SEA - ME - 3211 - Module 2 - Introduction Turbomachinery
SEA - ME - 3211 - Module 2 - Introduction Turbomachinery
Introduction to Turbomachinery
In this module, the fundamental principles on the application of fluid mechanics
to turbomachinery will be discussed.
Introduction
source:
https://www.machinery
lubrication.com/Read/
1294/noria-history
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2. Archimedes’ screw pump (250 B.C.), still being manufactured today to
handle solid-liquid mixtures. Paddlewheel turbines were used by the
Romans in 70 B.C, and the Babylonian windmills date back to 700 B.C.
source:
https://www.ksb.com/centrifugal-
pump-lexicon/archimedean-screw-
pump/191708/
There are two broad categories of turbomachinery, pumps and turbines.
The word pump is a general term for any fluid machine that adds energy to a
fluid. The increase in fluid energy is usually felt as an increase in the pressure of the
fluid. Turbines, on the other hand, are energy producing devices—they extract
energy from the fluid and transfer most of that energy to some form of
mechanical energy output, typically in the form of a rotating shaft. The fluid at
the outlet of a turbine suffers an energy loss, typically in the form of a loss of
pressure.
Fluid machines that move liquids are called pumps, but there are several
other names for machines that move gases. A fan is a gas pump with relatively
low pressure rise and high flow rate. A blower is a gas pump with relatively
moderate to high pressure rise and moderate to high flow rate. A compressor is a
gas pump designed to deliver a very high pressure rise, typically at low to
moderate flow rates.
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In positive-displacement machines, fluid is directed into a closed volume.
Energy transfer to the fluid is accomplished by movement of the boundary of the
closed volume, causing the volume to expand or contract, thereby sucking fluid
in or squeezing fluid out, respectively.
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Many turbomachines contain some type of housing or casing that
surrounds the rotating blades or rotor, thus forming an internal flow passageway
through which the fluid flows. Others, such as a windmill or a window fan, are
unducted. Some turbomachines include stationary blades or vanes in addition to
rotor blades. These stationary vanes can be arranged to accelerate the flow and
thus serve as nozzles. Or, these vanes can be set to diffuse the flow and act as
diffusers.
source:
https://www.sciencedirect.c
om/topics/engineering/cent
rifugal-fan
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source:
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engineering/mixed-flow-fan
Pumps
𝒎̇
𝑽̇ =
𝝆
𝒑 𝑽𝟐 𝒑 𝑽𝟐
𝑯=( + + 𝒁) −( + + 𝒁)
𝜸 𝟐𝒈 𝑶𝑼𝑻
𝜸 𝟐𝒈 𝑰𝑵
𝑯 = 𝑬𝑮𝑳𝒐𝒖𝒕 − 𝑬𝑮𝑳𝒊𝒏
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Net head is proportional to the useful power actually delivered to the fluid.
It is traditional to call this power the water horsepower, even if the fluid being
pumped is not water, and even if the power is not measured in units of
horsepower.
𝑷 = 𝜸𝑸𝑯
All pumps suffer from irreversible losses due to friction, internal leakage, flow
separation on blade surfaces, turbulent dissipation, etc. Therefore, the
mechanical energy supplied to the pump must be larger than the water
horsepower.
In pump terminology, the external power supplied to the pump is called the
brake horsepower. For the typical case of a rotating shaft supplying the brake
horsepower
where:
The pump efficiency of the pump, 𝜂𝑝𝑢𝑚𝑝 , is the ratio of the useful power to
supplied power
𝑾𝑯𝑷 𝜸𝑸𝑯
𝜼𝒑𝒖𝒎𝒑 = =
𝑾𝒔𝒉𝒂𝒇𝒕 𝝎𝑻𝒔𝒉𝒂𝒇𝒕
Classification of Pumps
orientation in space
A more basic system of classification, first defines the principle by which the
energy is added to the fluid, goes on to identify the means by which this principle
is implemented, and finally delineates specific geometries commonly employed.
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Pumps may be divided into two major categories:
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Classification diagram of displacement pumps.
1. Reciprocating
iii. A suction check valve to admit fluid from the suction pipe into the liquid
cylinder
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iv. A discharge check valve to admit flow from the liquid cylinder into the
discharge pipe
v. Packing to seal the joint between the plunger and the liquid cylinder
tightly to prevent liquid from leaking out of the cylinder and air from
leaking into the cylinder
4. valve arrangement, that is, cap and valve plate, side pot, turret type,
and so on.
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a. Piston or plunger
b. Diaphragm pumps
1. mechanically driven,
3. air-operated.
2. Rotary Pumps
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Most rotary pumps rely on close running clearances to prevent the
pumpage from leaking from the discharge side back to the suction side of the
pump. Because of the close clearances, the pumpage must be clean. Most
rotary pumps are noted for their ability to handle viscous liquids, and many
actually require a viscous liquid to achieve peak performance. Viscosity affects
the mechanical efficiency, volumetric efficiency, and NPSHR of a rotary pump.
The rotor is the pumping element of the rotary pump, and is usually the
feature by which the pump is classified.
a. Screw Pump
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A rugged, compact design that is easy to install and maintain
b. Vane Pumps
All rigid vane pumps have moveable sealing elements in the form
of non-flexing blades, rollers, buckets, scoops, and so on. These elements
move radially inward and outward by cam surfaces to maintain a fluid
seal between the open-to-inlet and open-to-outlet sectors during pump
operation. When the cam surface is internal to the pump body and the
vanes are mounted in or on the rotor, the pump is called an internal
vane pump.
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c. Gear Pumps
Internal gear pumps, on the other hand, have one larger gear
(rotor) with gear teeth cut internally on the major diameter meshing with
and driving a smaller externally cut gear (idler).
d. Lobe Pumps
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their shape permits one rotor to drive the other, and so all true lobe
pumps require timing gears
All PDPs deliver a pulsating or periodic flow as the cavity opens, traps, and
squeezes the liquid. Their great advantage is the delivery of any fluid regardless
of its viscosity.
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Dynamic pumps can be classified as follows:
1. Rotary
a. Centrifugal or radial–flow
b. Axial flow
c. Mixed flow
2. Special Designs
a. Jet or ejector
Dynamic pumps generally provide a higher flow rate than PDPs and a
much steadier discharge but are ineffective in handling high-viscosity fluids.
Dynamic pumps also generally need priming; i.e., if they are filled with gas, they
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cannot suck up a liquid from below into their inlet the PDPs, on the other hand,
are self-priming for most applications. Dynamic pumps can provide very high flow
rates (up to 300,000 gal/min) but with usually with moderate pressure rises (a few
atmospheres) in contrast, PDPs can operate up to very high pressures (300 atm)
but typically produces low flow rates (100 gal/min).
The judicious selection of pumping appliance best adapted to any certain set of
conditions require the knowledge of:
1. The nature of the liquid to be moved. Its specific gravity and weight per
unit. Its vapor pressure, its viscosity, its chemical reactions relative to its
effect on the metals with which it comes in contact.
3. The nature of the source and location from which the liquid is to be taken
(intake, reservoir, open well, shaft, underground tank, or tube well, etc.).
4. Elevations of which surface of supply will stand when not pumping and
when pumping at a given rate on actual test.
10. Nature, form, and costs of energy available to operate the proposed pump
installation and type of drive.
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2. Of the simplicity of design, accessibility for repairs, and adjustments, and
the availability of repair parts.
3. Where the amount of water is small and service is seldom and intermittent,
cheapness in first cost may be of great importance.
5. In remote regions and where repair are expensive and difficult to obtain,
durability and consequent low maintenance costs are highly desirable.
6. With high energy costs and constant service requirements, efficiency may
be of much greater importance than first cost.
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8. For fire service and under other emergency requirements where time is of
importance, promptness of service may be essential requirement.
9. Where the quantities of water to be moved are large or the head high and
where pumping is constant, as in water works service, the ultimate
economy of operation may control.
10. The character of the liquid to be pumped when corrosive, when entrained
materials are carried in suspension or when special attention to clogging or
cleanliness are essential, may require special materials to withstand
corrosion or erosion, or special design to admit proper care, repair, or
renewals.
The selection of the best apparatus for any particular pumping service must
require a careful balance of the various factors of the problem, and the more
justly and equitably these factors are understood, properly weighted, and
economically justified by the apparatus selected, the better the solution to the
problem.
The power required to drive the pump is very much affected by the total
dynamic head. This head must be given special considerations in the
computations.
𝑃𝐷 − 𝑃𝑆 𝑉𝐷2 − 𝑉𝑆2
𝑇𝐷𝐻 = + + (𝑍𝐷 − 𝑍𝑆 ) + 𝐻𝐹 , 𝑓𝑡 𝑜𝑟 𝑚 𝑜𝑓 𝑓𝑙𝑢𝑖𝑑
𝛾 2𝑔
English Units:
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(Q, gpm)(TDH, ft)(sg)
WHP= , HP
3960
SI Units
Definition of Terms
Pump Capacity – refers to the volume delivered by the pump per unit time.
Static Head – the height of the surface of the liquid above the gauge point.
Pressure Head – the static head plus gauge pressure n the liquid surface plus the
friction loss.
Velocity Head – the head required to produce the flow of the liquid.
Total Suction Head – the sum of all the heads at the suction of the pump. It is the
sum of the pressure head, velocity head, elevation head, and friction head.
Total Discharge Head – the sum of all heads at the discharge point of the pump.
Suction Lift – when the source of the supply is below the pump centerline.
Suction Head – when the source of the supply is above the pump centreline
Total Dynamic Head (TDH) – the difference between the total discharge head
and the total suction head.
pD and ps – pressures at the discharge and the suction sides of the pump.
Hfd and hfs – friction head at the discharge and suction pipes.
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(–) when the suction pressure is above atmospheric
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Marks' standard handbook for mechanical engineers, 11th Edition. New
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Bachus, L. & Custodio, A. (2003). Know and understand centrifugal pumps. New
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Cengel, Y.A. & Cimbala, J.M. (2006). Fluid mechanics: Fundamentals and
applications. New York: McGraw – Hill.
Church, A.H. (1972). Centrifugal pumps and blowers. Huntington, New York:
Robert E. Krieger Publishing Company.
Karassik, I.J., Messina, J.P., Cooper, P. & Heald C.C. (2008). Pump handbook, 4th
Edition.
Lobanoff, V.S. & Ross, R.R. (1992). Centrifugal Pumps: design & applications, 2nd
Edition. Woburn, MA: Butterworth–Heinemann.
White, F.M. (2011). Fluid mechanics, 7th Edition. New York: McGraw – Hill.
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