PART -04

1- What would be fillet size if header pipe thickness is 10 mm and socket thickness is 12
mm
a. 10 mm b.11mm c.12mm d. 9mm

2- In 300 Series flange what chloride PPM is required

Ans: ≤50ppm

3- In Stainless Steel what will be the maximum acceptable chloride level…………

Ans: ≤50ppm

4- Why Preheating is required.

Ans: For slow down the cooling rate of weld and base material.
Resistance to fabrication hydrogen cracking.
To release Hydrogen from weld metal.
To avoid residual stresses being locked up in joint

5- If PQR is qualified with X60 material what will be impact avg value.
Ans: 15ft-lbs or 20j

6- What is the standard for Butt welded Fitting for piping

Ans: ASME B 16.9

7- What is the API standard for corrosion Resistant Gate valve

Ans: API 603

8- In hydro test equipment Gauge ,Temperature gauge and Chart recorder validity is
a.30 b. 45 c.60 d.90

9- How Many Specimen are tested in toughness test

A. 3 nos. B.4 nos. B.9 nos. C. none

10- How much Temperature will reduce in if Impact sub size is 5X5.
Ans: 11.1◦C or 20◦F (Table 323.3.4) (◦Cx9/5)+32=◦F (°F − 32) × 5/9 = °C

11- If welder is qualified in 2G & 5G position then he qualifies for……..

12- Ans: All position.

13- When Safety relief valve initiates where will be the release, gas or liquid disposed.
a. Open Environment B. Faculty Drainage C. Human area
14- SA106 Grade C. what will be impact temperature
A.-29.85 B. 46 C.96

15- Hardness test perform to verify

a. To verify Grain Structure b. Heat treatment Process. c. Hardness Value. d.
Toughness

16- What is the meaning of Rapid Cooling

a. Normalizing B. Annealing C. Quenching D. Tempering

17- The minimum impact specimen size it may go to

a. 5X5 B. 8X8 C. 10X10 D. 10X12

18- Pressure relief valve shall set on % ………….

a.5% b.10% c.15% d. 20%

19- What is the maximum diameter allowed in pressure piping –

Ans: 1-1/2”

20- 3 Question came from the ASME B31.3 Table 341.3.2 category D flied service
a) In 150 weld length there are lack of penetration what is acceptance criteria
Ans: ≤38 mm (1.5 in.) in any 150 mm (6 in.) weld length or 25% of total weld length, is
Whichever is less.

b) 100 mm There is Lack of fusion what is the acceptance criteria

Ans: weld length or 25% of total weld length

21- One question came for tapper ratio % and misalignment from the B16.25 Fig..
Ans: 1:3 ASME b31.4 para 404.5.1 and 1.5mm

AMEER Start
1. What is tightness test?
Ans: To check the tightness of the system

2. Who is responsible for the materials and workmanship of process piping industry?
Ans: Manufacturer

3. API STD for Steel gate valve

Ans: API 600

4. Minimum thickness of pipe required for 2" threaded joints?

Ans: 3.91mm (Sch 40)
5. What is the size or fillet weld with throat thickness of 7mm?
Ans: 9.87mm

6. ASME standard for general purpose of pipe threads?

Ans: ASME B1.20.1

7. MSS-SP standard for fitting?

Ans: MSS SP -75

8. Extent of NDE for category D & normal fluid service?

Ans: 100% visual examination required for normal and for cat. D service only visual examination
is required % of visual inspection depend upon satisfy of examiner.
For normal service 5% random RT is also required for circumference and miter weld and stop
radiographic of longitudinal weld as per ASME B31.3 Para 341.5.1(a).
Please read full ASME B31. 3 Para 341.4.2 and 341.4.1 for complete understanding

9. Annealing, normalizing, quenching, tempering

Ans: All definition refer to B 31.3

10. Code for refrigeration piping

Ans: ASME B31.5

11. As per B 31.3 slip on flange will be used as lap joint flange, what is the required size of
pipe for class 300 rating?
Ans: 8”
12. What is B16.9
Ans: Steel Butt welding fitting

13. Size of threaded joint used in hazardous service

Ans: 1.5”

14. In PT & MT, length is greater than 3 times of its width, the indication is?
Ans: A Linear indication

15. If a material is heated at a certain temperature and cool in a normal temperature

condition, the process is called?
Ans: Normalizing

16. If a material is heated at a certain temperature and suddenly cools in water the
process is called?
Ans: Quenching

17. ASME code for slurry piping system

Ans: ASME 31.11

18. Gap maintain for socket welding

Ans: 1.5mm to 3mm

19. Steel gate, globe, and check valve for sizes ON 100 and smaller for the petroleum and
natural gas industries
Ans: API 602

20. Hardness related question as per b31.3

Ans:

21. Notch toughness question

Ans:

22. A.s per B31.3 for impact test what should be the size of the specimen?
Ans: 10x10

23. Process for seamless pipe

Ans: Produced by piercing a billet followed by rolling or drawing or both.

PART B (extra knowledge)

1) What is the design conditions started by as per B 31.3
Ans: A. Qualification of designer
B. Design pressure and temperature
C. Ambient Effects
D. Dynamic Effects
E. Weight Effects
F. Thermal Effects
G. Effects of supports, Anchors and terminal movements
H. Reduce ductility effects
I. Cyclic Effects
J. Air condensation effects.

2) What shall be design pressure of each component in a piping system?

Ans: Not less than the pressure at the most severe condition expected dusmal services.

3) What is severe condition referred during service?

Ans: Which results is the greatest required component thickness and the highest component
rating.

4) What are the sources of pressure shall be considered during pressure?

Ans: 1. Ambient influences
2. Pressure oscillators
3. Surges
4. Improper operation
5. Decomposition of unsafe able flouts
6. Static head
7. Failure of Confed devices.
5) What shall be design temperature of each component in a piping system?
Ans: The Temperature at which the greatest thickness and highest component rating is
required.
6) What are the conditions that shall be considered during establishing design temperature?
Ans: 1. Fluid temperature
2. Ambient temperature
3. Solar radiation
4. Heating or cooling medium temperature.
7) What is the defilation of design minimum temperature?
Ans: The lowest component temperature expected in service
.
8) Ambient effects can be divided mts further effects as?
Ans: 1. Cooling effects on pressure
2. Fluid expansion effects
3. Atmospheric icing
4. Low ambient temperature.

9) What are the main conditions dynamic effects?

Ans: 1. Impact forces 2. Wind
3. Earth quick 4. Vibration
5. Discharge reaction

10) Which forces are having impact on dynamic effects?

Ans: 1. Changes in flow rate 2. Hydraulic shock
3. Liquid or solid slugging 4. Flashing
5. Gey serving.

11) What standard state that pressure temperature rating are based on starlight seamless
pipe?
Ans: 1. ASME B16.9 2. ASME B 16.11

12) How pressure ratings are determined for components weld joints.
Ans: pressure rating valves for seamless pipe shall be multiple by the weld joint strength
reduction factor “W”.
13) The preparation of piping for assembly including cutting, threading grooving, forming,
bending and joining is called?
Ans: Fabrication
14) A high purity fluid service fitting that incorporates two machined faces and a metallic
gasket to attain a high leak integrity seal is called?
Ans: Face seal fillings
15) A fluid service in which fluid is nonflammable, nontoxic and not damaging to human
tissues is referred as?
Ans: Category D fluid service

16) A fluid service in which the gage pressure does not exceed 150 PSI is referred as?
Ans: Category D fluid service.

17)A Fluid service in which the temperature does not exceed 186 is effected as?
Ans: Category D fluid service.

18) A fluid service in which the fluid temperature caused by anything other than atmospheric
condition is less than -29c is referred as?
Ans: Category D fluid service.

19) Time depended deformation of materials is called?

Ans: Creep

20) Stress is directly proportional to stream?

Ans: Hook’s Law.

21) One who performs a manual or semiautomatic bonding operation is called?

Ans: Bonder.

22) The detail methods and practices involved in the production of a bonded joint is called?
Ans: Bonding procedure.

23) Bonding procedure specification (BPS) is used to?

Ans: Document list of parameters to be used in the construction of bonded joint.

24) A joint in which material is either proved or compressed is called.

Ans: Designer

25) The person or organization who is responsible of the engineering design is called?
Ans: Designer

26) The Complete installation of a piping system in the location on the supports is called?
Ans: Erection

27) What dose standard is applicable for welding definition?

Ans: AWS 3.0
28) A steel that hardened during cooling in air from a temperature dove its transformation is
called?
Ans: Air-Hardened steel
29) The joining of two or more piping components together by bolting or welding ETC. is
called?
Ans: Assembly
30) A permanent joint in non-metallic piping made by one of the following methods is called?
Ans: Bonded joint.
31) What are the different types of bonded joints in non-metallic piping?
Ans: 1. Adhesive joint 2.Heat fusion joint. 3. Butt and wrapped joint
4. Hot gas welded joint 5. Solvent cemented joint 6.Electro fusion joint.
32. A fluid service in which the fluid is 60 taxic that a single exposure can produce serious
irreversible harm to human?
Ans: Category M fluid service.

33) A fluid service when the requirement for normal fluid service does not sufficiently provide
the leak tightness required to protect personnel from exposure is reddered as?
Ans: Category M fluid service

34) A Fluid service in which the piping metal temperature is sustained equal yo or greater
than TCR (Temperature for creep rate) is referred as.
Ans: Elevated temperature fluid services.

35) A fluid service which the owner specifics the use of chapter IX for piping design and
construction is referred as?
Ans: High pressure fluid service

36) A fluid service in which the pressure is in excess of that allowed to the ASME B 16.5 Class
2500 flange radius for the specified design temperature and material gone?
Ans: High pressure fluid service.

37) What are the causes of thermal expansion and contraction effects?
Ans: 1.Thermal loads due to restraints 2 Leads due to temperature gradients.
3. Loads due to differences in expansion characteristics.

38. Reduced ductility effect are resulted from?

Ans: 1.Welding 2.Heat treatment 3 Forming 4.Bending
5. Law operating temperature 6.Chilling effect 7.High volatile Fluids.

39. Cyclic effects are consisted of?

Ans: 1. Pressure cycling 2.Therrvial cycling 3.other

40. AT what operating temperature in ambient air con dentation and oxygen enrichment
occur?
Ans 191C (-312F)