AE SMART User Manual v1 01f
AE SMART User Manual v1 01f
USER MANUAL
In this manual, you will find detailed information about AE-SMART. However, since there are
continuous developments in software it is possible that the software version you are using may
not be fully compatible with this manual. If this is the case, you can download the most recent
manual from www.aybey.com.
You can send an e-mail to [email protected] either to get more technical information about
the system or to send any comments. Please feel free to contact us for any problems or
suggestions. Bear in mind that all these systems have been developed mainly by benefiting from
the criticism of customers and users.
Aybey Elektronik
Device will be damaged if maximum ratings are exceeded or if improper braking resistors are
used. Therefore, select braking resistors according to the tables shown below.
Models R and D
Without Electric Distribution Panel
H W D
805 405 275
Model E
With Electric Distribution Panel
H W D
1060 405 275
Wall Hanger The metal box should be hanged onto the wall with
wall hanger.
The lower section (mid section in model - E) is same in all models and contains common circuits
and components. The upper section varies depending on the motor type, syncronous or
asyncronous. In model E there is an additional section for electric distribution panel.
RBM is the main board of the device. RBL, keypad and screen, bypass sockets and SDB door
bridging board are placed on it.
The terminal blocks shown in orange colour are for car circuit and must be connected to the
flex cable.
The terminal blocks shown in green colour are for shaft and machine room connections.
The upper section in geared model The upper section in gearless model contains
contains recall buttons and OSG recall buttons and manual brake opening
activation switch. buttons.
Interface for incremental encoder is ICA board serves as interface for absolute
located here. encoder of synchronous motors.
UPS switch is present only in models UPS switch is present only in models produced
produced with integrated rescue unit. with integrated rescue unit.
The functions of the button and switches The functions of the button and switches of
of command panel is shown below. command panel is shown below.
AE-SMART box is delivered always as full serial. Namely, car and landing circuits are serial.
Car circuit uses CAN0 and landing circuit CAN1. If parallel landing panels are used, then a
RBIO board is required in controller box. RBIO serves as parallel interface for LOPs.
Full serial System (Serial COP, Serial LOP) Parallel COP, Parallel LOP
RBC has been designed for full serial prewired system. It has interface for direct connection
to serial car operating panel. The output terminals of RBKL have the same order as in RBC to
standardize prewiring system.
← ↑ →
ESC ↓ ENT
The arrow buttons have various functions depending on the screen or menu they are used.
However, ESC and ENT buttons usually have the same functions, such that pressing ESC button
exits from current menu or application and ENT button usually confirms anything asked or selects
the indicated line. UP (↑), DOWN (↓), LEFT (←), and RIGHT (→) arrow buttons are used to move
the cursor in screen or increment or decrement any number. Please be aware that there are
some screens where a special button is asked to be pressed to continue or to do a specific task.
0 0 A [ 6 7 0 V ] S 0 . 0 0 E 0 . 0 0
After start-up main screen is displayed. Main screen displays important state variables by
using some letters and symbols. Understanding this screen will help you in operation
significantly.
The first character indicates the direction of the
motion with an UP or DOWN arrow.
If there is no direction, then ‘–‘ character is
displayed.
The first two digits in the fourth line shows the motor
current.
The number after ‘E’ in fourth line shows the speed read
by the encoder.
The functions of the buttons when pressed while main screen is being displayed are as follows:
3.3.4 Pressing LEFT Button -> MONITORING OF THE STATES OF THE INPUTS
G05-EASY INSTALL
You can move in menu by using arrow keys and press ENT to select any submenu or operation.
[02] A10 : 2
You can travel among parameters by using (↑) and
LIFT STANDARD
(↓) buttons. To change the parameter, press ENT
button.
EN81-20/50
In parameter editing screen the value of the
A10 : 2
parameter can be changed by using arrow buttons.
LIFT STANDARD
Pressing ENT saves the new value for the parameter.
Pressing ESC leaves editing screen without changing
EN81-20/50
the current value of the parameter.
Through G03-SHAFT COPYING you can reach a sub
G02-PARAMETERS
menu where you can process the utilities when
>G03-SHAFT COPYING
encoder is selected as floor selector. See section 4.1
G04-TEST&UCM MENU
for detailed explanation.
G05-EASY INSTALL
G02-PARAMETERS Through G04- TEST & UCM MENU you can reach a
G03-SHAFT COPYING sub menu where you can process the utilities when
>G04-TEST&UCM MENU related to UCM functions and lift test. See section 4.2
G05-EASY INSTALL for detailed explanation.
G05- EASY INSTALL is a facility designed to be used
G02-PARAMETERS
for setting main parameters related to the lift during
G03-SHAFT COPYING
installation. Read explanation of parameter [A15]
G04-TEST&UCM MENU
INSTALLATION MODE.
>G05-EASY INSTALL
G06–MOTOR TUNING
G07–FLOOR SETTINGS G08-SERVICES contains a submenu of various utilities
>G08–SERVICES about the system. See section 4.5 for details.
G 0 9 - E R R O R LOG
G06–MOTOR TUNING
G07–FLOOR SETTINGS In G09-ERROR LOG you can see the error log. This is
G08–SERVICES explained in section 4.7.
> G 0 9 - E R R O R LOG
G09-ERROR LOG
>G10-COUNTERS In G10-COUNTERS you can monitor and edit the
G11-OPERATIONS counters about lift travel. See section 4.8.
G12–VARIABLES
1-AUTO TEST MENU This is a lift travel test and explained in section 4.2.1.
2-UCM ERROR CLEAR An UCM error is stationary and can be cleared by using this screen.
3-UCM CONTROLLER The parameter defining UCM device,[A16], can be edited here.
This test is to see the performance of UCM function of the lift and
4-UCM TEST
explained in section 4.2.2.
This test is to see the performance of the lift when any of the shaft
5-LIMIT STOP TEST
limits has been exceeded and explained in section 4.2.3.
This utility is to test the performance of the safety gear and
6-SAFETY GEAR TEST
explained in section 4.2.4.
7-BUFFER TEST Not implemented yet.
DOORS+ CALLS+
ESC MOVE
Warning
Before starting this test process, be ensured that there is nobody or any load inside the cabin and
prevent usage of the lift. In order to be able to perform the test, the system must be in the normal
mode and the cabin light (Busy signal is off) must be turned off to ensure that the lift is not in
use. Test operation cannot be performed in inspection mode.
Test Procedure
a. SELECTING TEST SPEED: “TEST SPEED: SLOW” is displayed on the screen. You can switch
between HIGH and SLOW speeds by pressing RIGHT (>) and LEFT (<) buttons. Confirm the
selected test speed.
b. SELECTING TEST DIRECTION: You can switch between UP and DOWN speeds by pressing (↑)
or (↓) buttons. Confirm the selected test direction.
c. In next step, “UCM TEST START” is displayed on the screen. Press (↑) button to start manual
test.
d. Manual test has been started by the controller by opening the door. When door starts to
open, the return of the safety line becomes open circuit (140=0).
e. Then the controller activates the door bridging process through SDB board which makes the
return of the safety line ON (140=1).
f. When the safety line is open and door circuit has been bridged the system is activated.
g. If the machine is geared, then overspeed governor coil is energized. When the signal at the
SGO input is off, then the controller initiates motion in selected speed and direction.
h. If the machine is gearless (synchronous motor) then the controller initiates motion in selected
speed and direction.
i. When the car goes out of the door zone (ML1=0 or ML2=0) with open doors then the
controller considers it as UCM and the car is stopped immediately. Contactors and the door
bridging are switched off. All adjusted delays of the switching elements in stopping are
disregarded.
j. The car position, namely the vertical distance from the cabin sill to the floor level should be
measured. It should be within the limits specified in clause 5.6.7.5 of EN 81-20.
The performance of the shaft limit switches can be tested by using this test. To start the test the
following conditions must be met:
- The car must be at bottom floor to test bottom limit switch.
- The car must be at the top floor to test top limit switch.
- The lift must be in Normal operation mode.
- Busy signal must be off.
When executed, the lift moves up (at top floor) or down (at bottom floor) in creeping speed [S08]
in order to exceed shaft limits. The travel is terminated by opening the limit stop switches. So,
the emergence of the stop error indicates that the limit switches are working properly. If no stop
error is created then it means the limit switch is not working as required.
1-START TUNING This utility is used for tuning of motor before running. Read and
follow the instructions in installation manual.
2-TUNING MODE Here, tuning mode is set as rotating or stationary. [M18]
3-ENCODER DIRECTION Editing of parameter[M17] for encoder direction.
4-MOTOR DIRECTION Editing of parameter[M19] for motor direction.
5-ENCODER OFFSET Editing and monitoring of parameter[M15] for encoder offset.
1-AUTO DISPLAY ADJUST By using this utility, the floor displays can be set
automatically. In this application you will be asked for
AUTO DISP. ADJUST entering the display of the lowest floor. You can set it to
1 a positive as well as a negative number by using (↑) and
LOWEST FLOOR NO : [ 0] (↓) buttons. Pressing ENT after that will save the
(↑↓) ---- displays for all floors.
2-FLOOR DISPLAYS In this application you can edit the display of any floor
manually.
>D02. FLR: 2 For each floor two digits are registered, one for left and
D03. FLR: 3 one for right. Therefore, you can edit both digits for a
D04. FLR: 4 floor separately. In serial display modules both digits will
D05. FLR: 5 be displayed. However, in parallel floor and car displays
the left display can show only ‘-‘ or ‘1’ characters.
3-ACCESS RIGHTS
This menu is to control the access of car and landing call
>L01. FLR: 1 1 acceptance.
L02. FLR: 0 0
L03. FLR: 1 1 The first column is for car and second one is for hall calls.
L04. FLR: 1 0
1 . FLR : CALL RIGHTS After selecting any floor, you can allow its car and /or
calls by setting 1.
CAR: 1 FLR: 0
ON OFF Similarly, you can inhibit them by setting 0 for any one.
4.5 SERVICES
The system saves last 128 errors with date, time and state
variables at the instant of occurrence of error. ERROR: 8 [ 1]
Old errors can be seen in G09-ERROR LOG in main screen. DOOR NOT CLOSED
You can move among old errors by using using (↑) and 12. 03. 2021 - 11:41
(↓) buttons. Pressing ENT button opens a page showing (↑↓ ENT)
details of the lift at the instant of error.
There are eight lines of information about the state of the ↑12. 03. 2021 - 11:41
lift at the instant of error occurrence. You can move in the FLR : 4 =
screen by using (↑) and (↓) buttons. Pressing ESC leaves Mod: 1
this screen.
↓ Cont./Mot.-Phase: 10 / 0
Number of Travels This counter holds the number of STARTS after last
After reset reset.
[2] xxxxxxx It is called STARTS COUNTER.
(↑↓ ENT) This counter can be reset by pressing ENT button here.
Number of maximum
Direction Changes Here you can monitor MAXIMUM DIRECTION CHANGE.
[6] xxxxxxx It can be edited by pressing ENT button.
(↑↓ ENT)
If MAXIMUM START COUNTER is zero, then this
function is inhibited and no alarm is activated.
SET MAX. DIR CHANGE If it is greater than zero, it will be active. When
xxxxxxx DIRECTION COUNTER > MAXIMUM DIRECTION
COUNTER, then the system will enter into maintenance
mode.
The timing diagram is shown on the next page. The device has two main variables related to
motion phases and device stages. This diagram shows what happens when a motion request is
received. The line indicated as control shows controller stages and the one indicated as motor
motion phases. These two variables are displayed on the screen of the hand terminal to give
information about the motion state of the device (control/motor). It can be easily seen on the
timing diagram how the active and passive states of device motor output, brake, enable and
contactor are changing. By using these two variables, related stages in the time diagram can be
identified.
Control Motor
Motion Action
phase phase
0 0 No motion no request for motion
10 0 No motion there is a request for motion Checking Safety Line
20 0 No motion Contactors are activated Safety Line closed
35 0 No motion Motor Driver enabled
41 No motion Zero Speed
42 No motion Brakes are opened
43 Motion Starting Speed Ramp
Starting Speed
44 Motion Starting Speed Travel
40 45 Motion Accelerating
46 Motion Constant Speed Normal Travel
47 Motion Decelerating
48 Motion Creeping Speed Seeking Floor Level
49 Motion Stopping Speed down to zero
59 Motion Stop Speed detected
Zero Speed at Stop
38 60 No motion Brake off
61 No motion End of motion
33 0 No motion Motor Driver disabled Motion completed
System can use encoder or magnetic switches to collect car position information.
817 and 818 switches are always used to check shaft ends. These are bi-stable magnetic or
mechanical switches. 818 must be open at top and 817 at bottom limits paths and closed
between these limits. These are used as reference points at top and bottom floors.
The consistency of the car position data is always checked at these limit points.
FLOOR SELECTOR MODES
Counter Mono-Stable Switch [A05=0]: ML1, ML2, MKD and MKU normally open (KPM206)
magnet switches are used and releveling is allowed.
Counter Bi-Stable Switch [A05=1]: M0 and MK Bi-stable magnet switches (KPM205) are used
and releveling is not allowed.
Motor Encoder [A05=2]: No additional hardware is required. This option is only available in
closed loop systems where the motor has an encoder, [A03=1,2].
a) With Releveling: ML1, ML2, MKD and MKU normally open (KPM206) magnet switches
are used. To allow releveling, select [A11=0].
b) Without Releveling: ML1 and ML2 normally open (KPM206) magnet switches are used.
Shaft Encoder [A05=3]: In this method a standalone shaft encoder fixed to the car with a rope.
Is used. An ENC encoder interface board must be used to read the shaft encoder. In this
method relevelling is allowed. Select [A05=3] for shaft encoder and set [A11=1], if releveling is
requested. To install shaft units and adjust related parameters read AE-SMART FLOOR
SELECTOR INSTALLATION MANUAL.
In AE-SMART control system has built in software to manage automatic rescue system (ERS) to
rescue the passengers in case of power failure. Electronic Rescue System automatically switches
on when the controller detects an error in mains phases.
a) Direct Landing
To activate direct landing system parameter S23 must be greater than zero [S23=1,2,3].
In this case the system adjusts acceleration and deceleration curves regarding to the
selection in parameter S23.
If [S23=0] then the system uses creeping path before stopping. Access to all speed curve
parameters is allowed. User can design any travel curve by adjusting parameters S11…S15.
If floor selector is not encoder [A05=0,1] or open loop system is used [A03=0] then
automatically system switches to this method.
All information about lift and control system settings and timings are stored in system
parameters. Through G01-MAIN MENU you can reach all parameters for any function.
However, G02-PARAMETERS menu contains mainly used parameters, inputs and outputs. It is
advised to use G01-MAIN MENU only to access advanced functions.
Real Speed
0 Reference speed read by the encoder.
Recommended for closed loop applications.
Drive Speed
Reference speed is the speed calculated by
1
the device.
Recommended for open loop applications.
[S19] START MODE
This parameter is used to prevent any rollback of the car in starting for synchronous motors.
See section 8.1 for detailed explanation.
0 Passive
1 Anti-Rollback - Smart
2 Anti-Rollback - Fast
3 Anti-Rollback - Fast+Smart
4 Pre-Torque - Digital weight transducer feedback is optional.
5 Pre-Torque – Analog - Analog weight transducer feedback is required.
[S20] STOPPING DECELERATION
This parameter defines the deceleration rate when the car gets stop command
0,1 … 5,0
while travelling at creeping speed.
[S21] STOPPING DECELERATION START S-CURVE
This parameter defines S-curve rate to reach the deceleration in [S20], when
0,01 … 5,0
the car gets stop command while travelling at creeping speed.
[S22] CREEPING PATH
0 … 500 This parameter defines the travel path in creeping speed. Unit is mm.
[S23] TRAVEL CURVE
PID Control
AE-SMART is a vector-controlled lift motor driver. It calculates required data carrier frequency
times and assigns voltage and frequency of motor signals. Device receives motor speed via
encoder of motor. If the reference speed differs from the motor speed, device makes calculations
to reset this difference. PID control contains the definitions of the adjustment procedure.
For digital feedback of weight transducer connection, there are three digital inputs as LS1, LS2
and LS3. They can be connected to the digital outputs of the weight transducer device. The
output of the weight transducer device should be adjusted to output the digital outputs as
shown below.
Table 8.1
x% : Cabin Load at starting / Nominal Load of the car LS1 LS2 LS3
CL: Cabin Load at starting %25 %50 %75
CL < 25% 0 0 0
25% <= CL < 50% 1 0 0
50% <= CL < 75% 1 1 0
CL > 75% 1 1 1
If 3 outputs are used, then define and set LS1, LS2 and LS3 as 25%, 50% and 75% loads, respectively.
If 2 outputs are used, then define and set LS1 as 30% and LS2 as 60% loads.
If only one output is used, then define and set LS1 as 50% load.
System estimates and applies the required pre-torque to prevent rollback for the instantaneous
cabin load by using the information in Table 8.1. This method works also without feedback. Of
course, since there is only three bits feedback information no perfect result can be achieved.
If rollback still presents, go to P09-SPECIAL PARAMETERS menu and adjust parameters U08,
U09, U10 and U11 to get a better result.
The functions of these parameters are described below.
If no rollback but jerk is present, then decrease U08.
Please be aware of that the configuration that gives best comfort may vary depending on the
motor type and application. You may need some trials.
By using this method, the best control of the starting can be achieved. However, an analog
voltage output proportional to the load inside the cabin is required to implement this process.
System will estimate and apply the required torque to hold the car stable by using the analog
signal as feedback.
In this application system learns the torque required for each new load and saves them for
further use. Therefore, after installation you will feel some rollback or jerks for a while. But, after
some number of starts with various loads, load versus torque data will be filled and there will be
no jerk or slip in starting. In case you need to clear this table, such as when you have replaced a
device from another lift, you can use the application in services G08-SERVICES-> 6-CLEAR LOAD
DATA. You can adjust the system response by means of Special Parameters U08…U11 as
described in previous section 8.1.2.1.
In simulation mode all functions are performed normally except shaft switches and encoder
pulses. They are simulated by the device. Therefore, ML1, ML2, MKD, MKU, 817, 818 switches
and encoder are not read. You can leave them unconnected in simulator operation.
Besides this, some errors are inhibited. You can simulate motion simply by giving calls. The
virtual car will move and open its doors at arrival at the target floor.
Safety line must be connected.
Door contacts can be simulated by output relays driven by the door open/close signals. This is
necessary when no door is connected to the controller.