DRYPOINT_RS_1300-6000__manual_en_2019_10_00_01

EN - english
Instructions for installation and operation
High pressure compressed air refrigeration dryer

Dear customer,
Thank you for deciding in favour of the DRYPOINT® RS 1300-6000 HP45 high pressure compressed-air refrigeration
dryer. Please read these installation and operating instructions carefully before mounting and starting up the
DRYPOINT® RS 1300-6000 HP45 and follow our directions. Perfect functioning of the DRYPOINT® RS 1300-6000
HP45 and thus reliable compressed-air drying can only be guaranteed when the provisions and notes stipulated here
are strictly adhered to.
2 DRYPOINT® RS 1300-6000 HP45

Contents
1 Name plate 5
2 Safety instructions 5
2.1 Safety pictograms in accordance with DIN 4844 6

2.2 Signal words in accordance with ANSI 8
2.3 Overview of the safety instructions 8
3 Proper use 11
4 Exclusion from a field of application 11
5 Operating instructions in accordance with the 2014/68/EU Pressure Equipment Directive 11
6 Transport 13
7 Storage 13
8 Installation 14
8.1 Place of installation 14

8.2 Installation plan 15
8.3 Correction factors 16
8.4 Connection to the compressed-air system 17
8.5 Connection to the cooling-water network 17
8.6 Minimum cooling-water requirements: 19
8.7 Electrical connections 20
8.8 Condensate drain 21
9 Start-up 21
9.1 Preliminary stages 21

9.2 Initial start-up 22
9.3 Start-up and shut down 24
10 Technical data 26
10.1 Technical data DRYPOINT RS 1300-6000 HP45 3/400/50 26

10.2 Technical data DRYPOINT RS 1300-6000 HP45 3/460/60 27
11 Technical description 28
11.1 Control panel 28

11.2 Functional description 28
11.3 Flow chart (air-cooled) 29
11.4 Flow chart (water-cooled) 29
11.5 Refrigerating compressor 30
11.6 Condenser (air-cooled) 30
11.7 Condenser (water-cooled) 30
11.8 Cooling-water regulating valve 30
11.9 Filter dryer 30
11.10 Capillary tube 30
11.11 Thermostatic expansion valve - TEX 30
11.12 Air-to-air heat exchanger 31
11.13 Air-to-refrigerant heat exchanger 32
11.14 Condensate separator 32
11.15 Hot-gas bypass valve 32
DRYPOINT® RS 1300-6000 HP45 3
11.16 Refrigerant pressure switches LPS – HPS 33
11.17 Compressor crankcase heater 33
11.18 DMC 24 electronics (control unit compressed-air dryer) 34
11.18.1 Switching the dryer on 34
11.18.2 Switching the dryer off 35
11.18.3 Indication of the operating parameters – Info menu 36
11.18.4 Indication of a service warning 37
11.18.5 Alarm indication 38
11.18.6 Display of the alarm memory – log menu 39
11.18.7 Control of the dryer via remote control 39
11.18.8 Operation of the potential-free failure/alarm contact 39
11.18.9 Connection to a serial line 39
11.18.10 Operating parameters – setup menu 40
11.19 Electronically level-controlled BEKOMAT condensate drain 42
12 Maintenance, troubleshooting, spare parts and dismantling 43
12.1 Checks and maintenance 43

12.2 Troubleshooting 44
12.3 Recommended spare parts 51
12.4 Maintenance works at the refrigeration cycle 52
12.5 Dismantling the dryer 52
13 Appendices 53
13.1 Dryer dimensions 53

13.1.1 Dimensions DRYPOINT RS 1300-2300 HP45 53
13.1.2 Dimensions DRYPOINT RS 1300-2300 HP45 FLANGED 54
13.1.3 Dimensions DRYPOINT RS 2400-6000 HP45 55
13.2 Exploded diagrams 56
13.2.1 Components of the exploded diagrams 56
13.2.2 Exploded diagram DRYPOINT RS 1300-2300 HP45 / AC 57
13.2.3 Exploded diagram DRYPOINT RS 1300-2300 HP45 FLANGED / AC 58
13.2.4 Exploded diagram DRYPOINT RS 1300-2300 HP45 / WC 59
13.2.5 Exploded diagram DRYPOINT RS 1300-2300 HP45 FLANGED / WC 60
13.2.6 Exploded diagram DRYPOINT RS 2400-5000 HP45 / AC 61
13.2.7 Exploded diagram DRYPOINT RS 2400-5000 HP45 / WC 62
13.2.8 Exploded diagram DRYPOINT RS6000 HP45 / AC 63
13.2.9 Exploded diagram DRYPOINT RS6000 HP45 / WC 64
13.3 Electric diagrams 65
13.3.1 Electric diagrams – list of components 65
13.3.2 Electric diagrams DRYPOINT RS 1300-2300 HP45 - Electronic control unit DMC 24 Sheet 1/3 66
14 EC Declaration of conformity 73

Name plate
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1 Name plate
The name plate is on the back of the dryer and comprises all primary data of the device. Always refer to these data
when contacting the manufacturer or the sales department.
All guarantee claims will expire in the event that the name plate is modified or removed.
The dryer model printed on the nameplate includes one or more suffixes that specify one or more features of dryer.
Explanation of 1st suffix for power supply requirements :

1st SUFFIX DESCRIPTION OF FEATURE
none 3/400/50
-R 3/460/60
-S 3/230/60 (with internal autotransformer)
-F 3/380/60 (with internal autotransformer)
-T 3/690/60 (with internal autotransformer)
Explanation of 2nd suffix for cooling requirements :

2nd SUFFIX DESCRIPTION OF FEATURE
/ AC Air cooled
/ WC Fresh water cooled
/ SWC Sea water cooled, tube bundle condenser
/ TBH Fresh water cooled, tube bundle condenser
Explanation of (eventual) 3rd suffix for special feature :

3rd SUFFIX DESCRIPTION OF FEATURE
-TAC Anti corrosion treatment
-SP Special feature
-OF Dryer oil free
Examples : DP RS2300-R HP45 /AC → DP RS2300 HP45 3/460/60, Air cooled

DP RS1600 HP45 /SWC→ DP RS1600 HP45 3/400/50, Sea water cooled, tube bundle cond.
DP RS2300-T HP45 /WC → DP RS2300 HP45 3/690/60, Water cooled
2 Safety instructions
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Please check whether or not these instructions correspond to the device type.
Please adhere to all advice given in these operating instructions. They include essential information
which must be observed during installation, operation and maintenance. Therefore, it must be ensured
that these operating instructions are read by the fitter and the responsible operator / certified skilled
personnel prior to installation, start-up and maintenance.
The operating instructions must be accessible at all times at the place of application of the DRYPOINT®
RS 1300-6000 HP45 high pressure compressed-air refrigeration dryer.
In addition to these operating instructions, local and national regulations need to be observed, where
required.
Ensure that operation of the DRYPOINT® RS 1300-6000 HP45 high pressure compressed-air
refrigeration dryer only takes place within the permissible limit values indicated on the name plate. Any
deviation from these limit values involves a risk for persons and for the material, and may result in
malfunction or a breakdown.
After installing the device correctly and in accordance with the instructions in this manual, the dryer is
ready to operate, further settings are not required. Operation is fully automatic and maintenance is
limited to several examinations and cleaning measures which are described in the following chapters.
This manual must be available at all times for future reference and is a constituent part of the dryer.
If you have any queries regarding these installation and operating instructions, please contact BEKO
TECHNOLOGIES GMBH.

Safety instructions
2.1 Safety pictograms in accordance with DIN 4844
Observe operating instructions
General danger symbol
Supply voltage
Danger: component or system under pressure
Hot surfaces
Non-breathable air
Do not use water to extinguish the fire
Do not operate with open cover (housing)
Maintenance works or controlling measures must only be carried out by qualified personnel 1
Do not smoke
Note
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6
ARIA
AIR
LUFT Connection point compressed-air inlet
AIR
ARIA
AIR
LUFT Connection point compressed-air outlet
AIR
Connection point condensate drain
1
Certified skilled personnel are persons who are authorised by the manufacturer, with experience and technical training, who are well-
grounded in the respective provisions and laws and capable of carrying out the required works and of identifying and avoiding any risks during
the machine transport, installation, operation and maintenance.
Qualified and authorised operators are persons who are instructed by the manufacturer regarding the handling of the refrigeration system, with
experience and technical training, and who are well-grounded in the respective provisions and laws.

Safety instructions
Connection point cooling-water inlet (water-cooled)
Connection point cooling-water outlet (water-cooled)
Works can be carried out by the operator of the plant, provided that they are skilled accordingly 2.
NOTE: Text that contains important specifications to be considered – does not refer to safety precautions.
The device was carefully designed with particular attention paid to environmental protection:
CFC-free refrigerants
CFC-free insulation material
Energy-saving design
Limited acoustic emissions
Dryer and packaging comprise reusable materials
This symbol advises the user to observe the environmental aspects and comply with the recommendations
connected with this symbol.
2Certified skilled personnel are persons who are authorised by the manufacturer, with experience and technical training, who are well-

Safety instructions
2.2 Signal words in accordance with ANSI
Imminent hazard
Danger!
Consequences of non-observance: serious injury or death
Potential hazard
Warning!
Consequences of non-observance: possible serious injury or death
Imminent hazard
Caution!
Consequences of non-observance: possible injury or property damage
Potential hazard
Notice!
Consequences of non-observance: possible injury or property damage
Additional advice, info, hints
Important!
Consequences of non-observance: disadvantages during operation and maintenance, no danger
2.3 Overview of the safety instructions
Certified skilled personnel

Installation works must exclusively be carried out by authorised and qualified skilled personnel. Prior to
undertaking any measures on the DRYPOINT® RS 1300-6000 HP45 high pressure compressed-air
refrigeration dryer, the certified skilled personnel shall read up on the device by carefully studying the
operating instructions. The operator is responsible for the adherence to these provisions. The
respective directives in force apply to the qualification and expertise of the certified skilled personnel.
For safe operation, the device must only be installed and operated in accordance with the indications in
the operating instructions. In addition, the national and operational statutory provisions and safety
regulations, as well as the accident prevention regulations required for the respective case of
application, need to be observed during employment. This applies accordingly when accessories are
used.
Danger!
Compressed air!
Risk of serious injury or death through contact with quickly or suddenly escaping compressed
air or through bursting and/or unsecured plant components.
Compressed air is a highly dangerous energy source.
Never work on the dryer when the system is under pressure.
Never direct the compressed-air outlet or condensate drain hoses at persons.
The user is responsible for the proper installation of the dryer. Non-observance of the instructions in the
"Installation" chapter leads to the expiration of the guarantee. Improper installation may result in
dangerous situations for the personnel and/or the device.
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Danger!
Supply voltage!
Contact with non-insulated parts carrying supply voltage involves the risk of an electric shock
resulting in injuries and death.
Only qualified and skilled personnel are authorised to run electrically-operated devices. Prior to
undertaking maintenance measures at the device, the following requirements must be met:
Make sure that the power supply is switched off and that the device is off and marked for maintenance
measures. Please also ensure that the power supply cannot be re-established during the works.
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Caution!
Refrigerant!
The compressed-air refrigeration dryer uses HFC-containing refrigerants as a coolant.
Please observe the corresponding paragraph entitled "Maintenance works at the refrigeration cycle".

Safety instructions
Warning!
Refrigerant leak!
A refrigerant leak involves the danger of serious injury and damage to the environment.
The DRYPOINT® RS 1300-6000 HP45 high pressure compressed-air refrigeration dryer contains
fluorinated greenhouse gas/refrigerant.
Installation, repair and maintenance works at the refrigeration system must only be carried out by
certified skilled personnel (specialists). A certification in accordance with EC regulation 303/2008 must
be available.
The requirements of the EC 842/2006 directive must be met under all circumstances.
Please refer to the indications on the name plate as regards the type and amount of refrigerant.
Comply with the following protective measures and rules of conduct:
Storage: Keep the container tightly closed. Keep it in a cool and dry place. Protect it against heat
and direct sunlight. Keep it away from ignition sources.
Handling: Take measures against electrostatic charging. Ensure good ventilation/suction at the
workplace. Check fittings, connections and ducts for tightness. Do not inhale the gas. Avoid contact
with the eyes or the skin.
Prior to carrying out works on refrigerant-carrying parts, remove the refrigerant to such an extent that
safe working is possible.
Do not eat, drink or smoke during work. Keep out of the reach of children.
Breathing protection: ambient-air-independent respirator (at high concentrations).
Eye protection: sealing goggles.
Hand protection: protective gloves (e.g. made of leather).
Personal protection: protective clothing.
Skin protection: use protective cream.
In addition, the safety data sheet for the refrigerant needs to be observed!
Caution!
Hot surfaces!
During operation, several components can reach surface temperatures of more than +60°C.
There is the risk of burns.
All components concerned are installed inside of the closed housing. The housing must only be opened by
certified skilled personnel 3.
Caution!
Improper use!
The device is intended for the separation of water in compressed air. The dried compressed air cannot
be used for breathing-air purposes and is not suitable for the direct contact with food.
This dryer is not suitable for the treatment of contaminated air or of air containing solids.
3Certified skilled personnel are persons who are authorised by the manufacturer, with experience and technical training, who are well-

Safety instructions
Note!
Contaminated intake air!
In the event that the intake air is strongly contaminated (ISO 8573.1 class 3.-3 or poorer quality), we recommend
the additional installation of a prefilter (e.g. CLEARPOINT HP50S040), to avoid clogging of the heat exchanger.
Caution!
Heating-up through fire!
In the event of a heating-up through fire, the containers and pipes of the refrigerant system can
burst.
In this case, please proceed as follows:
Switch off the refrigeration plant.
Switch off the mechanical ventilation of the machinery compartment.
Use ambient-air-independent respirators.
Containers and plants which are filled with refrigerant can burst violently in the event of fire.
The refrigerants themselves are incombustible, but they are degraded to very toxic products at high
temperatures.
Remove the container/plant from the fire zone, as there is the risk of bursting!
Cool down containers and bottles via a directed water jet from a safe position.
In the event of fire, please use an approved fire extinguisher. Water is not a suitable agent to
extinguish an electrical fire.
This must only be carried out by persons who are trained and informed about the hazards emanating
from the product.
Caution!
Unauthorised intervention!
Unauthorised interventions may endanger persons and plants and lead to malfunction.
Unauthorised interventions, modification and abuse of the pressure devices are prohibited.
The removal of sealings and leadings at safety devices is prohibited.
Operators of the devices must observe the local and national pressure equipment regulations in the
country of installation.
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Note!
Ambient conditions!
In the event that the dryer is not installed under suitable ambient conditions, the ability of the device to
condense refrigerant gas is impaired. This can result in a higher load of the refrigerating compressor,
and in a loss of efficiency and performance of the dryer.
This in turn leads to overheated condenser fan motors, to malfunction of electric components and to a
breakdown of the dryer. Failures of this type will affect warranty considerations.
Do not install the dryer in an environment in which chemicals with a corrosive effect, explosive gases,
toxic gases, evaporation heat, high ambient temperatures or extreme dust and dirt can be found.
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Proper use
3 Proper use
This dryer was designed, manufactured and tested to separate the moisture which normally exists in compressed air.
Any other use is considered improper.
The manufacturer shall not be liable for problems occurring as a consequence of improper use. The user alone is
responsible for any damage resulting from that.
Furthermore, the correct use includes the compliance with the installation instructions, in particular in respect of:
• The voltage and frequency of the main voltage supply.
• The pressure, temperature and flow rate of the inlet air.
• The pressure, temperature and cooling-water throughput (water-cooled).
• The ambient temperature.
When delivered, the dryer is tested and fully assembled. The customer only needs to connect the device to the system
in accordance with the instructions in the following chapters.
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4 Exclusion from a field of application

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Note!
Improper use!
The device is intended for the separation of water in compressed air. The dried compressed air
cannot be used for breathing-air purposes and is not suitable for the direct contact with food.
This dryer is not suitable for the treatment of contaminated air or of air containing solids.
5 Operating instructions in accordance with the 2014/68/EU Pressure Equipment Directive

The DRYPOINT® RS 1300-6000 HP45 high pressure compressed-air refrigeration dryer contains pressure equipment
in the sense of the 2014/68/EU Pressure Equipment Directive. Therefore, the entire plant needs to be registered with
the supervisory authority if required in accordance with the local regulations.
For the examination prior to the start-up and for periodic inspections, the national regulations need to be observed,
such as the industrial safety regulation in the Federal Republic of Germany. In countries outside the EU, the respective
regulations in force there need to be adhered to.
The proper use of pressure devices is the basic requirement for safe operation. As regards pressure devices, the
following points need to be observed:
• The DRYPOINT® RS 1300-6000 HP45 high pressure compressed-air refrigeration dryer must only be employed
within the pressure and temperature range limits indicated by the manufacturer on the name plate.
• No welding must be carried out on the pressure parts.
• The DRYPOINT® RS 1300-6000 HP45 high pressure compressed-air refrigeration dryer must neither be installed in
insufficiently ventilated rooms nor near heat sources or inflammable substances.
• To avoid fractures resulting from material fatigue, the refrigeration dryer should not be exposed to vibrations
during operation.
• The maximum operating pressure indicated by the manufacturer on the name plate must not be exceeded. It is
the installer's responsibility to install the appropriate safety and control devices. Prior to the start-up of the
DRYPOINT® RS 1300-6000 HP45 high pressure compressed-air refrigeration dryer, the connected pressure
generator (compressor etc.) must be set to the max. permissible operating pressure. The integrated safeguard
needs to be checked by an approved inspection agency.
• The documents related to the DRYPOINT® RS 1300-6000 HP45 high pressure compressed-air refrigeration dryer
(manual, operating instructions, manufacturer's declaration etc.) must be kept safe for future reference.
• No objects whatsoever must be installed at or placed on the DRYPOINT® RS 1300-6000 HP45 high pressure
compressed-air refrigeration dryer and the connecting lines.
• Installation of the plant in frost-free places only.

Operating instructions in accordance with the 2014/68/EU Pressure Equipment Directive
• Operation of the plant is only permissible with fully closed and intact housing and cover panels. Operation of the
plant with damaged housing/cover panels is prohibited.

Transport
6 Transport
Check the packaging for visible loss or damage. If no visible damage can be ascertained, place the unit in close
proximity to the place of installation and unpack the device.
During this procedure, the dryer must always remain in an upright position. The components may be damaged when
the unit is tilted or turned upside down.
Store the device in a dry environment and do not expose it to extreme weather conditions.
Handle with care. Strong shocks can cause irreparable damage.
7 Storage
Keep the device away from extreme weather conditions
even when packaged.
Keep the dryer in an upright position, also while it is
stored. Tilting the device or turning it upside down can
cause irreparable damage to some components.
When the dryer is not in use, it can be stored in its
packaging in a dust-free and protected place at a
temperature of +1°C … +50°C and at a specific humidity
of max. 90%. If the storage period exceeds 12 months,
you should contact the manufacturer.
SCC0001
The packaging material is recyclable. Dispose of the material in accordance with the
directives and provisions in force in the country of destination

Installation
8 Installation
8.1 Place of installation
Note!
Ambient conditions!
In the event that the dryer is not installed under suitable ambient conditions, the ability of the device to
condense refrigerant gas is impaired. This can result in a higher load of the refrigerating compressor, and
in a loss of efficiency and performance of the dryer.
This in turn leads to overheated condenser fan motors, to malfunction of electric components and to a
breakdown of the dryer. Failures of this type will affect warranty considerations.
Do not install the dryer in an environment in which chemicals with a corrosive effect, explosive gases,
toxic gases, evaporation heat, high ambient temperatures or extreme dust and dirt can be found.
Minimum installation requirements:

• Choose an area which is clean and dry, free from dust and protected against atmospheric disturbances.
• The load-bearing zone must be even, horizontal and able to bear the weight of the dryer.
• Minimum ambient temperature +1°C.
• Maximum ambient temperature +50°C.
• Ensure a proper cooling air replacement.
• Allow a sufficient clearance on each side of the dryer for proper ventilation and to facilitate maintenance operations.
The dryer does not require attachment to the floor surface.
Do not obstruct the ventilation grille (not even partially).

Prevent any recirculation of the outgoing cooling air.
Protect the dryer against draughts.

Installation
8.2 Installation plan
1 Air compressor
2 Aftercooler
3 Condensate separator
4 Prefilter
5 Bypass group
6 Dryer
7 Compressed-air tank
8 Final filter
9 BEKOMAT condensate drain
Installation type A is recommended when the total consumption corresponds to the throughput rate of the
compressor.
Installation type B is recommended when the air consumption constantly varies, with peak values which considerably
exceed the throughput rate of the compressor. The storage capacity of the tank must be dimensioned in such a way
that a possible short-term high air demand (peak air consumption) can be compensated.
Do not obstruct the ventilation grille (not even partially).

Prevent any recirculation of the outgoing cooling air.
Protect the dryer against draughts.
Note!
In the event that the intake air is strongly contaminated (ISO 8573.1 class 3.-3 or poorer quality), we recommend
the additional installation of a prefilter (e.g. CLEARPOINT HP50S040), to avoid clogging of the heat exchanger.

Installation
8.3 Correction factors

Correction factor for operating pressure changes:
Inlet air pressure bar(g) 15 20 25 30 35 40 45
Factor (F1) 0.57 0.70 0.80 0.88 0.94 1.00 1.05
Correction factor for ambient temperature changes (Air-Cooled):

Ambient temperature ºC 25 30 35 40 45 50
Factor (F2) 1.00 0.96 0.90 0.82 0.72 0.60
Correction factor for inlet air temperature changes:

Air temperature
25 30 35 40 45 50 55 60 65
ºC
Factor (F3) 1.20 1.12 1.00 0.83 0.69 0.59 0.50 0.44 0.39
Correction factor for DewPoint changes:

DewPoint ºC 3 5 7 10
Factor (F4) 1.00 1.09 1.19 1.37
Calculation of the actual air throughput :
Actual air throughput = air throughput acc. to planning x factor (F1) x factor (F2) x factor (F3) x factor (F4)
Example:
The DRYPOINT RS 2300 HP45 has a planned nominal capacity of 2280 m³/h. The highest achievable
air mass under the following operating conditions is:
Air inlet pressure = 35 bar(g)  Factor (F1) = 0.94
Ambient temperature = 35°C  Factor (F2) = 0.90
Air inlet temperature = 45°C  Factor (F3) = 0.69
Pressure dew point = 10°C  Factor (F4) = 1.37
Every function parameter corresponds to a numerical factor which, multiplied by the planned nominal capacity,
determines the following:
Actual air throughput = 2280 x 0.94 x 0.90 x 0.69 x 1.37 = 1823 m³/h
1823 m³/h is the maximum air mass of the dryer under the aforementioned operating conditions.
Selection of the best suitable model in accordance with the operating conditions:
Air throughput acc. to planning = Required air throughput

factor (F1) x factor (F2) x factor (F3) x factor (F4)
Example:
The following operating parameters are known:

Required air mass = 1100 m3/h
Air inlet pressure = 35 bar(g)  Factor (F1) = 0.94
Ambient temperature = 35°C  Factor (F2) = 0.90
Air inlet temperature = 45°C  Factor (F3) = 0.69
Pressure dew point = 10°C  Factor (F4) = 1.37
To find out the correct dryer version, the required air mass must be divided by the correction factors of the
parameters indicated above:
Installation
Air throughput acc. to planning= 1100 = 1375 m³/h

0.94 x 0.90 x 0.69 x 1.37
The suitable model for these requirements is DRYPOINT RS 1600 HP45 (with a specif. nominal capacity of 1620
m³/h).
8.4 Connection to the compressed-air system
Danger!
Compressed air!
All works must only be carried out by qualified skilled personnel.
Never work on compressed-air systems which are under pressure.
The operator or the user must ensure that the dryer is never operated with a pressure exceeding the
maximum pressure value indicated on the name plate.
Exceeding the maximum operating pressure can be dangerous for the operator but also for the device.
The air temperature and the air flow at the inlet of the dryer must lie within the limit values indicated on the name plate.
The connecting lines must be free from dust, iron rust, shards and other contaminations and correspond to the flow
rate of the dryer. Should air with a very high temperature be treated, the installation of an aftercooler may be
necessary. For the implementation of maintenance works, the installation of a bypass system is recommended.
Note!
Pulsation and vibrations!
Pulsations and vibrations must be eliminated from the compressed air and IN/OUT piping to avoid
possible fatigue failure.
Do not use the dryer to treat air containing corrosive substances for copper and its alloys..
CAUTION!
During the piping of the dryer, the inlet and outlet connections need to be supported as is shown in the
illustration.
Non-observance will cause damage.
Note!
In the event that the intake air is strongly contaminated (ISO 8573.1 class 3.-3) or poorer quality, we
recommend the additional installation of a prefilter (e.g. CLEARPOINT HP50S040), to avoid clogging of
===== Ende der Stüc kliste =====
the heat exchanger.
8.5 Connection to the cooling-water network

Danger!
Compressed air and unqualified personnel!
All works must only be carried out by qualified skilled personnel.

Never work on compressed-air systems which are under pressure.
The user must ensure that the dryer is never operated with a pressure exceeding the nominal values.
Possible overpressure can be dangerous for the operator but also for the device.
The temperature and the amount of cooling water need to correspond to the limit values indicated on the name plate.
The cross-section of the connecting lines, which should preferably be flexible, must be free from dust, iron rust, shards
and other contaminations. We recommend employing connecting lines (flexible hoses, vibration-inhibiting fittings etc.)
which protect the dryer against possible vibrations in the pipework.

Installation
Note!
Contaminated intake water!
In the event that the intake water is strongly contaminated we recommend the additional installation of a
prefilter (500 micron), to avoid clogging of the heat exchanger.

Installation
8.6 Minimum cooling-water requirements:
Temperature 15 … 30°C (1) HCO3 / SO4 >1.0 mg/l or ppm
Pressure 3…10 bar(g) (2) NH3 <2 mg/l or ppm
Delivery pressure > 3 bar (2) (3) Cl- <50 mg/l or ppm
Total hardness 6.0…15 dH° Cl2 <0.5 mg/l or ppm
PH 7.5…9.0 H2S <0.05 mg/l or ppm
Conductivity 10…500 μS/cm CO2 <5 mg/l or ppm
Residual solids <30 mg/l or ppm NO3 <100 mg/l or ppm
Saturation mark SI -0.2 < 0 < 0.2 Fe <0.2 mg/l or ppm
HCO3 70…300 mg/l or ppm Al <0.2 mg/l or ppm
SO42- <70 mg/l or ppm Mn <0.1 mg/l or ppm
Note: (1) – Other temperatures upon request – check the data on the name plate.
(2) – Other pressures upon request – check the data on the name plate.
(3) – Pressure difference at the water connection of the dryer at maximum water flow.
Other delivery pressures upon request.
CAUTION!
During the piping of the dryer, the inlet and outlet connections need to be supported as is shown in the
illustration.
Non-observance will cause damage.

Installation
8.7 Electrical connections
Danger!
Supply voltage!
The connection to the electric mains should only be carried out by qualified skilled personnel and must
correspond to the legal provisions in force in your region.
Prior to connecting the device, please check the name plate to avoid exceeding the indicated values. The voltage
tolerance is +/- 10%.
The installer is responsible for supplying and installing the power cable. Be sure to provide the proper fuses or
breakers based on the data information located on the nameplate.
LGT0039
RS 1300-2300 RS 2400-6000
A residual-current device (RCD) with In =0.03A is L1 L2 L3 PE

suggested. The cross-section of the power supply cables
must correspond to the consumption of the dryer. In this
respect, the ambient temperature, the cable laying
conditions, the length of the cables and the requirements
of the local electricity supplier need to be considered.
QS
LGT0028
CAUTION!
Please observe the direction of rotation of the compressor!
In this system, the direction of rotation of the compressor is supervised by a reverse-phase protector
(RPP).
When this guard is triggered, the DMC24 goes into alarm mode (the alarm LED flashes and the
display of the DMC24 shows and ). In the event that the compressor does not run, the
direction of rotation must be changed by interchanging two phases. These modifications must only be
Start-up
carried out by a qualified electrician.
Do not by-pass the RPP protector: If the device is operated with the incorrect direction of rotation,
the compressor will fail immediately. This will void the guarantee.
Danger!
Supply voltage and missing earth connection!
Important: ensure that the plant is connected to earth.

Do not use plug adapters at the power plug.
Possible replacement of the power plug must only be carried out by a qualified electrician.
8.8 Condensate drain
Danger!
Compressed air and condensate under pressure!
The condensate is discharged at system pressure.

The drain pipe needs to be secured.
Never direct the condensate drain pipe at persons.
The dryer is delivered with an already integrated electronically level-controlled BEKOMAT condensate drain. Connect
the condensate drain with a collection system or container by properly screwing it on.
Do not connect the drain with pressure plants.
Do not discharge the condensate into the environment.

The condensate accumulating in the dryer contains oil particles which were released into the air by the
compressor.
Dispose of the condensate in accordance with the local provisions.
It is advisable to install a water-oil separator, to which the total amount of condensate from the
compressors, dryers, tanks, filters etc. is supplied.
We recommend ÖWAMAT oil-water separators for dispersed compressor condensate and BEKOSPLIT
emulsion-splitting plants for emulsified condensate.
9 Start-up
9.1 Preliminary stages
Note!
Exceeding of the operating parameters!
Ensure that the operating parameters comply with the nominal values indicated on the name plate of the
dryer (voltage, frequency, air pressure, air temperature, ambient temperature etc.).
Prior to delivery, this dryer was thoroughly tested, packed and checked. Please verify the soundness of the dryer
during the initial start-up and check the perfect functioning during the first operating hours.
The initial start-up must be carried out by qualified personnel.

During the installation and operation of this device, all national regulations regarding electronics and
any other federal and state ordinances, as well as local provisions, need to be adhered to.
The operator and the user must ensure that the dryer is not operated without panels.

Start-up
9.2 Initial start-up
Note!
The dryer must not be started up more than six times an hour. Wait at least five minutes prior to
every restart.
The user is responsible for the compliance with these provisions. Irreparable damage can be caused by
starting up the device too often.
The method below should be applied during the first start-up, after longer downtimes or subsequent to
maintenance works.
The start-up must be carried out by certified skilled personnel.
Processing sequence (observe Section 11.1 "Control panel")
Ensure that all steps of the "Installation" chapter have been carried out.
Ensure that the connection to the compressed-air system is in accordance with the provisions and that the lines are
fixed and supported properly.
Ensure that the condensate drain pipe is fixed in accordance with the provisions and that it is connected with a
collection system or a container.
Ensure that the bypass system (if available) is open and that the dryer is isolated.
Ensure that the manual valve of the condensate outlet is open.
Ensure that the cooling-water flow and the temperature are in accordance with the provisions (water-cooled).
Remove any packaging material and other items which may block the space around the dryer.
Switch on the main switch.
• Switch on the main switch on the control panel (pos. 1).
• The display of the DMC24 shows .
• When the alarm LED flashes and the display of the DMC24 shows and , the current phases are
not connected correctly. Change two of the three phases at the supply mains (see Section 8.7).
• Wait at least two hours before starting the dryer (the crankcase heater of the compressor needs to heat up the
compressor oil).
• Press the button for at least two seconds to start the dryer: If the compressor was out of operation for a
sufficient period of time, it will start immediately. If this is not the case, the display shows the countdown of the
seconds until the compressor restarts and the LED flashes (max. delay five minutes).
Make sure that the consumption complies with the values of the name plate.
• Ensure that the direction of rotation of the fan corresponds to the arrows on the condenser (air-cooled).
• Wait until the dryer stabilises at the preset value.
• Slowly open the air inlet valve.
• Slowly open the air outlet valve.
• Slowly close the central bypass valve of the system (if installed).
• Check the pipes for air leakage.
• Ensure that the drain discharges at regular intervals – wait for the first interventions.

Start-up
CAUTION!
Please observe the direction of rotation of the compressor!
In this system, the direction of rotation of the compressor is supervised by a reverse-phase protector
(RPP).
When this guard is triggered, the alarm will be activated at the DMC24 (the alarm LED flashes and
the display of the DMC24 shows and ). In the event that the compressor does not run, the
direction of rotation must be changed by interchanging two phases. These modifications must only be
carried out by a qualified electrician.
Do not by-pass the RPP protector: If the device is operated with the incorrect direction of rotation, the
compressor will fail immediately. This will void the guarantee.

Start-up
9.3 Start-up and shut down
During short-term shut down (max. two to three days), it is advisable to leave the dryer and the control
panel connected to the supply current circuit. Otherwise, it would be necessary at a restart of the dryer to
wait two hours, until the oil in the compressor has reached the specified operating temperature.
Start-up (see Section 11.1"Control panel")
Make sure that the condenser is clean (air-cooled).

Ensure that the cooling-water flow and the temperature are in accordance with the provisions (water-cooled).
• Display DMC24 shows .
seconds until the compressar restarts and the LED flashes (max. delay five minutes).
• Wait for several minutes and then check whether or not the dew point temperature which is indicated on the
display of the DMC24 electronics is correct and whether or not the condensate is discharged at regular intervals.
• Switch on the air compressor.
Shut down (see Section 11.1"Control panel")
• Ensure that the dew point temperature indicated on the DMC24 is within the permissible range.
• Shut down the air compressor.
• Switch the dryer off after several minutes by pressing the button on the DMC24 for at least two seconds. The
display then shows .
Dryer remote control ON/OFF
• See instructions in Section 11.18.7
Only use potential-free contacts that are suitable for low voltage. Ensure the sufficient insulation of
potentially dangerous voltage-carrying components.
CAUTION!
Automatic restart / remote control ON/OFF. The unit may start up without any active influence!
The user will be responsible for the installation of proper protections for possible
sudden power restoration to the dryer.
Note!
A dew point between 0°C and +10°C displayed on the control unit is considered to be correct according
to the possible operating conditions (flow rate, air inlet temperature, ambient temperature etc.).

Start-up
During the operation, the refrigerating compressor runs continuously. The dryer needs to be switched on during the
entire compressed-air usage time, even if the compressed-air compressor works periodically.
Note!
The dryer must not be started up more than six times an hour. Wait at least five minutes prior to
every restart.
The user is responsible for the compliance with these provisions. Irreparable damage can be caused
when starting up the device too often.

Technical data
10 Technical data
10.1 Technical data DRYPOINT RS 1300-6000 HP45 3/400/50

Technical data
10.2 Technical data DRYPOINT RS 1300-6000 HP45 3/460/60

11 Technical description
11.1 Control panel
The control panel explained below is the only dryer user interface.
reset
log
ESC
info
set
3
K
T4 T3
T2
T1
PQS0060
1 Main switch
2 Electronic control unit DMC 24
3 Air and refrigerant-gas flow chart
11.2 Functional description

Operating principle – All dryer models described in this manual function according to the same principle. The hot
and moisture-loaded air is led into an air/air heat exchanger. Afterwards, the air flows through an evaporator, which
is also known as an air/refrigerant heat exchanger. The air temperature is reduced to approximately 2°C, so that
water vapour condenses to liquid. The continuously accumulating condensate is collected in the separator to be
discharged via the condensate drain. Subsequently, the cold and dry air is led through the air/air heat exchanger, so
that it is reheated to up to 8°C below the inlet temperature when leaving the dryer.
Refrigeration cycle – The refrigerant is conducted through the compressor and reaches a condenser under high
pressure. There, cooling-down takes place, making the refrigerant condense to a liquid state which is under high
pressure. The liquid is pressed through a capillary tube where the resulting pressure drop ensures that the refrigerant
evaporates at a defined temperature. The liquid refrigerant which is under low pressure is led into the heat
exchanger, where it expands. The cold resulting from the expansion serves to cool down the compressed air
in the heat exchanger. During this process, the refrigerant evaporates. The low-pressure gas is resupplied to
the compressor, where it is compressed again. It then re-enters the cycle. In phases of a reduced
compressed-air load, the excess refrigerant is resupplied automatically to the compressor via the hot gas
bypass valve.
Technical description
11.3 Flow chart (air-cooled)
2 4 37
T2
P< 12.3 12.4 P> P
12.2 mA
T3 T4
6
36
25
8
7 9 M
1a 1b
1
12.1
20
T1 11 / 35 10
DGF0103
1c
ELD
21
13
11.4 Flow chart (water-cooled)
2 4 37
T2
P< 12.3 12.4 P> P
12.2 mA
T3 T4
6
36
25
7 18
1a 1b
1
19
12.1
T1 11 / 35 10 20
DGF0104
1c
ELD
21
13
1 Heat exchanger group 12.2 T2 Temperature probe – Air IN

a – Air/air heat exchanger 12.3 T3 Temperature probe – Compressor suction
b – Air/refrigerant heat exchanger 12.4 T4 Temperature probe – Compressor discharge
c – Condensate separator 13 Condensate drain isolation valve
2 Refrigerant pressure switch LPS (P<) 18 Condenser (water-cooled)
4 Refrigerant pressure switch HPS (P>) 19 Cooling-water regulating valve (water-cooled)
Liquid collector
6 Refrigerating compressor 20
(RS 2400-5000 /AC & RS 1300-6000 /WC)
7 Hot-gas bypass valve 21 BEKOMAT condensate drain
8 Condenser (air-cooled) 25 Compressor crankcase heater RC
9 Condenser fan (air-cooled) 35 Thermostatic expansion valve TEX (RS 2400-6000)
10 Filter dryer 36 Liquid separator
11 Capillary tube (RS 1300-2300) 37 Refrigerant pressure transducer BHP
12.1 T1 Temperature probe – Dew point
Compressed-air flow direction Refrigerant gas flow direction

11.5 Refrigerating compressor

The employed refrigerating compressors are constructed by leading manufacturers. The hermetically sealed
construction is absolutely gastight. The integrated safeguard protects the compressor against overheating and excess
current. The protection is automatically reset as soon as the nominal conditions are reached again.
11.6 Condenser (air-cooled)

The condenser is the component in which the gas coming from the compressor is cooled down, condensed and
liquefied. Under no circumstances must the temperature of the ambient air exceed the nominal values. It is also
important that the condenser unit is kept free from dust and other impurities.
11.7 Condenser (water-cooled)

The condenser is the component in which the gas coming from the compressor is cooled-down, condensed and
liquefied.
The water inlet temperature must not exceed the nominal values. Likewise, a correct flow must be ensured. The water
entering the condenser must be free from impurities.
11.8 Cooling-water regulating valve

The cooling-water controller serves to keep the condensation pressure or the condensation temperature constant
during water cooling. When the dryer is switched off, the valve automatically blocks the cooling-water flow.
The condenser water regulating valve is an operating control device.
The closure of the water circuit from the pressure condenser water regulating valve cannot be used as a
safety closure during service operations on the system.
ADJUSTMENT
The condenser water regulating valve is adjusted during the testing phase to a pre-set value that covers 90%
of the applications. However, sometimes the extreme operating conditions of the dryer may require a more
accurate calibration.
During start-up, a qualified technician should check the condensing pressure/temperature and if necessary
adjust the valve by using the screws on the valve itself.
To increase the condensing temperature, turn the adjusting screws counter-clockwise; to lower it turn the
screws clock-wise.
Water valve setting : R407C pressure 16 barg (± 0.5 bar)
11.9 Filter dryer

Despite controlled vacuuming, traces of moisture can accumulate in the refrigeration cycle. The filter dryer serves to
absorb this moisture and to bond it.
11.10 Capillary tube

The capillary tube is a copper tube with a reduced diameter which is located between the condenser and the
evaporator, serving as a restrictor to reduce the pressure of the refrigerant. The pressure reduction serves to reach an
optimum temperature inside of the evaporator. The lower the outlet pressure at the capillary tube, the lower the
evaporation temperature.
The length and the inner diameter of the capillary tube are exactly dimensioned to ensure the performance of the
dryer. Settings or maintenance works are not required.
11.11 Thermostatic expansion valve - TEX

The purpose of this valve is to regulate the refrigerant flow across the dryer relative to the heat load. It’s operation is to
maintain a constant condition in the evaporator, regardless of load variations, to provide the correct dew point and
prevent liquid refrigerant returning to the compressor.

11.12 Air-to-air heat exchanger

The purpose of this exchanger is to drop the heat of the incoming compressed air onto the outgoing cold air. The
benefits of this solution are essentially two: the incoming air is already partially cooled so the refrigerating circuit can
be sized as to assure a limited thermal heat, with a 40÷50% energy saving. Secondly no cold air is allowed into the
compressed air line, thus preventing the system’s pipes sweating.

11.13 Air-to-refrigerant heat exchanger

Also called evaporator. The liquid formed in the condenser is evaporated in this part of the circuit. In the evaporation
phase the refrigerant tends to absorb the heat from the compressed air present in the other side of the exchanger.
Refrigerant and air are in counter flow, thus contributing to limit pressure drop and to provide efficient thermal
exchange.
11.14 Condensate separator

The cold air exiting the evaporator goes through the hi-efficiency condensate separator featuring a stainless steel
mesh. As the condensate transported by the air gets in contact with the mesh net it is separated and expelled by
means of the draining device. The resulting cold and dry air is then conveyed into the air-to-air heat exchanger.
The mesh type mist separator offers the benefit to be highly efficient even with variable flow rates.
11.15 Hot-gas bypass valve

At partial load, the valve directly returns a part of the hot gas to the suction line of the refrigerating compressor. The
evaporation temperature and the evaporation pressure remain constant.
ADJUSTMENT
The hot gas by-pass valve is adjusted during the manufacturing testing phase. As a rule no adjustment is
required; anyway if it is necessary the operation must be carried out by an experienced refrigerating
engineer.
WARNING
the use of ¼” Schrader service valves must be justified by a real malfunction of the refrigerating system.
Each time a pressure gauge is connected, a part of refrigerant is exhausted.
Without compressed air flow through the dryer, rotate the adjusting screw (position A on the drawing)
until the following value is reached:
Hot gas setting : R407C pressure 4.5 barg (+0.1 / -0 bar) (RS 1300-2300)
pressure 4.7 barg (+0.1 / -0 bar) (RS 2400-6000)
RS 1300 – 2300 RS 2400 – 6000
8 mm
2x 5/16 in.
A
A +
4 mm
5/32 in.
-
VLY0001
VLY0003

11.16 Refrigerant pressure switches LPS – HPS

To ensure the operational reliability and the protection of the dryer, a series of pressure switches are installed in the
gas cycle.
LPS : Low-pressure appliance on the suction side of the compressor, which is triggered when the pressure dros
below the predetermined value. The values are reset automatically as soon as the nominal conditions are re-
established.
Calibrated pressure : R 407 C Stop 1.7 barg - Restart 2.7 barg

HPS : The high-pressure appliance on the discharge side of the compressor is activated when the pressure exceeds
the predetermined value. The values are not reset automatically when the nominal conditions are re-
established. Reset takes place manually via a button on the appliance.
Calibrated pressure : R 407 C Stop 30 barg - Manual reset (P<23 bar)
11.17 Compressor crankcase heater

During a longer downtime, the oil can intermix with the refrigerant. Therefore, "hydraulic shocks" may occur during the
start-up of the compressor.
To prevent this, a heating resistor was installed in the housing of the compressor which maintains a corresponding oil
temperature when the control panel is switched on and the compressor is idle.
Note!
The heating resistor needs to be switched on at least two hours prior to the start-up of the refrigerant
compressor.

11.18 DMC 24 electronics (control unit compressed-air dryer)
reset
log
ESC
info
PQS0046
set
DISPLAY
LED BUTTON
Compressor ON - green ON
Drain ON – green OFF
Fan 1st stage ON – green Increase
Fan 2nd stage ON – green Decrease
Service warning – orange log Log
Alarm – red info Info menu
Test button condensate drain /

Remote control active ESC
ESC
info
Temperature in °C set
Instrument setting menu
reset
Temperature in °F log Reset alarm and/or service
Pressure in bar(g)
Pressure in psi(g)
The DMC24 controls all operations, alarms and instrument settings of the dryer. The display and the LEDs indicate all
operating conditions.
The LED shows that the compressor is ON.
Operation of the fans is indicated by the and LEDs.
During normal operation, the display shows the dew point temperature.
11.18.1 Switching the dryer on

When the unit is switched on, the display shows .
The condensate drain test is always possible via the ESC button.
seconds until the compressor restarts and the LED flashes (max. delay five minutes).

11.18.2 Switching the dryer off

Press for at least two seconds from any menu. The display shows .

11.18.3 Indication of the operating parameters – Info menu

The Info menu shows the dynamic operating parameters of the dryer.
info
When the dryer is ON and you are not in other menus, press for at least one second to access the Info menu.
Access to the Info menu is indicated on the display by the message (first parameter of the menu). Use the
info
and arrows to move to the next or previous point. Press to have the value of the selected parameter
info
displayed. Press again to return to the list of displayable parameters.
Press ESC to leave the Info menu (if, after a period of two minutes, no button is pressed, the menu is exited
automatically).
Info Description
T1 – Temperature probe T1 – dew point
T2 – Temperature probe T2 – Air IN
T3 – Temperature probe T3 – Compressor suction
T4 – Temperature probe T4 – Compressor discharge
HP – Condensation pressure HP
HrS – Total number of operating hours
SrV – Hours to the next maintenance
Note: The temperatures are indicated in °C or °F (LED or is on).
The pressure is indicated in bar(g) or psi(g)(LED or is on).
The total operating hours and the hours until the next maintenance are indicated in the field 0...999 hours,
and in thousand hours from 1.0 hours onwards (example: when the display shows 35, this means 35 hours
and when the display shows 3.5, this means 3,500 hours).

11.18.4 Indication of a service warning

A service warning is an exceptional event and requires the attention of the operator/service technician. Such a
warning will usually not stop the dryer (unless a high dew point parameter was adjusted to stop the dryer).
When a service warning is active, the LED flashes. When the service warning was automatically reset, it has been
stored and the LED is continuously on.
In both cases the display shows the dew point temperature and the service warnings which are active or which are no
longer active but not yet reset.
Service warnings are not automatically reset (except for which can be put on automatic reset).
reset
log
To RESET the service warning, simultaneously press the buttons for three seconds. Only the stored service
warning will be reset. Service warnings which are still active continue to be indicated by the flashing LED.
NOTE: the operator/service technician must check the dryer and eliminate the problem that led to the activation of
the service warning.
Service warning Description
PF1 – Probe 1 failure: failure temperature probe 1
PF2 - Probe 2 failure: failure temperature probe 2
PF3 - Probe 3 failure: failure temperature probe 3
HdP – High dew point: dew point too high, higher than the adjusted HdA value.
LdP – Low dew point: dew point too low
Setting T1< -1°C (30°F) delay five minutes / reset T1> 0°C (32°F)
drn - Drain: failure condensate drain (opening of the DRN contact – see electric diagram) -
delay 20 minutes
SrV - Service : maintenance service time expired SrV
dt – Outlet temperature: compressor outlet temperature (probe T4) outside the normal
values but within the safety limits
Setting T4> 90°C (194°F) delay three minutes / reset T4< 85°C (185°F)
HCP – High condensation pressure: condensation pressure (transformer HP) outside the
normal values but within the safety limits
Setting HP> 28barg (406psig) delay three minutes / reset HP< 25barg (363psig)
NOTE: when the dryer is switched on but no system pressure is applied, the drain trouble indication may
appear.

11.18.5 Alarm indication

An alarm is an exceptional event which, to avert damage from to the machine and the operator, always leads to the
disconnection of the dryer.
When the alarm is active, the LED flashes. When the alarm was not automatically reset, it is stored and the
LED is on (in any case, the dryer remains OFF).
When the LED flashes, the message and the active alarms will appear in sequence on the display.
When the LED is on, the message and the alarms which triggered and which need to be reset will appear
in sequence on the display.
reset
log
The alarms are not automatically reset. To RESET an alarm, the LED needs to be on and the buttons
must be pressed simultaneously for at least three seconds.
The dryer will not start automatically subsequent to the reset of the alarms.
NOTE: the operator/service technician must check the dryer and eliminate the problem that led to the activation of
the alarm.
Alarm Description
HP – High pressure: the refrigerant high-pressure guard HPS has triggered (note: the pressure switch
has a reset button)
LP – Low pressure: the refrigerant low-pressure guard LPS has triggered
COn - Compressor: the compressor protection and/or the reverse-phase protector RPP have
triggered
FAn - Fan: the fan protection has triggered
Hdt – High outlet temperature: compressor outlet temperature outside the safety limit
Setting T4> 100°C (212°F) delay one minute / reset T4< 90°C (194°F)
ICE - ICE / Icing: Temperature in the exchanger (probe T1) is too low and leads to icing of the
condensate.
Setting T1< -3°C (27°F) delay one minute / reset T1> 0°C (32°F)
LCP – Low condensation pressure: condensation pressure too low
PF4 – Probe 4 failure: failure probe 4
PFP – Probe pressure failure: failure condensation pressure transducer BHP

11.18.6 Display of the alarm memory – log menu

The log menu includes a list of the last 10 alarms (only alarms, no service warnings). They appear in chronological
order (LIFO logic).
log
When the dryer is ON or OFF, and when you are not in another menu, press the button for at least one second to
access the log menu.
The access to the log menu is confirmed on the display by the message (L01) (first parameter of the menu).
Use the and arrows to move to the next or previous point (L01 … L10). Press log to have the selected log
value displayed. Alternatively, the parameter that triggered the alarm and the operating hours of the machine at the
moment of the alarm activation are indicated. Press log again to return to the log list.
Press ESC to leave the log menu (if, after a period of two minutes, no button is pressed, the menu is exited
automatically).
11.18.7 Control of the dryer via remote control

The DMC24 can easily be controlled via two digital inputs which are connected with terminals 1, 2 and 3 (see electric
diagram).
Close the contact between terminals 2 and 3 to enable the remote control. The LED lights up and it is no
longer possible to switch the dryer on or off from the local control panel (the condensate drain test is possible and
you have access to the info and log menus).
When the contact between terminals 2 and 3 is closed, close the second contact between terminals 1 and 2 to switch
on the dryer. Open the contact between terminals 1 and 2 to switch off the dryer.
Only use potential-free contacts that are suitable for low voltage. Ensure the sufficient insulation of
potentially dangerous voltage-carrying components.
CAUTION!
Automatic restart / remote control ON/OFF. The unit may start up without any active influence!
The user will be responsible for the installation of proper protections for possible
sudden power restoration to the dryer.
11.18.8 Operation of the potential-free failure/alarm contact

The DMC24 is equipped with a potential-free contact to indicate failures or alarm conditions.
Dryer is switched on, no service warning and no alarm (active and not yet reset) indicated.
4 5 6
Dryer is off or a service warning or alarm (active and not yet reset) is indicated.
4 5 6
11.18.9 Connection to a serial line

The DMC24 can be connected to a serial monitoring line, a remote control or a notebook for the download of the
alarm log files (memory).
For further information, please contact your retailer or your service centre.

11.18.10 Operating parameters – setup menu

The setup menu can be used to change the dryer’s operating parameters.
Only qualified personnel must be allowed to access to the setup menu. The manufacturer is not
responsible for malfunctioning or failure due to modification to the operating parameters.
info
With dryer ON or OFF and not in other menus, simultaneously press buttons set for at least 5 seconds to enter
the setup menu.
Access to the info menu is confirmed by message on the display (first parameter of menu). Use arrows and
to move to following/previous one.
Keep info pressed to display the value of the selected parameter and use arrows and to change the value.
Release the button info to confirm the value and skip to following parameter.
Press ESC to exit setup menu (if no button is pressed after 2 minutes the menu is exited automatically).
Standard
ID Description Limits Resolution
setup
Ton – drain time ON : time ON condensate drain valve

00 … 20 sec 1 sec 00
00 = Electronic drainer installed
ToF - drain time OFF : pause time for condensate drain

1 … 20 min 1 min 1
valve
0.5 °C 20
HdA - High DewPoint Alarm : Alarm threshold for a high 0.0…25.0 °C or
DewPoint (the alarm disappears when the temperature or or
drop 1°C / 2°F below alarm point) 32 … 77 °F
1 °F 68
Hdd - High DewPoint Delay : high DewPoint alarm enable 01 … 20

1 min 15
delay minutes
HdS - High DewPoint alarm STOP : select if high DewPoint

YES … nO - nO
alarm stops dryer (YES) or does not stop dryer (nO)
SrV - Service Setting: setting of service warning timer. 0.0 … 9.0 0.5
8.0
00 = service warning timer disabled. (x 1000) hours (x1000) hours
SCL - Scale: display scale of temperatures and pressure.
(Note : setting °C = temperature in °C and pressure in bar; °C … °F - °C

setting °F = temperature in °F and pressure in psi)
AS - Auto Restart : automatic re-start at power supply.
YES = at power supply dryer starts up again automatically (if

YES … nO - nO
it was ON)
nO = at power supply dryer is always OFF
Ard - Auto Reset service drain : automatic reset of service

drain YES … nO - YES
YES = automatic reset at normal conditions

nO = manual reset required
IPA - IP Address: selection of IP address to use in serial

1 … 255 1 1
connection line
AS = YES - CAUTION -
THE DRYER MAY POWER UP WITHOUT BEING ACTED UPON.
THE USER WILL BE RESPONSIBLE FOR THE INSTALLATION OF PROPER PROTECTIONS
FOR POSSIBLE SUDDEN POWER RESTORATION TO THE DRYER.

11.19 Electronically level-controlled BEKOMAT condensate drain

The electronically level-controlled BEKOMAT condensate drain boasts a special condensate management which
ensures that condensate is discharged safely and without an unnecessary loss of compressed air. This drain has a
condensate collection container in which a capacitive sensor continuously monitors the liquid level. As soon as the
switching level is reached, the capacitive sensor transmits a signal to the electronic control and a membrane solenoid
valve opens to discharge the condensate. The BEKOMAT closes before compressed air emerges.
Note!
These BEKOMAT condensate drains were designed in particular for the operation in a DRYPOINT RS
HP45 refrigeration dryer. The installation in other compressed-air processing systems or the replacement
with another drain brand can lead to malfunction. The maximum operating pressure (see name plate)
must not be exceeded!
Ensure that the upstream valve is open when the dryer starts operation.
To obtain detailed information regarding drain functions, troubleshooting, maintenance and

spare parts, please read the installation and operating instructions of the BEKOMAT condensate
drain.

Maintenance, troubleshooting, spare parts and dismantling
12 Maintenance, troubleshooting, spare parts and dismantling

12.1 Checks and maintenance

refrigeration dryer, the certified skilled personnel 4 shall read up on the device by carefully studying the
used
Danger!
Compressed air!
The user is responsible for the proper maintenance of the dryer. Non-observance of the instructions in
the "Installation" and "Maintenance, troubleshooting, spare parts and dismantling" chapters leads to the
expiration of the guarantee. Improper maintenance may result in dangerous situations for the personnel
and/or the device.
Danger!
Supply voltage!
Contact with non-insulated parts carrying supply voltage involves the risk of an electric shock
resulting in injuries and death.
Only qualified and skilled personnel are authorised to run electrically-operated devices. Prior to
undertaking maintenance measures at the device, the following requirements must be met:
Prior to carrying out maintenance works at the dryer, switch it off and wait for at least 30 minutes.
Caution!
Hot surfaces!
During operation, several components can reach surface temperatures of more than +60°C.
There is the risk of burns.
All components concerned are installed inside of the closed housing. The housing must only be opened
by certified skilled personnel.
Some components can reach high temperatures during operation. Avoid any contact until the system or
the component has cooled down.
4
Certified skilled personnel are persons who are authorised by the manufacturer, with experience and technical training, who are well-

DAILY:
• Check whether the dew point indicated on the electronics is correct.
• Ensure that the condensate drain system functions properly.
• Make sure that the condenser is clean.
EVERY 200 HOURS OR MONTHLY
• Clean the condenser using an air jet (max. 2 bar / 30 psig) inside out. Make
sure not to damage the aluminium lamellae of the cooling package.
• Finally, verify the operation of the device.
EVERY 1,000 HOURS OR ANNUALLY

• Verify all screws, clamps and connections of the electric system to make sure that they are fastened
securely. Check the device for broken and ruptured cables or cables without insulation.
• Check the refrigeration cycle for signs of oil and refrigerant leaks.
• Measure the current strength and note it down. Ensure that the read values are within the permissible
limit values, as indicated in the specification table.
• Check the hose lines of the condensate drain and replace them, if required.
• Finally, verify the operation of the device.
EVERY YEAR
• Clean housing and valve of BEKOMAT
• Replace BEKOMAT wearing parts
12.2 Troubleshooting

refrigeration dryer, the certified skilled personnel shall read up on the device by carefully studying the
used.
Danger!
Compressed air!
The user is responsible for the proper maintenance of the dryer. Non-observance of the instructions in
the "Installation" and "Maintenance, troubleshooting, spare parts and dismantling" chapters leads to the
expiration of the guarantee. Improper maintenance may result in dangerous situations for the personnel
and/or the device.

Danger!
Supply voltage!
Contact with non-insulated parts carrying supply voltage involves the risk of an electric shock resulting
in injuries and death.
Only qualified and skilled personnel are authorised to run electrically-operated devices. Prior to undertaking
maintenance measures at the device, the following requirements must be met:
Prior to carrying out maintenance works at the dryer, switch it off and wait for at least 30 minutes.
Caution!
Hot surfaces!
During operation, several components can reach surface temperatures of more than +60°C. There is
the risk of burns.
All components concerned are installed inside of the closed housing. The housing must only be opened
by certified skilled personnel.
Some components can reach high temperatures during operation. Avoid any contact until the system or
the component has cooled down.
FAULT POSSIBLE REASON – SUGGESTED MEASURE

◆ The dryer does not  Check the power supply.
start.  Check the electric cabling.
 Fuse breakdown (see FU1/FU2/FU4 in the electric diagram) in the auxiliary circuit –
replace it and check the proper operation of the dryer.
 DMC24- The LED is on – see the corresponding point.
◆ The refrigerating  The internal guard was activated – wait 30 minutes and then recheck.
compressor does  Check the electric cabling.
not work.  DMC24- Internal delay of the device – the display shows the seconds prior to the start-
up.
 In the event that the compressor still does not work, replace it.
◆ The fan of the  Check the electric cabling.
condenser does not  Power contactor of the fan is defective (see KV1/KV2 in the electric diagram) – replace
it.
work (air-cooled).
 Refrigerant gas loss – contact a specialist for refrigerating plants.
 In the event that the fan still does not work, replace it.
◆ Dew point too high  Dryer does not start up – see the corresponding paragraph.
 The T1 dew point sensor does not record the temperature properly – ensure that the
sensor is pushed down to the bottom of the aluminium tube immersion sleeve.
 The refrigerating compressor does not work – see the corresponding paragraph.
 The room temperature is too high or the air change insufficient – ensure sufficient
ventilation (air-cooled).
 The inlet air is too hot – re-establish the operating conditions indic.on the name plate.
 The inlet air pressure is too low - re-establish the operating conditions indic.on the
name plate.
 The inlet air throughput is higher than the throughput intended for operation – reduce
the throughput - re-establish the operating conditions indic.on the name plate.
 The condenser is dirty – please clean it (air-cooled).
 The fan does not work – see the corresponding paragraph (air-cooling).
 The cooling water is too hot - re-establish the operating conditions indic.on the name
plate (water-cooled).
 The cooling-water flow is insufficient - re-establish the operating conditions indic.on the
name plate (water-cooled).
 The dryer does not discharge condensate – see the corresponding paragraph.

 The hot-gas bypass valve needs to be re-adjusted – contact a specialist for refrigerating
plants to have the nominal calibration re-established.
 Refrigerant gas loss – contact a specialist for refrigerating plants.
◆ Dew point too low.  The fan runs continuously – ensure perfect functioning of the fan power contactor (see
KV1/KV2 on the electric diagram) and/or of the pressure transducer (see BHP on the
electric diagram) – (air-cooled).
 The ambient temperature is too low – re-establish the conditions indic.on the name
plate.
 The hot-gas bypass valve needs to be re-adjusted – contact a specialist for
refrigerating plants to have the nominal calibration re-established.
◆ Extreme pressure  The dryer does not discharge the condensate – see the corresponding paragraph.
drop in the dryer.  The pressure dew point is too low – the condensate is frozen, therefore, air cannot
enter – see the corresponding paragraph.
 Make sure that the connection hoses are not pinched off.
◆ The dryer does not  The system pressure is too low and condensate is not discharged – re-establish the
drain the nominal conditions.
condensate.  Valve for the condensate drainage is closed – open the valve.
 Check the electric cabling.
 Pressure dew point too low – the condensate is frozen – see the corresponding
paragraph.
 BEKOMAT-discharge unit does not work properly (see BEKOMAT manual).
◆ The dryer  BEKOMAT discharge unit is dirty (see BEKOMAT manual).
continuously
discharges
condensate.
◆ Water in the line.  The dryer does not start – see the corresponding section.
 If installed: untreated air flows through the bypass group - close it.
 The dryer does not drain condensate – see the corresponding paragraph.
 The pressure dew point is too high – see the corresponding paragraph.
◆ The high-pressure  Check which of the following reasons is responsible for the triggering:
switch HPS has 1. The room temperature is too high or the air change insufficient – ensure sufficient
triggered. ventilation (air-cooled).
2. The condenser is dirty – please clean it (air-cooled).
3. The fan does not work – see the corresponding paragraph (air-cooled).
4. The cooling water is too hot – re-establish the operating conditions indic. on the name
5. Cooling-water flow insufficient - re-establish the operating conditions indic. on the name
 Re-adjust the high-pressure switch, press the corresponding push button - check the
dryer for proper operation/function.
 The HPS pressure failed or is defective – contact a specialist for refrigerating plants –
replace the high-pressure switch.
◆ The LPS low-  Refrigerant gas loss – contact a specialist for refrigerating plants.
pressure switch was  The low-pressure switch is automatically reset as soon as the nominal conditions are
re-established – check the dryer for proper functioning.
triggered.

◆ DMC24- LED is  At a flashing LED: one or more alarms are active and the display shows
on. and the active alarms. When the LED is lit: one or more alarms need to be reset
and the display shows and the alarms which are no longer active but which still
need to be reset.
 The alarms are indicated by the following messages:
1. : HPS pressure switch triggered (refrigerant high pressure) because the
condensation pressure is too high – see the corresponding paragraph (NOTE: press
the reset button on the HPS pressure switch when the problem is eliminated).
2. : LPS pressure switch triggered (low pressure) because the refrigerant pressure is
too low – see the corresponding paragraph.
3. : Con – The electrical protection of the compressor has triggered (see Q1/QC1
on the electric diagram) – reset and check the perfect functioning of the dryer.
4. : Con – during first startup - The main electrical connection of the compressor
are connected incorrectly (see RPP on the electric diagram) – change the direction of
rotation and interchange two phases. These modifications must only be carried out
by a qualified electrician. DO NOT AVOID THE RPP PROTECTION: If the device is
operated with the incorrect direction of rotation, the compressor will fail
immediately. This will void the guarantee.
5. : Con – one phase of power supply of dryer is missing (see RPP on the electric
diagram) – restore the missing phase.
6. : Con – Reverse Phase Protector (RPP) is faulty – replace it.
7. : Con – If installed – Thermal protection inside the compressor tripped (see MC1
on wiring diagram) – wait 30 minutes and try again.
8. : FAn – The electrical protection of the fan has triggered (see QV1 on the electric
diagram) – reset and check the perfect functioning of the dryer (air-cooled).
9. : FAn – The thermal protection in the fan has triggered (see MF on the circuit
diagram – wait 30 minutes and retry (air-cooled).
10. : Hdt – The outlet temperature protection of the compressor has triggered as a
result of a very high temperature (probe T4) – see the corresponding paragraph.
11. : ICE – The temperature inside the exchanger (probe T1) is too low – the dew
point is too low – see the corresponding paragraph.
12. : LCP – The condensation pressure is too low – see the corresponding
paragraph.
13. : PF4 – Failure temperature probe T4 (compressor outlet) – check the electric
cabling and/or replace the probe.
14. : PFP – Failure pressure transducer BHP (condensation pressure) – check the
electric cabling and/or replace the transformer.
NOTE: The alarms need to be reset when the problem is eliminated (simultaneously press
reset
log
the buttons for three seconds).
◆ The DMC24-  When the LED flashes, one or more service warnings are active. When the
LED is on. LED is lit: one or more service warnings need to be reset. The display shows the dew
point temperature and the service warning which is active or which is not yet reset.
 The service warnings are indicated by the following messages:
1. : PF1 – Failure temperature probe T1 (dew point) – check the electric cabling
and/or replace the probe.
2. : PF2 – Failure temperature probe T2 (air IN) – check the electric cabling and/or
replace the probe.
3. : PF3 – Failure temperature probe T3 (compressor intake) – check the electric
cabling and/or replace the probe.
4. : Hdp – Dew point too high (higher than the adjusted alarm value) – see the
corresponding paragraph.

5. : Ldp – Dew point too low – see the corresponding paragraph.

6. : drn – The condensate drain does not work properly (condensate drain contact
open) – see the corresponding paragraph - delay 20 minutes.
7. : SrV - Service – maintenance notification time expired (parameter SrV) – carry
out the scheduled maintenance and reset the hour meter.
8. : dt – Compressor supply temperature too high (probe T4) – see the
corresponding paragraph.
9. : HCP – Condensation temperature too high – see the corresponding paragraph.
10.
NOTE: The services need to be reset when the problem is eliminated (simultaneously
reset
log
press the buttons for at least three seconds).

◆ Compressor outlet  Find out the reason for the fault:

temperature too
1. Excessive thermal load – re-establish the nominal conditions.
high.
2. The inlet air is too hot – re-establish the nominal conditions.
3. The ambient air temperature is too high or the room ventilation insufficient – ensure
sufficient ventilation.
4. The condenser is dirty – please clean it.
5. The fan does not work – see the corresponding section.
6. The fan runs continuously – ensure perfect functioning of the power contactor of the
fan (see KV1/KV2 on the electric diagram) and/or of the pressure transducer (see BHP
on the electric diagram) – (air-cooled).
7. The hot-gas bypass valve needs to be re-adjusted – contact a specialist to have the
nominal calibration re-established.
8. The temperature of the cooling water is too low – re-establish the nominal conditions
(water-cooled).
9. The adjusting valve for the cooling-water flow needs to be re-adjusted - contact a
specialist to have the nominal calibration re-established (water-cooled).
10. Refrigerant gas leak – contact a technician for refrigeration plants.
◆ Condensation  Find out the reason for the fault:

pressure too high.
1. The ambient air temperature is too high or the air change insufficient in this area –
ensure sufficient ventilation (air-cooled).
2. The condenser filter is dirty – please clean or replace it (air-cooled).
3. The fan does not work – see the corresponding section (air-cooled).
4. The cooling water is too hot – re-establish the nominal conditions (water-cooled).
5. The cooling-water flow is insufficient – re-establish the nominal conditions (water-

cooled).
◆ Condensation  Find out the reason for the fault:
pressure too low.
1. The fan runs continuously – ensure perfect functioning of the power contactor of the
fan (see KV1/KV2 on the electric diagram) and/or of the pressure transducer (see BHP
on the electric diagram).
2. The ambient temperature is too low – re-establish the nominal conditions.
3. Air flows through the condenser although the fan is switched off – protect the dryer
against wind or external air flows (not caused by the fan of the dryer).
4. The cooling-water temperature is too low – re-establish the nominal conditions

(water-cooled).
5. The adjusting valve for the cooling-water flow needs to be re-adjusted - contact a
technician for refrigeration plants to have the nominal calibration re-established
(water-cooled).

6. Refrigerant gas leak – contact a technician for refrigeration plants.

7. Compressor does not work – see specific point.

12.3 Recommended spare parts

Spare parts list is printed on a dedicated sticker applied inside the dryer. On this sticker each spare part is identified
with its ID Number and related Spare Part Number. Here below the cross-reference table between ID Numbers and
exploded drawings Ref. with their description and quantity installed in the dryers.

12.4 Maintenance works at the refrigeration cycle
Caution!
Refrigerant!
Maintenance and repair works at refrigeration systems must only be carried out by BEKO service
technicians in accordance with the local provisions.
The total amount of refrigerant in the system must be collected for recycling purposes, resource recovery
or disposal.
The refrigerant must not be discharged into the environment.
When delivered, the dryer is ready to operate and filled with a refrigerant of the R407C type.
Should you detect a refrigerant leak, please contact a BEKO service technician. Prior to any intervention,
the room needs to be ventilated.
When the refrigeration cycle needs to be refilled, please also contact a BEKO service technician.
You will find the refrigerant type and amount on the name plate of the dryer.
Properties of the refrigerant used:
Refrigerant Chemical formula MIK GWP

R32/125/134a (23/25/52)
R407C - HFC 1000 ppm 1773,85
CHF2CF3/CH2F2/CH2FCF3
12.5 Dismantling the dryer

When the dryer is dismantled, all parts and operating materials related to the plant need to be disposed of separately.
Part Material
Refrigerant fluid R407C, Oil
Canopy and supports Carbon steel, Epoxy paint
Refrigerating compressor Steel, Copper, Aluminium, Oil
Heat exchanger Stainless steel, Copper
Condensate separator Stainless steel
Condenser unit Aluminium, Copper, Carbon steel
Pipe Copper
Fan Aluminium, Copper, Steel
Valve Brass, Steel
Electronic level drain PVC, Aluminium, Steel
Insulation material Synthetic rubber without CFC, Polystyrene, Polyurethane
Electric cable Copper, PVC
Electric parts PVC, Copper, Brass
We recommend observing the safety provisions in force for the disposal of each material type.
The refrigerant contains lubricating-oil droplets which are released by the compressor.
The refrigerant must not be discharged into the environment. It must to be sucked off from the dryer
using a suitable device, and then needs to be supplied to a collection point.

Appendices
13 Appendices
13.1 Dryer dimensions
13.1.1 Dimensions DRYPOINT RS 1300-2300 HP45

Appendices
13.1.2 Dimensions DRYPOINT RS 1300-2300 HP45 FLANGED

Appendices
13.1.3 Dimensions DRYPOINT RS 2400-6000 HP45

Appendices
13.2 Exploded diagrams
13.2.1 Components of the exploded diagrams
1 Heat exchanger group 22 Main switch

1.1 Insulation material 35 Thermostatic expansion valve
1a a – Air- to-air heat exchanger 36 Liquid separator
1b b – Air-to-refrigerant heat exchanger 37 Refrigerant pressure transducer
1c c – Condensate separator 51 Front panel
2 Refrigerant pressure switch LPS 52 Back plate
4 Refrigerant pressure switch HPS 53 Right sidewall
6 Compressor 54 Left sidewall
7 Hot-gas bypass valve 55 Cover
8 Condenser (air-cooled) 56 Base plate
9 Condenser fan 57 Upper plate
10 Filter dryer 58 Carrier support
11 Capillary tube 59 Support bracket
12 T1 temperature probe (dew point) 60 Control panel
13 Condensate drain service valve 65 Condenser filter
17 Air dryer control 66 QE door
18 Condenser (water-cooled) 81 Adhesive label flow chart
Condenser water-regulating valve (water- 83 Refrigerant service valve – high pressure
19
cooled)
20 Refrigerant reservoir 84 Refrigerant service valve – low pressure
21 BEKOMAT drain

Appendices
13.2.2 Exploded diagram DRYPOINT RS 1300-2300 HP45 / AC

Appendices
13.2.3 Exploded diagram DRYPOINT RS 1300-2300 HP45 FLANGED / AC

Appendices
13.2.4 Exploded diagram DRYPOINT RS 1300-2300 HP45 / WC

Appendices
13.2.5 Exploded diagram DRYPOINT RS 1300-2300 HP45 FLANGED / WC

Appendices
13.2.6 Exploded diagram DRYPOINT RS 2400-5000 HP45 / AC

Appendices
13.2.7 Exploded diagram DRYPOINT RS 2400-5000 HP45 / WC

Appendices
13.2.8 Exploded diagram DRYPOINT RS6000 HP45 / AC

Appendices
13.2.9 Exploded diagram DRYPOINT RS6000 HP45 / WC

Appendices
13.3 Electric diagrams
13.3.1 Electric diagrams – list of components
MC : Compressor
MV : Condenser fan
DMC24RU : DMC24 display module – air dryer control
DMC24MA : DMC24 main module – air dryer control
BT1 : T1 Temperature probe – dew point
BT2 : T2 Temperature probe – air IN
BT3 : T3 Temperature probe – compressor suction
BT4 : T4 Temperature probe – compressor discharge
BHP : Refrigerant pressure transducer
HPS : Pressure switch – compressor discharge side (HIGH PRESSURE)
LPS : Pressure switch – compressor suction side (LOW PRESSURE)
ELD : BEKOMAT drain
QS : Main switch with locking device
RC : Compressor crankcase heater
NT1 : Only air-cooled
NT2 : Check the transformer connections with regard to the supply voltage
NT3 : Jump, if not installed
NT4 : Provided and cabled by the customer
NT5 : Internal control
NT6 : Time-controlled drain outlet (not used)
NT7 : Only water-cooled
BN = BROWN OR = ORANGE
BU = BLUE RD = RED
BK = BLACK WH = WHITE
YG = YELLOW/GREEN WH/BK = WHITE/BLACK

Appendices
13.3.2 Electric diagrams DRYPOINT RS 1300-2300 HP45 - Electronic control unit DMC 24 Sheet 1/3

Appendices

Appendices

Appendices

Appendices

Appendices

Appendices

EC Declaration of conformity
14 EC Declaration of conformity


EC declarations of dryers
DP RS 5000 HP45
and
DP RS 6000 HP45
will be issued individually

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Instructions for installation and operation

High pressure compressed air refrigeration dryer

2 DRYPOINT® RS 1300-6000 HP45

2.1 Safety pictograms in accordance with DIN 4844 6

4 Exclusion from a field of application 11

5 Operating instructions in accordance with the 2014/68/EU Pressure Equipment Directive 11

8.1 Place of installation 14

9.1 Preliminary stages 21

10.1 Technical data DRYPOINT RS 1300-6000 HP45 3/400/50 26

11.1 Control panel 28

12.1 Checks and maintenance 43

13.1 Dryer dimensions 53

4 DRYPOINT® RS 1300-6000 HP45

Explanation of 1st suffix for power supply requirements :

Explanation of 2nd suffix for cooling requirements :

Explanation of (eventual) 3rd suffix for special feature :

Examples : DP RS2300-R HP45 /AC → DP RS2300 HP45 3/460/60, Air cooled

DRYPOINT® RS 1300-6000 HP45 5

2.1 Safety pictograms in accordance with DIN 4844

Observe operating instructions

General danger symbol

Danger: component or system under pressure

Do not use water to extinguish the fire

Do not operate with open cover (housing)

Connection point condensate drain

6 DRYPOINT® RS 1300-6000 HP45

Connection point cooling-water inlet (water-cooled)

Connection point cooling-water outlet (water-cooled)

DRYPOINT® RS 1300-6000 HP45 7

2.2 Signal words in accordance with ANSI

2.3 Overview of the safety instructions

Certified skilled personnel

8 DRYPOINT® RS 1300-6000 HP45

DRYPOINT® RS 1300-6000 HP45 9

Switch off the refrigeration plant.

Switch off the mechanical ventilation of the machinery compartment.

Use ambient-air-independent respirators.

The removal of sealings and leadings at safety devices is prohibited.

10 DRYPOINT® RS 1300-6000 HP45

4 Exclusion from a field of application

5 Operating instructions in accordance with the 2014/68/EU Pressure Equipment Directive

• Installation of the plant in frost-free places only.

DRYPOINT® RS 1300-6000 HP45 11

12 DRYPOINT® RS 1300-6000 HP45

DRYPOINT® RS 1300-6000 HP45 13

Minimum installation requirements:

Do not obstruct the ventilation grille (not even partially).

14 DRYPOINT® RS 1300-6000 HP45

8.2 Installation plan

Do not obstruct the ventilation grille (not even partially).

DRYPOINT® RS 1300-6000 HP45 15

8.3 Correction factors

Correction factor for ambient temperature changes (Air-Cooled):

Correction factor for inlet air temperature changes:

Correction factor for DewPoint changes:

Calculation of the actual air throughput :

Air throughput acc. to planning = Required air throughput

The following operating parameters are known:

Air throughput acc. to planning= 1100 = 1375 m³/h