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03 - Tubes and Tubesheet

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24 views3 pages

03 - Tubes and Tubesheet

Uploaded by

Nice Oriole
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Tubes and Tubesheet

Heat Exchanger tubes


Tubing that is generally used in TEMA sizes is made from low carbon steel, copper,
Admiralty, Copper-Nickel, stainless steel, Hastalloy, Inconel, titanium and a few others. It
is common to use tubing from 5/8" to 1-1/2" in these designs.
Tubes are either generally drawn and seamless or welded. High quality ERW (electro-
resistance welded) tubes exhibit superior grain structure at the weld.
Extruded tube with low fins and interior rifling is specified for certain applications.
Surface enhancements are used to increase the available metal surface or aid in fluid
turbulence, thereby increasing the effective Heat Transfer rate. Finned tubing is
recommended when the shell side fluid has a substantially lower Heat Transfer
coefficient than the tube side fluid. Finned tubing has an outside diameter in the finned
area slightly under the unfinned, or landing area for the tube sheets. This is to allow
assembly by sliding the tubes through the baffles and tube supports while minimizing
fluid bypass.
U-tube designs are specified when the thermal difference of the fluids and flows would
result in excessive thermal expansion of the tubes. U-tube bundles do not have as much
tube surface as straight tube bundles, due to the bending radius, and the curved ends
cannot be easily cleaned. Additionally, interior tubes are difficult to replace, many times
requiring the removal of outer layers, or simply plugging the tube. Because of the ease in
manufacturing and service, it is common to use a removable tube bundle design when
specifying U-tubes.

Typical U-Tube Bundle

Tubesheets of Heat Exchangers


Tubesheets are usually made from a round flat piece of metal with holes drilled for the
tube ends in a precise location and pattern relative to one another. Tube sheet materials
range as tube materials. Tubes are attached to the tube sheet by pneumatic or hydraulic
pressure or by roller expansion. Tube holes can be drilled and reamed and can be
machined with one or more grooves. This greatly increases the strength of the tube joint.

The tubesheet is in contact with both fluids and so must have corrosion resistance
allowances and have metalurgical and electrochemical properties appropriate for the
fluids and velocities. Low carbon steel tube sheets can include a layer of a higher alloy
metal bonded to the surface to provide more effective corrosion resistance without the
expense of using the solid alloy.
The tube hole pattern or "pitch" varies the distance from one tube to the other and angle
of the tubes relative to each other and to the direction of flow. This allows the
manipulation of fluid velocities and pressure drop, and provides the maximum amount of
turbulance and tube surface contact for effective Heat Transfer.

Typical Tube Sheet


Where the tube and tube sheet materials are joinable, weldable metals, the tube joint
can be further strengthened by applying a seal weld or strength weld to the joint.
A strength weld has a tube slightly reccessed inside the tube hole or slightly extended
beyond the tube sheet. The weld adds metal to the resulting lip.
A seal weld is specified to help prevent the shell and tube liquids from intermixing. In this
treatment, the tube is flush with the tube sheet surface. The weld does not add metal,
but rather fuses the two materials.
In cases where it is critical to avoid fluid intermixing, a double tube sheet can be
provided. In this design, the outer tube sheet is outside the shell circuit, virtually
eliminating the chance of fluid intermixing. The inner tube sheet is vented to atmosphere
so any fluid leak is easily detected.

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