H50 Service Manual - V1.0 - EN
H50 Service Manual - V1.0 - EN
ANALYZER
SERVICE MANUAL
Table of Contents
Chapter 1 Mechanical System ........................................................................................... 1-1
1.1 Mechanical System Composition ............................................................................... 1-1
1.2 Replacing the FRU...................................................................................................... 1-5
1.2.1 Sample Collection Assembly ........................................................................ 1-5
1.2.2 CT Probe Wipe ............................................................................................. 1-9
1.2.3 Piercing Probe .............................................................................................. 1-9
1.2.4 Mix bath Assembly ..................................................................................... 1-10
1.2.5 Syringe Assembly ....................................................................................... 1-11
1.2.6 Auto Mix Assembly ..................................................................................... 1-12
1.2.7 Spring Tube Pincher ................................................................................... 1-13
1.2.8 Plunger Pump Assembly ............................................................................ 1-15
1.2.9 Plunger Pump ............................................................................................. 1-15
1.2.10 Waste Pump Assembly .............................................................................. 1-17
1.2.11 Degasser Assembly.................................................................................... 1-18
1.2.12 Pulse Damper ............................................................................................. 1-19
1.2.13 Rotation Feeding Valve .............................................................................. 1-21
1.2.14 Cisterns ...................................................................................................... 1-22
1.2.15 Autoloader .................................................................................................. 1-23
1.2.16 Sample Compartment Assembly ................................................................ 1-26
1.2.17 Unload Unit ................................................................................................. 1-28
1.2.18 Temperature Control Assembly .................................................................. 1-29
1.2.19 Filter Assembly ........................................................................................... 1-30
1.2.20 Top Left Cover Assembly (H50) ................................................................. 1-30
1.2.21 Touchscreen ............................................................................................... 1-31
Chapter 2 Fluidic System ................................................................................................... 2-1
2.1 Introduction ................................................................................................................. 2-1
2.1.1 Sample Preparation Channel ....................................................................... 2-1
2.1.2 Chromatographic Channel ........................................................................... 2-2
2.1.3 Temperature Control Unit ............................................................................. 2-3
2.1.4 Reagent Management .................................................................................. 2-4
2.2 Reagent System ......................................................................................................... 2-5
2.3 Fluidic Components and Functions ............................................................................ 2-6
2.3.1 Degasser ...................................................................................................... 2-6
2.3.2 Plunger Pump ............................................................................................... 2-7
2.3.3 Pulse Damper ............................................................................................... 2-7
2.3.4 Feeding Valve/Rotation Valve ...................................................................... 2-8
2.3.5 Analytical Column......................................................................................... 2-9
2.3.6 Filter and Filter Element ............................................................................. 2-10
2.3.7 Back Pressure Sensor ............................................................................... 2-10
2.3.8 Temperature Control of the Analytical Column .......................................... 2-11
2.3.9 Temperature Control of the Optical System ............................................... 2-12
2.3.10 Other Fluidic Components ......................................................................... 2-13
2.4 Fluidic Sequences..................................................................................................... 2-21
2.4.1 Startup Sequence....................................................................................... 2-21
2.4.2 Whole Blood Analysis Mode....................................................................... 2-23
2.4.3 Predilute Analysis Mode ............................................................................. 2-25
2.4.4 Probe Cleanser Maintenance Sequence ................................................... 2-26
2.5 Fluidic Diagrams ......................................................................................................... A-1
2.6 List of Tubes and Connectors ..................................................................................... B-1
Chapter 3 Optical System ................................................................................................... 3-1
3.1 Overview of Optical System Principle......................................................................... 3-1
3.2 Optical System Operating Principle ............................................................................ 3-1
3.3 Optical System Composition....................................................................................... 3-2
3.4 Optical System Status Determination ......................................................................... 3-2
3.5 Maintenance and Replacement of the Optical System .............................................. 3-3
3.6 Optical System Status Verification after Maintenance or Replacement ..................... 3-5
Chapter 4 Hardware System .............................................................................................. 4-1
4.1 Structure of Hardware System.................................................................................... 4-1
4.2 Hardware System Signal Flow Chart.......................................................................... 4-3
4.3 List of Hardware Major PCBA and Cables ................................................................. 4-3
4.3.1 Components of main boards ........................................................................ 4-3
4.3.2 Cables .......................................................................................................... 4-4
4.4 Distribution Diagram of Power Supplies ..................................................................... 4-5
4.5 Introduction to the Hardware Boards .......................................................................... 4-6
4.5.1 Main Control Board ...................................................................................... 4-6
4.5.2 Analog Drive Board .................................................................................... 4-10
4.5.3 Autoloader Board ....................................................................................... 4-15
4.5.4 Preamplification Board ............................................................................... 4-19
4.5.5 LED Drive Board ........................................................................................ 4-22
4.5.6 Liquid Pressure Detection Board ............................................................... 4-25
4.5.7 Touch Screen Control Board ...................................................................... 4-27
4.5.8 Indicator Board ........................................................................................... 4-28
4.5.9 Power Patching Board ............................................................................... 4-30
4.5.10 RFID Card Reader ..................................................................................... 4-32
3
4.5.11 Display Screen Assembly........................................................................... 4-32
4.5.12 Key Board ................................................................................................... 4-33
4.5.13 Power Supply Assembly ............................................................................. 4-34
4.6 Service Instructions for Other Parts Closely-Related To Hardwares ....................... 4-35
4.6.1 Sensors ...................................................................................................... 4-35
4.6.2 Hydraulic Sensor ........................................................................................ 4-36
4.6.3 Temperature Sensors ................................................................................. 4-36
4.6.4 Degasser .................................................................................................... 4-37
4.6.5 Rotary Feeding Valve ................................................................................. 4-37
Chapter 5 Software.............................................................................................................. 5-1
5.1 Introduction ................................................................................................................. 5-1
5.2 Password .................................................................................................................... 5-1
5.3 Functions of Service Access Level ............................................................................. 5-5
5.3.1 Menu Structure Overview ............................................................................. 5-5
5.3.2 Repeatability test .......................................................................................... 5-6
5.3.3 Carryover test ............................................................................................... 5-8
5.3.4 Fluidic Volume Calibration............................................................................ 5-9
5.3.5 Temperature Calibration ............................................................................... 5-9
5.3.6 Pressure Calibration ................................................................................... 5-10
5.3.7 Advanced Setup ......................................................................................... 5-11
5.3.8 Empty/Prime ............................................................................................... 5-12
5.3.9 Self-Test...................................................................................................... 5-13
5.3.10 HPLC Self-Test ........................................................................................... 5-14
5.3.11 Debug->Sample Probe............................................................................... 5-15
5.3.12 Debug-> Barcode Scanner......................................................................... 5-16
5.3.13 Adjustment->Export Debug Data ............................................................... 5-17
5.3.14 Status ......................................................................................................... 5-18
5.3.15 View vulnerable parts info. ......................................................................... 5-19
5.4 Analyzer Update ....................................................................................................... 5-20
5.4.1 Notes before Update .................................................................................. 5-20
5.4.2 Update Steps .............................................................................................. 5-21
5.5 LIS Setup .................................................................................................................. 5-26
5.6 Error Code................................................................................................................. 5-26
4
Chapter 1 Mechanical System
On the front of the analyzer, you will find the autoloader, the screen, buttons, etc., inside the
autoloader; there is the sample compartment assembly. Open the left cover, you will find reagent
bags.
1-1
Mechanical System
On the back of the analyzer, you will find the AC input, waste outlet, USB and network interfaces.
1-2
Mechanical System
Open the front cover of the analyzer, you will find the sample collection assembly, rotation valve
module, analytical column module, plunger pump module and autoloading module. Open the left
cover, you will find the reagent module.
1-3
Mechanical System
Open the right cover, you will find the optical module, syringe module, bath assembly, waste pump
assembly, degasser assembly and mix assembly. The optical module is in the upper part of the
analyzer and the bath assembly is inside the right cover.
1-4
Mechanical System
Open the back door of the analyzer, you will find the drive board PCB, autoloader board and the
main control board.
1-5
Mechanical System
8) Replace the sampling assembly and align the pinholes, and then mount the 4 M4*8 screws.
The X mechanism consists of the horizontal bracket, X guide rod, guide rod clamp, synchronous belt
1-6
Mechanical System
and belt pulley, X initial-position sensor and motor. There are detecting notches in the horizontal
bracket, which correspond to the X direction sensors for position detection.
1-7
Mechanical System
The sample probe is driven by the pierce slide; rotation motion of the motor is transferred to
rectilinear motion of the pierce slide through the driving of the screw-nut pairs, and the pierce slide
then drives the Y direction motion of the sample probe, directed by the guiding shaft. The Y initial
position sensor is installed in the pierce bracket; the baffle structure of the pierce slide serves as
sensor baffle to realize Y direction positioning of the sample probe.
1-8
Mechanical System
1-9
Mechanical System
5) Replace the piercing probe, put the probe through the hole of the bracket, make sure the flat
part of the probe is align with the plane of the piercing slide, and then install the fixing plate
back.
6) Install the CT probe wipe and its circlip back.
1-10
Mechanical System
Validation
1) Enter the "Service" →"Debug “→”Sample Probe Adjustment" screen, tap "Check" to se
e if the sample probe is in the center of the mix bath; if not, further adjustment is need
ed.
1-11
Mechanical System
1-12
Mechanical System
Validation
1) Enter the "Service “→”Self-test" screen, tap "Syringes and Sampling Mechanism", and th
en tap on each syringe to perform self-test to check if the movement motors and senso
rs are working as normal.
1-13
Mechanical System
Validation
1) Enter the "Service"→"Debug"→"Autoloader" screen. Put a tube rack onto the autoloader, tap
"Init" and "X Load" in turn to push the tube rack forward, and tap "Y Feed" 3 times to send the
second tube position of the rack to the pinch position of the manipulator.
2) Select "Mix Mechanism", and then tap "Init→X Forward". The manipulator moves out to be on
top of the tube rack. Check visually that the pincher is aligned with the center of the tube
position.
1-14
Mechanical System
1-15
Mechanical System
1) Enter the software screen, tap “Service→Fluidic Volume” to enter the plunger pump fluidic volume
calibration screen.
2) Enter the “Flow Rate by Step” and the “Return Difference” for both plunger pumps of Eluent A and
Eluent B.
Prime
1) After replacement, enter the software screen, tap “Setup→Empty/Prime” to prime the tubes.
2) If pump A was replaced, tap “Eluent A Channel” to perform the priming; if pump B was replaced,
tap ”Eluent B Channel” to perform the priming.
1-16
Mechanical System
The waste pump assembly is consisted of the following 3 FRUs, which shall be replaced together.
1-17
Mechanical System
Tools
NO.107 cross-head screwdriver
Procedure
1) Take off the degasser assembly.
2) Remove the 2 M3 screws that fix the degasser cover with NO.107 cross-head screwdriver and
take the cover off.
3) Loosen the 2 M3*8 screws under the degasser with NO.107 screwdriver.
4) Remove the degasser.
Prime
1) After replacement, enter the software screen, tap “Setup→Empty/Prime” to prime the tubes.
1-18
Mechanical System
1-19
Mechanical System
Pressure setup
1) On the software, tap “Service→Pressure” to enter the column pressure calibration screen.
2) Enter the pressure value displayed on the pulse damper to the edit box of “K”.
3) Before you perform this procedure, make sure there is no residue pressure from previous
pressure build-up procedure.
1-20
Mechanical System
Prime
1) After replacement, enter the software screen, tap “Setup→Empty/Prime” to prime the tubes.
2) Tap “Eluent A Channel” to perform the priming.
1-21
Mechanical System
1.2.14 Cisterns
115-027283-00 HWS cistern
115-027284-00 Eluent A cistern
115-027285-00 Eluent B cistern
115-018614-00 Short cistern
Tools
NO.107 cross-head screwdriver
Procedure
1) Remove the right door.
2) Enter the software screen, tap “Setup→Empty/Prime” to empty the cistern(s) as needed.
3) Remove the 2 M4 screws that fix the bath integrating assembly, revolve and open the bath
integrating assembly.
4) Loosen the M4 screws that fix the cisterns with NO.107 screwdriver.
Prime
1) After replacement, enter the software screen, tap “Setup→Empty/Prime” to prime the tubes.
2) Tap “Eluent A Channel”, “Eluent B Channel” or “HWS Channel” as necessary to perform the
priming.
1-22
Mechanical System
The air filter shall be installed at the angle as indicated by the arrow in the following figure.
1.2.15 Autoloader
Tools
NO.107 cross-head screwdriver
Procedure
1) Remove the right door with NO.107 cross-head screwdriver.
2) Remove the bottom left plate with NO.107 cross-head screwdriver.
3) Remove the autoloader cover assembly with NO.107 cross-head screwdriver.
4) Loosen the M4 screws that fix the autoloader with NO.107 cross-head screwdriver.
5) Take off the autoloader.
1-23
Mechanical System
1-24
Mechanical System
Note: The sample compartment assembly sensor is not marked in the figure above.
Debug
Autoloader forward/backward and left/right adjustment (mechanical approach)
Sample probe forward/backward adjustment (software approach)
Sample probe up/down adjustment (software approach)
The first 2 steps affect centering of the sample probe, and the third step affects minimum aspiration
volume.
The detailed procedure is as follows:
1) Put a 12X75 evacuated collection tube to a tube rack, load the rack and make sure the tube is
at the autoload pierce position, meanwhile the 2 rack rollers of the autoloader are locked to the
tube rack.
2) Tap “Check” button of the “AL Piercing Pos.” in the “Debug” screen of the IPU, the sample probe
will pierce the evacuated collection tube.
Check if the pierce position is in the center of the tube (you may cover the tube with adhesive tape
for easy observation), if there is clear deflection, tap “Return” to withdraw the sample probe and
continue the adjustment as instructed by the following procedure:
① If the pierce position is not in the center from left to right, loosen the 3 screws that fix the
autoloader, make sure the autoloader is appressed to the front plate, and then move the
autoloader laterally before tightening the screws.
1-25
Mechanical System
② If the pierce position is not in the center from front to back, make sure the autoloader is
appressed to the front plate (mechanical approach), and adjustment the forward/backward
position of the sample probe by tapping “Forward” and “Backward” buttons in the “Debug”
screen (software approach).
③ After the adjustment, tap “Check” again to make sure the sample probe pierce position is in the
center.
3) Remove the cap of the evacuated collection tube and then put it back to the tube rack. Tap
“Check” button of the “AL Piercing Pos.” in the “Debug” screen of the IPU, the sample probe will
pierce the evacuated collection tube. Lift the tube so that the tube bottom touches the probe tip,
check if the lifting height is 3~5mm (you may check the height by drawing a line on the tube).
1-26
Mechanical System
1-27
Mechanical System
Debug
See the autoloader adjustment procedure for details.
Tools
NO.107 cross-head screwdriver
Procedure
1) Open the top right cover.
2) Remove the 2 M3*8 screws in the tube detecting and scanning bracket with NO.107 cro
ss-head screwdriver.
3) Lift the tube detection assembly up to take it out.
1-28
Mechanical System
1-29
Mechanical System
1-30
Mechanical System
3) Remove the M3 screws that fix the top left assembly (H50) to the front cover with NO.1
07 cross-head screwdriver.
4) Take off the top left cover assembly (H50).
1.2.21 Touchscreen
Tools
NO.107 cross-head screwdriver
Procedure
1) Take off the top left cover assembly (H50).
2) Remove the M3 screws in the touchscreen assembly with NO.107 cross-head screwdriver.
3) Take off the screen assembly and the touchscreen in turn.
1-31
Mechanical System
1-32
Mechanical System
1-33
Chapter 2 Fluidic System
2.1 Introduction
The fluidic system of H50 Automated Glycohemoglobin Analyzer mainly consists of 4 parts, which
are reagent management, sample preparation, chromatography and temperature control. Their
functions are:
Reagent management: priming, replacing and detection of the hemolysis solution, eluent A and
eluent B.
Sample preparation: aspirating sample and sending sample to the sample loop.
Chromatography: sending sample to the column, eluting sample with the 2 types of eluent; the
eluted sample then goes onto the flow cell for concentration monitoring.
Temperature control: adjusting and controlling temperature of the column and flow cell.
1 2
6 3
5 4
HWS
cistern Injection Valve1
Sample Loop 4 uL
SV18 SV19
SV20
SV01
Syringe 100uL
SV04
SV03 SV02 Probe
wipe
Sample
probe
C53 C54
collects sample of the whole blood mode, aspirated 16ul of whole blood and dispensing 4ul of blood
sample.
2) Predilute sample collection: this channel consists of the 2.5ml syringe, SV04, SV19, injection
valve, sample loop and sample probe; its major function is collecting samples of the predilute mode,
aspirating 160ul of the sample.
3) Mix bath: this channel consists of the 2.5ml syringe, SV04, SV02, mix bath, mix bath filter, SV15
and the waste pump; its major function is dispensing fluid into the mix bath, mixing sample, cleaning
the mix bath, and preparing 400ul of sample at the ratio of 1:100.
2) Sample preparation: this channel consists of the 2.5ml syringe, SV04, SV19, injection valve,
sample loop and sample probe; its major function is preparing sample, aspirating 160ul of sample.
3) Sample probe cleaning: this channel consists of the 2.5ml syringe, SV04, SV03, SV19, SV01,
probe wipe, injection valve, sample loop, probe wipe filter, SV06, waste pump, sample probe and the
probe wipe; its major function is cleaning sample preparation tubing, and the exterior and interior
walls of the sample probe, aspirating reagent from the HWS cistern (driven by the 2.5ml syringe) to
clean the components together with the valves, and collecting waste generated from cleaning the
sample probe.
T98
Steel
tube 3
C41
C42
1 2 1 2
Detecor
Preheating Ta3
steel tube 2 C40
6 3 6 3
5 4 5 4 C39
C60 C59
Inject(POSA) T97 Thermostatic Chamber
Load(POSB)
C67 1 2
T77 T80 6 3
INJ_PUMPB C26 C61 C64
5 4
T85 Column
C62 C63 C38 C37
Injection Valve2 T84
T96
T79
C25
T82
C27 1 2 C32 C36
Eluent B T40 T43 Damper C35 C66
C74 C75 6 3 Preheating C65
T78 C28 C31 steel tube 1
SV17 C33 C34 5 4
INJ_PUMPA T100
C24 C29 C30 T99
Pressure Transduser Injection Valve1 OPEN
Ta1 T102
J7-T57
Ta2 GV13
Sample Loop 4 uL
C23 Waste cistern
Sample Needle
T92
Syringe
2-2
Fluidic System
the plunger pump. It also acts as a pressure sensor to record pressure over the tubes.
Injection valve 1 connects the sample preparation channel and chromatographic channel. When it is
at the load position, the sample preparation channel loads diluted blood sample to the sample loop;
and when it is at the inject position, the chromatographic channel sends sample to the column for
elution and separation.
The column is a critical component for chromatography. When blood sample is loaded to the column,
it is processed by eluent of the pre-defined low ionic strength and pH conditions. Due to different
charge strength and adsorption capacity with the stationary phase, the various types of hemoglobin
are eluted and separated.
Injection valve 2 is at position B during analysis, it shifts to position A only in certain maintenance
sequences.
The separated sample then goes through the flow cell to the waste cistern, and discharged from the
analyzer by the waste pump.
1 2
6 3
temperature-
C61 C64
control box
5 4
T85 Column
C62 C63 C38 C37
Column
T84
T82
C35 C36
Preheating
steel tube 1
The column temperature-control box keeps constant temperature of the column and preheats blood
sample and reagent that enters the column. The heating membrane heats the thermal storage base
plate, its conductive base then heats the column to target temperature and preserves the
temperature, and its preheating steel tube heats the reagent to target temperature to ensure
chromatographic effect.
The flow cell temperature-control box keeps constant temperature of the LED, light absorption
detector, and flow cell, and preheats blood sample that enters the flow cell. The heating membrane
heats the thermal storage base plate, its conductive base then heats the LED, light absorption
2-3
Fluidic System
detector and flow cell to target temperature and preserves the temperature, and its preheating steel
tube heats the reagent to target temperature to ensure stability of the chromatographic analysis.
VAC
SV09
GV10
SV08 GV11
SV07
GV12
GP1 Isolation
chamber
T91
EL_A EL_B
cistern C15 cistern OPEN
HWS Germproof
Reagent Reagent Reagent cistern filter
container container container
filter 3 filter 2 filter 1
Hemolysis & Wash
Eluent B Eluent A
Solution
SV17
Degasser Unit
SV16
Vent channel
Plunger pump cleaning
Optical system waste
OPEN
GV13
Waste cistern
Probe wipe
waste
C53 C54
GP1
Waste
container
SV15
Mix bath
Waste pump
waste
Reagent management involves the HWS hemolysis solution, Eluent A cistern, Eluent B cistern,
waste cistern and waste channel. See the figure below for the fluidic connection.
2-4
Fluidic System
HWS cistern priming: the HWS cistern connects to atmospheric pressure through GV10 and the
germproof filter. To prime the HWS cistern with reagent, the waste pump (GP1), GV10 and SV07 are
open to generate vacuum for the priming; when the priming finishes, the waste pump, GV10 and
SV07 are closed. When GV 10 is closed, pressure of the cistern restores to normal, during which air
enters the cistern from the germproof filter.
The priming of EL_A and Eluent B cistern is similar to the priming of the HWS cistern.
Emptying the HWS cistern: the 2.5mL syringe aspirates reagent from the HWS cistern, and dispense
it to the mix bath, and then the waste pump discharges the reagent from the mix bath to the waste
container. Each time 2mL of reagent is discharged, 60 discharges are required to empty the HWS
cistern. See the figure below.
HWS
cistern
SV04
SV02
J10-T63 Mix
bath
T73
SV15 Waste
container
Syringe 2.5mL Waste pump
Emptying the Eluent A cistern: reagent in the cistern is driven through the rapid relief channel to the
waste cistern by plunger pump A, and then discharged to the waste container by the waste pump.
Emptying the Eluent B cistern: reagent in the cistern is driven through the rapid relief channel to the
waste cistern by plunger pump B, and then discharged to the waste container by the waste pump.
The waste cistern connects to atmospheric pressure through GV13. When performing certain
maintenance operations, the waste cistern forms a vacuum, for example, when the plunger pump is
exhausting air, SV13 closes to form a vacuum in the waste cistern together with SV05 and the waste
pump.
The waste pump turns on to collect waste together with SV05, SV06 and SV15.
Reagent Function
Used for the pre-process of blood sample before the
Hemolysis solution
HbA1c analysis. The hemolysis solution mixes with whole
2-5
Fluidic System
2.3.1 Degasser
Symbol
Degasser Unit
Appearance:
2-6
Fluidic System
Function:
Remove gas dissolved in reagent and remove part of the bubbles.
Note:
1. The connector on the top left of the degasser is sealed by a white plug, while the connector on the
top right is connected to the atmosphere as shown in the figure below. Do not misplace the plug.
2. Keep the board at the back of the degasser away from water.
Appearance
Function
The plunger pump is a flow drive component. With capacity change of the sealed cavity resulted
from the reciprocating motion of the plunger in the cylinder, it realizes aspirating and discharging of
liquid. A check valve is installed on both the inlet and outlet of the pump, when aspirating liquid, the
check valve of the outlet is closed, and when discharging liquid, the check valve of the inlet is closed.
If the fluid transmitted by the plunger pump is saline reagent, to avoid creep of the seal ring caused
by crystallization of reagent, the seal ring must be washed.
2-7
Fluidic System
Appearance
Functions
The pulse damper is a pressure vessel that is used to eliminate fluid pressure pulsation or flow
pulsation in tube. It can stabilize fluid pressure and flow, thus eliminating vibration of the tube. Its
cavity is filled with a special elastic material. When the pressure increases, the material is contracted
and fluid is stored in the cavity; and when the pressure decreases, the material restores with the fluid
released.
Besides, a hydraulic sensor is integrated to the pulse damper to measure pressure of the tube.
2 1 2 1
3 6 3 6
4 5 4 5
POSA POSB
Appearance:
2-8
Fluidic System
Function:
The feeding valve and rotation valve share the same material. They are only different in
function.
The feeding valve quantifies and feeds sample; the rotation valve mainly realizes
maintenance functions. By switching of the 2 valves, different channels are connected and
the functions are realized.
Note:
1. The 6 ports shall be correctly connected with their corresponding tubes.
2. The board behind the valve shall be kept away from water, and the wire shall be correctly
connected.
Column
Appearance
2-9
Fluidic System
Function
The analytical column consists of the column jacket and stationary phase; it is the key component for
chromatography. When blood sample is loaded to the column, it is processed by eluent of the
pre-defined low ionic strength and pH conditions. Due to different charge strength and adsorption
capacity with the stationary phase, the various types of hemoglobin are eluted and separated.
Note:
Make sure the inlet and outlet of the analytical column are correctly connected during installation.
Filter
Function:
The major function of the filter is to keep particles in the processed sample blood from entering the
analytical column, so as to slow down the pressure increase of the column to increase its service life.
The filter mainly consists of the cover and filter element.
2-10
Fluidic System
PS1
Appearance:
Function
The back pressure sensor is a relative pressure sensor, with steel tube at its back connecting to the
atmosphere. Its major function is to measure fluid pressure at the outlet of the flow cell. The pressure
signal is transferred to flow signal of the tubes, which is directly used to calculate the
chromatography area of the various types of hemoglobin.
Pay attention to direction of the sensor during installation (put the side with the marking hole
downward, it is the inlet) to avoid accumulation of bubbles in the cavity of the pressure sensor.
Otherwise, the measured pressure may be incorrect.
Column
C38 C37
Column
T84
C35 C36
Preheating
steel tube 1
Appearance:
2-11
Fluidic System
Function:
1. Preheat blood sample and reagent that enter the analytical column; 2. Heat the analytical column
and keep constant temperature.
Note:
The column shall be firmly installed inside the black heat-conducting base. Make the arc surface in
the middle of the column fits into that of the heat-conducting base to ensure the heat-conducting
effect.
After installing the analytical column, lock up the box to ensure the heating preserving effect.
Do not bend the steel tube of the box with heavy force to avoid block of the tube and the unexpected
change in flow and pressure.
control box
Detecor
Preheating steel
tube 2
C40
C39
Thermostatic Chamber
Appearance:
2-12
Fluidic System
Function:
1. Preheat blood sample and reagent that enter the optical flow cell; 2. Heat the LED, light
absorption detector and flow cell, and keep constant temperature.
Note:
After installing optical system components, lock up the box to ensure the heating preserving effect of
the optical system.
Do not bend the steel tube of the optical system with heavy force to avoid block of the tube and the
unexpected change in flow and pressure.
Appearance:
2-13
Fluidic System
Function:
Filter the waste discharged from the mix bath to protect downstream fluidic components.
Note:
Pay attention to direction of the coupling during installation, the side with a gap is its outlet.
2.3.10.2 Joint
Symbol:
/
Appearance:
Function:
Connect tubes and components.
Note:
Pay attention to the direction of the coupling.
2.3.10.3 Germproof Filter
Symbol:
Germproof
filter
2-14
Fluidic System
Appearance:
Function:
Prevent germs from entering the cistern.
Note:
Pay attention to the direction of the filter, its inlet is connected to the atmosphere.
2.3.10.4 Probe Wipe Filter
Symbol:
Probe wipe
filter
Figure 2-30 Probe wipe filter symbol
Appearance:
Function:
Filter the impurities in waste in the probe wipe to protect downstream fluidic components.
Note:
Pay attention to the direction of the filter.
2.3.10.5 Valves
Symbol:
2-15
Fluidic System
Appearance:
Function:
2-way valve: connect and disconnect the channel. When the valve is not electrified, the tube
between its inlet and outlet is disconnected, and vice versa.
3-way valve: switching of channels. When the valve is not electrified, its COM is connected to the
NO; when the valve is electrified, its COM is connected to the NC.
Note:
The operating voltage of Mindray valve is DC 12V, and its maximum pressure is 200KPa. The
Mindray valve works via the electromagnet, and restores using spring; it should not be electrified for
long. When the electromagnetic valve is electrified, the ejector rod of the valve presses down; when
it is not electrified, the ejector rod restores. By touching the rod with your hand, you can feel its
movement easily so as to judge its status.
2.3.10.6 Syringes
Symbol:
2-16
Fluidic System
Appearance:
Function:
The 2.5mL syringe is used to aspirate and prepare sample, and clean the system in predilute mode.
The 100uL syringe is used to aspirate sample in whole blood mode.
Note: /
2.3.10.7 Sample Probe
Symbol:
/
Appearance:
2-17
Fluidic System
Function:
The sample probe provides a corrosion resistant cavity for aspiration and dispensing of blood and
probe cleanser.
Note:
The sample probe tip is designed tapered for its piercing function.
Probe
wipe
Appearance:
Function:
The probe wipe provides a cavity for cleaning of the sample probe with the effect of liquid flow, and
gathering of the waste produced.
Note: /
2-18
Fluidic System
Waste pump
Appearance:
Function:
Emptying the probe wipe, waste cistern and mix bath, generating vacuum of the waste cistern and
priming reagent to the cisterns.
Note:
Pay attention to the direction of the waste pump.
2-19
Fluidic System
2-20
Fluidic System
HbA1c mix bath: provides the site for sample mixing and reaction, and feeds processed
sample.
2-21
Fluidic System
reagent evaporation, bubbles may be produced due to evolution of gas dissolved in reagent or air
permeability of tubes, and cross contamination may occur due to exposure to reagent, which all
bring negative impact to the analyzer.
2.4.1.1 Components Involved
All sensors, plunger pumps, waste pumps, electromagnetic valves, rotation valves, filters, waste
cisterns, other cisterns, the sample probe assembly, probe wipe, temperature-control assembly, the
analytical column, and flow cell.
2.4.1.2 Working Order
The general startup sequence consists of 3 phases:
1. Initialization
In this phase, the actions done include hardware initialization, software initialization, user login,
electromechanical system initialization and fluidic system initialization. Its procedure is shown in the
following diagram.
Start
Turn on
temperature
control
User login
Manufature/RD/
Skip
Yes Service access
initialization?
level?
Yes No
No
Electromechanical
System initialization
2-22
Fluidic System
Cistern fluid
No Idle period≤72hr? No Idle period≤72hr?
discharge
Yes Yes
PUMP CLEAN-1
PUMP CLEAN-2
PUMP CLEAN-2
BUFFER PRIME-1
BUFFER PRIME-2
BUFFER PRIME-2
Temperature meets
requirement in specified No
period?
Temperature meets
requirement in specified No
period?
Temperature meets
Yes Yes
requirement in specified No
period?
Yes
WARMING UP-2
WARMING UP-1
WARMING UP-2
Temperature meets
No
requirement?
Yes Troubleshooting
ERROR or
Next phase
ATTENTION
3. Ending startup
If the user enables the auto analysis after startup function, and there is tube rack on the autoloader
desk, the auto analysis procedure will be started after cleaning and priming. If not, the plunger pump
will be turned off, the startup sequence ends and the analyzer stands by.
Is there any
Analysis
Yes sample&&Auto
flow
analysis enabled?
No
End
2-23
Fluidic System
1) Sample probe pre-piercing and cleaning: the 2.5ml syringe works together with SV04, SV01,
SV03, waste pump and SV06;
2) Sample aspiration: the 100ul syringe aspirates 16ul of whole blood;
3) Cleaning after sample aspiration: the 2.5ml syringe, SV04, SV03, waste pump and SV06.
1 2
6 3
5 4
HWS
Cistern Injection Valve1
Sample Loop4 uL
SV18 SV19
SV20
SV01
Syringe100uL
SV04
SV03 SV02 Probe
wipe
Sample
probe
C53 C54
2. 17~24s:
1) Sample probe cleaning in mix bath: the sample probe moves to mix bath lower position, V15
opens to empty the mix bath;
2) Sample probe exterior wall cleaning: the 2.5ml syringe, SV04, SV03, waste pump and SV06
3) Adding hemolysis solution: the 2.5ml syringe, V02 opens to add 100ul hemolysis solution to the
mix bath;
4) Sample blood discarding by probe wipe: the 100ul syringe dispenses 6ul of blood to probe wipe;
3. 24~34s:
1) Mix bath sample blood dispensing: the 100ul syringe dispenses 4ul of blood to mix bath;
2) Sample dilution and mixing: the 2.5ml syringe dispenses 300ul of hemolysis solution to the mix
bath to dilute and process sample blood, meanwhile the 2.5ml syringe mixes the sample by
aspirating and dispensing it 2 times, 100ul each time.
3) Sample probe exterior and interior wall cleaning: the 2.5ml syringe, SV04, SV03, SV01, waste
pump and SV06
4. 34~52s:
1) Sample preparation: the 2.5ml syringe works together with SV04 and SV19 to aspirate 160ul of
sample to the inlet of the feeding valve, which by then switches to send the sample loop to sample
preparation channel. The 2.5ml syringe continues to aspirate 80~100ul of sample through the
feeding valve. The sample loop quantifies 4ul of sample. By the 52s, the feeding valve switches to
2-24
Fluidic System
1 2
6 3
5 4
Injection Valve
1
Sample Loop4 uL
SV19
5. 52~72s:
1) Tube cleaning and restoration: After sample feeding (the feeding valve switches after sample
feeding), the 2.5ml syringe works with SV04, SV01, SV19, waste pump, SV06, SV02 and SV15 to
clean the sample preparation tube and mix bath.
2.4.2.2 Chromatography Channel
1. 0~99s
Plunger pump A works with stable flow, when the feeding valve moves to the load position, it sends
sample to the analytical column for elution.
2. 99~104s
Plunger pump A stops working, and plunger pump B starts to work. It feeds eluent B with stable flow
to further elute sample in the analytical column.
3. 104~124s
Plunger pump B stops working, and plunger pump A starts to work. It feeds eluent A with stable flow
to wash the analytical column and restore its balance.
2-25
Fluidic System
Open the
compartment door
Tap “Start”
Is the compartment
door closed?
Yes
Preparation before
maintenance
Probe Cleanser
maintenance
Reset after
maintenance
No
Reset times
Maintenance
performance self-test
Prompt for
calibration
End
2-26
Fluidic System
C35 C36
C27 1 2 C32
Preheating
6 3 steel tube 1
C28 C31
5 4 Ta1
C29 C30
INJ-V C47
Ta2
J7-T57-J13-T111 Sample Loop 4 uL T60(P1)
C86
J9
T56 SV19
Probe
wipe
Sample
probe
2-27
Fluidic System
feeding valve switches between POS A and POS B repeatedly for thorough cleaning.
Cleaning of the chromatography channel is accomplished by the continuous and intermittent liquid
feeding of Plunger pump A, which soaks and cleans the downstream tubing so that it can restore its
normal state.
Restoration after maintenance
After probe cleanser cleaning, the state of the fluidic system shall be restored to normal. The
operations to be done include switching rotation valve, priming cisterns and turning off the degasser.
Maintenance performance self-test
After probe cleanser maintenance, self-test of the filter pressure and column pressure shall be
performed to see if the maintenance effect and filter performance are ok.
2-28
Chapter 3 Optical System
10
9
OUT
1 2 3 4 6 7 8
IN
1. Blue LED
2. Convergent lens
3. Encapsulated lens
4. Flow cell
5. Encapsulated lens
6. Dichroscope
7. 500nm interference filter
8. Detecting PD
9. 415nm interference filter
10. Detecting PD
The H50 optical system uses the blue LED (1) as optical source, which emits blue light beam whose
dominant wavelength is 460nm. The light beam is then converged by the convergent lens (2), and
then enters the flow cell (4) which is encapsulated by the two planoconvex quartz lenses (3, 5). The
emergent light is split into two beams by the dichroscope (6), the one whose wavelength is 500nm is
transmitted through the interference filter (7) and the received by the detecting PD (8), while the
other one whose wavelength is 415nm is reflected through the interference filter (9) and the received
by the detecting PD (10). Since hemoglobin has intensive absorption to the 415nm light beam, its
concentration can be calculated by measuring the absorbance. To increase the measuring accuracy
and reduce interference, the 500nm light beam to which hemoglobin has no absorption is used as a
3-1
Optical System
reference.
8
1 2 3 4 5
7
3-2
Optical System
3-3
Optical System
Temperature
sensor wire
ii. Remove the 4 M3 cross-recessed panhead screws (2 in the back and 2 in the
front) that fix the optical system to the support plate of the analyzer, and unscrew
the joints of the inlet and outlet pipes. See the following figure.
Outlet pipe
joint
M3 screws on the
front
iii. Replace the optical system and connect it back as shown in the 2 figures above.
Be noted that the temperature sensor wire of the base plate shall be connect to
terminal T_OPT_HT, and the temperature sensor wire of the flow cell shall be
connected to terminal T_OPT_AIR; and the inlet and outlet pipes shall be
tightened to avoid leakage.
Note:
Before the adjustment, run a background count in the "Sample Analysis" screen to
make sure the flow cell is filled with liquid;
After replacing the optical system, make sure the inlet and outlet pipes are
tightened to avoid leakage.
Cause 2: Failure of the LED drive board or the detecting assembly
Tool: No. 107 cross-head screwdriver
3-4
Optical System
Solution:
a) If no change in voltage is observed when adjusting the gains of the optical channels,
the LED drive board or detecting assembly may be broken. As the LED drive board is
fixed inside the optical system shielding case, and the detecting assembly is fixed to
the base plate and connected to the inlet and outlet pipes as well, they can be difficult
to be replaced, the workable solution is to replace the entire H50 optical system. The
replacing procedure has already been given in Cause 1, step b).
3-5
Chapter 4 Hardware System
LED
LED drive
drive board
board
009-004812-00 Optical
system Heating cable
009-005459-00
Cover sensor cable 009-004814-00 Optical system
temperature sensor cable
051-000218-00
051-000218-00 Liquid
Liquid pressure
pressure
detection
detection board(I)
board(I) 009-004813-00 Optical system
J4 signal cable
Column thermostatic
009-004754-00 Column
chamber heating
A38 A17 A5 A18 thermostatic chamber heating
A41,A45 membrane and
J69 J80 control cable
Touch screen protection switch
009-004817-00 009-004753-00 Column
control board J67 Column thermostatic
Touch screen touch thermostatic chamber
051-000881-00 A4 chamber
control cable
(F) temperature cable
Ambient
temperature
009-004818-00 009-004742-00
J4, A20 009-004748-00 Plunger
LED screen signal Communication M
J16 pump motor cable
cable J81 cable between A27
main control Plunger pump
A37 009-004749-00 Plunger pump
board and drive Plunger
Keyboard 051- sensor cable
009-004816-00 board pump
J78
001568-00(H) indicator board cable 009-004750-00 Rotary feedingsensor
051-001159-00
051-001159-00 Main
Main control
control board
board (B)
(B) A16
valve power cord 21
Indicator board 009-004751-00 Rotary feeding 34 56
A26
051-000675-00 (G) valve signal cable
009-004743-00
RFID reagent detection A12 Cable to the right
009-005582-00 J14
module door valve
Reagent RFID cable
(009-005588-00 RFID
009-004744-00
lead wire) *3
A13 Front horizontal
RFID reagent detection 051-001159-00
051-001159-00 Drive
Drive analog
analog board
board PCBA(B)
PCBA(B) plate valve cable
009-005583-00
module J9
Tube rack RFID cable
(009-005588-00 RFID A7 009-004745-00
wire) J68 Pump cable
J8
009-004746-00
A11 Cable to the middle
Connecting line of plate valve
data board and
autoloader board 009-004755-00 Fluid
serial port A6 pressure sensor cable
4-1
Hardware System
6. RFID interface: the RFID interface uses the RS232 voltage level standard, and send signals
to control the electrifying and de-electrifying of the RFID.
7. Indicator board: the indicator board acts as the prompter to the analyzer and communicates
with the main control board through common IO voltage level;
8. Autoloader communication: the serial port of autoloader board uses the RS422 voltage level;
9. Display interface: supports 18 bit display mode; and its backlight socket is controlled by the
switching between high and low voltage levels.
2. Drive Board
The drive board controls the movement of major mechanisms, performs pressure detection and
drives various components and parts. It mainly provides the following functions:
1. Driving stepping motors: drives 6 stepping motors
2. Sensor signal detection: detects the signals of 8 sensors;
3. Driving electromagnetic valves: drives 21 electromagnetic valves;
4. Air pressure detection: supports vacuum detection;
5. Fluid detection sensor: supports the floater sensor;
6. Analytical column pressure detection: detects the column pressure;
7. Drive of degasser: control the voltage switch of the degasser;
8. Temperature detection and control: use temperature sensors to detect temperature and
controls the heating of optical system and column.
3. Autoloader Board
The autoloader board controls the movement of the autoloader the mix mechanism. It mainly
provides the following functions:
1. Driving the stepping motors;
2. Sensor signal detection;
3. Mix mechanism tube detection;
4. Scanner control;
5. Control of the electromagnet valve to the sample compartment door.
4-2
Hardware System
Optical system
Optical pre- LED,415nm optical channel
Display screen
amplification board 1 PD: 500nm optical channel PD
assembly
Optical pre-
amplification board 2
Touch screen
control board Temperature detection: detection
of inside-analyzer temperature,
optical system temperature and
column temperature
Analog drive
USB interface board Heating control: temperature
control of the optical system and
the column
Main control board
Network interface
Sample collection assembly
motor control, sensor detection
Column pressure detection
Back pressure sensor
detection board AM335X Valves, pumps and floater
module Rotary feeding Rotary feeding valve
valve control board
RFID card reader1
Rotary feeding Feeding valve
valve control board
RFID card reader2
4-3
Hardware System
4.3.2 Cables
No. Part No. Material description
1 009-004739-00 Main control board cables to digital and
drive board analog power circuit
2 009-004740-00 Autoloader board power cord
3 009-004741-00 Drive board cables to digital and power
circuit
4 009-004815-00 Communication cable of data board and
autoloader board serial port
5 009-004742-00 Communication cable of main control board
and drive board
6 009-004743-00 Cable to the right door valve
7 009-004744-00 Cable to the front plate valve
8 009-004745-00 Pump connecting cable
9 009-004746-00 Cable to the middle plate valve
10 009-004747-00 Floater sensor cable
11 009-004748-00 Plunger pump motor cable
12 009-004749-00 Plunger pump motor sensor cable
13 009-004750-00 Power cable to the rotary feeding valve
14 009-004751-00 Valve cable to the rotary feeding valve
15 009-004753-00 Column thermostatic chamber temperature
control cable
16 009-004754-00 Column thermostatic chamber heating
control cable
17 009-004755-00 Fluid pressure sensor cable
18 009-004756-00 Autoloading mechanism and sensor
extension cables
19 009-004808-00 Sample collection assembly motor
connecting cable
20 009-004809-00 Sample collection assembly sensor
connecting cable
21 009-004810-00 Syringe motor cable
22 009-004811-00 Syringe sensor cable
23 009-004812-00 Optical system heating module cable
24 009-004814-00 Optical system temperature sensor cable
25 009-005459-00 Cover sensor cable
4-4
Hardware System
4-5
Hardware System
Autoloader board
Display screen communication
board
Touch screen
Indicator board
control board
AM335X
RFID*4
4-6
Hardware System
Socket Description
Position Description
No. Function
no.
1 J78 Indicator board socket /
2 J81 Drive board communication socket /
4-7
Hardware System
15 J2 USB ports /
16 J3 USB ports /
Indicator Description
Table 4-2 Main board indicator
Position Description
No. Function
no.
1 D2 FPGA status indicator Blue LED, flicker at the frequency
of 1Hz
2 D6 Ethernet connection status The indicator flickers when
indicator connected to the Ethernet
3 D7 10/100M Ethernet connection The indicator flickers when
status indicator connected to the 100M Ethernet
4 D40 USB status indicator
5 D42 USB status indicator
6 D44 Power conversion chip status Stay on under normal conditions
indicator
7 D1 Digital 3.3V voltage indicator
8 D5 (CPU Power conversion chip status Stay on under normal conditions
sub-module) indicator
Test points
Table 4-3 Main board test points
4-8
Hardware System
4-9
Hardware System
Sensor *8 21 valves
Liquid
Rotary pressure
feeding valve sensor
Temperature
Degasser
sensor
Above figure shows the analog drive board structure. The board can be divided into the following
functional units by different types of controlled components:
Main control unit: converts the control signals from the host system to corresponding action
commands; and executes the commands by controlling the moving parts movements and
monitoring sensor states.
Control unit: controls the movements of motors, valves and fans.
Monitoring unit: monitors the status of position sensors, analog sensors, micro-switches,
voltages and temperatures.
Power supply: provides constant and table power to the 24V, 5V and 3.3V power circuits, as
well as the other digital power circuit and reference power circuit.
4-10
Hardware System
Socket Description
Table 4-5 Sockets on the main control board
Position Description
No. Function
no.
1 A7 Waste pump socket /
2 A41 Optical pre-amplification board signal socket /
4-11
Hardware System
Indicator Description
Table 4-6 Analog drive board indicator
Position Description
No. Function
no.
1 D94 FPGA operation indicator Flickers at the frequency of 1Hz after
analyzer initialization
2 D65 MCU operation indicator 1 Flickers at the frequency of 1Hz after
analyzer initialization
3 D66 MCU operation indicator 3 Stay on under normal conditions
4 D16 12V power supply indicator Stay on under normal conditions
5 D17 24V power supply indicator Stay on under normal conditions
6 D96 Digital 5V power indicator Stay on under normal conditions
7 D99 Digital 3.3V power indicator Stay on under normal conditions
8 D19 Analog -12V power supply indicator Stay on under normal conditions
9 D18 Analog +12V power supply indicator Stay on under normal conditions
10 D22 Analog +5V power supply indicator Stay on under normal conditions
11 D23 Analog -12V power supply indicator Stay on under normal conditions
12 D47 Motor channel1 indicator Stays on when not working; flickers
when working
13 D48 Motor channel2 indicator Stays on when not working; flickers
when working
14 D49 Motor channel3 indicator Stays on when not working; flickers
when working
15 D50 Motor channel4 indicator Stays on when not working; flickers
when working
16 D51 Motor channel5 indicator Lights off when the motor is not
working, flickers when working
17 D52 Motor channel6 indicator Lights off when the motor is not
working, flickers when working
18 D36 Column thermostatic chamber Lights on when heating, lights off when
heating indicator not heating
19 D37 Optical system heating indicator Lights on when heating, lights off when
not heating
4-12
Hardware System
Test points
Table 4-7 Analog drive board test points
Troubleshooting
Table 4-8 Troubleshooting of analog drive board
4-13
Hardware System
4-14
Hardware System
Function
Driving the stepping motors
The autoloader board controls the driving of the following 5 stepping motors:
Mix mechanism X direction motor
Mix mechanism Z direction motor
Mix motor
X direction loading motor
Y direction feeding motor
The stepping motors use the bipolar constant current half step driving method, with each stepping
motor having its own position sensor.
The electromagnets control the open of sample compartment door (the door need to be closed
manually).
The built-in scanner reads the barcodes of the tubes and tube racks. The autoloader board controls
the built-in scanner through the MCU. MCU realizes asynchronous serial communication (UART)
with built-in scanner through serial port 1.
On the autoloader board seat 13 position sensors and a micro-switch. The FPGA detects the status
of position sensors and the micro-switch from time to time; and the MCU inquires the status data
stored in FPGA as needed.
Parameter storage
You may need to adjust the start positions of the mix mechanism X direction motor and the mix
motor to remove processing and installment deviations. The position parameters after adjustment
will be saved to the autoloader.
4-15
Hardware System
Structure
4-16
Hardware System
4-17
Hardware System
19 PIN 12 of
TP25 Mix mechanism X motor stepping pulse signal
U23
20 PIN 12 of
TP26 Mix mechanism stepping pulse signal
U24
Troubleshooting
The autoloader board uses mature design and is very unlikely to break down. For the errors of the
board itself, refer to the troubleshooting of the drive board for solutions. Here we only list some
common errors occurred during the autoloading process and their corresponding troubleshooting
information.
Troubleshooting for Autoloading Module
4-18
Hardware System
Y-direction left or
right sensor fails; 1. Check whether the sensor works
the Y-direction properly;
Y-direction
sensor block 2. When the sensor works OK, then the
3 left or right /
sheet does not error must be caused by the sensor block
sensor error
move correctly sheet. Adjust or replace the sensor block
with the tube sheet.
feeding.
The error is
reported when
1. Check whether the micro-switch is
the X-direction
pressed down; Pay special
loading should
2. When it is pressed down, check attention to
have been in
X- direction whether the switch works effectively. the
position but the
4 loading When the micro-switch is pressed down, micro-switch
system cannot
failed the voltage between its two ends should and its
detect the
be 0V; when it is not pressed down, the connection
loading in-
voltage measured should be larger than wires.
position signal
3V.
from the
micro-switch.
4-19
Hardware System
Only one of the metallic oxide apertures (the one marked MH4 on the up left of Figure 4-7) is
connected to AGND.
Socket Description
The preamplification board has only one socket, whose pins are defined as below:
Table 4-9 Socket pins on the preamplification board
Position no. No. Functions Description
Digital circuit
J1 Enter
1 ground
Digital power
J1 2 Output 5V
circuit
J1 3 ADC output Output
J1 4 ADC clock Input
Digital circuit
J1
5 ground Input
ADC chip
J1 6
select Input
J1 7 Analog circuit Output 5V
Analog
J1 8
ground Input
J1 9 Not used NC
Analog
J1 10
ground Input
J1 11 Analog power Output -12V
J1 12 Analog power Output 12V
Indicator Description
None
4-20
Hardware System
Test Points
Table 4-10 Test points on the preamplification board
Test
Definition Description
Points
ADC reference Reference range [4.9V, 5.1V]. Voltage out of that range
TP1
voltage indicates that the power chip AD586 may be damaged.
Square wave signal from the drive board, normally with a
frequency higher than 800KHz. When the signal
TP2 ADC clock signal frequency is too low, or there is no such signal received,
then the drive board or the drive chip
CY74FCT2245CTQCT may be damaged.
Analog signal test Reference range [4.9V, 5.1V]. Voltage out of that range
TP3
point indicates that the OPA chip may be damaged.
Analog signal test Reference range [-1V, 5V]. Voltage out of that range
TP4
point indicates that the OPA chip may be damaged.
Analog signal test Reference range [-1V, 5V]. Voltage out of that range
TP5
point indicates that the OPA chip may be damaged.
Analog signal test Reference range [-1V, 5V]. Voltage out of that range
TP6
point indicates that the OPA chip may be damaged.
Reference range [0.020V, 0.035V]. Voltage out of that
TP7 Reference voltage range indicates that the regulator chip
REF3033AIDBZTmay be damaged.
Square wave signal output from the preamplification
TP8 ADC output board. If no such output is detected, then the ADC may
be damaged.
Square wave signal from the drive board, normally with a
frequency higher than 300Hz. When the signal frequency
ADC chip select
TP9 is too low, or there is no such signal received, then the
input signal
drive board or the drive chip CY74FCT2245CTQCT may
be damaged.
Reference range [4.5V, 5.5V]. Voltage out of the range
TP10 ADC power indicates ADC damage or the short circuit of
preamplification board.
Reference range [-0.05V, 0.05V]. Voltage out of the
TP11 Analog ground
range indicates the short circuit of preamplification board.
Reference range [10V, 14V]. Voltage out of the range
TP12 12V analog circuit
indicates the short circuit of preamplification board.
-12V analog Reference range [-10V, 14V]. Voltage out of the range
TP13
circuit indicates the short circuit of preamplification board.
Digital circuit Reference range [-0.05V, 0.05V]. Voltage out of the
TP14
ground range indicates the short circuit of preamplification board.
Digital power Reference range [4.5V, 5.5V]. Voltage out of the range
TP15
circuit indicates the short circuit of preamplification board.
4-21
Hardware System
Troubleshooting
Abnormal voltage
values on the "Gain"
screen
Yes
If the drive board
output voltage Drive board error
abnomral?
No
Perform background
or aging tests for 3
times
Yes
Error removed? Record
No
Yes
Check if the
Weld the MH6
welding spot MH6
spot
fell out?
No
Other errors
4-22
Hardware System
connected with the drive board. The drive board supplies power to the LED board and controls its
switching.
Structure
Socket Description
The LED drive board has two sockets: J1 connects to the drive board, and J2 connects to the LED.
Table 4-11 J1 socket pins on the LED drive board
Position
No. Functions Description
no.
J1 1 Analog power Output 12V
Switch control
J1 2 Input [0V-12V]
socket
J1 3 Analog ground Input
4-23
Hardware System
Indicator Description
N/A
Test Points
Table 4-13 LED drive board test points
Test
Definition Description
Points
When the LED is connected and the LED light is on,
TP1 Switch test point the voltage should be lower than 0.5V. Otherwise the
switch tube IRLML2502PBF may have error.
When the LED is switched on, the voltage detected at
Switch control this test point should be higher than 3V; and when the
TP2
test point LED is switched off, the voltage should be <0.5V.
Otherwise the drive board may be with error.
When the LED is switched on, the voltage should be
Reference within the range of [0V, 2.5V]. When it is out of the
TP3
voltage test point range, then the power chip ZR431F01TA may be
damaged.
Reference range [0V, 0.05V]. Voltage out of the range
TP4 Analog ground
indicates the short circuit of LED drive board.
When the LED is switched on, the voltage should be
Reference within the range of [0V, 2.5V]. When it is out of the
TP5
voltage test point range, then the power chip ZR431F01TA may be
damaged.
Reference range [11V, 13V]. Voltage out of the range
TP6 Analog circuit indicates the damage of the drive board or the short
circuit of LED drive board.
When the LED is switched on, the voltage should be
Digital power within the range of [2.5V, 12V]. When it is out of the
TP7
test point range, then the power chip ZR431F01TA may be
damaged.
4-24
Hardware System
Troubleshooting
Yes
If drive board
Drive board
output voltage
error
abnormal
No
Adjust the
potentiometer to
its two extreme
values
Yes
Error removed? Record
No
Other errors
4-25
Hardware System
which is then transmitted in the form of the liquid pressure signals to ADC through the liquid pressure
sensor. The signals are then transferred to digital signals and transmitted to data board through
serial port transmission.
Socket Description
Position Description
No. Functions
no.
1 J1 The socket connects the liquid pressure /
sensor which receives liquid pressure
signals
2 J4 The interface connects data board. It
supplies power and works as the serial
port to transmit the digital signals of
liquid pressure to data board.
Indicator Description
Indicator Definition functions
s
The LED indicator stays on under normal conditions
D6 5V voltage indicator When the indicator is off, the 5V voltage is abnormal, and
you need to check if the 12V voltage is OK.
D7 12V power supply The LED indicator stays on under normal conditions
4-26
Hardware System
indicator When the indicator lights off, then the digital 12V power
supply to the liquid pressure detection board is with error.
Check whether the cables connecting the liquid pressure
detection board and the data board are properly plugged,
or the digital 12V voltage of the data board is normal.
4-27
Hardware System
Troubleshooting
Table 4-17 Troubleshooting of the touch screen control board
4-28
Hardware System
Sockets
There is one socket (J1) on the indicator board. It is defined as below:
Definition of J1 socket
PIN Signals Description
It sends out signals to control the green indicator, which will
1 GREEN_LED light on when high level signals are received, and light off when
low level signals are received.
It sends out signals to control the yellow indicator, which will
2 YELLOW_LED light on when high level signals are received, and light off when
low level signals are received.
It sends out signals to control the red indicator, which will light
3 RED_LED on when high level signals are received, and light off when low
level signals are received.
4 GND Digital circuit ground
It sends out signals for the buzzer, which will sound when high
5 BUZ_N level signals are received, and remain silent when low level
signals are received.
6 GND Digital circuit ground
7 VCC 5V power circuit, supply power to the buzzer and the indicators
8 \ Reserved design
4-29
Hardware System
Troubleshooting
There are two common errors often found with the indicator board:
Indicators does not light properly
Possible causes: poor connection of the J1 cable to the J1 socket; or damage of the indicator;
To remove the error: unplug and re-connect the very cable; replace the cable; or replace the LED
indicator
Buzzer does not work properly
Possible causes: poor connection of the J1 cable to the J1 socket; or damage of the buzzer;
To remove the error: unplug and re-connect the very cable; replace the cable; or replace the buzzer
4-30
Hardware System
Socket description
Indicator Description
4-31
Hardware System
Socket Description
Table 4-18 Sockets to the RFID card reader
Indicator Description
There is only one red running indicator on the RFID card reader (as marked on above figure).
1. The indicator flickers only once when the card reader completes POST;
2. and stays on when the card is read or written into.
4-32
Hardware System
Structure
4-33
Hardware System
module key board here. And the PCB is only for installation and for lead wires.
Structure
When the key board is pressed down, the two pins of J1 are connected.
Socket Description
Socket Function Note
J1 The socket connects to the main control board. When /
the key board is pressed down, the two pins of J1 are
connected.
Power
input Power
socket patching
board joint
GND
Power
switch
4-34
Hardware System
Service Instructions
The power supply assembly is always serviced and replaced as a whole.
1. When power supply assembly error is suspected, unplug all the cables to the power patching
board first. Check the indicators on the power patching board, or use a multimeter to measure
the voltages. If no voltage or abnormal voltage is detected, then the power patching board is
damaged. Replace the power supply assembly.
2. When the board is powered on, but the fan does not work, and there is no voltage output,
dissemble the power supply assembly and check whether the fan is connected correctly. Use a
multimeter to measure the voltage on power input socket and see if normal AC voltage can be
detected. If there is no such problem, replace the power supply assembly.
4.6.1 Sensors
The H50/H50P analyzer uses two outsourced transmissive sensors: the 4-wire transmissive sensor
(ID: 801-3003-00015-00) and the 3-wire sensor. The difference between the 4-wire sensor and
3-wire sensor is that the power supply wire and signal wire of the 3-wire sensor share one earth wire,
while those of the 4-wire sensor have their own earth wires.
The 3-wire sensor has 3 wires: red, blue and black, while the red one is the power supply wire, black
the earth wire, and the blue one signal output wire. The voltage between the red wire and black wire
is fixed to be (4.75-5.25)V. When the optical path is blocked, the voltage between the blue wire and
black wire is about 3.3V, and when not blocked, the voltage will be less than 0.2V.
The 4-wire sensor has 4 wires: red, black, green and white, while the red one is the power supply
wire, the black one and green one are earth wires, and the white one signal output wire. The voltage
between the red wire and black wire is fixed to be (4.75-5.25)V. When the optical path is blocked, the
voltage between the white wire and green wire is about 3.3V, and when not blocked, the voltage will
be less than 0.2V.
4-35
Hardware System
4-36
Hardware System
4.6.4 Degasser
The degasser errors can be detected by degasser status register. When the degasser reports
abnormal status, first check whether the degasser status cable is properly connected. If yes, check if
the degasser is working, and if it is not working, check whether the power cord of the degasser is
connected. If the degasser is working but cannot reach the target pressure, check whether there is
any leakage on the degasser and the tubing. If the error remains after all above steps, replace the
degasser.
4-37
Chapter 5 Software
5.1 Introduction
This chapter describes the operation methods of those software functions possibly used by the
service engineer when installing and maintaining the analyzer. (Those operations contained in
the user manual are excluded from this chapter.) This software should be operated with
reference to the service manual or production process of other technical teams (like hardware,
fluidics).
This chapter contains the following contents:
Part 1: Introduction
Part2: Password
Part3: Functions of “Service” access level
Part4: Analyzer Update
Part5: LIS Setup
5.2 Password
5-2
Software
5-3
Software
Add user
This function allows you to add users. You may add up to 30 operators and 20 administrators.
The following user information can be edited:
5-4
Software
Delete user
This function allows you to delete users. Particular types of users can be deleted except the
current user logged in.
5-5
Software
Print Setup
Communication
Gains
Advanced Setup
Maintenance Consumables Reagents
Analytical Column
Replacing Reagents
Empty and Prime
Fluidics
Sequences debug
Log
Service Temperature
Pressure
Fluidic Volume
Self-test
HPLC Self-Test
Debug Sample Probe
Barcode scanner
Debug data export
Status Statistics
Sensor Floater
Sensors
Others
Temperature and
Pressure
Voltage
Version information
Logout
Shutdown
5-6
Software
Screen
5-7
Software
cannot be selected.
5-8
Software
Test Rules
The judgment criterion of validity of the carryover test result:
a. Background Sample: The result is greater than or equal to 0.
b. Low value and high value sample: HbA1c% is within the linear range [3, 20], A0 peak area is
greater than or equal to 0.
5-9
Software
Screen
5-10
Software
Screen
5-11
Software
Screen
5.3.8 Empty/Prime
Function Entry
Maintenance-> Empty/Prime
5-12
Software
Screen
5.3.9 Self-Test
Function Entry
Service-> Self-Test
5-13
Software
Screen
5-14
Software
Screen
5-15
Software
Screen
5-16
Software
Screen
5-17
Software
Screen
5.3.14 Status
Function Entry
Status Menu
5-18
Software
Screen
5-19
Software
Screen
5-20
Software
update. You may try multiple times. If the prompt "Connect the USB flash drive" keeps showing,
please change another USB flash drive.
If the update package includes boot software, hardware MCU and FPGA, when the analyzer
prompts update failure, please do not restart the analyzer or turn off the power supply.
Ensure the correctness of the USB flash drive and update package before restart the update.
If unexpected power outage happens when updating other items, please power on the
analyzer again, and the updating module will run automatically when the analyzer is restarted.
Note: Under the circumstance of update unfinished or failed, the analyzer will automatically run
the update program after being restarted. Please do not tap the "Cancel" button to give up
update. Otherwise, even if the previous update operation has made the analyzer software in
an uncertain situation, the update program will not run again, and the analyzer cannot be
started.
Do not pull off the USB flash drive during the update process
Step 2: Updating
1. Insert the SD card to the card slot of the analyzer, and then turn on the analyzer. When the
touch screen calibration is finished, you will enter the software screen, as the following
figure shows:
5-21
Software
2. Tap "Status->Version Info." in the menu bar to enter the update screen, as the following
figure shows:
5-22
Software
3. Tap "Start Update" button on the Version Information Screen to enter the Version Update
screen, as the following figure shows:
4. Tap "Update" button to start the update process. Firstly the prompt box "Preparing for
Update" pops up, as the following figure shows:
5. The preparing process for update generally lasts for 10 seconds or, at most 1 minute. On
the screen, “……”will keep showing up, please be patient. When the preparation is done,
the prompt box of update confirmation pops up, as the following figure shows:
Figure 5-5 Prompt Box of project information and disk version (The actual version information
5-23
Software
shall prevail.)
6. Tap "Yes" button to start the update process. Firstly, the prompt box of File Verification
pops up, as the following figure shows:
7. When the file verification is finished, the File Update Screen pops up. After the file update
is finished, the update of application software will get to start. After that, the update of
hardware driver will follow closely. The following figure shows the prompt box of
application software update.
Note: When updating the hardware drive, the prompt "Updating the drive board" will pop up. If
some item is not updated, the corresponding update prompt will not be displayed.
5-24
Software
9. When the data update is finished, the prompt “Update succeeded!" pops up, as the
following figure shows:
10. Tap "OK" button, and the prompt "Please turn off the analyzer and restart" will pop up, as
the following figure shows:
11. Turn off the analyzer, pull off the USB flash driver and wait for a while, like 20 seconds, and
5-25
Software
12. When the startup process is over, tap the Menu button on the upper left corner of the main
screen to display the submenus, and then tap "Status"--"Version Information" to check if
the updated version is correct.
Function Entry
Setup -> Communication
Screen
5-26
Software
0x01000103 No Eluent B When the error is reported, the user will be prompted
to install a new one; and the analyzer will stop
analysis if the user does not do so. If the analyzer
still does not respond after a new reagent is
installed, try to move the reagent bag a little.
0x01000104 No Hemolysis When the error is reported, the user will be prompted
Solution to install a new one; and the analyzer will stop
analysis if the user does not do so. If the analyzer
still does not respond after a new reagent is
installed, try to move the reagent container a little.
0x01000105 Please replace If the user has not installed a new reagent in 5
Eluent A minutes after the message appeared, the analyzer
will stop analysis.
0x01000106 Please replace If the user has not installed a new reagent in 5
Eluent B minutes after the message appeared, the analyzer
will stop analysis.
0x01000107 Please replace lyse If the user has not installed a new reagent in 5
minutes after the message appeared, the analyzer
will stop analysis.
0x01000108 Eluent A expired Eluent A is expired. The problem will not forbid the
user operation for the moment.
0x01000109 Eluent B expired Eluent B is expired. The problem will not forbid the
user operation for the moment.
0x0100010A Hemolysis Solution Hemolysis Solution is expired. The problem will not
expired forbid the user operation for the moment.
0x0100010B Hemolysis Solution Never appear
cistern is empty
0x0100010C Eluent A cistern is Never appear
empty
0x01000112 Replacing Eluent A The error will be reported when a valid RFID label is
failed detected, but the aspiration of the reagent fails due
to poor tube connections.
0x01000113 Replacing Eluent B The error will be reported when a valid RFID label is
failed detected, but the aspiration of the reagent fails due
to poor tube connections.
0x01000114 Failed to replace The error will be reported when a valid RFID card is
Hemolysis Solution detected, but the aspiration of the reagent fails due
to poor tube connections.
0x01000150 Column information The error may occur during the installation. Install a
loading failed new column as instructed, and the error will be
removed.
0x01000151 Column expired The RFID card of the column bears the expiration
date and the "Use before" date of the column. The
5-27
Software
5-28
Software
voltage signal out of Check if there is any bubble in the flow cell. If there is
lower limit not, reset the gains of the optical system.
0x01000250 500nm blank The 500nm blank voltage signal out of upper limit.
voltage signal out of Check if there is any bubble in the flow cell. If there is
upper limit not, reset the gains of the optical system.
0x01000251 500nm blank The 500nm blank voltage signal out of upper limit.
voltage signal out of Check if there is any bubble in the flow cell. If there is
upper limit not, reset the gains of the optical system.
0x01000260 Buffer cistern No need to address it for now
pressure abnormal
0x01000301 Tube rack info. The card-reader cable under the bottom cover on
communication the right side of the analyzer is not connected
abnormal properly; or the board card is damaged.
0x01000302 Tube rack info. The label on the tube rack is damaged
reading abnormal
0x01000303 Eluent A info. The Eluent A card-reader cable is not connected
communication properly; or the board card is damaged.
abnormal
0x01000304 Eluent A info. The Eluent A RFID card is damaged.
reading abnormal
0x01000305 Eluent B info. The Eluent B card-reader cable is not connected
communication properly; or the board card is damaged.
abnormal
0x01000306 Eluent B info. The Eluent B RFID card is damaged.
reading abnormal
0x01000307 Hemolysis Solution The Hemolysis Solution card-reader cable is not
info. communication connected properly; or the board card is damaged.
abnormal
0x01000308 Hemolysis Solution The Hemolysis Solution RFID card is damaged.
info. reading
abnormal
0x01000401 Hemolysis Solution Syringe error. Check if the sensors are damaged,
syringe failed to and the motor may move smoothly.
leave home position
0x01000402 Lyse syringe failed Syringe error. Check if the sensors are damaged,
to return to home and the motor may move smoothly.
position
0x01000403 Hemolysis Solution Syringe error. Check if the sensors are damaged,
syringe failed to and the motor may move smoothly.
return to
sensor-blocked
area as expected
5-29
Software
0x01000404 Hemolysis Solution Syringe error. Check if the sensors are damaged,
syringe is in blocked and the motor may move smoothly.
area
0x01000405 Lyse syringe No need to address it for now
command error
0x01000501 Sampling syringe Sampling syringe error. Check if the sensors are
failed to leave home damaged, and the motor may move smoothly.
position
0x01000502 Sampling syringe Sampling syringe error. Check if the sensors are
failed to return to damaged, and the motor may move smoothly.
home position
0x01000503 Sampling syringe is Sampling syringe error. Check if the sensors are
not in blocked area damaged, and the motor may move smoothly.
0x01000504 Sampling syringe is Sampling syringe error. Check if the sensors are
in blocked area damaged, and the motor may move smoothly.
0x01000505 Sampling syringe No need to address it
command error
5-30
Software
overrun
0x01000702 Left edge of lyse /
position notch
overrun
0x01000703 Right edge of /
autoloading position
notch overrun
0x01000704 Left edge of /
autoloading position
notch overrun
0x01000705 Right edge of /
closed-tube position
notch overrun
0x01000706 Left edge of /
closed-tube position
notch overrun
0x01000801 Plunger pump A Check if the cable of the plunger pump on the right
initialization failed side is not connected properly. Check if there is
liquid in the sensor connector? (see silkscreen for
plunger pump type)
0x01000802 Plunger pump B Check if the cable of the plunger pump on the left
initialization failed side is not connected properly. Check if there is
liquid in the sensor connector? (see silkscreen for
plunger pump type)
0x01000803 Plunger pump A Same as above
movement failed
0x01000804 Plunger pump B Same as above
movement failed
5-31
Software
0x01000D01 Sample Probe uses Sample Probe uses out of the upper limit of 60,000
out of limit times
0x01000D02 Filter uses out of Filter uses out of limit (the upper limit has not been
limit decided yet)
0x01000D03 Time for Probe 600 analyses have been performed, time for Probe
Cleanser Cleanser maintenance
maintenance
0x01000D04 Probe Cleanser The Probe Cleanser maintenance has not
maintenance failed completed. Some functions including analysis will be
forbidden
0x01000D05 Filter failed The error is reported when the column pressure
rises too fast. The old filter must be replaced, or the
column life span will drop
0x01005200 Loading motor busy Mix mechanism X direction motor action error
0x01005201 Manipulator pinch Mix Mechanism is working
motor busy
0x01005202 Manipulator pinch Mix mechanism X direction motor action failed1
motor failed to leave
home position
0x01005203 Manipulator pinch Mix mechanism X direction motor action failed2
motor failed to
return to home
position
0x01005204 Manipulator pinch Mix mechanism X direction motor action failed3
motor action
forbidden
0x01005205 Manipulator pinch Mix mechanism X direction motor is not initiated
motor initialization
failed
5-32
Software
5-33
Software
end position
0x01005409 Manipulator Mix mechanism Z direction sensor error
elevation motor
sensor abnormal
0x01005500 Manipulator Mix motor current action not allowed (no way to
elevation motor report this yet)
forbids mix motor
action
0x01005501 Mix motor busy Mix motor in action
0x01005502 Mix motor failed to Mix motor action error
leave home position
0x01005503 Mix motor failed to Mix motor action error
return to home
position
0x01005504 Mix motor action Mix motor action not allowed
forbidden
0x01005505 Mix motor Mix motor not initialized
initialization failed
0x01005506 Mix motor action Mix motor action overtime
overtime
0x01005507 Mix motor failed to Motor not supposed to be at the end position
leave end position
0x01005508 Mix motor failed to Motor supposed to be at the end position
return to end
position
5-34
Software
5-35
Software
5-36
Software
5-37
Appendix
A Fluidic Diagrams
1 2 3 4 5 6 7 8
REV ECN DESCRIPTION DESIGN
MRSZ/R05N01.291.01(2.0) 2.0 EHK004 Modify BOM bug, add back pressure sensor Niu Zihua
1 2 1 2
A
VAC
6 3 6 3
C68 C69
(P5)T3(P4) T4-J3 5 4 5 4
SV09 T12 Load(POSB) Inject(POSA)
T11 GV10 C3
C70 C71 T17 C9 J6-T89-J11
(P6)T2(P3) T5-J4 T18 T98
T21 T24
SV08 C2 GV11 T13 C4
T10 C41
C72 C73 T16 C8 Steel tube 3 C42
C1 T19
(P7)T1(P2) T6-J5
T7 T20
SV07 T8 T14 C5 Detecor
T9 Preheating
T30 T15 C7 T109
GV12 steel tube 2 C40
T29 T28 T25 C82
C6 T26 T97
T22
B T31 T32 T33 GP1 T27
Isolation
C39
Thermostatic Chamber C84
C11 chamber T50
C13 T91
EL_A EL_B C67
cistern C15 cistern C10 T77 T80 C60 C59 PS1
T23 T107 OPEN
C81 C26 1 2
HWS Germproof 6 3 T85 Column Ta3
C85
cistern
试剂桶过 试剂桶过 试剂桶过 T34 filter C61 C64 C38 C37
滤器3 滤器2 滤器1 5 4
T90 T96
C16 C62 C63 T84
Eluate Eluate Hemolysis & Wash T79 T82
C14 T35 INJ_PUMPB T110
B A Solution Filter ROT-V
J2-T39 C25
T40 T43 J12-T95
C20 C21 C74 C75 C36
T49 Damper C27 C32 C35
1 2 Preheating
C17 SV17 T78
6 3 steel tube 1
C24 C33 C34 C28 C31
T36 Degasser Unit 5 4 Ta1
C29 C30
Pressure Transduser C66
INJ-V C65 C57
C18
INJ_PUMPA T48 T101
C C23 Ta2 T100
C56 T99
J1-T38 T41 T42 J7-T57-J13-T111 Sample Loop 4 uL OPEN
T37 C19 C22 C76 C77 T102
SV16 GV13
T47 J8-T59 C47
D SV03 SV02
T58 SV01
T81 SV04 Probe
T55
C87 T65 wipe T75
T44 T64
C88
Sample
probe
保密密级:机密
CONFIDENTIAL
TITLE 3300 Fluidic diagram
DOC No. A1-115-027230-00
F 保密:此图及其全部知识产权(含著作权)归深圳迈瑞生物医疗电子股份有限公司所有。未经深圳迈瑞生物医疗电子股份有限公司预先书面许可,严禁出于任何目的,对此图的全部或部分内容(包括但不限于图中信息、数据、运算结果等)泄露、使用、拷贝或复制。 DESIGN Niu Zihua REV. 2.0
Classified documents, This set of drawing(s) and all it's intellectual property rights (including copyright) subsisting herein are property of Shenzhen Mindray Bio-medical Electronics Co.,Ltd. No disclosure,use,copies or reproductions
should be made of this drawing or any part(s) thereof for whatever purpose nor shall any information, data, calculations, or other contents contained in this drawing be disseminated without prior written permission of Shenzhen Mindray P.CODE 3300 SIZE A3
Bio-medical Electronics Co.,Ltd
Software & Rev:
SHEET 1 OF 12
Microsoft visio 2003
A-1
B List of Tubes and Connectors
Bill of Materials in 3300 Fluidic Diagram
No. Type Name in Diagram P/N Introduction Material Description Position Unit Quantity Use Remark
1 Tube T1 082-002199-00 Spiral FEP tube, inner diameter 1.6mm Spiral tube FEP 1/16"IDX1/8"OD mm 1950
2 Tube T2 082-002199-00 Spiral FEP tube, inner diameter 1.6mm Spiral tube FEP 1/16"IDX1/8"OD mm 2080
3 Tube T3 082-002199-00 Spiral FEP tube, inner diameter 1.6mm Spiral tube FEP 1/16"IDX1/8"OD mm 2000
4 Tube T4 082-000036-00 PFA tube, inner diameter 1.6mm Tube.1/16"X1/8",TSPF35-0125-031-50,PFA mm 200 46-200
5 Tube T5 082-000036-00 PFA tube, inner diameter 1.6mm Tube.1/16"X1/8",TSPF35-0125-031-50,PFA mm 200 46-200
6 Tube T6 082-000036-00 PFA tube, inner diameter 1.6mm Tube.1/16"X1/8",TSPF35-0125-031-50,PFA mm 200 46-200
7 Tube T7 M90-000025--- Thick 3603 flexible tube Tube.1/8"X1/4",ACF02007(E-3603) mm 50 6-50
8 Tube T8 M90-000025--- Thick 3603 flexible tube Tube.1/8"X1/4",ACF02007(E-3603) mm 50 6-50
9 Tube T9 082-000108-00 TPU tube, inner diameter 2mm Tube.M-87-D3,2mmX3.5mm,AV31X2103 mm 110 30-110
10 Tube T10 082-000108-00 TPU tube, inner diameter 2mm Tube.M-87-D3,2mmX3.5mm,AV31X2103 mm 130 30-130
11 Tube T11 082-000108-00 TPU tube, inner diameter 2mm Tube.M-87-D3,2mmX3.5mm,AV31X2103 mm 170 30-170
12 Tube T12 082-000108-00 TPU tube, inner diameter 2mm Tube.M-87-D3,2mmX3.5mm,AV31X2103 mm 20 30-20
13 Tube T13 082-000108-00 TPU tube, inner diameter 2mm Tube.M-87-D3,2mmX3.5mm,AV31X2103 mm 20 30-20
14 Tube T14 082-000108-00 TPU tube, inner diameter 2mm Tube.M-87-D3,2mmX3.5mm,AV31X2103 mm 20 30-20
15 Tube T15 082-000108-00 TPU tube, inner diameter 2mm Tube.M-87-D3,2mmX3.5mm,AV31X2103 mm 20 30-20
16 Tube T16 082-000108-00 TPU tube, inner diameter 2mm Tube.M-87-D3,2mmX3.5mm,AV31X2103 mm 20 30-20
17 Tube T17 082-000108-00 TPU tube, inner diameter 2mm Tube.M-87-D3,2mmX3.5mm,AV31X2103 mm 20 30-20
18 Tube T18 082-000108-00 TPU tube, inner diameter 2mm Tube.M-87-D3,2mmX3.5mm,AV31X2103 mm 13 30-13
19 Tube T19 082-000108-00 TPU tube, inner diameter 2mm Tube.M-87-D3,2mmX3.5mm,AV31X2103 mm 13 30-13
20 Tube T20 082-000108-00 TPU tube, inner diameter 2mm Tube.M-87-D3,2mmX3.5mm,AV31X2103 mm 13 30-13
21 Tube T21 082-000108-00 TPU tube, inner diameter 2mm Tube.M-87-D3,2mmX3.5mm,AV31X2103 mm 13 30-13
22 Tube T22 082-000108-00 TPU tube, inner diameter 2mm Tube.M-87-D3,2mmX3.5mm,AV31X2103 mm 13 30-13
23 Tube T23 082-000108-00 TPU tube, inner diameter 2mm Tube.M-87-D3,2mmX3.5mm,AV31X2103 mm 180 30-180
24 Tube T24 082-000108-00 TPU tube, inner diameter 2mm Tube.M-87-D3,2mmX3.5mm,AV31X2103 mm 690 30-690
25 Tube T25 082-000108-00 TPU tube, inner diameter 2mm Tube.M-87-D3,2mmX3.5mm,AV31X2103 mm 13 30-13
26 Tube T26 082-000108-00 TPU tube, inner diameter 2mm Tube.M-87-D3,2mmX3.5mm,AV31X2103 mm 265 30-265
27 Tube T27 082-000432-00 Double layer tube, inner diameter 2mm Tube.2X3.5mm PVDF(inner layer) TPU(outer layer) mm 30 29-30
28 Tube T28 M6G-020006--- Medium silicone tube, thick adapter tube Tube.Silicone,1/16"X3/16",TYGON 3350 mm 55 10-55
29 Tube T29 M6G-020006--- Medium silicone tube, thick adapter tube Tube.Silicone,1/16"X3/16",TYGON 3350 mm 55 10-55
30 Tube T30 M6G-020006--- Medium silicone tube, thick adapter tube Tube.Silicone,1/16"X3/16",TYGON 3350 mm 55 10-55
31 Tube T31 082-001276-00 Pharmed tube 3.2 Tube.1/8"X1/4",Pharmed mm 25 40-25
32 Tube T32 082-001276-00 Pharmed tube 3.2 Tube.1/8"X1/4",Pharmed mm 25 40-25
33 Tube T33 M6G-020006--- Medium silicone tube, thick adapter tube Tube.Silicone,1/16"X3/16",TYGON 3350 mm 25 10-25
34 Tube T34 082-001276-00 Pharmed tube 3.2 Tube.1/8"X1/4",Pharmed mm 50 40-50
35 Tube T35 082-001276-00 Pharmed tube 3.2 Tube.1/8"X1/4",Pharmed mm 50 40-50
36 Tube T36 082-001276-00 Pharmed tube 3.2 Tube.1/8"X1/4",Pharmed mm 60 40-60
37 Tube T37 082-000432-00 Double layer tube, inner diameter 2mm Tube.2X3.5mm PVDF(inner layer) TPU(outer layer) mm 180 29-180
38 Tube T38 M6G-020008--- FEP tube, inner diameter 0.78 Tube.ChemfluorFEP,0.062"ODX0.031"ID mm 620 13-620
39 Tube T39 M6G-020008--- FEP tube, inner diameter 0.78 Tube.ChemfluorFEP,0.062"ODX0.031"ID mm 680 13-680
40 Tube T40 M6G-020008--- FEP tube, inner diameter 0.78 Tube.ChemfluorFEP,0.062"ODX0.031"ID mm 110 13-110
41 Tube T41 M6G-020008--- FEP tube, inner diameter 0.78 Tube.ChemfluorFEP,0.062"ODX0.031"ID mm 110 13-110
42 Tube T42 M6G-020008--- FEP tube, inner diameter 0.78 Tube.ChemfluorFEP,0.062"ODX0.031"ID mm 140 13-140
43 Tube T43 M6G-020008--- FEP tube, inner diameter 0.78 Tube.ChemfluorFEP,0.062"ODX0.031"ID mm 180 13-180
44 Tube T44 082-000432-00 Double layer tube, inner diameter 2mm Tube.2X3.5mm PVDF(inner layer) TPU(outer layer) mm 50 29-50
45 Tube T45 082-000432-00 Double layer tube, inner diameter 2mm Tube.2X3.5mm PVDF(inner layer) TPU(outer layer) mm 300 29-300
46 Tube T46 082-000432-00 Double layer tube, inner diameter 2mm Tube.2X3.5mm PVDF(inner layer) TPU(outer layer) mm 500 29-500
47 Tube T47 082-000432-00 Double layer tube, inner diameter 2mm Tube.2X3.5mm PVDF(inner layer) TPU(outer layer) mm 90 29-90
48 Tube T48 M90-000022--- Silicone tube,inner diameter 1.0 Tube.Silicone,0.04"X0.085",508-005 mm 40 47-40
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List of Tubes and Connectors
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List of Tubes and Connectors
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List of Tubes and Connectors
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List of Tubes and Connectors
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List of Tubes and Connectors
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List of Tubes and Connectors
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PN: 046-008090-00-1.0