIs (A99, PT1000 ext., Linear), 5 DIs, 2 triac DOs, 3 interlocked relays DOs, 1 free relay DO, 1 AO, no comm. card, no cable

Continued on next page. . .

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Product Code Number (Cont.)

LP-FX05N12-022C

Description
FX05 Controller with 4 SW select AIs (A99, PT1000 ext., Linear), 5 DIs, 2 triac DOs, 3 interlocked relays DOs, 1 free relay DO, 1 AO, N2 Open comm. card, 1 set Molex Cable FX05 Controller with 4 SW select AIs (A99, PT1000 ext., Linear), 5 DIs, 2 triac DOs, 3 interlocked relays DOs, 1 free relay DO, 1 AO, LON comm. card, 1 set Molex Cable FX05 Controller with 3 A99 AIs, 1 NTC AI, 5 DIs, 2 triac DOs, 4 free relay DOs, 1 AO, no comm. card, no cable FX05 Controller with 3 A99 AIs, 1 NTC AI, 5 DIs, 2 triac DOs, 4 free relay DOs, 1 AO, N2 Open comm. card, 1 set Molex Cable FX05 Controller with 3 A99 AIs, 1 NTC AI, 5 DIs, 2 triac DOs, 4 free relay DOs, 1 AO, LON comm. card, 1 set Molex Cable FX05 Controller with 4 PT1000 std AIs, 5 DIs, 2 triac DOs, 4 free relay DOs, 1 AO, no comm. card, no cable FX05 Controller with 4 PT1000 std AIs, 5 DIs, 2 triac DOs, 4 free relay DOs, 1 AO, N2 Open comm. card, 1 set Molex Cable FX05 Controller with 4 PT1000 std AIs, 5 DIs, 2 triac DOs, 4 free relay DOs, 1 AO, LON comm. card, 1 set Molex Cable FX05 Controller with 4 SW select AIs (A99, PT1000 ext., Linear), 5 DIs, 2 triac DOs, 4 free relay DOs, 1 AO, no comm. card, no cable FX05 Controller with 4 SW select AIs (A99, PT1000 ext., Linear), 5 DIs, 2 triac DOs, 4 free relay DOs, 1 AO, N2 Open comm. card, 1 set Molex Cable FX05 Controller with 4 SW select AIs (A99, PT1000 ext., Linear), 5 DIs, 2 triac DOs, 4 free relay DOs, 1 AO, LON comm. card, 1 set Molex Cable

LP-FX05L12-022C LP-FX05P13-002C LP-FX05N13-002C LP-FX05L13-002C LP-FX05P13-012C LP-FX05N13-012C LP-FX05L13-012C LP-FX05P13-022C LP-FX05N13-022C LP-FX05L13-022C

Table 11: Communication Card Ordering Information Product Code Number

LP-NET051-000C LP-NET05A2-000C

Description
N2 Open communication card LONWORKS communication card

Table 12: Accessories Available in Europe and North America Ordering Information Product Code Number
LP-RTC05-000C LP-KIT001-010C LP-KIT002-010C LP-KIT004-010C LP-KIT005-010C

Description
Real-Time Clock Card Input Converter Module 4 - 20 mA to linear for FX05 Input Converter Module Ratiometric to linear for FX05 Input Converter Module 0 - 10 V to linear for FX05 MOLEX cable - multi-color for LP-FX05Pxx

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FX05 (Advanced) Controller Technical Bulletin

Table 13: Accessories Only Available in Europe Product Code Number

LP-TR23024-10VA LP-KIT006-000C LP-KIT006-001C LP-KIT006-002C LP-KIT006-003C

Description
Transformer for FX05, 10 VA Room Sensor module for FX05 +/- dial, occupancy button, fan speed, service port Room Sensor module for FX05 12 - 28C dial Room Sensor module for FX05 12 - 28C dial, occupancy button, service port Room Sensor module for FX05 +/- dial, occupancy button, service port

Table 14: Accessories Only Available in North America Product Code Number
LP-KIT006-004C LP-KIT006-005C LP-KIT006-006C

Description
Room Command module for FX05. Includes warm/cool adjustment dial, fan speed selector, occupancy button, and US mounting kit. Room Command module for FX05. Includes warm/cool adjustment dial, occupancy button, and US mounting kit. Room Command module for FX05. Includes setpoint (-54 - 82F) adjustment dial, fan speed selector, occupancy button, and US mounting kit. Room Command module for FX05. Includes setpoint (-54 - 82F) adjustment dial, occupancy button, and US mounting kit.

LP-KIT006-007C

Table 15: Software Ordering Information Product Code Number

LP-FXTPRO-0 LP-FXTEXP-0

Description
FX Tools Pro CD-Rom (FX Builder, FX Builder Express, FX CommPro N2, FX CommPro LON) FX Tools Express CD-Rom (FX Builder Express, FX CommPro N2)

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Relay Specifications
Relay Characteristics Relays of the group DO2-DO6 or DO3-DO6 must be at the same voltage. Double Isolation between relay DO1 and the group DO2-DO6 or between triacs DO1, DO2 and group DO3-DO6. Any combination of loads on DO2-DO6, DO3-DO6 must not exceed 15 amperes. Max 5A on the common terminals. Model: SCHRACK V23092-A1012-A302 DO2-DO6 on FX05P11 DO3-DO6 on FX05P12 / P13
Table 16: Contact Data
Rated current Rated voltage / max. breaking voltage AC Maximum breaking capacity AC 250 VAC / 440 VAC 1500 VA Operations 6A Electrical endurance

107 250 VAC resistive load 10

6

Table 17: Contact Ratings Type

A302 A302 A302

Load
5 A, 250 VAC resistive 2 A, 250 VAC, cos0.4 1 A, 24 VDC, L / R=48 ms

Operations
1x10 2x10
5 5 5

AgSnO2 10
5

2x10

10

4 5 6 7 8 Switching current [A]

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FX05 (Advanced) Controller Technical Bulletin

Model: SCHRACK RE030012 DO1 on FX05P11

Table 18: Contact Data
Configuration Rated current Rated voltage / max. breaking voltage AC Maximum breaking capacity AC Contact material 1 N/O contact 6A 250 VAC/440 VAC 1500 VA AgCdO Operations Electrical endurance

107 250 VAC resistive load 10

6

Table 19: Contact Ratings Type

RE 030 RE 030 RE 030 RE 030 RE 030 RE 030 RE 030 RE 030 RE 030

Load
2 A, 400 VAC, AC 11 2 A, 250 VAC, AC 11 0.33 A, 250 VAC, AC 11 1/8hp, 120 VAC 1/4hp, 240 VAC B 300 6 A, 30 VDC, resistive 0.3 A, 50 VDC, L/R=40 ms 6 (3) A, 250 VAC

Operations
5 2x10 VDE 0660

AgCdO 10
5

4x10 VDE 0660

6 5x10 VDE 0660

AgNi 0,15

3x10 UL 508
4 3x10 UL 508

UL 508 5x10 3x10

5 6

10

Switching current [A]

5 1x10 VDE 0631

Table 20: N2 Open Communication Card Specifications

RS485 line Devices RS485/232 Converter Electrical Isolation maximum length without repeater: 1200m (4000ft), AWG26 twisted pair with shield. maximum of 32 per 1200m (4000ft) bus segment. IU-9100 if third party converter is used then make sure it supports automatic DSC (Data Send Control) 1500 V

Table 21: LON Communication Card (LCC) Specifications

LON network and Line Terminators Nodes Cable type: Belden 85102 Belden 8471 Level IV 22 AWG Daisy-chained Bus Topology: two terminators of 100 Ohm required, one at each end of the bus. Free (star) topology: single terminator of 50 Ohm required. 64 (if repeaters are not used), FTT-10 nodes only. Length with FTT-10 devices Bus topology 2700m (1.7 mi) 2700m (1.7 mi) 1400m (0.9 mi) Free topology 500 m (0.3 mi) 500 m (0.3 mi) 400 m (0.3 mi)

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Technical Specifications
FX05 (Advanced) Controller (Part 1 of 2)
Product Codes Power Requirements Power Consumption Protection Class Insulation Ambient Operating Conditions Ambient Storage Conditions Control Accuracy at 20C (68F) Ambient (sensor error not included) LP-FX05xxx-xxxC (see Table 10 for details) 24 VAC/VDC 15%, 50/60 Hz 6 VA Front Plate IP54; Rear IP20 Class II -20C (-4F) to 65C (149F) 10 to 95 % RH (noncondensing) -30C (-22F) to +80C (176F) 10 to 95 % RH (noncondensing) Sensor Type Range A99 NTC K10 PT1000 Extended PT1000 Standard Linear Display Resolution Digital Inputs: Analog Inputs: -40 to 70C (-40 to158F) -40 to 160C (-40 to 320F) -40 to 100C (-40F to 212F) -10 to 70C (14F to 158F) Software Configurable

Accuracy 0.5C (1F) 0.5C (1F) 1C (1.8F) 0.5C (1F) 1% of the total range

0.1C, between -9.9 to +99.9 Voltage free contacts, 3k3 pull-up resistors, not isolated Not isolated. Spare inputs must be connected to the common. Model FX05P1x-002 Channel AI1 AI3 Type A99 Range: -40 to 100C (-40 to 212F) Accuracy: 0.3C ( 0.6F) at 20C (68F) ambient NTC K10 Range: -10 to 70C (14 to 158F) Accuracy: 0.5C ( 1F) at 20C (68F) Remark/Applicatio n Application: temperature. Humidity, pressure, etc. Also for the Fan Speed control signal coming from the Room Command Module Application: temperature

AI4

FX05P1x-012

Analog Outputs:

PT1000 Standard Range: -40 to 70C (-40 to 158F) Accuracy: 0.5C ( 1F) at 20C (68F) ambient (sensor error not included) FX05P1x-022 AI1 AI4 A99 or PT1000 Extended or Linear Software configurable See Table Below. 010 VDC, 5 mA, not isolated, 16-bit resolution, used for analog actuators, frequency drives.

AI1 AI4

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FX05 (Advanced) Controller Technical Bulletin

FX 05 (Advanced) Field Controller Technical Specifications (Part 2 of 2)

Digital Outputs General Relays of the group DO2 to DO6 or DO3 to DO6 must be at the same voltage source. Double isolation between relay DO1 and the group DO2 to DO6 or between triacs DO1, DO2 and group DO3 to DO6. Dielectric test voltage at open relay contact: 1,000 VAC RMS. Maximum relay switching rate at nominal load: 6 operations/min Model FX05P11 Channel DO1 Type SPST 5 A res.; 1 FLA, 6 LRA ind.; 250 VAC power relay SPST 4 A res.; 1 FLA, 6 LRA; 250 VAC power relay Remark/Application Double insulated from the other relay group. Application: alarm output, etc

Digital Outputs for Selected Models

DO2 DO6

Max. 4 A on C2/3 Max. 4 A on C4/5 Max. 4 A on C6 In any case, any combination of loads must not exceed 12 A in total (the commons pins are internally connected) 3-point incremental actuators, thermal actuators, etc On the P12 model the DO3 - DO5 relays are physically interlocked, i.e. only one output can be closed at one time. The total load connected to DO3 DO5 cannot exceed 5 A. Application: 3-speed fan motors. The DO6 relay is free and is separately rated 5 A On the P13 model, all relays are freely usable. However, the total load connected to DO3 DO5 cannot exceed 5 A. The DO6 relay is separately rated 5 A.

FX05P12 /P13

DO1, DO2

0,5A / 24 VAC triacs SPST 5 A res.; 1 FLA, 6 LRA ind. 250 VAC power relay

DO3 DO6

Connections

Molex connectors Relay outputs: Mini-Fit family: Series 5569 94V-2, mates with 5557 dual row receptacle, terminals Series 5556, cables AWG18 Low voltage I/Os: Series 5268-NA, mates with 5264-N terminal housing, terminals Series 5263, cables AWG22 35 mm (1.4 in.) x 75 mm (2.9 in.) x 90 mm (3.6 in.) Europe Canada 89/336/EEC, EMC Directive: EN 61000-6-3, EN 61000-6-1 72/23/EEC, Low Voltage Directive: EN 60730 UL Listed (PAZX7), CAN/CSA C22.2 No. 205, Signal Equipment UL Recognized (XAPX8), CAN/CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment Industry Canada, ICES-003 UL Listed (PAZX), UL 916, Energy Management Equipment UL Recognized (XAPX2), UL 873, Temperature Indicating and Regulating Equipment FCC compliant to CFR 47, Part 15, Subpart B, Class A

Dimensions (H x W x D) Compliance

United States

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

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Controls Group Global Headquarters 507 E. Michigan Street P.O. Box 423 Milwaukee, WI 53201

Published in U.S.A. and Europe