Total No. of Questions : 8] SEAT No.

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PB-3899

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[Total No. of Pages : 4

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T.E. (Mechanical Sandwich) (Mechanical)

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DESIGN OF MACHINE ELEMENTS

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(2019 Pattern) (Semester - I) (302043)
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Time : 2½ Hours] [Max. Marks : 70
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Instructions to the candidates:

1) Answer Q.1 or Q.2, Q.3 or Q.4, Q.5 or Q.6 and Q.7 or Q.8
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2) Neat diagrams must be drawn wherever necessary.

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3) Figures to the right side indicate full marks.
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4) Assume suitable data, if necessary.
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Q1) a) A C-clamp, as shown in Figure, has trapezoidal threads of 12 mm outside

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diameter and 2mm pitch. The coefficient of friction for screw threads is
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0.12 and for the collar is 0.25. The mean radius of the collar is 6 mm. If
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the force exerted by the operator at the end of the handle is 80N,
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find: 1) The length of handle; 2) The maximum shear stress in the body
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of the screw and where does this exist; and 3) The bearing pressure on

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the threads. [8]
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b) Derive expression for torque required to raise the loads in case of square
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threads. [5]
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c) Prove that efficiency of self-locking square threads is less than 50%. [4]
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OR
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Q2) a) A power screw having double start square threads of 25 mm nominal

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diameter and 5 mm pitch is acted upon by an axial load of 10 kN. The

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outer and inner diameters of screw collar are 50 mm and 20 mm

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respectively. The coefficient of thread friction and collar friction may be

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assumed as 0.2 and 0.15 respectively. The screw rotates at 12 r.p.m.

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Assuming uniform wear condition at the collar and allowable thread bearing

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pressure of 5.8 N/mm2, find: 1. the torque required to rotate the screw; 2.

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the stress in the screw; and 3. the number of threads of nut in engagement

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with screw. Also state the condition of screw. [8]
b) Explain with neat sketch, differential screw and Compound screw. [4]
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c) Explain with neat sketch, re-circulating ball screw. State its application.[5]
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Q3) a) A cantilever beam made of cold drawn steel 40C8 (Sut = 600 N/mm2 and

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Syt = 380N/mm2) is shown in Figure. The force P acting at the free end

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varies from –50 N to +150 N. The expected reliability is 90% and the

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factor of safety is 2. The notch sensitivity factor at the fillet is 0.9. Determine
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the diameter of the beam at the fillet cross-section. Take surface finish
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factor 0.77, Size factor 0.85, Reliability factor 0.897 and theoretical stress
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concentration factor 1.44. [8]

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b) What is stress concentration? What are the causes of stress concentration?

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[6]
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c) Define and Explain 1) Notch Sensitivity 2) Endurance limit. [4]

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Q4) a) A cantilever beam of circular cross section made of steel Fe 550

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(Sut =550 N/mm2 is fixed at one end and subjected to a completely reversed
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load (P) of 15 kN is at the free end. He force P is perpendicular to the

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axis of beam. The distance between forces to fixed end is 200 mm. Take
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Kt = 1.35, q = 0.85, Ka = 0.8, Kc = 0.897 and the values of Kb is taken

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from table. The factor of safety is 2 Calculate the diameter of the beam
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for infinite life. [8]

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d (mm) Kb

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d  7.5

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7.5 < d  50 0.85

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d > 50 0.75

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b) Explain modified Goodman diagram. Draw neat labeled sketches of

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modified Goodman diagram for axial & Bending stresses. [5]

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Write a short note on Cumulative damage. [5]
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Q5) a) A bracket shown in figure is fixed to steel column by means of four bolts
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of size M14. A load of W acts on the bracket. Take  t = 84 MPa. If ratio

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B/t for cross section of the arm bracket is 45. Determine 1) Maximum

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load on bracket, 2) Cross section of bolts. [8]
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b) A steel plate subjected to a force of 5 kN and fixed to a channel by means

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of three identical bolts is shown in Figure. The bolts are made from plain

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carbon steel 45C8 (Syt = 380 N/mm2) and the factor of safety is 3.
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Specify the size of bolts. [5]

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c) Write a note on: Bolts of uniform strength. [5]

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Q6) a) A rectangular steel plate is welded as a cantilever to a vertical column and

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supports a single concentrated load 40 kN, as shown in Figure. Determine

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the Maximum shear stress if size of weld is 11.62mm. [8]

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b) Discuss in brief strength of parallel fillet welds. [5]

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c) Prove that stress on the throat is equal to the ratio of force on weld to
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0.707×s×l [5]

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Q7) a) A mechanism used in printing machinery consists of a tension spring
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assembled with a preload of 30 N. The wire diameter of spring is 2 mm

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with a spring index of 6. The spring has 18 active coils. The spring wire
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is hard drawn and oil tempered having following material properties: Design
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shear stress = 680 MPa; Modulus of rigidity = 80 kN/mm2 Determine:

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1) the initial torsional shear stress in the wire; 2) Spring rate; and
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3) The force to cause the body of the spring to its yield strength. [8]
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b) Draw a neat sketch of a multi-leaf spring and show its essential parts.
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State functions of any two components. [4]

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c) What is mean by spring surge and what is its effect? [5]
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Q8) a) A safety valve of 60 mm diameter is to blow off at a pressure of 1.2

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N/mm2. It is held on its seat by a close coiled helical spring. The maximum
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lift of the valve is 10 mm. Design a suitable compression spring of spring

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index 5 and providing an initial compression of 35 mm. The maximum

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shear stress in the material of the wire is limited to 500 MPa. The modulus
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of rigidity for the spring material is 80 kN/mm2. Calculate: 1) Diameter of

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the spring wire, 2) Mean coil diameter, 3) Number of active turns, and 4)
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Pitch of the coil. [8]

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b) Explain with the neat sketch, nipping of leaf spring. [5]

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c) Explain A.M. Wahl’s factor and state its importance in the design of
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helical springs. [4]

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