410491CombiSmart operatingInstructionV24
410491CombiSmart operatingInstructionV24
PACKAGE RANGE:
0.55 to 11 kW | 0.75 to 15 HP
Three-phase 200-240 V
0.55 to 22 kW | 0.75 to 30 HP
Three-phase 380-480 V
USER MANUAL
1. Safety Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6. Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.1. Important Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6.1. Standard Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.2. Extended Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2. General Information and Ratings. . . . . . . . . . . . . . . . . 5
6.3. Advanced Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.1. Identifying the Drive by Model Number. . . . . . . . . . . . . . . . . . . 5
6.4. Commissiong your HPS Motor. . . . . . . . . . . . . . . . . . . . . . . 33
2.2. IP66 Drive Variants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6.5. P-00 Read Only Status Parameters. . . . . . . . . . . . . . . . . . . . 34
2.3. Understanding the Rating Label. . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4. Drive Model Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 7. Analog and Digital Input Macro Configurations. . . 35
7.1. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3. Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . 7
7.2. Example Connection Diagrams. . . . . . . . . . . . . . . . . . . . . . . 35
3.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7.3. Macro Functions Guide Key . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.2. UL Compliant Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7.4. Macro Functions – Terminal Mode (P-12 = 0). . . . . . . . . . . 37
3.3. Mechanical Dimensions – IP66 (Nema 4X) Enclosed Units. . . . 7
7.5. Macro Functions - Keypad Mode (P-12 = 1 or 2) . . . . . . . 38
3.4. Guidelines for mounting (IP66 Units). . . . . . . . . . . . . . . . . . . . . 8
7.6. Macro Functions - Fieldbus Control Mode (P-12 = 3, 4,
3.5. Gland Plate and Lock Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7, 8 or 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.6. Removing the Terminal Cover . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.7. Macro Functions - User PI Control Mode (P-12 = 5 or 6). . . . 39
3.7. Routine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8. Modbus RTU Communications. . . . . . . . . . . . . . . . . 40
4. Power & Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . 12
8.1. Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.1. Connection Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.2. Modbus RTU Specification. . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.2. Connection Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.3. RJ45 Connector Configuration. . . . . . . . . . . . . . . . . . . . . . . 40
4.3. Protective Earth (PE) Connection. . . . . . . . . . . . . . . . . . . . . . . . 14
8.4. Modbus Register Map. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.4. Incoming Power Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.5. HPS Motor Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 9. CAN Communication. . . . . . . . . . . . . . . . . . . . . . . . . 43
4.6. Control Terminal Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 9.1. CAN Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.7. Using the REV/0/FWD Selector Switch . . . . . . . . . . . . . . . . . 17 9.2. Additional Information Relating to CAN or Modbus or
Both. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.8. Using the Internal Pot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.9. Control Terminal Connections. . . . . . . . . . . . . . . . . . . . . . . . . . 18 10. Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.10. Motor Thermal Overload Protection. . . . . . . . . . . . . . . . . . . 20 10.1. Environmental. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.11. EMC Compliant Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 20 10.2. Rating Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.12. Optional Brake Resistor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 10.3. Single Phase Operation of Three Phase Drives. . . . . . . . . 47
10.4. Additional Information for UL Compliance. . . . . . . . . . . . . 48
5. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
10.5. EMC Filter Disconnect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.1. Managing the Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.2. Operating Displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 11. Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.3. Changing Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 11.1. Fault Code Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.4. Read Only Parameter Access. . . . . . . . . . . . . . . . . . . . . . . . . 23 11.2. Resetting a Fault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.5. Resetting Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.6. Resetting a Fault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.7. LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
EN 61800-5-1: 2007+A11:2021 Adjustable speed electrical power drive systems. Safety requirements. Electrical, thermal and energy.
EN 61800-3: 2018 Adjustable speed electrical power drive systems. EMC requirements and specific test methods
EN 55011: 2007 Limits and Methods of measurement of radio disturbance characteristics of industrial, scientific and
medical (ISM) radio-frequency equipment (EMC)
EN60529: 1992 Specifications for degrees of protection provided by enclosures
Electromagnetic Compatibility
All HP Combi Smarts are designed with high standards of EMC in mind. All versions suitable for operation on Three Phase 230 volt
and Three Phase 400 volt supplies and intended for use within the European Union are fitted with an internal EMC filter. This EMC
filter is designed to reduce the conducted emissions back into the mains supply via the power cables for compliance with the above
harmonised European standards.
It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the
EMC legislation of the country of use, and the relevant category. Within the European Union, equipment into which this product is
incorporated must comply with the EMC Directive 2004/108/EC. This User Guide provides guidance to ensure that the applicable
standards may be achieved.
Copyright Lafert Group © 2021
All rights reserved. No part of this User Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical
including photocopying, recording or by any information storage or retrieval system without permission in writing from the publisher.
2 Year Warranty
All Lafert Group HP Combi Smart units carry a 2 year warranty against manufacturing defects from the date of manufacture. The
manufacturer accepts no liability for any damage caused during or resulting from transport, receipt of delivery, installation or
commissioning. The manufacturer also accepts no liability for damage or consequences resulting from inappropriate, negligent or incorrect
installation, incorrect adjustment of the operating parameters of the drive, incorrect matching of the drive to the motor, incorrect installation,
unacceptable dust, moisture, corrosive substances, excessive vibration or ambient temperatures outside of the design specification.
This user guide is the “original instructions” document. All non-English versions are translations of the
“original instructions”.
The contents of this User Guide are believed to be correct at the time of printing. In the interest of a commitment to a policy of
continuous improvement, the manufacturer reserves the right to change the specification of the product or its performance or the
contents of the User Guide without notice.
This User Guide is for use with version 3.11 Firmware. The firmware version can be
viewed in parameter P00-28.
User Guide Revision 1.24
Lafert Group adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date
information, the information contained in this User Guide should be used for guidance purposes only and does not form the part of
any contract.
When installing the drive on any power supply where the phase-ground voltage may exceed the phase-phase voltage
(typically IT supply networks or Marine vessels) it is essential that the internal EMC filter ground and surge protection varistor
ground (where fitted) are disconnected. If in doubt, refer to your Lafert Group Technical Department for further information.
This manual is intended as a guide for proper installation. Lafert Group cannot assume responsibility for the compliance
or the non-compliance to any code, national, local or otherwise, for the proper installation of this drive or associated
equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
This HP Combi Smart contains high voltage capacitors that take time to discharge after removal of the main supply. Before
working on the drive, ensure isolation of the main supply from line inputs. Wait ten (10) minutes for the capacitors to
discharge to safe voltage levels. Failure to observe this precaution could result in severe bodily injury or loss of life.
Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved
should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals
in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
System design, installation, commissioning and maintenance life must be subject to a risk assessment and further protection
must be carried out only by personnel who have the necessary provided where needed.
training and experience. They must carefully read this safety The driven motor can start at power up if the enable input signal
information and the instructions in this Guide and follow all is present.
information regarding transport, storage, installation and use
The STOP function does not remove potentially lethal high
of the HP Combi Smart, including the specified environmental
voltages. ISOLATE the drive and wait 10 minutes before starting
limitations.
any work on it. Never carry out any work on the Drive, Motor or
Do not perform any flash test or voltage withstand test on the HP Motor cable whilst the input power is still applied.
Combi Smart. Any electrical measurements required should be
Do not activate the automatic fault reset function on any systems
carried out with the HP Combi Smart disconnected.
whereby this may cause a potentially dangerous situation.
Electric shock hazard! Disconnect and ISOLATE the HP Combi
When mounting the drive, ensure that sufficient cooling is provided.
Smart before attempting any work on it. High voltages are
Do not carry out drilling operations with the drive in place, dust
present at the terminals and within the drive for up to 10 minutes
1 after disconnection of the electrical supply. Always ensure by
and swarf from drilling may lead to damage.
using a suitable multimeter that no voltage is present on any drive The entry of conductive or flammable foreign bodies should be
power terminals prior to commencing any work. prevented. Flammable material should not be placed close to
the drive
Where supply to the drive is through a plug and socket
connector, do not disconnect until 10 minutes have elapsed after Relative humidity must be less than 95% (non-condensing).
turning off the supply. Ensure that the supply voltage, frequency and 3 Phase Voltage
Ensure correct earthing connections. The earth cable must corresponds to the rating of the HP Combi Smart.
be sufficient to carry the maximum supply fault current which Never connect the mains power supply to the Output terminals
normally will be limited by the fuses or MCB. Suitably rated U, V, W.
fuses or MCB should be fitted in the mains supply to the drive, Do not install any type of automatic switchgear between the
according to any local legislation or codes. drive and the motor.
Ensure correct earthing connections and cable selection as per Wherever control cabling is close to power cabling, maintain
defined by local legislation or codes. The drive may have a a minimum separation of 100 mm and arrange crossings
leakage current of greater than 3.5mA; furthermore the earth at 90 degrees. Ensure that all terminals are tightened to the
cable must be sufficient to carry the maximum supply fault current appropriate torque setting.
which normally will be limited by the fuses or MCB. Suitably
rated fuses or MCB should be fitted in the mains supply to the Do not attempt to carry out any repair of the HP Combi Smart.
drive, according to any local legislation or codes. In the case of suspected fault or malfunction, contact your local
Lafert Group Technical Department for further assistance.
Do not carry out any work on the drive control cables whilst
power is applied to the drive or to the external control circuits.
Key
XCS3-24F-F1ASXX 1
Input 380-480 V 50/60Hz 3 Ph 11.5 A 4 kW IE2%
5 Output 0-Vin 0-500Hz 3 Ph 9.5 A 5 HP 2.2
Mechanical Installation
C
Drive Size
A B C D E Weight
3
mm in mm in mm in mm in mm in kg Ib
1 232 9.13 161 6.34 162 6.37 189 7.44 148.5 5.85 2.3 5
2 257 10.12 188 7.4 182 7.16 200 7.87 178 7.00 3.5 7.7
3 310 12.2 211 8.3 235 9.25 252 9.92 197 7.75 6.6 14.5
4 360 14.17 240 9.44 271 10.67 300 11.81 227 8.94 9.5 20.9
Do not mount the drive in any area with excessive humidity, corrosive airborne chemicals or potentially dangerous dust particles.
Avoid mounting close to high heat sources.
The drive must not be mounted in direct sunlight. If necessary, install a suitable shade cover.
The mounting location must be free from frost.
Do not restrict the flow of air through the drive heatsink. The drive generates heat which must be naturally allowed to dissipate.
Correct air clearance around the drive must be observed.
If the location is subject to wide ambient temperature and air pressure variation, install a suitable pressure compensation valve in
the drive gland plate.
NOTE If the drive has been in storage for a period longer than 2 years, the DC link capacitors must be reformed.
100mm
30mm 30mm
Mechanical Installation
D
E
G
3
B
C
A H
2 275.5 10.85 139.7 5.5 259.6 10.22 247.4 9.74 140.0 5.51 69.7 2.74 48.9 1.93 285.0 11.2 4.8 0.19 1.5 3.3
3 & 4 340.7 13.41 169.7 6.68 324.7 12.78 307.3 12.1 180.0 7.09 99.6 3.92 48.9 1.93 355.0 14.0 4.8 0.19 2.5 5.5
Recommended cable gland types and hole sizes IP66 / NEMA 4X Gland Plate
Power & Motor Cables
Recommended Alternative
Drive Size Hole Size PG Gland Metric gland
Size 1 22 PG16 M20
Size 2 & 3 27 PG21 M25
Size 4 37 PG29 -
UL rated ingress protection ("Type" ) is only met when cables are installed
using a UL recognized bushing or fitting for a flexible-conduit system
which meets the required level of protection ("Type").
For conduit installations the conduit entry holes require standard opening
to the required sizes specified per the NEC.
Not intended for installation using rigid conduit system.
Mechanical Installation
Mechanical Installation
3.7. Routine Maintenance
The drive should be included within the scheduled maintenance program so that the installation maintains a suitable operating
environment, this should include:
Ambient temperature is at or below that set out in section 10.1. Environmental.
Heat sink fans (where fitted) freely rotating and dust free.
The Enclosure in which the drive is installed should be free from dust and condensation; furthermore ventilation fans and air filters
should be checked for correct air flow.
Checks should also be made on all electrical connections, ensuring screw terminals are correctly torqued; and that power cables
have no signs of heat damage.
3 phase supply
I0I0I I0I0I
1 2 3 4 5 6 7 8 9 10 11
C
L1
A
L2/N L3 EMC U
B V W
Power & Control Wiring
3 phase supply
I0I0I I0I0I
1 2 3 4 5 6 7 8 9 10 11
C
A D- B
L1 L2/N L3
EMC + BR U V W
A – Incoming Power Connections see section 4.4. Incoming Power Connection for more information
B – Motor Connections see section 4.5. HPS Motor Connection for more information
C – Control Terminal Connections see section 4.9. Control Terminal Connections for more information
D – Brake Resistor see section 4.12. Optional Brake Resistor for more information
L1/L L2/N L3
UI VI WI
M PE
L1/L L2/N L3
HP Combi Smart Switched
UI VI WI
M PE
Safety Ground
This is the safety ground for the drive that is required by code. One of these points must be connected to adjacent building steel
(girder, joist), a floor ground rod, or bus bar. Grounding points must comply with national and local industrial safety regulations and/
or electrical codes.
Motor Ground
The motor ground must be connected to one of the ground terminals on the drive.
least equal cross sectional area and manufactured from the same material as the phase conductors.
HPS motors are designed for one supply voltage as standard. It is not possible to make star/delta connections in the terminal box
like on an AC motor.
The motor earth must be connected to one of the HP Combi Smart earth terminals.
Maximum permitted motor cable length is defined in section 4.11. EMC Compliant Installation on page 20.
For compliance with the European EMC directive, a suitable screened (shielded) cable should be used. Braided or twisted type
screened cable where the screen covers at least 85% of the cable surface area, designed with low impedance to HF signals are
recommended as a minimum. Installation within a suitable steel or copper tube is generally also acceptable. The cable screen
should be terminated at the motor end using an EMC type gland allowing connection to the motor body through the largest
possible surface area.
Automatic switchgear should not be installed between the drive output and the motor, opening and closing contacts in this circuit
whilst the drive is energised will inevitably reduce the lifetime of the drive and could cause product failure. If an isolator is required
to be placed between the drive and the motor in order to comply with local regulations, the device must not be operated when the
drive is running.
Rotation direction: there are two ways to change the rotating direction of the HPS motor. First of all, by changing the sequence of
2 phases from the drive or by having the drive to change the rotating direction via the software (Please see DWG 2).
4 WARNING Please be aware that when turning the shaft and without any connection to the drive, the HPS motor will work as
generator and deliver a voltage level (BEMF Voltage) according to the rotating speed.
W2 W2 U2 V2U2 V2
U VU WV W
U1 V1U1 V1 W1 W1
U WU VW V
shaft shaft
U U V V W W
DWGDWG
1 1 DWGDWG
2 2
T2
+24V DC
T1
VFD Control
T2 Terminals
4
DI1
P-64 = 4 AND AND
= External
Switch FWD User
Switches Run Forward
+24V DC VFD Control
T3 T1 T3 Terminals
DI2
P-65 = 0 OR OR
= External
Switch REV User
Switches Run Reverse
+24V DC VFD Control
T1 T3 Terminals
DI2
P-65 = 1 T3 only
= External
User
Switches Drive Switch is disabled
+24V DC VFD Control
T3 T1 T3 Terminals
DI2
P-65 = 2 AND AND
= External
Switch REV User
Switches Run Reverse
DO mode:
2 (Dl 1) 24V DC
(0V/ COM) 9
0-10 V
0/4-20 mA 4 (AI 2/ Dl 3*)
20-4 mA
5 (+10V DC/ 10mA)
10 (RL-COM)
0-10 V
10-0 V 6 (AI 1/ DI 4*)
0/4-20 mA 11 (RL-NO)
20-4 mA
7 (0V/ COM)
NOTE
* Dashed lines shows connection for analog inputs and output in digital mode
Default Function
Key Sec. Page
4 Open Closed
1 +24V DC 24 Volt DC Output On-board +24V DC Supply (100mA)
2 DI 1 Digital Input 1 (Run Enable) STOP RUN
3 DI 2 Digital Input 2 FORWARD REVERSE
4 AI 2 / DI 3 Analog Input 2 / Digital Input 3 AI1 Reference Preset Speed 1 (P-20)
5 +10V DC +10Volt DC Output On-board +10V DC Supply (10 mA)
6 AI 1 / DI 4 Analog Input 1 / Digital Input 4 Speed Reference 1 (0-10V)
7 0V / COM 0 Volt Common 0V Common for AI/AO/DI/DO
8 AO Analog Output Motor Speed (0-10V)
9 0V / COM 0 Volt Common 0V Common for AI/AO/DI/DO
10 RL-COM Relay Output Common
Drive Faulty Drive Healthy
11 RL-NO Relay Output NO Contact
NOTE
Digital Inputs: Logic High = 8-30V DC (30V DC max)
Analog Output: 0 – 10 Volt (20mA max)
Relay Output: 6A/250V AC, 5A/30V DC (resistive load)
0V / COM
+24V DC
+24V DC
+10V DC
+10V DC
DI 1
DI 2
DI 3
DI 1
DI 2
DI 3
AI 1
AI 1
1
2
3
4
5
6
7
1
2
3
4
5
6
7
0-10 V
10-0 V
0/4-20 mA + -
20-4 mA V/A
0V / COM
+24V DC
+24V DC
+10V DC
+10V DC
DI 1
DI 2
DI 3
DI 1
DI 2
DI 3
AI 1
AI 1
4
1
2
3
4
5
6
7
1
2
3
4
5
6
7
+ 24V DC - + 24 V DC -
Sensor Sensor
0/4-20 mA 0/4-20 mA
The function of the analog input, e.g. for speed reference or PID feedback for example is defined by parameters P-15. The function of
these parameters and available options is described in section 7. Analog and Digital Input Macro Configurations on page 35.
4.9.4. Digital Inputs
Up to four digital inputs are available. The function of the inputs is defined by parameters P-12 and P-15, which are explained in
section 7. Analog and Digital Input Macro Configurations on page 35.
Motor
Thermistor Additional Information
Connection
Compatible Thermistor: PTC Type, 2.5kΩ trip level.
+24V DC
Use a setting of P-15 that has Input 3 function
DI 1
DI 2
DI 3
Refer to section 7. Analog and Digital Input Macro Configurations for further information regarding configuration of the input functions.
Maximum Permissible
Category Supply Cable Type Motor Cable Type Control Cables Motor Cable Length
C16 Shielded1 Shielded1,5 1M / 5M7
C2 Shielded2 Shielded1, 5 Shielded
4
5M / 25M7
C3 Unshielded3 Shielded2 25M / 100M7
1
A screened (shielded) cable suitable for fixed installation with the relevant mains voltage in use. Braided or twisted type screened
cable where the screen covers at least 85% of the cable surface area, designed with low impedance to HF signals. Installation of
a standard cable within a suitable steel or copper tube is also acceptable.
2
A cable suitable for fixed installation with relevant mains voltage with a concentric protection wire. Installation of a standard cable
within a suitable steel or copper tube is also acceptable.
3
A cable suitable for fixed installation with relevant mains voltage. A shielded type cable is not necessary.
4
A shielded cable with low impedance shield. Twisted pair cable is recommended for analog signals.
5
The cable screen should be terminated at the motor end using an EMC type gland allowing connection to the motor body
through the largest possible surface area. Where drives are mounted in a steel control panel enclosure, the cable screen may be
4 terminated directly to the control panel using a suitable EMC clamp or gland, as close to the drive as possible. For IP66 drives,
connect the motor cable screen to the internal ground clamp.
6
Compliance with category C1 conducted emissions only is achieved. For compliance with category C1 radiated emissions,
additional measures may be required, contact your Lafert Group Technical Department for further assistance.
7
Permissible cable length with additional external EMC filter.
Suitable resistors and guidance on selection can be obtained from your Lafert Group Technical Department. The brake transistor is
enabled here by setting P-34 > 0. See section 6. Parameters for more information.
Dynamic Brake Transistor with Thermal Overload Protection
K1 - Main Contractor
Drive Stopped / Drive is enabled Press the Navigate Press the Navigate If P-10 > 0, pressing Drive is in fire mode
Disabled / running, display key for < 1 second. key for < 1 second. the Navigate key and can’t be reset
shows the output for < 1 second will until fore mode is
Operation
Press and hold the Use the up and Press the Navigate Adjust the value Press for < 1 second Press for > 2
Navigate key > 2 down keys to key for < 1 second using the Up and to return to the seconds to return
seconds select the required Down keys parameter menu to the operating
parameter display
Press and hold the Use the up and Press the Navigate Use the up and Press the Navigate Press and hold the
Navigate key > 2 down keys to select key for < 1 second down keys to select key for < 1 second Navigate key > 2
seconds P-00 the required Read to display the value seconds to return
Only parameter to the operating
display
Operation
show “”
8 . 8 . 8 . 8 . 8 .8.
a b c d e f
5.7.2 LED Display Meanings
Parameters
0 Ramp to Stop (P-04) Ride Through (Recover energy from load to maintain operation)
1 Coast Coast
2 Ramp to Stop (P-04) Fast Ramp to Stop (P-24), Coast if P-24 = 0
3 Ramp to Stop (P-04) with AC Flux Braking Fast Ramp to Stop (P-24), Coast if P-24 = 0
4 Ramp to Stop (P-04) No action
P-07 Motor Rated Voltage / Back EMF at rated speed (PM) Motor Rating Dependent V
This parameter should be set to the Back EMF at the rated speed (Displayed on nameplate)
P-08 Motor Rated Current Motor Rating Dependent A
This parameter should be set to the rated (nameplate) current of the motor.
P-51 P-11
2 All Boost current level = 4*P-11*P-08.
Setting Application Current Limit Torque Spin Start (P-33) Thermal Overload Limit
(P-54) Characteristic Reaction (P-60 Index 2)
0 General 150% Constant 0: Off 0: Trip
1 Pump 110% Variable 0: Off 1: Current Limit Reduction
2 Fan 110% Variable 2: On 1: Current Limit Reduction
6 Enables access to Extended and Advanced Parameter Groups. This parameter must be set to the value programmed in P-37
(default: 101) to view and adjust Extended Parameters and value of P-37 + 100 to view and adjust Advanced Parameters. The code
may be changed by the user in P-37 if desired.
Parameters
10: Fire Mode Active. Logic 1 when Fire Mode is activated.
11: Output Frequency > Limit and not Fire Mode. As setting 4 however the output relay state does not change if the drive
is in Fire Mode.
12: Fieldbus Digital. Status is controlled by PDO0 Bit 9.
13: Digital Analog. Analog output value set by PDO2 value, 0 – 4096.
P-19 Relay Threshold Level 0.0 200.0 100.0 %
Adjustable threshold used in conjunction with settings 4 to 7 of P-18.
If P-66 = 0, the threshold is also applied to the Digital Output with settings 4 – 7 of P-25.
P-20 Preset Frequency / Speed 1 -P-01 P-01 5.0 Hz / RPM 6
P-21 Preset Frequency / Speed 2 -P-01 P-01 25.0 Hz / RPM
P-22 Preset Frequency / Speed 3 -P-01 P-01 40.0 Hz / RPM
P-23 Preset Frequency / Speed 4 -P-01 P-01 P-09 Hz / RPM
Preset Speeds / Frequencies selected by digital inputs depending on the setting of P-15.
If P-10 = 0, the values are entered as Hz. If P-10 > 0, the values are entered as RPM.
NOTE Changing the value of P-09 will reset all values to factory default settings.
P-24 2nd Ramp Time (Fast Stop) 0.00 600.0 0.00 s
This parameter allows a 2nd ramp time to be programmed into the drive.
This ramp time is automatically selected in the case of a mains power loss if P-05 = 2 or 3. When set to 0.00, the drive will coast to stop.
When using a setting of P-15 that provides a “Fast Stop” function, this ramp time is also used.
In addition, if P-24 > 0, P-02 > 0, P-26=0 and P-27 = P-02, this ramp time is applied to both acceleration and deceleration when
operating below minimum speed, allowing selection of an alternative ramp when operating outside of the normal speed range,
which may be useful in pump and compressor applications.
To : Following a trip, the drive will make up to 5 attempts to restart at 20 second intervals. The
numbers of restart attempts are counted, and if the drive fails to start on the final attempt, the drive will trip with a fault, and will
require the user to manually reset the fault. The drive must be powered down to reset the counter.
Index 2: Fire Mode Input Logic 0 3 0 -
Defines the operating logic when a setting of P-15 is used which includes Fire Mode, e.g. settings 15, 16 & 17.
0: n.C: Normally Closed (NC) Input. Fire Mode active if input is open.
1: n.O: Normally Open (NO) Input. Fire Mode active if input is closed.
2: F-N.C: Normally Closed (NC) Input, Fixed Speed. Fire Mode active if input is open. Fire Mode Speed is Preset Speed
6 4 (P-23).
3: F-N.O: Normally Open (NO) Input, Fixed Speed. Fire Mode active if input is closed. . Fire Mode Speed is Preset
Speed 4 (P-23).
Index 3: Fire Mode Input Type 0 1 0 -
Defines the input type when a setting of P-15 is used which includes Fire Mode, e.g. settings 15, 16 & 17.
0: Off. The drive will remain in Fire Mode, only as long the fire mode input signal remains
(Normally Open or Normally Closed operation is supported depending on Index 2 setting).
1: On. Fire Mode is activated by a momentary signal on the input. Normally Open or Normally Closed operation is supported
depending on Index 2 setting. The drive will remain in Fire Mode until disabled or powered off.
Parameters
resistor.
2: Enabled Without Software Protection. Enables the internal brake chopper without software protection. An external
thermal protection device should be fitted.
3: Enabled With Software Protection. As setting 1, however the Brake Chopper is only enabled during a change of the
frequency setpoint, and is disabled during constant speed operation.
4: Enabled Without Software Protection. As setting 2, however the Brake Chopper is only enabled during a change of the
frequency setpoint, and is disabled during constant speed operation.
P-35 Analog Input 1 Scaling / Slave Speed Scaling 0.0 2000.0 100.0 %
Analog Input 1 Scaling. The analog input signal level is multiplied by this factor, e.g. if P-16 is set for a 0 – 10V signal, and the
scaling factor is set to 200.0%, a 5 volt input will result in the drive running at maximum frequency / speed (P-01).
6
Slave Speed Scaling. When operating in Slave Mode (P-12 = 9), the operating speed of the drive will be the Master speed
multiplied by this factor, limited by the minimum and maximum speeds.
6 PI Controller Integral Time. Larger values provide a more damped response for systems where the overall process responds slowly.
P-43 PI Controller Operating Mode 0 3 0 -
0: Direct Operation. Use this mode if when the feedback signal drops, the motor speed should increase.
1: Inverse Operation. Use this mode if when the feedback signal drops, the motor speed should decrease.
2: Direct Operation, Wake at Full Speed. As setting 0, but on restart from Standby, PI Output is set to 100%.
3: Inverse Operation, Wake at Full Speed. As setting 0, but on restart from Standby, PI Output is set to 100%.
P-44 PI Reference (Setpoint) Source Select 0 1 0 -
Selects the source for the PID Reference / Setpoint.
0: Digital Preset Setpoint. P-45 is used.
1: Analog Input 1 Setpoint. Analog input 1 signal level, readable in P00-01 is used for the setpoint.
2: Fieldbus PDO2 Setpoint. Setpoint is determined by the value of Fieldbus PDO2. 0 – 4096 = 0 – 100.0%.
Parameters
0: It.trp. When the overload accumulator reaches the limit, the drive will trip on It.trp to prevent damage to the motor.
1: Current Limit Reduction. When the overload accumulator reaches 90% of, the output current limit is internally reduced to
100% of P-08 in order to avoid an It.trp. The current limit will return to the setting in P-54 when the overload accumulator reaches 10%.
P-61 Ethernet Service Option 0 1 0 -
0: Disabled 1: Enabled
P-62 Ethernet Service Timeout 0 60 0 mins
0: Disabled >0: Timeout in minutes
Parameters
o For PM motors, the autotune measures the motor stator resistance and both Q and D axis inductance values. Parameters P-55,
P-56 and P-57 will be updated following the measurements.
It should now be possible to operate the motor.
Low speed and starting of the motor may be further optimised by adjusting P-11.
o In PM motor control mode, P-11 adjust the additional current injected into the motor at low frequency to help maintain the rotor
alignment and ensure reliable starting.
Speed regulation and response to load changes may be improved by adjusting P-53 Vector Gain to suit the motor and connected
load.
o Higher values will provide a more dynamic behaviour at the risk of instability. 6
0V / COM
0V / COM
0V / COM
+24V DC
+24V DC
+24V DC
+24V DC
+10V DC
+10V DC
+10V DC
+10V DC
DI 1
DI 2
DI 3
DI 1
DI 2
DI 3
DI 1
DI 2
DI 3
DI 1
DI 2
DI 3
AI 1
AI 1
AI 1
AI 1
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
Diagram 5 Diagram 6 Diagram 7 Diagram 8
0V / COM
0V / COM
0V / COM
0V / COM
+24V DC
+24V DC
+24V DC
+24V DC
+10V DC
+10V DC
+10V DC
+10V DC
DI 1
DI 2
DI 3
DI 1
DI 2
DI 3
DI 1
DI 2
DI 3
DI 1
DI 2
DI 3
AI 1
AI 1
AI 1
AI 1
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
0V / COM
0V / COM
0V / COM
+24V DC
+24V DC
+24V DC
+24V DC
+10V DC
+10V DC
+10V DC
+10V DC
DI 1
DI 2
DI 3
DI 1
DI 2
DI 3
DI 1
DI 2
DI 3
DI 1
DI 2
DI 3
AI 1
AI 1
AI 1
AI 1
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
0V / COM
0V / COM
0V / COM
+24V DC
+24V DC
+24V DC
+24V DC
+10V DC
+10V DC
+10V DC
+10V DC
DI 1
DI 2
DI 3
DI 1
DI 2
DI 3
DI 1
DI 2
DI 3
DI 1
DI 2
DI 3
AI 1
AI 1
AI 1
AI 1
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
STOP Normally Closed, Falling Edge, Open momentarily to STOP the drive
STARTFWD Normally Open, Rising Edge, Close momentarily to START the drive in the forward direction (NC STOP
Input must be maintained)
STARTREV Normally Open, Rising Edge, Close momentarily to START the drive in the reverse direction (NC STOP
Input must be maintained)
^-FAST STOP (P-24)-^ When both inputs are momentarily active simultaneously, the drive stops using Fast Stop Ramp Time P-24
FAST STOP (P-24) Normally Closed, Falling Edge, Open momentarily to FAST STOP the drive using Fast Stop Ramp Time P-24
E-TRIP Normally Closed, External Trip input. When the input opens momentarily, the drive trips showing or
depending on P-47 setting
Fire Mode Activates Fire Mode
Analog Input AI1 Analog Input 1, signal format selected using P-16
Analog Input AI2 Analog Input 2, signal format selected using P-47
AI1 REF Analog Input 1 provides the speed reference
AI2 REF Analog Input 2 provides the speed reference
P-xx REF Speed reference from the selected preset speed
PR-REF Preset speeds P-20 – P-23 are used for the speed reference, selected according to other digital input status
PI-REF PI Control Speed Reference
PI FB Analog Input used to provide a Feedback signal to the internal PI controller
KPD REF Keypad Speed Reference selected
FB REF Selected speed reference from Fieldbus (Modbus RTU / CAN Open / Master depending on P-12 setting)
(NO) Input is Normally Open, Close momentarily to activate the function
(NC) Input is Normally Closed, Open momentarily to activate the function
INC SPD Normally Open, Rising Edge, Close momentarily to increase the motor speed by value in P-20
DEC SPD Normally Open, Rising Edge, Close momentarily to decrease the motor speed by value in P-20
7 STOP RUN FWD STOP RUN REV E-TRIP OK KPD REF P-20 REF 11
^---------FAST STOP (P-24)---------^
8 STOP RUN FWD STOP RUN REV KPD REF AI1 REF AI1 1
14 STOP ENABLE - INC SPD E-TRIP OK - DEC SPD
15 STOP ENABLE PR REF KPD REF Fire Mode P-23 P-21 2
16 STOP ENABLE P-23 REF KPD REF Fire Mode FWD REV 2
17 STOP ENABLE KPD REF P-23 REF Fire Mode FWD REV 2
18 STOP ENABLE AI1 REF KPD REF Fire Mode AI1 1
19 STOP RUN KPD REF PR1 REF No Function Fire Mode AI1 1
9, 10, 11, 12, 13 = Behavior as per setting 0
When P15=4 in keypad mode, DI2 &DI4 are edge triggered. Digital pot speed will be increased or
decreased once for each rising edge. The step of each speed change is defined by the absolute value of
Pre-set Speed 1 (P-20).
NOTE Speed change only happens during normal running condition (no stop command etc.). Digital pot will be
adjusted between minimum speed (P-02) and maximum speed (P-01).
When P-15 = 19, P-30 Index 2 and Index 3 have no effect. When the fire mode input is on, the drive will run
regardless of whether the run input is present. Speed reference in Fire Mode is always Preset Speed 4, P-23.
7 7 STOP
^----START (P-12 = 3 or 4 Only)----^
ENABLE FB REF KPD REF E-TRIP OK Analog Input AI1 3
^----START (P-12 = 3 or 4 Only)----^
14 STOP ENABLE - - E-TRIP OK Analog Input AI1 16
15 STOP ENABLE PR REF FB REF Fire Mode P-23 P-21 2
16 STOP ENABLE P-23 REF FB REF Fire Mode Analog Input AI1 1
17 STOP ENABLE FB REF P-23 REF Fire Mode Analog Input AI1 1
18 STOP ENABLE AI1 REF FB REF Fire Mode Analog Input AI1 1
2, 4, 8, 9, 10, 11, 12, 13, 19 = Behavior as per setting 0
Modbus RTU
RS485 Controller
8 RS485+
RS485+
RS485-
RS485- 0 Volt / Common
0 Volt / Common
Shield
Ground
All user configurable parameters are accessible as Holding Registers, and can be Read from or Written to using the appropriate
Modbus command. The Register number for each parameter P-04 to P-60 is defined as 128 + Parameter number, e.g. for parameter
P-15, the register number is 128 + 15 = 143. Internal scaling is used on some parameters, for further details please contact your Lafert
Group Technical Department.
NOTE
The HP Combi Smart SDO channel only supports expedited transmission.
The HP Combi Smart can only support up to 2 Process Data Objects (PDO). All PDOs are pre-mapped; however PDO2 is
disabled by default. The table below gives the default PDO mapping information.
CAN Communication
Customer configuration (mapping) will NOT be saved during power down. This means that the CANopen configuration will
restore to its default condition each time the drive is powered up.
* Drive control can only be achieved when P-12=7 or 8 provided that P-31 = 0, 1, 4 or 5.
TX PDO will be transmitted synchronously and cyclically. The transmission type indicates the
1-240 Cyclic synchronous
number of SYNC object that are.
254 Asynchronous TX PDO will only be transferred once corresponding RX PDO has been received.
255 Asynchronous TX PDO will only be transferred anytime if PDO data value has changed.
CAN Communication
2 TX PDO2 transmission type RW U8 N 0
3 TX PDO2 Inhibit time (100μs) RW U16 N 0
0 TX PDO1 mapping / no. of entries RW U8 N 4
1 TX PDO1 1st mapped object RW U32 N 200A0010h
1A00h 2 TX PDO1 2nd mapped object RW U32 N 200B0010h
3 TX PDO1 3rd mapped object RW U32 N 200D0010h
4 TX PDO1 4th mapped object RW U32 N 20100010h
0 TX PDO2 mapping / no. of entries RW U8 N 4
1 TX PDO2 1st mapped object RW U32 N 20110010h
1A01h 2 TX PDO2 2nd mapped object RW U32 N 20120010h
3 TX PDO2 3rd mapped object RW U32 N 20130010h
4 TX PDO2 4th mapped object RW U32 N 20140010h
Bit 0: Run/Stop command: Set to 1 to enable the drive. Set to 0 to stop the drive.
Bit 1: Fast stop request. Set to 1 to enable drive to stop with 2nd deceleration ramp.
Bit 2: Reset request. Set to 1 in order to reset the drive if drive is under trip condition.
User must clear this bit when drive is under normal condition to prevent un-expected reset.
Bit 3: Coast stop request. Set to 1 to issue a coast stop command.
For normal operation, Bit 3 has the highest priority, bit 0 has the lowest priority (bit 3>bit 1>bit 0). For example if user set command as
0x0009, drive will do a coast stop rather than run. For normal run/start, just set this register to 1.
NOTE Start/stop (bit 0), fast stop (bit 1) and coast stop (bit 3) only works if P-31= 0 or 1. Otherwise, start/stop function is controlled
by drive control terminals. Reset function (bit 2) works all the time as long as drive is operated under Modbus control mode (P-12=3
or 4).
NOTE Cable sizes shown are the maximum possible that may be connected to the drive. Cables should be selected according to
local wiring codes or regulations at the point of installation.
Technical Data
10
1 2 3 4 5 6 7 8 9 10 11
product.
Remove the screw as indicated right.
L1 L2/N L3 EMC U V W
The HP Combi Smart product range has input supply voltage surge
suppression components fitted to protect the drive from line voltage transients,
typically originating from lightning strikes or switching of high power
equipment on the same supply.
No flash test should be performed on the drive.
10
Check all three phases of the motor are present and balanced.
50 Modbus comms loss fault Check the incoming Modbus RTU connection cable.
Check that at least one register is being polled cyclically within the timeout limit set in
P-36 Index 3.
51 CAN comms loss trip Check the incoming CAN connection cable.
Check that cyclic communications take place within the timeout limit set in P-36 Index 3.
NOTE Following an over current or overload trip (3, 4, 5, 15), the drive may not be reset until the reset time delay has elapsed to prevent
damage to the drive.
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www.lafert.com Version 1.24 | HP Combi Smart User Guide | 49
11.2. Resetting a Fault
When the drive trips, and a fault message is displayed, it can be reset in one of the following ways:
Completely remove the incoming power supply, and allow the power to power off completely. Re-apply the power.
Remove and reapply the enable input.
Press the stop / Reset button.
If Modbus or CAN are in use, set the reset bit in the control word from 0 to 1.
In the event of O-I, hO-I or I.t-trp faults, in order to prevent damage that may occur through repeatedly enabling the drive into a fault
condition, these trips cannot be reset immediately. A delay time according to the following table must be allowed before reset is
possible.
First Trip 2 seconds delay before reset is possible
Second Trip 4 seconds delay before reset is possible
Third Trip 8 seconds delay before reset is possible
Fourth Trip 16 seconds delay before reset is possible
Fifth Trip 32 seconds delay before reset is possible
Subsequent Trips 64 seconds delay before reset is possible
Troubleshooting
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82-E3MAN-LFT_V1.24