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Fire-Resistant Paper
Emerging Materials and Technologies
Series Editor
Boris I. Kharissov
Recycled Ceramics in Sustainable Concrete: Properties and Performance
Kwok Wei Shah and Ghasan Fahim Huseien
Ying-Jie Zhu
First edition published 2022
by CRC Press
6000 Broken Sound Parkway NW, Suite 300, Boca Raton, FL 33487-2742
Reasonable efforts have been made to publish reliable data and information, but the author and publisher cannot
assume responsibility for the validity of all materials or the consequences of their use. The authors and publish-
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Typeset in Times
by Deanta Global Publishing Services, Chennai, India
Contents
Preface.......................................................................................................................ix
Author Biography.......................................................................................................xi
Chapter 1 Introduction........................................................................................... 1
1.1. History of Paper.......................................................................... 1
1.2. Role of Paper in the Development of Human Society................2
1.3. Technical Aspects of Papermaking............................................3
1.4. Problems Facing Traditional Flammable Paper......................... 3
v
vi Contents
References.............................................................................................................. 249
Index....................................................................................................................... 257
Preface
Paper was one of the greatest inventions in the world, and it greatly promoted the
rapid development of human civilization. Even in today’s electronic information age,
paper is still a multi-purpose product that is indispensable to people’s daily work
and life. However, there are some problems for traditional paper based on cellulose
fibers from plants which need to be solved. For example, papermaking consumes a
large amount of precious natural resources, such as wood—about 20% of the world’s
wood is used for papermaking—and another problem is the environmental pollu-
tion caused by the papermaking industry. Cellulose is a polysaccharide composed
of glucose, which is usually combined with hemicellulose, pectin, and lignin. These
organic substances are highly flammable, so traditional paper is highly flammable
and easy to burn. In the long history of mankind, fire devoured countless precious
paper relics, documents, and books, and turned them into ashes in an instant. This is
undoubtedly an immeasurable and irrevocable loss for humankind.
The aim of this book is to comprehensively introduce a new kind of fire-resistant
paper based on ultralong hydroxyapatite nanowires from all aspects, including its
invention, synthesis, properties, and applications, and to bring this new material and
new knowledge to the readers, and to arouse the attention and interest of researchers
and readers from different disciplines for more intensive research on this new kind
of fire-resistant paper, especially on the research and development of its commercial-
ization and large-scale applications.
More than 20 different kinds of fire-resistant paper based on ultralong hydroxy-
apatite nanowires are presented in this book. In addition, the applications of these
different kinds of fire-resistant paper are also discussed, including fire-resistant spe-
cialty paper for protection and permanent safe preservation of important documents,
archives, and books; fire-resistant “Xuan Paper” for calligraphy and painting; high-
temperature-resistant label paper; highly smooth and glossy fire-retardant paper;
applications for fire resistance and heat insulation; fire-resistant paper tape for elec-
tric cables and fiber-optic cables; automatic fire alarm fire-resistant wallpaper; mul-
timode anti-counterfeiting, encryption and decryption for secret information; paper
for environmental protection, such as recyclable separation paper for the removal
of organic solvents and rapid separation of water and oil, water purification, and
wastewater treatment; solar energy–driven desalination of seawater; filter paper for
polluted air purification and anti-haze face mask; energy-related applications such
as high-temperature-resistant separator for advanced lithium ion battery; biomedical
applications such as deformable biomaterials, high-performance biomedical paper,
bone defect repair and bone regeneration, rapid test paper, and other applications.
This book is divided into seven chapters.
ix
Author Biography
Ying-Jie Zhu received his Ph.D. from the University of
Science and Technology of China in 1994. From 1994 to
1997, he worked as Assistant Professor and then Associate
Professor in University of Science and Technology of
China. From 1997 to 2002, he worked as Visiting Scholar
at University of Western Ontario (Canada), Alexander von
Humboldt Research Fellow at Fritz-Haber-Institut der Max-
Planck-Gesellschaft (Germany), and Postdoctoral Fellow at
University of Utah and University of Delaware (USA). In
2002, he was selected by the Chinese Academy of Sciences
under the Program for Recruiting Overseas Outstanding
Talents, and started to work as Full Professor at Shanghai Institute of Ceramics,
Chinese Academy of Sciences. In 2007, he was selected under the Program of
Outstanding Leader of Shanghai Subject Chief Scientist. His main research interests
include nanostructured biomaterials and a new type of fire-resistant paper based on
ultralong hydroxyapatite nanowires. He has published more than 370 peer-reviewed
journal papers and three book chapters. From 2014 to 2019, he was among the
Elsevier’s annual list of Most Cited Chinese Researchers for six consecutive years.
In addition, he has 65 granted patents.
xi
1 Introduction
1.1. HISTORY OF PAPER
Paper was first invented in ancient China and was one of the greatest inventions in
the world, which ended humanity’s history of writing with bamboo and wood chips
and greatly promoted the development of culture, knowledge, science, technology,
and civilization of mankind. Paper is a thin nonwoven material made from plant
fibers as the main raw material together with some additives, such as fillers, sizing
agents, retention aids, defoamers, and bleaching agents. It is primarily used for writ-
ing, printing, artworks, and packaging. It is commonly white because of bleaching.
The first papermaking process was documented in China during the Eastern Han
period. During the 8th century, Chinese papermaking spread to the Islamic world.
By the 11th century, papermaking was brought to Europe. Although precursors
such as papyrus (a thick, paper-like material produced from the pith of the Cyperus
papyrus plant) in ancient Egypt and other Mediterranean cultures and amate in pre-
Columbian Americas existed, these materials were actually the lamination of natural
plants and strictly should not be defined as true paper in the real sense. A sheet of
papyrus was made from the stem of the plant. The outer rind was first stripped off,
and the sticky fibrous inner pith was cut lengthwise into thin strips. The strips were
placed side by side on a hard surface with their edges slightly overlapping, and then
another layer of strips was laid on top at a right angle, and the layers were hammered
together into a single sheet and then dried.[1] Parchment made from animal skins and
used principally for writing also cannot be considered as paper.[2] These materials
are not considered as paper because they did not possess the main features of paper.
The characteristic features of papermaking are: (1) complete separation of the cel-
lulose fibers from each other; and (2) well dispersion of cellulose fibers in water to
form pulp.
The history of paper can be traced back to the ancient times more than 2,000
years ago. The literature commonly recognizes Lun Cai from China’s Eastern Han
dynasty (25–220) as the inventor of paper in the year A.D. 105[3, 4] Figure 1.1 shows the
portrait of Lun Cai. However, there are evidences suggesting that paper was invented
a few hundred years before Lun Cai.[5] One mainstream view is that the paper made
before Lun Cai was poor in quality and not widespread, and Lun Cai improved the
papermaking craft based on the experiences of his predecessors. He made the “Cai
Hou Paper” with much improved quality using the tree bark, hemp heads, old rags,
and fishing nets, and these materials were easily available and cheap. Because of the
improved quality and relatively low cost of the “Cai Hou Paper,” it gradually spread
to many areas and was used by more and more people afterward. Therefore, the “Cai
Hou Paper” is considered as the origin of the modern paper. However, with more
paper cultural relics being excavated from earlier times than China’s Eastern Han
1
2 Fire-Resistant Paper
dynasty, for example, some from China’s Western Han dynasty (202 B.C.–A.D. 8) or
even earlier, there has been a debate on whether Lun Cai or someone else who lived
in earlier times should be recognized as the inventor of paper.
As a result of the invention of paper, Lun Cai was selected as the most influential
100 persons in history by Michael H. Hart in his book titled The 100: A Ranking of
the Most Influential Persons in History.[6] In 2007, Time magazine selected Lun Cai
as one of the best inventors: “The Chinese had written on expensive silk and heavy
bamboo slats, but this eunuch of the imperial court created paper out of bark, fishnet,
and bamboo, which he pressed thin.”[7]
culture.[8] The paper books were light in weight, small in size, and could be carried
by hand instead of being transported by cart, as was the case before the use of paper.
During the Song dynasty (960–1279), the government produced the world’s first-
known paper-printed money, or banknote. Paper money was bestowed as gift to gov-
ernment officials in special paper envelopes.[9] During the Tang dynasty (618–907),
China became the world leader in book production. In addition, the gradual spread of
woodblock printing from the late Tang and Song dynasties further boosted China’s
lead ahead of the rest of the world.[10] From the 4th century to about 1500, the big-
gest library collections in China were 3–4 times larger than the largest collections
in Europe. The imperial government book collections in the Tang dynasty numbered
about 5,000–6,000 titles (89,000 juan) in 721.[10] Paper became central to the three
types of art in China—poetry, painting, and calligraphy.
Another way that paper has transformed the human society is by supplement-
ing human memory. In many centuries, paper has been competing with the human
mind—and now with the computer—as a preferred means of storing knowledge.
Memory systems based on writing have proven advantageous, especially when it is
important to retain the information reliably for a long period of time.[11]
center in Russia, with about 14 million documents in ancient and modern Eastern
European languages, including works dating to the 16th century. Unfortunately, the
fire lasted for more than ten hours, and millions of precious ancient books, historic
documents, and other materials were destroyed in the fire.
Furthermore, paper produced by the mechanical pulping process contains a sig-
nificant amount of lignin, a component of wood, which can form a yellow material
in the presence of light and oxygen, which is why newspapers and many other types
of paper yellow with age. Traditional paper is also at risk of acid decay because cel-
lulose itself produces acidic materials. In addition, papermaking involves the felling
of a large number of precious trees and other natural resources and consumes a huge
amount of electricity, having a significantly negative impact on the environment. In
addition, papermaking also causes environmental pollution. To solve these problems
Introduction 5
2.1. INTRODUCTION TO HYDROXYAPATITE
Hydroxyapatite (Ca10(OH)2(PO4)6), also called “basic calcium phosphate” or hydroxyl
calcium phosphate, is a member of the calcium phosphate family, and is of great sig-
nificance especially for vertebrates, since it is the main inorganic constituent of bone
and tooth. The content of hydroxyapatite in human tooth enamel is more than 90 wt.%,
and is about 70 wt.% in bone. Because it is a kind of biomaterial in the human body,
hydroxyapatite has high biocompatibility, excellent environmental friendliness, and
wide biomedical applications.[13–15] Hydroxyapatite has high whiteness, high melting
point (~1,650oC), high-temperature resistance, and nonflammability. Unfortunately,
hydroxyapatite is usually as hard and brittle as tooth and bone, and is not suitable for
making the soft fire-resistant paper.
Hydroxyapatite is formed in vertebrates through the biomineralization process,
which is regulated by a complex physiological system. It is known that the biominer-
alized hard tissues have well-defined micro- and nano-structures.[13, 14] For example,
human dental enamel consists of highly ordered hydroxyapatite nanorods and forms
a complex hierarchical ordered structure. Unlike the hydroxyapatite formed in the
mild in vivo environment, the synthetic conditions of hydroxyapatite materials are
much harsher, such as high temperatures (sometimes high pressures), various pH
values, organic solvents, etc. This may significantly accelerate the nucleation and
crystal growth of hydroxyapatite materials, shorten the preparation time.
Synthetic hydroxyapatite materials have promising applications in various fields
such as bone defect repair, drug delivery, and bio-imaging. The rapidly increas-
ing demands for high-performance materials in biomedical and other fields inspire
researchers to explore new hydroxyapatite nanostructured materials. Intensive stud-
ies have focused on the synthesis, microstructure, morphology, properties, and appli-
cations of the as-prepared hydroxyapatite materials. In the last several decades, the
studies on hydroxyapatite-based materials have aroused much interest worldwide.
Readers may refer to some recent review articles on the synthesis and applications of
hydroxyapatite materials.[16–21]
Figure 2.1 shows the rapidly increasing number of papers published each year on
hydroxyapatite-based materials from 1995 to 2018, the number of yearly published papers
regarding hydroxyapatite-related materials exceeded 4,000 in 2017 and 2019, indicating
that hydroxyapatite-based materials have become a hot research topic worldwide.
7
8 Fire-Resistant Paper
solvothermal time of 5 and 9 hours, respectively (Figure 2.2h and i), and ultralong
hydroxyapatite nanowires with excellent hydrophilicity was obtained for a solvo-
thermal time of 23 hours (Figure 2.2j). The difference in hydrophilicity/hydropho-
bicity was attributed to the adsorption of oleic acid molecules or oleate groups with
long hydrophobic hydrocarbon chains on the surface of ultralong hydroxyapatite
nanowires.
The calcium oleate precursor solvothermal method could be extended to the syn-
thesis of ultralong hydroxyapatite nanowires using various monohydroxy alcohols[31]
and a variety of phosphate salts.[32] For example, ultralong hydroxyapatite nanow-
ires with lengths of close to 1 mm could be synthesized by the calcium oleate pre-
cursor solvothermal method using methanol instead of ethanol.[31] Figure 2.3 shows
ultralong hydroxyapatite nanowires dispersed in deionized water after washing
with ethanol and deionized water. From Figure 2.3 one can see that the as-prepared
ultralong hydroxyapatite nanowires exhibited a high whiteness, good dispersibility,
and high stability. The aqueous dispersion of ultralong hydroxyapatite nanowires
was stable for a long period of time without obvious precipitation.
In addition, ultralong hydroxyapatite nanowires could also be rapidly synthe-
sized by the highly efficient, low-cost, environmentally friendly and energy-saving
microwave-assisted calcium oleate precursor solvothermal/hydrothermal method in
a short period of heating time.[33] This method was based on the green chemistry
strategy, using water as the only solvent in the absence of organic solvents. Ultralong
hydroxyapatite nanowires with diameters of tens of nanometers and lengths of hun-
dreds of micrometers could be synthesized in a short period of time (within 20 min-
utes), which could significantly shorten the synthetic time by about two orders of
magnitude compared with the conventional hydrothermal method, showing advan-
tages such as high efficiency and significant energy saving.
A more environment-friendly and low-cost calcium oleate precursor hydrother-
mal method was developed for the synthesis of ultralong hydroxyapatite nanowires
using water-soluble calcium salt such as CaCl2, sodium oleate, and water-soluble
phosphate such as NaH2PO4 in water as the only solvent without using any organic
solvent.[34] The calcium oleate precursor hydrothermal method is different from
the calcium oleate precursor solvothermal method for the synthesis of ultralong
hydroxyapatite nanowires using water-soluble calcium salt such as CaCl2, oleic acid,
NaH2PO4·2H2O (or other water-soluble phosphates), and NaOH in mixed solvents
of water, ethanol (or other alcohols), and oleic acid. In the calcium oleate precur-
sor hydrothermal method, monodisperse hydroxyapatite nanowires with lengths of
several hundred nanometers are formed in the reaction system from the molecular to
the nanoscale level, and then hydroxyapatite nanowires self-assemble into long fibers
with lengths up to several hundred micrometers and further into two-dimensional
nanowire networks from the nanoscale to the microscale. Monodisperse hydroxy-
apatite nanowires were prepared by simply washing the hydrothermal product with
a small amount of water to remove the impurities. Self-assembled hydroxyapatite
nanowire networks were obtained by introducing ethanol into the hydrothermal
product containing monodisperse hydroxyapatite nanowires.
Figure 2.4 shows the calcium oleate precursor hydrothermal synthesis and hier-
archical assembly from monodisperse hydroxyapatite nanowires (Level 1), to long
fibers (Level 2), and to nanowire networks (Level 3). As shown in Figure 2.4a,
sodium oleate reacted with calcium chloride at room temperature to form calcium
oleate as a precursor, which further reacted with NaH2PO4 to form monodisperse
hydroxyapatite nanowires under hydrothermal conditions. Because of its small solu-
bility product constant, calcium oleate could release Ca2+ ions slowly into the aque-
ous solution, leading to slow nucleation of hydroxyapatite and growth of nanowires.
The oleate groups could be adsorbed on the surface of hydroxyapatite nanowires to
form the oleate bilayer, leading to excellent monodispersity and self-assembly in par-
allel alignment of the as-prepared hydroxyapatite nanowires in the aqueous system
(Figure 2.4b–d) due to the electrostatic interaction. The as-prepared hydroxyapatite
nanowires had uniform diameters of 6.7 ± 1.0 nm and lengths of 436 ± 259 nm with
an aspect ratio of about 65. The as-synthesized monodisperse hydroxyapatite nanow-
ires could self-assemble into long fibers at the nanoscale by binding short nanowires
in parallel arrangement induced by ethanol (Figure 2.4e and f), and further into
densely connected two-dimensional nanowire networks by crosslinking long fibers
at the microscale induced by ethanol (Figure 2.4g and h).
The experiments indicated that the oleate groups played a key role in the self-
assembly of monodisperse hydroxyapatite nanowires into flexible two-dimensional
nanowire networks. The formation of the bilayer of oleate groups adsorbed on the
Highly Flexible Ultralong Hydroxyapatite Nanowires 13
FIGURE 2.4 The calcium oleate precursor hydrothermal synthesis and hierarchical assem-
bly from monodisperse hydroxyapatite nanowires (Level 1), to long fibers (Level 2), and to
nanowire networks (Level 3). (a) Schematic illustration of the synthetic route to hydroxyapa-
tite nanowires in an aqueous reaction system; (b) schematic illustration of the hierarchical
assembly processes of hydroxyapatite nanowires to form hydroxyapatite nanowire networks;
(c, d) TEM images of monodisperse hydroxyapatite nanowires; (e, f) SEM images of long
fibers formed by self-assembly of hydroxyapatite nanowires; (g, h) TEM images of networked
hydroxyapatite nanowires. (Reprinted with permission from reference [34])
but not in the initial ethanol washing process. A possible formation mechanism was
proposed for the hierarchical assembly from monodisperse hydroxyapatite nanow-
ires to flexible two-dimensional nanowire networks. By the addition of ethanol, the
self-assembly process of monodisperse hydroxyapatite nanowires could be triggered
immediately. In the first assembly process (from hydroxyapatite nanowires to long
hydroxyapatite fibers), only part of the outer shell of the oleate bilayer was broken by
ethanol washing, and hydroxyapatite nanowires were spontaneously bound together
into long hydroxyapatite fibers along the longitudinal direction. These long hydroxy-
apatite fibers could also be bound together by oleate groups at the contact points in
all directions, thus forming dense two-dimensional hydroxyapatite nanowire net-
works (the second assembly process: from long hydroxyapatite fibers to dense two-
dimensional nanowire networks). Owing to the high density of nanowire junctions
bound by oleate groups and the sufficient interspace among the nanowires, these
dense two-dimensional nanowire networks were mechanically strong and highly
flexible. Figure 2.4g shows that the two-dimensional hydroxyapatite nanowire net-
works was even foldable or bendable naturally, exhibiting a high flexibility. Thus,
the two-dimensional hydroxyapatite nanowire networks are an excellent building
material for constructing highly flexible, high-strength and fire-resistant paper.[34]
Other compounds with similar structures and properties to sodium oleate, such
as sodium stearate and sodium laurate, could also be used to synthesize network-
structured hydroxyapatite nanowires by the calcium oleate precursor hydrothermal
method. In addition, a series of commonly used water-soluble inorganic phosphates
such as (NaPO3)6 and Na2HPO4·12H2O, K3PO4·3H2O, K2HPO4·3H2O, K4P2O7·3H2O,
(NH4)3PO4·3H2O, NH4H2PO4, and (NH4)2HPO4 could be used as the phosphorous
source for the synthesis of network-structured hydroxyapatite nanowires.
The calcium oleate precursor hydrothermal method could be scaled up for the
synthesis of hydroxyapatite nanowires and nanowire networks using a stainless steel
autoclave with a volume of 10 L.[34] Figure 2.5 shows the schematic illustration for the
scaled-up synthesis of hydroxyapatite nanowires and nanowire networks. The large-
scale production of nanostructured materials is a universal challenge in the fields of
nanotechnology and materials science, especially in dealing with highly ordered nano-
structured materials. However, the large-scale production of nanostructured materials
is a key factor for the realization of their practical applications. The laboratory synthesis
of nanostructured materials is usually in a small scale of less than 100 mL volume reac-
tion system. The author’s research group successfully realized large-scale (autoclaves
with a volume of 10 L and 100 L) synthesis of hydroxyapatite nanowires and nanowire
networks by the calcium oleate precursor hydrothermal method. This method is envi-
ronmentally friendly, cost-effective, and thus more suitable for industrial production.[34]
The synthetic equipment for ultralong hydroxyapatite nanowires was the hydrother-
mal/solvothermal autoclave, the reaction liquid containing the reactants, additives, and
solvents was added in the autoclave, sealed, and heated to a desired temperature and
maintained at that temperature for a fixed time. Caution: During the synthetic process,
the temperature and pressure are high inside the autoclave, and there may be safety
risks; the temperature and pressure inside the autoclave should be controlled strictly
below the limits of the safe temperature and pressure. In addition, the author’s research
Highly Flexible Ultralong Hydroxyapatite Nanowires 15
group extended the synthesis to a larger scale, a larger stainless steel autoclave with a
volume of 10 L and 100 L were used. Figure 2.6 shows various autoclaves used for the
synthesis of ultralong hydroxyapatite nanowires in our laboratory.
As discussed above, in addition to SEM, TEM, XRD, and water contact angle,
other commonly adopted characterization techniques for ultralong hydroxyapatite
nanowires include Fourier transform infrared (FTIR) spectroscopy, surface area
analysis, thermogravimetric and differential scanning calorimetry, zeta potential, etc.
2.4. PROPERTIES
As discussed above, ultralong hydroxyapatite nanowires synthesized by the calcium
oleate precursor solvothermal method had diameters of about 10 nm and lengths of
several hundred micrometers with ultrahigh aspect ratios of > 10,000. Ultralong
hydroxyapatite nanowires exhibited high flexibility owing to their small diameters
and ultrahigh aspect ratios. Highly flexible ultralong hydroxyapatite nanowires can
overcome the high brittleness of traditional hydroxyapatite materials, and they can
be used for making highly flexible functional materials.[35]
The hydrophilicity and hydrophobicity of the as-prepared ultralong hydroxyapa-
tite nanowires could be controlled by adjusting synthetic parameters or post-washing
process.[12] In addition to changing the experimental conditions, the post-washing
16 Fire-Resistant Paper
FIGURE 2.6 Teflon-lined stainless steel autoclaves with a volume of 50 mL and 1 L, respec-
tively, stainless steel autoclaves with a volume of 10 L and 100 L, respectively.
process could also be used to control the surface properties of the as-prepared
ultralong hydroxyapatite nanowires. Generally, thorough washing using ethanol and
water many times of the product could produce hydrophilic ultralong hydroxyapatite
nanowires; however, no washing or less washing would obtain hydrophobic ultralong
hydroxyapatite nanowires. Therefore, depending on the purpose and application,
ultralong hydroxyapatite nanowires with desirable surface properties could be pre-
pared. Furthermore, the zeta potential measurements indicated that the as-prepared
ultralong hydroxyapatite nanowires were negatively charged in aqueous solution.[34]
In addition, the as-prepared ultralong hydroxyapatite nanowires were stable in
the weak acidic, neutral, and highly alkaline solutions, but were soluble in the strong
acidic solution. This property could be used for some special applications such as the
pH-responsive drug delivery.[36]
The author’s research group developed a novel strategy for the rapid automated
preparation of highly flexible, large-sized, fire-resistant nanorope consisting of self-
assembled highly ordered ultralong hydroxyapatite nanowires at room temperature,
and the various derived flexible fire-resistant highly ordered architectures, such as
highly flexible fire-resistant textiles, and three-dimensional printed well-defined
highly ordered fire-resistant patterns. The nanorope was prepared by simply inject-
ing the solvothermal product slurry containing ultralong hydroxyapatite nanowires
into absolute ethanol at room temperature using the homemade automated equipment
with round-end needles. The fire-resistant nanorope was successively formed from
the nanoscale to the microscale then to the macroscale, and the ordering direction
was controllable. The as-prepared fire-resistant nanorope was smooth on the surface
and highly flexible and easy to be picked up and rolled up, as shown in Figure 2.7a
and b. SEM images in Figure 2.7c–e show the highly ordered ultralong hydroxyapa-
tite nanowires in the fire-resistant nanorope. The length of the fire-resistant nanorope
could be controlled by injecting a certain amount of the solvothermal product slurry
containing ultralong hydroxyapatite nanowires, and the diameter of the nanorope
could be controlled by the inner diameter of the needle used for injection.[35]
A variety of biological materials in natural organisms provide excellent structural
design guidelines and inspirations for the construction of advanced structural materials
with excellent mechanical properties. Inspired by the natural nacre and human bone, the
authors research group prepared a flexible macroscopic ribbon fiber made from highly
ordered alignment of ultralong hydroxyapatite nanowires and sodium polyacrylate with
a “brick-and-mortar” layered structure by a scalable and convenient injection method.
FIGURE 2.8 Size and morphology comparison of a human hair (a), cellulose fibers (b), and
ultralong hydroxyapatite nanowires (c, d).
Highly Flexible Ultralong Hydroxyapatite Nanowires 19
group developed the calcium oleate precursor solvothermal method, and success-
fully synthesized ultralong hydroxyapatite nanowires by this method. The lengths of
the as-prepared ultralong hydroxyapatite nanowires were several hundred microm-
eters, and the diameters of nanowires were only about 10 nm, which is equivalent to
about 1/10,000 of the thickness of human hair. The aspect ratios of the as-prepared
ultralong hydroxyapatite nanowires were ultrahigh, which could reach more than
10,000, leading to high flexibility of ultralong hydroxyapatite nanowires, which
can solve the problem of high brittleness and hardness of traditional hydroxyapa-
tite materials. The author put forward the innovative idea of using highly flexible
ultralong hydroxyapatite nanowires as the raw material to develop a new kind of
fire-resistant paper. After many experiments, the author’s team successfully devel-
oped a new type of fire-resistant paper based on ultralong hydroxyapatite nanow-
ires for the first time.[12] The fire-resistant paper based on ultralong hydroxyapatite
nanowires is in a real sense a new kind of inorganic fire-resistant paper with high
flexibility, high whiteness, high surface smoothness, good mechanical properties,
excellent resistance to both fire and high temperatures, and high similarity to tradi-
tional cellulose fiber paper in appearance. In addition, the fire-resistant paper based
on ultralong hydroxyapatite nanowires can be used for writing and printing, which is
the basic function of paper. Importantly, the fire-resistant paper based on ultralong
hydroxyapatite nanowires exhibits superior mechanical properties because of strong
interactions such as hydrogen bonding between ultralong hydroxyapatite nanowires.
21
22 Fire-Resistant Paper
FIGURE 3.1 Papermaking equipment for the preparation of the fire-resistant paper. (a) A
paper sheet former with a diameter of 20 cm; (b) an A3-size (420 mm × 297 mm) paper sheet
former; (c) a presser with a heating function and temperature controller; (d) a paper dryer with
a flat surface.
3.2.3. Characterization Techniques
The properties of the fire-resistant paper can be measured and analyzed using vari-
ous instruments used for traditional paper based on plant fibers. These instruments
include the thickness tester, whiteness tester, smoothness tester, folding resistance
tester, stiffness tester, tear strength tester, bursting strength tester, water absorption
tester, tensile tester, and water content analyzer, as shown in Figure 3.2.
24 Fire-Resistant Paper
FIGURE 3.2 The instruments used for measuring various properties of the fire-resistant
paper.
ashes in just a few seconds in the flame of an alcohol lamp. It is expected that the
fire-resistant paper can be used for permanent, safe preservation of important docu-
ments, archives, and books, avoiding their destruction in fire. In addition, the butane
spray gun was also used to test the resistance performance to high temperature and
fire. Although the flame temperature of the butane spray gun was about 1300°C, the
fire-resistant paper could well resist such a high temperature, and was not flammable
at all, as shown in Figure 3.4b.
The fire-resistant paper based on ultralong hydroxyapatite nanowires exhibits an
excellent thermal insulation performance. Figure 3.5 shows the adiabatic and flexible
properties of the fire-resistant paper under high-temperature conditions. As shown
in Figure 3.5a and b, the common filter paper based on cellulose fibers and the fire-
resistant paper were placed on the flame of a spirit lamp with a piece of silk cocoon
placed on them. When being exposed to the flame, the common filter paper and the
silk cocoon immediately caught fire and were burned to ashes in only 5 seconds.
However, the fire-resistant paper with written characters and the silk cocoon on it
could be well preserved after being exposed to the flame for 5 minutes, indicating
the excellent fire resistance and heat insulation properties of the fire-resistant paper.
Figure 3.5c shows the temperature variation curves of a thermocouple wrapped with
a 150 μm-thick fire-resistant paper and a bare thermocouple which were placed on
26 Fire-Resistant Paper
FIGURE 3.4 (a) The excellent fire-resistant performance of the as-prepared fire-resistant
inorganic paper based on ultralong hydroxyapatite nanowires; when the fire-resistant paper
was heated in the flame of the alcohol lamp, it was totally nonflammable (Reprinted with per-
mission from reference [58]); (b) the excellent resistant performance of the fire-resistant paper
to high flame temperature (about 1300°C) of the butane spray gun.
FIGURE 3.5 Adiabatic and flexible properties of the fire-resistant paper based on ultralong
hydroxyapatite nanowires under high-temperature conditions. (a, b) Thermal insulation tests:
protecting silk cocoon from fire using the common filter paper (a) and fire-resistant paper
(b); (c) temperature variation curves of a bare thermocouple and 150 μm-thick fire-resistant
paper wrapped thermocouple placed on the flame; (d) flexibility tests of the fire-resistant
paper by performing bending-stretching cycles on the flame. (Reprinted with permission
from reference[34])
Novel Fire-Resistant Paper 27
the flame of a spirit lamp. After being heated for more than 5 minutes, the tempera-
ture of the thermocouple gradually reached an equilibrium, and the temperature of
the thermocouple wrapped with the fire-resistant paper was more than 200°C lower
than that of the bare thermocouple, showing excellent adiabatic property and the
potential heat-shielding application of this new kind of fire-resistant paper. In addi-
tion, the fire-resistant paper could maintain a good flexibility under high-tempera-
ture conditions, as shown in Figure 3.5d. The fire-resistant paper could be bent and
stretched back and forth on the flame for more than 50 cycles without breaking, indi-
cating the good mechanical properties and flexibility even under high-temperature
conditions.[34]
Furthermore, ultralong hydroxyapatite nanowires have a pH-responsive property.
Ultralong hydroxyapatite nanowires are stable in weak acidic, neutral, and strong
alkaline solutions. However, ultralong hydroxyapatite nanowires will be rapidly dis-
solved in a strong acidic solution. This property can be used to destroy the ultralong
hydroxyapatite nanowires-based fire-resistant paper when necessary.
4.1. INTRODUCTION TO FUNCTIONALIZATION
OF FIRE-RESISTANT PAPER
The fire-resistant paper based on ultralong hydroxyapatite nanowires has the same
functions as traditional paper based on plant fibers, such as writing and printing.
In addition, the fire-resistant paper has abilities such as excellent resistance to both
high temperatures and fire, which traditional paper does not possess. Therefore, the
fire-resistant paper can be used in a variety of fields where traditional paper cannot
be applied. In order to expand the application areas, the functionalization of the fire-
resistant paper is a useful strategy.
Up until now, the author’s research group has successfully developed more than
20 new types of fire-resistant paper based on ultralong hydroxyapatite nanowires
with various functions, for example, the waterproof fire-resistant paper, fire-resistant
“Xuan paper,” high-temperature-resistant label paper, antibacterial fire-resistant
paper, waterproof photoluminescent fire-resistant paper, waterproof electrically
conductive fire-resistant paper, catalytic fire-resistant paper, waterproof magnetic
fire-resistant paper, automatic fire-alarm fire-resistant wallpaper, photothermal fire-
resistant paper, high-temperature-resistant battery separator, fire-resistant paper tape
for electric cables and fiber-optic cables, secret information encryption and decryp-
tion fire-resistant paper, light-driven self-propelled waterproof fire-resistant paper,
water purification filter paper, air purification filter paper, biomedical paper, antibac-
terial biomedical paper, rapid test paper, etc. In the following sections, some repre-
sentative examples of the functionalized fire-resistant papers will be discussed.
29
30 Fire-Resistant Paper
worse that more documents and books were damaged during the fire extinguishing
process, when a large amount of water was used. Is it possible to develop a super
paper that is both waterproof and fire-resistant? If you have this kind of super paper
that is not afraid of water and fire, the tragedy of a large number of precious paper
cultural relics and books being destroyed in fire and floods could be avoided. As
discussed above, the new type of fire-resistant paper we developed was not afraid
of fire, it was still afraid of water, so it was necessary to tackle the non-waterproof
problem of the fire-resistant paper.
To solve the non-waterproof problem of the new type of fire-resistant paper based
on ultralong hydroxyapatite nanowires, it is necessary to make the fire-resistant
paper have the superhydrophobic property (superhydrophobicity). What is super-
hydrophobicity? Superhydrophobicity means that the stable contact angle of water
droplets on the surface of the material is greater than 150° and the rolling contact
angle is less than 10°; materials with the superhydrophobic property have the advan-
tages of being waterproof, anti-fouling, anti-fog, self-cleaning, etc., and have good
application prospects in many fields.
The superhydrophobicity and self-cleaning functions of the lotus leaf, namely
the lotus leaf effect, have aroused great interest in researchers. The construction of
superhydrophobic materials usually imitates the surface structure of the lotus leaf.
Figure 4.1 shows a photograph of spherical water droplets on a lotus leaf. There are
two surface structural features in the lotus leaf, one is the unique micro-nano-sized
structures; the other is a waxy layer consisting of a low-surface-energy substance on
the surface. The surface of the lotus leaf has many micrometer-sized convex struc-
tures, and many nanostructures grow on the surface of each micrometer-sized con-
vexity, thus forming many micro-nano-sized small chambers filled with air. Water
droplets will form spherical water droplets on the surface of the lotus leaf due to the
effect of surface tension, because the surface tension of water is the smallest and
most stable in the spherical state. Spherical water droplets usually have sizes in the
millimeter scale, and cannot enter smaller chambers filled with air, and they can
FIGURE 4.1 A photograph showing spherical water droplets on a lotus leaf. (Courtesy:
http://www.ivsky.com/tupian/ heye_v23651/)
Functionalized Fire-Resistant Paper 31
only roll around on the top of smaller air chambers, that is, these small air chambers
act as physical supports for spherical water droplets. On the other hand, the surface
of the lotus leaf is also covered with a layer of a biological wax-like substance with
a low surface energy. The micro-nano-sized structures and the low-surface-energy
substance on the surface of the lotus leaf work together, resulting in the superhydro-
phobic property. The contact area between the surface of the lotus leaf and a water
droplet or dust is small, thus spherical water droplets on the surface of the lotus leaf
can take away the dust; that is, the lotus leaf exhibits the self-cleaning function.
In recent years, superhydrophobic materials have caught the attention of research-
ers owing to their high application value. Researchers used various methods to
prepare superhydrophobic materials with regard to two aspects: (1) constructing
micro-nano-sized structures on the surface of materials, and (2) reducing the surface
energy. However, some preparation methods need strict requirements for equipment,
leading to high cost; some methods use fluorine-containing reagents to chemically
modify the surface of the materials to reduce its surface energy. However, fluorine-
containing compounds are generally expensive and have certain toxicity, and have
safety concerns in terms of the human health and the environment.
In 2016, the author’s research group successfully developed a new kind of
waterproof fire-resistant paper made from ultralong hydroxyapatite nanowires
with adsorbed oleic acid molecules on the surface.[59] The ultralong hydroxyapa-
tite nanowires with oleic acid molecules adsorbed on the surface can be artificially
synthesized using common chemicals by the calcium oleate precursor solvothermal
method[12] or the calcium oleate precursor hydrothermal method.[34] For example,
ultralong hydroxyapatite nanowires could be synthesized in a reaction system con-
taining CaCl2, NaOH, oleic acid, NaH2PO4, ethanol, and deionized water by the cal-
cium oleate precursor solvothermal method at 180°C in 24 hours. The as-prepared
ultralong hydroxyapatite nanowires were stirred in ethanol and water, separately,
at 60°C overnight to remove the impurities, and stored in deionized water. A cer-
tain volume of the colloid suspension containing ultralong hydroxyapatite nanowires
was treated by vacuum filtration to form a wet paper sheet, which was immersed in
a sodium oleate aqueous solution with a concentration of 0.02 mol L−1 for 1 hour
under magnetic agitation, followed by vacuum-assisted filtration. The waterproof
fire-resistant paper was obtained after drying at 60°C.[59]
Ultralong hydroxyapatite nanowires had no obvious change after surface modi-
fication with sodium oleate, as shown by the XRD patterns in Figure 4.2. FTIR
spectra in Figure 4.3 of ultralong hydroxyapatite nanowires before and after surface
modification were consistent with the XRD analysis. The FTIR spectra of ultralong
hydroxyapatite nanowires before and after surface modification exhibited similar
characteristic peaks of the hydroxyl group (3,565 and 633 cm−1), PO43− (1,093, 1,028,
962, 604, and 561 cm−1), and adsorbed water (3,442 and 1,635 cm−1). The peaks at
2,921 and 2,852 cm−1 in the FTIR spectra of ultralong hydroxyapatite nanowires
after surface modification were attributed to the asymmetric and symmetric C−H
stretching vibration of the alkyl group of oleate.
In fact, a simpler method was developed by the author’s research group to pre-
pare the waterproof fire-resistant paper. Oleic acid molecules were adsorbed on the
32 Fire-Resistant Paper
FIGURE 4.3 FTIR spectra: (a) sodium oleate; (b–e) ultralong hydroxyapatite nanowires
modified with 0.02 mol L−1 sodium oleate aqueous solution for different times: (b) without
surface modification; (c) 1 hour; (d) 2 hours; (e) 3 hours. (Reprinted with permission from
reference [59])
relatively low price. Oleic acid is widely present in nature, mainly in the form of
glyceride in animal and vegetable oils. Oleic acid plays an important role in the
metabolism of the human body, and is an indispensable nutrient in food. To cite a few
examples of vegetable oils, the content of oleic acid is as high as 80% or more in tea
oil, more than 50% in peanut oil, and 55–83% in olive oil. In addition, the sodium or
potassium salt of oleic acid is one of the ingredients of soap.
How is the superhydrophobicity of the waterproof fire-resistant paper realized?
In the process of making the waterproof fire-resistant paper, ultralong hydroxyapa-
tite nanowires with oleic acid molecules adsorbed on their surface form a porous
networked structure through overlapping, interweaving, and entanglement. This
provides the paper with unique micro-nano-sized structures; in addition, the oleic
acid molecules adsorbed on the surface of ultralong hydroxyapatite nanowires are a
low-surface-energy substance. The synergy of these two combined features results
in the superhydrophobic effect with the waterproof function, as shown in Figure
4.4. The waterproof fire-resistant paper has a variety of advantages, such as high
flexibility, environmental friendliness, excellent and stable superhydrophobic per-
formance, good self-cleaning function, excellent heat insulation, and fire resistance.
The experiments showed that the waterproof fire-resistant paper exhibited excellent
superhydrophobic property not only for water but also for various commercial bever-
ages, such as mineral water, orange juice, tea, milk, and coffee. In addition to excel-
lent superhydrophobic property, the waterproof fire-resistant paper also possessed
excellent resistance to fire.
FIGURE 4.4 (a, b) SEM images of the cross-section of the fire-resistant paper made from
ultralong hydroxyapatite nanowires synthesized by the calcium oleate precursor solvothermal
method and washed thoroughly with ethanol and deionized water, that is, clean ultralong
hydroxyapatite nanowires with almost no oleic acid molecules adsorbed on the surface
(unmodified), showing a layered structure; (c, d) SEM images of the surface morphology of
the unmodified fire-resistant paper; (e) a water droplet on the unmodified fire-resistant paper;
(f, g) SEM images of the cross-section of the waterproof fire-resistant paper with surface
modification using sodium oleate aqueous solution, showing a layered structure as well; (h, i)
SEM images of the surface morphology of the layer-structured waterproof fire-resistant paper
with surface modification; (j) a water droplet on the layer-structured waterproof fire-resistant
paper with surface modification. (Reprinted with permission from reference [59])
34 Fire-Resistant Paper
FIGURE 4.5 Liquid repellency tests for the waterproof fire-resistant paper. (a) A piece of
the waterproof fire-resistant paper was immersed in deionized water (dyed with methylene
blue) and taken out from the water (inset); (b−f) five common commercial drinks, includ-
ing mineral water (b), red tea (c), orange juice (d), milk (e), and coffee (f), were poured on
the waterproof fire-resistant paper. The waterproof fire-resistant paper exhibited excellent
waterproof performance. After immersing into the dyed water and then taking it out, the
waterproof fire-resistant paper was still white as before, without any color or water pollution
on the paper. (Reprinted with permission from reference [59])
air trapped in nanopores would lower the fraction of solid–liquid interface, which
could increase the water contact angle. Thus, the waterproof fire-resistant paper
exhibited excellent liquid repellency performance to various commercial drinks.[59]
The self-cleaning effect, one of the most attractive properties of superhydropho-
bic surfaces, is an effective tool to prevent the surfaces from the contamination with
water, dust, and other pollutants. The contaminants on the superhydrophobic surface
can be picked up and removed by water, such as rain. As an example of the appli-
cation of the self-cleaning effect, the shading of the collector area of photovoltaic
modules by contaminants could decrease the power output in the long-term. The
self-cleaning ability of the superhydrophobic surface may provide an ideal strat-
egy to avoid the accumulation of contaminants on the photovoltaic modules, thus
improving their performance and extending their working lifetime. As shown in
Figure 4.6a, the waterproof fire-resistant paper was attached to a tilted glass slide
at an angle of about 15°. The small nanopores in the waterproof fire-resistant paper
were small enough to prevent the dirt from penetrating into the interior. The con-
tact area between the paper surface and water was reduced drastically owing to the
superhydrophobicity of the paper surface. The tiny contact area could minimize the
adhesion between dirt and the paper surface. Both effects resulted in enhanced adhe-
sion between water droplets and dirt; thus water droplets and water flow could carry
and wash away dirt completely on the paper surface, exhibiting the excellent self-
cleaning performance (Figure 4.6c–f).[59]
Another challenge for the practical application of superhydrophobic surfaces is
thermal stability. The superhydrophobicity of the waterproof fire-resistant paper
exhibited high thermal stability, its superhydrophobic performance could be well
maintained at a temperature of 100 °C for 24 hours (Figure 4.7a) or 200 °C for
1 hour (Figure 4.7b). The thermogravimetric analysis of the waterproof fire-resis-
tant paper indicated that the oleate molecules adsorbed on the surface of ultralong
hydroxyapatite nanowires started to decompose at approximately 200°C, and the
superhydrophobic performance of the waterproof fire-resistant paper could be main-
tained below this temperature. The waterproof fire-resistant paper became hydro-
philic after heating at 250°C for 1 hour, and the conversion of superhydrophobicity
to superhydrophilicity occurred after heating at 300°C for 1 hour. Considering the
actual working environment in daily life, the as-prepared waterproof fire-resistant
paper is promising for various applications under high-temperature environments.
In addition, the superhydrophobicity of the waterproof fire-resistant paper exhib-
ited excellent resistance to mechanical damage. Common physical damages in daily
life may damage the paper surface severely and compromise the superhydrophobic
performance of the paper. Various mechanical damage tests similar to the common
physical damages in daily life, including the finger wipe, tape peeling, knife cutting,
and sandpaper abrasion, were conducted to investigate the mechanical durability
of the waterproof fire-resistant paper. Despite severe damage of the paper surface
and exposure of underlying layers, the superhydrophobicity of the waterproof fire-
resistant paper could be well preserved, indicating its highly stable superhydropho-
bicity. This was attributed to the layered hierarchical structure of the waterproof
fire-resistant paper.
Functionalized Fire-Resistant Paper 37
FIGURE 4.6 Self-cleaning tests for the waterproof fire-resistant paper. (a, b) Schematic
illustration of the self-cleaning tests in different media: (a) in air and (b) in oil; (c) the dirt
was placed on the waterproof fire-resistant paper surface before self-cleaning test; (d) the dirt
was removed by water droplets from a syringe; (e) the dirt was washed away by a water flow;
(f) the waterproof fire-resistant paper was clean again after the self-cleaning test. (Reprinted
with permission from reference [59])
Fig. 267.
All the growths are usually removed at one operation; Moussu has
thus taken away 30 lbs. weight without the slightest ill effect. After
the wounds have been washed with an antiseptic, the raw surfaces
are powdered with a mixture of equal parts of boric acid, tannin, and
calcined alum; cicatrisation occurs in a few days.