Assembly instruction

Version 1.0.2

Table feed

V99S V250S
3352021 3352030

EN
 Preface
Dear customer,
Thank you very much for purchasing a product made by OPTIMUM.
OPTIMUM accessories for metal working machines offer a maximum of quality, technically
optimum solutions and convince by an outstanding price performance ratio. Continuous
enhancements and product innovations guarantee state-of-the-art products and safety at any
time.
Before commissioning the complete machine please thoroughly read these operating
instructions and get familiar with the complete machine. Please also make sure that all persons
operating the complete machine have read and understood the operating instructions
beforehand.
The operating instructions of the entire machine shall be provided by the supplier of the
entirety of all the connected machine components.
Information
These installation instructions contain specifications on the proper installation in a complete
machine, and operation and maintenance of this incomplete machine.
If you have any further questions after reading these assembly instructions and you are
not able to solve your problem with a help of these assembly instruction, please contact
your specialised dealer or directly the company OPTIMUM.

Optimum Maschinen Germany GmbH

Dr.- Robert - Pfleger - Str. 26
D-96103 Hallstadt, Germany
Fax (+49)0951 / 96555 - 888
Email: [email protected]
Internet: www.optimum-machines.com

V99_V250_1_GB.fm

EN V 99 S │V 250 S

2 Translation of the original instruction Version 1.0.2 - 2023-11-13

 1 Automatic table feed V99S / V250S
1.1 Intended use
The automatic - universal table feed milling machines used for moving a table in an axial plane.
It can be used for all standard milling machines.
The automatic universal - table feed can be a variable speed preselection and a rapid set. It is
fitted to a transformer, an overload protection, and with a limit switch.

1.2 Safety
Use the device only under the following conditions:
 The technical status is in proper working order.
 The device is used as prescribed.
 The mounting instruction is followed.
Malfunctions should be eliminated immediately.
 In case of any malfunction immediately switch off the device and secure it against
unintentional or unauthorized starting up.
 Notify the person responsible immediately of any modification.
Avoid any unsafe work methods:
 Make sure that your operation does not create a safety hazard.
 The instructions mentioned in these mounting instructions have to be strictly observed
during assembly, operation, maintenance and repair.
 Do not work on the automatic table feed, if your concentration is reduced, for example,
because you are taking medication.
 Observe the accident prevention regulations issued by your Employers Liability Insurance
Association or other supervisory authorities applicable to your company.
 Inform the supervisor about all hazards or faults.
 Stay at the machine until the movements have stopped completely.
 Use the specified personal protective equipment. Ensure you wear close-fitting clothing
and, if necessary, a hairnet.
 Observe the notes of the machine tool.
In addition to these assembly instruction, please observe
 the applicable laws and regulations,
 the statutory provisions for accident prevention,
When installing, operating, maintaining and repairing the universal table feed, the relevant
standards must be observed.
If European standards have not yet been incorporated in the national legislation of the country
in question, the specific applicable regulations of each country must be observed.
If necessary, relevant measures must be taken to comply with national regulations before
commissioning the universal table feed.
Always keep this documentation close to the machine.
V99_V250_1_GB.fm

Automatic table feed V99S / V250S V 99 S │V 250 S EN

Version 1.0.2 - 2023-11-13 Translation of the original instruction 3

 1.3 Scope of delivery
V99S

Mounting adapter
Adjustable
stops

V99 table feed

Protective cover
Gear
Limit switch set

Gear

Img.1-1: Scope of delivery V99

V250S

Worm gear
Adjustable Accessories
stops Mounting adapter

Limit switch
Table feed V 250

Img.1-2: Scope of delivery V250S

V99_V250_1_GB.fm

EN V 99 S │V 250 S Automatic table feed V99S / V250S

4 Translation of the original instruction Version 1.0.2 - 2023-11-13

 2 Operation and mounting V99S
2.1 Buildup - automatic table feed

Direction lever

RAPID-SWITCH,
Rapid traverse 
button

Operation control
CIRCUIT-BREAKER, light
Reset switch

Speed control with

scale
I/O switch

Limit switch

Drive gear

Img. 2-1: Automatic table feed V 99

Fastening screws
Cross table

Img. 2-2: Mounting adapter

V99_V250_2-1_GB.fm

Operation and mounting V99S V 99 S │V 250 S EN

Version 1.0.2 - 2023-11-13 Translation of the original instruction 5

 2.2 Technical specification

V 99
Connection 220 V ~ 50 Hz

Green - Earthing cable

Brown - supply voltage
White - 0V supply voltage

Yellow and red - looped signal connection for the machine

emergency stop chain.

INFORMATION
On older machines, these signal cables may be
missing on an older V99. To enable operation of
the new V99S, the de-energized signal cable
(yellow and red) must be connected together.
max. torque [ Nm ] 62

Gearbox transmission ratio 3.5: 1

Speed [ rpm ] 0 - 165

Rapid traverse [ rpm ] 240

INFORMATION
The travel speed of the table depends on the thread pitch of the spindle of the milling machine.

2.3 V99S mounting

2.4 Universal table feed - assembly example

 Remove the crank from the spindle of the milling machine.

Img. 2-3: Example of removed crank handle

 Lubricate the gear with a commercial roller bearing grease.
 Slide the gear on the spindle.
 Fix the gear with the screw on the spindle.

Gear
V99_V250_2-1_GB.fm

Screw

Img. 2-4: Gear mounting

EN V 99 S │V 250 S Operation and mounting V99S

6 Translation of the original instruction Version 1.0.2 - 2023-11-13

  Install the mounting adapter to the automatic feed.
 Tighten the two Allen screws only slightly for later precise positioning.

Mounting adapter

Hexagon socket screws

Automatic feed

Img. 2-5: Mounting adapter / automatic feed

 Fix the mounting adapter mounted to the milling machine

Hexagon screws

Img. 2-6: Universal table feed mounting

Attention!
Be sure the drive gear cam into the gear of automatic feed of the cross table.

Drive gear
automatic feed

Cross table gear

Img. 2-7: Gear

 Tighten the Allen screws firmly after exact positioning of the gears.
 Mount the hand knob.
 Plug the connector of the mounting adapter and automatic feed together.
 Slide the gear protective cover over the gear and fasten the cover.

2.5 Limit switch mounting

 Remove the dial pointer from the cross table.
Dial pointer
V99_V250_2-1_GB.fm

Img. 2-8: Dial pointer

Operation and mounting V99S V 99 S │V 250 S EN

Version 1.0.2 - 2023-11-13 Translation of the original instruction 7

  Attach the limit switch on the bracket with two Allen screws.

Limit switch

Img. 2-9: Limit switch mounting

 Fix the power cable

2.6 Mounting of adjustable stops

 Slide in the adjustable stops with slot nut in the rail of the cross table.
 Set the position of the stops.

Slot nut

Clamping nut

Img. 2-10: Adjustable stop

2.7 Emergency stop loop signal

 Green - Earthing cable
 Brown - Supply voltage
 White - 0V supply voltage
 Yellow and red - looped signal connection for the machine emergency stop circuit.

INFORMATION
With newer V99S as a replacement for older V99, the de-energized yellow and red signal
cables must be connected (2) together so that the V99S can be switched on.
Preferably, the looped-through signal cable (yellow and red) should be integrated into the
existing emergency stop circuit of the machine.

2
V99_V250_2-1_GB.fm

EN V 99 S │V 250 S Operation and mounting V99S

8 Translation of the original instruction Version 1.0.2 - 2023-11-13

 2.8 Operation table feed V99S
 ON/ OFF,
switches the universal table feed On or Off.

 CIRCUIT-BREAKER,
Safety switch for resetting after an automatic circuit interruption. (Emergency stop of the
machine)

 RAPID-SWITCH,
activate the rapid feed motor.
 Connect the electrical supply cable.
 Set the feed speed on speed dial.
 Move the direction lever to the direction in which you want the cross table to move.
 When the lever is in the central position, the feed motor is halted.

INFORMATION
The circuit is automatically disconnected if a current of 4 A circulates through the safety switch
for more than 10 seconds.
Press the CIRCUIT-BREAKER button to start the engine again.

CAUTION!
During its service life, the emergency stop switch is not designed to shut down the table
feed during operation. Use the ON/OFF switch to do this.

ATTENTION!
Do not switch the drive from left to right rotation during operation. Wait until the
universal table feed has stopped.
 The limit switch turns off the automatic feed with reaching the preset position.
 Disconnect the electrical supply cable at a longer standstill of the machine from the power
supply.

2.8.1 Rapid traverse

 Move the turning direction lever in the required direction.
 Press the button for rapid traverse.
 Once you release the button the machine will proceed at the preset speed.
WARNING!
When the feed motor is operating in fast motion, do not touch moving parts or rotating
parts. Make sure there are no other people in the danger zone.

ATTENTION!
During manual operation the stops may collide with the end stop switch. This can cause
damage to the end stop switch.
V99_V250_2-2_GB.fm

V 99 S │V 250 S EN

Version 1.0.2 - 2023-11-13 Translation of the original instruction 9

 3 Operation and mounting V250S
3.1 Buildup - automatic table feed

Direction lever

Rapid traverse button

Speed control
with scale
Operation control light

Fuse switch

Limit switch
I/O switch

Img. 3-1: Automatic table feed V 250

Mounting adapter

Scale holder
Sealing worm gear
Nut scale holder

Distance washer

Securing nut

Bearing
Worm gear

Bevel gear

Img. 3-2: Graphics: automatic universal - Table feed

V99_V250_3_GB.fm

EN V 99 S │V 250 S Operation and mounting V250S

10 Translation of the original instruction Version 1.0.2 - 2023-11-13

 3.2 Technical specification

V 250S
Connection 220 V; ~ 50 / 60 Hz

Green - Earthing cable

Brown - supply voltage
White - 0V supply voltage

Yellow and red - looped signal connection for the machine

emergency stop chain.

INFORMATION
On older machines, these signal cables may be
missing on an older V250. To enable operation of
the new V250S, the de-energized signal cable
(yellow and red) must be connected together.
max. torque [ Nm ] 73.5 Nm

Gearbox transmission ratio 4.8: 1

Speed [ rpm ] 4 - 160

Rapid traverse [ rpm ] 200

Weight 6 kg

INFORMATION
The travel speed of the table depends on the thread pitch of the spindle of the milling machine.

3.3 V250S Mounting

3.4 Mounting universal table feed

 Remove the crank, the scale holder, the scale nut and the bearing flange from the spindle
of the milling machine.

Img. 3-3: Example disassembly

 Assemble - if necessary - an extension shaft.
 The shaft end must bear against the inner bearing ring.
V99_V250_3_GB.fm

Operation and mounting V250S V 99 S │V 250 S EN

Version 1.0.2 - 2023-11-13 Translation of the original instruction 11

  The internal thread of extension shaft is UNC 16 or 18.
Inner bearing ring

Extension shaft

Img. 3-4: Mounting extension shaft

 Mount the mounting adapter to the milling machine.

Bearing

Img. 3-5: Adapter mounting

 Slide the table feed onto the spindle.

Spindle

Img. 3-6: Table feed mounting

INFORMATION
Remove - if not already - the feather key out of the spindle.
 Slide in the worm gear on the spindle.
 Check the backlash of the gear. If necessary use the spacing plates and washers from the
accessory material to adjust the backlash.
 When the backlash is set correctly, disassemble the worm gear again and lubricate the
worm gear with a commercial roller bearing grease.
 Attach the feather key in the spindle.
 Slide in the worm gear on the spindle again.
 Fix the worm gear with the spindle nut.
V99_V250_3_GB.fm

EN V 99 S │V 250 S Operation and mounting V250S

12 Translation of the original instruction Version 1.0.2 - 2023-11-13

 Worm gear

Spindle nut

Img. 3-7: Worm gear mounting

 Slide the scale ring onto the worm gear.
 Attach the scale ring with the scale nut.

Scale holder

Scale nut

Img. 3-8: Scale mounting

 Mount the crank handle back to the milling machine and fix the crank handle with the nut.
 Check the crank handle for smooth operation.

Fixing nut

Crank handle

Img. 3-9: Universal table feed mounting

3.5 Limit switch mounting

 Position the limit switch in the center of the cross table so that the 
adjustable stop hits the limit switch.
Limit switch

Adjustable stop

Img. 3-10: Limit switch

V99_V250_3_GB.fm

Operation and mounting V250S V 99 S │V 250 S EN

Version 1.0.2 - 2023-11-13 Translation of the original instruction 13

  Attach the limit switch on the bracket with two hexagon screws.

Limit switch

Limit switch bracket

Img. 3-11: Limit switch mounting

3.6 Mounting of adjustable stops

 Slide in the adjustable end stops with a nut in the rail of the 
cross table.
 Set the position of the stops.

Adjusting screw

Clamping nut

Slot nut

Img. 3-12: Adjustable stop

3.7 Mounting the transformer

CAUTION!
The works must only be performed by an electrical specialist or under the control and
supervision of an electrical specialist.
Before starting work on electrical parts or operating agents, the following actions must be taken
in the order given:
 disconnect all poles,
 secure against restarting,
 check that there is no voltage.
 Check the cover of the transformer.
 Mount the transformer to a stable and dry wall.
 Fix the cable in such manner that no danger can arise.
 Connect the transformer to the automatic universal table feed.
V99_V250_3_GB.fm

EN V 99 S │V 250 S Operation and mounting V250S

14 Translation of the original instruction Version 1.0.2 - 2023-11-13

 3.8 Emergency stop loop signal
 Green - Earthing cable
 Brown - Supply voltage
 White - 0V supply voltage
 Yellow and red - looped signal connection for the machine emergency stop circuit.

INFORMATION
With newer V250S as a replacement for older V250s, the de-energized yellow and red signal
cables must be connected (2) together so that the V250S can be switched on.
Preferably, the looped-through signal cable (yellow and red) should be integrated into the
existing emergency stop circuit of the machine.

3.9 Operation universal table feed V250S

 ON/ OFF,
switches the universal table feed On or Off.
 CIRCUIT-BREAKER,
Safety switch for resetting after an automatic circuit interruption. (Emergency stop of the
machine)
 RAPID-SWITCH,
activate the rapid feed motor.
 Connect the electrical supply cable.
 Set the feed speed on speed dial.
 Move the direction lever to the direction in which you want the cross table to move.
 When the lever is in the central position, the feed motor is halted.

CAUTION!
During its service life, the emergency stop switch is not designed to shut down the table
feed during operation. Use the ON/OFF switch to do this.

INFORMATION
The circuit is automatically disconnected if a current of 4 A circulates through the safety switch
for more than 10 seconds.
Press the CIRCUIT-BREAKER button to start the engine again.

ATTENTION!
V99_V250_3_GB.fm

Do not switch the drive from left to right rotation during operation. Wait until the
universal table feed has stopped.
 The limit switch turns off the automatic feed with reaching the preset position.

Operation and mounting V250S V 99 S │V 250 S EN

Version 1.0.2 - 2023-11-13 Translation of the original instruction 15

  Disconnect the electrical supply cable at a longer standstill of the machine from the power
supply.

3.10 Rapid traverse

 Move the turning direction lever in the required direction.
 Press the button for rapid traverse.
 Once you release the button the machine will proceed at the preset speed.
WARNING!
When the feed motor is operating in fast motion, do not touch moving parts or rotating
parts.
Make sure there are no other people in the danger zone.

ATTENTION!
During manual operation the stops may collide with the end stop switch. This can cause
damage to the end stop switch.

V99_V250_3_GB.fm

EN V 99 S │V 250 S Operation and mounting V250S

16 Translation of the original instruction Version 1.0.2 - 2023-11-13

 4 Maintenance
In this chapter you will find important information about
 Inspection
 Maintenance
 Repair
of the automatic table feed.

ATTENTION!
Properly performed regular maintenance is an essential prerequisite for
 operational safety,
 failure-free operation,
 long service life of the automatic universal table feed and
 the quality of the products which you manufacture.
Installations and equipment from other manufacturers must also be in good order and condition.

4.1 Inspection and maintenance

The type and level of wear depends to a large extent on the individual usage and operating
conditions.
When properly used, the automatic table feed is largely maintenance free.

 Check that the gears are lubricated with grease.

V99S/ V250S

weekly
Lubricate

or  Lubricate the gears with a standard grease.

as required

4.2 Repair
If the repairs are carried out by qualified technical personnel, they must follow the indications
given in these mounting instruction.

4.3 Troubleshooting

Failures Failure causes Troubleshooting

1. Make sure that the power 1. Make sure that the power cable is well
cable is well connected. connected. Then switch on the power
2. Make sure that the power supply.
switch is on. 2. Switch on the power switch.
V99S/
V250S does 3. Make sure that the voltage 3. The voltage should be 230V +/ - 10 %.
not work is suitable. 4. check the emergency stop function circuit
4. the looped signal cable of the machine, machine emergency stop
(yellow and red) of the has been triggered.
emergency stop circuit is
interrupted.
V99_V250_4_GB.fm

Maintenance V 99 S │V 250 S EN

Version 1.0.2 - 2023-11-13 Translation of the original instruction 17

 4.4 Ersatzteile - Spare parts - V99S

V99S_parts.fm

DE│EN V 99

18 Originalbetriebsanleitung Version 1.0.2 2023-11-13

 V99S - Tischvorschub - Table feed
Grösse Artikelnummer
Pos. Bezeichnung Description
Size Item no.
A-0100x Gehäuse Housing 03352022A-0100x
A-100-08C 19 x19 HW-3A 03352022A-100-08C
A-0102 Überlastschutz Overload protection ETA 106-P10-1,5A 03352022A-0102
A-0104 Feinsicherung Microfuse 2,5A
A-0102-01 Sicherungskappe Fuse cap
A-0103 Lagerbuchse Bearing Bushing 12 x 6 x 11,5 - 379 03352022A-0103
A-0106-8X Ausrüstung Zahnrad Equipment gear 03352022A-0106-8X
A-0106-X Antriebszahnrad Drive Gear 20T 03352022A-0106-X
A-106-01 Federstift Spring Pin 3 x 14 mm
A-0106 Antriebskupplung Drive Clutch 03352022A-0106
A-0108 Lager Bearing 608ZZ 03352022A-0108
A-0109 Distanzring Spacer ring 23,85 13,5 mm 03352022A-0109
A-0110 Leuchtdiode Light-emitting diode 5 x 29 mm 03352022A-0110
A-0112 Federstift Spring Pin A 1,8 x 24 x 52 mm
A-0133-99D Buchse Bushing 03352022A-0133-99D
A-0133-99F Stecker Connector 03352022A-0133-99F
A-0301 Schaltgabel Shift Fork 03352022A-0301
A-0301-02 Kupplung Clutch 16,5 x 8 03352022A-0301-02
A-0301-04 Welle Shaft 8 x 159 mm 03352022A-0301-04
A-0301-05 Feder Spring 03352022A-0301-05
A-0301-06 Lager Bearing TRA 512 03352022A-0301-06
A-0301-07 Lager Bearing NTA 512 03352022A-0301-07
A-0301-08A Lagerbuchse Bearing Bushing 03352022A-0301-08A
A-0301-09 Schaltgabel Shift Fork 03352022A-0301-09
A-0301-10 Unterlegscheibe Washer 1,8 x 8 x 1 mm 03352022A-0301-10
A-0301-11 Spannstift Spring Pin 3 x 16
A-0301-11A Stift Pin 2,5 x 16
A-0301-12 Lagerhalterung Bearing bracket SF-206 03352022A-0301-12
A-0301-13 Ring Ring 12 x 2,1 x 4,5 mm 03352022A-0301-13
A-0301-14 Stift Pin 3 x 13,7 mm
C-0501 Mikroschalter Micro Switch 03352022C-0501
C-0501-6P Mikroschalter Micro Switch 03352022C-0501-6P
C-0502 Schwenkplatte Swivel Plate 03352022C-0502
C-0503 Stift Pin 2 x 24,8 mm
C-0504 Mikroschalter Micro Switch D 45 C -R 1 AA 03352022C-0504
C-0504-1 Mikroschalter Micro Switch D 45 A - R 1 AA 03352022C-0504-1
C-0505 Schraube Screw M 3 x 30 mm
C-0505-01 Mutter Nut M 3 x 30 mm
C-0506 Varistor Varistor S 14 K 175 03352022C-0506
C-0507 Mikroschalter Micro Switch 03352022C-0507
C-0507-01 Schraube Screw M 3 x 15 mm
C-0507-1- 4P Schalter Switch 03352022C-0507-1- 4P
C-0509 Buchse Bushing 03352022C-0509
D-0701 Unterer Deckel Lower Lid 03352022D-0701
E-0901X Gehäuse Housing 03352022E-0901X
E-0902X Ritzelwelle Pinion Shaft 03352022E-0902X
E-0904V Bürstehalter Brush Holder 0339906 03352022E-0904V
E-0904-01 Schraube Screw M4x4
E-0905 Carbon Bürste Carbon brush 0339907 03352022E-0905
E-0906 Verschlußkappe Cap 0339908 03352022E-0906
E-0907 Hauptschalter Main switch 0339903 03352022E-0907
E-0907-01 Schalterkappe Switch cap 03352022E-0907-01
E-0907-02 Unterlegscheibe Washer
E-0907-03 Mutter Nut
E-0909X Bedientafel Operator Panel
E-0909-01 Federstift Spring Pin 5 x 14
E-0909-02X Aufkleber Sticker
E-0910 Federscheibe Spring washer 22 x 17 x 0,3 mm
E-0912 Einstellknopf Adjusting Knob 03352022E-0912
E-0913 Handknauf Hand Knob 03352022E-0913
E-0913-02 Bediengriff Control Handle 03352022E-0913-02
E-0915P Isolierung Insulation 67 x 95 x 1 03352022E-0915P
E-0916P Leiterplatte Pcb JC - 2 03352022E-0916P
E-0917 03352022E-0917
E-0920 Sechskantschraube Hexagon head screw M 5 x 35
E-0922 Schaltgabel Shift Fork 6,3 x 32 x 5 mm 03352022E-0922
E-0923 Ring Ring CTW 25 03352022E-0923
E-0924 Schraube, Mutter Screw, Nut M 5 x 72 mm
V99S_parts.fm

E-0925V Anker Anchor 03352022E-0925V

E-0926P Magnetspule Solenoid 03352022E-0926P
E-0927V Lager Bearing 03352022E-0927V
E-0928 Lagerbuchse Bearing Bushing 15 x 25 03352022E-0928

V 99 DE│EN

Version 1.0.2 2023-11-13 Originalbetriebsanleitung 19

 V99S - Tischvorschub - Table feed
Grösse Artikelnummer
Pos. Bezeichnung Description
Size Item no.
E-0929-32P Potentiometer Potentiometer 500 Ohm 03352022E-0929-32P
E-0929P Potentiometer Potentiometer 0339902
E-0929-01 Halter Bracket 03352022E-0929-01
E-0929-02 Ring Ring 03352022E-0929-02
E-0929-03 Kappe Cap 03352022E-0929-03
E-0929-04 Unterlegscheibe Washer
E-0929-05 Mutter Nut
E-0930 Kabel Cable 0,75 x 30 x 2,7 M
E-0930-04 Draht Wire
E-0931 Federring Spring ring
E-0932 Schraube Screw M4x6
E-0933 Lagerstift Bearing Pin 3 x 18
E-0934 Zahnrad Gear 0339904
E-0934-01 gerundeter Ring Rounded Ring S - 38 03352022E-0934-01
E-0934-02 Unterlegscheibe Washer 38 x 54 x 1,5 mm
E-0934-03 Unterlegscheibe Washer 6205 03352022E-0934-03
E-0934-04 Getriebekupplung Transmission clutch 03352022E-0934-04
E-0934-4 Getriebe Transmission 03352022E-0934-4
E-0935 Verschluß Closure 5/16" x 24 03352022E-0935
F-1101-9P Endschalter Limit Switch 03352022F-1101-9P
F-1101-01 Halter Endschalter Limit switch holder 03352022F-1101-01
F-1101-01A Mutter Nut M 2 x 18 mm
F-1101-03 Schraube Screw M 2 x 18 mm
F-1101-04 Schraube Screw M 3 x 20 mm
F-1102-04 Unterlegscheibe Washer 2 mm
F-1103 Endschalter Limit Switch 03352022F-1103
F-1104 Dichtung Seal 39,3 x 51 mm 03352022F-1104
F-1105 Mikroschalter Micro Switch DC - 2C - A 1 AA 03352022F-1105
F-1106P Spannungskontrolle Voltage control 0,75 x 3 C x 1,6 m 03352022F-1106P
F-1107 Betätigungshebel Actuating lever 23 x 8 x 6,5 03352022F-1107
F-1108 Feder Spring 6,2 x 50,5 mm 03352022F-1108
G-0106 Zahnscheibe Toothed lock washer CTW - 31
ALS-01 Typenschild Type plate 66 x 9,1 x 0,5 mm
ALS-02 Bedienhinweise Operating instructions 78 x 38 x 0,5mm
ALS-03 Aufkleber Sticker
ALW-11 Verkabelung Wiring E-0929
ALW-13 Verkabelung Wiring C-0504
ALW-22 Verkabelung Wiring A-0100
ALW-25 Verkabelung Wiring F-1104
ALW-26 Verkabelung Wiring E0907
JC2-12-1 Stromanschluß Power connection 396/2P 03352022JC2-12-1
PDC20-5-1 Stromklemme Power Terminal 514 03352022PDC20-5-1
PFR-17 Verkabelung Wiring IR-24
PFR-18 Öldichtung Oil Seal P 20 03352022PFR-18
PFR-30 Niete Rivets 2x6
PFR-59 Unterlegscheibe Washer 5 x 12 x 1 mm
Not-Halt Emergency-stop
V99S_parts.fm

DE│EN V 99

20 Originalbetriebsanleitung Version 1.0.2 2023-11-13

 4.5 Ersatzteile - Spare parts - V250S
V250S_parts.fm

V 250 DE│EN

Version 1.0.2 2023-11-13 Originalbetriebsanleitung 21

 V250S
Grösse Artikelnummer
Pos. Bezeichnung Description
Size Item no.
1 Gehäuse Housing 0335202501
2 Zahnradmutter Gear Nut 0,2 x 34 x 45 mm 0335202502
3 Unterlegscheibe Washer 0,4 x 34 x 45 mm
4 Unterlegscheibe Washer 0,6 x 34 x 45 mm
5 Unterlegscheibe Washer 0,1 x 34 x 45 mm
6 Unterlegscheibe Washer 0,2 x 16 x 23,5 mm
7 Unterlegscheibe Washer 0,4 x 16 x 23,5 mm
8 Unterlegscheibe Washer 0,6 x 16 x 23,5 mm
9 Unterlegscheibe Washer 0,1 x 16 x 23,5 mm
10 Unterlegscheibe Washer 2 x 16 x 25,4 mm
11 Unterlegscheibe Washer
12 Nadellager Needle Bearing 0335202512
13 Ring Ring 0335202513
14 Nadellager Needle Bearing 0335202514
15 Überlastschutz Overload protection ETA 106-P10-1,5A 0335202515
16 Schutzkappe Protective Cap 0335202516
17 Lagerbuchse Bearing Bushing 6 x 12 x 11.5 mm 0335202517
18 Antriebskupplung Drive Clutch 0335202518
19 Kegelzahnrad Bevel Gear 0332502
20 Antriebskupplung Drive Clutch 0335202520
21 Leuchtdiode Light-emitting diode 0335202521
22 Gummikappe Rubber Cap 0335202522
23 Mutter Nut 0335202523
24 Schalterhebel Switch lever 0335202524
25 Feder Spring 0335202525
26 Schraube Screw 0335202526
27 Sicherungsring Snap Ring 0335202527
28 Federstift Spring Pin 0335202528
29 Anbauadapter Mounting Adapter 0335202529
30 Feder Spring 0335202530
31 Dichtungsscheibe Seal Washer 512 0335202531
32 Lagerscheibe Bearing Washer 512 0335202532
33 Lagerbuchse Bearing Bushing 0335202533
34 Schaltgabel Shift Fork 0335202534
35 Unterlegscheibe Washer 1 x 8 x 18 mm
36 Wellenhalterung Shaft support 0335202536
37 Kabel Cable 24 AWG x L 59 mm
38 Kabel Cable 18 AWG x L 50 mm
39 Kabel Cable 22 AWG m
40 Kabel Cable 22 AWG x L 116 mm
41 Kabel Cable 22 AWG x L 160 mm
42 Kabel Cable 22 AWG x L 100 mm
43 Kabel Cable 22 AWG x L 100 mm
44 Lager Bearing 627 ZZ 0335202544
45 Lager Bearing 608 ZZ 0335202545
46 Halter Mikroschalter Micro switch holder 0335202546
47 Mikroschalter komplett Micro Switch Complete 0335202547
48 Schalter support Switch support 0335202548
49 Mikroschalter Micro Switch 0335202549
50 Kondensator Condenser 0335202550
51 Mikroschalter Halter Micro switch holder 0335202551
52 Halterung komplett Complete support 0335202552
53 Montageplatte Mounting Plate 0335202553
54 Mikroschalter Micro Switch 0335202554
55 Unterer Deckel Lower Lid 0335202555
56 Gehäuse Housing 0335202556
57 Ritzelwelle Pinion Shaft 0335202557
58 Kohlenstoff - Bürstenhalter Carbon - Brush Holder 0335202558
59 Kohlenstoffbürste Carbon brush 0335202559
60 Ein-Aus Schalter On-off switch 0335202560
61 Schutzkappe Protective Cap 0335202561
62 Unterlegscheibe Washer 0335202562
63 Unterlegscheibe Washer 627 0335202563
64 Stiftschraube Pin Bolt 1/4" x 1/4" 0335202564
65 Einstellknopf Adjusting Knob 0335202565
66 Handknauf Hand Knob 0335202566
67 180° Handhebel 180° hand lever 0335202567
V250S_parts.fm

90° Handhebel 90° hand lever 0335202567-2

68 Ring Ring 0335202568
69 Leiterplattenisolator Pcb Insulator 0335202569
70 Leiterplatte Pcb 0335202570

DE│EN V 250

22 Originalbetriebsanleitung Version 1.0.2 2023-11-13

 V250S
Grösse Artikelnummer
Pos. Bezeichnung Description
Size Item no.
71 Zugentlastung Strain relief 0335202571
72 Schaltgabel Shift Fork 0335202572
73 Anker Anchor 0335202573
74 Magnetspule Solenoid 0335202574
75 Lagerbock Bearing support 0335202575
76 Lagerbuchse Bearing Bushing 8 x 14,8 x 20 0335202576
77 Zugentlastung Potentiometer Strain relief potentiometer 0335202577
78 Ring Potentiometer Ring Potentiometer 7803352025
79 Kappe Potentiometer Cap Potentiometer 0335202579
80 Unterlegscheibe Potentiometer Washer Potentiometer 0335202580
81 Mutter Potentiometer Nut Potentiometer 0335202581
82 Potentiometer Potentiometer 10 K V 0335202582
83 Netzanschlußkabel Mains connection cable 0,75 x 3C x 2,7 M 0335202583
84 Ring Ring S 38 0335202584
85 Unterlegscheibe Washer 1,5 x 38 x 54
86 Federscheibe Spring washer 6205 0335202586
87 Nabe Getriebe Hub Gear 0335202587
88 Ring Ring IR 24 0335202588
89 Sicherungsring Snap Ring E4 0335202589
90 Sicherungsring Snap Ring E5 0335202590
91 Mikroschalter Micro Switch 0335202591
92 Kabel Cable 0,75 x 4 C x 1,7 M 0335202592
93 Anschlag Stop 0335202593
94 Mutter Nut 0335202594
95 Ring Ring 0335202595
96 Feder Spring 0335202596
97 Welle Shaft 0335202597
98 Mutter Nut M2
99 Mutter Nut M3
100 Mutter Nut 5/16" 03352025100
101 Abdeckkappe Kohlenstoffbürste Cover Carbon brush 03352025101
102 Plastik Getriebe Plastic transmission 03352025102
103 Schneckenrad Worm gear 03352025103
104 Schalterabdeckung Switch Cover 03352025104
105 Schalterhalter Switch holder 03352025105
106 Betätigungshebel Actuating lever 03352025106
107 Hebegabel - Ring Lifting yoke - Ring 03352025107
108 Halteplatte Retaining Plate 30 03352025108
109 Antriebszahnrad Drive Gear 03352025109
110 Hebegabel komplett Lifting yoke completely 03352025110
111 Mikroschalter komplett Micro Switch Complete 03352025111
112 Potentiometer Potentiometer 03352025112
113 Zahnrad Gear 03352025113
114 Endlagenschalter komplett Limit switch completely 03352025114
115 Anschlagssatz Stop Kit 03352025115
116 Schneckenradsatz Worm wheel set AL 400S / 300S only
117 Hebegabel komplett Lifting yoke completely 03352025117
Not-Halt Emergency-stop
V250S_parts.fm

V 250 DE│EN

Version 1.0.2 2023-11-13 Originalbetriebsanleitung 23

 4.6 Platinen Schaltplan - Circuit board diagram

V99S_V250S_wiring_diagram.fm

DE│EN V 99 S │V 250 S

24 Originalbetriebsanleitung Version 1.0.2 2023-11-13

 EC - Declaration of Conformity
Installation declaration
for incomplete machines according to the Machinery Regulation 2023/1230 Annex V part B
The manufacturer / seller and Optimum Maschinen Germany GmbH
authorised representative: Dr.-Robert-Pfleger-Str. 26
D - 96103 Hallstadt, Germany
Authorised representative for Kilian Stürmer
compiling all the relevant technical Optimum Maschinen Germany GmbH
documents.
Dr.-Robert-Pfleger-Str. 26
D - 96103 Hallstadt, Germany
Tel.: +49 (0) 951 96555 - 800
hereby declares that the following product
Product designation: Table feed
V99S
V250S
Type designation: Table feed with emergency-stop loop signal for moving a milling
table in an axis plane.
The manufacturer declares that the product mentioned above is an incomplete machine in the sense of the
Machinery Regulation. The product is exclusively provided for installation in a manual milling machine or
incomplete machine and therefore does not meet all the requirements of the Machinery Regulation.
A list of the fundamental requirements applied to and to be observed for this product can be found in the
appendix to this declaration.
The special technical documents according to Annex IV part B have been compiled. The authorised
representative for compiling the technical documents undertakes to hand over the documents on well-
founded request to the bodies of the individual state. The hand over is done by post in paper format or on
electronic medium.
The commissioning of the product is prohibited for as long as it has been established that the milling
machine in which the aforementioned product is installed corresponds to all the requirements of the
Machinery Regulation.
Note: The table feed must switch off when the emergency stop of the milling machine is activated
The following additional EU Directives have been applied:
Restriction of the use of certain hazardous substances in electrical and electronic equipment 2015/863/EU
V99S_V250S_declaration-of-incorporation_en.fm

Kilian Stürmer
(CEO, General Manager)
Hallstadt, 2023-11-07
V99S_V250S_declaration-of-incorporation_en.fm