VIESMANN

VITOMAX 200 HS

High pressure steam boiler Three-pass boiler Steam output 0.5 to 3.8 t/h

Datasheet
Part no.: see pricelist, prices on request

File in: Vitotec folder, register 22

VITOMAX 200 HS

Type M237

Oil/gas fired high pressure steam boiler in accordance with the requirements of the EC Pressure Equipment Directive and the TRD code of practice Three-pass boiler with and without integral economiser Permissible operating pressure 6 to 25 bar

5822 313-1 GB

6/2006

The design features at a glance

A 120 mm highly effective composite thermal insulation B Flue gas/water heat exchanger (economiser) with flue gas hood C Third hot gas flue D Cover E Second hot gas flue F Flame tube G Water-cooled burner holder required for pressure atomizers, on-site brick lining required for rotary atomizers H Large expansion space 5822 313-1 GB VITOMAX 200 HS K Water-cooled front reversing chamber

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Specification
Specification (without economiser)
Size Steam output * 1 (at 102 C feed water temperature) Combustion output Hot gas pressure drop Total dimensions Total length (dimension r) Total width (dimension z) Total height (dimension a) Foundation Length Width Flame tube diameter Flame tube length Reversing chamber length Total weight: * 2 Boiler with thermal insulation for permiss. operating pressure t/h 1 0.70 2 0.90 3 1.15 4 1.40 5 1.75 6 2.30 7 2.90 8 3.80

Pa mbar mm mm mm mm mm external mm mm mm

550 5.5 2500 1590 1830 2300 1200 580 1510 250

720 7.2 2680 1640 1880 2500 1200 605 1690 250

see diagram on page 8 770 860 940 950 7.7 8.6 9.4 9.5 2960 1700 1950 2700 1200 630 1950 250 3010 1800 2050 2800 1200 670 2000 250 3230 1870 2130 3000 1300 730 2200 250 3480 2030 2300 3200 1300 800 2450 250

850 8.5 3820 2090 2380 3600 1300 840 2800 250

1030 10.3 4150 2280 2550 3900 1400 910 3150 250

6 bar 8 bar 10 bar 13 bar 16 bar 18 bar 20 bar 22 bar 25 bar Content Boiler water at the lowest water level Volume Steam chamber from the lowest water level Boiler connections Steam connector for permiss. operating pressure 6 bar 8 bar 10 bar 13 bar 16 bar 18 bar 20 bar 22 bar 25 bar Safety valve connector for permiss. operating pressure 6 bar 8 bar 10 bar 13 bar 16 bar 18 bar 20 bar 22 bar 25 bar Feed water connector Flue gas parameters Flue connection Gas content up to flue connection

t t t t t t t t t m3 m3

2.1 2.2 2.3 2.4 2.7 3.0 3.4 3.8 4.2 1.40 0.35

2.3 2.4 2.5 2.6 2.8 3.2 3.6 4.0 4.5 1.65 0.40

2.6 2.7 3.0 3.2 3.5 3.7 4.0 4.4 5.0 2.00 0.50

3.0 3.5 3.7 3.8 4.1 4.4 5.0 5.5 6.0 2.30 0.65

3.5 3.8 3.9 4.5 4.9 5.1 6.0 6.5 7.0 2.70 0.70

4.3 5.0 5.2 5.4 5.9 6.2 7.0 7.5 3.75 0.90

5.3 5.5 6.2 6.5 7.2 7.5 8.0 4.35 1.15

6.9 7.0 7.5 8.5 9.0 9.0 5.40 1.90

PN 16 DN PN 16 DN PN 16 DN PN 40 DN PN 40 DN PN 40 DN PN 40 DN PN 40 DN PN 40 DN PN 16 DN PN 16 DN PN 16 DN PN 40 DN PN 40 DN PN 40 DN PN 40 DN PN 40 DN PN 40 DN PN 40 DN internal mm m3

65 50 50 40 40 32 32 32 32 20 20 20 20 20 20 20 25 25 25 240 0.60

65 65 50 50 40 40 40 32 32 25 20 20 20 20 20 20 25 25 25 240 0.75

80 65 65 50 50 50 40 40 40

100 80 65 65 50 50 50 50 40

100 80 80 65 65 65 50 50 50

125 100 100 80 65 65 65 65

125 100 100 80 80 80 65 50 40 40 32 32 32 25 32 440 2.55

150 125 125 100 100 80 50 50 40 40 32 32 32 440 3.35

32 32 32 40 25 32 32 40 25 25 32 32 20 25 25 32 20 20 25 25 20 20 20 25 20 20 20 25 25 25 25 25 25 25 25 25 32 32 32 see diagram on pages 10 and 12 290 290 340 340 0.95 1.10 1.40 1.95

5822 313-1 GB

*1

The permissible steam output varies depending on the required emission values. If necessary, the nominal output corresponding to the steam output can be calculated using the following formula: Nominal output in MW = steam output in t/h x 0.65 (at 12 bar and a feed water temperature of 102 C). *2 Specific variations are possible. VITOMAX 200 HS

VIESMANN

Specification (cont.)

A Boiler centre AGA Flue connection ARS Connector DN 20 PN 40 for valve base (pressure regulator, pressure limiter and pressure gauge) ASV Connector DN 25 PN 40 for blow-down valve D Steam connector EL Connector DN 15 PN 40 for air vent valve ESL Connector DN 20 PN 40 for T.D.S line KAB Boiler cover KL Head-hole KT Boiler door

LFE ME ML NW R SCH SIV SW WB WR WSA

Connector DN 50 PN 40 for conductivity electrode Test port Manhole (from 1.2 t/h) Lowest water level Clean-out aperture Inspection aperture Safety valve connector Feed water connector Connector DN 100 PN 40 for water level limiter Connector DN 100 PN 40 for water level controller Connector DN 20 PN 40 for water level indicator

Note Illustration of standard version. The boiler can be mirrored along the Z-Z axis if required. Dimensions * 1 Size Steam output a b c d e f g h (burner head, max.) k l m n o p q r s t u
*1

2500 2060 1030 1270

2680 2240 1120 1305

2960 2500 1250 1360

3010 2550 1275 1430

3230 2750 1575 1505

3480 3000 1500 1660

3820 3350 1675 1715

4150 3700 1850 1790

Nominal dimensions, subject to modification.

VIESMANN

VITOMAX 200 HS

5822 313-1 GB

t/h mm mm mm mm mm mm mm mm mm mm mm mm mm mm internal mm mm mm mm mm

1 0.70 1830 1710 500 285 940 140 950 290 270 460 300 590 200 75 240

2 0.90 1880 1760 500 285 955 140 970 290 300 520 300 605 200 150 240

3 1.15 1950 1830 500 305 995 140 1000 350 300 650 300 685 250 150 290

4 1.40 2050 1930 600 320 1030 140 1020 350 550 425 300 710 250 150 290

5 1.75 2130 2010 600 325 1075 150 1060 380 650 375 400 680 330 150 340

6 2.30 2300 2180 600 365 1145 160 1110 380 700 465 400 780 340 150 340

7 2.90 2380 2260 600 380 1195 160 1130 380 800 525 400 945 365 150 440

8 3.80 2550 2430 600 425 1275 160 1170 410 850 470 400 1155 460 200 440

Specification (cont.)
Size v w x y z mm mm mm mm mm 1 825 265 300 1050 1590 2 850 275 300 1084 1640 3 875 295 325 1100 1700 4 925 320 335 1150 1800 5 950 325 370 1200 1870 6 1025 365 370 1375 2030 7 1050 380 405 1380 2090 8 1150 425 410 1430 2280

Specification (with economiser)

Size Steam output * 1 (at 102 C feed water temperature) Combustion output Hot gas pressure drop with ECO 100 with ECO 200 Total dimensions Total length (dimension v) Total width (dimension zc) Total height (dimension a) with ECO 100 with ECO 200 Foundation Length Width Flame tube diameter Flame tube length Reversing chamber length Total weight: * 2 Boiler with thermal insulation for permiss. operating pressure with ECO 100 t/h 1 0.70 2 0.90 3 1.15 4 1.40 5 1.75 6 2.30 7 2.90 8 3.80

see diagram on page 8 Pa mbar Pa mbar mm mm mm mm mm mm external mm mm mm 610 6.1 630 6.3 2990 1590 2270 2530 2300 1200 580 1510 250 800 8.0 870 8.7 3170 1640 2300 2560 2500 1200 605 1690 250 870 8.7 970 9.7 3430 1700 2350 2810 2700 1200 630 1950 250 960 9.6 1060 10.6 3480 1800 2480 2870 2800 1200 670 2000 250 1040 10.4 1090 10.9 3850 1870 2600 2850 3000 1300 730 2200 250 1050 10.5 1100 11.0 4100 2030 2770 3020 3200 1300 800 2450 250 950 9.5 1100 11.0 4440 2090 2930 3300 3600 1300 840 2800 250 1180 11.8 1330 13.3 4770 2280 3100 3380 3900 1400 910 3150 250

6 bar 8 bar 10 bar 13 bar 16 bar 18 bar 20 bar 22 bar 25 bar

t t t t t t t t t t t t t t t t t t m3 m3 m3

2.30 2.40 2.50 2.60 2.90 3.20 3.60 4.00 4.40 2.43 2.53 2.63 2.73 3.03 3.33 3.73 4.13 4.53 1.41 1.42 0.35

2.50 2.60 2.70 2.80 3.00 3.40 3.80 4.20 4.70 2.63 2.73 2.83 2.93 3.13 3.53 3.93 4.33 4.83 1.66 1.67 0.40

2.82 2.92 3.22 3.42 3.72 3.92 4.22 4.62 5.22 3.00 3.10 3.40 3.60 3.90 4.10 4.40 4.80 5.40 2.01 2.03 0.50

3.23 3.73 3.93 4.03 4.33 4.63 5.23 5.73 6.23 3.45 3.95 4.15 4.25 4.55 4.85 5.45 5.95 6.45 2.31 2.33 0.65

3.78 4.03 4.18 4.78 5.18 5.38 6.28 6.78 7.28 3.97 4.22 4.37 4.97 5.37 5.57 6.47 6.97 7.47 2.72 2.74 0.70

4.62 5.32 5.52 5.72 6.22 6.52 7.32 7.82 4.85 5.55 5.75 5.95 6.45 6.75 7.55 8.05 3.77 3.79 0.90

5.63 5.83 6.53 6.83 7.53 7.83 8.33 5.97 6.17 6.87 7.17 7.87 8.17 8.67 4.37 4.40 1.15

7.26 7.36 7.86 8.86 9.36 9.36 7.63 7.73 8.23 9.23 9.73 9.73 5.42 5.46 1.90

5822 313-1 GB

6 bar 8 bar 10 bar 13 bar 16 bar 18 bar 20 bar 22 bar 25 bar Content Boiler water at the lowest water level ECO 100 ECO 200 Volume Steam chamber from the lowest water level Boiler connections Steam connector for permiss. operating pressure 6 bar 8 bar 10 bar 13 bar 16 bar
*1

for permiss. operating pressure with ECO 200

PN 16 DN PN 16 DN PN 16 DN PN 40 DN PN 40 DN

65 50 50 40 40

65 65 50 50 40

80 65 65 50 50

100 80 65 65 50

100 80 80 65 65

125 100 100 80 65

125 100 100 80 80

150 125 125 100 100

The permissible steam output varies depending on the required emission values. If necessary, the nominal output corresponding to the steam output can be calculated using the following formula: Nominal output in MW = steam output in t/h x 0.65 (at 12 bar and a feed water temperature of 102 C). *2 Specific variations are possible. VITOMAX 200 HS

VIESMANN

Specification (cont.)
Size 18 bar 20 bar 22 bar 25 bar Safety valve connector for permiss. operating pressure 6 bar 8 bar 10 bar 13 bar 16 bar 18 bar 20 bar 22 bar 25 bar PN 40 DN PN 40 DN PN 40 DN PN 40 DN PN 16 DN PN 16 DN PN 16 DN PN 40 DN PN 40 DN PN 40 DN PN 40 DN PN 40 DN PN 40 DN PN 40 DN internal mm m3 m3 1 32 32 32 32 20 20 20 20 20 20 20 25 25 25 240 0.81 0.85 2 40 40 32 32 25 20 20 20 20 20 20 25 25 25 240 0.96 1.00 3 50 40 40 40 4 50 50 50 40 5 65 50 50 50 6 65 65 65 7 80 65 50 40 40 32 32 32 25 32 440 3.16 3.31 8 80 50 50 40 40 32 32 32 440 4.01 4.17

Feed water connector Flue gas parameters Flue connection Gas content up to flue connection with ECO 100 with ECO 200

32 32 32 40 25 32 32 40 25 25 32 32 20 25 25 32 20 20 25 25 20 20 20 25 20 20 20 25 25 25 25 25 25 25 25 25 32 32 32 see diagram on pages 10 and 12 290 290 340 340 1.18 1.24 1.37 1.43 1.84 1.92 2.50 2.60

Note Illustration of standard version. The boiler can be mirrored along the Z-Z axis if required.

VIESMANN

VITOMAX 200 HS

5822 313-1 GB

A Boiler centre AGA Flue connection ARS Connector DN 20 PN 40 for valve base (pressure regulator, pressure limiter and pressure gauge) ASV Connector DN 25 PN 40 for blow-down valve D Steam connector E R2" drain connector EL Connector DN 15 PN 40 for air vent valve ESL Connector DN 20 PN 40 for T.D.S. line KAB Boiler cover KL Head-hole KT Boiler door LFE Connector DN 50 PN 40 for conductivity electrode

ME ML NW R SCH SIV SW SWL TH WB WR WSA

Test port Manhole (from 1.2 t/h) Lowest water level Clean-out aperture Inspection aperture Safety valve connector Feed water connector Feed water line Thermometer Connector DN 100 PN 40 for water level limiter Connector DN 100 PN 40 for water level controller Connector DN 20 PN 40 for water level indicator

Specification (cont.)
Dimensions * 1 Size Steam output a (with ECO 100) a (with ECO 200) b c d e f g h k (burner head, max.) l m n o p q r s t 1 0.70 2270 2530 1830 1710 500 285 940 140 950 290 270 460 300 590 200 75 650 440 240 1645 1905 2990 2060 1030 825 235 * 2 * 2 1975 2235 1590 2 0.90 2300 2560 1880 1760 500 285 955 140 970 290 300 520 300 605 200 150 650 440 240 1680 1940 3170 2240 1120 850 245 * 2 * 2 2010 2270 1640 3 1.15 2350 2810 1950 1830 500 305 995 140 1000 350 300 650 300 685 250 150 650 440 290 1735 2125 3430 2500 1250 875 280 *2 2330 2100 2490 1700 4 1.40 2480 2870 2050 1930 600 320 1030 140 1020 350 550 425 300 710 250 150 650 440 290 1975 2185 3480 2550 1275 925 280 * 2 2390 2165 2555 1800 5 1.75 2600 2850 2130 2010 600 325 1075 150 1060 380 650 375 400 680 330 150 800 590 340 1865 2125 3850 2750 1575 950 305 2180 2330 2260 2505 1870 6 2.30 2770 3020 2300 2180 600 365 1145 160 1110 380 700 465 400 780 340 150 800 590 340 2035 2295 4100 3000 1500 1025 300 2350 2490 2430 2675 2030 7 2.90 2930 3300 2380 2260 600 380 1195 160 1130 380 800 525 400 945 365 150 800 400 440 2090 2480 4440 3350 1675 1050 280 2430 2680 2435 2910 2090 8 3.80 3100 3380 2550 2430 600 425 1275 160 1170 410 850 470 400 1155 460 200 800 400 440 2165 2555 4770 3700 1850 1150 370 2600 2760 2610 2985 2280

t/h mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm internal mm u (with ECO 100) mm u (with ECO 200) mm v mm w mm x mm y mm z mm za (transportation height with ECO mm 100) za (transportation height with ECO mm 200) zb (with ECO 100) mm zb (with ECO 200) mm zc mm

5822 313-1 GB

*1 *2

Nominal dimensions, subject to modification. Transportation height corresponds to total height dimension a plus 50 mm for packing (with welded-on flue gas hood)

VITOMAX 200 HS

VIESMANN

Specification (cont.)
Factor for determining combustion output using the steam output Values determined over all boiler sizes Feed water temperature 102 C

A Without flue gas/water heat exchanger (economiser) B With flue gas/water heat exchanger (ECO 100) C With flue gas/water heat exchanger (ECO 200) Combustion output in kW = Factor F x steam output in kg/h Example: Steam output Operating pressure

1400 kg/h 12 bar

1. Operation without economiser Factor F = 0.741 (see diagram) produces a combustion output of 1037 kW 2. Operation with ECO 200 (boiler efficiency 94.6 %) Factor F = 0.692 (see diagram) produces a combustion output of 969 kW

VIESMANN

VITOMAX 200 HS

5822 313-1 GB

Specification (cont.)
Boiler efficiency in relation to the operating pressure without economiser Values determined over all boiler sizes Residual oxygen content of flue gas 3 %, feed water temperature 102 C Boiler efficiency in relation to the operating pressure with ECO 100 Values determined over all boiler sizes Residual oxygen content of flue gas 3 %, feed water temperature 102 C

A B C D E F G H I

Operating pressure 5 bar Operating pressure 7 bar Operating pressure 9 bar Operating pressure 12 bar Operating pressure 15 bar Operating pressure 17 bar Operating pressure 19 bar Operating pressure 21 bar Operating pressure 24 bar

A B C D E F G H I

Operating pressure 5 bar Operating pressure 7 bar Operating pressure 9 bar Operating pressure 12 bar Operating pressure 15 bar Operating pressure 17 bar Operating pressure 19 bar Operating pressure 21 bar Operating pressure 24 bar

5822 313-1 GB

VITOMAX 200 HS

VIESMANN

Specification (cont.)
Boiler efficiency in relation to the operating pressure with ECO 200 Values determined over all boiler sizes Residual oxygen content of flue gas 3 %, feed water temperature 102 C Flue gas temperature in relation to the operating pressure without economiser Values determined over all boiler sizes Residual oxygen content of flue gas 3 %, feed water temperature 102 C

A B C D E F G H I

Operating pressure 5 bar Operating pressure 7 bar Operating pressure 9 bar Operating pressure 12 bar Operating pressure 15 bar Operating pressure 17 bar Operating pressure 19 bar Operating pressure 21 bar Operating pressure 24 bar

A B C D E F G H I

Operating pressure 5 bar Operating pressure 7 bar Operating pressure 9 bar Operating pressure 12 bar Operating pressure 15 bar Operating pressure 17 bar Operating pressure 19 bar Operating pressure 21 bar Operating pressure 24 bar

10

VIESMANN

VITOMAX 200 HS

5822 313-1 GB

Specification (cont.)
Flue gas temperature in relation to the operating pressure with ECO 100 Values determined over all boiler sizes Residual oxygen content of flue gas 3 %, feed water temperature 102 C Flue gas temperature in relation to the operating pressure with ECO 200 Values determined over all boiler sizes Residual oxygen content of flue gas 3 %, feed water temperature 102 C

A B C D E F G H I

Operating pressure 5 bar Operating pressure 7 bar Operating pressure 9 bar Operating pressure 12 bar Operating pressure 15 bar Operating pressure 17 bar Operating pressure 19 bar Operating pressure 21 bar Operating pressure 24 bar

A B C D E F G H I

Operating pressure 5 bar Operating pressure 7 bar Operating pressure 9 bar Operating pressure 12 bar Operating pressure 15 bar Operating pressure 17 bar Operating pressure 19 bar Operating pressure 21 bar Operating pressure 24 bar

5822 313-1 GB

VITOMAX 200 HS

VIESMANN

11

Specification (cont.)
Factor for determining the flue gas mass flow using the steam output Values determined over all boiler sizes for designing the flue system in accordance with EN 13384 Residual oxygen content of flue gas 3 %, feed water temperature 102 C

A Without flue gas/water heat exchanger (economiser) B With flue gas/water heat exchanger (ECO 100) C With flue gas/water heat exchanger (ECO 200) Flue gas mass flow in kg/h = Factor R x steam output in kg/h Example: Steam output Operating pressure 2. Operation with ECO 200 (boiler efficiency 94.6 %) Factor R = 1.046 (see diagram) produces a flue gas mass flow of 1464 kg/h Note The minimum combustion output depends on the control range of the burner. Flue gas side sizing of the boiler: 0 Pa at flue gas outlet:.

1400 kg/h 12 bar

1. Operation without economiser Factor R = 1.120 (see diagram) produces a flue gas mass flow of 1568 kg/h

12

VIESMANN

VITOMAX 200 HS

5822 313-1 GB

Specification (cont.)
Positioning
Recommended distances Observe the stated dimensions to ensure easy installation and maintenance. Distances relate to the boiler. The distance must be checked in accordance with the applicable code of practice at the installation site, subject to the equipment (accessories).

A Economiser B Boiler C Burner Size Steam output a a min. Dimension a: 1 0.70 2000 1000 2 0.90 2200 1100 3 1.15 2400 1300 Dimension a min.: 4 1.40 2500 1300 5 1.75 2700 1400 6 2.30 2900 1500 7 2.90 3200 1700 8 3.80 3500 1900

t/h mm mm

This distance is recommended for boiler cleaning.

A bigger minimum size may be required because of the burner dimensions.

Positioning Install steam boiler in rooms that comply with TRD 403. & Avoid very dusty conditions & Avoid high levels of humidity & Protect against frost and ensure good ventilation otherwise the system may suffer faults and damage. In rooms where air contamination through halogenated hydrocarbons may occur, install the boiler only if adequate measures can be taken to provide a supply of uncontaminated combustion air.

Standard delivery
Boiler with burner plate, boiler door, flue gas collector with cleanout apertures and fitted thermal insulation. The following are also supplied for the version without economiser: Feed water pipe with thermal insulation between boiler and economiser and flue gas hood for installation on site. With transportation protection, fitting assembly and dummy flanges for connectors that are not required for every application.

Design information
Inspection periods
The pressure vessel complies with the requirements of the applicable TRD code of practice and the association agreements. Therefore, the following test periods are suggested: & Annual: External inspection & Every three years: Internal inspection & Every nine years: Strength test in the form of a water pressure test. Country-specific test requirements must be taken into consideration. Note For more information see technical guide, installation instructions, operating and service instructions.

5822 313-1 GB

VITOMAX 200 HS

VIESMANN

13

Subject to technical modifications. 5822 313-1 GB

Viessmann Werke GmbH&Co KG D-35107 Allendorf Telephone: +49 6452 70-0 Fax: +49 6452 70-2780 www.viessmann.com

Viessmann Limited Hortonwood 30, Telford Shropshire, TF1 7YP, GB Telephone: +44 1952 675000 Fax: +44 1952 675040 E-mail: [email protected] VITOMAX 200 HS

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