F

ABRIC CONSUMPTION

WARPING

1. Warp .kg = {( Total endsX Beam length.m)/(Count X 1.6933X1000)

2. Weft .kg = ( PPI X 69” X Sized Beam length- 10% ) /(Count X 1.6933X1000)
3. Wt (kg ) to length (m)=Wt X Count X 1.6933 X 1000
4. Length (m) to Wt (kg ) = Length (m) /(Count X 1.6933X1000)
5. Beam length(m) =Warp wt in kg X Count X 1.6933 X 1000÷TE
6. Ends/dent= Total Ends X Reed size/Beam Width( mm)
7. F to F ”= Total Ends / Reed count
8. Total section= Total Ends / Section Ends
9. Ends Per Dents=TE X Warp reed size/ Beam Width( mm)

S
IZING

1. Add on %=Chemicalx100/Initial water.That means add of per 100ltr water.

2. Add on %=Chemicalx100/Final volume.
3. Pick up% (wet)=(chemical consumed/yarn kg)x100
4. Pick up% (dry) =Total Chemical x 0.9x100/Total yarn in KG
5. Crimp % =L1-L2/L1X100%,Where, L1=Size length, L2= Woven length
6. Take up % =L1-L2/L2X100%,Where, L1=Size length, L2= Woven length
7. Actual Refraction = Add on %(M)X100/(125,126,127,128,129,130 any number)
8. Beam setting (SIZING)= dia of beam(mm) /π
9. Sizing beam’s length capacity L(m)=Wt.kg X Count X 1.6933X1000÷TE
10. Cover Factor=TEX100/(√count X Beam Width mm)
11. Load %=TE/(28X√count)
12. Gram per metre=TE/(CountX1.6933)
13. Requt of final volume = Total Warp yarn wt.kg X 1.4+100
14. Reqt of total chemical =Initial chemical .kg X Reqt of final volume.ltr/ Final volume .ltr.

Prepared by Md. Mustafizur Rahman

Sr. Executive QAD (Central) ATML
Mobile: 01913717771
W
EAVING

15. Daily Production(m) =(RPM X 24 X 60 X efficiency) / (PPI X 39.37 X 100 )

16. Daily Prodn(yard) =(RPM X 24 X 60 X efficiency) / (PPI X 36 X 100 )
17. 100% production(m) =(RPM X 24 X 60 ) / (PPI X 39.37)
18. 100% production (yard) = (RPM X 24 X 60) / (PPI X 36)
19. Efficiency =Daily Prodn (yard) X(PPI X 36 X 100 )/RPM X 24 X 60.
20. Require time for total grey qty = Grey qty ÷ (Daily Production—30) / no. running m/c
21. Cover factor=(K1+K2) -(K1xK2/28) Where, K1= EPI/√Count,K2= PPI/√Count
22. According to PICANOL method Cover factor ={(EPI/√Count)+(PPI/√Count)}%
23. Diameter of beam (weaving)= full beam dia(mm)-nill beam range at mm
24. GSM=[{(EPI X 39.37)/(Count X 1.6933)}+{(PPI X 39.37)/(Count X 1.6933)}]
25. GSM: Gram per Square meter.=(EPI÷Wp Count+ PPI÷Wt Count)X24.75(Note:
Twill=24.75,Plain=24.41)
26. GSM=GLM / Fabric width (m)
27. GLM= GSM X Fabric width (m)
28. Fabric Length (m)={Fabric weight(kg)X1000}/GLM
29. Fabric Weight(kg)= {Fabric Length (m) X GLM}/1000
30. Weight of fabric(kg)=[{(Total ends X Fabric length(m))}/(CountX1693.3)}]+[{Finished fabric
length(m) X Finished fabric (inch) X PPI}/ (CountX1693.3)}]
31. Ounce per Square Yds:=(EPI/Wp Count+ PPI/Wt Count)X0.73
32. Crimp % =L1-L2/L1X100%,Where, L1=Size length, L2= Woven length
33. R/C=EPIX1.675or EPIX0.9
34. R/C=EPI÷1.09
35. R/C=EPI-18%
36. Warp tension=TE/ Warp Count (kgf). for Toyota
37. CMPX (Centi Million per Cross)=No of filling stop X 1000000/Current picks
38. Weaving cost=Price per Pick X Picks X Greige Woven length
39. Density of heald frame=TE/ (No of frame X R/S X CM)
40. Fabrics Grade =Total penalty pointsx39.37 X 100/(fabrics length m x
fabrics width’’

COUNT CONVERSION

41. Count=Wt(kg) X 1.6933 X 1000/ (Yarn length (m)X Number of yarn)

42. Denier=9 X Tex
43. Ne X Denier=5315
44. Tex X Ne=590.6
45. Tex X Metric=1000
46. Denier X Metric=9000;(TN=590.6, DN=5315, TM=1000, DM=9000)

Unit Conversion
1. 1cm=2.54’’

Prepared by Md. Mustafizur Rahman

Sr. Executive QAD (Central) ATML
Mobile: 01913717771
 2. 1m=100Cm
3. 25.4mm=1’’
4. 1000mm=1m

WARPING
The parallel winding of a set of warp yarns many yarn packages on a bobbin at uniform
spacing, tension & length is called warping.

Types of warping three types

1. Direct or high speed or beam warping

2. Sectional or pattern or drum warping
3. Ball warping or rope warping.

Components of warping machine

1. Creel
2. Head stock
3. Control unit

Warp.kg = {( Total section X Sample length + Tollerance )X Section Ends}/(Count X

1.6933X1000)
={(10.85X200+1000)X630}/(40X1.6933X1000)
= 29.48Kg

Weft .kg =( PPI X F to F X Beam length) /(Count X 1.6933X1000)

=(80X64X200) /(40X1.6933X1000)
=15.13Kg

Total Section =TE ÷ Section

=6840÷684
=10

If, Reed count = 108/2

F to F = Total Ends / Reed count
= 6840/108
= 63.38
= 64

If Reed size = 1.5

Ends/dent = Total Ends X Reed size/Beam With
=5.13

IF, Total breaks =20

Break per Million meter = [(Total Breaks x1000000)÷{TE X Beam Width(mm)}]
=14.48

Height warp length(m) of 3950kg yarn

Prepared by Md. Mustafizur Rahman
Sr. Executive QAD (Central) ATML
Mobile: 01913717771
 Where =30X30/152X85
TE =8800

We have,
Warp wt in kg =TE X Beam length(m)÷Count X 1.6933 X 1000
Beam length(m) =Warp wt in kg X Count X 1.6933 X 1000÷TE
=3950X30X1.6933X1000÷8800
=22801.82m

Calculation Yarn dyed fabrics

There, Construction =45X45/110X70;

R/S =58,
TE =6380
If finished fabrics =3760m (+ 6%)
Inspected fabrics =4000M+ ( crimp=10%)
B/L =4400M

Warp Calculation

Red =30
White =50
Yellow =25
Total =105
Wp wt. = {(TE X B/L/ (Ne X 1.6933X1000)} +3%
={(6380X4400)/(45X1.6933X1000)}+3%
=379KG
Red = Total weft yarn kg X Required yarn ends/ repeat ends
=379X30/105
=108
White =379X50/105
=180
Yellow =379X25/105
=91
Total =108+180+91
=379Kg
Weft Calculation

Inspected fabrics =4000M

Wf wt = (PPI X R/SXB/L)/(Ne X 1.6933X1000)+3%
=213.12+3%
=213+6.39
=219.39
=220kg
Red =25
White =45
Yellow =20
Prepared by Md. Mustafizur Rahman
Sr. Executive QAD (Central) ATML
Mobile: 01913717771
Total =90
Red = Total weft yarn kg X Required yarn ends/ repeat ends
=220X25/90
=61KG
White =220X45/90
=110KG
Yellow =220X20/90
=49KG
Total weft yarn =61+110+49
=220KG

Total warp weft =379+220

=600kg
Wt (kg) to length (m) =Wt Xcount X 1.6933 X 1000
=1KgX40X1.6933X1000
=67732.00M

Length (m) to Wt (kg) = Length (m) / (Count X 1.6933X1000)

=67732.00/40X1.6933X1000
=1Kg
Warping
1. Compressed air consumption per m/c:3 to 5 CFM
2. Electrical consumption: 12 to 15 kw per m/c.

SIZING
Sizing is the process of giving a protective coating on the warp to minimize yarn breakage during weaving. Sizing raw material is
starch or gum.
Starch or gum is three types--

1. Natural (Potato, maize, wheat, sago, tamarind powder etc)

2. Modified (starch ether, starch ester)
3. Synthetic (Poly vinyl Alcohol-PVA, Car boxy Methyl Cellulose- CMC)

Sizing method. (Basis on size % in the yarn.)

1. Light sizing 10-15%

2. Pure sizing 16-25%
3. Medium sizing 26-50%
4. Heavy sizing 51-100%
5. Extra heavy sizing 100-200%

Sizing Raw Materials:

1. PVA =Poly vinyle acrylic:Increase the inner strength of yarn.

2. Starch =Make the coating of sized yarn.
3. Size CA(Acrylic ) =to helping raw of starch & remove the hairiness of yarn.
4. Wax =Remove the hairiness & make softing properties.

Sizing program
Construction =32X32/144X72
TE =7968

Prepared by Md. Mustafizur Rahman

Sr. Executive QAD (Central) ATML
Mobile: 01913717771
Buyer = Academy
B/L =5000M
Wvy Unit =PNL
Loom No. =60
Sizing Chemical =JS—99
Solid content =90%
Moisture content=10%

Recipe with technical data

Water =400L
JS—99 =52.KG
Size add on =13.70%
A.RF =11%
Moisture =3%
,, setting =7.5%

Final volume

Cool condition =511 L

Hot condition =530 L
Condense Volume =19 L
Size Box V/cup =46sec
Refrection =11%
Size Box temp. =95 ©
Cooking
Temp =95 c
Time =30mins

Tension
1. 1st zone (Creel) =450 KN
2. 2nd zone (size boxes) =00KN
3. 3rd zone (Cylinder) =00KN
4. 4th zone (Leasing) =1600KN
5. 5th zone (Take up) =2000KN

Beam pressing : 2100KN

Squeezing Tension

1. 0 =2KN
2. 40 =5KN
3. 80 =8KN

Temp zone

1. 1st zone =130 c

2. 2nd zone =130c
3. 3rd zone =125c
4. 4th zone =110 c

Speed : 40m/min

Add on % =TotalChemicalx100/Initial water.

=36X100/400
=9
Add on %(M) =Chemicalx100/Final volume.
=36X100/480
=7.5

Pick up% =Total Chemicalx 0.9x100/(Total yarn in KGX1.4)

=135X0.9X100/(735X1.4)
=11.68
=12.0

Prepared by Md. Mustafizur Rahman

Sr. Executive QAD (Central) ATML
Mobile: 01913717771
Actual Refraction % = Add on %(M)X100/(125,126,127,128,129,130 any number)
=13.70X100/125
=10.96
=11.00

Cover Factor =TEX100/(√countXBeam With)

=6840X100/(√40X2000)

Load % =TE/(28X√count)
=7968/ (28 X √32)
=

Total Warp yarn wt. = Total EndsX5000/(32X1.6933X1000)

=7968X5000/(32X1.6933X1000)
=735.25Kg

Requt of final volume = Total Warp yarn wt X 1.4+100

=735.25X1.4+100
=1029.25+100
=1129L

Sizing beam’s length capacity L (m)

If,
Beam width =72″
Wt capacity =750kg
Count =40
TE =6900
How much length is possible in 64″‘s useable beam =?
Here, useable beam width =64″
So, Wt .kg capacity of useable beam =750X64÷72
=667KG
Sizing beam’s length capacity L (m) =Wt.kg X Count X 1.6933X1000÷TE
=667X40X1.6933X1000÷6900
=6547m

Reqt of total chemical =Initial chemical X Reqt of final volume/ Final volume
=70X1129/530
=135.90
=149.11
=150Kg

Gram per meter =TE/ (CountX1.6933)

=7968/ (32X1.6933)
=147.05
=147

Sizing costing
Construction: 40+40x20/120x50
TE=7000
Sized length=13700m
Yarn wt =1415.84kg
Volume consumed=2300-350=1950 ltr

Pick up% (wet) =1950/1415.84x100

=137%
1.Polytex 17(w) consumed=164.45 KG
Per kg price=169tk
Cost=27792tk

2.PVA consumed=4.69kgs
Price=200tk
Cost=938tk
Total cost=27792+939 tk
=Tk 28731

Prepared by Md. Mustafizur Rahman

Sr. Executive QAD (Central) ATML
Mobile: 01913717771
Per kg sizing cost =20.29tk/kg
1. Compressed air consumption per sizing m/c:3 to 5 CFM (Cubic fit per minutes)
2. Electrical consumption: 13 to 16 kw per m/c.
3. Steam consumption: 2.5 kg of steam /kg of production.
a. Size cooker: 0.3kg of steam/ kg production
b. Sow box: 0.2 kg of steam/ kg production.
c. Dry cylinder: 2.0 kg of steam / kg production.

Weaving TAP:

Eff =85%
Count =20X20/60X60
RPM =650
Grey qty =125000mtre
PPI =57

Daily Production(m) =(RPM X 24 X 60 X efficiency) / (PPI X 39.37 X 100 )

=(650X24X60X85)/(57X39.37X100) mitre
= 354 miter
Daily Prodn(yard) =(RPM X 24 X 60 X efficiency) / (PPI X 36 X 100 )

100% prodn(m) =(RPM X 24 X 60 ) / (PPI X 39.37)

= (650X24X60)/ (57X39.37)M
=417 mitre
100% prodn (yard) = (RPM X 24 X 60) / (PPI X 36)

Running m/c =5

Require time for total grey qty = Grey qty ÷ (Daily Production—30) / no. running m/c
=125000÷(354 -30)/5
=(125000÷324)/5
TAP =90 days

Warp tension =TE/ Warp Count

=4760/40
=120kgf

Crimp % =L1-L2/L2X100%
Where, L1=Size length, L2= Woven length

GSM:
Gram per Square meter.
=(EPI÷Wp Count+ PPI÷Wt Count)X24.75
=(130÷30+70÷30)X24.75
=(4.34+2.34)X24.75
=6.68X24.75
=165.33 g/sq.m

(Note: Twill=24.75,Plain=24.41)

Ounce per Square Yds:

=(EPI/Wp Count+ PPI/Wt Count)X0.73
=6.68X.73
=4.87 oz /yds

Weft insertion:
Its mention the inserting speed of weft yarn.
Weft insertion rate
= Useable weave width (m) x rpm; Where, width =195cm =1.95m & rpm =800
= 1.95 m x800 m/min
= 1560m/min
Prepared by Md. Mustafizur Rahman
Sr. Executive QAD (Central) ATML
Mobile: 01913717771
Warp stop/400 ends/1000 mtr of
Super high speed warping m/c (Direct)
=Total stop ÷ TE ÷ Warp length (m) x400x1000
=91 ÷5860 ÷11900 x400x1000
=0.52 (Avg);{Good=0.2Average=0.5Poor=0.7}
Warp stop/400 ends/1000 mtr of
Super high speed warping m/c (Sectional)
=Total stop ÷ TE ÷ Warp length (m) x400x1000
=30÷6900÷2600x400x1000
=0.66 (Avg) {Good=0.4 Average=0.8, Poor =1.0}
Winding speed random
For up to 40 s is 1400 to 1500 m/min and finer than 40+ for 1000 to 1400 m/min

Weaving unit
1. RH = 68-72%
2. Temp =25-26 degree Celsius
3. Steam of sizing = 1.5 kg / kg yarn
4. Wet pick up% = Thermal, 100kg/150 kg.
5. Knot tail for winding = 5-6 mm
6. Drawing capability = 5500 ends / pair person /8 hrs.
7. For Automatic (m/c) = 65000 ends /every day (m/c) that means 21666 ends / 8 hrs.
8. Knotting, 13000 ends/operative

CONVERTION OF LENGTH FROM FABRIC’S WEIGHT

If, Fabric construction =20x20/62x52,
Fabric width (m) =58/39.37
=1.47m
Weight =195.50 kg
GSM =?
Fabric length (m) =?

We have,
GSM = [{(EPI X 39.37)/ (Count X 1.6933)}+{(PPI X 39.37)/(Count X 1.6933)}]
=72.06+60.45
=132.52
And
GLM = GSM X Fabric width (m)
=132.52X1.47
=194.79
So,
Fabric Length (m) = {Fabric weight (kg) X1000}/GLM
=195.50X1000/194
=1003.65m
Prove,
Weight of fabric (kg) = [{(Total ends X Fabric length (m))}/ (CountX1693.3)}]+[{Finished fabric length(m) X Finished fabric (inch)
X PPI}/ (CountX1693.3)}]
=106.69+89.38
=196kg

Akij Weaving Mills Ltd.

Dobby loom
6 Color Seer Sucker=04 =10; 16 shaft
4 Color =10; 16 shaft
Dobby loom =20

Prepared by Md. Mustafizur Rahman

Sr. Executive QAD (Central) ATML
Mobile: 01913717771
 Cam Loom
6 Color =14; 8 shaft
6 Color =6; 6 shaft
4 Colors =8; 8 shaft
4 Colors =22; 6 shaft
2 Color =10; 6shaft

Cam Loom =60

Total loom (Dobby+ Cam) =80
Note: 6 colors=30, 4 colors =40, 2 color=10.
New Installed loom 32
Overall no of loom =112

If,
Construction = 40x40/120x80
Finished width =58”
Total ends =6900
Requirement of finished fabric’s =1000m,
Than grey fabric’s quantity =1000+12%=1120m
Warp length =1120+10%=1232m

R&D
Working flow-chart.
Swatch, fabrics, CAD, (hard copy, soft copy, TPX-Textile Color for paper and Leather,
TCX-Textile Color for Cotton by mail) get from marketing dept.

Analysis: EPI, PPI, weave, count, construction, check solid/ yarn dyed, twist and color
selection, finish (regular finish, soft, brush peach & resin).

Inform to marketing person.

Price negotiation

Desk loom (5-7day)

Normal wash

Submit to marketing.

Desk loom approved by buyer.

Prepared by Md. Mustafizur Rahman

Sr. Executive QAD (Central) ATML
Mobile: 01913717771
Then we get order sheet.

Derivatives of plain:
Construction base
1. Oxford : 40+40x30/2/100x50
2. Ottoman : 20x40+40/100x50
3. Panama/Matt/Boxy : 40+40x40+40/100x50
4. Canvas : 20x20/60x60
5. Poplin : 40x40/133x72
6. Voile : 50x50/130x90, 60x60/160x90

Movement of Loom frame

1. Rib stop : 20x20/112x56

Color base
2. Chambray : Warp 01 color + weft 01 color
3. Fill–a-fill : warp 2 color (1/1) + weft 01 color
4. End on end : warp 01 color + weft 02 color
5. Hams tooth : pair ends same color + pair ends same color

Derivatives of twill:
Normal twill
1. 3/1 twill
2. 2/1 twill
3. 2/2 twill
4. 3/2 twill
5. 3/3 twill
6. 4/1 twill
7. 4/2 twill
8. 4/3 twill
9. 4/4 twill

Herring bone twill

10. 3/1 twill
11. 2/1 twill
12. 2/2 twill
13. 3/2 twill
14. 3/3 twill
15. 4/1 twill
16. 4/2 twill
17. 4/3 twill
18. 4/4 twill

Zigzag twill
19. 3/1 twill
20. 2/1 twill
21. 2/2 twill
22. 3/2 twill
23. 3/3 twill
24. 4/1 twill

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Sr. Executive QAD (Central) ATML
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 25. 4/2 twill
26. 4/3 twill
27. 4/4 twill

Broken twill
28. 3/1 twill
29. 2/1 twill
30. 2/2 twill
31. 3/2 twill
32. 3/3 twill
33. 4/1 twill
34. 4/2 twill
35. 4/3 twill
36. 4/4 twill
Others Dobby:
Cavalry Twill; 3/3-1/1,
Grendel: which twill weave effect make by twisted yarn. That means which is contained twisted yarn.

Satin and Sateen

1. Satin is warp wised by move number.
2. Sateen is weft wised by move number.

4/1 satin move 3 or 2

Various const of 20x20

1. 20x20/60x60,
2. 20x20/62x52,
3. 20x20/64x52,
4. 20x20/64x54,
5. 20x20/128x60,
6. 20x20/80x60,
7. 20x20/78x48,
8. 20x20/90x80,
9. 20x20/90x70,
10. 20x20/54x52
11. 20x20/66x55
12. 20x20/76x62
Various const of 40x40
1. 40x40/120x80,
2. 40x40/120x90
3. 40x40/120x100
4. 40x40/130x90
5. 40x40/130x80
6. 40x40/120x70
7. 40x40/110x70
8. 40x40/140x80
9. 40x40/120x76,
10. 40x40/120x75
11. 40x40/100x68
Prepared by Md. Mustafizur Rahman
Sr. Executive QAD (Central) ATML
Mobile: 01913717771
 12. 40x40/104x70
Desk loom Standard
1. Width=10”
2. Length=25 to 26”
3. Repeat=minimum (3+1+1=) 5
a. 1 for marketing

b. 1 for document
c. 3 for buyer

Machine of RND
1. CCI LOOM 2 Made by Tawan
2. CCI Warping 1
3. CCI Sizing 2

1. Warping CCI
Model # SW 550 Taiwan
2.Sizing CCI
Model # SS 565 Taiwan
3.CCI LOOM 01
THE-Studio
Premium Sample Loom
Frame =24
Prewinder =8
Quality =repier
Controlled by electric
4.CCI LOOM 02
Model # SL 8900
Premium Sample Loom
Frame =24
Pre winder =8
Quality =repier
Controlled by Air pressure
# Textronic Software (Indian)

Micro balance for weight .0000 digit

Desk loom making process

Yarn dyeing

Winding

Sizing

Warping

Beaming

Drawing

Prepared by Md. Mustafizur Rahman

Sr. Executive QAD (Central) ATML
Mobile: 01913717771
Frame setting

Weaving

Normal washing

Submit to marketing
Tenacity-Elongation at breaks

CSP: Tenacity X 150

Standard for weaving
Count Tenacity(g/tex) CSP
16 11.6+ 1750
20 11.6+ 1750
30 16.5+ 2475
40 18+ 2700
50 19+ 2850
60 19+ 2850
RKM-Value is the length in kilometer which is the yarn can support at breaking
points.
RKM=Single yarn strength (g)/Tex no of yarn.
TEX = Grammies per Kilometer
Cotton count=590.5/tex
Yarn Dyeing cost:
1. White = bleach + optic =0.90-1.0 USD
2. Light =1.2-1.3 USD
3. Medium =1.5-1.6 USD
4. Dark =1.7-2.0 USD
5. Extra dk =2.1-2.4 USD
6. Special =2.3-2.6 USD

Warping
Karl Mayer EGROTEC
Basic concept of Sizing
1. Starch =60-65%; Make the coating the yarn
2. PVA =15-20%; Poly vinyl Acrylic increase the inner strength.
3. Binder =10-15%; Help the raw starch and remove the hairiness of yarn.
4. Wax =3-5%; Soft the yarn and remove hairiness.

Total =100%
Price of Polytex
1. Polytex-17 =169 Tk W
2. Polytex-17 =163 Tk NW
3. Polytex-60 =103 Tk
4. Polytex-BI =195 Tk
5. PVA =200 Tk
6. Wax =149 Tk

Prepared by Md. Mustafizur Rahman

Sr. Executive QAD (Central) ATML
Mobile: 01913717771
Weaving cost =Price per Pick X Picks X Greige Woven length
=0.35X62X1000 Tk
=21700 Tk
Density of heald frame=TE/ (No of frame X R/S X CM)
=6900/ (6X64X2.54)
=07.07
Normal density = 08-10

Loss Time concept

1. Leasing time =2 hrs

2. Knotting time =1.5 hrs
3. Drawing time =10-16 hrs
4. Article time =30 min
5. Beam gaiting =2 hrs
6. Quality check = 30 min

Over all =12-14hr

Direct warping
Flange dia =800 mm
Barrel dia. = mm
Width =1800 mm
Sectional warping
Flange dia =1000 mm
Barrel dia. =216 mm
Width =2200 mm
Weaver beam
Flange dia =1000 mm
Barrel dia. =216 mm
Width =2000 mm

CMPX Centi Million per Cross=No of filling stop X 1000000/Current picks

=4X1000000/300000
=13.33
Picanol Omni Plus
1. Shedding angle = 65
2. Picking angle = 96-196
3. Beating angle = 280
4. Crossing angle = 300
5. Cutting angle =10
6. Filling length =1655mm
7. Winding =4
8. Winding speed =3600m/min

Seersucker:
Bottom beam length 25% more than top beam
Bottom tension =1.0KN-2.0KN
Top tension =0.1KN-0.50KN

PICANOL
ELCA = Electronic Low Continuous Airflow

Prepared by Md. Mustafizur Rahman

Sr. Executive QAD (Central) ATML
Mobile: 01913717771
ELSY = Electric Leno System
TUCO = Take-up correction
ETU = Electric Take up.
ERL = Electric Rotary Lino.
ELO = Electric let off.
PFT =Programmable Filling Tensioner.

Warp tension =TE/Warp count X 100 KN

Cutting angle =10
Shed opening =90
Crossing =300
Shedding =310
Picking =80
Beating =280
Closing =190
Picanol
Filling length =1655mm
Winding =4
Speed =3600m/min
FD 01=Filling detector 01:1000-2800
Back rest height = 9
Back rest depth = 4

x x 0 x x x 0 x x x x x
x 0 x x x 0 x 0 x x x x
0 x x x 0 x x x 0 x x x
x x x 0 x x x x x 0 x x
x x 0 x x x 0 x x x 0 x
x 0 x x x 0 x 0 x x x 0
0 x x x 0 x x x 0 x x x
9 10 11 12
1 2 3 4 5 6 7 8
Lifting plan
3/1 Zigzag twill

1,2,3,4 ,1,2…....6 ends

3,2,1,4,3,2……….6 ends
Drawing plan

0 x 0 x x x
x 0 x x x 0
0 x x x 0 x
x x x 0 x 0
x x 0 x 0 x
x 0 x 0 x X
Prepared by Md. Mustafizur Rahman
Sr. Executive QAD (Central) ATML
Mobile: 01913717771
1 2 3 4 5 6

3/1,1/1 car vial twill

1,2,3,4,5,6 all
Drawing plan

WEFT PATTERN
Weft repeat ends=Warp repeat ends/EPIXPPI
RECONNING MACHINE’S SETTING (PROGRAM)

DIM 260 DR-TURN-2.0

TU8.MIN-55
WO AMIL 8 CODE-0

WO TIMO 2 TEST MO -0

PARAFI -10 STROKE 118

YARN T -9 STOP MO 0

YARN Q -1 T CORE 5o57’

LECCORR 1.000

DIACORR 1.00

Prepared by Md. Mustafizur Rahman

Sr. Executive QAD (Central) ATML
Mobile: 01913717771