esm4410

Temperature Controller
ESM-4410 48 x 48 1/16 DIN

Digital, On/Off Temperature Controller
- 3 Digits display
- NTC Input or,
PTC Input or,
J type thermocouple or,
K type thermocouple or,
ESM-4410 48 x 48 1/16 DIN
PT-100 2-wire or 3-wire temperature input

( It must be determined in order )
- ON/OFF control form
- Selectable heating and cooling function
- Operating type selection with hysteresis
- Adjustment of temperature offset value
- Minimum pulling time adjustment for control outputs
- Password protection for programming mode
Instruction Manual. ENG ESM-4410 02 V03 04/08
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ABOUT INSTRUCTION MANUAL
Instruction manual of ESM-4410 Temperature Controller consists of three main sections.

Explanation of these sections are below. Also, there are other sections which include order
information and technical specifications of the device. All titles and page numbers in instruction
manual are in “CONTENTS” section. User can reach to any title with section number.
Installation:
In this section, physical dimensions of the device, panel mounting, electrical wiring are
explained.
Operation and Parameters:
In this section, user interface of the device, how to access to the parameters, description
of the parameters are explained.
Control Algorithm:
Configurable control function that is on the device is explained.
Also in these sections, there are warnings to prevent serious injury while doing the
physical and electrical mounting or using the device.
Explanation of the symbols which are used in these sections are given below.
c This symbol is used for safety warnings. User must pay attention to these
warnings.
a
This symbol is used to determine the dangerous situations as a result of an electric
shock. User must pay attention to these warnings definitely.
i
This symbol is used to determine the important notes about functions and usage of
the device.

CONTENTS
1.PREFACE............................................................................................................................................ Page 5
1.1 GENERAL SPECIFICATIONS
1.2 ORDERING INFORMATION
1.3 WARRANTY
1.4 MAINTENANCE
2.INSTALLATION.................................................................................................................................... Page 7
2.1 GENERAL DESCRIPTION
2.2 FRONT VIEW AND DIMENSIONS OF ESM-4410 TEMPERATURE CONTROLLER
2.3 PANEL CUT-OUT
2.4 ENVIRONMENTAL RATINGS
2.5 PANEL MOUNTING
2.6 INSTALLATION FIXING CLAMP
2.7 REMOVING FROM THE PANEL
3.ELECTRICAL WIRINGS...................................................................................................................... Page 12

3.1 TERMINAL LAYOUT AND CONNECTION INSTRUCTIONS
3.2 ELECTRICAL WIRING DIAGRAM
3.3 LABELS FOR ESM-4410 TEMPERATURE CONTROLLER
3.4 SUPPLY VOLTAGE INPUT CONNECTION OF THE DEVICE
3.5 TEMPERATURE INPUT CONNECTION
3.5.1 TC (THERMOCOUPLE) CONNECTION
3.5.2 RTD CONNECTIONS
3.5.3 PTC AND NTC CONNECTIONS
3.6 GALVANIC ISOLATION TEST VALUES OF ESM-4410 TEMPERATURE CONTROLLER

3.7 OUTPUT ( RELAY OUTPUT ) CONNECTION
4.FRONT PANEL DEFINITION AND ACCESSING TO THE MENUS.................................................... Page 18

4.1 FRONT PANEL DEFINITION FOR ESM-4410
4.2 OBSERVATION OF ESM-4410 TEMPERATURE CONTROLLER SOFTWARE REVISION
4.3 CHANGING AND SAVING SET VALUE
4.4 ENTERING TO PROGRAMMING MODE, CHANGING AND SAVING PARAMETERS
5.PARAMETERS.................................................................................................................................... Page 27
5.1 SET PARAMETER
5.2 PROGRAM PARAMETERS
6.FAILURE MESSAGE IN ESM-4410 TEMPERATURE CONTROLLERS............................................ Page 28
7.CONTROL ALGORITHM..................................................................................................................... Page 29

7.1 ON/OFF CONTROL
7.1.1 ON/OFF CONTROL IN ESM-XX10 TEMPERATURE CONTROLLERS
8.SPECIFICATIONS................................................................................................................................Page 30

EU DECLARATION OF CONFORMITY
Manufacturer Company Name : Emko Elektronik A.S.
Manufacturer Company Address: DOSAB, Karanfil Sokak, No:6, 16369 Bursa, Turkiye
The manufacturer hereby declares that the product conforms to the following
standards and conditions.
Product Name : Temperature Controller
Model Number : ESM-4410
Type Number : ESM-4410
Product Category : Electrical equipment for measurement, control and laboratory use
Conforms to the following directives :
73 / 23 / EEC The Low Voltage Directive as amended by 93 / 68 / EEC
89 / 336 / EEC The Electromagnetic Compatibility Directive
Has been designed and manufactured according to the following specifications
EN 61000-6-4:2001 EMC Generic Emission Standard for the Industrial Environment
EN 61000-6-2:2001 EMC Generic Immunity Standard for the Industrial Environment
EN 61010-1:2001 Safety Requirements for electrical equipment for measurement, control and
laboratory use

1.Preface
ESM series temperature controllers are designed for measuring and controlling
temperature. They can be used in many applications with On/Off control form and heating and
cooling selection. Some application fields which they are used are listed below:
Application Fields
Glass
Plastic
Petro-Chemistry
Textile
Automative
Machine Production Industries
1.1 General Specifications
Standard
ESM-4410 230 V V (±%15) , 50/60 Hz
Supply Voltage Optional Supply Voltage

Input Inputs
115 V V (±%15) , 50/60 Hz
24 V V (±%15) , 50/60 Hz
24 V W ( - %15, + %10 )
50/60 Hz
NTC
PTC
Temperature Input J or K Type TC
2 or 3 wire PT 100
Standard
Heating or Cooling
Output (Relay Control Output
Function
Output) Alarm Output
ON/OFF Operation

1.2 Ordering Information
A BC D E / FG HI / U V W Z All order information of ESM-4410

ESM-4410 (48x48 1/16 DIN) Temperature Controller are given on the
0 1 / 00 / 2 0 0
table at left. User may form appropriate
A Supply Voltage device configuration from information and
2 24 V W ( - %15, + %10 ) 50/60 Hz codes that at the table and convert it to the
3 24 V V (±15%) 50/60 Hz ordering codes.
4 115 V V (±15%) 50/60 Hz
Firstly, supply voltage then other
specifications must be determined. Please
5 230 V V (±15%) 50/60 Hz
fill the order code blanks according to your
9 Customer
needs.
BC Input Type Scale(°C) Please contact us, if your needs are
12 PTC (Note-1) -50°C 150°C out of the standards.
15 PTC (Note-1) -19.9°C 99.9°C
09 PT 100 , IEC751(ITS90) -19.9°C 99.9°C
03 PT 100 , IEC751(ITS90) 0°C 400°C
05 J ,Fe CuNi IEC584.1(ITS90) 0°C 800°C
10 K ,NiCr Ni IEC584.1(ITS90) 0°C 999°C
18 NTC (Note-1) -50°C 100°C V Þ Vac,
c
19 NTC (Note-1) -19.9°C 99.9°C
Z Þ Vdc,
Note-1 : If input type is selected PTC or NTC (BC = 12, 15, 18, 19 ),
Temperature sensor is given with the device. For this reason, W Þ Vacdc
If input type is selected as PTC, sensor type (V = 0,1 or 2) or
If input type is selected as NTC, sensor type (V = 0,3 or 4) must be
declared in ordering information.
E Output-1
1 Relay Output(7 A@250 V at resistive load, 1NO)
FG Output-2
00 None
V Temp.Sensor which is given with ESM-4410

0 None
1 PTC-M6L40.K1.5(PTC Air probe with 1.5 m silicon cable)
2 PTCS-M6L30.K1.5.1/8”(PTC Liquid probe with 1.5 m silicon cable)
3 NTC-M5L20.K1.5 (NTC Probe, thermoplastic moulded with
1.5 m cable for cooling application)
4 NTC-M6L50.K1.5 (1.5
NTC Probe, stainless steel housing with
m cable for cooling application)
9 Customer
1.3 Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts from
the delivery date. This warranty is in force if duty and responsibilities which are determined in
warranty document and instruction manual performs by the customer completely.
1.4 Maintenance
Repairs should only be performed by trained and specialized personnel. Cut power to the device
before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of
these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl
alcohol or water to clean the external plastic case.

2.Installation
c
Before beginning installation of this product, please read the instruction
manual and warnings below carefully.
In package ,
- One piece unit
- Two pieces mounting clamps
- One piece instruction manual
A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified
mechanical and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power
off the system and separate the electrical connection of the device from the system.
The unit is normally supplied without a power switch or a fuse. Use power switch and fuse
as required.
Be sure to use the rated power supply voltage to protect the unit against damage and to
prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble
with the unit can be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may
results in malfunction, electric shock or fire.
Do not use the unit in combustible or explosive gaseous atmospheres.
During the equipment is putted in hole on the metal panel while mechanical installation
some metal burrs can cause injury on hands, you must be careful.
Montage of the product on a system must be done with it’s own fixing clamps. Do not do
the montage of the device with inappropriate fixing clamps. Be sure that device will not fall
while doing the montage.
It is your responsibility if this equipment is used in a manner not specified in this

instruction manual.

2.1 General Description
ESM-4
410
Mounting Clamp
Front Panel
IP65 protection
NEMA 4X Panel surface
(maximum thickness 5 mm / 0.2 inch)
2.2 Front View and Dimensions of ESM-4410 Temperature Controller
Maximum 5 mm / 0.2 inch
ESM-4410
48 mm/ 1.89 inch
OUT PROG
SET
SET
P
48 mm/ 1.89 inch

11 ± 1 mm /0.43 inch 84 mm / 3.31 inch

2.3 Panel Cut-Out
65 mm / 2.56 inch (min)
65 mm / 2.56 inch (min)

46 mm / 1.81 inch (min)
46 mm / 1.81 inch (min)

2.4 Environmental Ratings
Operating Conditions
Operating Temperature : 0 to 50 °C
Max. Operating Humidity : 90% Rh (non-condensing)
Altitude : Up to 2000 m.
c
Forbidden Conditions:
Corrosive atmosphere
Explosive atmosphere
Home applications (The unit is only for industrial applications)
2.5 Panel Mounting
1-Before mounting the device in your

panel, make sure that the cut-out is of
the right size.
1
2-Check front panel gasket position
3-Insert the device through the cut-

out. If the mounting clamps are on the
ESM-4
410
unit, put out them before inserting the
unit to the panel.
During installation into a metal panel, care should be taken to avoid injury from
c
metal burrs which might be present. The equipment can loosen from vibration
and become dislodged if installation parts are not properly tightened. These
precautions for the safety of the person who does the panel mounting.
10

2.6 Installation Fixing Clamp
1
2 The unit is designed for panel
mounting.
ESM-4 1-Insert the unit in the panel cut-out

410
from the front side.
2- Insert the mounting clamps to the

holes that located top and screw up
the fixing screws until the unit
completely immobile within the panel
c
Montage of the unit to a system must be done with it’s own fixing clamps. Do
not do the montage of the device with inappropriate fixing clamps. Be sure
that device will not fall while doing the montage.
2.7 Removing from the Panel
c
Before starting to remove the unit from panel, power off the unit and the
related system.
1-Loosen the screws.

2
1 2-Pull mounting clamps from top and

bottom fixing sockets.
3-Pull the unit through the front side of

ESM-4
410 the panel
11

3.Electrical Wirings
You must ensure that the device is correctly configured for your application.
c
Incorrect configuration could result in damage to the temperature being
controlled, and/or personal injury. It is your responsibility, as the installer, to
ensure that the configuration is correct.
Device parameters has factory default values. These parameters must be set
according to the system’s needs.
c
Only qualified personnel and technicians should work on this equipment. This
equipment contains internal circuits with voltage dangerous to human life.
There is severe danger for human life in the case of unauthorized intervention.
c
Be sure to use the rated power supply voltage to protect the unit against
damage and to prevent failure.
c Keep the power off until all of the wiring is completed so that electric shock and
trouble with the unit can be prevented.
3.1 Terminal Layout and Connection Instructions
Max. 2.5 mm / 0.098 inch

Wire Size:
14AWG/1 mm² Torque Screw driver
Solid /Stranded 0.5 Nm 0.8 x 3 mm
12

3.2 Electrical Wiring Diagram
c
Electrical wiring of the device must be the same as ‘Electrical Wiring Diagram’
below to prevent damage to the process being controlled and personnel
injury.
P/N : ESM-4410 c Y CAT II

NTC, PTC
PT 100 OUTPUT
7A@250V V
+ TC C NO
ý
1 2 3 4 5
a7
6
L N
(+) (-)
Temperature Input
(TC, PT-100, PTC or NTC)
Supply Voltage Input
230 V V (±15%) 50/60 Hz - 3 VA
115 V V (±15%) 50/60 Hz - 3 VA
24 V V (±15%) 50/60 Hz - 3 VA
24 V W ( - %15, + %10 ) 50/60 Hz - 3 VA
Relay Output (It must be determined in order)
i Temperature input is in CAT II class.
13

3.3 Labels for ESM-4410 Temperature Controller
Rear label appearance of the device Rear label appearance of the device
that have PT-100 (-19.9oC ; + 99.9oC) Scale that have PT-100 (0oC ; 400oC) Scale
c a Y CAT II c a Y CAT II
P/N : ESM - 4410 - 5.09.0.1/00.00/2.0.0.0 P/N : ESM - 4410 - 5.03.0.1/00.00/2.0.0.0
mPt-100
230 VV ± 15%
OUTPUT 50/60 Hz - 3VA
7A@250VV
mPt-100 7A@250VV
230 VV ± 15%
(-19.9 ; +99.9) Scale (0 ; 400) Scale
L N L N
C NO C NO
1 2 3 4 5 6 7 1 2 3 4 5 6 7
that have PTC (-19.9oC ; + 99.9oC) Scale that have PTC (-50oC ; 150oC) Scale
P/N : ESM - 4410 - 5.15.0.1/00.00/2.0.0.0 P/N : ESM - 4410 - 5.12.0.1/00.00/2.0.0.0
mPTC
230 VV ± 15%
OUTPUT 50/60 Hz - 3VA mPTC
230 VV ± 15%
7A@250VV
7A@250VV
(-19.9 ; +99.9) Scale (-50 ; 150) Scale
L N L N
R W C NO R W C NO
1 2 3 4 5 6 7 1 2 3 4 5 6 7
that have J Type Thermocouple that have K Type Thermocouple
o o o o
( 0 C ; 800 C ) Scale ( 0 C ; 999 C ) Scale
P/N : ESM - 4410 - 5.05.0.1/00.00/2.0.0.0 P/N : ESM - 4410 - 5.10.0.1/00.00/2.0.0.0
m
J TYPE TC
230 VV ± 15%
7A@250VV
m
K TYPE TC 7A@250VV
230 VV ± 15%
( 0 ; 800 ) Scale ( 0 ; 999 ) Scale

L N L N
C NO C NO
1 2 4 5 6 7 1 2 4 5 6 7
14

3.4 Supply Voltage Input Connection of the Device
Connection of Supply Voltage Input
Note-1
L aN Note-2
6 7
External
Note-3
Fuse
(1 A T)
Power
Supply
Switch
c
Supply Voltage
230 V V ( ± %15 ) 50/60 Hz
115 V V ( ± %15 ) 50/60 Hz
24 V V ( ± %15 ) 50/60 Hz
24 V W ( - %15, + %10 ) 50/60 Hz
Note-1 : There is an internal 33R W fusible flameproof resistor in 100-240 V V 50/60Hz

There is an internal 4R7 W fusible flameproof resistor in 24VV 50/60Hz and 24VW 50/60Hz
Note-2 : “L” is (+),“N” is (-) for 24V Z Supply voltage
Note-3 : External fuse is recommended.
Make sure that the power supply voltage is the same indicated on the
c
instrument.
Switch on the power supply only after that all the electrical connections have
been completed.
Supply voltage range must be determined in order. While installing the unit,
supply voltage range must be controlled and appropriate supply voltage must
be applied to the unit. Controlling prevents damages in unit and system and
possible accidents as a result of incorrect supply voltage.
There is no power supply switch on the device. So a power supply switch must
c
be added to the supply voltage input. In accordance with the safety regulations,
the power supply switch shall bring the identification of the relevant
instrument.Power supply switch shall be easily accessible by the user.
Power switch must be two poled for seperating phase and neutral. On/Off
condition of power switch is very important in electrical connection. On/Off
condition of power switch must be signed for preventing the wrong connection.
If an external fuse is used, it must be on phase connection in Vsupply input.

If an external fuse is used, it must be on (+) line connection in Zsupply input.
c
The instrument is protected with an internal fuse (Please refer to Note-1 for
information). In case of failure it is suggested to return the instrument to the
manufacturer for repair.
15

3.5 Temperature Input Connection
3.5.1 TC (Thermocouple) Connection
TC Connect the wires with the polarity as shown in the figure at left.
Always use compensation wire corresponding to

i the thermocouple used. If present, the shield must
be connected to a proper ground.
i Input resistance is greater than 10 M W.
1 2 3
3.5.2 RTD Connections
PT-100 PT-100
Note 1 Note 2
1 2 3 1 2 3
3-wire PT-100 connection 2-wire PT-100 connection
(with line compensation) (without line compensation)
(Max. Line impedance is 10 W)
Note 1 : In 3-wire system, use always cables of the same diameter (min 1mm²)
Its necessary to use cable in the same gauge and type for doing the line compensation
properly.
Note 2 : Install a jumper between terminals 2 and 3 when using a 2-wire RTD.
Note 3 : If the distance is longer than 10 meters, use 3-wire system.
i Input resistance is greater than 10 M W.
3.5.3 PTC and NTC Connections
PTC NTC
WHITE
RED
1 2 1 2
i Input resistance is greater than 10 M W.r.
i While doing the PTC Probe connection, pay attention to the PTC Probe cable
colour.
16

3.6 Galvanic Isolation Test Values of ESM-4410 Temperature Controller
2000V V ( For ESM-4410.5.....,ESM-4410.4..... )

500V V ( For ESM-4410.3.....,ESM-4410.2.....)
6
Supply Input Ground 2
7
2000V V 2000V V
4 4
Relay Output
5 5
2000V V
1 Analogue 1
3 Inputs 3
3.7 Output (Relay Output) Connection
Device L N
7A V T Fuse
C
4
Last Control Element
(Contactor)
NO
5
c
Fuse
Load
c Fuses must be selected according to the application
17

4. Front Panel Definition and Accessing to the Menus
4.1 Front Panel Definition for ESM-4410
ESM-4410
Led indication of
Output is active Displays
Temperature
Value,
Temperature Set
Value
and Parameters
OUT PROG
Led indication of
Led indication of SET Programming Mode
Output Set value is active
SET
P
Note-1
It is used to decrease the
value Note-1
It is used to increase the
value and access to the
parameter in programming
mode
It is used to change the Set
value, enter to and exit from
the programming mode It is used to change the Set
value and confirm the
parameter in programming
mode
Note-1: In Set value or programming mode while changing the parameter, if increment or
decrement button is pressed for 5 seconds continuously, increment and decrement number
become 10, if increment or decrement button is pressed for 10 seconds continuously, increment
and decrement number become 100.
18

4.2 Observation of ESM-4410 Temperature Controller Software Revision
When the power is applied to the device, software revision number is momentarily shown on the
display.
ESM-4410
OUT PROG
“ r”Þ Revision Software
SET Revision
number
SET
P
ESM-4410
OUT PROG
SET
SET
P
Main operation screen is

shown
c
If there is an unexpected situation while opening the device, power off the
device and inform a qualified personnel.
19

4.3 Changing and Saving Set Value
Main Operation Screen When SET button is

pressed, SET led lights on
and SET value is observed
on display.
OUT PROG
SET
SET
SET Value Screen
OUT PROG
SET
SET SET value can be

changed with increment
and decrement buttons.
SET Value Screen
OUT PROG
SET
Press SET button again to SET Press Enter button for

exit without saving SET saving SET value.
value.
Main Operation Screen For both conditions, SET

led lights off and it turns to
main operation screen.
OUT PROG
SET
SET
i
If no operation is done in programming or Set value mode for 20 seconds, device
turns back to main operation screen automatically.
20

4.4 Entering to Programming Mode, Changing and Saving Parameters
Main Operation Screen Note: If programming mode

When SET button is pressed accessing password is 0,
for 10 seconds, “PROG” led hysteresis screen
starts to blink. If programming is observed instead of
mode entering password is
OUT PROG programming screen
different from 0, programming SET accessing password
mode entering screen SET
will be observed
Programming Mode Press increment button for

Entering Screen accessing to the password
entering screen
In programming mode Parameters can be
entering screen, press SET OUT PROG
observed by pressing Enter
button to exit from SET
button, but parameters can
programming mode and turn SET not be changed.
to the main operation screen.
Password Entering Screen Enter programming mode

accessing password with
In password entering screen, increment and decrement
press SET button to return buttons
the programming mode OUT PROG
entering screen SET Parameters can be

SET
observed by pressing Enter
button, but parameters can
Programming Mode not be changed.
Entering Screen
Password
Entering
Screen
OUT PROG OUT PROG
SET SET
Press SET
SET
button to exit SET
programming
mode.
In password entering
screen, press SET
Press Enter
button to return the
button for
programming mode
accessing to the
entering screen
parameters
OUT PROG
SET
SET
Main Operation Screen
i If no operation is done in programming or Set value mode for 20 seconds, device

turns to main operation screen automatically.
21

Programming Screen Hysteresis
Parameter
Parameter value can
be observed by
In programming screen,
OUT PROG
pressing increment
Press SET button to exit from
SET button.
programming mode and turn SET If Enter button is
to the main operation screen. pressed next
parameter is shown.
Hysteresis Value
If Enter button is
pressed next
OUT PROG
parameter is shown.
In programming screen, SET
Press SET button to exit from SET Parameter can be

programming mode and turn changed with increment
to the main operation screen. and decrement buttons.
Programming Screen
Hysteresis
Value
OUT PROG OUT PROG
SET SET
Press SET
SET SET
button to exit
from
programming Press SET button
mode. to turn to the
programming
screen without Press Enter
saving the button for saving
parameter. parameter
value.
OUT PROG
SET
SET

22

Programming Screen Operation Type
Selection for Output
Parameter value can
be observed by
In programming screen,
OUT PROG
pressing increment
Press SET button to exit from
SET button.
programming mode and turn SET If Enter button is
to the main operation screen. pressed next
parameter is shown.
Value of Operation
Type Selection for
Output
Heating is selected
OUT PROG
If Enter button is
In programming screen, SET pressed next
Press SET button to exit from SET
parameter is shown.
programming mode and turn Parameter can be
to the main operation screen. changed with increment
and decrement buttons.
Programming Screen
Value of
Operation
Type
Selection
OUT PROG OUT PROG for Output
SET SET
Press SET
SET SET
button to exit
from
It is changed as
cooling
programming
value.
OUT PROG
SET
SET

23

Programming Screen Process Offset
Parameter
Parameter value can be
OUT PROG
observed by pressing
In programming screen, increment button.
SET
Press SET button to exit from If Enter button is
SET
programming mode and turn pressed, next
to the main operation screen. parameter is shown.
Process Offset Value
If Enter button is
OUT PROG pressed, next parameter
SET is shown.
Press SET button to turn
to the programming SET
Parameter can be
screen without saving changed with increment
the parameter. and decrement buttons.
Programming Screen
Process
Offset
Value
OUT PROG OUT PROG
SET SET
Press SET
SET SET
button to exit
from
programming
value.
OUT PROG
SET
SET

24

Minimum Pulling Time
Programming Screen for Output Parameter
OUT PROG
SET
SET
Value of Minimum
Pulling Time for Output
If Enter button is
OUT PROG pressed, next parameter
Press SET button to SET is shown.
turn to the SET Parameter can be
programming screen changed with increment
without saving the and decrement buttons.
parameter.
Programming Screen
Value of
Minimum
Pulling
Time for
OUT PROG OUT PROG Output
SET SET
Press SET
SET SET
button to exit
from
programming
value.
OUT PROG
SET
SET

25

Programming Mode
Programming Screen Accessing Password
OUT PROG
SET
SET
Programming Mode
Accessing Password
Value
OUT PROG
If Enter button is
pressed, next parameter
Press SET button to SET
is shown.
turn to the SET
programming screen Parameter can be
without saving the changed with increment
parameter. and decrement buttons.
Programming Screen
Programming
Mode
Accessing
Password
OUT PROG OUT PROG Value
SET SET
Press Enter
SET SET button for
saving
Press SET Press SET button to turn to parameter
button to exit the programming screen value.
from without saving the
programming parameter.
mode.
Programming Screen
Hysteresis
Parameter
It turns to
beginning of
OUT PROG OUT PROG
the
SET SET programming
SET SET
mode
Main Operation Screen Press SET button to Continue to press SET2/Enter

exit from programming button for accessing to the
section parameters.

26

5. Parameters
Parameters are divided into two groups as SET and PROGRAM parameters.
5.1 Set Parameter
SET value for Output. Control of output relay is done according to this value.
SET1 This value can be adjusted according to input type, minimum and maximum
of scale.
5.2 Program Parameters
Hysteresis Parameter for Output ( Default = 0 )

0 to 100 °C for TC Type Devices,
0 to 100 °C for PT-100 (0°C , 400°C),
0.0 to 10.0 °C for PT-100 (-19.9°C, 99.9°C),
0 to 100 °C for PTC (-50°C, 150°C),
0.0 to 10.0 °C for PTC (-19.9°C, 99.9°C) and NTC (-19.9°C, 99.9°C)
0 to 20 °C for NTC (-50°C, 100°C)
Operation Type Selection parameter for output
Operation type of output relay can be adjusted as

“HEATING”. Normally energised.
Operation type of output relay can be adjusted

“COOLING”. Normally de-energised.
Process Offset Parameter (Default = 0).

This parameter is offset for the process value. This defined value is added to
the process value.
-10 to 10 °C for TC Type Devices,

-10 to 10 °C for PT-100 (0°C , 400°C),
-10.0 to 10.0 °C for PT-100 (-19.9°C, 99.9°C),
-10 to 10 °C for PTC (-50°C, 150°C),
-10.0 to 10.0 °C for PTC (-19.9°C, 99.9°C) and NTC (-19.9°C, 99.9°C)
-10 to 10 °C for NTC (-50°C, 100°C)
Minimum Pulling Time Parameter for Output (Minimum Off Time)

(Default = 0)
When Output is inactive this time must be expired for Output to become active
again. It can be adjusted from 0 to 100 seconds
Programming Mode Accessing Password ( Default =0 )

It is used for accessing to the programming mode. It can be adjusted from 0 to
999. If it is selected 0, password is not entered for accessing to the
parameters.

27

6. Failure Message in ESM-4410 Temperature Controllers
Sensor failure in analogue inputs. It means

ESM-4410
sensor connection is wrong or there is no
sensor.
OUT PROG
SET
SET
P
28

7. Control Algorithm
7.1 ON/OFF Control
In ON/OFF control algorithm, temperature value is tried to keep equal to set value by
opening or closing the last control element. ON/OFF controlled system, temperature value
oscillates continuously. Temperature value’s oscillation period or amplitude around set value
changes according to controlled system. For reducing oscillation period of temperature value,
a threshold zone is formed below or around set value and this zone is named hysteresis. Action
of control output is described with figures below.
Temperature
Temperature Hysteresis
Set Value
Time
Temperature
Control Output
ON
OFF
Time
7.1.1 ON/OFF Control in ESM-XX10 Temperature Controller
ON/OFF control algorithm in temperature control output which has heating function
Temperature
Control
Output Temperature
Set
ON
OFF
HYS
Temperature
ON/OFF control algorithm in temperature control output which has cooling function
Temperature
Control
Output Temperature
Set
ON
OFF
HYS
Temperature
29

8. Specifications
Device Type : Temperature Controller

Housing&Mounting : 48 mm x 48 mm x 95 mm 1/16 DIN 43700 plastic housing
for panel mounting. Panel cut-out is 46 x 46 mm
Protection Class : NEMA 4X (IP65 at front, IP20 at rear)
Weight : Approximately 0.16 Kg.
Environmental Ratings : Standard, indoor at an altitude of less then 2000 meters
with non-condensing humidity
Storage/Operating Temperature : -40 oC to +85 oC / 0 oC to +50 oC
Storage/Operating Humidity : 90 % max. (Non-condensing)
Installation : Fixed installation
Over Voltage Category : II
Pollution Degree : II, office or workplace, none conductive pollution
Operating Conditions : Continuous
Supply Voltage and Power : 230 V V (±15%) 50/60 Hz. 3 VA
115 V V (±15%) 50/60 Hz. 3 VA
24 V V (±15%) 50/60 Hz. 3 VA
24 V W (-%15, +%10) 50/60 Hz. 3 VA
Temperature Inputs : NTC, PTC, TC, RTD
NTC Input Types : NTC (10 kW @.25 °C )
PTC Input Type : PTC (1000 W @.25 °C )
Thermocouple Input Types : J, K (IEC584.1)(ITS90)
Thermoresistance Input Type : PT 100 (IEC751(ITS90)
Accuracy : ± 1% of FS for Thermocouple, Thermoresistance
Cold Junction Compensation : Automatically ± 0.1°C/1°C
Line Compensation : Maximum 10 W
Sensor Break Protection : Upscale
Sampling Cycle : 3 samples per second
Control Forms : ON / OFF
Relay Outputs : 7 A@250 V V at resistive load
(Electrical Life : 100.000 Operation (Full Load))
Display : 10 mm Red 3 digits LED display
Led Indicators : SET (Green), OUT (Red), PROG (Red) 3 mm
Approvals : UL Recognized Component (File No : E 254103),
GOST-R, CE
30

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Temperature Controller

ESM-4410 48 x 48 1/16 DIN

PT-100 2-wire or 3-wire temperature input

Instruction Manual. ENG ESM-4410 02 V03 04/08

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Instruction manual of ESM-4410 Temperature Controller consists of three main sections.

Operation and Parameters:

Configurable control function that is on the device is explained.

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3.ELECTRICAL WIRINGS...................................................................................................................... Page 12

3.6 GALVANIC ISOLATION TEST VALUES OF ESM-4410 TEMPERATURE CONTROLLER

4.FRONT PANEL DEFINITION AND ACCESSING TO THE MENUS.................................................... Page 18

6.FAILURE MESSAGE IN ESM-4410 TEMPERATURE CONTROLLERS............................................ Page 28

7.CONTROL ALGORITHM..................................................................................................................... Page 29

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Manufacturer Company Name : Emko Elektronik A.S.

Product Name : Temperature Controller

Model Number : ESM-4410

Type Number : ESM-4410

Conforms to the following directives :

73 / 23 / EEC The Low Voltage Directive as amended by 93 / 68 / EEC

89 / 336 / EEC The Electromagnetic Compatibility Directive

Has been designed and manufactured according to the following specifications

EN 61000-6-4:2001 EMC Generic Emission Standard for the Industrial Environment

EN 61000-6-2:2001 EMC Generic Immunity Standard for the Industrial Environment

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1.1 General Specifications

Supply Voltage Optional Supply Voltage

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A BC D E / FG HI / U V W Z All order information of ESM-4410

V Temp.Sensor which is given with ESM-4410

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Do not use the unit in combustible or explosive gaseous atmospheres.

It is your responsibility if this equipment is used in a manner not specified in this

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2.2 Front View and Dimensions of ESM-4410 Temperature Controller

Maximum 5 mm / 0.2 inch

48 mm/ 1.89 inch

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65 mm / 2.56 inch (min)

65 mm / 2.56 inch (min)

46 mm / 1.81 inch (min)

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Max. Operating Humidity : 90% Rh (non-condensing)

2.5 Panel Mounting

1-Before mounting the device in your

3-Insert the device through the cut-

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ESM-4 1-Insert the unit in the panel cut-out

2- Insert the mounting clamps to the

2.7 Removing from the Panel

1-Loosen the screws.

1 2-Pull mounting clamps from top and

3-Pull the unit through the front side of

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3.1 Terminal Layout and Connection Instructions

Max. 2.5 mm / 0.098 inch

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P/N : ESM-4410 c Y CAT II

i Temperature input is in CAT II class.