STRENGTH CALCULATION REPORT OF SUPPORT GRID

PLATE OF 101-RB-1006A/B

STAAD 3D MODEL

04 01.12.24 ISSUED FOR APPROVAL Manoj RPY C.Eng RPY C.Eng

03 05.10.24 ISSUED FOR APPROVAL Manoj RPY C.Eng RPY C.Eng
02 29.07.24 ISSUED FOR APPROVAL Manoj RPY C.Eng RPY C.Eng
01 30.05.24 ISSUED FOR APPROVAL Manoj RPY C.Eng RPY C.Eng
00 05.05.24 ISSUED FOR APPROVAL Manoj RPY C.Eng RPY C.Eng

Rev. Date Description Prepared By Checked By Approved By

3
1. INTRODUCTION

The objective of this report is the structural check for The 101-RB-1006A/B

support Grid Plate under the following condition :

1. While in operation at site

FEM analysis has been carried out using STAAD Pro Connect Edition , a certified
structural computer program, licensed worldwide through Bentley .

The structure is checked according to IS-800 2007 .

2. CODES, SPECIFICATIONS AND REFERENCE DOCUMENTS

2.1 CODES
 IS800-2007: "Specification for Structural Steel Buildings”

2.2 SPECIFICATIONS AND REFERENCE DOCUMENTS

 GAD of B378-101-80-42-DS-3155 “DEETHANIZER OFFGAS DESULFURIZER”

3. MATERIALS

- Grid Support Beam:

1. SA-516 Gr.60 for Support Grid Plate
Yield Stress :-
SA-516 Gr.60 Fy  205 MPa @ Design Temp 80 Deg.C

DIMENSION OF Plate
4-Grid Beam size considered :

Plate Fabricate Beam: H:300 X Web:266X Web Thk: 22mm X Flange Thk. 22mm

3mm Corrosion allowance consider for strength calculation of beam I.e. calculation has
been performed considering 19mm thk in staad pro.
Staad Input Pics
NODE NUMBER

BEAM NUMBER
Grid Beam Support:
5) LOAD ANALYSIS
5.1). OPERATING CONDITION ANALYSIS:-

A) Operating condition load As per General Notes of Dwg No: B378-101-80-42-DS-3155

1) self-weight of structure with 10% extra

2) Dead Load Calculation.

Height of Adsorbent Bed 6100 mm

Average Bulk Density of Adsorbent Bed 700 kg/m3
Pressure due to Adsorbent Bed (P1) 4270 kg/m2

Height of Support Ball ( Bottom and Top Side) 250+150= 400mm mm

Average Bulk Density of Adsorbent Bed 1400 kg/m3
Pressure due to Adsorbent Bed (P2) 560 kg/m2

Total Load on Bottom Grid Support P= (P1+P2) 4830 kg/m2

Length of Support Beam (L1) 1808 mm
UDL load on Beam at Span 1808mm = P*L1 8732.64 Kg/m 85.667 kN/m
Length of Support Beam (L2) 2572 mm
UDL load on Beam at Span 2572mm = P*L2 12422.76 Kg/m 121.867 kN/m
Pressure Drop as per Note: 19 1400 kg/m2
Length of Support Beam (L1) 1808 mm
UDL load on Beam at Span 1808mm = P*L1 2531.2 Kg/m 24.83 kN/m
Length of Support Beam (L2) 2572 mm
UDL load on Beam at Span 2572mm = P*L1 3600.8 Kg/m 35.32 kN/m
Support Grating Weight 192 Kg/m2
Length of Support Beam (L1) 1808 mm
UDL load on Beam at Span of L1 Beam = P*L1 347.136 Kg/m 3.405 kN/m
Length of Support Beam (L2) 2572 mm
UDL load on Beam at Span of L2 Beam = P*L2 493.824 Kg/m 4.844 kN/m
6) LOAD APPLICATION IN STAAD PRO:

6.1) IN OPERATING CONDITION:

SELFWEIGHT

ADSORBENT+SUPPORT BALLS+ HOLD DOWN GRATING.+PRESSURE

DROP+GRATING WEIGHT
7)- Beam Unity Ratio
A) As per Staad pro Analysis Beam induced stress unity ratio shall less than 1. As per below table all
beam have induced stress unity ratio is less than 1, hence beam design in safe.
9) - Deflection Check for Shell Plate

Vertical Deflection is checked for the critical section for serviceability load combinations. The Allowable
deflection of beams shall be 3 mm for beam length up to 3 m and 5mm for beam length greater than 3m.
(As Per Cl.9 of Doc.B378-80-42-TR-6007-0086 Rev.0)
The maximum Vertical defection obtained is =0.792 mm
STAAD INPUT FILE:
STAAD SPACE
START JOB INFORMATION
ENGINEER DATE 05-May-24
END JOB INFORMATION
INPUT WIDTH 79
UNIT METER KN
JOINT COORDINATES
11 1.4 0 -1.286; 15 2.3 0 0.904; 16 2.3 0 -0.904; 20 0.500001 0 0.904;
21 0.500001 0 -0.904; 22 1.4 0 1.286;
MEMBER INCIDENCES
28 20 21; 36 15 16; 38 22 11;
START USER TABLE
TABLE 1
UNIT METER KN
WIDE FLANGE
PLATE-I-BEAM
0.010678 0.3 0.019 0.15 0.019 0.000141167 1.08373e-05 1.28492e-06 -
0.0057 0.0038 0.15 0.019
END
DEFINE MATERIAL START
ISOTROPIC STEEL
E 1.99947e+08
POISSON 0.3
DENSITY 76.8191
ALPHA 6.5e-06
DAMP 0.03
TYPE STEEL
STRENGTH RY 1.5 RT 1.2
ISOTROPIC STEEL_275_NMM2
E 2.04999e+08
POISSON 0.3
DENSITY 76.9995
ALPHA 6.66667e-06
DAMP 0.03
TYPE STEEL
STRENGTH FY 274999 FU 409998 RY 1.5 RT 1.2
END DEFINE MATERIAL
CONSTANTS
MATERIAL STEEL ALL
MEMBER PROPERTY
28 36 38 UPTABLE 1 PLATE-I-BEAM
SUPPORTS
11 15 16 20 TO 22 FIXED BUT FZ MZ
LOAD 1 LOADTYPE Dead TITLE ADSORBENT+SUPPORT BALLS+ HOLD DOWN
GRATING.+PRESSURE DROP
MEMBER LOAD
28 36 UNI GY -85.667
38 UNI GY -121.867
28 36 UNI GY -24.83
38 UNI GY -35.32
28 36 UNI GY -3.405
38 UNI GY -4.844
LOAD 2 LOADTYPE Dead TITLE SELF WEIGHT
SELFWEIGHT Y -1.1
LOAD COMB 3 1.1DL
1 1.1 2 1.1
PERFORM ANALYSIS PRINT ALL
PARAMETER 1
CODE IS800 WSD
FYLD 205000 ALL
CHECK CODE ALL
LOAD LIST 1
LOAD LIST 1 2
FINISH
HOLD DOWN GRATING SUPPORT RING CALCULATION:
3D image
15) Support: Welded Area consider as fix support
PLATE THICKNESS:

NOTE:30MM IS CORRODED THICKNESS CONSIDER FOR STRENGTH CALCULATION

PROVIDE THICKNESS WITH CORROSION SHALL BE 36MM.

Load Calculation For Hold Down Grating.+Pressure Drop
1- Hold Down Grating weight= 60 kg/m2 ( Applied in staad pro as plate pressure)
2- Pressure Drop : 1400 kg/m2 ( Applied in staad pro as plate pressure)
3- Steel Structure Self weight
 RESULT SUMMARY
Actual as per Statu
Description Allowable Value Node / Beam No.
Calculation s
Max Vertical Deflection ( t/2)
30/2 =15 mm Node No.9 0.00013mm safe
0.66Fy= 0.66*205=
Induced Stress in plate 122 mpa safe
135.3 Mpa
 STAAD Pro Input fot Hold down Grating Bottom Ring

STAAD SPACE
START JOB INFORMATION
ENGINEER DATE 05-May-24
END JOB INFORMATION
INPUT WIDTH 79
UNIT METER KN
JOINT COORDINATES
1 0 0 0; 2 1.35 0 0; 3 1.28 0 0; 4 1.32949 0 -0.234426; 5 1.26056 0 -0.22227;
6 1.26859 0 -0.461728; 7 1.20281 0 -0.437787; 8 1.16914 0 -0.675001;
9 1.10851 0 -0.640001; 10 1.03416 0 -0.867765; 11 0.980539 0 -0.82277;
12 0.867765 0 -1.03416; 13 0.82277 0 -0.980539; 14 0.675001 0 -1.16914;
15 0.640001 0 -1.10851; 16 0.461728 0 -1.26859; 17 0.437787 0 -1.20281;
18 0.234426 0 -1.32949; 19 0.22227 0 -1.26056; 20 6.18621e-09 0 -1.35;
21 -1.10505e-08 0 -1.28; 22 -0.234426 0 -1.32949; 23 -0.22227 0 -1.26056;
24 -0.461728 0 -1.26859; 25 -0.437787 0 -1.20281; 26 -0.675001 0 -1.16914;
27 -0.640001 0 -1.10851; 28 -0.867765 0 -1.03416; 29 -0.82277 0 -0.980539;
30 -1.03416 0 -0.867765; 31 -0.980539 0 -0.82277; 32 -1.16914 0 -0.675001;
33 -1.10851 0 -0.640001; 34 -1.26859 0 -0.461728; 35 -1.20281 0 -0.437787;
36 -1.32949 0 -0.234426; 37 -1.26056 0 -0.22227; 38 -1.35 0 -6.18621e-09;
39 -1.28 0 1.10505e-08; 40 -1.32949 0 0.234426; 41 -1.26056 0 0.22227;
42 -1.26859 0 0.461728; 43 -1.20281 0 0.437787; 44 -1.16914 0 0.675001;
45 -1.10851 0 0.640001; 46 -1.03416 0 0.867765; 47 -0.980539 0 0.82277;
48 -0.867765 0 1.03416; 49 -0.82277 0 0.980539; 50 -0.675001 0 1.16914;
51 -0.640001 0 1.10851; 52 -0.461728 0 1.26859; 53 -0.437787 0 1.20281;
54 -0.234426 0 1.32949; 55 -0.22227 0 1.26056; 56 -6.18621e-09 0 1.35;
57 1.10505e-08 0 1.28; 58 0.234426 0 1.32949; 59 0.22227 0 1.26056;
60 0.461728 0 1.26859; 61 0.437787 0 1.20281; 62 0.675001 0 1.16914;
63 0.640001 0 1.10851; 64 0.867765 0 1.03416; 65 0.82277 0 0.980539;
66 1.03416 0 0.867765; 67 0.980539 0 0.82277; 68 1.16914 0 0.675001;
69 1.10851 0 0.640001; 70 1.26859 0 0.461728; 71 1.20281 0 0.437787;
72 1.32949 0 0.234426; 73 1.26056 0 0.22227;
ELEMENT INCIDENCES SHELL
1 3 2 4 5; 2 5 4 6 7; 3 7 6 8 9; 4 9 8 10 11; 5 11 10 12 13; 6 13 12 14 15;
7 15 14 16 17; 8 17 16 18 19; 9 19 18 20 21; 10 21 20 22 23; 11 23 22 24 25;
12 25 24 26 27; 13 27 26 28 29; 14 29 28 30 31; 15 31 30 32 33; 16 33 32 34 35;
17 35 34 36 37; 18 37 36 38 39; 19 39 38 40 41; 20 41 40 42 43; 21 43 42 44 45;
22 45 44 46 47; 23 47 46 48 49; 24 49 48 50 51; 25 51 50 52 53; 26 53 52 54 55;
27 55 54 56 57; 28 57 56 58 59; 29 59 58 60 61; 30 61 60 62 63; 31 63 62 64 65;
32 65 64 66 67; 33 67 66 68 69; 34 69 68 70 71; 35 71 70 72 73; 36 73 72 2 3;
**START USER TABLE
**TABLE 1
**UNIT METER KN
**TABLE 2
**UNIT METER KN
*TABLE 3
*UNIT METER KN
*GENERAL
*FLT-70X30THK.
*0.0021 0.03 0 0.07 0 1.575e-07 8.575e-07 4.60422e-07 1.05e-05 2.45e-05 -
*0.00159524 0.00175021 3.675e-05 1.575e-05 3.07299e-11 0.03
*PROFILE_POINTS
* -0.035 -0.015 0.035 -0.015 0.035 0.015 -0.035 0.015
*END
ELEMENT PROPERTY
1 TO 36 THICKNESS 0.03
DEFINE MATERIAL START
ISOTROPIC STEEL
E 1.99947e+08
POISSON 0.3
DENSITY 76.8191
ALPHA 6.5e-06
DAMP 0.03
TYPE STEEL
STRENGTH RY 1.5 RT 1.2
ISOTROPIC STEEL_275_NMM2
E 2.04999e+08
POISSON 0.3
DENSITY 76.9995
ALPHA 6.66667e-06
DAMP 0.03
TYPE STEEL
STRENGTH FY 274999 FU 409998 RY 1.5 RT 1.2
END DEFINE MATERIAL
CONSTANTS
MATERIAL STEEL ALL
SUPPORTS
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 -
54 56 58 60 62 64 66 68 70 72 FIXED
LOAD 1 LOADTYPE Dead TITLE HOLD DOWN GRATING.+PRESSURE DROP
ELEMENT LOAD
1 TO 36 PR GY -0.586
1 TO 36 PR GY -13.734
LOAD 2 LOADTYPE Dead TITLE SELF WEIGHT
SELFWEIGHT Y -1.1
LOAD COMB 3 1.0DL
1 1.0 2 1.0
PERFORM ANALYSIS PRINT ALL
PARAMETER 1
CODE IS800 WSD
LOAD LIST 1
LOAD LIST 1 2
LOAD LIST 1 TO 3
FINISH
 Design of Beam Seat_TAG-1006A/B
Design of Internal Support Beds Pressure Vessel Design Manual (4th Edition) - Dennis R. Moss

Reaction Table of Beam Design

End reactions ( from Beam design Reaction Summary Table) R = 230596 N = 51840.06 lbs
eccentricity e = 104 mm = 4.10 inches
Beam seat width a = 180 mm = 7.09 inches
Allowable bending stress Fb=0.66Fy = 132 MPa = 19145.02 psi
Minimum specified yield strength at design temperature Fy = 200 MPa = 29007.60 psi
chamfer angle phi = 45 = 45.00 Deg
Thickness of web tw = 36 mm = 1.42 inches
Corrosion Allowance 3 mm = 0.12 inches
Provided Gusset Plate Height h = 210 mm 8.27 inches
Vertical distance from bottom of beam flange to top of fillet on web K1 = 1 mm = 0.04 inches
Minimum specified tensile strength SU = 415 MPa = 60190.77 psi
Size of fillet weld Wf = 16 mm = 0.63 inches

Thickness required, gusset Without Corrosion allowance Tg = 1.12 inches

28.4 mm
Thickness required, gusset With Corrosion allowance Tg+CA 34.4 mm
Provided Gusset Thickness Safe
Bearing length Nb = 1.64 inches
41.67 mm
Ratio of actual force to allowable force per inch on weld B = 3.57 For E-60 Welds
2
B = 12.74
2
e = 16.79

Required height of gusset hr = 8.08

inches
= 205 mm
Gusset Height is Safe
 ANNEXURE - A
DESIGN OF SUPPORT GRATINGS(BOTTOM) FOR TAG:101-RB-1006A/B
1.0 GENERAL DATA:

Maximum Length of Grating = 2690 mm

Corrosion allowance = 3 mm
Maximum Width of Grating = 448 mm
Depth of flat = 130 mm

Thickness of Flat without corrosion allowance = 12 mm Corroded thickness Considered

Thickness of Flat with Corrosion Allowance = 15 mm Considered 16mm in drawing
Spacing of Flat = 60 mm
2.0 LOADING CALCUALTION:

2
Weight of Bed above Grating (Adsorbent Bed+Support Ball) = 47.3823 kN/m

2
Pressure Drop = 13.734 kN/m

2
Live Load Considered Over Grating = 0 kN/m

Total Load on Grating = 47.4 + 13.734 + 0

2
= 61.1 kN/m
3.0 CALCULATION FOR B.M and SECTION MODULUS:

Number of Flats,n = 2690 / 60

= 44.83333 Nos.
2
Maximum Bending Moment (B.M) = W.l / 8

Where,W = 61.1 x 2.69

= 164.4 kN/m
Hence,Bending Moment = 148.7044 kN.m
3
Moment of Inertia of Grating about = n x (b.d /12)
the bending axis,I
4
= 98498833.3 mm
Section Modulus,Z = I / y
2
= 1515366.667 mm
 ANNEXURE - A
DESIGN OF SUPPORT GRATINGS(BOTTOM) FOR TAG:101-RB-1006A/B
4.0 CHECK FOR BENDING STRESS:

Actual Bending Stress = M / Z

2
= 98.13 N/mm

Permissible Bending Stress = 0.66fy (As Per Doc.B378-80-42-TR-6007-0086 Rev.0)

Where,W = 0.66 x 205

2 2
= 135 N/mm > 98.13 N/mm
Hence Safe

5.0 CHECK FOR DEFLECTION:

4
Actual Deflection = 5.W.l / 384.E.I
= 5.69 mm

Allowable Deflection (As Per Doc.B378-80-42-TR-6007-0086 Rev.0) = l / 325

= 2690 / 325
= 8.28 mm > 5.69 mm
Hence Safe
Hence Provide M.S.Flats of 130mmx16mm at 60 mm c/c and 130mmx16mm at 60mm c/c
at right angles to each other.
 ANNEXURE - B
DESIGN OF HOLD DOWN GRATINGS FOR TAG:101-RB-1006A/B
1.0 GENERAL DATA:

Maximum Length of Grating = 2690 mm

Maximum Width of Grating = 448 mm
corrosion allowance = 3 mm
Depth of flat = 75 mm
Thickness of Flat without corrosion allowance = 12 mm Corroded thickness Considered
Thickness of Flat with corrosion allowance = 15 mm Considered 16mm in drawing
Spacing of Flat = 60 mm
2.0 LOADING CALCUALTION:

2
Weight of Bed above Grating (Adsorbent Bed+Support Ball) = 0.5886 kN/m

2
Pressure Drop = 13.734 kN/m

2
Live Load Considered Over Grating = 0 kN/m

Total Load on Grating = 0.6 + 13.734 + 0

2
= 14.3 kN/m
3.0 CALCULATION FOR B.M and SECTION MODULUS:

Number of Flats,n = 2690 / 60

= 44.83333 Nos.
2
Maximum Bending Moment (B.M) = W.l / 8

Where,W = 14.3 x 2.69

= 38.5 kN/m
Hence,Bending Moment = 34.84887 kN.m
3
Moment of Inertia of Grating about = n x (b.d /12)
the bending axis,I
4
= 18914062.5 mm
Section Modulus,Z = I / y
2
= 504375 mm
 ANNEXURE - A
DESIGN OF HOLD DOWN GRATINGS FOR TAG:101-RB-1006A/B
4.0 CHECK FOR BENDING STRESS:

Actual Bending Stress = M / Z

2
= 69.09 N/mm

Permissible Bending Stress = 0.66fy (As Per Doc.B378-80-42-TR-6007-0086 Rev.0)

Where,W = 0.66 x 205

2 2
= 135 N/mm > 69.09 N/mm
Hence Safe

5.0 CHECK FOR DEFLECTION:

4
Actual Deflection = 5.W.l / 384.E.I
= 6.94 mm

Allowable Deflection (As Per Doc.B378-80-42-TR-6007-0086 Rev.0) = l / 325

= 2690 / 325
= 8.28 mm > 6.94 mm
Hence Safe
Hence Provide M.S.Flats of 75mmx16mm at 60 mm c/c and75mmx16mm at 60mm c/c
at right angles to each other.
Grating Opening Area Calculation
 OPEN AREA CALCULATION

DOCUMENT NO: OAC/4433/1-1/R-0

DATE: 22.08.2024

CLIENT: HEAT MAX PROJECTS PVT. LTD.

PO NO. HMP/PR/PO/250/22-2023
PO DATE: 17.03.2023
ITEM: WIRE MESH SCREEN
ITEM CODE: 101-RB-1006 A/B

Tyler Mesh 20
Wire Dia mm 0.4
Opening mm 0.87
Open Area % 46.9

Tyler Mesh 4
Wire Dia mm 1.6
Opening mm 4.75
Open Area % 56

To calculate Wire Mesh Open Area

Open Area % = (Opening)2 x 100

(Opening + Wire Dia)2