MIX DESIGN FOR GRADE: M-35

Design Mix. As Per I.S Codes: 10262 and 456

A DATA
Characterstic Compressive Strength required @ 28 Days 35 Mpa
Standard deviation considered as per I.S.456 5
Target strength char. Strength + 1.64 X STDV 43 Mpa
Maximum Size of Aggregate mm. 20 mm
Degree of Workability 180 mm
Cementitious Content (Min) 460 Kgs
Flyash replacement 25%
Cement 350 Kgs
Flyash 110 Kgs
Water Cement Ratio (Max) 0.32
Water content 147.2 Kgs
Admixture (1.% of Cem. Material) 4.60 Kgs

B TEST DATA FOR MATERIALS

i) Specific Gravity of Cement 3.15
(ACC OPC 53 Grade Cement)
ii) Specific Gravity of Fly Ash 2.26
(Source: ASHTECH)
iii) Specific Gravity of Coarse Aggregate 20 mm 2.84
10 mm 2.82
iv) Specific Gravity of Fine Aggregate N/ Sand 2.8
C/ Sand 2.78
v) Water Absorption of Coarse Aggregate 20 mm 1.92
10 mm 2.1
vi) Water Absorption of Fine Aggregate N/ Sand 3.5
C/ Sand 4.8
Aggregate Proportioning
Coarse Aggregate Fine Aggregates
20 mm 10 mm N/ Sand C/ Sand
58% 42%
% age 58 42 0 100
% age 33.64% 24.36% 0.00% 42.00%

Amount of Air entrained in wet concrete in % 2

Hence effective volume shall be 980

Determination of Aggregates
water Cement Flyash Aggreg. 1
980 = + Sp. Gravity + Sp. Gravity + Sp. Gravity x % age pr.
 980 147 + 111 + 49 + A 20 2.97
2.84 x
1 A 20 = 643

water Cement Flyash Aggreg. 1

980 = + Sp. Gravity + Sp. Gravity + Sp. Gravity x % age pr.

980 147 + 111 + 49 + A 10 4.11

2.82 x
2 A 10 = 462

water Cement Flyash Aggreg. 1

980 = + Sp. Gravity + Sp. Gravity + Sp. Gravity x % age pr.

980 147 + 111 + 49 + N / Sand #DIV/0!

2.8 x

3 N / Sand = ###

water Cement Flyash Aggreg. 1

980 = + Sp. Gravity + Sp. Gravity + Sp. Gravity x % age pr.

980 147 + 111 + 49 + C/ Sand 2.38

2.78 x

4 C / Sand = 786
 Concrete Mix Design Grade M-35

Grade of Concrete 35

Cement MIX PROPORTION ON SSD 350 W/a M/c

Flyash CONDITIONS 110 % %
Free W/C ratio 0.32
Water 147.2
A20 643 1.92 631 12 0 631 0
A10 462 2.1 453 10 0 453 0
N / Sand 0 0 0 0 0 0 0
C / Sand 786 4.8 748 38 1 756 -7

2498 60 -7

Effective Water 199

Final Mix
Cement 350 Kgs.
Flyash 110 Kgs.
MIX PROPORTION AFTER

Eff. W/C Ratio 0.43

Water 199 Kgs.
CORRECTION

A20 631 Kgs.

A10 453 Kgs.
N / Sand 0 Kgs.
C / Sand 756 Kgs.
Admixture 4.60 Kgs.

Density 2503 Kg / M3

REMARK / APPROVAL STATUS : The above parameters are based on Surface Saturated Dry ( S.S.D )
Due correction regarding water absortion and moisture correction are taken care while batching on the
RMC plant .Hence some of the aggregates weight may vary accordingly.Also with respect to sieve
analysis the proportioning may be decided at the time of batching.

12/08/2024
 M-35

Sl. Ingredients Contents Wastages Total Cost per Cost of

Bulk Cost
% weight Brass Aggregate M-35
Density Rs/Kg
Kgs. Kgs. per cum
Rs. material cost
production cost
1 CA 20 mm 640 3% 659 1050 1492 0.80 527 transport cost
2 CA 10 mm 440 3% 453 1050 1432 0.80 363
3 Sand natural 0 3% 0 0 0 0 Profit
4 Sand crushed 775 3% 798 1700 1680 0.90 718

Sl. Ingredients Contents Wastages Total Cost per Cost of

Rate per Cost
% weight Bag Aggregate
Kg Rs/Kg
Kgs. Kgs. per cum
Rs.
1 Cement 350 2% 357 315 6.30 0 2249
2 Fly ash 110 2% 112 2.2 0 247
3 Admixture 5.06 2% 5.16 53 274
4 Water 200 100% 400 0

Total cost per M³ for Raw Materials only 4378

 4378 4378
500 500
350 300
5227.829 5178
500 500
5727.83 5678
Gradation Report
Aggregate 20 mm Size
as per IS 383
Total Wt : 3000 Gm
Sieve Size Wt Retained % wt Ret. Cum. % Ret % Passing Limits
40 mm 0 0 0 100 100
20 mm 0 0.00 0.00 100.00 85-100
10 mm 2970 99.00 99.00 1.00 0-25
4.75 mm 30 1.00 100.00 0.00 0-5

Aggregate 10 mm Size
as per IS 383
Total Wt : 3000 Gm
Sieve Size Wt Retained % wt Ret. Cum. % Ret % Passing Limits
12.5 mm 800 26.67 26.67 100 100
10 mm 1520 50.67 77.33 22.67 85-100
4.75 mm 580 19.33 96.67 3.33 0-25
2.36 mm 100 3.33 100.00 0.00 0-5

Aggregate Crush Sand

as per IS 383
Total Wt : 1000 Gm
Sieve Size Wt Retained % wt Ret. Cum. % Ret % Passing Limits
10 mm 0 0 0 100 100
4.75 mm 60 6.00 6.00 94.00 90-100
2.36 mm 140 14.00 20.00 80.00 75-100
1.18 mm 200 20.00 40.00 60.00 55-90
0.600 mm 150 15.00 55.00 45.00 35-59
0.300 mm 135 13.50 68.50 31.50 8-30
0.150 mm 150 15.00 83.50 16.50 0-20
0.075 mm 165 16.50 100.00 0.00 0-5

Aggregate Natural Sand

Total Wt : 1500 Gm as per IS 383 Zone -II

Sieve Size Wt Retained % wt Ret. Cum. % Ret % Passing Limits
10 mm 0 0.00 0.00 100.00 100
4.75 mm 121 8.07 8.07 91.93 90-100
2.36 mm 232 15.47 23.53 76.47 75-100
1.18 mm 420 28.00 51.53 48.47 55-90
0.600 mm 358 23.87 75.40 24.60 35-59
0.300 mm 208 13.87 89.27 10.73 8-30
0.150 mm 139 9.27 98.53 1.47 0-10
0.075 mm 16 1.07 99.60 0.40 0-5

R Sand C Sand 10mm 20mm Combined Limits Minimum Maximum

40 mm 100 100 100 100 100
20 mm 100 100 100 100.00 100.00 95-100 100 100
 12.5 mm 100 100 100 1.00 66.70 100 100
10 mm 100.00 100 22.67 0.00 47.52 92 100
4.75 mm 91.93 94.00 3.33 0 40.29 30-50 74 90
2.36 mm 76.47 80.00 0.00 0 33.60 45 75
1.18 mm 48.47 60.00 0 0 25.20 30 55
0.600 mm 24.60 45.00 0 0 18.90 10-20 23 42
0.300 mm 10.73 31.50 0 0 13.23 16 34
0.150 mm 1.47 16.50 0 0 6.93 0-6 10 26
0.075 mm 0.40 0.00 0 0 0.00 5 15
% 0.00% 42.00% 24.36% 33.64% 0 6
0
 Graph

COMBINED GRADING

120 Actual

100 100 100.00

80

66.70
% Passing

60

47.52

40 40.29

33.60

25.20
20 18.90
13.23

6.93

0 0.00
40 mm 20 mm 12.5 mm 10 mm 4.75 mm 2.36 mm 1.18 mm 0.600 mm 0.300 mm 0.150 mm 0.075 mm

Sieve Size

Page 9