Wms Structural Fabrication & Erection 13-11-16
Wms Structural Fabrication & Erection 13-11-16
Wms Structural Fabrication & Erection 13-11-16
530000024
FACTORY PROJECT,
GE-DLF-CBRE-SPCPL-QA-QC MARHOWRAH, BIHAR WMS –FABRICATION &
WMS-006 (Rev-0) ERECTION
By
APPROVAL STATUS
Name:
Date:
Approved by CBRE
SPCPL Page 1 0f 7
Document No. GE DIESEL LOCOMOTIVE Contract No. 530000024
FACTORY PROJECT,
GE-DLF-CBRE-SPCPL-QA-QC MARHOWRAH, BIHAR WMS –FABRICATION &
WMS-006 (Rev-0) ERECTION
Sign:
Name:
Date:
CONTENTS
1. SCOPE
2. PURPOSE
3. REFERENCES
5. RAW MATERIALS
6. FABRICATION
7. MANPOWER
SPCPL Page 2 0f 7
Document No. GE DIESEL LOCOMOTIVE Contract No. 530000024
FACTORY PROJECT,
GE-DLF-CBRE-SPCPL-QA-QC MARHOWRAH, BIHAR WMS –FABRICATION &
WMS-006 (Rev-0) ERECTION
14. ERECTION
16. SAFETY
17. ATTACHMENTS
1.0 SCOPE
2.0 PURPOSE
3.0 REFERENCES
SPCPL Page 3 0f 7
Document No. GE DIESEL LOCOMOTIVE Contract No. 530000024
FACTORY PROJECT,
GE-DLF-CBRE-SPCPL-QA-QC MARHOWRAH, BIHAR WMS –FABRICATION &
WMS-006 (Rev-0) ERECTION
SPCPL Page 4 0f 7
Document No. GE DIESEL LOCOMOTIVE Contract No. 530000024
FACTORY PROJECT,
GE-DLF-CBRE-SPCPL-QA-QC MARHOWRAH, BIHAR WMS –FABRICATION &
WMS-006 (Rev-0) ERECTION
requirement.
Material for which test certificate not available or which test result do not
tally with relevant standard specification shall not be used .Material not
effect.
All Material shall be stored in such a way to avoid & prevent deterioration
and corrosion.
Hot rolled plates should be defect free like pitting, rust and mechanically
damaged etc.
6.0 Fabrication:
Fabrication Yard:
The area for the fabrication yard shall be adequate for safe working of
accurate positioning of the job on the machines and for positioning of the
SPCPL Page 5 0f 7
Document No. GE DIESEL LOCOMOTIVE Contract No. 530000024
FACTORY PROJECT,
GE-DLF-CBRE-SPCPL-QA-QC MARHOWRAH, BIHAR WMS –FABRICATION &
WMS-006 (Rev-0) ERECTION
Process of Fabrication:
charge/Engineer;
sequence
Cutting drawings for the plates to be drafted and should be approved prior
material.
SPCPL Page 6 0f 7
Document No. GE DIESEL LOCOMOTIVE Contract No. 530000024
FACTORY PROJECT,
GE-DLF-CBRE-SPCPL-QA-QC MARHOWRAH, BIHAR WMS –FABRICATION &
WMS-006 (Rev-0) ERECTION
Location of the field joints to be provided as per the material receipt and
Ensure completion of Pre work on the shop floor for field spliced joints to
Monitor the quality of work as per MTP & ITP of structural steel fabrication
and erection.
Ensure that only qualified welders are performing the welding operation.
Approved grade of electrodes, filler wires, fluxes alone are brought and
measures.
7.0 Manpower:
For fabrication & erection of structural steel, the following workers are
required to be deployed. The number of worker in each category will
depend on the work load.
Fabrication In charge/Engineer
Drafting Engineer/detailer
Material Planner
SPCPL Page 7 0f 7
Document No. GE DIESEL LOCOMOTIVE Contract No. 530000024
FACTORY PROJECT,
GE-DLF-CBRE-SPCPL-QA-QC MARHOWRAH, BIHAR WMS –FABRICATION &
WMS-006 (Rev-0) ERECTION
Supervisors
Fabricator
Fitters
Welders
Markers(For Punching)
Erection Foreman
Riggers
Gas Cutters
Grinders
Helpers
Crane Operators
Heavy Vehicle drivers
Unskilled Labours
Manpower for special works
SPCPL Page 8 0f 7
Document No. GE DIESEL LOCOMOTIVE Contract No. 530000024
FACTORY PROJECT,
GE-DLF-CBRE-SPCPL-QA-QC MARHOWRAH, BIHAR WMS –FABRICATION &
WMS-006 (Rev-0) ERECTION
SPCPL Page 9 0f 7
Document No. GE DIESEL LOCOMOTIVE Contract No. 530000024
FACTORY PROJECT,
GE-DLF-CBRE-SPCPL-QA-QC MARHOWRAH, BIHAR WMS –FABRICATION &
WMS-006 (Rev-0) ERECTION
SPCPL Page 10 0f 7
Document No. GE DIESEL LOCOMOTIVE Contract No. 530000024
FACTORY PROJECT,
GE-DLF-CBRE-SPCPL-QA-QC MARHOWRAH, BIHAR WMS –FABRICATION &
WMS-006 (Rev-0) ERECTION
Grit Blasting shall be carried out for plates and as per ISO-8501-
1 with the help of DG Set, Air Spray gun & Air Compressor.
In order to achieve maximum durability, blast cleaning shall be
done to ensure that clean and dry surface free from oil, grease,
rust etc are achieved.
Blast cleaning shall not be done during humid weather condition
having humidity exceeding 85%.
All ferrous surface shall be mechanically cleaned.
The closed painting shall specify the required quality of
mechanical cleaning in accordance with the pictorial abstraction
in relevant standard .The prepared surface shall be finally
SPCPL Page 11 0f 7
Document No. GE DIESEL LOCOMOTIVE Contract No. 530000024
FACTORY PROJECT,
GE-DLF-CBRE-SPCPL-QA-QC MARHOWRAH, BIHAR WMS –FABRICATION &
WMS-006 (Rev-0) ERECTION
brushed cleaned of all disintegrated scale and rust, but shall not
be burnished by excessive wire brushing.
Priming should be done before any deterioration of the prepared
surface occurs, preferably within 4hrs of completion of
preparation
All steel work shall be cleaned off loose mill scale, rust, dirt and
other foreign material as required/mentioned in the drawing
requirement.
All nuts, bolts, washer shall be cleaned and dipped in boiled
linseed oil.
Unless specified otherwise, all surfaces inaccessible after
bolting or intermittent welding shall be given two coats of primer
before assembly.
Welds and adjacent parent material shall not be painted prior to
de slagging and approval.
The painting shall meet the fire, durability and aesthetic
requirements.
Approved brand of painting shall be used for work and DFT shall
be checked through Elko meter.
14. Erection:
SPCPL Page 12 0f 7
Document No. GE DIESEL LOCOMOTIVE Contract No. 530000024
FACTORY PROJECT,
GE-DLF-CBRE-SPCPL-QA-QC MARHOWRAH, BIHAR WMS –FABRICATION &
WMS-006 (Rev-0) ERECTION
SPCPL Page 13 0f 7
Document No. GE DIESEL LOCOMOTIVE Contract No. 530000024
FACTORY PROJECT,
GE-DLF-CBRE-SPCPL-QA-QC MARHOWRAH, BIHAR WMS –FABRICATION &
WMS-006 (Rev-0) ERECTION
16. Safety:
SWP & HIRA shall be prepared and approved from CBRE prior to start of
work.
As structural fabrication involves heavy welding and many personnel have
to work in a congested shop floor. This often results in injuries to the
personnel. The layout shall be corrected/ adjusted accordingly for safe
working.
Inadvertent touching with bare hands to the welded joints shall be
avoided.
Grinding/Cutting wheels without guard shall not be allowed for work.
Cris crossing of the power cables that too with many joints
improper/broken earthing of the power distribution boards/panels shall not
be allowed at work location.
Electric Shock Proof hand gloves to be used during handling of electrical
tools.
Exposure to radiography source shall not be entertained to any workers.
Back arrester should be provided for cutting set.
Fire extinguisher and sand filled buckets shall be ensured at welding &
cutting location.
Hot work Permit shall be taken from concern authority or as per
requirements.,
Power supply to all electrical equipments & toll shall only be through rated
ELCB.
Power cables and welding cables should be free from joints at fabrication
shop/yard.
SPCPL Page 14 0f 7
Document No. GE DIESEL LOCOMOTIVE Contract No. 530000024
FACTORY PROJECT,
GE-DLF-CBRE-SPCPL-QA-QC MARHOWRAH, BIHAR WMS –FABRICATION &
WMS-006 (Rev-0) ERECTION
Temporary lifting lug welded with any member should have adequate
strength and weld length to cater to the load with factor of safety of 5.
Periodical check should be carried out to ensure good condition of
electrode holders. hand held tools, oxy acetylene gas regulator, cutting
torches and gas hoses etc.
Ensure proper slinging of the member to avoid sliding/jerking of the load
during erection.
Approved erection/rigging plan shall be prepared and approved from
necessary authority prior to start of erection.
Avoid erection during rain, heavy winds & night hours.
Structural member like columns, trusses, and lattice girder etc shall be
provided with adequate number of guy ropes to hold them till alignment
final bolting and lifting is completed.
Check adequacy of erection cleats(Especially if not shown on the
drawings).
Ensure that erection bolts are reasonably tight and not kept loose.
Cordon of the erection and fabrication areas to restrict movement of
unauthorized persons.
SPCPL-Safety in charge shall review the specified safety requirement
mentioned in this WMS and additional comments can be incorporated for
further improvement.
17. Attachments
Inspection & Test Plan for Structural fabrication & erection
Material Test Plan for Structural fabrication & erection
SPCPL Page 15 0f 7