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Endless+Hauser Flowmeter

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0% found this document useful (0 votes)
46 views28 pages

Proline-Promass-40E (1) - 2

Endless+Hauser Flowmeter

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v9mch9kkb8
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Technical Information

Proline Promass 40E


Coriolis Mass Flow Measuring System
The mass flow measuring system with low cost and basic
functionality. The economical alternative to conventional volume
flowmeters.

Application Your benefits


The Coriolis measuring principle operates independently The Promass measuring devices make it possible
of physical fluid properties, such as viscosity and density. to simultaneously record several process variables
(mass/volume/corrected volume) for various process
• Extremely accurate measurement of liquids and gases,
conditions during measuring operation.
e.g. additives, oils, greases, acids, alkalis, lacquers,
paints and natural gas The Proline transmitter concept comprises:
• Fluid temperatures up to +125 °C • Modular device and operating concept resulting
• Process pressures up to 100 bar in a higher degree of efficiency
• Mass flow measurement up to 70 t/h
The Promass sensors, tried and tested in over 100000
Approvals in the food industry/hygiene sector: applications, offer:
• 3A authorization • Flow measurement in compact design
• Insensitivity to vibrations thanks to balanced
Approvals for hazardous area:
two-tube measuring system
• ATEX, FM, CSA, TIIS, IECEx, NEPSI
• Immune from external piping forces due
Connection to process control systems: to robust design
• HART • Easy installation without taking inlet and outlet
Relevant safety aspects: runs into consideration
• Pressure Equipment Directive (PED)

TI055D/06/en/09.07
71062616
Proline Promass 40E

Table of contents

Function and system design. . . . . . . . . . . . . . . . . . . . . 3 Mechanical construction . . . . . . . . . . . . . . . . . . . . . . 14


Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Design / dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Rupture disk in the sensor housing (optional) . . . . . . . . . . . . . . . 21
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Material load curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Process connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operable flow range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Input signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Human interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Certificates and approvals . . . . . . . . . . . . . . . . . . . . . 25
Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 CE mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Low flow cutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 C-Tick symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Ex approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Switching output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Hygienic compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Other standards and guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Pressure Equipment Directive . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical connection Measuring unit . . . . . . . . . . . . . . . . . . . . . . 5
Electrical connection, terminal assignment . . . . . . . . . . . . . . . . . . 6 Ordering information. . . . . . . . . . . . . . . . . . . . . . . . . 26
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cable entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Power supply failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Potential equalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Performance characteristics. . . . . . . . . . . . . . . . . . . . . 6 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . . 26


Reference operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Maximum measured error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Influence of fluid temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Influence of fluid pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Operating conditions: Installation . . . . . . . . . . . . . . . . 8


Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Inlet and outlet runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Length of connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
System pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Operating conditions: Environment. . . . . . . . . . . . . . 12


Ambient temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Shock resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . 12

Operating conditions: Process . . . . . . . . . . . . . . . . . . 12


Fluid temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Fluid pressure range (nominal pressure) . . . . . . . . . . . . . . . . . . . 12
Rupture disk in the sensor housing (optional) . . . . . . . . . . . . . . . 12
Limiting flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pressure loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2 Endress+Hauser
Proline Promass 40E

Function and system design


Measuring principle The measuring principle is based on the controlled generation of Coriolis forces. These forces are always present
when both translational and rotational movements are superimposed.
FC = 2 · Δm (v · ω)
FC = Coriolis force
Δm = moving mass
ω = rotational velocity
v = radial velocity in rotating or oscillating system

The amplitude of the Coriolis force depends on the moving mass Δm, its velocity v in the system, and thus on
the mass flow. Instead of a constant angular velocity ω, the Promass sensor uses oscillation.
In the sensor, two parallel measuring tubes containing flowing fluid oscillate in antiphase, acting like a tuning
fork. The Coriolis forces produced at the measuring tubes cause a phase shift in the tube oscillations (see
illustration):
• At zero flow, in other words when the fluid is at a standstill, the two tubes oscillate in phase (1).
• Mass flow causes deceleration of the oscillation at the inlet of the tubes (2) and acceleration at the outlet (3).

A A A

B B B

1 2 3
a0003385

The phase difference (A-B) increases with increasing mass flow. Electrodynamic sensors register the tube
oscillations at the inlet and outlet.
System balance is ensured by the antiphase oscillation of the two measuring tubes. The measuring principle
operates independently of temperature, pressure, viscosity, conductivity and flow profile.
Volume measurement
The measuring tubes are continuously excited at their resonance frequency. A change in the mass and thus the
density of the oscillating system (comprising measuring tubes and fluid) results in a corresponding, automatic
adjustment in the oscillation frequency. Resonance frequency is thus a function of fluid density. The density
value obtained in this way can be used in conjunction with the measured mass flow to calculate the volume
flow.
The temperature of the measuring tubes is also determined in order to calculate the compensation factor due
to temperature effects.

Measuring system The measuring system consists of a transmitter and a sensor (compact version):
• Promass 40 transmitter
• Promass E sensor (DN 8 to 50)

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Proline Promass 40E

Input
Measured variable • Mass flow (proportional to the phase difference between two sensors mounted on the measuring tube to
register a phase shift in the oscillation)
• Volume flow (calculated from mass flow and fluid density. The density is proportional to the resonance
frequency of the measuring tubes).
• Measuring tube temperature (by temperature sensors) for calculatory compensation of temperature effects.

Measuring range Measuring ranges for liquids

DN Range for full scale values (liquids) gmin(F) to gmax(F)

8 0 to 2 000 kg/h

15 0 to 6 500 kg/h

25 0 to 18000 kg/h

40 0 to 45000 kg/h

50 0 to 70000 kg/h

Measuring ranges for gases


The full scale values depend on the density of the gas. Use the formula below to calculate the full scale values:
gmax(G) = gmax(F) · ρ(G) ÷ 320 [kg/m³]

gmax(G) = max. full scale value for gas [kg/h]


gmax(F) = max. full scale value for liquid [kg/h]
ρ(G) = Gas density in [kg/m³] at operating conditions
Here, gmax(G) can never be greater than gmax(F)

Calculation example for gas:


• Sensor type: Promass E, DN 50
• Gas: air with a density of 60.3 kg/m³ (at 20 °C and 50 bar)
• Measuring range (liquid): 70000 kg/h
Max. possible full scale value:
gmax(G) = gmax(F) · ρ(G) ÷ 320 [kg/m³] = 70000 kg/h · 60.3 kg/m³ ÷ 320 kg/m³ = 13190 kg/h

Recommended full scale values


See information in the "Limiting flow" section → Page 12 ff.

Operable flow range Greater than 1000: 1. Flow rates above the preset full scale value do not overload the amplifier, i.e. the totalizer
values are registered correctly.

Input signal Status input (auxiliary input):


U = 3 to 30 V DC, Ri = 5 kΩ, galvanically isolated.
Configurable for: totalizer reset, positive zero return, error message reset, zero point adjustment start, batching
start/stop (optional).

4 Endress+Hauser
Proline Promass 40E

Output
Output signal Current output:
Active/passive selectable, galvanically isolated, time constant selectable (0.05 to 100 s), full scale value
selectable, temperature coefficient: typically 0.005% o.f.s./°C, resolution: 0.5 μA
• Active: 0/4 to 20 mA, RL < 700 Ω (for HART: RL ≥ 250 Ω)
• Passive: 4 to 20 mA; supply voltage US 18 to 30 V DC; Ri ≥ 150 Ω

Pulse/frequency output:
Passive, open collector, 30 V DC, 250 mA, galvanically isolated.
• Frequency output: full scale frequency 2 to 1000 Hz (fmax = 1250 Hz), on/off ratio 1:1,
pulse width max. 10 s
• Pulse output: pulse value and pulse polarity selectable, pulse width configurable (0.5 to 2000 ms)

Signal on alarm Current output:


Failsafe mode selectable (e.g. in accordance with NAMUR Recommendation NE 43)
Pulse/frequency output:
Failsafe mode selectable
Relay output :
Dead in the event of a fault or if the power supply fails

Load see "Output signal"

Low flow cutoff Switch points for low flow are selectable.

Galvanic isolation All circuits for inputs, outputs, and power supply are galvanically isolated from each other.

Switching output Relay output:


Open collector, max. 30 V DC / 250 mA, galvanically isolated.
Configurable for: error messages, Empty Pipe Detection (EPD), flow direction, limit values.

Power supply
Electrical connection
Measuring unit – 27
+ 26
A
– 25 b
+ 24
– 23 d
A + 22
– 21
+ 20

N (L-) 2 c
L1 (L+) 1
a

a0007808

Connecting the transmitter, cable cross-section: max. 2.5 mm2


a Cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC
Terminal No. 1: L1 for AC, L+ for DC
Terminal No. 2: N for AC, L- for DC
b Signal cable: see Terminal assignment → Page 6
c Ground terminal for protective conductor
d Ground terminal for signal cable shield

Endress+Hauser 5
Proline Promass 40E

Electrical connection, Terminal No. (inputs/outputs)


terminal assignment
Order version 20 (+) / 21 (–) 22 (+) / 23 (–) 24 (+) / 25 (–) 26 (+) / 27 (–)

40***-***********A - - Frequency output Current output, HART

40***-***********D Status input Status output Frequency output Current output, HART

Frequency output Current output Ex i


40***-***********S - -
Ex i, passive Active, HART

Frequency output Current output Ex i


40***-***********T - -
Ex i, passive Passive, HART

Supply voltage 85 to 260 V AC, 45 to 65 Hz


20 to 55 V AC, 45 to 65 Hz
16 to 62 V DC

Cable entries Power-supply and signal cables (inputs/outputs):


• Cable entry M20 × 1.5 (8 to 12 mm)
• Thread for cable entries, ½" NPT, G ½"

Power consumption AC: <15 VA (including sensor)


DC: <15 W (including sensor)
Switch-on current:
• Max. 13.5 A (< 50 ms) at 24 V DC
• Max. 3 A (< 5 ms) at 260 V AC

Power supply failure Lasting min. 1 power cycle:


• EEPROM saves measuring system data if the power supply fails
• HistoROM/S-DAT: exchangeable data storage chip with sensor specific data (nominal diameter, serial
number, calibration factor, zero point, etc.)

Potential equalization No special measures for potential equalization are required. For instruments for use in hazardous areas, observe
the corresponding guidelines in the specific Ex documentation.

Performance characteristics
Reference operating Error limits following ISO/DIS 11631:
conditions • 20 to 30 °C
• 2 to 4 bar
• Calibration systems as per national norms
• Zero point calibrated under operating conditions
• Field density calibrated

Maximum measured error The following values refer to the pulse/frequency output. Measured error at the current output is typically
±5 μA.
o.r. = of reading

Mass flow (liquid):


±0.5% ± [(zero point stability ÷ measured value) · 100]% o.r.

Mass flow (gas)


±1.0% ± [(zero point stability ÷ measured value) · 100]% o.r.

Volume flow (liquid)


±0.7% ± [(zero point stability ÷ measured value) · 100]% o.r.

6 Endress+Hauser
Proline Promass 40E

Zero point stability:

Maximum full scale value Zero point stability


DN
[kg/h] [kg/h]

8 2000 0.20

15 6500 0.65

25 18000 1.8

40 45000 4.5

50 70000 7.0

Sample calculation

[%]
±2.0

±1.5

±1.0

±0.3

0
0 2 4 6 8 10 12 14 16 18 t/h
a0006891

Max. measured error in % of measured value (example: Promass 40E / DN 25)

Calculation example (mass flow, liquid):


Given: Promass 83P/ DN 25, flow measured value = 8000 kg/h
Max. measured error: ±0.5% ± [(zero point stability ÷ measured value) · 100]% o.r.
Max. measured error: ±0.5% ±1.8 kg/h ÷ 8000 kg/h · 100% = ±0.523%

Repeatability Mass flow (liquid):


±0.25% ± [½ · (zero point stability ÷ measured value) · 100]% o.r.

Mass flow (gas):


±0.5% ± [½ · (zero point stability ÷ measured value) · 100]% o.r.

Volume flow (liquid):


±0.35% ± [½ · (zero point stability ÷ measured value) · 100]% o.r.
o.r. = of reading
Zero point stability: see "Max. measured error"→ Page 6 ff.
Calculation example (mass flow, liquid):
Given: Promass 40E / DN 25, flow measured value = 8000 kg/h
Repeatability: ±0.25% ± [½ · (zero point stability ÷ measured value) · 100]% o.r.
Repeatability: ±0.25% ±½ · 1.8 kg/h ÷ 8000 kg/h · 100% = ±0.261%

Influence of fluid temperature When there is a difference between the temperature for zero point adjustment and the process temperature,
the typical measured error of the Promass sensor is ±0.0003% of the full scale value / °C.

Influence of fluid pressure With nominal diameters DN 8 to 40, the effect on accuracy of mass flow due to a difference
between calibration pressure and process pressure can be neglected.
With DN 50 the influence is –0.009% o.r. / bar (o.r. = of reading)

Endress+Hauser 7
Proline Promass 40E

Operating conditions: Installation


Installation instructions Note the following points:
• No special measures such as supports are necessary. External forces are absorbed by the construction of the
instrument, for example the secondary containment.
• The high oscillation frequency of the measuring tubes ensures that the correct operation of the measuring
system is not influenced by pipe vibrations.
• No special precautions need to be taken for fittings which create turbulence (valves, elbows, T-pieces etc.),
as long as no cavitation occurs.

Mounting location
Entrained air or gas bubbles in the measuring tube can result in an increase in measuring errors.
Therefore, avoid the following mounting locations in the pipe installation:
• Highest point of a pipeline. Risk of air accumulating.
• Directly upstream of a free pipe outlet in a vertical pipeline.

a0003605

Mounting location

Notwithstanding the above, the installation proposal below permits installation in an open vertical pipeline.
Pipe restrictions or the use of an orifice with a smaller cross-section than the nominal diameter prevent the
sensor running empty while measurement is in progress.

5
a0003597

Installation in a down pipe (e.g. for batching applications)


1 = Supply tank, 2 = Sensor, 3 = Orifice plate, pipe restriction (see Table), 4 = Valve, 5 = Batching tank

DN 8 15 25 40 50

Ø Orifice plate, pipe restriction [mm] 6 10 14 22 28

8 Endress+Hauser
Proline Promass 40E

Orientation
Make sure that the direction of the arrow on the nameplate of the sensor matches the direction of flow
(direction of fluid flow through the pipe).

Vertical (view V)
Recommended orientation with upward direction of flow. When fluid is not flowing, entrained solids will sink
down and gases will rise away from the measuring tube. Thus the measuring tubes can be completely drained
and protected against solids buildup.

Horizontal (view H1 to H3)


The transmitter can be installed in any orientation in a horizontal pipe run.

Standard, compact

Standard, remote
Fig. V:
ÃÃ ÃÃ
Vertical orientation

a0004572

Fig. H1:
Horizontal orientation ÃÃ ÃÃ
Transmitter head up
a0004576

Fig. H2:
ÃÃ ÃÃ
Horizontal orientation
m m
Transmitter head down
a0004580

ÃÃ = Recommended orientation
à = Orientation recommended in certain situations
✘ = Impermissible orientation

m = To ensure that the maximum permitted ambient temperature for the transmitter (–20 to +60 °C,
optionally –40 to +60 °C) is not exceeded, for low-temperature fluids, we recommend the horizontal
orientation with the transmitter head up (Fig. H1) or the vertical orientation (Fig. V).

Endress+Hauser 9
Proline Promass 40E

Special installation instructions

" Caution!
When using a bent measuring tube and horizontal installation, the position of the sensor has to be matched to
the fluid properties!

1 2

a0004581

Horizontal installation for sensors with a bent measuring tube


1 Not suitable for fluids with entrained solids. Risk of solids accumulating.
2 Not suitable for outgassing fluids. Risk of air accumulating.

Zero point adjustment


All Promass devices are calibrated to state-of-the-art technology. The zero point determined in this way is
imprinted on the nameplate.
Calibration takes place under reference conditions. → Page 6 ff.
Promass therefore does not require zero point adjustment!
Experience shows that the zero point adjustment is advisable only in special cases:
• To achieve highest measuring accuracy also with very low flow rates
• Under extreme process or operating conditions (e.g. very high process temperatures or very high-viscosity
fluids).
Please note the following before carrying out the adjustment:
• The adjustment can only be performed with fluids that have no gas or solid contents.
• Zero point adjustment is performed with the measuring tubes completely filled and at zero flow
(v = 0 m/s). This can be achieved, for example, with shutoff valves upstream and/or downstream of the
sensor or by using existing valves and gates.
– Normal operation → valves 1 and 2 open
– Zero point adjustment with pump pressure → valve 1 open / valve 2 closed
– Zero point adjustment without pump pressure → valve 1 closed / valve 2 open

a0003601

Zero point adjustment and shutoff valves

10 Endress+Hauser
Proline Promass 40E

Heating
Some fluids require suitable measures to avoid heat transfer at the sensor. Heating can be electric, e.g. with
heated elements, or by means of hot water or steam pipes made of copper.

" Caution!
• If using an electric trace heating system whose heating is regulated via phase angle control or pulse packages,
influence on the measured values cannot be ruled out due to magnetic fields (i.e. for values that are greater
than the values approved by the EN standard (sine 30 A/m)). In such cases, the sensor must be magnetically
shielded.
The secondary containment can be shielded with tin plates or electric sheets without preferential direction
(e.g. V330-35A) with the following properties:
– Relative magnetic permeability μr ≥ 300
– Plate thickness d ≥ 0.35 mm
• Information on permitted temperature ranges → Page 12
Special heating jackets, which can be ordered separately from Endress+Hauser as an accessory, are available
for the sensors.

Inlet and outlet runs There are no installation requirements regarding inlet and outlet runs.

Length of connecting cable Max. 20 meters (remote version)

System pressure It is important to ensure that cavitation does not occur, because it would influence the oscillation of the
measuring tube. No special measures need to be taken for fluids which have properties similar to water under
normal conditions.
In the case of liquids with a low boiling point (hydrocarbons, solvents, liquefied gases) or in suction lines, it is
important to ensure that pressure does not drop below the vapor pressure and that the liquid does not start to
boil. It is also important to ensure that the gases that occur naturally in many liquids do not outgas. Such effects
can be prevented when system pressure is sufficiently high.
Therefore, the following locations should be preferred for installation:
• Downstream from pumps (no danger of vacuum)
• At the lowest point in a vertical pipe

Endress+Hauser 11
Proline Promass 40E

Operating conditions: Environment

Ambient temperature range Standard: –20 to +60 °C (sensor, transmitter)


Optional: –40 to +60 °C (sensor, transmitter)

! Note!
• Install the device at a shady location. Avoid direct sunlight, particularly in warm climatic regions.
• At ambient temperatures below –20 °C the readability of the display may be impaired.

Storage temperature –40 to +80 °C, preferably +20 °C

Degree of protection Standard: IP 67 (NEMA 4X) for transmitter and sensor

Shock resistance According to IEC 68-2-31

Vibration resistance Acceleration up to 1 g, 10 to 150 Hz, following IEC 68-2-6

Electromagnetic compatibility As per IEC/EN 61326 and NAMUR recommendation NE 21


(EMC)

Operating conditions: Process

Fluid temperature range Sensor


–40 to +125 °C

Fluid pressure range (nominal Flanges:


pressure)
DIN PN 40 to 100 / ASME B16.5 Cl 150, Cl 300, Cl 600 / JIS 10K, 20K, 40K, 63K

Secondary containment:
The sensor Promass E has no secondary containment.

Rupture disk in the sensor The sensor housing protects the inner electronics and mechanics and is filled with dry nitrogen. The housing
housing (optional) of this sensor does not fulfill any additional secondary containment function. However, 15 bar can be specified
as a reference value for the pressure loading capacity.
For increased safety, a version with rupture disk (triggering pressure 10 to 15 bar) can be used, which is
available for order as a separate option.
Further informationen → Page 21 ff.

Limiting flow See information in the "Measuring range" section → Page 4


Select nominal diameter by optimizing between required flow range and permissible pressure loss. See the
"Measuring range" section for a list of maximum possible full scale values.
• The minimum recommended full scale value is approx. 1/20 of the max. full scale value.
• In most applications, 20 to 50% of the maximum full scale value can be considered ideal
• Select a lower full scale value for abrasive substances such as fluids with entrained solids (flow velocity
<1 m/s).
• For gas measurement the following rules apply:
– Flow velocity in the measuring tubes should not be more than half the sonic velocity (0.5 Mach).
– The maximum mass flow depends on the density of the gas: formula → Page 4

12 Endress+Hauser
Proline Promass 40E

Pressure loss Pressure loss depends on the fluid properties and on the flow rate. The following formulae can be used to
approximately calculate the pressure loss:

2·g
Reynolds number Re =
p·d·n·r
a0004623

Dp = K · n ·r
0.25 1.85 –0.86
Re ≥ 23001) ·g
a0004626

K2 · n · g
0.25 2

Re < 2300 Dp = K1 · n · g +
r
a0004628

Δp = pressure loss [mbar] ρ = fluid density [kg/m3]


ν = kinematic viscosity [m2/s] d = inside diameter of measuring tubes [m]
g = mass flow [kg/s] K to K2 = constants (depending on nominal diameter)
1)
To compute the pressure loss for gases, always use the formula for Re ≥ 2300.

Pressure loss coefficients for Promass E

DN d[m] K K1 K2

8 5.35 · 10–3 5.70 · 107 7.91 · 107 2.10 · 107

15 8.30 · 10–3 7.62 · 106 1.73 · 107 2.13 · 106

25 12.00 · 10–3 1.89 · 106 4.66 · 106 6.11 · 105

40 17.60 · 10–3 4.42 · 105 1.35 · 106 1.38 · 105

50 26.00 · 10–3 8.54 · 104 4.02 · 105 2.31 · 104

[mbar]
10000
DN 40
DN 25
DN 15 DN 50
DN 8
1000

100

10

0.1
0.001 0.01 0.1 1 10 100 1000 [t/h]

a0004606

Pressure loss diagram for water

Endress+Hauser 13
Proline Promass 40E

Mechanical construction
Design / dimensions Dimensions:

Field housing compact version, powder-coated die-cast aluminum → Page 14

Flange connections EN (DIN), ASME B16.5, JIS → Page 15

VCO connections → Page 17

Tri-Clamp connections → Page 18

DIN 11851 (hygienic connection) → Page 19

DIN 11864-1 Form A couplings (threaded ferrule) → Page 19

DIN 11864-2 Form A (flat flange) → Page 20

ISO 2853 connections (couplings) → Page 20

SMS 1145 (hygienic connection) → Page 21

Field housing compact version, powder-coated die-cast aluminum

A B
A* C

E
E

G
F
di L

A0007638

A A* B C D

227 207 187 168 160

All dimensions in [mm];


* Blind version (without local display)

DN E F G L di

8 224 93 317 * *

15 226 105 331 * *

25 231 106 337 * *

40 237 121 358 * *

50 253 170 423 * *

All dimensions in [mm];


* dependent on respective process connection
→ For dimensions, see the following pages

14 Endress+Hauser
Proline Promass 40E

Flange connections EN (DIN), ASME B16.5, JIS

LK
G
U
E

+1.5
di L –2.0
a0007640-en

Flange EN 1092-1 (DIN 2501 / DIN 2512N 1) / PN 40: 1.4404/316L/316

DN G L N S LK U di

8 95 232 4 × Ø14 16 65 17.3 5.35

15 95 279 4 × Ø14 16 65 17.3 8.30

25 115 329 4 × Ø14 18 85 28.5 12.00

40 150 445 4 × Ø18 18 110 43.1 17.60

50 165 556 4 × Ø18 20 125 54.5 26.00

All dimensions in [mm]; Further dimensions → Page 14 ff.


1)
Flange with groove to EN 1092-1 Form D (DIN 2512N) available

Flange EN 1092-1 (DIN 2501) / PN 40 (with DN 25-flanges): 1.4404/316L/316

DN G L N S LK U di

8 115 329 4 × Ø14 18 85 28.5 5.35

15 115 329 4 × Ø14 18 85 28.5 8.30

All dimensions in [mm]; Further dimensions → Page 14 ff.

Flange EN 1092-1 (DIN 2501 / DIN 2512N 1)) / PN 63: 1.4404/316L/316

DN G L N S LK U di

50 180 565 4 × Ø22 26 135.0 54.5 26.00

All dimensions in [mm]; Further dimensions → Page 14 ff.


1)Flange with groove to EN 1092-1 Form D (DIN 2512N) available

Flange EN 1092-1 (DIN 2501 / DIN 2512N 1)) / PN 100: 1.4404/316L/316

DN G L N S LK U di

8 105 261 4 × Ø14 20 75 17.3 5.35

15 105 295 4 × Ø14 20 75 17.3 8.30

25 140 360 4 × Ø18 24 100 28.5 12.00

40 170 486 4 × Ø22 26 125 42.5 17.60

50 195 581 4 × Ø26 28 145 53.9 26.00

All dimensions in [mm]; Further dimensions → Page 14 ff.


1) Flange with groove to EN 1092-1 Form D (DIN 2512N) available

Endress+Hauser 15
Proline Promass 40E

Flange according to ASME B16.5 / Cl 150: 1.4404/316L/316

DN G L N S LK U di

8 3/8" 88.9 232 4 × Ø15.7 11.2 60.5 15.7 5.35

15 ½" 88.9 279 4 × Ø15.7 11.2 60.5 15.7 8.30

25 1" 108.0 329 4 × Ø15.7 14.2 79.2 26.7 12.00

40 1½" 127.0 445 4 × Ø15.7 17.5 98.6 40.9 17.60

50 2" 152.4 556 4 × Ø19.1 19.1 120.7 52.6 26.00

All dimensions in [mm]; Further dimensions → Page 14 ff.

Flange according to ASME B16.5 / Cl 300: 1.4404/316L/316

DN G L N S LK U di

8 3/8" 95.2 232 4 × Ø15.7 14.2 66.5 15.7 5.35

15 ½" 95.2 279 4 × Ø15.7 14.2 66.5 15.7 8.30

25 1" 123.9 329 4 × Ø19.0 17.5 88.9 26.7 12.00

40 1½" 155.4 445 4 × Ø22.3 20.6 114.3 40.9 17.60

50 2" 165.1 556 8 × Ø19.0 22.3 127.0 52.6 26.00

All dimensions in [mm]; Further dimensions → Page 14 ff.

Flange according to ASME B16.5 / Cl 600: 1.4404/316L/316

DN G L N S LK U di

8 3/8" 95.3 261 4 × Ø15.7 20.6 66.5 13.9 5.35

15 ½" 95.3 295 4 × Ø15.7 20.6 66.5 13.9 8.30

25 1" 124.0 380 4 × Ø19.1 23.9 88.9 24.3 12.00

40 1½" 155.4 496 4 × Ø22.4 28.7 114.3 38.1 17.60

50 2" 165.1 583 8 × Ø19.1 31.8 127.0 49.2 26.00

All dimensions in [mm]; Further dimensions → Page 14 ff.

Flange JIS B2220 / 10K: 1.4404/316L/316

DN G L N S LK U di

50 155 556 4 × Ø19 16 120 50 26.00

All dimensions in [mm]; Further dimensions → Page 14 ff.

Flange JIS B2220 / 20K: 1.4404/316L/316

DN G L N S LK U di

8 95 232 4 × Ø15 14 70 15 5.35

15 95 279 4 × Ø15 14 70 15 8.30

25 125 329 4 × Ø19 16 90 25 12.00

40 140 445 4 × Ø19 18 105 40 17.60

50 155 556 8 × Ø19 18 120 50 26.00

All dimensions in [mm]; Further dimensions → Page 14 ff.

16 Endress+Hauser
Proline Promass 40E

Flange JIS B2220 / 40K: 1.4404/316L/316

DN G L N S LK U di

8 115 261 4 × Ø19 20 80 15 5.35

15 115 300 4 × Ø19 20 80 15 8.30

25 130 375 4 × Ø19 22 95 25 12.00

40 160 496 4 × Ø23 24 120 38 17.60

50 165 601 8 × Ø19 26 130 50 26.00

All dimensions in [mm]; Further dimensions → Page 14 ff.

Flange JIS B2220 / 63K: 1.4404/316L/316

DN G L N S LK U di

8 120 282 4 × Ø19 23 85 12 5.35

15 120 315 4 × Ø19 23 85 12 8.30

25 140 383 4 × Ø23 27 100 22 12.00

40 175 515 4 × Ø25 32 130 35 17.60

50 185 616 8 × Ø23 34 145 48 26.00

All dimensions in [mm]; Further dimensions → Page 14 ff.

VCO connections

U
G
E

di +1.5
L –2.0

a0007641-en

VCO connections: 1.4404/316L

DN G L U di

8 1" AF 252 10.2 5.35

15 1½" AF 305 15.7 8.30

All dimensions in [mm]; Further dimensions → Page 14 ff.

Endress+Hauser 17
Proline Promass 40E

Tri-Clamp connections

G
U
E

+1.5
di L –2.0

a0007643-en

1", 1½", 2" Tri-Clamp: 1.4435/316L

DN Clamp G L U di

8 1" 50.4 229 22.1 5.35

15 1" 50.4 273 22.1 8.30

25 1" 50.4 324 22.1 12.00

40 1½" 50.4 456 34.8 17.60

50 2" 63.9 562 47.5 26.00

All dimensions in [mm]; Further dimensions → Page 14 ff.


3A version also available (Ra ≤ 0.8 μm/150 grit.)

½" Tri-Clamp: 1.4435/316L

DN Clamp G L U di

8 ½" 25.0 229 9.5 5.35

15 ½" 25.0 273 9.5 8.30

All dimensions in [mm]; Further dimensions → Page 14 ff.


3A version also available (Ra ≤ 0.8 μm/150 grit.)

18 Endress+Hauser
Proline Promass 40E

DIN 11851 (hygienic connection)

G
U
+1.5
di L –2.0

a0007644-en

Hygienic connection DIN 11851: 1.4435/316L


DN G L U di

8 Rd 34 × 1/8" 229 16 5.35

15 Rd 34 × 1/8" 273 16 8.30

25 Rd 52 × 1/6" 324 26 12.00

40 Rd 65 × 1/6" 456 38 17.60

50 Rd 78 × 1/6" 562 50 26.00

All dimensions in [mm]; Further dimensions → Page 14 ff.


3A version also available (Ra ≤ 0.8 μm/150 grit.)

DIN 11864-1 Form A couplings (threaded ferrule)

G
U

+1.5
di L –2.0

a0007649-en

Coupling DIN 11864-1 Form A (threaded ferrule): 1.4435/316L

DN G L U di

8 Rd 28 × 1/8" 229 10 5.35

15 Rd 34 × 1/8" 273 16 8.30

25 Rd 52 × 1/6" 324 26 12.00

40 Rd 65 × 1/6" 456 38 17.60

50 Rd 78 × 1/6" 562 50 26.00

All dimensions in [mm]; Further dimensions → Page 14 ff.


3A version also available (Ra ≤ 0.8 μm/150 grit.)

Endress+Hauser 19
Proline Promass 40E

DIN 11864-2 Form A (flat flange)

N
E

LK
G
U
S

+1.5
di L –2.0

a0007649-en

Flange DIN 11864-2 Form A (flat flange): 1.4435/316L

DN G L N S LK U di

8 54 249 4 × Ø9 10 37 10 5.35

15 59 293 4 × Ø9 10 42 16 8.30

25 70 344 4 × Ø9 10 53 26 12.00

40 82 456 4 × Ø9 10 65 38 17.60

50 94 562 4 × Ø9 10 77 50 26.00

All dimensions in [mm]; Further dimensions → Page 14 ff.


3A version also available (Ra ≤ 0.8 μm/150 grit.)

ISO 2853 connections (couplings)

E
G
U

+1.5
di L –2.0

a0007651-en

Coupling ISO 2853: 1.4435/316L

DN G1) L U di

8 37.13 229 22.6 5.35

15 37.13 273 22.6 8.30

25 37.13 324 22.6 12.00

40 50.68 456 35.6 17.60

50 64.16 562 48.6 26.00

All dimensions in [mm]; Further dimensions → Page 14 ff.


1)
Max. thread diameter to ISO 2853 Annex A,; 3A version also available (Ra ≤ 0.8 μm/150 grit.)

20 Endress+Hauser
Proline Promass 40E

SMS 1145 (hygienic connection)

G
U
+1.5
di L –2.0

a0007653-en

Hygienic connection SMS 1145: 1.4435/316L

DN G L U di

8 Rd 40 × 1/6" 229 22.5 5.35

15 Rd 40 × 1/6" 273 22.5 8.30

25 Rd 40 × 1/6" 324 22.5 12.00

40 Rd 60 × 1/6" 456 35.5 17.60

50 Rd 70 × 1/6" 562 48.5 26.00

All dimensions in [mm]; Further dimensions → Page 14 ff.


3A version also available (Ra ≤ 0.8 μm/150 grit.)

Rupture disk in the sensor Burst pressure 10 to 15 bar.


housing (optional)

# Warning!
Sensor housings with integrated rupture disks are optionally available. Make sure that the function and
operation of the rupture disk is not impeded through the installation. Take adequate precautions to ensure that
no damage occurs, and risk to human life is ruled out, if the rupture disk is triggered.
The position of the rupture disk is indicated by an adhesive label on top of the disk. If the rupture disk is
triggered, the adhesive label is damaged and can thus be visually monitored.

RUPTURE DISK

a0007823

Additional sign regarding the position of the rupture disk

Endress+Hauser 21
Proline Promass 40E

Weight DN 8 15 25 40 50

Compact version 8 8 10 15 22

All values (weight) refer to devices with EN/DIN PN 40 flanges.


Weight information in [kg].

Materials Transmitter housing:


• Compact housing: powder coated die-cast aluminum

Sensor housing / containment:


• Acid and alkali-resistant outer surface Stainless Steel 1.4301/ASTM 304

Process connections
Hygienic process connection
• 3A approved
Stainless Steel 1.4404/316/316L
• Flanges EN 1092-1 (DIN 2501)
• Flanges JIS B2220
• Flanges according to ASME B16.5
Stainless Steel 1.4404/316L
• DIN 11864-2 Form A (flat flange)
• VCO conection
• Tri-Clamp
• Hygienic connection:
– DIN 11864-1, Form A
– DIN 11851
– SMS 1145
– ISO 2853

Measuring tubes:
• Stainless Steel 1.4539/904L
• Finish quality: Ramax = 0.8 μm

Seals:
• Welded process connections without internal seals

Material load curves Flange connection to EN 1092-1 (DIN 2501)


Flange material: 1.4404/316L

[bar]

100
PN 100
90

80

70

60 PN 63

50

40
PN 40
30

20
-60 -40 -20 0 20 40 60 80 100 120 140 160 180 200 [°C]
a0006904-en

22 Endress+Hauser
Proline Promass 40E

Flange connection according to ASME B16.5


Flange material: 1.4404/316L

[bar]
90

80 Class 600

70

60

50

40 Class 300

30

20
Class 150
10

0
-60 -40 -20 0 20 40 60 80 100 120 140 160 180 200 [°C]
a0006905-en

Flange connection to JIS B2220


Flange material: 1.4404/316L

[bar]

70

60 63K

50

40
40K
30

20
20K
10
10K
0
-60 -40 -20 0 20 40 60 80 100 120 140 160 180 200 [°C]

A0006906-en

VCO process connection


Flange material: 1.4404/316L

[bar]

100
PN 100
90

80

70
-60 -40 -20 0 20 40 60 80 100 120 140 160 180 200 [°C]
a0006908-en

Tri-Clamp process connection


The Clamp connections (e.g. Tri-Clamp ISO2852, DIN32676) are suited up to a maximum pressure of 16 bar.
As these operating limits also depend on the clamp and the seal used, their specifications have to be observed.
The clamp and the seal are not included in the scope of supply.

Endress+Hauser 23
Proline Promass 40E

Hygienic Coupling to DIN 11851 and SMS 1145


Coupling material: 1.4404/316L

[bar]

30

20

10 PN 16

0
-60 -40 -20 0 20 40 60 80 100 120 140 160 180 200 [°C]

A0006909-en

Hygienic Coupling to DIN 11864-1 Form A


Coupling material: 1.4404/316L

[bar]

50

40
DN 8...40
30

20 DN 50

10

0
-60 -40 -20 0 20 40 60 80 100 120 140 160 180 200 [°C]
A0006910-en

Flange connection to DIN 11864-2 Form A (flat flange)


Flange material: 1.4404/316L

[bar]

40

30 DN 8...40

20

10 DN 50

0
-60 -40 -20 0 20 40 60 80 100 120 140 160 180 200 [°C]
A0006911-en

Coupling to ISO 2853


Coupling material: 1.4404/316L

[bar]

30

20

10

0
-60 -40 -20 0 20 40 60 80 100 120 140 160 180 200 [°C]
A0006912-en

Process connections See Page 22 → Materials → Process connections

24 Endress+Hauser
Proline Promass 40E

Human interface
Display elements • Liquid-crystal display (optional): backlit, two lines with 16 characters per line
• Selectable display of different measured values and status variables
• At ambient temperatures below –20 °C the readability of the display may be impaired.
• Display languages: French, Spanish, Italian, Dutch, Portuguese, German, English

Remote operation • HART protocol (handheld communicator)


• Configuration and service software or "FieldCare" from Endress+Hauser
• AMS configuration programs (Fisher Rosemount), SIMATIC PDM (Siemens)

Certificates and approvals


CE mark The measuring system is in conformity with the statutory requirements of the EC Directives.
Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.

C-Tick symbol The measuring system complies with the EMC requirements of the "Australian Communications and Media
Authority (ACMA)"

Ex approval Information about currently available Ex versions (ATEX, FM, CSA, IECEx, NEPSI etc.) can be supplied by your
Endress+Hauser Sales Center on request. All information relevant to explosion protection is available in
separate Ex documents that you can order as necessary.

Hygienic compatibility • 3A approval

Other standards and • EN 60529


guidelines Degrees of protection by housing (IP code)
• EN 61010-1
Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory
Procedures.
• IEC/EN 61326
"Emission in accordance with Class A requirements".
Electromagnetic compatibility (EMC requirements)
• NAMUR NE 21
Electromagnetic compatibility (EMC) of industrial process and laboratory control equipment.
• NAMUR NE 43
Standardization of the signal level for the breakdown information of digital transmitters with analog output
signal.
• NAMUR NE 53
Software of field devices and signal-processing devices with digital electronics

Pressure Equipment Directive Measuring devices with a nominal diameter smaller than or equal to DN 25 correspond to Article 3(3) of the
EC Directive 97/23/EC (Pressure Equipment Directive) and have been designed and manufactured according
to good engineering practice. For larger nominal diameters, optional approvals according to Cat. II/III are
available when required (depends on fluid and process pressure).

Endress+Hauser 25
Proline Promass 40E

Ordering information
The Endress +Hauser service organization can provide detailed ordering information and information on the
order codes upon request.

Accessories
Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter
and the sensor.

Documentation
• Flow measurement (FA005D/06/en)
• Description of Device Functions Promass 40 (BA062D/06/en)
• Supplementary documentation on Ex-ratings: ATEX, FM, CSA

Registered trademarks
TRI-CLAMP ®
Registered trademark of Ladish & Co., Inc., Kenosha, WI, USA
HART®
Registered trademark of HART Communication Foundation, Austin, TX, USA
HistoROM™, S-DAT®, T-DAT™, F-CHIP®, ToF Tool - Fieldtool® Package, Fieldcheck®, Applicator®
FieldCare®
Registered or registration-pending trademarks of Endress+Hauser Flowtec AG, Reinach, CH

26 Endress+Hauser
Proline Promass 40E

Endress+Hauser 27
Instruments International

Endress+Hauser
Instruments International AG
Kaegenstrasse 2
4153 Reinach
Switzerland

Tel. +41 61 715 81 00


Fax +41 61 715 25 00
www.endress.com
[email protected]

TI055D/06/en/09.07
71062616
FM+SGML6.0 ProMoDo

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