15ppm Bilge Alarm

FOCAS-2000
䎃 䎃 Oil Concentration Detector

Instruction Manual

Read this instruction manual thoroughly before use to operate the product safely by following precautions.
Be sure to keep it in an easy-to-access place so as to refer to it whenever necessary.
Page. 1
Contents
1. General
1-1. Introduction 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 2
1-2. Product Features 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 2
1-3. Safety precautions 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 3
2. Specifications
2-1. Product Specification 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 3
2-2. External dimensions and component names 䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 4
2-3. Internal layout figure and terminal block 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 5
2-4. Relay contact output, alarm lamp movement view 䯂䯂䯂䯂䯂 page. 6
3. Connecting pipes
3-1. Mounting space 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 7
3-2. Precautions for piping work 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 7
4. Preparing for Operation
4-1. About items displayed on the screen 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 8
4-2. Outline of operating conditions 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 9
4-3. Preparing for Operation 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 9-10
5. Operation
5-1. Test-operation method by the Manual operation function 䯂䯂 page. 11-12
5-2. Test-operation method by the Automatic operation
䯂䯂䯂䯂䯂䯂 page. 13
function
5-3. Function of judging whether the detection tube is clean 䯂䯂 page. 14
6. Setting
6-1. Tabulated list of menu items 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 15
6-2. Time correction of the clock 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 16
6-3. Various settings 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 17-18
7. Operation and Maintenance 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 19
8. Maintenance and Checking
8-1. Testing function 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 19-24
8-2. Maintenance 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 25-27
8-3. Viewing the operational log 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 28-30
8-4. Cleaning the sensor (brush washing) 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 31
8-5. Cleaning the filter 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 31
8-6. Checkup and replacement timing of
䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 32
desiccant (silica gel)
8-7. Replacing the clock backup battery 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 32
8-8. Replacing the operational log memory card 䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 33
8-9. Replacing the fuses 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 33
9. Troubleshooting 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 34-37
10. Service parts 䯂 Option parts 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 38
11. Request 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 38
12. Display of groups and description of statuses 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 39-40
13. Additional Information
13-1. About the Operational log of normal operation cycle 䯂䯂䯂䯂䯂 page. 41
13-2. Technical Instruction ”Calibration Overdue” 䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂䯂 page. 42
 Page. 2
1
䢢 .䢢 䢢
伪䢢 1-1.䢢 䢢
䢢
䢢
䢢
䢢

IMPORTANT Be sure to read the following

1.
●
●
●

2.

3.

伪䢢 1-2.䢢 䢢
䢢
●
●
●
●

●
●
・
Page. 3
1
䢢 .䢢 䢢
伪䢢 1-3.䢢 䢢
●
DANGER
●
WARNING ●

CAUTION ●
䢰
●

2.䢢 䢢
伪䢢 2-1.䢢 䢢
䢢

䢢
到 到 䢢

凚 凛
凬 到 䢢 凬 到 䢢
凬 到
到

凚 凛 䢢 䢢 䢢凚 ）
兟 到 䢢 到 凘 䢢

凬
凬 凬
傎 傎 傎

凚到 凛 凚 凛䢢
凚到 凛 凚 凛䢢
凚 凛 凚 凛

φ φ
凚φ 到 φ 凛

凬 凚 凛
 Page. 4

䎃 .䎃 Specifications䎃
2
䦟䎃 2-2.䎃 External dimensions and component names䎃
䎃
Component names sample water outlet 251
Screw-in type joint 165 4.0
122 (R1/4 䕮8) 116 1.0 4-㱂10

ᵈᗧ
Upper lid
CAUTION

Sensor unit Display

䬢䭛䭘䬽ᵈᗧ䭡ᕃ䭚䬷䫺ᯏེ䬽៊்䭓ṳ㔚੐᡿╬䭡↢
䬧䭚ᕟ䭛䬛䬑䭙䫺䭍䬮ᯏ⢻਄ᡰ㓚䬷䬹䭙䭍䬨䬽䬶චಽ

260 1.2
䬺ᵈᗧ䬦䬵ਅ䬤䬓䫻

Case cover
283.5
䬢䭛䭘䬽ᵈᗧ䭡ᕃ䭚䬷䫺ᯏེ䬽៊்䭓ṳ㔚੐᡿╬䭡↢
䬧䭚ᕟ䭛䬛䬑䭙䫺䭍䬮ᯏ⢻਄ᡰ㓚䬷䬹䭙䭍䬨䬽䬶චಽ
䬺ᵈᗧ䬦䬵ਅ䬤䬓䫻

Relay pipe
Main body
Solenoid
MODEL OF TYPE APPROVAL

Snap latch
Esc Enter

ဳ
CANADA NO,
㪬㪪㪚㪞㩷㪥㫆㪅
EC

ᑼ
MO D E L
⵾ ㅧ ⇟ ภ
SERIAL NO.
⵾ ㅧ ᐕ ᦬
15ppm Bilge Alarm
FOCAS-2000
valve unit Operation switch
DATE 20䇭䇭䇭䋭

Filter

Sample water inlet Fresh water inlet Wiring ports

Screw-in type joint Screw-in type joint (䕮10.5䱊14.5)
(R1/8 䕮8) (R1/8 䕮8)
Drain
(Sensor drain port)

Maximum 265
Earth screw
(M4)
Panel configuration Maximum 354

A Display
15ppm Bilge Alarm
LCD display
MODEL FOCAS-2000
A Display
POWER AL. 1 AL. 2
POWER Green lamp lights when applying current.
AL. 1 Red lamp blinks when oil alarm is activated or
Power lamp Alarm2 lamp (red) AL. 2 the unit is defective.
(green) Alarm1 lamp (red) B Operation switch
B Operating switch Esc Used to set items and select a function excluding the Auto Run function.
Esc Enter
Used to change display items and select or change set values.
Enter Used to determine and execute a setting.
Page. 5

䢢 .䢢 Specifications䢢
2
伪䢢 2-3.䢢 Internal layout figure and terminal block䢢

2-3-1 Inside component layout of FOCAS-2000 Memory card for FOCAS-2000 white or black with marking (circle painted all red)
Desiccant (silica gel)
余 For replacement of the desiccant, see
Operation record memory "8-6 Checkup and replacement timing
of desiccant (silica gel)."
余 For replacement of the memory card, see
"8-8 Replacing the operational log memory."

Fuse for main body傍

3.15A 1pc 余 For replacement of the fuse, see
Light Dark
Fuse for valve傍 "8-9 Replacing the fuses."
LCD contrast Connector 1
2A 2pcs
Connector 2
Backup battery for the clock

余 Battery Model CR2450 (lithium battery)

余 For replacement of the backup battery, see
"8-7 Replacing the clock backup battery."

5 RECout (output of 4 to 20 mA)

Reset switch
4 External output alarm2 signal (Alarm2)

余 Use (or press) this when the machine is frozen and cannot be recovered. 3 External output alarm1 signal (Alarm1)

Output signal for three-way valve (VALVE)

2
Specification "A" does not have “NO terminal”.
Caution Voltage output
1 Connected to the Power supply source
“Install a power switch externally.”

2-3-2 Terminal block and FOCAS-2000 inner connection

余 All terminal blocks are removable.
余 All symbol figures of relay show conditions applying current.
Fuse for valve傍
2A 2pcs
REC

AC IN VALVE Alarm1 Alarm2

AC OUT
How to connect cables with the terminal block (reference)
COM

COM

COM
NO
NC

NO

1. Single-wired cables are recommended.

NC

NC
FG
L
N

2. Loosen the screw with a flat-head screwdriver, insert a cable,

and then tighten the screw.
3. Connecting work is possible with the terminal block being removed
1 Specification A 3 5 (the terminal block is removable type).
AC power Alarm1 signal RECout (output 4. The relays with the cables being connected are installed
External output of 4 to 20 mA) on the terminal block.
4
SEA
BLG
NA

Alarm2 signal Peel the wire covering by 5 mm at most.

External output The wire to be used is AWG12 to 24 or equivalent.
Use AWG16 to 24 or equivalent only for RECout.
Specification B 5 mm or less
Caution
Caution against the voltage
2 Output signal for the three-way valve
Improper connection might cause failure.

䢢
 2

Without With supply

1 Power supply source supply
Operational During Standby During operation Washing Setting
䢢 .䢢 Specifications䢢

Terminal name / status Defect error

operation conditions etc power Under set More than set Over30ppm During During
outage Standby Warm up density valve density value Over scale washing setting
※1 Across the relay terminals OFF ON
Specification A (Applied voltage output) COM-NC OFF (Voltage output) OFF
2
VALVE for Across the relay terminals BLG-NA ON (Voltage output) OFF ON (Voltage output)
theree-way Specification B (Applied voltage output) OFF
NA-SEA OFF ON OFF
valve (Voltage output)

NO-COM ON OFF OFF ON ON

※3
between relay terminal ※2 ※2
3 COM-NC ON ON OFF OFF
Alarm1 OFF
Alarm signal 1 Alarm1 lamp (AL1) OFF ON
(Blinking) OFF ON(Blinking)

※3 NO-COM ON OFF OFF ON ON

※2
伪䢢 2-4.䢢 Relay contact output, alarm lamp movement view䢢

between relay terminal ※2

4 COM-NC ON ON OFF OFF
Alarm2
Alarm signal 2 OFF
Alarm2 lamp (AL2) ON ON(Blinking)
OFF (Blinking) OFF
Default value ※4 ※4
5 0 Concentra- Concentra-
(At factory shipment) Unit (No output) 0 4 20 4 0 0
RECout tion monitor tion monitor
(mA) Arbitrary setting is possible via panel switch operation
(output of 4 to 20 mA) Arbitrary setting See Item 6-3-1 “Setting data and ranges” under Section 6 “Setting” During power outage and Warm up is in-possible to arbitrary setting.
※1 Terminal bases are different. (See "2-3-2 "Terminal Base Alignment and FOCAS-2000 inner connection.)
※2 You can set to synchronize alarm signals output from contacts with alarm lamps by operating the panel switch (when you set, wash, and warm up the detector).
Initially (when the detector is shipped from the factory), its panel is set to output no contact alarm but the alarm lamps singly blink (to alarm).
※3 Alarm1 and Alarm2 values can be set individually (in ppm) in the range of 5 to 15 ppm.
※4 RECout (4-20mA output) outputs a direct current of 4 to 20mA in synchronism with the measured oil concentration value.
Page. 6
Page. 7

䎃 .䎃 Connecting pipes䎃 䎃
3
䦟䎃 3-1.䎃 Mounting space

150 more than

116 1.0
䦟䎃 Installation
4-㱢10 ł
260 1.2

Set up this unit vertically

4-M8
ł Fix 4 setup holes with volt firmly
ƕ Use only bolts.
300 more than 85 more than ƕ A distance of at least 210 mm is required on the left.
This amount is required for replacing the sensor unit or solenoid valve unit.

100 more than Unit : [mm]

䦟䎃 3-2.䎃 Precautions for piping work

䚚䎔
2m or less overall length Screwed oint
Within 1.5m head
the top of Bilge Separator.
lower than 2m down from
Do not install Bilge Alarm

(recommended)

(R1/4 䕮8 )
Drain outlet

Bilge Alarm
opper
Drainage
eight of
Sample water inlet
Bilge 3m or less overall length
Separator Screwed oint
Sample water inlet (R1/8 䕮8 ) 䚚䎔
䯴0.03䱊0.3MPa䯵
Be sure to set Bilge Alarm above Fresh water inlet
the outlet level of Bilge Separator. (Equivalent of Mineral water)
䯴0.03䱊0.6MPa䯵
opper Place the valve near the
concentration detector.
Allow the pipe upstand around Bilge Separator outlet to
provide Sample water for testing.
(In accordance with MEPC.107(49) 6.1.1.䯵
䎃

ƕ Use fresh water equivalent of mineral water, which is indispensable for sensor correction.䎃
ƕ In order to prevent dust contamination from fresh water line, please be sure to carry out cleaning of the line.
● Tubes to be connected to the sample water inlet, fresh water inlet, and outlet should be copper tubes of 8 mm in
Sample water and outer diameter. 䚚䎔
fresh water pipes ● Normal operating pressure 0.03 to 0.3 MPa for sample water and 0.03 to 0.6 MPa for fresh water
䚚䯽 When the oil concentration detector is shipped from the factory, its connection ports are for tubes of 8 mm in
diameter (as standard). Use an accessory reducing oint to connect a 10mm-dia. copper tube.
Apply seal tape to the threaded part of the copper tube before coupling the tube to the port.
ƕ䎃 The length from the sample water outlet to the end of piping shall be 2 m or less and the fall shall be within 1.5m.
Be sure to provide hoppers.
ƕ䎃 Piping length between Bilge Separator and Bilge Alarm shall be 3m or less. Bilge Alarm shall be set above the
Restrictions on piping
Outlet height of Bilge Separator. Do not install Bilge Alarm lower than 2m below the top of Bilge Separator.
Operation pressure of Bilge Alarm is 0.03Mpa 0.3Mpa. In consideration of recommended pressure for Bilge
Separator, ad ust the operation pressure.䎃
Caution Be sure to follow the above instructions to run the oil concentration detector normally.
 Page. 8
4.䎃 Preparing for Operation䎃
䎃
䎃 䦟 4-1. About items displayed on the screen

z Standby state
State Display item䎃 Description

Current state: standby state

The oil concentration detector enters the
Shows the current state and the current 5VCPF㨌[AAAAAAAAAAAAAAAA standby state when the pressure at the
time when the oil concentration detector AAAAAZZZZZZAZZZZZZ
sample water inlet is lower than 0.03
is standing by.
MPa.
Year / Month / Day Hours : Minutes : Seconds

z Automatic operation
State Display item䎃 Description

&G㨞GEVA2TGUUWTGAAAAAAAAA The oil concentration detector

Shows these items when detecting the AAAAAZZZZZZAZZZZZZ automatically starts to run when
sample water inlet pressure after
detecting a sample water inlet pressure
operation the bilge separator. Year / Month / Day Hours : Minutes : Seconds
of 0.03 MPa or higher.

Current state: Operating Waits for a specified warm-up time (in

seconds) until the state of sample water
Shows "warm-up" and a remaining 1RGTCVKPI becomes stable for measurement.
warming-up time. 9CTOKPIAWRZZZ The bilge cannot be drained
Remaining time
independently of where the oil alarm
Details: warm-up now
point exists.

Current state: Operating Current hours: minutes: seconds

Example of display during "operation" 1RGTCVKPIAAAAAAZZZZZZ The "AL1" alarm lamp is off when the oil
Oil concentration < Alarm1 oil alarm 8CNXG㧧10A㨉AAAAAAAZZ=RRO? concentration is less than Alarm1 oil
point alarm point.
State of signal output from Oil concentration
the 3-way valve
ON = The bilge drains. Less than oil alarm point

Current state: Operating Current hours: minutes: seconds

Example of display during "operation" 1RGTCVKPIAAAAAAZZZZZZ The "AL1" alarm lamp blinks at the
Oil concentration䟮Alarm1 oil alarm 8CNXG㧧1((㨉AAAAAAAZZ=RRO? same time.
point State of signal output from the Oil concentration The bilge does not drain.
3-way valve Equal to or more than oil alarm point
OFF = The bilge does not drain.

z Washing
State Display item䎃 Description
Current state: Operating
Shows these items when the washing is Feed fresh water into the detection tube
in progress. 1RGTCVKPI to wash the inside of the tube when the
Shows the remaining washing time 9CUJKPIZZZ sample water pressure goes under 0.03
(in seconds). MPa after the bilge pump stops.
Details: Washing in progress Remaining time
Page. 9
4.䎃 Preparing for Operation䎃
䎃
䦟 4-2. Outline of operating conditions
Ɣ The FOCAS-2000 oil concentration detector automatically starts to operate when detecting a water pressure of 0.03 MPa or more at the
sample water inlet.
Ɣ After starting to run, the oil concentration detector waits for a preset time (warm-up time) until the sample water state becomes stable so as not
to detect a residue in the area between the sample water pipeline and the detection tube. In this state, the three-way valve output signal is off
and the bilge does not drain.
Ɣ The oil concentration detector has two oil alarm points (Alarm1 and Alarm2). You can set an alarm point (in ppm) in the range of 5 to 15 ppm.
Ɣ The Alarm1 oil alarm point is in synchronism with the three-way valve output signal. When the oil concentration is less than the specified oil
alarm point, the bilge drains. By the way, when the oil concentration exceeds the oil alarm point, the three-way valve output signal is output to
immediately stop drainage of the bilge independently of the setting of Alarm1 oil alarm delay.
Ɣ When the water pressure at the sample water inlet falls under 0.03 MPa, the oil concentration detector stops operation, feed fresh water into
the detection tube for a preset time period to keep it clean and leave no residue in the tube, and enters the standby state.

䦟 4-3.䎃 Preparing for Operation

Ɣ Be sure to set the clock right before using the oil concentration detector. If not, the oil concentration detector cannot run.
(When the clock is not set, an alarm is output. The alarm is reset, when the clock is set.)
Ɣ If the oil concentration detector has any error, "Warning [xxx] or Error [xxx]" is displayed on the screen portion of the oil concentration detector
body.
Ɣ The inside of the external pipe may be fouled with sediment. Be sure to flush clean the pipe inside before connecting the pipe to the oil
concentration detector.
1. Before turning on the oil concentration detector, be sure to check pipe joints and cable connection to the terminal base and make sure they
are firmly tightened.
2. When shipped out from the factory, the clock backup battery is insulated with an insulating sheet. Pull it out to enable the battery.
3. Check and make sure the clock backup battery and the operational log memory card are mounted firmly.

Make sure the operational log

memory is firmly mounted.

Make sure the connectors

are tightly fastened.

Make sure the upper lid, Pull out the

joint, filter, and drain are insulating sheet.
fastened tight.
Esc Enter

Make sure the clock

backup battery is mounted
correctly.

4. Turn on power to the oil concentration detector. Make sure the "POWER" lamp (green) lights.)
5. When the oil concentration detector is turned on, the alarm lamps blink and the LCD screen shows the following.

ᵏᵓᶎᶎᶋᴾᵠᶇᶊᶅᶃᴾᵟᶊᵿᶐᶋ
9CTPKPIA=%?AAAAAAAAAAA
46%A.QUVAXQNVCIGAAAAAAAA
MODEL FOCAS-2000
Esc Enter POWER AL. 1 AL. 2

alarm lamp 2 (red LED blinks)

power lamp (Green LED lights) alarm lamp 1 (red LED blinks)

6. Set the clock right. See the next page.

 Page. 10
4.䎃 Preparing for Operation
Set the clock right.

9CTPKPI㨉=%?㨉㨉㨉AAAA㨉㨉㨉㨉 A warning is displayed to indicate "Set the clock."


46%A.QUVAXQNVCIG㨉㨉㨉AAAA㨉 Press "Enter."

%NQEM㨉#㨎㨔WUVOGPV㨉㨉AAAA㨉㨉

'06AZZZZZZAAZZZZZZ
In this state, you can set the clock.

%NQEM㨉#㨎㨔WUVOGPV㨉AAAA㨉㨉㨉 Press "Enter" to set a year. The cursor blinks at a digit you can enter a value.

'06AZZZZZZAAZZZZZZ Press "Ÿ" to select a value. Press "Enter" after selecting a value.

%NQEM㨉#㨎㨔WUVOGPV㨉㨉AAAA㨉㨉

'06AZZZZZZAAZZZZZZ
Press "Ÿ." The cursor moves to a month entry digit.

%NQEM㨉#㨎㨔WUVOGPV㨉AAAA㨉㨉㨉 Press "Enter" to set a month. The cursor blinks at a digit you can enter a value.

'06AZZZZZZAAZZZZZZ Press "Ÿ" to select a value. Press "Enter" after selecting a value.

Repeat the above to set hours, minutes, and seconds.

%NQEM㨉#㨎㨔WUVOGPV㨉AAAA㨉㨉㨉 Set seconds after setting minutes.

'06AZZZZZZAAZZZZZZ Press "Ÿ." The cursor moves to a second entry digit.

%NQEM㨉#㨎㨔WUVOGPV㨉㨉㨉AAAA㨉 Press "Enter" to set seconds. The cursor blinks at a digit you can enter a value.

'06AZZZZZZAAZZZZZZ Press "Ÿ" to select a value. Press "Enter" after selecting a value.

%NQEM㨉#㨎㨔WUVOGPV㨉㨉㨉AAAAA Press "Ÿ." The cursor moves to the "ENT" position.

'06ZZZZZZAAZZZZZZ Press "Enter."

5VCPFD[㨉㨉㨉㨉AAAAAAAAAAAAA "Standby" and the current time are displayed on the screen.

AZZZZZZAAZZZZZZ Check and make sure the "seconds" value of the clock is changing.

With this, the preparation for operation (initial setting) is completed.

Page. 11
5.䎃 Operation䎃
䎃
Be sure to confirm the items below.
Ɣ Check and make sure the installation, piping, wiring, terminal base connection, and water pressure (0.03 MPa or higher at the sample water
inlet) once more.
Ɣ If the sample water pressure of 0.03 MPa or higher cannot be obtained at the sample water inlet, you can perform simple test operation of the
oil concentration detector. See "5-1 Test operation method by the Manual Operation." (The electromagnetic valve for sample water opens
during test operation. Provide a valve before the sample water inlet to close the sample water line from the bilge pump.)䎃

䦟 5-1. Test operation method by the Manual operation function

Ɣ Prepare mineral water.

%#76+10 Ɣ The upper lid and the drain valve are opened and closed. They must be closed firmly when closed.
Ɣ Close the valve provided before the sample water inlet.

Ŷ Use the Manual Operation function to test-operation the oil concentration detector after installing and constructing it or in the
following cases:
Ɣ when the bilge separator is disabled but you want to execute an alarm operation test including three-way valve output signals.
Ɣ when a pressure of 0.03 MPa or higher cannot be applied to the sample water inlet
Ŷ The Manual Operation enables you the following:
Ɣ The manual operation is implemented for 5 minutes independently of the setting state of the pressure switch. When the manual operation
ends, ”Main Menu” returns. And then the oil concentration detector enters the standby state.
Ɣ The alarm operation test can be executed when the concentration is less than the specified oil alarm point during manual operation.
Ŷ Manual test operation procedure
 Make sure the oil concentration detector is in the standby state. ("Standby" and the current time
5VCPFD[
are displayed on the screen portion of the oil concentration detector.)
 ZZZZZZZZZZZZ
Close the valve provided before the sample water inlet.
Open the upper lid of the sensor unit and the drain valve to empty the sensor unit. Close the
drain valve and feed mineral water into the detection tube (to about 80% of the detection tube)
 from the top of the sensor unit (from which the upper lid is removed), and close the upper lid.䎃
Keep on pressing “Esc” for two seconds longer in the standby state. Enter “Main Menu.”
㧷CKP㨉/GPW Press "Ÿ" twice. "Test Mode" is displayed under "Main Menu."
 6'56㨉/QFG Press "Enter." A screen appears to select respective TEST function items.

6'56/QFG "Manual running" is displayed to execute the manual operation.

 /CPWCNTWPPKPI Press "Enter."

&GVGEV㨉2TGUUWTG㨉㨉AA㨉㨉㨉AA
 This screen is displayed for about 5 seconds and the manual operation starts.
AAAZZZZZZAZZZZZZ

/CPWCN㨉TWPPKPI "Warming up " is displayed on the bottom line of the screen.

 9CTOKPIAWRZZZ The remaining time (in seconds) is displayed to the right side of "Warming up."
(Press "Esc" for 5 seconds or longer to stop the manual operation halfway.)


/CPWCN㨉TWPPKPI㨉AZZZZZZ Shows an oil concentration during operation. This screen shows the state of the three-way valve
 8CNXG10ZZRRO output signal and the measured oil concentration.
When the oil concentration is less than the oil alarm point (when "Alarm" is not output), you can
execute an alarm test including the three-way valve output signal.


Press "Enter" for 2 seconds or longer. The alarm test starts. (Continued to the next page.)
 Page. 12
5.䎃 Operation䎃
䎃
Continued from the preceding page. (Manual test-operation procedure)
 When the alarm test starts, the oil concentration detector artificially increases the oil concentration
to enable the alarm test. "sim" appears in the center of the top line of the screen.

The ppm value "x" is increased by one each time you press "Ÿ.” (You can reduce the value
  similarly by pressing "ź" but cannot reduce the value under the current measured concentration
/CPWCN㨉TWP㨉UKOAZZZZZZ value.) When the measured oil concentration exceeds the oil alarm point (Alarm1 and Alarm2),
 8CNXG10ZZRRO the oil concentration detector enters the alarm state and turns off the three-way valve output 䎃
signal.You can confirm the alarm operation. Both AL1 and AL2 lamps blink. The alarm test is
disabled when the oil concentration of the sample water goes over the oil alarm point in the test.)
/CPWCN㨉TWP㨉UKOAZZZZZZ Press "Esc" after confirming the alarm test.
 8CNXG1((ZZARRO About 5 minuites later with “Esc” unpressed, “sim” disappears from the screen. 䎃
The operation ends. “Main Menu” returns. And then the oil concentration detector enters the
 standby state.
 "sim" disappears and "Manual running" returns.
/CPWCN㨉TWPPKPIZZZZZZ This screen shows the ON/OFF state of the three-way valve output signal and the measured oil
 8CNXG10ZZARRO concentration. Press "Esc" for 2 seconds and unpress it.
The operation ends and the oil concentration detector enters the washing state.

/CPWCNTWPPKPI
 The remaining time (in seconds) is displayed to the right of "Washing."
9CUJKPIZZZ

When the washing operation ends, the oil concentration detector waits for judgment of whether
 the inside of the detection tube is clean.
/CPWCNTWPPKPI "Wait Stable" appears and the remaining time (in seconds) is displayed to the right of "Wait
 9CKV5VCDNGZZ Stable."

6'56㨉/QFG After the washing operation ends, "TEST Mode" appears to select “Manual running” of the TEST
 /CPWCNTWPPKPI function. Press "Esc"

㧷CKP㨉/GPW
 "Main Menu" returns. Press "Esc."
6'56㨉/QFG


5VCPFD[
 "Standby" returns.
ZZZZZZAAZZZZZZ

With this, the test operation by the Manual Operation ends.

Page. 13
5.䎃 Operation䎃
䎃
䦟 5-2. Test operation method by the Automatic operation function

Ŷ Use the Automatic Operation to test-operation the oil concentration detector after installing and constructing it or in the following cases:
Ɣ when you want to operation the bilge pump and execute an alarm test including the three-way valve output signal.
Ɣ when a water pressure of 0.03 MPa or higher can be applied to the sample water inlet.
Ŷ The Automatic Operation enables you the following:
Ɣ When a water pressure of 0.03 MPa or higher is applied to the sample water inlet, the oil concentration detector always starts operation. When
detecting a low water pressure (lower than 0.03 MPa) for a preset time period, the oil concentration detector ends the washing operation and
returns to the standby state.
Ɣ The alarm operation test can be executed when the concentration is less than the specified oil alarm point during auto operation.
Ŷ Test operation procedure by the Automatic Operation

5VCPFD[AAAAAAAAAAAAAAAA Check and make sure the bilge separator is ready to run or when both sample water and fresh water
 AAAZZZZZZAAAZZZZZZ can be supplied to the oil concentration detector. In the standby state while "Standby" and the
current time are displayed on the screen, the oil concentration detector automatically starts operation
when the bilge pump and the bilge separator runs or sample water of 0.03 MPa or higher is supplied
 to the sample water inlet.
&GVGEV㨉2TGUUWTG㨉㨉AA㨉㨉㨉AA
 This screen is displayed for about 5 seconds and the auto operation starts.
AAA㨉ZZZZZZAZZZZZZ

  "Warming up " is displayed on the bottom line of the screen.

1RGTCVKPI The remaining time (in seconds) is displayed to the right side of "Warming up."
 9CTOKPIAWRZZZ (Press "Esc" for 5 seconds or longer to stop the auto operation halfway.
 However, the oil concentration detector starts to run again about 5 seconds later when the bilge
pump and the bilge separator is running or when the sample water pressure at the inlet is 0.03Mpa or
 higher.
1RGTCVKPIAAAAAAZZZZZZA Shows an oil concentration during operation. This screen shows the state of the three-way valve
 8CNXG10A㨉㨉ZZARROA output signal and the measured oil concentration.
When the oil concentration is less than the oil alarm point (when "Alarm" is not output), you can
execute an alarm test including the three-way valve output signal.
  Press "Enter" for 2 seconds or longer. The alarm test starts.
When the alarm test starts, the oil concentration detector artificially increases the oil concentration to
enable the alarm test. "sim" appears in the center of the upper row of the screen. The ppm value
1RGTCVKPI㨉UKOAZZZZZZ "x" is increased by one each time you press "Ÿ."
 8CNXG10AZZARRO㨉 (You can reduce the value similarly by pressing "ź" but cannot reduce the value under the current
measured concentration value.)
When the measured oil concentration exceeds the oil alarm point (Alarm1 and Alarm2), the oil
 concentration detector enters the alarm state and turns off the three-way valve output signal. You
can confirm the alarm operation. Both AL1 and AL2 lamps blink. The alarm test is disabled when
the oil concentration of the sample water goes over the oil alarm point in the test.)
1RGTCVKPI㨉UKOZZZZZZ Press "Esc" after confirming the alarm test.
 8CNXG1((AAZZARRO㨉A㨉 5 minutes later with "Esc" unpressed, "sim" disappears from the screen and "Operation" returns.䎃
 
1RGTCVKPIZZZZZZ "sim" disappears and "Automatic operation" returns. This screen shows the ON/OFF state of the
 8CNXG10AAAAAZZARROAAA three-way valve output signal and the measured oil concentration.
 
1RGTCVKPI㨉A      AAA When the bilge pump and bilge separator stop and the water pressure at the sample water inlet goes

9CUJKPIAAAAAAAAAAAZZZAAA below 0.03Mpa, the oil concentration detector ends operation and moves to the washing process.
  The remaining time(in seconds) is displayed to the right of䎃 “washing.”
1RGTCVKPI When the washing operation ends, the oil concentration detector waits for judgment of whether the
 9CKVA5VCDNGAAAAAAAAZZAAA inside of the detection tube is clean. "Wait Stable" appears and the remaining time (in seconds) is
  displayed to the right of "Wait Stable."
5VCPFD[AAAAAAAAAAAAAAAA
 AAAZZZZZZAAAZZZZZZ
After judging the detection tube is clean, the oil concentration detector returns to the standby state.

With this, the test-operation check by the Automatic Operation is completed.

 Page. 14
5.䎃 Operation䎃
䎃
䦟 5-3. Function of judging whether the detection tube is clean

This function judges whether the detection tube is clean when the washing process ends after manual/auto operation.

When the washed detection tube is not clean

When it is judged the detection tube is not clean, "Warning: cell too dirty" is displayed on screen.
When this message is displayed, manually wash the detection tube (see “8-2-1”), shut off the primary power supply and clean the sensor
(with brush, see”8-4”). After that, the primary power supply again and perform manual running using mineral water (see “8-1-1”).
Since stain level of sample water detection tube is judged after manual operation is finished, this message disappears when the detection
tube is clean. If the message is still displayed, repeat the above steps. (clean the sensor (with brush, see”8-4”), manual operation using
mineral water (see “8-1-1”) and judging the stain level of sample water detection tube).

9CTPKPI㨍GNNVQQ&KTV[
 
ZZZZZZZZZZZZ

When th-e inside of the detection tube is too dirty to be measured

"Warning [112]" is displayed on screen when the inside of the detection tube is too dirty to be measured.
Clean the sensor (with brush, see”8-4”) to maintain the performance of the detector. It is necessary to temporarily cancel the Warning state
to enable sensor cleaning (with brush, see”8-4”). Press “Enter.” Then display changes to “Warning: cell too Dirty.” Shut off the primary
power supply, and clean the sensor (with brush, see”8-4”). After that, supply the primary power supply again and perform manual
operation using mineral water. (see “8-1-1”) Since stain level of sample water detection tube is judged after manual operation is finished,
this message disappears when the detection tube is clean. If the message is still displayed, repeat the above steps. (cleaning the sensor
(with brush, see “8-4”), manual operation using mineral water (see”8-1-1”) and judging the stain level of sample water detection tube).

9CTPK㨘I=?
 
#FJGUKQPQHFKTV

Ɣ When warning message still remains on screen after the sensor cleaning (with brush), the fresh water may be
contaminated. Do not use industrial water or circulating reclaimed water in the fresh water line since such water may
be cloudy or contaminated.
%#76+10 Ɣ This oil concentration detector is equipped with a “Zero-point compensation” function. However never use this function
when “Warning: cell too dirty” or ”Warning [112]” (to alarm dirtiness of sample water detection tube) is displayed on
screen. If used, a detector trouble may occur.
 During standby, a clock time is
Standby Esc Return to standby displayed as shown below.
Hold pressed for 2 seconds or more 5VCPFD[
AAAAZZZZZZAAZZZZZZ
Page. 15

Esc
(Wrong operation prevention)
Main Menu
6.䎃 Setting

Clock setting Various settings Testing function Maintenance Operational log display Firmware version
Clock Adjustment Setting Test Mode Maintenance Mode Operational Log FOCAS-2000
See Section 6-2. See Section 6-3. See Section 8-1. See Section 8-2. See Section 8-3. Firmware X.XX

Enter Enter Enter Enter Enter

20xx/xx/xx xx:xx:xx Warming Up Manual running All status

Washing press Enter
Enter Warm-up All data
Selection Manual run Manual washing
of date ENT 20xx/xx/xx xx:xx:xx Oil Alarm1 Power
and time Oil alarming point 1 Status of the power supply source
Enter ExamZero ppm press Enter Zero Adjust press Enter
䦟 6-1. Tabulated list of menu items䎃

Value Alarm1 Delay Zero-point Operation

ENT 20xx/xx/xx xx:xx:xx Checking of zero-point
selection Oil alarming delay 1 through the upper lid compensation Operational status
Enter
Oil Alarm2 MeasureWater press Enter Perfomance press Enter Oil Alarm
ENT 20xx/xx/xx xx:xx:xx Oil alarming status
Oil alarming point 2 Checking of zero-point Behavioral verification
Enter through the freshwater
Alarm2 Delay Defect
line
Oil alarming delay 2 Recover press Enter Equipment fault status
Current Output
Alarm Suppress Return to zero-point System
Alarm suppression RECout output test compensation value Behavioral statuses of valves, etc.
Functions of the panel switches Auto Washing Time Calibration
Hold the switch pressed for two seconds Automatic washing time Calibrating date
1 or more when performing various Man Washing Time 䚚䎔 䇭Display of FOCAS-1800’s Test
settings (malfunction prevention).
Manual washing time operational log Manual run, etc.
Esc Enter
Stand by Current 9CTPKPI=(? Dump Log press Enter
(1%#5AECTFAHQWPF 䚚2
Current value during standby
Enter Display of the
Washing Current recognition screen Available Memory
2 Make a selection. Current value during washing All status Status of the memory capacity
All data
Esc Enter
Over Oil Alarm Power
Current value with the oil Status of the power supply source
alarming point being exceeded Operation
Over Range Current Operational status 䚚䎔䎑 Mount the FOCAS-1800 operational log memory. The recognition screen
3 Make confirmation. Oil Alarm
Current value at the measuring limit appears. Press "Enter" you can read the content of the memory.
Esc Enter Oil alarming status
Maint Current Defect Alarm Then, change the memory to the FOCAS-2000 operational log memory.
Current value during setting Equipment fault status
The FOCAS-2000 operational log memory is a little different in display
System
Defect Current Respective behavioral statuses items from the FOCAS-1800 operational log memory. For details, see the
4 Return to standby. Current value with the presence FOCAS-1800 instruction manual.
Calibration
Esc Enter of equipment fault
Calibrating date Caution:
Save parm press Enter Test Be sure to turn off the detector before changing operational log memory cards.
Saving the changed value Manual run, etc.
Dump Log press Enter
䚚䎕䎑 Optional function. (Consult your agent of Fellow Kogyo.)
䚚䎕
 Page. 16
6.䎃 Setting䎃
x Various settings, testing function, operational log viewing and more can be done by using the operation switch.
x䎃 The switch is ineffective during operation. Ensure the status being in standby.
x䎃 During setting, automatic operation is disabled even if the pressure switch is set at the specified pressure (0.03 MPa) or higher.

䦟 6-2. Time correction of the clock (Clock Adjustment)䎃

Ɣ On the Clock Adjustment screen, you can set the clock of the oil concentration detector with the radio time signal.

5VCPFD[
 AAAZZZZZZAAZZZZZZ
Keep on pressing "Esc" for two seconds or longer in the standby state.

/CKPA/GPWAAAAAAAAAAAAAAA Main menu for clock adjustment is displayed.
 %NQEM㨉#㨎㨔WUVOGPVA㨉AAAAAA Press "Enter."

%NQEM㨉#㨎㨔WUVOGPV㨉㨉㨉㨉 A clock setting item is displayed.
 '06AZZZZZZAAZZZZZZ Press "Enter."

%NQEM㨉#㨎㨔WUVOGPV㨉㨉㨉㨉 A clock setting starts.
 '06AZZZZZZAAZZZZZZ Press "Enter."

%NQEM㨉#㨎㨔WUVOGPV㨉㨉㨉㨉 Press "Enter" to set a year. The cursor blinks at a digit you can enter a value.
 '06AZZZZZZAAZZZZZZ Press "Ÿ" to select a value. Press "Enter" after selecting a value.

%NQEM㨉#㨎㨔WUVOGPV㨉㨉㨉㨉
 '06AZZZZZZAAZZZZZZ
Press "Ÿ." The cursor moves to a month entry digit.

%NQEM㨉#㨎㨔WUVOGPV㨉㨉㨉㨉 Press "Enter" to set a month. The cursor blinks at a digit you can enter a value.
 '06AZZZZZZAAZZZZZZ Press "Ÿ" to select a value. Press "Enter" after selecting a value.

Repeat the above to set days, hours, minutes, and seconds.

%NQEM㨉#㨎㨔WUVOGPV㨉㨉㨉㨉 Set seconds after setting minutes.
 '06AZZZZZZAAZZZZZZ Press "Ÿ." The cursor moves to a second entry digit.

%NQEM㨉#㨎㨔WUVOGPV㨉㨉㨉㨉 Press "Enter" to set seconds. The cursor blinks at a digit you can enter a value.
 '06AZZZZZZAAZZZZZZ Press "Ÿ" to select a value. Press "Enter" after selecting a value.

%NQEM㨉#㨎㨔WUVOGPV㨉㨉㨉㨉 Press "Ÿ." The cursor moves to the "ENT" position.
 '06ZZZZZZAAZZZZZZ Press "Enter." to end the setting.

%NQEM㨉#㨎㨔WUVOGPV㨉㨉㨉㨉 A clock setting item is displayed.
 '06AZZZZZZAAZZZZZZ Press "Esc.”

/CKP/GPW Main menu for clock adjustment is displayed back.
 %NQEM#㨎㨔WUVOGPV Press "Esc"

5VCPFD[
 Return to standby
ZZZZZZAZZZZZZ

With this, the clock setting is completed.

Page. 17
.䎃 Setting䎃䢢
6.䢢
䦟 6-3.䎃䢢
伪 settings䢢 (Setting)䎃䢢
Various settings䎃
● You can change settings according to your
Ɣ your operating
operating conditions.
conditions.
● or longer
Ɣ Keep on pressing "Esc" for 2 seconds or longer inin the
thestandby
standbystate
statetotochange
changesettings.
settings.
● Operation mode.
Ɣ You cannot change settings in the Operation mode.

䦟 6-3-1. Setting data and ranges

伪

Setting data
Value set
Value set at
at
Setting items Variable range
Variable range Step
Step factory
factory Units
Units
shipment
shipment
Warming-up time Warming up
Warming up 30䢢 to
30䎃 to 300
300 11 30
30 sec.
sec.
Oil alarming point 1 (alarm signal 1/AL1 lamp) Alarm 11
Oil Alarm 5䢢 to
5䎃 to 15
15 11 15
15 ppm
ppm
Oil alarming delay 1 (alarm signal 1/AL1 lamp) Alarm 11 Delay
Delay 0䢢 to
0䎃 to 55 11 00 sec.
sec.
Oil alarming point 2 (alarm signal 2/AL2 lamp) Alarm 22
Oil Alarm 5䢢 to
5䎃 to 15
15 11 15
15 ppm
ppm
Oil alarming delay 2䎃
2䢢 alarm
(alarmsignal
signal2/AL2
2/AL2lamp)
lamp) Alarm 22 Delay
Delay 0䢢 to
0䎃 to 600
600 10
10 00 sec.
sec.
Alarm suppression Alarm output
Alarm output::OFF
OFF// ON
ON
(during warm-up, washing operation, and setting)
setting) Suppress
Alarm Suppress ---
--- (Alarmsuppression)
(Alarm suppression) ---
---
Alarm suppression:
Alarm suppression:ON
ON
Washing timer (automatic washing time) Washing Time
Auto Washing Time 30䢢 to
30䎃 to 600
600 11 60
60 sec.
sec.
Washing timer (manual washing time) Washing Time
Man. Washing Time 10䢢 to
10䎃 to 600
600 11 50
50 sec.
sec.
During standby Stand by Current
Standby Current 0䢢 to
0䎃 to 44 11 00 mA
mA
During washing Washing Current
Current 0䎃
0䢢 to
to 44 or
or 20
20 to
to 24
24 11 44 mA
mA
Exceeding the oil alarming point Over Oil
Oil Alarm
Alarm Density
Density or
or 20
20 to
to 24
24 11 Densit
Densit mA
mA
RECout Exceeding the oil concentration of 30
30
ppm (measuring limit) Over range
range Current
Current 20䎃
20䢢 to
to 24
24 11 20
20 mA
mA
During setting Maint. Current
Current 00 or
or 20
20 to
to 24
24 11 00 mA
mA
With equipment fault Defect Current
Current 00 or
or 20
20 to
to 24
24 11 00 mA
mA
䢢䎃

Setting method

5VCPFD[
Standby䎃 Keep on pressing "Esc" for two seconds or longer in the standby state.
ZZZZZZAAZZZZZZ

/CKPA/GPWAAAAAAAAAAAAAAAA A clock adjustment item is displayed. Press "Ÿ."
Clock adjustment menu
%NQEM㨉#㨎㨔WUVOGPVAAAAAA㨉㨉A 䯴Return to standby press "Esc"䯵

/CKPA/GPWAAAAAAAAAAAAAAAA A setting menu item is displayed. Press "Enter."
Setting menu
5GVVKPIAAAAAAAAAAA㨉AAAAAA 䯴Return to standby press "Esc"䯵

Warm-up time setting 5GVVKP㨑㨉㨉㨉㨉AAAAAAAAAAAAAA Press "Enter."
screen 9CTOKPIAWRAAAAAAAAAZZZUGE 䚚䎃 This example sets a warm-up time.䎃


The cursor blinks at a digit you can enter a value.
5GVVKP㨑㨉㨉㨉㨉AAAAAAAAAAAAAA The cursor blinks at a value entry digit ("xx" in the example).
Changing a set value Select a value by using "ź" or "Ÿ" and press "Enter." The value is
9CTOKPIAWRAAAAAAAAAZZZUGE

set and changing ends.䎃
Returning to the setting 5GVVKP㨑㨉㨉㨉㨉AAAAAAAAAAAAAA
Press "Ÿ." The next setting item is displayed on screen.䎃
item screen 1KN#NCTOAAAAAAAZZRRO

Ɣ The above setting method in a black box is also applicable to the other setting items. (see the next page for the other setting items.)
Ɣ Press "Esc" to stop the setting operation halfway. The setting item screen is displayed back.

The new setting becomes valid after it is saved. Select the screen below and press "Enter" to save it.
%#76+10 5GVVKP㨑㨉㨉㨉㨉AAAAAAAAAAAAAA
5CXGARCTCORTGUUA'PVGT
…(see "Caution" on the next page.)
Page. 19
7. Operation and Maintenance
● The FOCAS-2000 oil concentration detector is a high precision instrument.
● It is recommended for you to periodically check and maintain FOCAS-2000 as shown below to assure its performance for a long time.
伪䢢 Requirements
Item Maintenance interval Remarks
Every 2 weeks or every 10 measurements For cleaning method, see "8-4. Cleaning the
Sensor cleaning (with brush)
whichever comes first. sensor (brush washing)."䢢
For checking method, see ”8-1-2. Zero-point
Zero-point check Every month
check.”
Filter cleaning Every 3 months For cleaning method, see "8-5. Cleaning the filter."
Replace desiccant when the indicator change in
color as below two types,
Became pink(normally from blue to light purple)
Desiccant (silica gel) check Every month Became red dot on white base(normally black
dot on white base)
For desiccant (silica gel) replacement,
see directions attached to desiccant (silica gel)
which is an optional parts
Replacement of the clock backup For battery replacement, see "8-7 Replacing the
Every 2 years
battery clock backup battery."
Call your local Fellow Kogyo distributor or Sales
Accuracy check Every 2 years
Division of Fellow Kogyo.
Every 1 year or when the sensor unit is Call your local Fellow Kogyo distributor or Sales
Performance check
replaced Division of Fellow Kogyo.
Call your local Fellow Kogyo distributor or Sales
Update of precision certificate Every 5 years
Division of Fellow Kogyo.

8.䢢 Maintenance and Checking

伪䢢 8-1. Testing function
● The oil concentration detector has the following testing functions:
Manual operation, Zero-point check from the upper lid, Zero-point check from the fresh water line, and RECout output test (See "6-1
Tabulated list of menu items.")
● To execute a testing function, keep on pressing "Esc" for 2 seconds or longer in the standby state. (The testing function is not enabled while
the oil concentration detector is operation.)
● Select a testing function by pressing "▼" or "▲" in the "TEST Mode."

伪䢢 8-1-1.䢢 Manual operation䢢 凚Manual running凛

● Used to test-operation the disabled bilge separator or to use the sensor stain check function after manual washing.
● Confirm the standby state. ("Standby" and the current time are displayed on the screen of the oil concentration detector body.)
● The manual operation is enabled independently of the ON / OFF state of the pressure switch, but it automatically ends five minutes later.
After the manual operation ends, "Main Menu" is displayed back.
● Select "Manual running" by pressing "▼" or "▲" and press "Enter."
The manual operation starts independently of the pressure of sample water.
Confirm the oil concentration detector is in the standby state. ("Standby" and the current time are
displayed on the screen of the oil concentration detector.)
Close the valves at sample water line and at fresh water line. Open the upper lid of the sensor unit,
and open the drain valve to empty the sensor inside. Close the drain valve and feed mineral
water into the detection tube (to about 80% of the detection tube) from the top of the sensor unit
(from which the upper lid is removed), and close the upper lid. Keep on pressing "Esc" for two
seconds or longer in the standby state.
Press "▲" twice. "Test Mode" is displayed under "Main Menu."
Press "Enter." A screen appears to select a testing function item.

"Manual running" is displayed to enable manual operation.

Press "Enter."

Press "Enter" to go to "manual running." (Continued to the next page.)

 Page. 20
8.䢢 Maintenance and Checking䢢
伪䢢 Continued from the preceding page (8-1-1.䢢 Manual operation (Manual running))
When "manual running" is selected.

The left screen is displayed for about 5 seconds and the manual operation process starts.

"Warming up" is displayed on the bottom line of the screen.

The remaining time (in seconds) is displayed to the right of "Warming up."
(Keep on pressing "Esc" for 5 seconds or longer to stop the manual operation process halfway.)

The oil concentration in the operation process is displayed together with the ON/OFF state of the
three-way valve output signal.
Press "Esc" for 2 seconds. The manual operation process ends and the oil concentration
detector goes to washing process.

The remaining time (in seconds) is displayed to the right of "Washing."

When the washing process ends, the oil concentration detector waits for judgment of cleanliness
of the detection tube. "Wait Stable" is displayed together with the remaining time (in seconds)
to the right of "Wait Stable."
A. Normal with the clean glass
→Manual running
The screen to select a manual
operation item of the testing
function is displayed back

B. Glass is stained
→Warning: cell too Dirty

C. Glass is stained heavily

→Warning[112] Adhesion of dirt

After the judgment ends, the screen to select a manual operation item of the testing function is
displayed back.
Press "Esc."

"Main Menu" is displayed back.

Press "Esc."

The oil concentration detector enters the standby state.

Regarding details of warning please see P35 9.Troubleshooting

With this, the manual operation process is completed.

Page. 21
8.䎃 Maintenance and Checking䎃
䦟 8-1-2. Zero-point check 䯴ExamZero ppm press Enter䯵
Ɣ Be sure to clean the sensor before starting the zero-point check.
%#76+10 䎃 Ɣ Always prepare mineral water.

Ɣ This may be caused by the dirty detection tube due to aging or contaminated water supplied from the fresh water inlet.
This function is used to check such a stain of the detection tube.
ƔPlease check once a month.

䦟䎃 Zero-point check by feeding mineral water from the upper lid portion (recommended)

 5VCPFD[

Keep on pressing "Esc" for two seconds or longer.
AAZZZZZZZZZZZZ

㧷CKP/GPW
 Press "Ÿ" twice.
%NQEM#FLWUVOGPV

㧷CKP/GPW Press "Enter.” The TEST mode is set..
 Press "Ÿ.”
6'56/QFG

6'56/QFG
 Press "Enter.” The zero-point check starts.
'ZCO<GTQRRORTGUU'PVGT

9CUJVJGKPPGTEGNN Open the upper lid and the drain valve and empty the sensor unit.
 Close the drain valve, feed mineral water into the sensor unit, and open the drain valve once
CPFRTGUUGPVGT
  more to empty the sensor unit. Press "Enter.”
 䎃
(KNNOKPGTCNYCVGTKPVQ Repeat a set of feeding mineral water into the sensor unit and draining water from the sensor
 unit twice or more. Close the drain valve, feed mineral water into the sensor unit, and close
VJGEGNNCPFRTGUUGPVGT
  the upper lid. Press "Enter.”

'ZCO<GTQRRO'UESWKV Shows a time required until the supplied mineral water becomes stable in the detection tube
 (until the oil concentration detector becomes ready to measure the oil concentration).
AAAAAAAAAAAAAAAAAAAAZZ

'ZCO<GTQRRO'UESWKV Measures the concentration of oil in the mineral water.
 (You can terminate the measurement anywhere. However, if you do not press the "Esc"
/GCUWTGZZRRO
switch for 10 minutes, the oil concentration detector stops measurement.)
 Keep on pressing "Esc" for two seconds or longer to stop measurement.
6'56/QFG
 Press "Enter.”
'ZCO<GTQRRORTGUU'UE

㧷CKP㨉/GPW
 "Main Menu" is displayed back.
6'56㨉/QFG

With this, the zero-point check by feeding mineral water from the upper lid portion is completed.
 Page. 22
8.䎃 Maintenance and Checking䎃
䦟 8-1-3. Zero-point check 䯴MeasureWater press Enter䯵
Ɣ This function simply checks the oil concentration of water supplied from the fresh water inlet.
Ɣ Execute manual washing to cleaning the sensor before starting this check function (Zero-point check by feeding water
from the fresh water inlet).
Ɣ Do not feed industrial water or circulating reclaimed water to the fresh water inlet. When the fresh water is cloudy or
%#76+10 contaminated, the oil concentration may not be measured correctly when the sensor is cleaned with the contaminated
water.
Ɣ To check whether the measurement is influenced by the water supplied from the fresh water inlet, the zero-point check
function (using mineral water) is used after sensor cleaning.

Ɣ If “Warning: cell too dirty” is displayed, this zero-point check function (by using water fed through the fresh water inlet) is used to check whether
the fresh water is contaminated.

䦟䎃 Zero-point check procedure by feeding water through a fresh water line on a ship
 5VCPFD[

Keep on pressing "Esc" for two seconds or longer.
ZZZZZZAAZZZZZZ

㧷CKP㨉/GPW
 Press "Ÿ" twice.
%NQEM#FLWUVOGPV

㧷CKP㨉/GPW
 Press "Enter" and then press "Ÿ" twice.
6'56㨉/QFG

6'56/QFG
 Press "Enter.” The zero-point check starts.
/GCUWTG9CVGTRTGUU'PVGT

/GCUWTG9CVGT'UESWKV Open the fresh water valve to feed water to the fresh water line.

ZZ A time to flow water is displayed on the lower right part of the screen.

/GCUWTG9CVGTAAAA'UESWKV Shows a waiting time before the water fed into the fresh water line becomes stable.

ZZ A remaining time is displayed on the lower right part of the screen.

/GCUWTG9CVGT'UESWKV The oil concentration detector measures the concentration of oil in water fed from the fresh water

/GCUWTGZZARRO inlet. (You can terminate the measurement anywhere. However, if you do not press the “Esc”
 switch for about 10 minutes, the oil concentration detector stops measurement.)
 Keep on pressing "Esc" for two seconds or longer to end measurement.

6'56/QFG
 Press "Esc.”
/GCUWTG9CVGTRTGUU'UE

㧷CKP㨉/GPW
 "Main Menu" is displayed back.
6'56㨉/QFG

With this, the zero-point check by feeding water from the fresh water line on the ship is completed.
Page. 23
8.䎃 Maintenance and Checking䎃
䦟䎃 8-1-4.䎃 RECout output test 䯴Current Output xxmA䯵
Ɣ This test function is used to check the operation of a connected instrument and cable connections.
Ɣ This function can output a current of 0 to 24 mA at intervals of 1 mA.
 5VCPFD[

Keep on pressing "Esc" for two seconds or longer.
ZZZZZZAAZZZZZZ

㧷CKP/GPW
 Press "Ÿ" twice.
%NQEM#FLWUVOGPV

㧷CKP/GPW
 "TEST Mode" is displayed. Press "Ÿ" three times.
6'56/QFGA

6'56/QFG
 Press "Enter.” "Current output" menu is displayed.
%WTTGPV1WVRWVO#

6'56/QFG The cursor blinks at a value entry digit. Select a value by pressing "ź" or "Ÿ."
 Press "Enter." The specified current is output.
%WTTGPV1WVRWVZZO#
 Press "Esc.”
6'56/QFG
 "Main Menu" is displayed back.
/CPWCNTWPPKPI

䦟䎃 8-1-5.䎃 Relay operation test䎃

Ɣ This test function is used to test alarm relay operations (Alarm1 and Alarm2) in the standby state, but not available to a three-way valve
operation test.
5VCPFD[
䎃 Make sure "Standby" is on screen.䎃
ZZZZZZZZZZZZ
 Press "Ÿ" four times.
#NCTO4GNC[6GUV
#1((#1((, 'PV5YKVEJ
First, shows both Alarm1 and Alarm2 are OFF.
#NCTO4GNC[6GUV Each time you press "Enter," you can check the contact state of Alarm1 and Alarm2 relays.
#10#1((, 'PV5YKVEJ Relay contact check 1: Only Alarm1 is ON (alarm state).
Relay contact check 2: Only Alarm2 is ON (alarm state).
Relay contact check 3: Both Alarm1 and Alarm2 are ON (alarm state).
#NCTO4GNC[6GUV
#1((#10, 'PVA5YKVEJ In the alarm state, AL1 and AL2 alarm lamps blink according to their states.
Press "Esc." "Standby" is displayed back.
#NCTO 4GNC[6GUV
#10#10, 'PV5YKVEJ During the test, check the alarm (inboard) activated is normal operation.

䦟䎃 8-1-6.䎃 Alarm operation test 䎃

Ɣ This function is used to test alarm operations (Alarm1, Alarm2, and three-way valve output signals) in the manual or automatic running state.
Ɣ In the Auto running state, "Operating" is displayed as shown below, but in the manual running state, "Manual" is displayed instead of
"Operating.”
1RGTCVKPIZZZZZZ
Keep on pressing "Enter" for two seconds or longer.䎃
8CNXG10ZZRRO
"sim" is displayed in the center of the upper row of the screen.
Each time "Ÿ" is pressed, "x" in "xppm" increases by 1.
(Each time "ź" is pressed, "x" in "xppm" decreases by 1. You cannot decrease the value
under the concentration value measured in the running state.)
1RGTCVKPIUKOZZZZZZ When the measured oil concentration exceeds the oil alarm points (Alarm1 and Alarm2),
 8CNXG10ZZARRO an alarm state is set and the three-way valve output signal is OFF. AL1, and AL2 alarm
lamps blink. (The alarm test is disabled when the oil concentration of the sample water
exceeds the oil alarm point in the running state.)䎃
1RGTCVKPIUKOZZZZZZ
 Press "Esc" when the alarm operation test ends. "Running" is displayed back.䎃
8CNXG1((ZZRRO
 Page. 24
8.䢢 Maintenance and Checking䢢
伪䢢 8-1-7.䢢 Operation state monitor䢢
●䢢 This function monitors the operating state of the oil concentration detector (Standby, Auto running, Washing, and Error) and displays its
information to avoid problems.䢢 (On Page 4, display items are different in "Standby" and "Running.")
●䢢 Record the operation state monitor data on screen. We may require it when repairing any oil concentration detector operation error or
trouble that occurs (if requested by the customer).
●䢢 Select a screen you want by operating "▼" or "▲." When you press "Esc," "Standby" or "Running" is displayed back.

Display page Display items Description

䢢
For display items for "Running," see "4-1 About items displayed on the screen -
Standby state
●Automatic operation.”䢢

XXX=OFF : No pressure applied䢢

Page 1 Upper row left: Status of the pressure switch
XXX=ON : Pressure applied
Upper row light: Status of equipment.
Lower row: Output current value of RECout

Upper row: Status of the sample water valve; XXX  OFF: Closed; XXX  ON: Open
Page 2 Lower row: Status of the freshwater valve; XXX  OFF: Closed; XXX  ON: Open

Page 3 1, 2, 3 and 4  Level values for each sensor; Temp  Sensor temperature
䯲each sensor level and temperature value are checked while FOCAS-2000 is
measuring oil content in sample water or fresh water
<Reference>
If reset or power-off occurred after density measurement, following
figures are displayed. They are not abnormal.
1=0000, 2=0000, 3=0000
4=0000, Temp=00.0

Alarm operation and test data in standby state

Normally shows Alarm1 = OFF and Alarm2 = OFF.
Page 4 Press "▲." Page 5 is displayed.

Alarm operation and test data in the running state

A1  Set value of the oil alarming point 1 for Alarm1
Page 4 A2  Set value of the oil alarming point 2 for Alarm2

Upper row: Serial No. of the controller and revision.

Page 5 Lower row: Serial No. of the sensor and revision.

Upper row: Calibrating date or the date of precision checkup

Page 6 Lower row: Date of behavioral checkup

䯲 In the Automatic operation state, the Alarm1 and Alarm2 operation tests are enabled when the oil concentrations are less than
the oil alarm points.
䯲 Information on Pages 1, 3, 5, and 6 will be required by your local Fellow Kogyo distributor or Sales Division of Fellow Kogyo when oil
concentration detector errors and problems are repaired. Please let us know the information when requested.
Page. 25
8.䎃 Maintenance and Checking䎃
䦟䎃 8-2. Maintenance䎃 (Maintenance Mode)
Ɣ The oil concentration detector has Manual Washing, Zero-Point Compensation, Operation Check, and Reset After Zero-Point Compensation
functions. (See "6. Setting (Outline) - Ŷ Tabulated list of menu items.")
Ɣ To use a testing function, keep on pressing "Esc" for 2 seconds or longer in the standby state.
(The testing function is not available while the oil concentration detector is running.)
Ɣ Select a maintenance function by operating "ź" or "Ÿ" in the "Maintenance Mode."

䦟䎃 8-2-1.䎃 Manual washing (Washing press Enter)

Ɣ The Manual Washing function performs a simple washing operation using water from the fresh water inlet before cleaning the sensor.
Ɣ The Manual Washing function flows water from the fresh water inlet into the detection tube in the sensor unit for a preset time period.
(But does not judge whether the detection tube is clean.)
Ɣ Usually, you manually wash the inside of the detection tube and clean the sensor with brush while this function flows water (for a preset time
period), drain the spent water from the detection tube, and use this function again to feed water (for a preset time period) to wash the sensor
and the detection tube.
Ŷ Manual washing procedure
Ɣ Check and make sure the fresh water line is firmly connected to the fresh water inlet.
Ɣ When started, the Manual Washing function opens the fresh water valve, flows water for a preset time period (set by "Manual washing time"),
and then stops.
 5VCPFD[

Keep on pressing "Esc" for two seconds or longer
ZZZZZZZZZZZZ
 
㧷CKP/GPW
 Press "Ÿ" three times.
%NQEM#FLWUVOGPV
 
㧷CKP/GPW
 "Maintenance Mode" is set.
/CKPVGPCPEG/QFG
 
/CKPVGPCPEG/QFG
 Press "Enter.”
9CUJKPIRTGUU'PVGT
 
9CUJKPI'UESWKV Starts to feed fresh water.
 The remaining washing time (in seconds) is displayed on the lower left part of the screen.
ZZZ
 
/CKPVGPCPEG/QFG
 Press "Esc.”
9CUJKPIRTGUU'UE
 
㧷CKP/GPW
 "Main Menu" is displayed back.
/CKPVGPCPEG/QFG
䎃
With this, the manual washing is completed.

䦟䎃 8-2-2. Perfomance check 䯴Perfomance press Enter䯵

Ɣ This function is used to check whether a new sensor unit works normally (after replacement of the sensor unit).
%#76+10 Ɣ The Operation Test Kit (separately sold) is required to use this function.
Ɣ For details of the operating procedure, see the instructing sheet of the Operation Test Kit.
 Page. 26
8.䎃 Maintenance and Checking䎃
䦟䎃 8-2-3. Zero-point compensation 䯴Zero Adjust press Enter䯵
Ɣ When a high oil concentration value is displayed after a Zero-point check using mineral water, this function is displayed oil concentration value
(less than 5 ppm) to 0 ppm.
Ɣ Do not implement the Zero-Point Compensation function just after "Stain warning" or "Error" is displayed.
The oil concentration detector may not work normally.
Ɣ The Zero-Point Compensation function is not used when a warning, error, or trouble state occurs.
Moreover, the function is not used frequently.
Ɣ The Zero-Point Compensation function is enabled only when the oil concentration is less than 5 ppm.
If the function is implemented while the oil concentration is 5 ppm or higher or any other water than the mineral water
isused, warning and error states may occur frequently and the oil concentration detector cannot work normally.
%#76+10 Ɣ This oil concentration detector is a ultra-high sensitivity measuring instrument capable of detecting the oil concentration of
15 ppm. Therefore, mineral water should be used as reference water for zero-point compensation.
(One 500-mL bottle of mineral water is sufficient for the compensation.)
Ɣ This function has no effect to clean the inside of the detection tube. This function compensates the influence by the
contamination of the inside of the detection tube.
(Reference: Contamination Check function measures the quantity of physical contaminants in the detection tube.)
Ɣ Be sure to execute manual washing (see "8-2-1 Manual washing") and sensor cleaning with brush (see "8-4 Cleaning the
sensor (brush washing)") before starting the zero-point compensation.
Ɣ The upper lid and drain valves are opened and closed for compensation. Firmly close them when closing them.
 5VCPFD[

Keep on pressing "Esc" for two seconds or longer.
ZZZZZZZZZZZZ
 
㧷CKP/GPW
 Press "Ÿ" three times.
%NQEM#FLWUVOGPV
 
㧷CKP/GPW
 "Maintenance Mode" is set.
/CKPVGPCPEG/QFG
 
/CKPVGPCPEG/QFG
 Press "Ÿ."
9CUJKPIRTGUU'PVGT
 
/CKPVGPCPEG/QFG
 Press "Enter."
<GTQCFLWUVRTGUU'PVGT
 
9CUJVJGKPPGTEGNN Open the upper lid and the sensor drain port and drain liquid from the inside of the sensor unit.
 Feed mineral water into the sensor unit and drain once more.
2TGUUGPVGTVQEQPVKPWG
 
Press "Enter."
(KNNAOKPGTCNAYCVGTAKPVQA Repeat a set of feeding and draining mineral water twice or more.
 Feed mineral water again into the detection tube to about 80% of the tube and close the upper lid.
VJGAEGNNACPFARTGUUAGPVGT
 
Press "Enter."
<GTQACFLWUVAAAAA'UESWKV Wait until the supplied mineral water becomes stable and the oil concentration detector is ready for
 measurement of oil concentration.
AAAAAAAAAAAAAAAAAAAAAAZZ
 
The remaining wait time is displayed on the lower right part of the screen.
<GTQACFLWUVAAAAA'UESWKV Shows the current oil concentration and that the compensation is in progress.
 (This example shows the current oil concentration is 1 ppm.)
/GCUWTGAAAAARROAAAAAZZ
 
The remaining time is displayed on the lower right part of the screen.
<GTQEQOR  Shows the current oil concentration and asks whether the compensation is required.
 In this example, "Press enter to continue" is displayed when the oil concentration is compensated
2TGUUGPVGTVQEQPVKPWG
from 1 ppm to 0 ppm.For operation after the compensation fails, see 䚚A or 䚚B on the next
  page. Press "Enter."
/CKPVGPCPEG/QFG
 The zero-point compensation is completed. Press "Esc."
<GTQCFWUV1-RTU'UE
 
㧷CKP/GPW
 "Main Menu" is displayed back.
/CKPVGPCPEG/QFG
With this, the zero-point compensation is completed.
Page. 27
8.䎃 Maintenance and Checking䎃
䦟䎃 8-2-3. Zero-point compensation (Zero Adjust press Enter)
The zero-point compensation is disabled when oil concentration over 5 ppm is detected in the zero-point compensation after sensor
䚚A cleaning because of oil or residue of contaminant in the detection tube.
<GTQEQORA  This example shows a case that an oil concentration over 5 ppm is detected.
 Shows an oil concentration outside the compensation range.
(CKN\GTQEQORGPUCVKQP
This example shows compensation of oil concentration from 5 ppm to 0 ppm.
  Press "Enter."
9CUJKPI'UESWKV Opens the fresh water valve to flush fresh water into the detection tube to keep the performance of
 the tube. The remaining flushing time is displayed on the lower right part of the screen.
ZZZ
 
/CKPVGPCPEG/QFG
 Press "Enter."
2TGUUGPVGTVQEQPVKPWG
  On the next screen, you can select one of two methods.
/CKPVGPCPEG/QFG Press "Esc" to go back to "Main Menu" or press "Enter" to retry the zero-point compensation. (It
 is recommended to turn off the oil concentration detector and clean the sensor before retrying the
<GTQCFLWUV0)QPGOQTG
 zero-point compensation function.)
With this, the explanation is completed about the failure of the zero-point compensation when an oil concentration over
5 ppm is detected. 䚚 In this case, the zero-point compensation is not implemented.
The zero-point compensation is disabled when the detection tube is judged to be dirty (because oil or contaminant on the inside wall of the
䚚B detection tube cannot be flushed away by sensor cleaning) or when oil concentration over 5 ppm is detected in the zero-point compensation.
<GTQEQOR       Displayed when the inside of the detection tube is dirty.

9CTPKPIEGNN VQQ &KTV[ (In this display example, 10 ppm o 10 ppm)
To warn that the detection tube is dirty. Press "Enter.”
 
9CUJKPI'UESWKV Opens the fresh water valve to flush fresh water into the detection tube to keep the performance of
 the tube. The remaining flushing time is displayed on the lower right part of the screen.
ZZZ
 
/CKPVGPCPEG/QFG
 Press "Enter.”
2TGUUGPVGTVQEQPVKPWG
 
/CKPVGPCPEG/QFG On the next screen, you can select one of two methods. Press "Esc" to go back to "Main Menu"
 or press "Enter" to retry the zero-point compensation. (It is recommended to turn off the oil
<GTQCFLWUV0)QPGOQTG
 concentration detector and clean the sensor before retrying the zero-point compensation function.)
With this, the explanation is completed about the failure of the zero-point compensation when an oil concentration over
5 ppm is detected. 䚚 In this case, the zero-point compensation is not implemented.

䦟䎃 8-2-4. Function for recovery after zero-point compensation (Recover press Enter)
Ɣ This function is used to reset the compensated value (compensated by "8-2-2 Zero-point compensation") to the initial value (not compensated).
 5VCPFD[

Keep on pressing "Esc" for two seconds or longer
ZZZZZZZZZZZZ
 
㧷CKP/GPW
 Press "Ÿ" three times.
%NQEM#FLWUVOGPV
 
㧷CKP/GPW "Maintenance Mode" is set.

/CKPVGPCPEG/QFG Press "Enter.”
 
/CKPVGPCPEG/QFG
 Press "Ÿ" four times.
9CUJKPIRTGUU'PVGT
 
/CKPVGPCPEG/QFG Press "Enter.”

4GEQXGTRTGUUA'PVGT Resets the zero-point-compensated value to the previous value (before compensation).
 
/CKPVGPCPEG/QFG
 Press "Esc.”
4GEQXGTRTGUU'UE
 
㧷CKP/GPW
 "Main Menu" is displayed back.
/CKPVGPCPEG/QFG
With this, resetting to the uncompensated value is completed.
 Page. 28
8.䎃 Maintenance and Checking䎃
䦟䎃 8-3.䎃 Viewing the operational log 䎃
Ɣ This function is used to read the operational log (that has recorded bilge alarm operations, warning and error operations) on the screen.
Ɣ This function can display the contents of the operation log wholly or in groups and roughly or in detail.
Ɣ You can view the content of the operation log only while standby. (You cannot view while operate.)
Ɣ "Dump Log" as a viewing item is an optional function. (For more information, call your local Fellow Kogyo distributor or Sales Division of Fellow Kogyo.)
Ɣ This function can also view the content of operational log memory card of FOCAS-1800 (with some limitations). (see 䚚1 of “section 6-1” )
䦟䎃8-3-1. Data groups of operational log
Ɣ To facilitate viewing of the content of the operational log, the recorded data can be classified into some functional groups. The groups are
explained below.
 5VCPFD[

Keep on pressing "Esc" for two seconds or longer.
ZZZZZZZZZZZZ
 
㧷CKP/GPW
 Press "Ÿ" four times.
%NQEM#FLWUVOGPV
 
㧷CKP/GPW The Operational Log function is set.. Press "Enter."

1RGTCVKQPCN.QI Press "Ÿ.”
 
 The total number of log items is displayed on the lower right part of the screen. (This value is displayed on every screen below.)
1RGTCVKQPCN㨉.QI
 Enables viewing of all contents of the operational log.
#NN5VCVWUZZZZ
  Press "Ÿ.”
1RGTCVKQPCN.QI
 Power ON/OFF record group. Ɣ Viewing method
2QYGTZZZ
 Press "Ÿ.” 1. Select an item you
 want to view and
1RGTCVKQPCN.QI Operation-related group. press "Enter."

1RGTCVKQPZZZ Groups related to Automatic operation, Manual opration, Washing, etc.
  Press "Ÿ.” 2. You can get the
1RGTCVKQPCN.QI Alarm1- and Alarm2-related group. details from Pages

1KN#NCTOZZZ Group related to oil alarm points (preset oil concentration values, etc.) (Outline) below.
  Press "Ÿ.” (See the next page.)
1RGTCVKQPCN.QI Error/alarm group.
 3. By pressing "Esc,"
&GHGEVZZZ Group related to Error / Warning occurrence, etc.
 Press "Ÿ.” "All Status" (to

1RGTCVKQPCN.QI Equipment error group. enable viewing all

5[UVGOZZZ Group related to sensor unit troubles, etc.
contents of the
operational log) is
  Press "Ÿ.” displayed back on
1RGTCVKQPCN.QI Compensation, check, and calibration record group. screen.

%CNKDTCVKQPZZZ Group related to performance checks, zero-point compensation, etc.
  Press "Ÿ.”
1RGTCVKQPCN㨉.QI TEST function group.

6'56ZZZ Group related to relays, alarms, current output check, etc.䎃
  Press "Ÿ.”
1RGTCVKQPCN.QI Optional function.

&WOR.QIRTGUU'PVGT Outputs a simple operational log to the outside.
  Press "Ÿ.”
1RGTCVKQPCN.QI Free memory space available.

#XCKNCDNG/COQT[ZZ The remaining free memory space is displayed on the lower right part of the screen.
When you press "Esc" here, "Main Menu" screen (see below) is displayed back.
  When you press "Ÿ" here, "All Status" is displayed back to enable you to view all contents of the operational log.
㧷CKP/GPW
 Press "Esc."
1RGTCVKQPCN.QI
 
 5VCPFD[

Press "Esc.”
ZZZZZZZZZZZZ
With this, the explanation of each functional group item of the content of the operational log is completed.
Outlined and detailed displays of each group are explained below.
Page. 29
.䢢 Maintenance and Checking
8.䎃
伪䎃䢢 8-3-2. Outlined and detailed displays of the operational log䎃䢢
䦟
Ɣ
● Here we'll explain how to view details of the operational log from the outlined display and also explain their screens.
䯲The oil alarm point (Alarm Setting) record will be explained on the next page"8-3-3 Oil alarm
䚚 alarm point
point (Alarm
(Alarm Setting)
Setting) record
recorddisplay
display screen)"
since their screens are different. Regarding details of the log please see “12.Display of groups and description of statuses”.
Outlined display
1RGTCVKQPCNA.QI
This example shows how to view an Alarm1
#NNA5VCVWUAAAAAAAAAZZZZZ ON operational log group in the All Status
mode.
Item & sorting Total number of data elements written
The left screen is displayed after "Enter" is
pressed.
 Press "Enter." The selected group item of "All Status" is displayed.
 䎃
Display of a group item
Code No. Year / Month / Day Hours : Minutes : Seconds

=ZZ?AZZZZZZAZZZZZZ The left display example is displayed when

1KNA5VCVWUAAAAAZZZZZZZZ the "All Status" group item is selected.
Displays each group item Location of displayed data /
Total number of data elements written

Press "Enter." Page 1 of details is displayed.

䎃
Detailed display
Year / Month / Day Hours : Minutes : Seconds
You can check the details of the operational
Code No.
Page 1 log group item.
The left display example is displayed when
=?AZZZZZZAZZZZZZ "Alarm1 ON" is selected.
#NCTOA10㨉㨉㨉㨉㨉AAAAAAAAAA
You can also view old records by pressing
Written data "ź" on this screen.

Press "Enter." Page 2 of details is displayed.

䎃
Detailed display
Code No. Year / Month / Day Hours : Minutes : Seconds
Page 2 On the left screen, you can confirm the
=?AZZZZZZAZZZZZZ Pressure switch state
states of the three-way valve, fresh water
8ZZA964ZZA5/2.ZZA2ZZ xx: OFF = No pressure / ON = Pressure valve, sample water valve, and pressure
switch when "Alarm1 ON" is written.
Sample water valve state
Valve state Fresh water valve state
xx: OFF = Close / ON = Open You can also view old records by pressing
xx: OFF = Close / ON = Open xx: OFF = Close / ON = Open "ź" on this screen.

 Press "Enter." Page 3 of details is displayed.

 䎃
Detailed display
Code No. Year / Month / Day Hours : Minutes : Seconds
Page 3 On the left screen, you can confirm the alarm
=?AZZZZZZAZZZZZZ
xxppm =
Oil concentration value when
operation state and the oil concentration
AA#ZZZA#ZZZZZRRO "Alarm1 ON" is written value when "Alarm1 ON" is written.
You can also view old records by pressing
Alarm1 state Alarm2 state "ź" on this screen.
xxx: OFF = Normal / ON = Alarm xxx: OFF = Normal / ON = Alarm

Press "Enter." "All Status" group item is displayed back.

Press "Esc" to end viewing.䎃
 Page. 30
8.䎃 Maintenance and Checking䎃
䦟䎃 8-3-3. Oil alarm point (Alarm Setting) record display screen䎃
Ɣ Here we'll explain display screens on which you can check oil alarm point set values.

Display of a group item This display example explains how to view

Hours : Minutes : Seconds
Code No. Year / Month / Day the Alarm1 Setting operational log from the
"All Status" group item.
=?AZZZZZZAZZZZZZ The left screen is displayed when "All Status"
#NNA5VC㨞WUAAAZZZZZZZZZZ
Location of displayed data /
group item is selected.
Written data Total number of data elements written
You can also view old records by pressing
"ź" on this screen.
Press "Enter." Page 1 of details is displayed.
䎃
Detailed display of
Alarm Setting This screen is displayed when the Alarm
Code No. Year / Month / Day Hours : Minutes : Seconds Setting item is found on the All Status group
item screen.
Page 1 (The "Alarm Setting" screen has a code [66]
=?AZZZZZZAZZZZZZ
#NCTOA5GVVKPIAAAAAAAAAAA on the upper right part of the screen.)

Content of oil alarm point record You can also view old records by pressing
"ź" on this screen.

Press "Enter." Page 2 of Alarm Setting (Details) is displayed.

䎃

Detailed display of
Hours : Minutes : Seconds
Alarm Setting Code No. Year / Month / Day
On the left screen, you can confirm the states
=?AZZZZZZAZZZZZZ
of the three-way valve, fresh water valve,
Pressure switch state
Page 2 8ZZA964ZZA5/2.ZZA2ZZ xx: OFF = No pressure / ON = Pressure
sample water valve, and pressure switch
when "Alarm Setting" is written.
Sample water valve state
Valve state Fresh water valve state
xx: OFF = Close / ON = Open You can also view old records by pressing
xx: OFF = Close / ON = Open xx: OFF = Close / ON = Open "ź" on this screen.

Press "Enter." Page 3 of Alarm Setting (Details) is displayed.

䎃

Detailed display of
Alarm Setting Code No. Year / Month / Day Hours : Minutes : Seconds
On the left screen, you can confirm Alarm1
=?AZZZZZZAZZZZZZ and Alarm2 oil alarm point set values.
Page 3 AAAA5'6A#ZZAA#ZZRRO
You can also view old records by pressing
Alarm1 setting state Alarm2 setting state "ź" on this screen.
xx: Value of oil alarm point 1 xx: Value of oil alarm point 1

Press "Enter." "All Status" group item is displayed back.䎃

Press "Esc" to end viewing.䎃
Page. 31
8.䎃 Maintenance and Checking䎃
䦟䎃 8-4. Cleaning the sensor (brush washing)
Ɣ It is recommended to periodically clean the inside of the detection tube in the sensor unit to enjoy its performance for a long time.
Ɣ Clean the detection tube once per 2 weeks or per 10 measurements whichever comes first. 䎃
Ɣ Be sure to turn off power to the oil concentration detector (FOCAS-2000) before starting sensor cleaning.
Ɣ Carefully clean the sensor unit and the inside of the detection tube.
Ɣ Use a dedicated cleaning liquid. * Never use any organic or alcoholic solvent.
Ɣ Immerse the dedicated washing brush in water until it fully becomes soft before using it.
Ɣ After the cleaning process is completed, wash the dedicated washing brush with water containing neutral detergent,
%#76+10 rise the brush fully with fresh water (to remove the detergent), and store it in a clean place (with the brush body fully
immersed in mineral water or dedicated washing liquid).
Ɣ Check and make sure the O ring is fitted to the upper lid when closing the upper lid. Without the O ring, a water may
leak from the upper lid.
Ɣ When finding a water leak from the upper lid while the oil concentration detector is running, immediately stop the oil
concentration detector and firmly tighten the upper lid.

Upper lid 䜬Washing brush

Sample water Drain

Loosen Detection tube (Sensor drain port)

O-ring Drain seal W Loosen

䦟䎃 Cleaning procedure
1. Prepare the dedicated washing liquid and washing brush.
2. Be sure to immerse the washing brush in water to soften it and remove excessive water from the brush.
3. Turn off power to the oil concentration detector, close the sample water valve and the fresh water inlet
valve, and remove the upper lid.
(Use an adjustable wrench or the like to open the upper lid if it is too hard to open.)
4. Open the drain port (in the sensor unit), drain the sample water detection tube, and close the drain port.
5. Feed the washing liquid to 80% of the detection tube.
6. Wash the inside of the detection tube by moving the washing brush up and down and turning the brush.
Wash the inside wall of the detection tube by turning the brush along the wall surface a shown right.
7. Open the drain port, drain water from the detection tube, and close the drain port.
Feed mineral water to 80% of the detection tube, open the drain port, drain water from the sample water
detection tube, check and make sure the drain seal washer is fitted to the drain, and close the drain port.
8. Turn on power to the oil concentration detector, manually operation the oil concentration detector by using
mineral water according to the manual running procedure (see "Ŷ 8-1-1 Manual running"), and make sure
"Warning: cell too dirty" is not displayed. When the warning is displayed, repeat manual washing, sensor Washing brush
cleaning, and manual running (see 8-1-1), and check whether the detection tube is clean.
9. Open the upper lid, check the state of the upper part of the detection tube and the O ring of the upper lid.
Ɣ Wash the inside of the detection tube by moving the
Wipe off stain or dust (if any) on the O ring with clean waste cloth. Firmly fasten the upper lid by your washing brush up and down and turning the brush.
hands. (Firmly fasten it by your hands. You need not use an adjustable wrench or the like.) 䎃
10. Open the sample water valve and the fresh water inlet valve (to the original positions).
11. Feed fresh water according to "Ŷ8-2-1 Manual washing (Washing press Enter)" and end the manual
washing.
䦟䎃 8-5.䎃 Cleaning the filter
Clean the filter when "Warning: cell too dirty" is frequently displayed when the oil concentration detector is running or at the end of running.
The filter should be cleaned about every 3 months. 䎃
Ɣ When the water supplied from the sample water inlet contains high concentration of oil or contaminants or when
%#76+10 industrial water or circulating reclaimed water is supplied from the fresh water inlet, the filter may be clogged with oil
film, contaminant, and/or dust and will lose its performance. If the filter is clogged too much, oil concentration detector
operation will be disabled.
Sample water filter body Fresh water filter body 䦟䎃 Filter cleaning procedure
1. Close thesample water inlet valve and the fresh water inlet
Sample water seal washer Fresh water seal washer
valve respectively to the OFF position to stop water supply.
Sample water filter 2. Rotate and remove the filters by using an adjustable wrench.
Fresh water filter
3. Clean each filter with a soft plastic brush and neutral
detergent solution.
4. Rinse each filter fully with water.
5. Remount the filters.
 Page. 32
8.䢢 Maintenance and Checking䢢
伪䢢 8-6.䢢 Checkup and replacement timing of desiccant (silica gel)䢢

CAUTION ● Be sure to close the case cover and lock the snap latch before operation the oil concentration detector.

Inspect the color of desiccant silica gel in the indicator every month. When desiccant (silica gel) is
change in color, replace it by new one. There are two type depends on the delivered date.

Indicator 1 Normal blue to light purple change in color 䣒䣫䣰䣭

2 Normal Black dot on white base Change in color 䣔䣧䣦䢢䣦䣱䣶䢢䣱䣰䢢䣹䣪䣫䣶䣧䢢䣤䣣䣵䣧

伪Check and replacement procedure

1. Desiccant (silica gel) is provided on the body unit for preventing dew condensation in the sensor unit.
2. The desiccant can be checked by unlocking the snap latch on the body unit
3. For desiccant (silica gel) replacement, see directions attached to desiccant (silica gel) which is an
optional parts.

伪䢢 8-7. Replacing the clock backup battery

● The service life of the battery is about 2 years from the date on which its insulating sheet is removed for use of the battery.
Be sure to replace the battery by new one within two years and write the date of replacement on its label.
● Be sure to turn off power to the oil concentration detector before starting to replace the battery. The service life of the battery is dependent
upon the operating state of the oil concentration detector. (If power is not supplied to the oil concentration detector for a long time, the
service life of the battery may be shorter.) Be sure to replace the battery before it is exhausted completely.
● If the battery (defective battery) is left exhausted in the oil concentration detector, the clock
may be reset when power to the oil concentration detector is shut down and "Warning
[17C]" is displayed on the screen.
At the same time, Alarm1 and Alarm2 are output and the oil concentration detector will be disabled.
● The clock backup battery is a lithium manganese dioxide coin cell battery "CR2450."
● When the battery is removed, the clock is reset. Be sure to set the clock right after replacing the battery.
● Press the battery until it is firmly seated and locked in the holder.
● The battery is covered with metal. Be careful not to let the battery touch electronic parts around the battery.
● Be sure to take out the battery from inside the oil concentration detector when you drop it.

● Turn off power supply and make sure all lamps are off.
CAUTION ● Do not reverse the polarities of the battery.
● Do not use any metallic screw driver to demount the battery. If done, the battery may be damaged.

1 2 3 Battery shape ■ Replacement of the clock backup battery

● Prepare a lithium manganese dioxide coin cell battery (Model
Back side: Front side: "CR2450").
"凟" electrode "凝" electrode ■ Demounting the battery
Lift up the battery in the direction of ䷵ from the clearance of the
CR2450 battery holder and pull it in the direction of ䷶ direction to detach.
Battery holder
■ Remounting the battery
Insert the battery into the battery holder from the direction of ䷷ until
it is firmly seated and locked. Do not reverse the polarities.
Front side:
"+" electrode
Page. 33
8.䢢 Maintenance and Checking䢢
伪䢢 8-8. Replacing the operational log memory card
Replace the operational log memory card when the remaining free space of the operational log memory card becomes insufficient or when
viewing the content of the other (old) operational log memory card.
● Turn off power to the oil concentration detector and make sure all lamps are off.
● Do not try to replace the operational log memory card while power is supplied to the oil concentration detector.
If done, the memory card may lose its content or destroyed.
CAUTION ● Do not touch the terminal contacts of the operational log memory card.
● The operational log memory card is very sensitive to static electricity and will be easily destroyed by it.
First remove static electricity from the oil concentration detector and your body.
■ Preparation
2 Prepare an operational log memory you want to use.
■ Removing the operational log memory card
Push the operational log memory card in the direction ䷵.
The operational log memory card is unlocked and pops up a little.
1 Hold the operational log memory card at ䷶ and pull it out slowly in the direction ䷷.
■ Mounting the operational log memory card
3 Hold the operational log memory card with its notched portion faced to the rear and the gold-plated
contacts faced down and push in the operational log memory card in the direction ䷵.
Push it until it hits the end, pushed back a little, and locked.
(Do not push in the card too strong. The card may not be locked.)
2 CAUTION Please note one memory card should be used for only one FOCAS-2000 unit.
If the memory card which was used in a certain FOCAS-2000 is inserted in another
FOCAS-2000 unit, Warning 11E Memory ID different is displayed.
If Enter button is pressed in this condition, the unit becomes Standby
condition. However density measurement cannot be performed.
All you can do is to confirm log.
For use, please check the instruction manual (replacing the operation recording memory
of FOCAS-2000) which is attached when you bought the memory card.
Notice: The vessels which navigate to US territorial waters, it should be retained
record for at least 3 years it may be needed.(accordance with 2.2.2.1 of 2013VGP)
● Management and storage of the operational log memory card.
In some cases, the operational log memory card is required for inspection according to rules.
Put the replaced operational log memory card (replaced a maximum of 18 months ago) in a specified static-free storage bag,
write its date of replacement, and carefully store it for 18 months.
At the time of an on-the-spot inspection, the inspector may require the operational log memory card for viewing.
伪䢢 8-9. Replacing the fuses
The fuses may be blown out when the oil concentration detector screen shows nothing or the three-way valve connected to the oil concentration
detector is inactive although power is supplied to the oil concentration detector. Check whether the fuse is blown out.
● The fuses works to protect the oil concentration detector and external units (three-way valve output signals) against overcurrent.
● The oil concentration detector uses two types of fuses: fuse for the oil concentration detector and fuse for external unit.
Their ratings are different. Do not mix them up.
● Use the specified fuses only.
● When one of the fuses is blown out, the oil concentration detector or three-way valve output signal may be abnormal.
● Do not use a flat-head screwdriver to turn the fuse holder cap.
● Turn off power to the oil concentration detector and make sure all lamps of the oil concentration detector are off.
● Replace the fuses by new ones. If the fuses are still blown out, the connections of the terminal base of the oil
CAUTION concentration detector or the three-way valve may be defective. Inspect the insulation of the three-way valve
(for insulation defect due to aging) and terminal connections of the oil concentration detector.

Open ■Preparation
Top Prepare replacement fuses.
Fuse for oil concentration detector: φ5 - 20 mm, ceramic tube type
Close ䷵Fuse for detector 3.15A, 250V (1 pc.)
䢢 䢢 䢢 3.15A, 250V Fuse for three-way valve φ5 - 20 mm, glass tube type 2A, 250V (2 pcs.)
■ Demounting
1. Turn the fuse holder counterclockwise while pressing it with your finger.
䷶Fuse for 2. Take up the fuse holder.
Three-way valve 3. Pull out the fuse from the cap of the fuse holder.
䢢 䢢 䢢 2A, 250V
■ Remounting
1. Insert the fuse into the cap of the fuse holder.
2. Turn the fuse holder clockwise with the fuse on the cap.
3. Check and make sure the fuse holder cap is tight.
 Page. 34
9.䎃 Troubleshooting
Ŷ Principal measures against failure
Symptom Possible cause Action / measures
No power supply Ɣ The oil concentration detector fuse was Ɣ Check the supply voltage (90 to 240 V).
blown out by an overvoltage on the oil Turn off power to the oil concentration detector and
concentration detector. replace the fuse by a new one.
Inactive three-way valve Ɣ The three-way valve fuse was blown out Ɣ Check the cable between the oil concentration detector
by an overload on the three-way valve and the three-way valve for short-circuit or damage.
terminals. Check the three-way valve for troubles. Replace the
fuse by a new one.
Asynchronous three-way valve and Ɣ An Alarm1 delay time has been set. Ɣ Check the setting data and ranges (see 6-2-1) and set
Alarm1 operations the Oil Alarm Delay 1 to "0 sec" (see "6-2-2. Setting
method").
䚚䎃 The Alarm1 output should work in synchronism with the
AL1 lamp.
䚚 You cannot set a delay for the three-way valve output
signal (VALVE).
Different Alarm1 and Alarm2 Ɣ Oil alarm points and delay time set for Ɣ Correct the set values according to "6-2-2. Setting
operations Alarm1 and Alarm are invalid. method." To synchronize Alarm1 and Alarm2 operations,
the set values for Oil Alarm Points 1 and 2 of Oil Alarm
Delays 1 and 2 should be identical.
No alarm operation Ɣ The connection with the alarm panel and Ɣ Check the cable connection. When the cable
cable connections may be wrong. connection is right, check cables for disconnection or
damage. Replace the cable if defective.
Ɣ The connected alarm panel may be Ɣ Inspect the alarm panel.
defective. Ɣ Check whether the terminal operation (output) of the oil
Ɣ The Alarm1/Alarm2 relay malfunctions. concentration detector is normal in the standby state
according to "7-1-6 Alarm Operation check."
Inactive measuring instrument Ɣ The connection of the measuring Ɣ Check the cable connection. When the cable
connected to the RECout terminal instrument may be wrong or the connection is right, check cables for disconnection or
connection cable may be defective. damage. Replace the cable if defective.
Ɣ The connected measuring instruments may Ɣ Inspect the connected measuring instruments.
bedefective. Ɣ Check whether the terminal operation (output) of the oil
Ɣ RECout output failure concentration detector is normal according to "7-1-4
RECout output check."
Inoperable switch Ɣ The operation switch malfunctions.䎃 Ɣ Check whether the switch button can be pressed.
The button may be locked by paint when the system is
installed and built. Remove paint if the button is locked
by paint and check whether the button is operable.䎃
䎃 Ɣ The oil concentration detector is frozen. Ɣ Press the RESET switch and make sure the clock ounts
up on the "Standby" screen. Then check whether the
button is operable.
No runnning Ɣ The oil concentration detector is frozen. Ɣ Press the RESET switch and make sure the clock
䎃 counts up on the "Standby" screen. When the
pressure of water supplied from the bilge pump to the
sample water inlet becomes 0.03 MPa or higher, check
whether the oil concentration detector runs.
䎃 Ɣ The pressure may be low or the pressure Ɣ When the pressure of water supplied from the bilge
switch is disabled. pump to the sample water inlet becomes 0.03 MPa or
higher, check whether the oil concentration detector runs.
No clock count (in seconds) on the Ɣ The oil concentration detector is frozen. Ɣ Press the RESET switch and make sure the clock
LCD display screen䎃 counts up on the "Standby" screen.

Ɣ When the oil concentration detector cannot be recovered by the above operations, call your local Fellow Kogyo distributor or Sales Division of
Fellow Kogyo.
In the maintenance works below, power to the oil concentration detector must be shut off to prevent electric shocks and
device failures.
Ɣ Demounting the operational log memory card, remounting the memory card, and replacing the clock backup battery.
(See "2-3-2 Terminal arrangement of terminal base and inside connection of FOCAS-2000.")
%#76+10 Ɣ Cleaning the sensor. (See "8-4 Cleaning the sensor (brush washing).")
Ɣ Cleaning the filter. (See "8-5 Cleaning the filter.")
Ɣ Replacing silica gel. (See directions attached to desiccant (silica gel) which is an optional parts.)
Ɣ Other works. (See the instruction sheets of the replacement parts if available.)
Page. 35
9.䢢 Troubleshooting
In the case "Warning" or "Error" is displayed on the LCD display screen
● To assure the performance, the oil concentration detector (FOCAS-2000) is so designed to stop running when detecting a warning or error
state. In such a state, the AL1 and AL2 alarm lamp blink with a warning or error code on the LCD display screen.
● Press the RESET switch or turn off and on power to the oil concentration detector when the warning or error state cannot be canceled, and
when an unknown symptom (excluding the LCD displays listed below) is displayed, and when the "Enter" switch is disabled to temporarily
cancel the warning state.
Symptom (LCD display) Possible cause Action / measures
● The insulating sheet is still on the ● Remove the insulating sheet from the battery holder
battery. and set the clock right.
● Power has not been supplied to the oil ● Replace the clock backup battery by a new one and set
concentration detector for a long time the clock right.
and the clock backup battery has been ● Set the clock right.
exhausted. See "4-3 Preparing for Operation --- 6.2 Time correction
● The clock is not right. of the clock."
● No operational log memory card ● Turn off power to the oil concentration detector, mount
the operational log memory card, and turn on power to
the oil concentration detector again.

● If the memory card which was used ● All you can do is to confirm log (contents of memory
in a certain FOCAS-2000 is inserted card).
in another FOCAS-2000 unit, density
measurement cannot be performed.
● Outside the measurement range of the ● Perform the zero-point check (see 8-1-2) and check
sensor unit whether the oil concentration detector can run normally.
● Inspect the bilge separator when the oil concentration
detector can run normally.
䯲䢢 When the error still occurs, turn off the oil concentration
䢢 detector and replace the sensor unit.
● Failure of the light source system in the ● Turn off power and clean the sensor (with brush).䢢
sensor of the sensor unit Turn on power again, and perform the zero-point check.
● Inspect thebilge separator when the oil concentration
● Light in the sensor is blocked due to detector can run normally.
stains in the supplied sample water. 䯲䢢 When the error still occurs, turn off the oil concentration
䢢 detector and replace the sensor unit.
● Condensation or water leak in the ● Check the color of the desiccant (silica gel).
sensor unit. When the desiccant (silica gel) indicator is pink, turn off
the detector and replace the sensor unit.

● The ambient temperature is outside the ● Use the oil concentration detector in the service
operating temperature of the sensor temperature range specified by "2-1. Product
unit. specification."

● The detection tube in the sensor unit is ● When the valve is in the pipeline before the sample
empty. water inlet or fresh water inlet, check whether the valve
is in the "Open" (to supply) position. When the error
still occurs although the valve is in the "Open" position,
clean the fresh water line filter and check once more.
● Contaminants ● The detection of the oil concentration detector is greatly
affected by the contaminants.
● Perform the zero-point check (see 8-1-2) and check
whether the oil concentration detector runs normally.
● Inspect the bilge pump when the oil concentration
detector runs normally.
● The detection tube in the sensor unit is ● Clean the filter (see "8-5 Cleaning the filter") and clean
contaminated. the detection tube (see “”8-4 Cleaning the sensor (brush
washing)).

● When the oil concentration detector cannot be recovered by the above operations, call your local Fellow Kogyo distributor or Sales Division of
Fellow Kogyo.
 Page. 36
9.䎃 Troubleshooting
In the case "Warning" or "Error" is displayed on the LCD display screen
Symptom (LCD display) Possible cause Action / measures
Ɣ The operational log memory card is Ɣ Turn off power to the oil concentration detector, mount
9CTPKPI=? demounted while power is supplied to the memory card correctly, and turn on the oil
/GOQT[ECTFGLGEVGF the oil concentration detector. concentration detector again.
Ɣ The operational log memory card is not Ɣ Turn off power to the oil concentration detector, mount
mounted correctly. the memory card correctly, and turn on the oil
concentration detector again.
Ɣ Sensor unit transmission error. Ɣ Turn off power to the oil concentration detector and
'TTQT=? check the connection of Connector 1 (see "2-3 Internal
5GPUQTYCUPQTGURQPUG layout figure and terminal base"). If the error still
occurs, turn off power to the oil concentration detector
 and replace the sensor unit.
Ɣ Failure in the display PC board or the Ɣ Turn off power to the oil concentration detector, mount
'TTQT=? operational log memory card. the operational log memory card correctly, and turn on
/GOQT[%QOO'TTQT power to the oil concentration detector again. If the
error still occurs, replace the operational log memory
card by a new one.
Ɣ The operational log memory card has no Ɣ Replace the operational log memory card by a new
9CTPKPI=? free space. card. When the operational log memory cards must
/GOQT[ECTFHWNN be replaced so often since measurement is repeated
so frequently or power is turned on and off so
frequently, check the bilge pump pressure source and
the power supply source.
Ɣ The connectors of the sensor unit are Ɣ Confirm the connection of Connector 2 according to
'TTQT=? disconnected. "2-3 Internal layout figure and terminal base."
%JGEMUGPUQTRQYGTECDNG

Ɣ The connectors of the sensor unit are Ɣ Confirm the connection of Connector 1 according to
'TTQT=? disconnected. "2-3 Internal layout figure and terminal base."
%JGEMUGPUQTUKIECDNG

Ɣ When the oil concentration detector cannot be recovered by the above operations, call your local Fellow Kogyo distributor or Sales Division of
Fellow Kogyo.

In the case the other data is displayed on the LCD display screen
Symptom (LCD display) Possible cause Action / measures
Ɣ Execute manual washing (see”8-2-1”) and clean the
Ɣ The detection tube is not clean.
9CTPKPI㨍GNNVQQ&KTV[ sensor (with brush (see “8-4”)).
A㨉AZZZZZZZZZZZZ Ɣ The water supplied at fresh water inlet is not Ɣ Perform the zero-point check (see”8-1-2”) and check
clean. whether the oil concentration detector can run
normally. Inspect the fresh water supplied at fresh
water inlet when the oil concentration detector can
run normally.
Ɣ When the zero-point compensation is Ɣ Execute manual washing (see”8-2-1”) and clean the
<GTQEQORA AAAA omitted. sensor(with brush (see “8-4”)).
(CKN\GTQEQORGPUCVKQP Ɣ When an oil concentration of 5 ppm or more
is detected in the zero-point compensation
process (due to the influence by oil or
contaminant left in the detection tube)
Ɣ When the zero-point compensation is Ɣ Execute manual washing (see”8-2-1”) and clean the
<GTQEQORA 㧛  omitted. sensor(with brush (see “8-4”)).
9CTPKPIEGNNVQQ&KTV[ Ɣ When an oil concentration over 5 ppm is
detected in the zero-point compensation
 process (due to the influence by oil or
contaminant left in the detection tube)
 Page. 37


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 ³:DLWLQJIRU3UHVVXUH6:´DSSHDUV

   

6ROXWLRQ 5HFRPPHQGHG  6ROXWLRQ

 
 
 6WRS2:6RSHUDWLRQ  Lower the sample 3UHVVWKH5HVHWNH\ Press the Reset key.
 ź  pressure by stopping ź (OWS keeps running with
OWS (bilge pump). sample pressure).
6DPSOHSUHVVXUHGURSV
  2:6NHHSVUXQQLQJ 
GXHWRHQGRIVDPSOHVXSSO\
 ź  ź
³:DLWLQJIRU3UHVVXUH6:´ The message “Waiting for )2&$6JRHVLQWRVWDQGE\  FOCAS-2000 goes into
  Pressure S/W” will standby after restart.
GLVDSSHDUV ź

 ź  disappear and )2&$6GHWHFWVVDPSOHSUHVVXUH
FOCAS-2000 goes into
 )2&$6JRHVLQWRVWDQGE\  standby. ź
 ź  )2&$6UHVWDUWVDXWRRSHUDWLRQ FOCAS-2000 starts auto
 5HVWDUWV2:6  Restarts OWS operation.  -operation by detecting
sample pressure.
 ź   
6DPSOHSUHVVXUHLQFUHDVHV
  
E\VXSSO\LQJVDPSOHZDWHU
 ź  FOCAS-2000 starts 
 )2&$6UHVWDUWVDXWRRSHUDWLRQ  auto-operation by detecting  
   sample pressure. 

Page. 37 Page. 38
10. Service parts䯂Option parts
● Call your local Fellow Kogyo distributor or Sales Division of Fellow Kogyo when you want to purchase maintenance parts or components.
䦟䎃 Service parts (accessories)
Rating/ Rating/
Part name Part No. ty. specification Part name Part No. ty. specification
Fuse for the equipment 2000-010 1 pc 3.15A, 250V I10 joint set 2000-050 3 pcs R1/4䐙1
R1/8䐙2

Fuse for the valve 2000-020 1 set 2A, 250V Upper lid O-ring 2000-060 1 pc 4DP-31
Electromagnetic valve (2 pcs)
unit
Washing brush 2000-030 1 pc Drain seal W 2000-070 1 pc M5

Washing liquid 2000-040 1 pc 125mL

䦟䎃 Option parts
Rating/ Rating/
Part name Part No. ty. specification Part name Part No. ty. specification
Sensor unit 2000-210 1 pc Calibrated Upper lid 2000-260 1 pc
Electromagnetic valve unit 2000-220 1 pc Lithium battery 2000-270 1 pc CR2450
Behavior verification kit 2000-230 1 set Fresh water filter set 2000-280 1 set
Desiccant (silica gel) 2000-240 1 set Sample water filter set 2000-290 1 set
Operational log memory 2000-250 1 pc
card

● When effecting every-5-years renewal of precision certificate, you can replace calibrated sensor unit (sold separately䯂with Precision Cert.)
on board and use it..
● You can check the operation (e.g., PSC inspection) of the oil concentration detector by the Operation Test Kit (separately sold).
(The accuracy will not be assured.)

11.䎃 Request
The FOCAS-2000 oil concentration detector is a high precision instrument capable of detecting oil in parts per million. To prevent the product
against failures and maintain its accuracy, the product must be calibrated within 5 years by the manufacturer or the agent authorized by the
manufacturer and have the IOPP certificate renewal examination.
(It is permitted to replace your product by a calibrated and verified product.)
● For ensuring precision, it is recommended that the user have its equipment calibrated or verified for precision by the agent or
manufacturer every one to two years.
● Checkup / repair or precision verification after shipment must be performed in accordance with IMO regulations by a person who has
skills certified by Fellow Kogyo.
● Breaking the seal inside the equipment is deemed as a fraudulent act. Never break the seal.
● Do not access any portion except for portions specified in this operation manual. Access to unspecified portions is prohibited by law.

Contamination is minimized through keeping the detection tube clean by automatically performing washing and filling the detection portion
with fresh water after using the equipment.
● Ensure to install a fresh water line. Fresh water for use is recommended to be equivalent to mineral water.
● Care must be taken if the equipment is used in a place with the possibility of freezing. Drain water completely from the detective tube
by using the manual drain function if the equipment is stored in the environment of low temperatures or left with the detection tube
water-filled for a prolonged time.䎃
Page. 39 Page. 38
䢢
12. Display of groups and description of statuses.
FOCAS-2000䢢 Display of groups and description of statuses.
FOCAS-2000 䢢 儔兏兠儻⾲♧僎儝優兠儣儝僔ෆᐜ

Group Code No, Contents (at the time of Code No, Contents (at the time of
indication 儗兠儭 occurrence) 儗兠儭 cancel release)
儔兏兠儻⾲♧ ␒ྕ ෆᐜ凚Ⓨ⏕᫬凛 ␒ྕ ෆᐜ凚ゎ㝖᫬凛
All Status ALL record data is indicated.
඲グ㘓⾲♧ 傿僟僌僔グ㘓儫兠儣僸⾲♧
40 AC Power ON 41 AC Power OFF 㟁※僔 ON 僎 OFF
Power 42 External reset ---- ------------------- እ㒊兎償儧儬
㟁※㛵㐃 43 Stand by ---- ------------------- ᚅᶵ≧ែ
44 Power down detect ---- ------------------- ౪⤥㟁※పୗ᳨ฟ
50 Warming up ---- ------------------- 儊儍兠元兗儔儆儧儻
53 Enter Manual Operation 54 Exit Manual Operation ᡭື㐠㌿僔㛤ጞ僎⤊஢
Operation 55 Start Washing 56 Stop Washing Ὑί兆兠儭僔㛤ጞ僎⤊஢
㐠㌿≧ἣ 59 Manual stop ---- ------------------- 㐠㌿ືస೵Ṇ
5A Pressure S/W ON 5B Pressure S/W OFF ᅽຊ儝儈儧儥僔 ON凡OFF
5E Renew Parameter ---- ------------------- タᐃ⠊ᅖ僔ኚ᭦
66 伫伫/伫伫Alarm Setting ---- ------------------- AL.1凞2 ㆙ሗⅬタᐃ
Oil Alarm 60 Alarm 1 ON 61 Alarm 1 OFF AL. 1 ㆙ሗⅬタᐃ㉸傮
Ἔศ㆙ሗ 62 Alarm 2 ON 63 Alarm 2 OFF AL .2 ㆙ሗⅬタᐃ㉸傮
64 Oil over 30ppm 65 Oil under 30ppm Ἔศ 30ppm ㉸傮
0A Maintenance mode. 2A ret fm Maintenance mode 充兗優儮兗儝兆兠儭⛣⾜僎㏥ฟ
01 Over Range 21 ret fm Over Range ᐃ㝈⏺㉸傮僔᳨ฟ僎ゎ㝖
02 Sensor Down 22 ret fm Sensor Down 償兗儙ග※儤儊兗
03 Sensor Error 23 ret fm Sensor Error 償兗儙㒊僔⤖㟢兟Ỉἐ
04 Temperature Error 24 ret fm Temperature Error 償兗儙㒊僔 ᗘ儌免兠
07 No Water found 27 ret fm No Water found ᳨ฟ⟶ෆ傲✵
08 No Sample flow 28 ret fm No Sample flow ᳨ฟ⟶ෆヨᩱỈ僐傽
09 No Water flow 29 ret fm No Water flow ᳨ฟ⟶ෆΎỈ僐傽
11 Foreign material 31 ret fm Foreign Material ᳨ฟ⟶ෆ僔␗≀ΰධ
Defect 12 Adhesion of dirt ---- ------------------ ᳨ฟ⟶ෆ僔ở僲
ᶵჾ␗ᖖ 13 PCB Open ---- ------------------ ᇶᯈ㛤ᨺ儌免兠
(㐠㌿᫬ 15 RTC adjusted ---- ------------------ ᫬ィㄪᩚ兟෌ㄪᩚ
儌免兠➼)
17 Sensor was no response ---- ------------------ 償兗儙兠兊儯儧儬ᛂ⟅僐傽
14 memory Card ejected 1A memory card inserted 充兆兎儏兠儭⬺╔
18 Memory Comm. Error ---- ------------------ 充兆兎儏兠儭㏻ಙ儌免兠
19 Memory card full ---- ------------------ 充兆兎儏兠儭✵傳ᐜ㔞僐傽
1B no format memory ---- ------------------ ᮍึᮇ໬充兆兎儏兠儭僔᳨ฟ
1C format memory card ---- ------------------ 充兆兎儏兠儭ึᮇ໬ฎ⨨
1D no memory card ---- ------------------ 充兆兎儏兠儭ᮍᤄධ㉳ື
1E Memory ID different ---- ------------------ 㐪催ᶵჾ␒ྕ僔充兆兎儏兠儭ᤄධ
1F FOCAS-1800 card found ---- ------------------ FOCAS1800 僔充兆兎儏兠儭ᤄධ
 Page. 40
䢢
12. Display of groups and description of statuses.
Group Code No, Contents (at the time Code No, Contents (at the time of
indication 儗兠儭 of occurrence) 儗兠儭 cancel release)
儔兏兠儻⾲♧ ␒ྕ ෆᐜ凚Ⓨ⏕᫬凛 ␒ྕ ෆᐜ凚ゎ㝖᫬凛
70 Difference over 5ppm ---- ------------------ Zero Ⅼ⿵ṇ 5ppm ㉸傮
71 Zero adjust fail ---- ------------------ Zero Ⅼ⿵ṇᮍ᏶
償兗儙兊儯儧儬㟁※免儈兗儕兠儺兏
74 Check sensor power cable ---- ------------------
␗ᖖ
償兗儙兊儯儧儬ಙྕ免儈兗儕兠儺兏
76 Check sensor sig. cable ---- ------------------
␗ᖖ
System
78 Sensor was Changed ---- ------------------ 償兗儙兊儯儧儬஺᥮
ᵓᡂ
79 Ext. osc. Doesn’t work ---- ------------------ 償兗儙兊儯儧儬እ㒊Ⓨ᣺ჾ僔೵Ṇ
᧯స୙ഛ
7A Sensor has no calibrated ---- ------------------ 償兗儙兊儯儧儬ᮍᰯṇရ僔᥋⥆
7B Sensor has no serial ---- ------------------ 償兗儙兊儯儧儬儛兎儆兏↓傽
7C RTC lost voltage ---- ------------------ ᫬ィᮍタᐃ(㟁ụ僐傽)
7D RTC no ack. ---- ------------------ ᫬ィᶵ⬟㏻ಙ儌免兠
7E Software update ---- ------------------ 儡儹儬᭩᥮傮᭦᪂
7F System Error ---- ------------------ 儛儝優兄充兆兎僔ㄞ㎸୙⬟
84 Zero adjust 85 Zero adjust done Zero Ⅼ⿵ṇ僔ᐇ⾜僎⤊஢
Calibration 88 Performance check 89 Performance check done ືస☜ㄆ僔ᐇ⾜僎⤊஢
⿵ṇ傎☜ㄆ 8A Accuracy check 8B Accuracy check done ⢭ᗘ☜ㄆ僔ᐇ⾜僎⤊஢
♫ෆᰯṇグ㘓 Zero ☜ㄆ僔ᐇ⾜僎⤊஢
8C Exam mineral water zero 8D Exam mineral water done
凚㟁☢ᘚ㛢凛
Zero ☜ㄆ僔ᐇ⾜僎⤊஢
8E Exam clean water zero 8F Exam clean water done
凚㟁☢ᘚ㛤凛
95 Recover (of zero offset) ---- ------------------ Zero ⿵ṇ್๓僑ᡠ傿
A0 Operate Alarm Relay ---- ------------------ AL.1凞2 兎児兠ືస
TEST A4 Output Manual Current ---- ------------------ 㟁ὶฟຊ☜ㄆ
ヨ㦂ືస
A5 Start simulation A6 Stop simulation ㆙ሗືసヨ㦂僔ᐇ⾜僎⤊஢

䯲Clarification of abbreviation
␎⛠ㄝ᫂
2A到29,31䢢 ret fm=return from
15,7C,7D RTC.= Real Time Clock, 䢢 ack .=acknowledge
8C到8F Exam=Examination
66 伫伫=5到15ppm
76 sig.=signal
79 Ext. osc. Doesn’t =External oscillator does not
Page. 41
13. Additional Information䢢

‫ڦ‬䢳䢵䢯䢳䢰䢢About the Operational log of normal operation cycle䢢

Describes the record of the normal operation cycle.

Firstly the equipment is standby.

Sample water flows, the measurement starts. All record data (All Status) and VALVE terminal output are as follows.
凚factory default settings凛
䢢
VALVE
Terminal 䢢
Code No. Contents Description
output
(AC OUT凛
Automatic operation by detecting the
Start 䢢 OFF 䢢 䢢 5A Pressure S/W ON pressure of the sample water line over
0.03MPa or more.
䢢 OFF Stabilization wait time of measurement
䢢 䢢 50 Warming Up 30 sec.
is about 30 seconds.

䢢 ON 䢢 䢢 66 Alarm Setting Set AL1,2 alarms.䢢 Start measurement.

Detecting the pressure of the sample

water line under 0.03MPa.
䢢 ON 䢢 䢢 5B Pressure S/W OFF 90 sec.
Monitor pressure switch for about 90
seconds.
Measurement is completed, perform the
䢢 OFF 䢢 䢢 55 Start Washing fresh water cleaning of the detection 100 sec.
tube.

Stop 䢢 OFF 䢢 䢢 43 Stand by Return to the standby.

䢢
The above is the record of the normal operation cycle.

兟If there is an equipment abnormality or oil alarm comes out, it will be added to the operation log.

兟The pressure switch ON is recorded only when the sample water pressure rises to 0.03 MPa or more
䢢 from the standby state.

兟During operation, the sample water pressure drops to less than 0.03 MPa, the pressure switch turns OFF,
䢢 and when the sample water pressure becomes 0.03 MPa or more within 90 seconds, the pressure switch
ON is not recorded and normal operation is continued. After that, when the sample water pressure drops
again to less than 0.03 MPa for about 90 seconds or more, cleaning is started without recording the
pressure switch OFF, but it is not abnormal.

兟While the warming-up or alarm operation starts from normal operation, if the sample water pressure fluctuates
䢢 and the pressure switch repeatedly turns OFF and ON, the pressure switch OFF may be recorded several
䢢 times, but it is not abnormal.

兟The measurement operation continues until the start of washing mode is recorded after pressure switch off.

兟When you look at the detailed display of the alarm setting of the operational log, VALVE OFF (V=OF is
䢢 displayed) is displayed, but it becomes VALVE ON immediately after recording the alarm setting.
䢢
䢢
 Page. 42
13. Additional Information䢢

‫ڦ‬13-2 䢰䢢Technical Instruction ”Calibration Overdue”䢢

䢢䢢
䢢 This clarifies the message “Calibration Overdue” shown on FOCAS-2000 monitor.

䢢 兟 “Calibration Overdue” is displayed in standby at the end of FOCAS-2000 operation when the expiration date of the
last calibration approaches.

䢢 兟 This message “Calibration Overdue” is to inform you that the next calibration is required.
䢢 䢢 It doesn’t stop FOCAS-2000 operation.

䢢 兟 When “Calibration Overdue” is displayed in standby mode and / or at the end of operation, press
䢢 䢢 the [Enter] key to turn it off.

䢢 兟 The expiration date of FOCAS-2000 calibration is the date written on its latest precision certificate.
䢢 䢢 Once the “Calibration Overdue” message appears, please check the calibration due date and contact
䢢 䢢 us on how to proceed.

䢢䢢䢢
䢢
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