Aquatherm green pipe

Edition: 5.
2017
aquatherm green
Pipe system made of polypropylene
for potable water supply
aquatherm blue
for chilled, hot fluid and various industrial applications
aquatherm lilac
for reclaimed water
aquatherm
state of the pipe
NEW SINCE THE LAST VERSION
D10101
aquatherm green pipe
aquatherm blue pipe
aquatherm lilac pipe
Page Change
30 Environmental Product Declaration and LEED certification

32 Chemical and thermal disinfection
33 Integration of other systems or components with aquatherm piping for pressure pipe applications
47 Drilling through the pipe wall and removal of the oxygen barrier layer/UV layer
50 Drilling of aquatherm PP-pipes with the hot tapping tool Art. no. 50890 under pressure
60 Chamfering OT-pipes and UV-pipes
74 Determination size of expansion loop
105 Art. No. 70806–70824 & 70856 aquatherm green pipe SDR 7,4 MS removed from the programme
from 100 The article list was updated

168 Art. No. 50506 aquatherm peeling tool for welding sockets removed from the programme
173 Art. No. 50910, 50912 & 50914 aquatherm chamfering devices removed from the programme
177 aquatherm prefabrication
Our sales and delivery conditions (January 2014) and the contacts of our technical sales and distribution see on our homepage www.aquatherm.de.
Subject to technical alterations, errors and misprints excepted. With the edition of this catalogue, all former ones become void.
Dear readers, 1973 aquatherm founded by Gerhard Rosenberg
1978 Move to the first building at the current site in Biggen

We are always making decisions – in every minute of every hour of every day. At
this moment, you have decided to open our “Company brochure” to consciously 1977 First exports to Jordan and Belgium
find out more about our company aquatherm.
1984 Opening up of further foreign markets including
Italy and Greece
Without knowing the reason behind your decision, we can promise you one thing,
namely that the insight into our colourful, yet always slightly green tinged, aqua 1990 Market launch of the fusiotherm stabi composite pipe
therm world is sure to impress you! 1991 Subsidiary plant opens in Radeberg
As a family business which is passionate about all it does we, together with our 1995 The 200th employee joins the aquatherm family
employees, confidently meet all challenges and, in doing so, are able to trustfully 1996 Takeover of turning shop
call upon values which have defined our company for already more than four aquatherm Metall GmbH & Co. KG, Attendorn
successful decades.
1996 First certification of our quality management
system in accordance with ISO 9001
We know where we want to go without forgetting where we came from. Hereby
we like to live with the role of not being a “normal” business. The characteristics 1999 Market launch of the fusiotherm fibre composite pipe
“being different” and “special” represent our motivation in all that we do to be 2001 aquatherm operates in more than 50 export markets
the best.
2004 Dirk and Maik Rosenberg join management
We are “state of the pipe” because we act independently and decisively and are 2006 Market launch of the aquatherm blue pipe
hereby always reliable which makes us the leading manufacturer of polypropy-
lene pipes. 2006 aquatherm products permanently represented on
all 5 continents
We were, are and will remain as this – promise! 2007 Market launch of the aquatherm black system
2008 Market launch of the aquatherm red pipe

But see for yourself and decide upon aquatherm not only in the next few mo-
ments but also in the long term. 2009 More than 20 young people employed as trainees
2010 System expansion of the pipe size to max. ø 630 mm
Best wishes 2010 Dirk, Maik and Christof Rosenberg assume

company management
2011 Market launch of aquatherm ti
2012 First time certification of our environment management

Dirk Rosenberg Maik Rosenberg system in accordance with ISO 14001
Managing Director Managing Director 2012 Market launch of the material PP-RP
2013 First certification of our energy management system in

accordance with ISO 50001
2013 Brand conversion “colours of innovation” and

aquatherm 40th jubilee
Christof Rosenberg Gerhard Rosenberg 2015 Start of building project ZuRo (future pipe manufacturing)
Managing Director President of the Advisory Board
3
SERVICE
SERVICE
TECHNICAL HOTLINE
+49 (0)2722 950 200
[email protected] www.aquatherm.de
{ {
Parent plant Attendorn Subsidiary Radeberg
aquatherm GmbH aquatherm GmbH
Biggen 5 Wilhelm-Rönsch-Str. 4
D-57439 Attendorn D-01454 Radeberg
Phone: +49 (0) 2722 950-0 Phone: +49 (0) 3528 4362-0
Fax: +49 (0) 2722 950-100 Fax: +49 (0) 3528 4362-30
Field staff Training service Fair
In addition to the regular training In addition to training service aquatherm is represented on all im-
service at Attendorn and Radeberg through the merchant network aqua- portant fairs relevant for the sanitary
aquatherm field staff are available to therm offers its customers training, and heating sector in Germany or
assist customers, on site, throughout free of charge, at its training centres abroad with its own exhibition booth.
Germany. at Attendorn and Radeberg. For more information regarding fairs
near to you, please visit internet
page: www.aquatherm.de.
4
SERVICE
CERTIFICATIONS IN ACCORDANCE WITH ISO 9001, 14001 & 50001

Since 1996 aquatherm has been meeting the requirements of the certifiable quality management system according to DIN
ISO 9001. The 2012 TÜV certificate was extended by the environmental management system according to ISO 14001 and
currently by the energy management system according to ISO 50001.
This success is a great contribution and represents a further step to strengthen our competitive position and to meet the high
requirements and the responsiblity for our customers, partners and the environment.
Management
System
ISO 9001:2008
ISO 14001:2004
ISO 50001:2011
www.tuv.com
ID 0091005348
SERVICE
Laboratory Software-Service Brochures etc.
The aquatherm laboratory: from The aquatherm software service pro- No matter whether brochures, cata-
the testing of granulate through to vides Datanorm-files, an independent logues or product lists: Our in-house
the finished product the customer graphical program (liNear), and the marketing department develops eve-
can be assured of only the highest appropriate training. rything itself. You can download all
quality products. documents as pdf from our website
www.aquatherm.de
For printed copies, please send an
e-mail to [email protected].
5
PREFACE
TABLE OF CONTENTS
Systems 8–22
–– Rebranding 8–9
–– Short cuts & Symbols 10
–– aquatherm pipe systems 11
–– Comparision of the water content per meter 12
–– aquatherm green pipe/Application 13–15
–– aquatherm blue pipe/Application 16–18
–– Composite technology 19
–– aquatherm blue pipe OT 20
–– aquatherm TI 21
–– aquatherm lilac pipe/Application 22
Features 23–33

–– Permissible working pressure – Potable Water 23
–– Permissible working pressure – Non Potable Water 24
Permissible working pressure
for general pressure pipe applications in permanent operation 25
–– System overview 26–27
–– Characteristic 26
–– Installation 26
–– Composite Technology 26
–– Quality 26
–– Guarantee 27
–– Price 27
–– Planning and software 27
–– Material 28
–– fusiolen® 28
–– Certificates/aquatherm & Ecology 29
–– Sound Insulation/Hygienic suitability 29
–– Environmental Product Declaration and LEED certification 30
–– Fire protection/Fire load 31
–– UV-resistance/Chemical and thermal disinfection 32
–– Integration of other systems or components 33
with aquatherm piping for pressure pipe applications
Quality assurance 34–38
–– Quality assurance 34
–– Compliance with the system standard/
aquatherm quality management 35
–– System control/Internal control 36–37
–– External control 38
Welding technology 39–59
–– Fusion 40–66
–– Part A: assembly of welding tools 40
–– Part A: Mounting of the tools 41
–– Part A: Heating up phase/handling 42
–– Part A: Guidelines 43
–– Part B: Checking of devices and tools 43
–– Part B: Heating of pipe and fitting 44
–– Part B: Universal peeling tools 45–46
–– Part C: Weld-in saddles 47–49
–– Part D: Pulling jig (hitch) 51–53
–– Part E: aquatherm welding machine 54
–– Part E: Welding machine prisma-light 55
–– Part E: Electrofusion device 56–58
–– Part G: Possibilities of repair 59
–– Part H: Butt-welding of pipe dimension 160–630 mm 60–61
–– Welding defects and visual inspection of fusion seam 62–63
–– Welding parameter 64–65
–– Part E: Flange connections 66
6
PREFACE
TABLE OF CONTENTS
Installation principles 67–90
–– Fastening technique/Fixed points/Sliding points 67

–– Installation advice/Linear expansion/Concealed installation 67
–– Installation in ducts 68
–– Open installation/Calculation of the linear expansion 69
–– aquatherm green pipe & aquatherm blue pipe 70
–– aquatherm green pipe MF (faser composite pipe) 71
–– aquatherm blue pipe MF (faser composite pipe) 71
–– Pipe clamps 72
–– Bending side/Expansion loop 73
–– Pre-stress/Bellow expansion joint 74
–– Length of bending side 75
–– Length of bending side with pre-stress 76
–– Support intervals 77–78
–– Thermal insulation of hot water pipes 79
–– Insulation thickness acc. to Decree for Energy Saving 80
–– Pressure test/Test control/Measuring of the test pressures/Test record 82
–– Pressure test/Test control 83
–– Test record 84
–– Flushing of pipes/Earth wire/Transport and storage 85
–– Water point connections 86
–– Distribution block 87
–– aquatherm distribution block 88
–– Insulation for distribution block/aquatherm distribution block 89
–– aquatherm distribution block: Example of applications – heating 90
Planning 91–99
–– DIN 1988 T3/Maximum flow rate/

Principles of calculation/Calculation guide/Software 92
–– Minimum flow pressure 94–95
–– Coefficient of loss aquatherm green pipe fittings 96–98
–– Coefficient of loss aquatherm green pipe distribution block 99
Product list 100
aquatherm green pipe pipes 101

aquatherm blue pipe pipes 108
aquatherm lilac pipe pipes 112
Fastening material 113
Fittings 114
Weld-in saddles 131
Flange adapter & flanges 135
Coupling Screws & back plate elbows 138
Transition pieces 142
Screwed connections and counter parts 143
Electrofusion sockets 140
Fitting connection & accessories 140
Transition pieces & counterparts 145
Distributors 155
Valves and accessories 157
Cutting tools, welding devices 165
Welding machines and welding jig 166
Butt welding machines & electrofusion device 167
Peeling tools 168
Saddle welding tools 171
Drills & saddle peeling tool 173
Hot tapping tool 175
Prefabrication 177
–– Form: special manifold 178

–– Advantages aquatherm Prefabrication 179
–– Product list 180
7
REBRANDING
The desire to avoid stagnation and continuously improve our products, as relate to each other, and in turn do not relate those products to their parent
well as to find new fields of application and create solutions quickly, has company, aquatherm. Furthermore, other companies from different industries
resulted in some of the well-known aquatherm product groups. This often around the globe use similar names, creating confusion between aquatherm
led to systems being named as they emerged and has resulted in naming products and their products. The desired uniqueness of our system identi-
conventions that no longer accurately convey the suitable applications for fication is lost.
the pipe.
Thus, the next logical step for us is to introduce a naming system that
Another issue is that many of our pipes and systems have names that do not matches and unifies our products.
new branding structure
brand name appendix

no.: company system Standard structure of special Material/Glas fibre content GF[%]/ article-no.
Dimension pipe feature of fire class. Acc. ISO 11925
Ratio pipe
1 aquatherm green pipe SDR 11 S PP-R/GF0/E 10208 . . . 10248
2 aquatherm green pipe SDR 7.4 S PP-R/GF0/E 10806 . . . 10908
3 aquatherm green pipe SDR 6 S PP-R/GF0/E 10006 . . . 10110
4 aquatherm green pipe SDR 7.4 MF PP-R/GF7/E 70708 . . . 70738
5 aquatherm green pipe SDR 7.4 MF UV inliner like 5 with black PE-coating 70758 . . . 70788
inliner like 5 with PU-Insulation and black

6 aquatherm green pipe SDR 9 MF TI 1370711 . . . 1370738
PE-casing
7 aquatherm green pipe SDR 9 MF RP PP-RP/GF7/E 370712 . . . 370744
8 aquatherm green pipe SDR 9 MF RP UV inliner like 8 with black PE-coating 370762 … 370794
9 aquatherm blue pipe SDR 11 S PP-R/GF0/E 2010208 . . . 2010312
SDR 7.4 /
10 aquatherm blue pipe SDR 11 / MF PP-R/GF7/E 2070708 . . . 2570154
SDR 17.6
SDR 7.4 /
11 aquatherm blue pipe MF UV inliner like 11 with black PE-coating 2070162 . . . 2070762
SDR 11
SDR 7.4 /
12 aquatherm blue pipe MF OT inliner like 11 with EVOH O2-barrier 2170114 . . . 2170712
SDR 11
SDR 7.4 / inliner like 11 with PU-Insulation and

13 aquatherm blue pipe MF TI 2270111 . . . 2270142
SDR11 black PE-casing
SDR 7.4 / inliner like 13 with PU-insulation and

14 aquatherm blue pipe MF OT-TI 2470711 . . . 2470138
SDR11 black PE-casing
15 aquatherm red pipe SDR 7.4 MF HI PP-R/GF7/B-s1,d0 4170130 . . . 4170726
SDR 7.4 /
16 aquatherm lilac pipe S PP-R/GF0/E 9010212 . . . 9010808
SDR11
17 aquatherm black system OT
orange
18 aquatherm S OT
system
19 aquatherm grey pipe
8
SYSTEMS
LEGEND
S single layer UV ultraviolet protected
isolated with PUR
M multilayer TI and external PE pipe
MF multilayer faser RP raised pressure (resistance)
OT oxygen tight HI hardly inflammable
fields of application
potable water HVACR swimming chemical recycled & fire compressed district geothermal shipbuilding
pool fluids reclaimed protection air heating sector
water
l m l l m m l l l
l m l l m m l l l
l m l l m m l l l
l m l l m m l l l
l m l l m m l l l
l m l l m m l l l
l m l l m m l l l
l m l l m m l l l
l l l m l l l l
l l l m l l l l
l l l m l l l l
l l l m l l l l
l l l m l l l l
l l l m l l l l
l m
System recommended due to its technical advantages: l

Application of the system is suitable: m
9
SYSTEMS
SHORT CUTS & SYMBOLS
short cuts structure of pipe short cuts material

S single PP polypropylene
M multilayer PP-R polypropylene random
MF multilayer faser
PP-RP polypropylene with raised pressure
OT oxygen tight
PB polybutene
UV UV resistant
PE-RT polyethylene with raised temperature resistance
TI thermal insulation
HI PEX cross-linked polyethylene
hardly inflammable
AL aluminium
FIELDS OF APPLICATION
Potable water application Sports floor heating and cooling
Heating system construction Swimming-pool technology
Connection heating and cooling Chemical transport
Underfloor heating Rainwater application

+C°
Wall heating Irrigation

+C°
+/-C°
Ceiling heating and cooling Fire protection sprinkler-systems
Industrial floor cooling Application in the field of ship building

-C°
Industrial floor heating District heating pipeline systems

+C°
Chilled water technology Geothermal
Agriculture
10
SYSTEMS
aquatherm pipe systems
AQUATHERM PP-R-PIPE SYSTEMS SYSTEM COMPONENTS

aquatherm offers pipe systems with many applications due to their special The systems including all elements for the pipe system installation for
characteristics and versatility. chilled, hot fluid and various industrial applications.
The aquatherm pipe systems are applied in all fields of

–– Pipes in straight lengths and / or coils
NEW INSTALLATION –– Fittings
–– Flanged joints
REPAIR and –– Water point connections and accessories
–– Welding devices and machines
RENOVATION. –– Weld-in saddles
–– Manifolds
–– Shut-off devices
–– Cutting and peeling tools
–– Installation guide and fastenings
–– Transition joints from PP-R to metal or from metal to PP-R
FIELDS OF APPLICATION
System recommended due to its technical advantages:l aquatherm aquatherm aquatherm
Application of the system is suitable: m green pipe blue pipe lilac pipe
Potable water application l
Heating system construction m l
Climate technology m l
Chilled water technology m l
Swimming-pool technology l l
Chemical transport due to high chemical resistance l l
Rainwater application m l
Irrigation m l l
Compressed air systems m l
Under-floor-heating-systems m l
Application in the field of ship building l l
District heating pipeline systems l l
Geothermal l
Agriculture l l l
11
SYSTEMS
COMPARISION OF THE WATER CONTENT PER METER
aquatherm green pipe aquatherm green pipe aquatherm green pipe aquatherm green pipe aquatherm blue pipe
SDR 6 S SDR 7,4 MF SDR 9 MF RP SDR 11 S / MF SDR 17,6 MF
ø Dimension mm
aquatherm blue pipe aquatherm blue pipe

SDR 7,4 MF SDR 11 MF
SDR 7,4 MF OT SDR 11 MF OT
SDR 11 S
SDR 7,4 S aquatherm lilac pipe
SDR 11 S
ø 16 0,088 0,106 - - -
ø 20 0,137 0,163 - 0,206 -
ø 25 0,216 0,254 - 0,327 -
ø 32 0,353 0,423 0,483 0,539 -
ø 40 0,555 0,660 0,754 0,834 -
ø 50 0,876 1,029 1,182 1,307 -
ø 63 1,385 1,647 1,869 2,074 -
ø 75 1,963 2,323 2,659 2,959 -
ø 90 2,826 3,358 3,825 4,252 -
ø 110 4,229 4,999 5,725 6,359 -
ø 125 - - 7,386 8,199 9,637
ø 160 - - 12,109 13,430 15,792
ø 200 - - 18,908 21,010 24,661
ø 250 - - 29,605 32,861 38,568
ø 315 - - 46,966 52,172 61,223
ø 355 - - 59,625 66,325 77,832
ø 400 - - - 84,290 98,756
ø 450 - - - 106,477 125,036
ø 500 - - - - 154,272
ø 560 - - - - 193,688
ø 630 - - - 245,070
SDR = Standard Dimension Ratio (diameter/wall thickness ratio)

S = single layer
MF = multilayer faser
MF RP = multilayer faser – raised pressure (resistance)
OT = oxygen tight
12
green
aquatherm green
The aquatherm green pipe system is applied in all fields of

aquatherm green
• NEW INSTALLATION
The innovative all-rounder, which revolutionized the plastic pipe sector, • REPAIR and
made a name for itself within a very short time that stands for highest • RENOVATION.
quality and outstanding ecological properties. The system of aquatherm
has proven its excellent technical suitability in more than 30 years of ap- • Potable water pipe networks
plication worldwide, and among experts has long been one of the most for cold and hot water installations e.g. in residential buildings,
extensive and at the same time best plastic pipe systems. hospitals, hotels, office and school buildings,
shipbuilding, sports facilities etc.
The system includes the different types of pipes SDR 6, SDR 7.4, SDR 9 and house connection
SDR 11. They are complemented by especially reinforced products: faser boiler connection
composite pipe SDR 7.4, aquatherm green pipe SDR 9 and stabi composite water distribution
pipe SDR 7.4. More than 450 joining and connection elements as well as rise
valves and ball valves complete the system. high rise (conventional or specially connected)
water point connection
The products are available from 16 mm to 450 mm external diameter.
• Heating pipes for residential houses
heat generator connections
heating manifolds
risers
aquatherm green SDR9 RP high rise
manifold connections
aquatherm sets the innovation standards in the production of PP-pipes and radiator connections
fittings worldwide. We continually bother to push developments for product
improvement. The current level of evolution is called „fusiolen PP-RP“.
• Pipe networks in agriculture and horticulture
With „fusiolen PP-RP“ we can produce fibre-composite pipes with lower
wall-thickness by keeping all the well-established advantages. • Pipe networks for geothermal recovery
Further advantages on page 27.
• Pipe networks for industry,
e.g. for the transport of aggressive fluids
(acids, leys, etc.) considering the chemical resistance
Fields of application
13
green
aquatherm green
POTABLE WATER AND HEATING

INSTALLATIONS
From the house connection station, cold water distribution, boiler

connection and hot water distributor to risers, installed with aqua-
therm green pipe composite pipe, with conventional high rise or high
House connection station
rise carried out with the aquatherm green pipe manifold system up to
the last tap, installed conventionally or with the manifold, concealed
or surface installation – the aquatherm green pipe system offers all
possibilities of a complete installation with only one non-polluting
material.
Types of installation
The aquatherm green pipe system is applicable for all common types
of installation:
It is also possible to prefabricate pipe and fittings for risers and high
rise.
Surface installation
aquatherm green pipe offers the perfect program for all types of
installations.
With an extensive product range of pipe and fittings from Ø 16–450

mm external diameter and more than 450 fittings including fittings
with brass threaded metal inserts, aquatherm green pipe offers ideal
solutions for all fields of application.
Concealed installation Surface installation
14
green
Distribution network for domestic water and heating in residential buildings
All risers and distribution pipes are planned and assigned as

usual.
1. Distribution piping with composite pipes
More dimensionally stable pipes are recommended for conventionally

installed basement pipes, risers and multi storey pipe-systems.
Multi-storey installation can be done with the distribution blocks for

plumbing and heating: quick processing is guaranteed.
Due to the low demand in fittings, the number of connections is reduced

Distribution piping
and thus time for installation.
High degree of pre-fabrication:
the special construction allows floor or wall installation (e. g. behind

skirting boards) as one compact fitting with all branches provided.
2. Floor distribution with distribution blocks
The distribution blocks also offer further installation options: A

simple opening of a side branch by drilling (18 mm borer) enables the
connection of an additional pipe. e.g. the circulationpipe.
For further information concerning the distribution block plumbing Floor distribution with distribution blocks
and heating see page 87–90.
IMPORTANT:
The aquatherm grey pipe domestic water and radiator connection
system is compatible with the aquatherm green pipe system.
aquatherm grey pipe connection
15
blue
aquatherm blue
The aquatherm blue pipe system is applied in all fields of

aquatherm blue
• New installation
aquatherm blue pipe, our specialty for distributing cooling and heating in • Repair and
closed systems as well as in several industrial applications. It was deve- • Renovation.
loped in order to prevent corrosion in heating system pipes and quickly ex-
panded its range of application, with many positive features for other fields • Heating pipes for residential houses
of piping installation. It has gone on to find success around the world in heat generator connections
hotels, stadiums, schools, offices, and industrial applications. In addition to heating manifolds
the general advantages of the PP-R pipesystem aquatherm blue pipe in com- risers
parison with the aquatherm green pipe system it offers higher volumetric high rise
current values due to smaller wall thickness. manifold connections
radiator connections
System components
• Pipe networks
The system has to be installed in combination with the aquatherm green for climate technology
pipe fittings – and includes all elements for the pipe system installation for for chilled water technology
chilled, hot fluid and various industrial applications. for swimming-pool technology
for chemical transport
aquatherm blue pipe stopps corrosion damages! for rainwater application
for compressed air systems
Air conditioning systems (problems with dew-point) installed with steel pipes for under-floor-heating-systems
especially are affected by corrosion at the outer surface of the pipes. aqua- in ship building
therm blue pipe is manufactured from 100 % corrosion resistant materials for district heating
which increase the life-time of air-conditioning pipe systems considerably. for geothermal
Insulation against energy loss
Compared to metal pipes aquatherm blue pipes require a considerable thinner

insulation.
+C°
16
blue
aquatherm blue
Flange connections and transition joints enable the connection of all com-
ponents to the central heating system and on the floor.
Risers and distribution piping for heating supply should be planned and
installed with aquatherm blue pipe faser composite pipes.
The connection of floor heating systems or the installation of radiator pipes

up to the manifold can also be carried out with aquatherm blue pipe.
17
blue
Heating and air-conditioning
aquatherm blue pipe includes all pipe installation components for chilled
water, hot and various industrial applications. Reduced wall thickness
offers higher flow rates and the products are stabilised under heat.
Ice surface cooling
The ice surface cooling system is made of an ideal combination of aqua-

therm blue pipe and and aquatherm green pipe components. For the
construction of mobile ice rink surfaces the pipework is completed with
aquatherm blue pipe components.
The distribution pipes as well as the manifold connecting pipes are made
from aquatherm blue pipes and connected by reverse return (Tichelmann-
principle). The weld-in saddle technique, developed by aquatherm, is ap-
plied for the production of manifold branches.
Under soil heating
To keep a pitch with natural or artificial turf free from ice and snow aqua-
therm offers a system to provide an under soil heating efficiently and in
consideration of environmental aspects.
The ideal combination of aquatherm blue pipe and aquatherm green pipe
compounds creates this condition.
18
COMPOSITE TECHNOLOGY
PP-R-Layer PP-R-Layer
Faserlayer Faserlayer
PP-R-Layer PP-R-Layer
aquatherm aquatherm
green pipe blue pipe
MF MF
FASER COMPOSITE TECHNOLOGY
The composite pipes made in the multi-layer extrusion process produce a

higher stability due to the fibre filling in the middle layer.
Compared to customary PP-pipes there are further advantages:
• Reduced expansion
• Higher flow rate due to increased inner diameter
• Greater support spacings
• Less weight
The following types of pipe are produced according to this technology:
• aquatherm green pipe MF (Fasercomposite pipe)

• aquatherm blue pipe MF (Fasercomposite pipe)
• aquatherm red pipe MF (Fasercomposite pipe)
Expansion in comparison
Graph for determination of expansion
Faser composite pipe Standard PP-pipe

Support spacings PP-pipe and faser composite pipe
PP-pipe
Temperature difference
Faser composite pipe approx. 30 % more fixing distance

Expansion
19
blue
aquatherm blue ot
PP-R-Layer
Faser Layer
PP-R-Layer
Oxygen Barrier
aquatherm blue ot
WITH OXYGEN BARRIER!
With the redeveloped aquatherm blue pipe faser composite pipe OT, aqua
therm launches an oxygen tight pipe, which is equipped with an oxygen barrier
and thus corresponds to the requirements of DIN 4726.
The aquatherm blue pipe faser composite pipe OT in combination with the
aquatherm blue pipe system includes all elements for the pipe installation of
chilled, hot fluid and various industrial applications.
The advantages of aquatherm blue pipe ot:
• Oxygen tight by diffusion barrier

• Certified according to DIN 4726
• Absolutely corrosion resistant
• Less pipe friction
• High stability
• High heat-stability
• High environmental compatibility
• High impact rate
• Resistant against chemicals
• Heat- and sound insulating characteristics
• Very good welding properties
• Considerably thinner insulation
Easy and quick installation technology
aquatherm blue pipe faser composite pipe OT also convinces by easy but
effective installation- and connection technology. By heating of pipe end
and fitting the plastic melts after joining of the elements into a permanent
connection.
aquatherm blue pipe faser composite pipes OT have to be peeled with

peeling tools Art. no. 50479–50488 before processing.
20
aquatherm green ti
aquatherm blue ti
aquatherm ti – PRE INSULATED PIPE SYSTEMS

for district heating
One of the most energy-efficient methods of transporting hot potable Medium pipes
water as well as heating or cooling water covering long distances is the ➠ aquatherm green ti
application of underground piping. To achieve the necessary insulating faser composite pipe system SDR 9 (7.4 on request available)
characteristics for this type of application, aquatherm offers the factory- pipe system for potable water
made pre-insulated aquatherm ti pipe system with different medium pipes. in dimensions 32–315 mm
➠ aquatherm blue ti
These systems are insulated with closed cell PUR rigid foam and coated
faser composite pipe system
with a casing pipe made of HDPE.
SDR 11 in dimensions 32–315 mm and
SDR 17.6 in dimensions 160–315 mm
All medium pipes are plastic-fibre composite pipes.
for heating, cooling and waste water
➠ aquatherm blue ot ti
faser composite pipe system SDR 11
oxygen-tight pipe system for heating- and industrial
in dimensions 32–250 mm
Fields of application aquatherm green ti aquatherm blue ti aquatherm blue ot ti

Potable water application l
Climate technology m l l
Chilled water technology m l l
Swimming pool technology l l
Rainwater application l l
Irrigation l l
District heating pipeline systems m l l
Application in the field of Shipbuilding l l l
Industrial liquids
considering the material resistance
l l l
System recommended due to its technical advantages: l

Application of the system is suitable: m
aquatherm ti MORE INFORMATION

For more information on the aquatherm ti system, please see our aquatherm ti catalogue with the order-no. E30000. You can request at our Info-Service on
telephone-no. +49 2722 950-0 or download in the download area of our www.aquatherm.de.
21
lilac
aquatherm lilac
aquatherm lilac
aquatherm lilac pipe was developed exclusively for the field of water The aquatherm lilac pipe system is applied in all fields of
recycling. In countries that are highly committed to the environment,
like Australia and California, it is already standard to reduce daily water • NEW INSTALLATION
consumption by using recycled water when possible. Now lilac is also • REPAIR and
regarded in other countries as a standard colour for greywater pipes. • RENOVATION.
For technical, commercial, agricultural or domestic applications, cost- Rainwater application

effective process water is often required. In the private sector, water Irrigation
recycling-systems are increasingly used. Thanks to the long-lasting and Agriculture
corrosion-resistant material Polypropylene, the aquatherm lilac pipe is
ideally suited for process water (grey/rainwater).
System components
The system has to be installed in combination with the aquatherm green

pipe fittings – and includes all elements for the pipe system installation for
rainwater application and irrigation.
22
FEATURES
PERMISSIBLE WORKING PRESSURE – POTABLE WATER
Fluid transported: water acc. to DIN 2000

aquatherm aquatherm aquatherm
SDR 11 S
Years of service
Temperature
green pipe green pipe green pipe

aquatherm lilac pipe SDR 6 S
SDR 7,4 S SDR 7,4 MF SDR 9 MF RP
SDR 11 S
Permissible working pressure in bar and (psi)
bar (psi) bar (psi) bar (psi) bar (psi) bar (psi)
1 15,0 (218) 23,8 (345) 30,0 (435) 28,6 (415) 25,0 (363)
5 14,1 (205) 22,3 (323) 28,1 (408) 26,8 (389) 24,2 (351)
20 °C
10 13,7 (199) 21,7 (315) 27,3 (396) 26,1 (379) 23,9 (347)
68 °F
25 13,3 (193) 21,1 (306) 26,5 (384) 25,3 (367) 23,5 (341)
50 12,9 (187) 20,4 (296) 25,7 (373) 24,5 (355) 23,1 (335)
1 12,8 (186) 20,2 (293) 25,5 (370) 24,3 (352) 21,7 (315)
5 12,0 (174) 19,0 (276) 23,9 (347) 22,8 (331) 21,0 (305)
30 °C
10 11,6 (168) 18,3 (265) 23,1 (335) 22,0 (319) 20,6 (299)
86 °F
25 11,2 (162) 17,7 (257) 22,3 (323) 21,3 (309) 20,2 (293)
50 10,9 (158) 17,3 (251) 21,8 (316) 20,7 (300) 20,0 (290)
1 17,1 (248) 21,5 (312) 20,5 (297) 18,7 (271)
5 16,0 (232) 20,2 (293) 19,2 (278) 18,0 (261)
40 °C
10 15,6 (226) 19,6 (284) 18,7 (271) 17,7 (257)
104 °F
25 15,0 (218) 18,8 (273) 18,0 (261) 17,4 (252)
50 14,5 (210) 18,3 (265) 17,5 (254) 17,0 (247)
1 14,5 (210) 18,3 (265) 17,5 (254) 15,9 (231)
5 13,5 (196) 17,0 (247) 16,2 (235) 15,3 (222)
50 °C
10 13,1 (190) 16,5 (239) 15,7 (228) 15,1 (219)
122 °F
25 12,6 (183) 15,9 (231) 15,2 (220) 14,8 (215)
50 12,2 (177) 15,4 (223) 14,7 (213) 14,5 (210)
1 12,2 (177) 15,4 (223) 14,7 (213) 13,5 (196)
5 11,4 (165) 14,3 (207) 13,7 (199) 13,0 (189)
60 °C
10 11,0 (160) 13,8 (200) 13,2 (191) 12,8 (186)
140 °F
25 10,5 (152) 13,3 (193) 12,6 (183) 12,5 (181)
50 10,1 (146) 12,7 (184) 12,1 (175) 12,3 (178)
1 11,6 (168) 14,6 (212) 13,9 (202) 12,4 (180)
5 10,8 (157) 13,6 (197) 12,9 (187) 11,9 (173)
65 °C
10 10,4 (151) 13,1 (190) 12,5 (181) 11,7 (170)
149 °F
25 10,0 (145) 12,6 (183) 12,0 (174) 11,4 (165)
Potable water (warm)
Potable water (cold)
50 8,8 (128) 11,1 (161) 10,6 (154) 11,2 (162)

1 10,3 (149) 13,0 (189) 12,4 (180) 11,4 (165)
5 9,5 (138) 11,9 (173) 11,4 (165) 10,9 (158)
70 °C 10 9,3 (135) 11,7 (170) 11,1 (161) 10,7 (155)

158 °F 25 8,0 (116) 10,1 (146) 9,6 (139) 10,5 (152)
30 7,0 (102) 8,8 (128) 9,3 (135) 10,3 (149)
50 6,7 (97) 8,5 (123) 8,1 (117) 10,2 (148)
Faser composite pipe: high working stress at lower wall thickness and higher flow rate

S = single layer
The determination of the allowable pressures resulted from the specific conditions to which pipe system components in the drinking water domestic installation are exposed to.
Limiting factors such as increased flow rates, the use of disinfectants, increased content of oxygen, etc. were considered by the use of the appropriate safety factors.
For fittings of butt-welded pipe segments a reduction factor of 0.75 (reduction of the table values by 25 %) is effective.
23
FEATURES
PERMISSIBLE WORKING PRESSURE

For heating systems or closed systems considering the seasonal periods of operation – non potable water application
Years of service
Heating period
aquatherm blue pipe aquatherm blue pipe aquatherm green pipe aquatherm green pipe
Temperature SDR 11 MF, OT & S SDR 17,6 MF SDR 7,4 MF SDR 9 MF RP

bar (psi) bar (psi) bar (psi) bar (psi)
5 9,38 (136) 5,38 (78) 14,27 (207) 12,90 (187)
75 °C 10 9,08 (132) 5,21 (76) 13,79 (200) 12,60 (183)
167 °F 25 7,82 (113) 4,48 (65) 11,74 (170) 12,20 (177)
45 6,77 (98) 3,89 (56) 10,18 (148) 12,00 (174)
5 8,88 (129) 5,09 (74) 13,50 (196) 11,70 (170)
constant 80 °C 10 8,46 (123) 4,86 (70) 12,80 (186) 11,40 (165)
operating 176 °F 25 7,38 (107) 4,24 (61) 11,14 (162) 11,10 (161)
temperature 42,5 6,49 (94) 3,72 (54) 9,79 (142) 10,90 (158)
70 °C / 158 °F 5 8,17 (118) 4,69 (68) 12,42 (180) 10,70 (155)
incl. 30 days 85 °C 10 7,82 (113) 4,49 (65) 11,87 (172) 10,40 (151)
per year at 185 °F 25 6,70 (97) 3,85 (56) 10,14 (147) 10,10 (146)
37,5 6,07 (88) 3,49 (51) 9,18 (133) 10,00 (145)
5 7,50 (109) 4,30 (62) 11,39 (165) 9,80 (142)
90 °C 10 7,19 (104) 4,13 (60) 10,94 (159) 9,50 (138)
194 °F 25 5,85 (85) 3,36 (49) 8,86 (129) 9,20 (133)
35 5,39 (78) 3,09 (45) 8,16 (118) 9,10 (132)
5 9,26 (134) 5,31 (77) 14,11 (205) 12,30 (178)
75 °C 10 8,90 (129) 5,11 (74) 13,57 (197) 12,10 (175)
167 °F 25 7,62 (111) 4,37 (63) 11,58 (168) 11,70 (170)
45 6,60 (96) 3,79 (55) 10,05 (146) 11,50 (167)
5 8,61 (125) 4,94 (72) 13,12 (190) 11,40 (165)
constant 80 °C 10 8,24 (120) 4,73 (69) 12,54 (182) 11,20 (162)
operating 176 °F 25 6,93 (101) 3,98 (58) 10,56 (153) 10,80 (157)
temperature 40 6,18 (90) 3,55 (51) 9,41 (136) 10,70 (155)
70 °C / 158 °F 5 7,91 (115) 4,54 (66) 12,03 (174) 10,40 (151)
incl. 60 days 85 °C 10 7,56 (110) 4,34 (63) 11,52 (167) 10,20 (148)
per year at 185 °F 25 6,05 (88) 3,47 (50) 9,22 (134) 9,90 (144)
35 5,57 (81) 3,20 (46) 8,48 (123) 9,80 (142)
5 7,25 (105) 4,16 (60) 11,04 (160) 9,50 (138)
90 °C 10 6,40 (93) 3,67 (53) 9,76 (142) 9,30 (135)
194 °F 25 5,12 (74) 2,94 (43) 7,81 (113) 9,10 (132)
30 4,90 (71) 2,81 (41) 7,46 (108) 9,00 (131)
5 9,17 (133) 5,26 (76) 14,02 (203) 12,20 (177)
75 °C 10 8,79 (127) 5,04 (73) 13,38 (194) 12,00 (174)
167 °F 25 7,45 (108) 4,27 (62) 11,33 (164) 11,60 (168)
45 6,45 (94) 3,70 (54) 9,82 (142) 11,40 (165)
5 8,46 (123) 4,85 (70) 12,90 (187) 11,30 (164)
constant
80 °C 10 8,11 (118) 4,65 (67) 12,35 (179) 11,00 (160)
operating
176 °F 25 6,60 (96) 3,78 (55) 10,05 (146) 10,70 (155)
temperature
37,5 5,98 (87) 3,43 (50) 9,09 (132) 10,60 (154)
70 °C / 158 °F
5 7,76 (113) 4,45 (65) 11,81 (171) 10,30 (149)
incl. 90 days
85 °C 10 7,03 (102) 4,04 (59) 10,72 (155) 10,10 (146)
per year at
185 °F 25 5,63 (82) 3,23 (47) 8,58 (124) 9,80 (142)
32,5 5,28 (77) 3,03 (44) 8,03 (116) 9,70 (141)
5 6,96 (101) 3,99 (58) 10,59 (154) 9,40 (136)
90 °C
10 5,88 (85) 3,37 (49) 8,96 (130) 9,20 (133)
194 °F
25 4,70 (68) 2,70 (39) 7,17 (104) 8,90 (129)
* SDR = Standard Dimension Ratio (diameter /wall thickness ratio)
SDR = 2 x S + 1 ≈ d / s (S = Pipe series index from ISO 4065)
24
FEATURES
PERMISSIBLE WORKING PRESSURE
for general pressure pipe applications in permanent operation
charted application ranges on page 23 and 24
aquatherm blue pipe

Years of service aquatherm aquatherm aquatherm
SDR 11 MF & MF OT
Temperature
blue pipe green pipe green pipe

SDR 17,6 MF SDR 7,4 MF SDR 9 MF RP
SDR 11 S
bar (psi) bar (psi) bar (psi) bar (psi)
1 12,8 (186) 27,8 (403) 30,2 (438) 28,8 (418)
5 12,0 (174) 26,2 (380) 28,2 (409) 27,9 (405)
10 °C 10 11,7 (170) 25,6 (371) 27,7 (402) 27,5 (399)
50 °F 25 11,4 (165) 24,7 (358) 26,9 (390) 27,1 (393)
50 11,1 (161) 24,1 (350) 26,1 (379) 26,7 (387)
100 10,8 (157) 23,5 (341) 25,2 (366) 26,3 (381)
1 11,8 (171) 25,7 (373) 29,4 (426) 26,9 (390)
5 11,1 (161) 24,2 (351) 27,4 (397) 26,0 (377)
15 °C 10 10,8 (157) 23,6 (342) 26,9 (390) 25,7 (373)
59 °F 25 10,5 (152) 22,8 (331) 26,1 (379) 25,2 (366)
50 10,2 (148) 22,2 (322) 25,3 (367) 24,9 (361)
100 9,9 (144) 21,6 (313) 24,5 (355) 24,5 (355)
1 10,9 (158) 23,8 (345) 28,6 (415) 25,0 (363)
5 10,3 (149) 22,3 (323) 26,8 (389) 24,2 (351)
20 °C 10 10,0 (145) 21,7 (315) 26,1 (379) 23,9 (347)
68 °F 25 9,6 (139) 21,0 (305) 25,3 (367) 23,5 (341)
50 9,4 (136) 20,4 (296) 24,5 (355) 23,1 (335)
100 9,1 (132) 19,9 (289) 23,7 (344) 22,8 (331)
1 9,3 (135) 20,2 (293) 24,3 (352) 21,7 (315)
5 8,7 (126) 18,9 (274) 22,8 (331) 20,9 (303)
30 °C 10 8,5 (123) 18,4 (267) 22,0 (319) 20,6 (299)
86 °F 25 8,2 (119) 17,8 (258) 21,3 (309) 20,2 (293)
50 7,9 (115) 17,3 (251) 20,7 (300) 19,9 (289)
100 7,7 (112) 16,8 (244) 20,0 (290) 19,7 (286)
1 7,9 (115) 17,1 (248) 20,5 (297) 18,6 (270)
5 7,4 (107) 16,0 (232) 19,2 (278) 18,0 (261)
40 °C 10 7,2 (104) 15,6 (226) 18,7 (271) 17,7 (257)
104 °F 25 6,9 (100) 15,0 (218) 18,0 (261) 17,3 (251)
50 6,7 (97) 14,6 (212) 17,5 (254) 17,1 (248)
100 6,5 (94) 14,1 (205) 16,8 (244) 16,8 (244)
1 6,7 (97) 14,5 (210) 17,5 (254) 15,9 (231)
5 6,2 (90) 13,5 (196) 16,2 (235) 15,3 (222)
50 °C 10 6,0 (87) 13,1 (190) 15,7 (228) 15,1 (219)
122 °F 25 5,8 (84) 12,6 (183) 15,2 (220) 14,7 (213)
50 5,6 (81) 12,2 (177) 14,7 (213) 14,5 (210)
100 5,5 (80) 11,9 (173) 14,1 (205) 14,3 (207)
1 5,6 (81) 12,2 (177) 14,7 (213) 13,5 (196)
5 5,2 (75) 11,4 (165) 13,7 (199) 13,0 (189)
60 °C
10 5,1 (74) 11,0 (160) 13,2 (191) 12,7 (184)
140 °F
25 4,9 (71) 10,6 (154) 12,6 (183) 12,4 (180)
50 4,7 (68) 10,3 (149) 12,1 (175) 12,2 (177)
1 4,7 (68) 10,3 (149) 12,4 (180) 11,3 (164)
5 4,4 (64) 9,6 (139) 11,4 (165) 10,9 (158)
70 °C
10 4,2 (61) 9,2 (133) 11,1 (161) 10,7 (155)
158 °F
25 3,7 (54) 8,0 (116) 9,6 (139) 10,4 (151)
50 3,1 (45) 6,8 (99) 8,1 (117) 10,2 (148)
1 4,3 (62) 9,4 (136) 11,7 (170) 10,4 (151)
5 4,0 (58) 8,7 (126) 10,8 (157) 9,9 (144)
75 °C
10 3,7 (54) 8,0 (116) 10,0 (145) 9,7 (141)
167 °F
25 3,0 (44) 6,4 (93) 8,0 (116) 9,5 (138)
50 2,5 (36) 5,4 (78) 6,7 (97) 9,3 (135)
1 4,0 (58) 8,6 (125) 10,4 (151) 9,5 (138)
80 °C 5 3,5 (51) 7,7 (112) 9,2 (133) 9,0 (131)
176 °F 10 3,0 (44) 6,5 (94) 7,8 (113) 8,9 (129)
25 2,4 (35) 5,2 (75) 6,2 (90) 8,6 (125)
1 3,3 (48) 7,2 (104) 8,7 (126) 7,8 (113)
90 °C
5 2,3 (33) 5,1 (74) 6,0 (87) 7,4 (107)
194 °F
10 2,0 (29) 4,3 (62) 5,1 (74) 7,3 (106)

S = single layer

For fittings of butt-welded pipe segments a reduction factor of 0.75 (reduction of the table values by 25 %) is effective.
25
green
aquatherm green
SDR: 6 SDR: 7.4 SDR: 11
ø: 16–110 mm ø: 16–63 mm ø: 20–450 mm
Type of pipe: Type of pipe: Type of pipe:
Old: Fusiotherm® Old: Fusiotherm® Old: Fusiotherm® SDR 11
New: aquatherm green pipe S New: aquatherm green pipe S New: aquatherm green pipe S SDR 11
16 mm Characteristic Composite Technology
ADVANTAGES
20 mm
25 mm
aquatherm PP-R-pipe systems stopping corrosion damages. aquatherm developed a manufacturing method, realizing
All materials are corrosion resistant and – compared to the integration of a special faser mixture within the materi-
32 mm
metallic pipes – have less noise flow rate. aquatherm PP-R al polypropylene.
40 mm pipes are opaque – no danger of algae development.
50 mm The result of this innovative technology is the singular
63 mm Installation compound of the different materials.
75 mm
aquatherm offers an unique and unrivalled connection pro-
90 mm
cess: material union by fusion. Shortest connection times • The linear expansion is reduced by at least 75 %
110 mm are convincing: compared with standard PP-pipes
125 mm • The flow rate is increased by 20 % due to smaller wall
e.g. outside diameter 20 mm = 8 sec. thickness
160 mm
• High stability
200 mm
aquatherm pipe connections can be hydraulic pressure tested • The coefficient of linear expansion is nearly identical to
250 mm
or put into operation directly after their fusion. There are no that of metal pipes, so that compared with usual plastic
315 mm extended waiting times. pipes the support intervals can be enlarged and the
number of clamps can be reduced
355 mm
Quality • Optimum cost-performance ratio
• Lower weight
400 mm
This is reflected in national and international certificates, • High impact rate
450 mm SDR 11 but above all in the satisfaction of aquatherm clients, • Simply cut and weld
SDR 6
installers and planners. For more details regarding quality
and certificates see page 35.
SDR 9
SDR 7.4
aquatherm blue
for chilled, hot fl uid and various industrial applications
SDR: 11 SDR: 7.4 / 11 / 17.6 SDR: 7.4 / 11
ø: 20–32mm ø: 20–630 mm ø: 20–250 mm
Old: climatherm pipe Old: climatherm faser composite pipe Old: climatherm faser composite pipe OT
New: aquatherm blue pipe S New: aquatherm blue pipe MF New: aquatherm blue pipe MF OT
26
green
SDR: 7.4 / 9 SDR: 7.4 / 9 SDR: 9

ø: 20–355 mm ø: 20–355 mm ø: 32–315 mm
Old: Fusiotherm® faser composite pipe Old: Fusiotherm® faser composite pipe UV Old: Fusiotherm® ISO faser composite pipe
New: aquatherm green pipe MF New: aquatherm green pipe MF UV New: aquatherm green pipe MF TI
20 mm
Advantages PP-RP Guarantee 25 mm

32 mm
• Lower wall-thickness As a statement to aquatherm quality standards the 40 mm
• 14 % higher flow rate at same velocity compared aquatherm PP-R-pipe systems carries a 10 year guarantee 50 mm
to faser composite pipe SDR 7.4 for pipe and fittings with a product liability of 15 Mio. 63 mm
• The permissible working pressures are on the EUR per damage event. 75 mm
same level like those of PP-R-faser composite 90 mm
pipes SDR 7.4 or are even exceeding them in the Price 110 mm
higher temperature range 125 mm
• Identical expansion as faser pipe SDR 7.4 aquatherm PP-R-pipe systems are perfected pipe 160 mm
• 16 % lower weight than faser composite pipe systems of high quality material with an optimum cost- 200 mm
PP-R SDR 7.4 performance ratio. 250 mm
• Lower weight than stainless steel, steel and 315 mm

copper pipes, thereby easier handling for 355 mm
transport and at site
• Quicker processing by shorter butt-welding times 400 mm
• Trouble-free welding with all aquatherm PP-R- 450 mm

fittings
500 mm
560 mm
630 mm
SDR 7.4
SDR 17.6
SDR 11
aquatherm lilac
for reclaimed water
SDR: 7.4 / 11 / 17.6 SDR: 7.4 / 11 / 17.6 SDR: 7.4 / 11

ø: 20–630 mm ø: 32–315 mm ø: 20–125 mm
Old: climatherm faser composite pipe UV Old: climatherm ISO faser composite pipe Old: aquatherm lilac
New: aquatherm blue pipe MF UV New: aquatherm blue pipe MF TI New: aquatherm lilac pipe S
27
FEATURES
The advantages
of aquatherm pipes and fusiolen® PP-R:
• Absolutely corrosion resistant

• Resistant against chemicals
• High environmental compatibility
• High impact rate
• Less pipe roughness
• Heat and soundinsulating characteristics
• Very good welding properties
• High heat-stabilized
• Noticeable less insulation – recommended are
10 mm of insulation for all pipe dimensions
• High stability
• Lighter in weight
• Easy processing
• Well-priced
• Installation aids and fixings
fusiolen®
OUR MATERIAL FUSIOLEN PP-R MATERIAL PROPERTIES
Decades of experience in the production and the application of PP-R-pipe Potable water is one of the most controlled commodity goods.
systems and the current ambition of continuous development led to numerous
improvements of the aquatherm system technology. The domestic supply system should influence the water on its way up to the
taps as less as possible. The choice of the right potable water pipe system and
Newly opened markets set a high standard of quality to make even larger its material is of decisive importance.
demands against the pipe material. Various fields of application require the
greatest possible independence of the material to be processed. Raw materials aquatherm green pipe systems are suitable for all different qualities of potable
with new properties are required. aquatherm has developed and produced their water. The environmentally friendly and hygienically enhanced potable water
own, innovative PP-R-materials which meet the requirement of a global market pipe system made from fusiolen® is physiologically and microbiologically
in the potable water and heating technology, in the airconditioning and chilling harmless. The technical suitability of the aquatherm pipe systems has been
engineering, in the industrial and agriculture economy, in shipbuilding as well evident worldwide for more than 30 years.
as in fire protection. Successful results of this research are fusiolen® PP-R,
fusiolen® PP-R C or fusiolen® PP-R FS. The extrapolated service life of aquatherm PP-R-pipes is more than 50 years.
Peak temperatures of 100 °C arising from short disruptions are unproblematic.
All aquatherm PP-R-pipes and fittings are made of fusiolen® PP-R. Permanent temperatures from 70°C up to 90 °C reduce the service life of the
pipe (see table “Permissible Working Pressure”, page 23–25).
Special heat and extraction stability are only two of the features of this material.
Its physical and chemical properties are well-suited to the transfer of potable Using aquatherm PP-R-pipes for heating or air conditioning applications the
water and to the heating field. Above all, the good welding properties and pressure- and temperature conditions according to table “Permissible Working
fusion, resulting in a permanent connection, have made the aquatherm systems Pressure” are valid. The following table shows the operating conditions related to
and the raw material fusiolen® PP-R well known worldwide. pressure and temperature as a basis for pipe and pipe connections. These figures
refer to potable water installations based on a theoretical service life of 50 years.
Environment
Working pressure Temperature Annual working hours
The environmentally friendly material polypropylene fusiolen® PP-R is recyclable and bar (psi) °C h/a
can be ground, melted and reutilised for various applications e.g. motor-protections,
wheel linings, laundry baskets and other kinds of transport boxes. There are no 0 up to 10 (145)
Cold water to 25 (77) * 8760
polluting substances with PP-R either in its processing or in its disposal. transient
0 up to 10 (145) to 60 (140) 8710
Hot water
fusiolen® PP-R – for the benefit of our environment! transient to 85 (185) 50
* Reference temperature for the creep rupture strength: 20 °C (68 °F)
Use of metal deactivators
By adding suitable food-approved additives the risk of amaterial damage caused

by metal under extreme conditions of application is substantially reduced. HYGIENIC SUITABILITY
Higher long-term heat stabilization According to DIN 1988 T2 all installation parts comingdirectly in contact with
potable water are commodity goods acc. to the Law for Food and Commodity
The long-term heat stabilization has been increased to resist to the potential Goods. Plastic pipes have to comply with the KTW-recommendations of the
effects of peak temperatures within higher safety parameters. Federal Public Health Department.
28
FEATURES
Certificates
Numerous international certificates testify to the high quality
standard of the green pipes.
DVGW, SKZ, HIG (Germany)

AENOR (Spain)
ÖVGW (Austria)
WRAS (UK)
KIWA (Netherlands)
SAI-Global (Australia)
CSTB, CARSO (France)
SII (Israel)
TIN (Poland)
SITAC, KIWA, SWEDCERT (Sweden)
NSF, ICC (USA)
IIP (Italy)
BNQ (Canada)
BRANZ (New Zealand)
CERTIF (Portugal)
EMI (Hungary)
a.m.m.
Material:
The hygienc suitability of the material used for the aquatherm green pipe not only by aquatherm’s own laboratory, but also by independent laboratories.
system is independently verified through test certificates from the Hygiene Their results show that the material fusiolen® and the pipe systems from which
Institute Gelsenkirchen. The suitability for potable water pipes in the field of it is manufactured, comply with the highest ecological standards and are thus
cold and hot water is confirmed by current tests. future-oriented.
Processing:
TECHNICHAL DATA SHEET
The joining method requires no additives such as fluxes or solder. The connection
Technical properties fusiolen PP-R (80) fusiolen PP-R
is made by socket fusion. Potable water – our most precious commodity good:
(80) faserpipe
The increasing use of PP in the field of foodpacking confirms the hygienic
qualities of the material. This makes aquaterm green pipe the optimal packing Melt-flow index 190°C/5 kg 0.5 g/10 min. 0.5 g/10 min.
for our most precious commodity goods – potable water.
Melt-flow index 230°C/2.16 kg 0.3 g/10 min. 0.3 g/10 min.
Modulus of elasticity 800 N/mm2 1200 N/mm2
SOUND INSULATION
Yield stress 25 N/mm2 30 N/mm2
The sound insulation qualities of the PP-R-pipe system, related to water flow
Density 0.9 g/cm3 1.0 g/cm3
and hydraulic shock within a building, provide a sound proofing effect on noise
transmission. Therefore the sound transmission is much lower compared to Tensile strength 25 MPa 35 MPa
metallic pipes.
Inflammation temperature 430 °C – 450 °C 490 °C – 500 °C
Thermal expansion coefficient 1.5 *10-4 K-1 0.35 *10-4 K-1
AQUATHERM & ECOLOGY
Coefficient of thermal 0,15 W/mK 0,15 W/mK
Environmental protection is taken very seriously by aquatherm! Products such conduction (measured at pipe) (measured at pipe)
as the aquatherm PP-R-pipe systems feature not only a long service life, but Coefficient of friction in pipes 0.007 0.007
also excellent environmental and social compatibility.
Bending radius 6xd
From the origin of the company aquatherm placed emphasis on the fact that Water absorption < 0.02 % < 0.02 %
its products and manufacturing processes should not pollute our sensitive eco-
Electrical properties fusiolen PP-R (80) fusiolen PP-R
systems, and ensured development of fully recyclable materials which can thus
(80) Faser
be added, problem-free, to new production.
Relative permittivity 2,3 2,3
Long before environmental protection was recognised as a global issue (in case of 1 MHz) (in case of 1 MHz)
aquatherm fulfilled ecological standards which are demanded today. For now Puncture voltage 500 kV/cm 500 kV/cm
40 years aquatherm has underlined its philosophy that ecological and economic
interests should not be contradictory, neither during production and sales, nor Specific resistance > 1017 Ω cm > 1017 Ω cm
in the product application. The environmentally friendly raw material fusiolen® Surface resistance 1014 Ω 1014 Ω
its used for the manufacture of the aquatherm pipe systems. To ensure its
environmental compatibility the basic material polypropylene, as well as all Dissipation coefficient 0.0002 0.0002
contained additives (colour pigments and stabilizers) were extensively tested, (in case of 50 Hertz) (in case of 50 Hertz)
29
FEATURES
ENVIRONMENTAL PRODUCT DECLARATION AND

LEED CERTIFICATION
As the world´s first pipe system manufacturer, aquatherm has developed an Upon completion of the aquatherm product-specific LCA, aquatherm sub-
Environmental Product Declaration (EPD). for its products. Thus the aquatherm mitted its products, the LCA, and supporting documentation for independent
products contribute to the attainment of points in the LEED system Learn more verification by NSF International. The verification process included a review
about the importance of life cycle assesments, environmental product declara- by an independent panel of experts, an audit of the manufacturing facilities
tions and LEED for planners, engineers and builders. and records, and a confirmation of material formulations. aquatherm’s Pro-
duct-Specific Type III third-party verified EPD was published Dec. 18, 2015:
Life-Cycle Assessments (LCAs) http://info.nsf.org/Certified/Sustain/ProdCert/EPD10069.pdf
LCAs provide a comprehensive evaluation of the upstream and downstream Within the EPD, you will find information on aquatherm, its product descrip-
energy and environmental impacts associated with a product. They are com- tions, data quality requirements, raw-materials origins, a manufacturing dia-
prised of five parts: Goal, Scope, Life-Cycle Inventory Analysis, Results, and gram, a declaration of parameters per the PCR, and the lifecycle-impact conclu-
Interpretation. aquatherm has chosen the gradle-to-gate approach for its LCA sion for aquatherm pipe.
„Life Cylce of Polypropylene Pressure Piping Systems“ encompassing the pro-
duct life cycle from the extraction of raw materials through manufacturing and Advantages of PP-R piping systems and radiant panels compared to
product distribution. metall systems
The analysis has shown that polypropylene comprises nearly 50% or more of
Environmental Product Declarations (EPDs) the impact contribution depending on the impact category. Also Primary Ener-
The EPD is the document used to convey the LCA’s results to the products’ users gy Demand (PED) is mainly driven by polypropylene. However, this is becau-
and specifiers. It focuses on information about a product’s environmental im- se of the embodied energy content of the resin rather than fuel consumption
pact such as global warming, ozone depletion, water pollution, ozone creation, upstream. In other words, aquatherm polypropylene has available energy wi-
and greenhouse gas emissions. thin the material that can be recovered later in the product’s life cycle during
recycling. This differs greatly compared with metals. With metal systems, all
EPDs typically are verified following the processes described in ISO 14025, EN of the energy is used in the original processing of the raw material. Metals do
15804, and ISO 21930 for construction products. These steps include: 1) Finding not provide energy to the recycling process.
or developing a Product Category Rule (PCR); 2) Generating the input data and
performing an LCA according to a specific PCR; 3) Compiling information in the Thus aquatherm PP-R piping systems and radiant panels can provide a more
EPD; 4) Verification of the EPD and LCA; and 5) Registration and publication. sustainable, lower environmental impact option to designers, engineers, and
building owners when compared with other piping and radiant panel systems.
aquatherm utilized ThinkStep as independent third party to conduct an ISO-
conformant LCA for its following product lines: green pipe, blue pipe, lilac pipe, How is aquatherm‘s EPD relevant to LEED v4 points?
red pipe and the black system for radiant heating and cooling, and red pipe. In LEED stands for „Leadership in Energy and Environmental Design“ and is one
the study, one meter (3.2 ft) length of pipe was selected as functional unit per of the most popular green building certification programs used worldwide. It
the requirements of the respective PCR “Piping Systems for Use for Sewage was developed by the U.S. Green Building Council (USGBC) in 1998 and has
and Storm Water (Under Gravity)”. The declared product was defined as a re- defined various standards for environmentally friendly, resource-saving and
presentative average of the five aquatherm product offerings. sustainable construction.
Two different test methodologies were chosen to analyze the products in the LEED v4 incorporates point structures to encourage the use of products/ ma-
LCA: Tool for Reduction and Assessment of Chemical and Other Environmental terials that environmentally, economically, and socially support preferable
Impacts (TRACI) 2.1 and CML 2001, a method developed by the Institute of life-cycle impacts. Point structures were developed to reward the selection of
Environmental Sciences at the University of Leiden in the Netherlands. The products from manufacturers who have verified improved environmental life-
TRACI 2.1 method utilized impact categories, including Global Warming Po- cycle impacts.
tential (GWP), Acidification Potential (AP), Eutrophication Potential (EP), Ozone
Depletion Potential (ODP), and Smog Formation Potential (SFP). The results of aquatherm’s green pipe, blue pipe, lilac pipe, red pipe and black system pro-
the findings are summarized in the following table. ducts have attained Type III EPD status through independent verification by
NSF International. They now can be utilized as a portion of the 20 perma-
Environmental impacts and Primary Energy Demand of aquatherm nent products engineers must have throughout their LEED-certified buildings.
PP-R piping systems according to TRACI 2.1 aquatherm’s EPD also carries double the weight of the Industry-Wide (Generic)
EPD in terms of LEED product value and four times the weight of a self-certified
Product-Specific Declaration by a manufacturer.
aquatherm has continued its industry leadership position by becoming

the first piping manufacturer to have an independently verified, Pro-
duct-Specific Type III EPD and by supporting building owner to achieve
LEED certification.
For further information please see our White Paper:

http://www.aquatherm-pipesystems.com/fileadmin/template/
img/4.%20Service/PDF/aquatherm_LEEDv4_english.pdf
1. PP-R 6. Energy
2. Other Plastics 7. Inbound Transport
3. Brass Fittings 8. Packaging
4. Additives 9. Waste Treatment
5. Auxiliary Materials
30
FEATURES
curaflam by Doyma conlit by Rockwool
FIRE PROTECTION FIRE LOAD

The aquatherm PP-R-pipe systems comply with the requirements of the fire The values required for determining the fire load within a fire section are cal-
classification B2 DIN 4102 (normal inflammable). Compared to natural products culated from the total of all flammable materials located within this area. The
like wood, cork or wool, aquatherm PP-R-pipes do not produce any gas toxicity. calculation for establishing the combustion heat V [kWh / m] for a fire section in
In case of fire, there is no risk of dioxin emissions. To avoid fire and smoke the event of an outbreak is dependent on dimensions and materials.
transmission aquatherm advises the use of fire retardant seals. The fire resis-
tance period is the minimum period in minutes. The basis used for the calculation of pipes made of PP-R is the lower calorific value
The extent of the preventive measures depends on the type of installation. The Hu = 12.2 kWh/kg (as per DIN V 18230 T1) in conjunction with the mass of
determining of fire areas and fire classification has to be made in acc. with material mpipe [kg / m].
the law of the country. Information is given by the Planning Department and
Building Control Office or the Fire Protection Representative. The integrated layers of faser in aquatherm faser-composite pipes also are
considered.
Basically fire walls and ceilings with pipe passages have to be installed to the
same fire resistance classification. All fire protection systems with a correspon- Depending on the calculation procedure, the fire load is worked out with refe-
ding classification are suitable for aquatherm PP-R-pipes. rence to the burn-up factor. This value is designated as mfactor and is taken
as 0.8 for polypropylene.
aquatherm recommends the Rockwool®-Conlit fire retardant seals as ideal so-
lution for both systems. Detailled information about the draft-guidelines 2000
will be given by our technical hotline +49 (0) 2722 950-200 or directly by Rock- Fire protection for aquatherm PP-R-pipes
wool GmbH.
The latest pipe supply regulation draft determines the professional wall and
Recommended suppliers ceiling duct and also the pipe insulation of escape and rescue routes. The re-
• Deutsche Rockwool Mineralwoll | www.rockwool.de quired pipe-insulation stipulated in this draft can be easily achieved by the
• Doyma GmbH u. Co | www.doyma.de aquatherm PP-R-pipes.
Combustion values V [kWh/m] for aquatherm green pipe, aquatherm blue pipe and aquatherm lilac pipe
aquatherm aquatherm green pipe aquatherm green pipe

aquatherm
Dimen- green pipe aquatherm aquatherm aquatherm SDR 7.4 MF & SDR 11 MF &
blue pipe
sion & green pipe green pipe green pipe aquatherm blue pipe aquatherm blue pipe
SDR 17.6 MF
mm aquatherm lilac pipe SDR 7.4 S SDR 6 S SDR 9 MF RP SDR 7.4 MF SDR 11 MF
SDR 11 S SDR 7.4 MF OT SDR 11 MF OT
16 - 1,17 1,5 - - - -
20 1,32 1,82 2,12 - 1,76 - -
25 2,01 2,83 3,27 - 2,74 - -
32 3,18 4,54 5,33 3,12 4,39 3,14 -
40 5,05 7,05 8,24 5,69 - 4,83 -
50 7,82 10,99 12,77 8,80 - 7,48 -
63 12,35 17,28 20,26 14,03 - 11,82 -
75 17,21 24,58 28,68 19,71 - 16,48 -
90 24,92 35,21 41,22 28,41 - 23,86 -
110 36,89 52,68 61,45 42,17 - 35,33 -
125 47,91 - - 54,38 - 45,83 32,91
160 78,28 - - 88,90 - 74,88 48,53
200 121,89 - - 139,00 - 116,64 75,68
250 189,59 - - 216,18 - 181,42 117,64
315 313,54 - - 343,66 - 285,82 186,32
355 381,86 - - 436,33 - 362,93 236,07
400 505,08 - - - - 460,78 299,73
450 639,28 - - - - 583,21 378,64
500 - - - - - - 468,24
560 - - - - - - 584,88
630 - - - - - - 740,59
31
FEATURES
UV-RESISTANCE
Pipes made from fusiolen® PP-R and fusiolen® PP-R C are normally not
installed where subject to UV-radiation. All aquatherm PP-R-pipes and
-fittings have UV-stabilizer to bridge transport and installation times.
Maximum storage time in the open air is 6 months.
For the application in open air aquatherm offers composite pipes with UV-
protective layer made from polyethylene, which excludes damages caused by
sunlight.
aquatherm PP-R-pipes with UV-protection are always available in stock.
Available types of pipe:

aquatherm green pipe MF
aquatherm blue pipe MF
UV ADHESIVE TAPE
As an alternative to our pipes, factory-equipped with UV protective layer, the

wrapping with UV tape is possible, e.g. when fittings or short pieces of pipe must
be protected. Therefore an elastic tape with good resistance to abrasion, moistu-
re, oils, mild acids and alkalis and outdoor weather influences should be selected.
The tape should always be applied to a dry, clean and grease-free surface. The
winding should be performed with slight pulling and at least 50 % overlap.
Further information on page 112.
CHEMICAL AND THERMAL DISINFECTION

of aquatherm drinking water systems made of polypropylene
a) Chemical disinfection of the system c) Thermal disinfection of the system
Contrary to the disinfection of drinking water, the disinfection of a system is a In general, a thermal disinfection according to DVGW W551 is possible. In case
discontinuous measure, comprising a drinking water system from the area of of the thermal disinfection for the prevention of legionella bacteria according
contamination to the tapping point of the consumer. In general, a disinfection is to DVGW worksheet W 551, the water temperature will be adjusted in such a
to be applied temporarily only in case of a proven contamination. way that it amounts to 70 °C for at least 3 minutes at all points of the drinking
water system. The maximum admissible limits of use regarding the service
In case of discontinuous disinfections, it is allowed to load aquatherm pipes temperature and pressure are to be observed.
and the corresponding fittings twice a year with a content of free chlorine of
50 mg/l for not more than 12 hours.
Alternatively, 150 mg/l hydrogen peroxide (H2O2) can be used for 24 hours. A
temperature of 30 °C must not be exceeded during the disinfection process.
The use of a disinfection process, especially with chlorinated waters can
have a direct influence on the lifetime of the drinking water system. Under no
circumstances should chlorine dioxide be used.
b) Chemical disinfection of drinking water
In case of continuous disinfection with chlorinated drinking water, it can be used

with a content of free chlorine of up to 0.3 mg/l (limit according to 2001 drinking
water ordinance). The maximum temperature of 70 °C should not be exceeded.
Unless required by local regulations, residual disinfection is not necessary

where there is no evidence of bacterial water contamination.
Under no circumstances should chlorine dioxide be used.
Recommendation of the World Health Organization – Guidelines for

Drinking-water Quality, Fourth Edition
For effective disinfection, there should be a residual concentration of free chlorine
of ≥ 0.5 mg/l after at least 30 min contact time at pH < 8.0. A chlorine residual
should be maintained throughout the distribution system. At the point of delivery,
the minimum residual concentration of free chlorine should be 0.2 mg/l.
32
FEATURES
INTEGRATION OF OTHER SYSTEMS OR COMPONENTS

WITH AQUATHERM PIPING FOR PRESSURE PIPE
APPLICATIONS
When integrating aquatherm piping systems with other systems or compo- 0.1 mg/L (ppm). Higher levels of total copper indicate that the copper pipe is
nents not made of PP-R (e.g. components not made of PP-R like valves, pumps, corroding/eroding due to system and/or water conditions.
other piping, check valves, strainers, etc), care must be taken to ensure the
operating parameters for PP-R won’t damage the other materials or vice versa. To hydraulically balance a DHWR-system and ensure the required flow rate for
each area of the building, it is necessary to install hydraulic-balancing-valves
Be aware that even if the aquatherm pipe is compatible with the fluid being in every circulating loop throughout the complete system. This also maintains
transported, other materials in the system may not be. All parts of the system the flow velocity in the smaller return piping at or below the manufacturer’s or
must be verified as compatible with the medium being carried before installing CDA’s recommendations.
them. And, while aquatherm pipe does not require treatment to protect it from
corrosion, metals (ferrous and non-ferrous) in the system may be susceptible In addition to sizing the piping and pumps to the correct flow velocity, care must
to corrosion. also be taken to avoid water hammer and excessive surge pressures. Pump
systems operating with on/off cycling, or pumps over-sized for the piping, can
Do not mix aquatherm pipe with other piping systems in conditions that will create high pressure and fatigue the piping material. The pump total dynamic
cause the other system or components to fail. head (TDH) must also be matched to the flow requirements, piping layout, and
operating conditions to avoid cavitation for all components throughout the sys-
tem. Cavitation can lead to excessive system noise and more importantly, can
result in the erosion and degradation of the pipe surface and other components.
DOMESTIC HOT WATER RECIRCULATION (DHWR) Properly sized variable-speed (VFD) constant pressure pumping systems and
pressure-sustaining valves can alleviate these issues. The pumps should be
sized to operate at maximum efficiency with the lowest energy usage for the
When there is copper piping used in conjunction with PP-R in a DHWR system,
required flow rate.
care should be taken to ensure the operating conditions will not cause degrada-
tion or erosion/corrosion of the copper. aquatherm recommends following the
The issues described here are only of concern in DHWR-systems. For domestic
Copper Development Association guidelines (CDA Publication A4015-14/16:
cold water (DCW) and mechanical (heating-cooling)-systems no additional re-
The Copper Tube Handbook – www.copper.org) for sizing, temperature and
quirements or actions are necessary. In some situations, the DHWR system is
flow velocity in copper tubing. This will also help ensure that the copper levels
also used to provide hot water to the mechanical heating system. Additional
in the water do not approach the regulatory action levels recommended by in-
consideration and care must be given for this type of combined system, as
dependent institutions (e.g. U.S. Environmental Protection Agency (EPA), World
the mechanical components may not be compatible with the more aggressive
Health Organization (WHO), Federal Ministry of Justice and Consumer Protec-
water conditions and flow velocity limitations of DHWR systems, and these
tion of Germany). Sustained high levels of copper in DHWR piping can damage
components may be not suitable for potable water contact.
components within the system, even PP-R. Damage caused by copper in the
water resulting from erosion/corrosion or other degradation of copper
components in the DHWR system will void the aquatherm warranty.
Accordingly, and as mandated by various regulations and codes in DHWR

systems, it is considered good design and operational practice to ensure that
the maximum HW-temperature within any part of the system / loop does not
exceed 60 °C (140 °F). Some regulations and codes further restrict the tempe-
rature at any fixture to a maximum of 50 °C (120 °F). There are some exceptions
to this such as the process of thermal disinfection in health care facilities whe-
re temperatures of 70 °C (160 °F) or higher can be applied for short periods of
time throughout the pipe system.
Importantly, the maximum temperature used must not exceed the rating of the
pipe for the operating pressure. (See aquatherm green pipe catalogue – table:
permissible working pressure potable/drinking water – Fluid transported: wa-
ter acc. to DIN 2000)
According to some regulations and codes, flow rates in a DHWR system should
not exceed 0.5 m/s (1.5 ft/sec) anywhere in the system, except in some special
cases where velocities up to 1 m/s (3 ft/sec) are needed to achieve proper flow
temperature. The CDA Publication A4015-14/16 – The Copper Tube Handbook –
limits the velocity in DHWR system to similar rates.
When re-piping an existing DHWR-system originally installed in copper tubing,

ensure all possible copper is replaced. If some copper remains as part of the
system, strictly follow the rules and guidelines of the Copper Development
Association (CDA Publication A4015-14/16: The Copper Tube Handbook) re-
garding flow rates and water conditions. Small amounts of copper or brass
in valves and other equipment will generally not cause an issue. If the cop-
per fails, it may degrade o-rings, gaskets, PP-R and other components as well,
shortening their service life.
When adding PP-R to an existing copper system in a DHWR-application, the

level of copper in the water should be tested. These levels should not exceed
33
QUALITY ASSURANCE
QUALITY ASSURANCE
The following laws, decrees, guidelines and standards have to be considered on Systemspecific standards: Hygiene
planning and designing aquatherm PP-R-pipes for potable water and heating
installations:* BfR Federal Institute for risk assignment
Planning: Health assessment of plastics and non-metallic materials within the

framework of the law for foods and commodity goods for potable water
TrinkwV-2000 Regulation for Potable Water applications
DIN 2000 Central drinking water supply-Guidelines regarding requirements for DVGW-working sheet W 270
drinking water, planning, construction,operation and maintenance of plants
Increase of Microorganism on Materials. Used for Potable Water
EnEV Decree for Energy Saving Applications – Test and Evaluation
DIN 1988 Standard for Potable Water Installations BS 6920
ISO 10508 Plastic pipe systems for hot and cold water installation – “Suitability of non-metallic products for use in contact with water intended
Guideline for classification and dimensioning for human consumption with regard to their effect on the quality of water.”
All provided pipe-systems correspond to the technical conditions of the ap- Local regulations and codes of practice must be observed. The same goes for
plication classes acc. to ISO 10508 for the field of potabel water and heating. regulations regarding the use of chemicals.
aquatherm green pipe for the classes 1, 2 (potable water), aquatherm blue pipe *(Additional regional decrees and recommendations are disregarded.)
for the classes 4 and 5 (heating). For the application of the classification system
(acc. to ISO 10508) the national regulations and the manufacturer´s instructions
must be considered.
DIN 4109 Standard for the Elimination of Noise in the Field of Structural Engi-
neering
DIN 18381 Installation of Gas, Water and VOB Part C Sewage Pipes inside Buil-
dings
DIN 16928 Pipe Connections, Fittings, Installation
DVS 2207 Welding of Thermoplastics
DVS 2208 Welding Machines and Devices for Thermoplastics
aquatherm Technical Information
Systemspecific standards:
General quality requirements, dimensions
DIN 8077 Polypropylene (PP) Pipes, Dimensions
DIN 8078 Polypropylene (PP) Pipes, General Quality Requirements
DIN 16962ff Pipe Joint Assemblies and Fittings for Polypropylene Pressure
Pipes
DIN EN ISO 15874ff Plastic pipe systems for hot and cold water installation;
polypropylene
DVGW-Working sheets
SKZ-Guidelines
DIN EN ISO 9000 ff.
34
QUALITY ASSURANCE
COMPLIANCE WITH THE SYSTEM STANDARD
Various national and international independent authorities and institutions confirm aquatherm’s quality standard
S
S
LT 01
® ®
B 5174
AQUATHERM QUALITY MANAGEMENT SYSTEM
INTERNAL CONTROL
SYSTEM CONTROL
Incoming goods:
Test and acceptance
raw material, vendor parts
In-process inspection
Extrusion Injection
Process monitoring
pipe production moulding
Final inspection
In-process stock
Dimensional control
Surface finish
Melt flow index
Impact bending test
Heat reversion test
Storage Packing Dispatch
Homogenity
Hygienical and toxicological test
In addition to the permanent internal quality control, an external control is made by i.e. SKZ, SAI, TGM, Hygieneinstitut.
35
QUALITY ASSURANCE
SYSTEM CONTROL Internal control
The production of a quality controlled pipe system demands the supervision, Trained and qualified employees and a modern equipped laboratory ensure
regulation and control of all work operations. All results and processes have that all tests are carried out and regulations are complied with in accordance
to be documented. with the quality control policy, which includes
This requires • Control of inspection, measuring and test equipment process and
Production control
• Test and acceptance of incoming goods • Receiving inspection test
• Process control • In-process inspection
• In-process inspection and test • Final inspection
• Final inspection and test
All internal quality controls are documented and recorded in acc. with the
Relevant regulations for the quality control of potable water pipe systems quality control policy.
are:
• DIN-guidelines
• DVGW-working sheets
• Supervisory Regulations of the SKZ (Süddeutsches Kunststoff-
Zentrum)
These standards and guidelines detail the minimum requirements for

internal control.
Conformance to the standards is verified by independent institutes in form

of internal audits and laboratory tests.
aquatherm has many years of experience in extrusion and injection

moulding and is the market leader and pioneer in the manufacture of
polypropylene pipe systems.
This experience is reflected in internal quality standards and laid down

procedures, which are taken strongest note of and are documented by the
constant quality of our products.
36
QUALITY ASSURANCE
QUALITY ASSURANCE
Test and acceptance of incoming goods Final inspection and test
All incoming goods are subject to a test. This ensures that incoming The quality plan requires that inspections and tests are carried out on all
products conform to specified requirements. Goods, which have not been finished products. The results are documented in test reports. Finished
tested are not released for production. products are only released to stock when all tests and inspections conform
to the prescribed procedures and specifications.
In-process inspection and test
The final inspection and test includes time lapse test procedures. This
The quality plan requires that tests and inspections are carried out before enables statements regarding the usability of the products in their later
and during production. At the start of production all quality relevant data field of application.
are checked by the quality assurance department. Preproduction samples
are tested by the laboratory technicians for These tests are the method for quality assurance during production and
for design tests. This is to discover and remove production weaknesses.
• Surface finish The results document the system quality and optimize the manufacturing
• Dimensional accuracy of the test samples processes. The final inspection and test covers the following test procedures:
• Data from extrusion and injection moulding machines
• Dimensional control
The goods will be released for production only if optimal test results are • Surface finish
achieved. These tests are carried out at the beginning of each production • Measurement of the melt flow index
series to ensure perfect system quality. • Impact bending test
• Heat reversion test
Process control • Homogeneity of the material
• Internal pressure test
Ultrasonic measurement and process data recording in the field of extrusion
are only one example of the extensive quality control process. In addition to the tests mentioned above, daily hygiene tests in accordance
with KTW / DVGW Guidelines arecarried out regularly in the company’s
This equipment enables constant observation and control of production. own sensoryanalysis laboratory.
Ultrasonics automatically measure and report any deviations in tolerance

to the cutting device on the extrusion machine so that the sizing plant
automatically isolates a substandard product. This ensures that only
perfect quality products are packed and stored.
All data received during production is analyzed in detail.
37
QUALITY ASSURANCE
EXTERNAL CONTROL
External supervision consists of tests of a defined scope and in defined In Germany, the external supervision of the aquatherm green pipe system
intervals. The respective supervising institutions appoint authorized test is carried out by the
organizations to carry out these tests.
• SKZ (Süddeutsches Kunststoffzentrum Würzburg)
The external supervision includes external tests of the products and • Institute for Hygiene, Gelsenkirchen (Hygieneinstitut Gelsenkirchen)
a) internal audit of aquatherm’s quality assurance system and test who are authorized by the DVGW (German Institute for Gas and Water)
procedures, as controlling organization. The external supervision for certificates from
abroad is carried out in a similar way.
b) calibration of the test equipment and
Storage / packing / dispatch
c) hygienic and toxicity tests.
Upon successful release the products are stored in suitable warehouses.
The results of the supervisory visits as well as external tests made on pipe
and fitting samples are confirmed to aquatherm in test certificates. Internal instructions control the method of packing, storage and dispatch of
the products. The warehouse staff is responsible for control of the stored
product.
38
FUSION
39
FUSION
PART A: ASSEMBLY OF WELDING TOOLS
The professional processing of aquatherm PP-R-medium pipes is made by

the following tools for the connection of insulated pipes and fittings by
socket welding or by butt-welding.
IMPORTANT!
Only use the original aquatherm welding devices and aquatherm
Manual welding device 800W with welding tools 16–63 mm
welding tools, except devices and tools which are especially approved
by aquatherm.
1. aquatherm manual welding device (800 W) without welding tools

(Art. no. 50337) for medium pipes of dimension 16–63 mm
2. aquatherm manual welding device (1400W) without welding tools

3. aquatherm welding tools for manual welding devices
Art. no. 50206 16 mm

Art. no. 50208 20 mm
Art. no. 50210 25 mm
Art. no. 50212 32 mm Manual welding device 1400W with welding tools 50–125 mm
Art. no. 50214 40 mm
Art. no. 50216 50 mm
Art. no. 50218 63 mm
Art. no. 50220 75 mm
Art. no. 50222 90 mm
Art. no. 50224 110 mm
Art. no. 50226 125 mm
4. aquatherm welding machine (1400W) incl. welding tools 50–125 mm

5. aquatherm butt-welding-machines for medium pipes of dimension

160–630 mm
Welding machine
6. aquatherm electrical welding jig Art. no. 50159 for medium pipes of
dimension 63–125 mm
Butt-welding machine two-ring-machine and accessories
Electrical welding jig

40
FUSION
MOUNTING OF THE TOOLS
1. aquatherm green, blue and lilac pipe system are processed identically.
Assemble and tighten the cold welding tools manually. A

Art. no. Passage Hole Branch Hole
3. Before fusing the distribution block, in which two connections are fused
simultaneously, the welding tools have to be placed into the respective 30115 Ø 25 mm A+E Ø 20 mm A+C
holes as described in the adjoing table A and drawing B. 85123 Ø 20 mm A+B Ø 16 mm A+C
4. All welding tools must be free from impurities. Check if they are clean
before assembling. If necessary clean the welding tools with a non
fibrous, coarse tissue and with methylated spirit. B
E D C B A
35
50
60,00
85
Place the welding tools on the welding device so that there is full surface
contact between the welding tool and the heating plate. Welding tools
over Ø 40 mm must always be fitted to the rear position of the heating
plate.
Electric supply:
The power supply must coincide with the data on the type plate of the
welding device and must be protected according to the local regulations.
To avoid high power loss, the conductor cross-section of the used
extension cables must be selected according to the power input of the
welding devices.
6. Plug in the welding device. Depending on the ambient temperature it

takes 10–30 minutes to heat up the heating plate. RIGHT
WRONG
41
FUSION
PART A: HEATING UP PHASE / HANDLING handle
Temperature pilot lamp

(yellow)
glows constantly while the
heat-up phase and blinks,
when the welding temperature
is achieved
Heating plate
Operating lamp (green)
glows constantly, as soon as
the device is connected with
the power supply system
Welding tools
Part A: Heating up phase
7. During the heating up phase tighten the welding tools carefully with 13. After welding, do not lay the device on the Teflon coated tool, but put it
the Allan key. down in the provided supporting stand.
Take care that the tools completely contact the heating plate. Never 14. For a perfect fusion, damaged or dirty welding tools must be replaced,
use pliers or any other unsuitable tools, as this will damage the coating as only impeccable tools guarantee a perfect connection.
of the welding tools.
15. Never attempt to open or repair a defective device. Return the defective
8. The temperature of 260 °C is required for the welding of aquatherm device for repair.
PP-R-pipes.
16. Check the operating temperature of aquatherm welding devices
Acc. to DVS-Welding Guidelines the temperature of the welding device regularly by means of suitable measuring instruments.
has to be checked at its tool before starting the welding process.
This can be done with a fast indicating surface thermometer.
ATTENTION:
First welding – soonest 5 minutes after reaching of the welding

temperature. DVS 2207, Part 11.
Part A: Handling
9. A tool change on a heated device requires another check of the welding

temperature at the new tool (after its heating up).
10. If the device has been unplugged, e.g. during longer breaks, the heating
up process, has to be restarted (see item 6).
11. After use unplug the welding device and let it cool down. Water must
never be used to cool the welding device, as this would destroy the
heating resistances.
12. Protect aquatherm welding devices and tools against impurities. Burnt
particles may lead to an incorrect fusion. The tools may be cleaned
with aquatherm cleaning cloths, Art. no.50193.
Always keep the welding tools dry.
42
FUSION
PART A: GUIDELINES
PART B: CHECKING OF DEVICES AND TOOLS
Part A: Guidelines
17. For the correct handling of welding machines the following must be
observed:
General Regulations for Protection of Labour and Prevention of Accidents

and particularly the Regulations of the Employers’ Liability Insurance Asso-
Measurement of temperature at the aquatherm manual welding device (800W )
ciation of the Chemical Industry regarding Machines for the Processing of
Plastics, chapter: „Welding Machines and Welding Equipment“.
18. For the handling of aquatherm welding machines, devices and tools
please observe General Regulations DVS 2208 Part 1 of the German
Association for Welding Engineering, Registered Society (Deutscher
Verband für Schweißtechnik e.V.).
Part B: Checking of devices and tools
1. Check, if the aquatherm welding devices and tools comply with to the
guidelines “Fusion Part A”.
2. All used devices and tools must have reached the necessary operating
temperature of 260 °C. This requires acc. to “Fusion Part A, item 8” a sepa- Measurement of temperature at the aquatherm welding machine
rate test, which is indispensable (DVS-Welding Guidelines):
Suitable measuring instruments have to measure a temperature of up to

350 °C with a high accuracy.
NOTE:
aquatherm recommends the original aquatherm temperature measuring
device Art. no. 50188
Measurement of temperature at the aquatherm butt-welding machine

PART B: PREPARATION FOR THE FUSION
3. Cut the pipe at right angles to the pipe axis. Only use aquatherm pipe
cutters or other suitable cutting pliers. Take care that the pipe axis is free
from burrs or cutting debris and remove where necessary.
4. Mark the welding depth at the end of the pipe with the enclosed pencil
and template.
5. Mark the desired position of the fitting on the pipe and/or fitting. The
markings on the fitting and the uninterrupted line on the pipe may be used
as a guide.
Cutting of the pipe
Marking of the welding depth

43
FUSION
PART B: HEATING OF PIPE AND FITTING
Heating of pipe and fitting
6. Push the end of the pipe, without turning, up to the marked welding
depth into the welding tool.
It is essential to observe the aforementioned heating times.
Pipes and fittings of the dimensions Ø 75 to 125 mm can only be welded

with welding device Art. no. 50341 (or with machine Art. no. 50148).
On using the aquatherm welding machine Art. no. 50148 a separate
operating instruction has to be observed.
ATTENTION: Heating-up of pipe and fitting
The heating time starts, when pipe and fitting have been pushed to the
correct welding depth on the welding tool. Not before!
PART B: SETTING AND ALIGNMENT
7. After the required heating time quickly remove pipe and fitting from the
welding tools. Joint them immediately, and without turning, until the
marked welding depth is covered by the PP-bead from the fitting.
Joining, fixing and…
ATTENTION:
Do not push the pipe too far into the fitting, as this would reduce the
bore and in an extreme case will close the pipe.
8. The joint elements have to be fixed during the specified assembly time.
Use this time to correct the connection. Correction is restricted to the
alignment of pipe and fitting. Never turn the elements or align the
connection after the processing time.
9. After the required cooling time the fused joint is ready for use.
…aligning
The result of the fusion of pipe and fitting is a permanent material
joining of the system elements. Connection technique with security for
a life-time.
The fusion is subject to the following data
Pipe Welding Heating Welding Cooling

external- Ø depth time time time
sec. sec.
mm mm sec. min. The result: a permanent connection!
DVS AQT*
20 14,5 5 8 4 2
25 16,0 7 11 4 2
32 18,0 8 12 6 4
40 20,5 12 18 6 4
50 23,5 18 27 6 4 Dimension 160–630 mm:
63 27,5 24 36 8 6
75 30,0 30 45 8 8 The dimension 160–630 mm are joined by butt-welding.
90 33,0 40 60 8 8
110 37,0 50 75 10 8 Detailed information page 60–65.
125 40,0 60 90 10 8
ATTENTION: sec. AQT* heating times recommended by aquatherm at

The General Guidelines for Heated Tool Socket
ambient temperatures below + 5 °C
Welding acc. to DVS 2207 Part 11
are applied hereupon.
44
FUSION
1.1
PART B: UNIVERSAL PEELING TOOLS
By using the aquatherm universal peeling tools the end pieces of the
aquatherm OT (oxygen tight) and UV (UV-resistant) can be peeled. By the
uniform removal of the outer layer of the pipe any extension of the pipe
system by electrofusion socket or fitting is possible. The universal peeling
tools are available in the sizes Ø 20–125 mm (Art. no. 50479–50488).
The peeling process is done either mechanically or manually. For the
mechanical processing two attachment plates for pipe sizes Ø 20–63 mm
(Art. no. 50499) and Ø 75–125 (Art. no. 50500) mm are available. For the
mechanically processing of the electrofusion sockets the peeler is extended
by an attachment (Art. no. 50489–50498). The power drill should have a
high torque. 1.2
1. INSTRUCTIONS FOR THE MECHANICAL PEELING PROCESS
1.1. The attachment plate is clamped with the hexagon bolt in the power
drill.
1.2. The peeler is fixed with its screws in the slot matching the diameter
of the attachment plate and rotated clockwise so that the peeler adheres
to the attachment plate.
1.3. The peeling tool clamped on the chuck is set by the lead to the end
of the pipe.
1.3
1.4. The peeling process starts with rotation of the peeling tool upon slight
force in axial direction. The peeling operation is completed when the
attachment plate strikes against the pipe end.
1.5. The pipe now can be welded by socket welding method.
2. INSTRUCTIONS FOR THE MECHANICAL PEELING PROCESS FOR

ELECTROFUSION SOCKETS
2.1. The extension is centered with the peeler through the superimposed
chamfer fit and fastened with three Allen screws.
2.2. The attachment plate is clamped with the hexagon bolt in the power
drill and connected with the peeling tool (see photo 1.2.). 1.4
2.3. The peeling process starts with rotation of the peeling tool upon slight
force in axial direction. The peeling operation is completed when the
carrier plate strikes against the pipe end.
2.4. The peeling tool is withdrawn from the pipe and the E-socket welding
process can start.
3. PEELING INSTRUCTIONS FOR MANUAL PEELING
3.1. For the manual peeling two handles are mounted at the peeling tool.
3.2. The peeling tool is pushed onto the untreated pipe up to the stop. 1.5
3.3. The peeling tool is turned clockwise as long as the marked peeling
depth (see table on the next page) is reached.
3.4. If the specified/marked peeling depth (see table) is reached, the pee-
ling tool is removed and the socket welding process can start. If the electric
socket can be used as a sliding sleeve, the peeling depth for the electric
socket welding (see table) must be doubled.
45
FUSION
2.1 chamfer fit

3.1
2.2 3.2
2.3 3.3
2.4 3.4
TABLE OF PEELING DEPTH:

SOCKET AND ELECTRIC SOCKET WELDING
Diameter Peeling depth Peeling depth Diameter Peeling depth Peeling depth
Socket welding Electric socket Socket welding Electric socket
welding welding
ø 20 16 mm 39 mm ø 63 32 mm 65 mm
ø 25 20 mm 43 mm ø 75 34 mm 69 mm
ø 32 22 mm 45 mm ø 90 37 mm 77 mm
ø 40 25 mm 50 mm ø 110 42 mm 85 mm
ø 50 28 mm 56 mm ø 125 44 mm 90 mm
46 46
FUSION
PART C: WELD-IN SADDLES

aquatherm weld-in saddles are available for pipe outer diameter of
40–630 mm.
Weld in saddles are used for
• Branch connections in existing installations Drilling through the pipe wall

• The substitution of a reduction-tee
• Branch connections in risers
• Sensor wells, etc.
The maximum sensor well diameter is specified in the table on page 49.
1. Before starting the welding process, check whether the aquatherm wel-
ding devices and tools comply with the requirements of “Fusion Part A”.
Removal of the oxygen barrier layer in case of the aquatherm blue pipe OT and of
2. The first step is to drill through the pipe wall at the intended outlet point the UV layer in case of the aquatherm UV-pipe
by using the aquatherm drill (Art. no. 50940–50958).
aquatherm saddle peeling tools Art. no. Dimension
3. IMPORTANT! for aquatherm blue pipe OT-pipes
50921 for weld-in saddles ø 20 & 25 mm
aquatherm blue pipe UV-pipes
50922 for weld-in saddles ø 32 mm
Only the oxygen barrier layer of the aquatherm blue pipe OT Art. no. aquatherm green pipe UV-pipes
ø 50–125 mm 50924 for weld-in saddles ø 40 mm
2170708–2170138 must be removed with the mentioned aquatherm
special peeling drills mentioned in the table beside.
For this the special peeling drill is inserted into the bore hole and swaied aquatherm saddle peeling tools Art. no. Dimension
2–3 times with light pressure and low rotating speed between the pipe for aquatherm blue pipe OT-pipes 50421 for weld-in saddles ø 20 & 25 mm
walls until the oxygen barrier layer is completely peeled off. aquatherm blue pipe UV-pipes
aquatherm green pipe UV-pipes
The UV-layer is removed in the same way. 50424 for weld-in saddles ø 40 mm
ø 160–250 mm
Remove burrs, debris and other dirts with a chamfering tool or the 50428 for weld-in saddles ø 63 mm
aquatherm cleaning wipes. Do not touch the peeled surface any more
and protect it from new pollution.
4. The welding device / saddle welding tool must have reached the required
operating temperature of 260 °C (check with reference to “Fusion Part
B, item 2”).
5. The welding surfaces have to be clean and dry.
6. Insert the heating tool on the concave side of the weld in saddle tool The welding tool is inserted into the pipe wall …
into the hole drilled in the pipe wall until the tool is completely in
contact with the outer wall of the pipe. Next the weld-in saddle tool is
inserted into the heating sleeve until the saddle surface is up against
the convex side of the welding tool. The heating time of the elements is
generally 30 seconds.
7. After the welding tool has been removed, the weld-in saddle tool is
immediately inserted into the heated, drilled hole. Then the weld-in
saddle should be pressed on the pipe for about 15 seconds. After being
allowed to cool for 10 minutes the connection can be exposed to its …heating-up of the elements
full loading. The appropriate branch pipe is fitted into the sleeve on the
aquatherm weld-in saddle using conventional fusion technology.
By fusing the weld-in saddle with the pipe outer surface and the
pipe inner wall the connection reaches highest stability.
Joining
Ready! 47
FUSION

Special
D d l Drill peeling drill1 Tool
Art. no. Dimension
mm mm mm Art. no. Art. no. Art. no.
15156 40/20 mm 40 25 27.0 50940 50921 50614
15158 40/25 mm 40 25 28.0 50940 50921 50614
15160 50/20 mm 50 20 27.0 50940 50921 50616
15162 50/25 mm 50 25 28.0 50940 50921 50616
15164 63/20 mm 63 20 27.0 50940/50941 50921 50619
15166 63/25 mm 63 25 28.0 50940/50941 50921 50619
15168 63/32 mm 63 32 30.0 50942 50922 50620
15170 75/20 mm 75 20 27.0 50940/50941 50921 50623
15172 75/25 mm 75 25 28.0 50940/50941 50921 50623
15174 75/32 mm 75 32 30.0 50942 50922 50624
15175 75/40 mm 75 40 34.0 50944 50924 50625
15176 90/20 mm 90 20 27.0 50940/50941 50921 50627
15178 90/25 mm 90 25 28.0 50940/50941 50921 50627
15180 90/32 mm 90 32 30.0 50942 50922 50628
15181 90/40 mm 90 40 34.0 50944 50924 50629
15182 110/20 mm 110 20 27.0 50940/50941 50921 50631
15184 110/25 mm 110 25 28.0 50940/50941 50921 50631
15186 110/32 mm 110 32 30.0 50942 50922 50632
15188 110/40 mm 110 40 34.0 50944 50924 50634
15189 110/50 mm 110 50 34.0 50946 50926 50635
15190 125/20 mm 125 20 27.0 50940/50941 50921 50636
15192 125/25 mm 125 25 28.0 50940/50941 50921 50636
15194 125/32 mm 125 32 30.0 50942 50922 50638
15196 125/40 mm 125 40 34.0 50944 50924 50640
15197 125/50 mm 125 50 34.0 50946 50926 50642
15198 125/63 mm 125 63 38.0 50948 50928 50644
15206 160/20 mm 160 20 27.5 50940/50941 50421 50648
15208 160/25 mm 160 25 28.5 50940/50941 50421 50648
15210 160/32 mm 160 32 30.0 50942 50422 50650
15212 160/40 mm 160 40 34.0 50944 50424 50652
15214 160/50 mm 160 50 34.0 50946 50426 50654
15216 160/63 mm 160 63 38.0 50948 50428 50656
15218 160/75 mm 160 75 42.0 59050 - 50657
15220 160/90 mm 160 90 45.0 50952 - 50658
15228 200–250/20 mm 200–250 20 27.5 50941 50421 50660 / 50672
15229 200–250/25 mm 200–250 25 28.5 50941 50421 50660 / 50672
15230 200–250/32 mm 200–250 32 30 50942 50422 50662 / 50674
15231 200/40 mm 200 40 34 50944 50424 50664
15232 200/50 mm 200 50 34 50946 50426 50666
15233 200/63 mm 200 63 37.5 50948 50428 50668
15234 200/75 mm 200 75 42.0 50950 - 50667
15235 200/90 mm 200 90 42.0 50952 - 50669
15236 200/110 mm 200 110 49.0 50954** - 50670
15237 200/125 mm 200 125 55.0 50956** - 50671
only for aquatherm blue pipe OT faser composite pipes, Art. no. 2170708–2170138
15251 250/40 mm 250 40 34 50944 50424 50676

15252 250/50 mm 250 50 34 50946 50426 50678
15253 250/63 mm 250 63 37.5 50948 50428 50680
15254 250/75 mm 250 75 42.0 50950 - 50682
15255 250/90 mm 250 90 45.0 50952 - 50684
15256 250/110 mm 250 110 49.0 50954** - 50686
15257 250/125 mm 250 125 55.0 50956** - 50688
15260 315/63 mm 315 63 37,5 50948 - 50690
15261 315/75 mm 315 75 42,0 50950 - 50692
15262 315/90 mm 315 90 45,0 50952 - 50694
15263 315/110 mm 315 110 49,0 50954** - 50696
15264 315/125 mm 315 125 55,0 50956** - 50698
15268 355/90 mm 355 90 45,0 50952 - 50716
15269 355/110 mm 355 110 49,0 50954** - 50718
15270 355/125 mm 355 125 55,0 50956** - 50720
15271 355/160 mm 355 160 - 50958 - 50722
15275 400–500/75 mm 400–500 75 - 50950 - 50728
15277 400–450/110 mm 400–500 110 - 50954 - 50736
15278 400/125 mm 400 125 - 50956 - 50742
15288 400–500/90 m 400–500 90 - 50952 - 50732
15290 450–500/125 m 400–500 125 - 50956 - 50744
** tool holder MK4
15300 400–630/63 mm 400 63 - 50948 - 50726

15303 500–560/110 mm 500–560 110 - 50954 - 50738
15315 560–630/75 mm 560–630 75 - 50950 - 50730
15316 560–630/90 mm 560–630 90 - 50952 - 50734
15318 560–630/125 mm 560–630 125 - 50956 - 50746
15331 630/110 mm 630 110 - 50954 - 50740
1
48
FUSION
Special
Sensor- peeling
D d l Drill Tool
wells drill1
Art. no. Dimension
mm mm mm Art. no. Art. no. Art. no. Art. no.
28214 40/25 x 1/2" f 40 1/2" 39,0 14 50940 50921 50614

28216 50/25 x 1/2" f 50 1/2" 39,0 14 50940 50921 50616
28218 63/25 x 1/2" f 63 1/2" 39,0 14 50940/50941 50921 50619
28220 75/25 x 1/2" f 75 1/2" 39,0 14 50940/50941 50921 50623
28222 90/25 x 1/2" f 90 1/2" 39,0 14 50940/50941 50921 50627
28224 110/25 x 1/2" f 110 1/2" 39,0 14 50940/50941 50921 50631
28226 125/25 x 1/2" f 125 1/2" 39,0 14 50940/50941 50921 50636
28230 160/25 x 1/2" f 160 1/2" 39,0 14 50940/50941 50921 50648
28232 200–250/25 mm x 1/2" f 200–250 1/2" 39,0 14 50941 50921 50660/50672
28234 40/25 x 3/4" f 40 3/4" 39,0 16 50940 50920 50614
28236 50/25 x 3/4" f 50 3/4" 39,0 16 50940 50921 50616
28238 63/25 x 3/4" f 63 3/4" 39,0 16 50940/50941 50921 50619
28240 75/25 x 3/4" f 75 3/4" 39,0 16 50940/50941 50921 50623
28242 90/25 x 3/4" f 90 3/4" 39,0 16 50940/50941 50921 50627
28244 110/25 x 3/4" f 110 3/4" 39,0 16 50940/50941 50921 50631
28246 125/25 x 3/4" f 125 3/4" 39,0 16 50940/50941 50921 50636
28250 160/25 x 3/4" f 160 3/4" 39,0 16 50940/50941 50921 50648
28254 200–250/25 mm x 3/4" f 200–250 3/4" 39,0 16 50941 50921 50660/50672
28260 75/32 x 1" f 75 1" 43,0 20 50942 50922 50624
28262 90/32 x 1" f 90 1" 43,0 20 50942 50922 50628
28264 110/32 x 1" f 110 1" 43,0 20 50942 50922 50632
28266 125/32 x 1" f 125 1" 43,0 20 50942 50922 50638
28270 160/32 x 1" f 160 1" 43,0 20 50942 50922 50650
28274 200–250/32 mm x 1" f 200–250 1" 43,0 20 50942 50922 50662/50674
Special
D d l Drill peeling drill1 Tool
Art. no. Dimension
mm mm mm Art. no. Art. no. Art. no.
28314 40/25 x 1/2" m 40 1/2" 55,0 50940 50921 50614

28316 50/25 x 1/2" m 50 1/2" 55,0 50940 50921 50616
28318 63/25 x 1/2" m 63 1/2" 55,0 50940/50941 50921 50619
28320 75/25 x 1/2" m 75 1/2" 55,0 50940/50941 50921 50623
28322 90/25 x 1/2" m 90 1/2" 55,0 50940/50941 50921 50627
28324 110/25 x 1/2" m 110 1/2" 55,0 50940/50941 50921 50631
28326 125/25 x 1/2" m 125 1/2" 55,0 50940/50941 50921 50636
28330 160/25 x 1/2" m 160 1/2" 55,0 50940/50941 50921 50648
28334 40/25 x 3/4" m 40 3/4" 56,0 50940 50921 50614
28336 50/25 x 3/4" m 50 3/4" 56,0 50940 50921 50616
28338 63/25 x 3/4" m 63 3/4" 56,0 50940/50941 50921 50619
28340 75/25 x 3/4" m 75 3/4" 56,0 50940/50941 50921 50623
28342 90/25 x 3/4" m 90 3/4" 56,0 50940/50941 50921 50627
28344 110/25 x 3/4" m 110 3/4" 56,0 50940/50941 50921 50631
28346 125/25 x 3/4" m 125 3/4" 56,0 50940/50941 50921 50636
28350 160/25 x 3/4" m 160 3/4" 56,0 50940/50941 50921 50648
1
only for aquatherm blue pipe OT faser composite pipes, Art. no. 2170708–2170138
49
FUSION
PART C: WELD-ON SADDLE
Drilling of aquatherm PP-pipes with the hot tapping tool

Art. no. 50890 under pressure.
The aquatherm weld-on saddle set (consisting of ball valve, pipe and
saddle in the dimensions 40 mm and 63 mm) is used for the additional
installation of branch connections.
The PP-R pipes aquatherm green pipe, blue pipe and lilac pipe with the
pipe structure S, MF and MF UV in the dimensions 75–630 mm can be
drilled under pressure. Hot tapping device Art.no. 50890
SAFETY INSTRUCION::
The medium pressure (e.g. water) in the main pipe of 6 bar and the medium
temperature of max. 60 °C must not be exceeded.
1
1. Preparation and fusion
After removal of the oxide layer on the main pipe and the cleaning of the
welding surfaces, the welding device is placed with the weld-on saddle
tool on the surfaces to be welded. Under gentle pressure and a warm-up
time of 90 sec. an even bead must be there on the welding surfaces.
After a warm-up time, the component is placed quickly on the main pipe.
The component is fixed and aligned on the main pipe for max. 15 se-
conds. The connection is fully able to work under pressure after a coo- 1. Welding-on of weld-on saddle set onto the main pipe
ling time of 15 minutes.
2. Assembly of the hot tapping tool

2
The hot tapping tool is screwed onto the component with the retracted
drill rod, which is secured by the clamping claw. The screw connection
on the ball valve is tightened by hand. After the ball valve has been
opened, the welded component in conjunction with the hot tapping tool
is tested for leaks with water or air.
2. Assembly of the hot tapping tool onto the component

3. Drilling process
When the clamping claw is loosened, the drill rod is pushed until the dril- 3
ling tool contacts the pipe. Depending on the branch size, the appropriate
feed rate must be set. The drilling is carried out by actuating the ratchet
handle and simultaneously by giving a manually sensitive feed on the feed
handles. After completion of the drilling and the release of the clamping
claw, the drill rod is lead back to the stop by hand. Caution: The drill rod
can rebound by the pressure in the pipe. The ball valve is then closed and
the hot tapping device is relieved of pressure.
4. Disassembly
3. Start of the drilling process
Detach the hot tapping device by holding the screw on the ball valve
and remove it from the component. Pull the drill rod out of the hot tap- 4
ping device and screw the drilling tool from the drill rod using a suitable
wrench or armature tongs.
4. Removal of the drilling residues out of the drilling tool

50
FUSION
PART D: PULLING JIG (HITCH)
Notice
The following description of the electric pulling jig applies to the type of
the year 2013.
Operation and fusion
With the help of the electric pulling jig, all aquatherm PP-R-pipes and fittings
in dimensions from 63 to 125 mm are in a very simple manner without any
effort welded together.
Also the pulling jig simplifies the welding of pipes and fittings under ceilings,
in narrow shafts and other hard-to-reach places.
1
1. Preparation for the fusion
Mark the welding depth with the included green marking template on the
pipe end (Fig. 1). In addition, the clamping depth is measured 2 cm from the
welding depth marking and marked again (Fig. 2 + 3).
51
FUSION
4
1. Preparation for the fusion
The pulling jig is now placed on the fitting or pipe to be welded with the
clamping jaws (Fig. 4).
The two arrows of the jaws and the machine must be flush with each
other. The jaws are to be fixed with the help of the clamping device (Fig. 5).
Align the pipe so that the rear marking is flush with the inner edge of the
clamping jaw. The front marking identifies the welding depth (Fig. 6).
Lock pipe and fitting by using the front adjusting screws (Fig. 7). 5
Never clamp so tight that deformations appear. Additionally, with the

fitting support, all fittings are supported. The support is mounted on the
clamping jaw for fittings (Fig. 8).
52
FUSION
9
2. Fusion
Hold the welding device between pipe and fitting and ride machine
carriage in batches together (pay attention to the welding depth).
Basically the jaws must be released after the insertion of pipe and
fitting in the welding tool by a short return of the machine (3–7 mm)!
The jaws must always be parallel to each other (Fig. 9 +10).
After finishing of the warm-up drive the machine carriage apart and
remove the welding device (Fig. 11).
10
Ride the jaws together again and release the clamping jaws again by a
short return of the machine (3–7 mm) (Fig. 12).
CAUTION:
Jaws may be released only after the expiry of the cooling time!
Pipe and fitting are now joined by fusion to a material unit (Fig. 13).
11

external- Ø depth time time time 12
sec. sec.
mm mm sec. min.
DVS AQT*
63 27,5 24 36 8 6
75 30,0 30 45 8 8
90 33,0 40 60 8 8
110 37,0 50 75 10 8
125 40,0 60 90 10 8

The General Guidelines for Heated Socket Welding acc. to DVS 13

2207, Part 11 are applied hereupon.
53
FUSION
PART E: AQUATHERM WELDING MACHINE
for stationary processing 50–125 mm
precise pre-assembly and facilitation by hand creek
clamping jaws 50–125 mm, tools 50–125 mm
Scope of supply:
wooden transport box, slide with sub construction, clamping jaws 50–125
mm, welding tools 50–125 mm, stay with rolls
For welding of aquatherm green pipe/aquatherm blue pipe/aquatherm lilac

pipe a welding temperature of 260 °C at the welding tools is necessary
(see page 43).
Instructions for use can be taken from the attached operation manual.

external- Ø depth time time time
sec. sec. Dimension 160–630 mm:

mm mm sec. min.
DVS AQT*
50 23,5 18 27 6 4 The dimension 160–630 mm are joined by butt-welding.
63 27,5 24 36 8 6
75 30,0 30 45 8 8 Detailed information on page 60–65.
90 33,0 40 60 8 8
110 37,0 50 75 10 8
125 40,0 60 90 10 8

The General Guidelines for Heated Socket Welding acc. to DVS

2207, Part 11 are applied hereupon.
54
FUSION
PART E: WELDING MACHINE PRISMA-LIGHT
Welding machine prisma-light with heating plate without tools
Clamping fixture for fixing the prisma-light e. g. at the work bench
1. Check machine: temperature lamp blinks after reaching the welding

temperature (260 °C), adjust clamping jaws 63–125 mm coarsely. Mark
welding depth with the template at the pipe.
2. Fix the fitting against the clamping jaws.
3. Place the pipe loose in the opposite clamping jaws.
4. Position the welding device centrically to the pipe-fitting axis and

remove it.
5. Lock the front calibration knob and drive up the slide as far as it will go.
6. In this position push the pipe against the fitting and fix it with the
clamping jaws.
7. Regulate the welding time according to the table on page 53, place the
welding device and push the fitting and pipe slowly as far as it will go
up to the marking.
8. The heating time starts when pipe and fitting are completely pushed on
the tool. When heating time is complete slide return the slide, remove
the heating device quickly and join the pipe and fitting.
9. Consider cooling times from the table on page 53.
More detailed information can be taken from the enclosed operating

manuals.
55
FUSION
PART F: ELECTROFUSION DEVICE
Fusion
The aquatherm electrofusion device was specially developed for

electrofusion sockets from Ø 20–250 mm.
The fusion of 160–250 mm aquatherm blue pipe MF OT with the electrofusi-

on socket is not possible.
Technical information:
supply voltage: 230 V (nominal voltage)

nominal capacity: 2.800 VA, 80 % ED
rated frequency: 50–60 Hz
protection class: IP 54 aquatherm electrofusion device Ø 20–250 mm
1. General and inspection
Cleanliness is – besides correct workmanship – the most important

precondition for a correct fusion. For keeping the sockets clean do not
unwrap them before processing.
The pipe surface must also be clean and undamaged. Deformed pipe
ends must be cut off.
All parts of the system to be fused as well the temperature sensors shall
have the same temperature (e.g. sun radiation or unadapted storing
may cause differences in temperature!) within the acceptable range of
temperature (e.g. +5 °C to 40 °C according to DVS 2207).
2. Preparation
aquatherm electrofusion socket
Follow carefully the order of working steps!
Preparation is one of the most important steps of the electrofusion

process!
a. Cut the ends of the pipes rectangularly and deburr them thoroughly
b. Clean and dry the ends of the pipes at the necessary length
c. Mark the depth of aquatherm electro-fusion-socket on the end of the

pipe
aquatherm peeling tool (Art. no. 50558–50572, up to 90 mm)

(from 110–250 mm: Art. no. 50574–50592 (without picture))
Welding depth up to 250 mm

ø 20 25 32 40 50 63 75 90 110 125 160 200 250
ET 35,0 39,0 40,0 46,0 51,0 59,0 65,0 72,5 80,0 86,0 93,0 105,0 125,0
56
FUSION
TEIL F: ELECTROFUSION DEVICE
Fusion
d. Peel the surface of both pipes up to the marks thoroughly with a peeling
tool (use the aquatherm peeling tool with the respective pipe diameter)
IMPORTANT!
Before the fusion peel off the oxygen barrier layer of the aquatherm
blue pipe OT and the UV-layer of the faser composite pipe UV com-
pletely to the stop by using the universal peeling tools considering the
pipe diameter. Cut the pipes to be welded, peel, clean and dry thoroughly with a lint-free cloth or
paper
By turning the adjusting screw clockwise to the stop, the peeling tools
can be adjusted into small depths (sockets), by turning them counter
clockwise up to the stop they can be adjusted into big peeling depth
(electrofusion sockets).
e. Clean again thoroughly
Without complete peeling of the fusion surface a homogeneous and

tight welding connection is not assured. Damages of the surface like
axial grooves and scratches are not accepted in the fusion zone. Never
touch peeled surfaces and protect them against dirt and grease. Start
the fusion process within 30 mins after peeling.
Clean the electrofusion socket´s inner surface with a lint-free cloth or paper.
3. Assembling the electrofusion sockets Remove moisture that may occur immediately before the welding process again.
Avoid soiling and fix all parts securely!
1. Open the protective wrapping of the aquatherm electrofusion sockets

(cut with knife along the edge of the bore), leaving the rest of the foil
intact. Clean the inside of the fitting carefully with aquatherm cleaning
wipes. Assemble the fitting within 30 mins after opening of the
protective foil.
2. Push the aquatherm electrofusion sockets on the clean and dry end of
the pipe (up to the marked depth). Use pressing clamps if necessary.
Push the electrofusion socket onto the pipe end
57
FUSION
PART F: ELECTROFUSION DEVICE
Remove the protective foil completely and push the other prepared pipe
end into the aquatherm electro-fusion sockets tighten in the fixation.
Leave the pipes, free from bending stress or own weight, within the
aquatherm electrofusion socket. The socket is movable at both pipe ends
after assembling. The air gap has to be even around the circumference.
Pipes and fittings must be welded stress-free.
4. Fusion process
1. Position the fitting with even air gap around the circumference. Push the second pipe – also peeled and cleaned – into the socket
2. Regulate fusion equipment for the right fusion parameter.
3. Compare the indications of the fusion equipment with the parameters

of the label.
4. Start and watch the fusion process.
Do not move or stress pipe and fitting during the whole fusion process and
cooling time.
5. Cooling time and pressure test
A fused pipe-joint shall not be moved (no release of the fixation) or stressed
before complete cooling. WRONG RIGHT
For a stable welding result it is important that both pipe ends inside the electrofusion
The minimum required cooling time is marked on each aquatherm socket are with parallel faces! Follow the minimum welding depth – absolutely!
electrofusion socket. Ambient temperatures of more than 25 °C or strong
sun-radiation need longer cooling times.
Working pressure
The operation pressure can be taken from the imprint on the electric
welding socket. The relation between working temperature, pressure load
and service life is given in the tables “Permissible working pressure.”
For further information concerning electrofusion socket and details

about the aquatherm electrofusion device read the enclosed operating
instructions.
Adjust the socket diameter on the welding device. Start and control welding process.
Keep the cooling time. Finished!
Minimum
Kind of stress Compressive stress
waiting period
Tension, bend, torsion

20 minutes
of unpressurized pipes
Test- or working up to 0.1 bar (1.5 psi) 20 minutes

pressure of pipes 0.1 up to 1 bar (1.5–14.5 psi) 60 minutes
pressurized over 1 bar (14.5 psi) 120 minutes
Repeating of the 60 minutes

welding process
58
FUSION
POSSIBILITIES OF REPAIR
Pipe repairs with the aquatherm green pipe electrofusion socket
Cut squarely 3 to 4 lengths of a fitting out of the defect pipe, symmetrically

to the defect. Fit the new pipe into this gap. Prepare the pipe ends of the
existing pipe as in the case ofa new welding.
Peel the new piece of pipe on both sides with the peeling tool on a length
of more than the length of one fitting.
Unwrap two fittings and carefully move the fittings over both ends of the
new pipe.
Then place the repair-pipe into the gap and move the fittings until they are
aligned with the markings on the existing pipes.
Take care, that the fittings are exactly aligned and completely free of stress Heat-up
before welding.
Additional possibilities of repair
Damaged pipes may be repaired – as already mentioned – by means of
fusion (see Part B)

electrofusion socket (see Part F).
In addition to this the aquatherm PP-R-systems offers the possibility of the
pipe repair stick.
The necessary welding tool (Art. no. 50307 / 11) and repair stick (Art. no.
60600) are described on page 168.
The installation information is enclosed with the welding tool, but may
also be ordered separately (Order-No. D 11450) from aquatherm.
Repair stick Cutting
59
FUSION
PART H: BUTT-WELDING OF PIPE DIMENSION

160–630 mm
The following aquatherm pipes series are available:
aquatherm green pipe SDR 11 S for cold water
aquatherm green pipe SDR 7.4 / 9 / 11 MF faser-composite pipe

Before welding, pipes are cut into the required lengths
aquatherm blue pipe SDR 11 / 17.6 MF faser-composite pipe
aquatherm blue pipe SDR 11 MF OT faser-composite pipe
Pipes and fittings are fused, as explained below, by butt welding:
1. Protect your place of work from weather influences
2. Check, if welding machine works properly and heat it up
3. Cut pipes into required length
4. Plastic pipes are aligned and fixed by means of the clamping

elements Check performance of the welding machine and heat it up
5. Use the milling machine for planing the pipe end to be plane-
parallel
6. Remove the debris and clean the pipe ends with methylated spirit
7. Check if pipes match (tolerance: max. 0.1 x wall thickness)
8. Check width of gap between the two pipes to be welded

(tolerance: max. 0.5 mm)
9. Check the temperature of the heating element (210 °C +/- 10 °C)
10. Clean the heating element

The parts to be welded are fixed and aligned respectively, the milling machine is
used
IMPORTANT:
Before welding, the side to be welded of the aquatherm blue pipe ot
must be chamfered with the aquatherm chamfering tool (page 170).
To ensure an optimal weld joint, the heating plates‘ surfaces have

to be cleaned before each welding process and be free of visible
and invisible residues.
Chamfering of the front side in case of the OT and UV pipe

60
FUSION
PART H: BUTT-WELDING OF PIPE DIMENSION

160–630 MM
11. After the heating element has been positioned, the pipes are pushed onto
the heating plate with a defined adjusting pressure.
12. After reaching the specified bead height (see tablet) the pressure is reduced.
This process marks the beginning of the heating time. This time is for hea-
ting up the pipe ends up to the right welding temperature.
Specified bead height in mm:

Positioning of heating element
SDR 7,4 SDR 11 SDR 9 SDR 17,6
160 mm 1,5 1,0 1,0 1,0
200 mm 2,0 1,0 1,5 1,0
250 mm 2,0 1,5 2,0 1,0
315 mm - 2,0 2,0 1,0
355 mm - 2,0 2,5 1,5
400 mm - 2,0 - 1,5
450 mm - 2,5 - 1,5
500 mm - - 2,0
560 mm - - 2,0
630 mm - - 2,0
13. When heating time has expired, divide the machine slide, remove heating Divide the machine slide, remove heating element
element quickly and join the pipes (by putting both parts of the slide together).
14. The pipes are fused with the required welding pressure and cooled down
under pressure.
15. The welded connection can be unclamped – the welding process is finished.
Additionally please follow the instructions given in the operating manual of

the welding machine and observe guideline DVS 2207, part 11.
Important Note
1. The welding machines have to be suitable for the welding of pipes with a
diameter/wall thickness ratio of up to SDR 7.4
Join the pipes, cool down under pressure
aquatherm recommends the following manufacturers of welding machines for
butt welding:
Company Ritmo
Company Widos
2. For hydraulically operated welding machines, the real manometer pressure

has to be calculated in consideration of the hydraulic piston area.
This value can be taken from the respective operating manuals.
Unclamp and work on...
61
FUSION
Visual inspection of fusion seam – Misalignment and gap width for butt welding
Gap width up to 355 mm outer diameter = 0.5 mm The misalignment cannot be more than 10% of the wall thickness or max. 2 mm
Gap width from 400 mm to 630 mm outer diameter = 1 mm
Welding defects during butt-welding
Normally a bead around the entire circumference is formed at the edge of the socket during the welding process. This bead indicates the proper welding.
It is important to assure that the following welding defects are avoided:
Cracks Grooves in the bead
Grooves and scratches Misalignment of the joining area
Tilting of the joining area Uneven welding bead
Lack of fusion at the joining area Pores, voids and inclusion of impurities
62
FUSION
Correct butt welded seam
The visual inspection may be only a first indication of the welding seam quality.
But it is not a replacement for the leak test, which has to be carried out after the completion of the installation.
Requirements for welding
9
99 9 9
9
9 9
9 9
9 The immediate welding area is to be protected against bad climatic conditions (e.g. wind, moisture and low temperatures).
9 9
If the pipes are heated unevenly as a result of sun exposure, temperature compensation by timely covering of the welding area is to be
created. Cooling down by draft during the welding process should be avoided.
Cleaning For perfect welding joints, both the welding areas and tools must be clean and free of grease.
63
FUSION
AQUATHERM WELDING PARAMETERS

WELDING TEMPERATURE: 210 °C +/- 10 °C
The calculated drag pressure is added to the adjustment and welding pressure (see description)
ATTENTION: When using other welding machines, the pressures P1, P2 and P3 must be adjusted.
Excerpt from the DVS 2207 part 11
pressure (bar)
H
P1 P2
time (sec.)
t1
P1 P2
Adjustment pressure (bar) Heating pressure (bar)
Rothenberger Rothenberger Ritmo

Ritmo Ritmo Ritmo Ritmo Ritmo
Art. no. 50163, Art. no. 50163, Art. no.
Art. no. 50165 Art. no. 50166 Art. no. 50177 Art. no. 50169 Art. no. 50165
50167 + 50178 50167 + 50178 50166
Height of bead
Dimension (mm) Pipe series SDR
(mm)
H
160x 9,1 17,6 7 7 6 3 1 1 1 1
160x14,6 11 11 11 10 5 1 1 1 1
160x17,9 9 13 13 12 6 1 1 1 1
160x21,9 7,4 15 16 14 7 1,5 2 2 2
200x11,4 17,6 11 11 10 5 1 1 1 1
200x18,2 11 17 18 16 7 1 2 2 2
200x22,4 9 20 21 19 9 1,5 2 2 2
200x27,4 7,4 24 25 22 11 2 2 3 2
250x14,2 17,6 17 18 16 7 1 2 2 2
250x22,7 11 26 28 24 11 1,5 3 3 2
250x27,9 9 31 33 29 14 2 3 3 3
250x34,2 7,4 37 39 35 16 2 4 4 3
315x17,9 17,6 27 25 12 8 1 3 3
315x28,6 11 41 38 18 13 2 4 4
315x35,2 9 49 46 22 15 2 5 5
315x42,6 7,4 59 56 26 18 2,5 6 6
355x20,1 17,6 34 15 10 1,5 3

355x32,2 11 52 23 16 2 5
355x39,5 9 63 28 19 2,5 6
355x49,0 7,4 77 33 23 2,5 7
400x22,7 17,6 13 1,5

400x36,3 11 20 2
400x44,5 9 24 2,5
450x25,5 17,6 17 1,5

450x40,9 11 26 2,5
500x28,4 17,6 21 2
500x45,5 11 32 2,5
560x31,7 17,6 26 2
630x35,7 17,6 33 2
64
FUSION
Note: A reduction of the cooling time up to 50 %, i.e. release of the jointing pressure and removal of the welded part
from the welding machine is allowed under the following conditions:
S
• The join connection is manufactured under factory conditions and D
• The removal from the welding machine and the temporary storage cause only a slight load to the join connection
and
• The joining parts have a wall thickness ≥ 15 mm
Further processing with full mechanical load on the joining connection may be effected only after complete cooling
down according to the table.
P3
t2 t3 t4
P3
Adjustment pressure (bar)
Ritmo Rothenberger
Ritmo Ritmo Ritmo Ritmo Ritmo
Art. no. Art. no. 50163,
Art. no. 50169 Art. no. 50165 Art. no. 50166 Art. no. 50177 Art. no. 50169
50177 50167 + 50178
Heating time Max. changeover Max. pressurization
Cooling time (min.)
DVS 2207 (sec.) time (sec.) time (sec.)
t1 t2 t3 t4
0 204 6 9 7 7 6 3 15
0 277 8 13 11 11 10 5 24
1 315 9 16 13 13 12 6 28
1 359 10 19 15 16 14 7 34
0 237 7 11 11 11 10 5 19
1 320 9 16 17 18 16 7 29
1 364 10 19 20 21 19 9 35
1 411 11 23 24 25 22 11 42
1 272 8 13 17 18 16 7 23
1 367 10 20 26 28 24 11 35
1 415 12 24 31 33 29 14 43
2 463 13 29 37 39 35 16 51
1 1 317 9 16 27 25 12 8 28
2 1 412 12 24 41 38 18 13 44
2 2 471 14 30 49 46 22 15 53
3 2 520 15 37 59 56 26 18 62
1 1 341 9 18 34 15 10 32
2 2 448 13 28 52 23 16 48
3 2 501 15 34 63 28 19 58
3 2 551 17 42 77 33 23 68
1 367 10 20 13 35
2 480 14 31 20 54
2 528 16 39 24 63
2 395 11 22 17 39
3 508 15 35 26 59
2 419 12 24 21 43
3 534 16 39 32 65
3 444 12 27 26 48
3 475 14 31 33 53
65
FUSION
FLANGE CONNECTIONS
THE FOLLOWING MUST BE OBSERVED
IN THE USE OF FLANGE CONNECTIONS:
Flange adapter respectively the sealing surfaces must always be aligned In order to achieve proper force distribution (surface pressure) acting on the
parallel to each other. A subsequent tightening of the flange connection after seal, note the following:
the welding process must be avoided. It is important to ensure that the flange
faces are clean and undamaged. –– Screw joints must be tightened diagonally and evenly
–– Torque information on the individual flanges must be observed (see table)
The screw length should be selected so that the screw thread is as flush as
possible, maximum two threads from the nut. To distribute the force of the For flange connections, exposed to a mutual load, take care that they are
screw head and the nut over a larger area, washers are used. Screws, nuts checked as part of the maintenance and retightened, if necessary.
and washers must be clean and undamaged.
TORQUE FLANGE according to manufacturere´s instructions TIGHTENING SEQUENCE
Art. no. Dimension DN Nm Number Criss-Cross Pattern

specification of screws Tightening Sequence
15712 32 mm 25 15 4 1 - 3 - 2 - 4
15714 40 mm 32 20 8 1 - 5 - 3 - 7 - 2 - 6 - 4 - 8
15716 50 mm 40 30
12 1 - 7 - 4 - 10 - 2 - 8 - 5 - 11 - 3 - 9 - 6 - 12
15718 63 mm 50 35
1 - 9 - 5 - 13 - 3 - 11 - 7 - 15 - 2 - 10 - 6 - 14 -
15720 75 mm 65 40 16
4 - 12 - 8 - 16
15722 90 mm 80 40
1 - 11 - 6 - 16 - 3 - 13 - 8 - 18 - 5 - 15 - 10 - 20 -
15724 110 mm ohne 50 20
4 - 14 - 9 - 19 - 7 - 17 - 2 - 12
15726 125 mm 100 50
Following the table, tighten the given screw number to the desired torque
15730 160 mm 125 60 value for the given round of tightening.
15734 200 mm 150 75
15738 250 mm 200 95
15742 315 mm 250 100 1 2
1 2
15744 355 mm 300 100
8 3
15746 400 mm 350 244–366 4 screws 8 screws
15748 450 mm 400 271–407 7 4
15750 500 mm 450 271–407 4 3

6 5
15752 560 mm 500 353–529
15754 630 mm 500 393–590
1 2
12 3
11 4
12 screws
10 5
9 6
8 7
1 2 1 2
16 3 20 3
19 4
15 4 5
18
14 5 17 6
16 screws 16
20 screws 7
13 6
15 8
12 7
14 9
11 8 13 10
10 9 12 11
66
INSTALLATION PRINCIPLES
FASTENING TECHNIQUE / FIXED POINTS / INSTALLATION ADVICE / LINEAR EXPANSION /

SLIDING POINTS CONCEALED INSTALLATION
Fastening technique Installation advices
Pipe clamps for aqautherm PP-R-pipes must be dimensioned for the aquatherm pipe clamps are perfectly suited for fixed point and sliding point
external diameter of the plastic pipe. installations.
Take care, that the fastening material does not mechanically damage the The application of distance rings depends on the type of pipe.
surface of the pipe (aquatherm pipe clamps Art. no.: 60516–60660).
All pipes should be fastened with only aquatherm’s green rubber compound MF Pipes
fasteners, with expansion spacers, or other as deemed equal or approved (faser
by aquatherm and /or the project’s Hydraulic Consultant. composite pipe)
Fastening
&
Basically it must be distinguished on pipe assembly, whether the fastening S Pipes
material is used as (single layer)
a fixed point or
a sliding point.
Sliding Point 1 distance ring
Fixed points
On locating fixed points the pipelines are divided into individual sections.
This avoids uncontrolled movements of the pipe. Fixed point no distance ring
In principle fixed points have to be measured and installed in a way, that

the forces of expansion of aquatherm PP-R-pipes as well as probable
additional loads are accommodated. Linear expansion
On using threaded rods or threaded screws the drop from the ceiling The linear expansion of pipes depends on the difference of operating
should be as short as possible. Swinging clamps should not be used as temperature to installation temperatur:
fixed points. DT = Toperating temperature - Tinstallation temperature
Basically vertical distributions can be installed. Risers do not require Therefore cold water pipes have practically no linear expansion.
expansion loops, provided that fixed points are located immediately before
or after a branch. Because of the heat dependent expansion of the material, the linear
expansion must especially be considered in case of hot and heating
To compensate the forces arising from the linear expansion of the pipe installations. This requires a distinction of the types of installation, e.g.
there must be sufficient and stable clamps and mountings.
• Concealed installation
aquatherm pipe clamps meet all mentioned requirements and – when • Installation in ducts
considering the following installation instructions – are perfect for fixed • Open installation.
point installations.
Concealed installation
Sliding points
Concealed installations generally do not require a consideration of the
Sliding clamps have to allow axial pipe movements without damaging the expansion of aquatherm PP-R-pipes.
pipe.
The insulation acc. to DIN 1988 or the EnEV (Energieeinsparverordnung)
On locating a sliding clamp it has to be ensured that movements of the provides enough expansion space for the pipe. In the case where the
pipelines are not hindered by fittings or armatures installed next to the expansion is greater than the room to move in the insulation, the material
clamps. absorbs any stress arising from a residual expansion.
aquatherm pipe clamps have an extra even and sliding surface of the sound The same applies to pipes, which do not have to be insulated acc. to
insulation insert. current regulations.
A temperature induced linear expansion is prevented by the embedding

in the floor, concrete or plaster. The compressive strain and tensile stress
arising from this are not critical as they are absorbed by the material itself.
67
INSTALLATION IN DUCTS 1
Installation in ducts
Due to the different linear expansion of the aquatherm PP-R-pipes with or

without stabilization, the installation of pipe branches in risers has to be
made according to the selected type of pipe.
aquatherm green pipe MF

aquatherm blue pipe MF
Positioning of the fixed point clamp
The linear expansion of aquatherm faser composite pipes in vertical risers
can be ignored.
2
The positioning of a fixed point directly before each branch-off point is
sufficient. All clamps in the riser must be installed as fixed points (see 1).
In general it is possible to install risers rigidly, that means without expansion

joints. This directs the expansion on the distance between the fixed points,
where it is ineffective.
For a maximum distance between two fixed points please refer pages 73/74.

aquatherm blue pipe
aquatherm lilac pipe Favourable fixing
The installation of risers of aquatherm pipes without stabilizing components

requires a branch pipe, which is elastic enough to take the linear expansion 3
of the riser.
This can be ensured by a favourable fixing of the riser in the duct (see 2).
An adequate large pipe liner also gives sufficient elasticity to the branch-
off pipe (see 3).
Furthermore the installation of a spring leg gives the appropriate elasticity

(see 4).
Large diameter pipe liner
Installation of a spring leg
68
OPEN INSTALLATION /
CALCULATION OF THE LINEAR EXPANSION
Open installation Calculation of the linear expansion
In case of open installed pipes (e.g. in the basement), excellent op- Given and required values
tical characteristics and form stability are important. aquatherm pi-
pes for cold water and aquatherm faser composite pipes for hot Measuring
Symbol Meaning Value
water and heating plants make this possible. The coefficient (a) of unit
linear expansion of aquatherm composite pipes is only DL Linear expansion ? [mm]
Coefficient of linear expansion aquatherm
agreen pipe MS = 0,030 mm/mK a2 0,035 mm/mK
faser composite pipe
agreen pipe MF = 0,035 mm/mK
a3 Linear expansion coefficient 0,15 mm/mK
and therefore nearly identical with the linear expansion of metal pipes.
L Pipe length 25,0 [m]
The coefficient of linear expansion of aquatherm pipes without stabilizing
components is TB Working temperature 60 °C
agreen pipe = 0,150 mm/mK TM Installation temperature 20 °C
aquatherm faser composite pipes must have enough space to expand (see Temperature difference between working
below). An expansion control is required for long and straight faser com- DT and installation temperature 40 K
posite pipes (over 40 m). (DT = TW – TM)
aquatherm pipes without the stabilizing compound should have the

expansion control after 10 m straight pipelines. Risers of composite pipes
may be installed rigidly without expansion compensation. The following The linear expansion DL is calculated according to the
formula, calculation examples, data-tables and diagrams help to determine following formula:
the linear expansion. The difference between working temperature
and maximum or minimum installation temperature is essential for the DL = a x L x DT
calculation of linear expansion.
Example:
aquatherm green pipe MF faser composite pipe (a = 0.035 mm/mK)
DL = 0,035 mm/mK x 25,0 m x 40 K
DL = 35,0 mm
Faser composite pipe Standard PP-pipe

Linear expansion comparison:
faser composite-
to standard PP-pipe
Temperature difference
Expansion
69
aquatherm green pipe & aquatherm blue pipe

(without faser)
The linear expansion, described on the preceding pages, can be taken from the following tables and graphs.
Linear expansion DL in [mm]: green and blue pipe - a = 0,150 mm/mK
Difference in temperature DT = Toperating temperature- Tinstallation temperature

Pipe
10 K 20 K 30 K 40 K 50 K 60 K 70 K 80 K
length
Linear expansion DL (mm)
5m 8 15 23 30 38 45 53 60
10 m 15 30 45 60 75 90 105 120
15 m 23 45 68 90 113 135 158 180
20 m 30 60 90 120 150 180 210 240
25 m 38 75 113 150 188 225 263 300
30 m 45 90 135 180 225 270 315 360
35 m 53 105 158 210 263 315 368 420
40 m 60 120 180 240 300 360 420 480
45 m 68 135 203 270 338 405 473 540
50 m 75 150 225 300 375 450 525 600
600 mm 50 m
45 m
500 mm
40 m
35 m
400 mm
30 m
Pipe length L
300 mm 25 m
20 m
200 mm
15 m
10 m
100 mm
5m
0 mm
0K 10K 20K 30K 40K 50K 60K 70K 80K
Difference in temperature Δ T (K)
70
aquatherm green pipe MF (faser composite pipe)

aquatherm blue pipe MF (faser composite pipe)
Due to the integration and positive bond of the different materials, the aquatherm faser composite pipes offers much higher stability.
The linear expansion reduces its value to 1/5 of the mere PP-pipes.
Linear expansion DL in [mm]: aquatherm faser composite pipes - a = 0.035 mm / mK
Difference in temperature DT = Toperating temperature- Tinstallation temperature

Pipe
10 K 20 K 30 K 40 K 50 K 60 K 70 K 80 K
length
10 m 4 7 11 14 18 21 25 28
20 m 7 14 21 28 35 42 49 56
30 m 11 21 32 42 53 63 74 84
40 m 14 28 42 56 70 84 98 112
50 m 18 35 53 70 88 105 123 140
60 m 21 42 63 84 105 126 147 168
70 m 25 49 74 98 123 147 172 196
80 m 28 56 84 112 140 168 196 224
90 m 32 63 95 126 158 189 221 252
100 m 35 70 105 140 175 210 245 280
300 mm
100 m
250 mm 90 m
80 m
200 mm 70 m
Pipe length L
60 m
1 50 mm
50 m
40 m
100 mm
30 m
50 mm 20 m
10 m
0 mm
0K 10K 20K 30K 40K 50K 60K 70K 80K
Difference in temperature Δ T (K)
71
PIPE CLAMPS suitable as fixing point
From now on aquatherm offers fixed-point fastenings for pipes from 160 mm–630 mm (Art. no. 60768–60790). Packing unit is each with 1 piece.
Advantages:
• Reliable and permanent protection against perforation corrosion and breakdown of the static load capacity
• 1000 hours salt spray test without ferric oxide (rust)
• Suitable for installation in corrosive inner and outside areas
• Considerably higher corrosion protection than with electrogalvanized and hot-dip galvanized products (after spread test acc. to DIN EN ISO 9227)
min. torque clamp min. torque height height fixig on measure weight
Art. no. diameter
locking adjustment adjustment building „a“ per set
[-] [mm] [Nm] [Nm] [mm] [-] [mm] [kg]
0060768 160
Befestigungsschellen / pipe clamps
25 75 192,5–283,5 M 12 354,1 8,55
geeignet zur Festpunktmontage / suitable as fixing point
0060770 200
min. Anzugsmoment min. Anzugsmoment Höhenver-
25 Baukörper- Gewicht
75 192,5–283,5 M 12 394,5 9,45
Art.Nr. Abmessung Maß "a"
Schellenverschluss Höhenverstellschraube stellbarkeit anbindung pro Set
0060774
Part No. Diameter 250
min. torque
clamp locking
min. torque
height adjustment
height
50
adjustment
fixing on
building
measure weight per
"a" set
75 192,5–283,5 M 12 444,8 19,37
[-] [mm] [Nm] [Nm] [mm] [-] [mm] [k g]
0060778
0060768 160 25 315 75 50
192,5 - 283,5 M12 354,1 8,55 75 192,5–283,5 M 12 510 22,75
0060770 200 25 75 192,5 - 283,5 M12 394,5 9,45
0060780
0060774
0060778
250
315
50
50
355 75
75
50
192,5 - 283,5
192,5 - 283,5
M12
M12
444,8
510
19,37
22,75
75 192,5–283,5 M 12 550,1 24,84
0060780 355 50 75 192,5 - 283,5 M12 550,1 24,84
2500
“a“
min. torque clamp min. torque height height fixig on measure weight
art.-no. diameter
locking adjustment adjustment building „a“ per set
[-] [mm] [Nm] [Nm] [mm] [-] [mm] [kg]
0060782 400 50 120 404,5–497,5 M16 823,2 43,64
0060784 450 50 120 404,5–497,5 M16 873,3 46,25
Befestigungsschellen / pipe clamps
0060786 500
geeignet zur Festpunktmontage / suitable as fixing 50
point 120 404,5–497,5 M16 923,4 48,87
min. Anzugsmoment min. Anzugsmoment Höhenver- Baukörper- Gewicht
0060788
Art.Nr.
Abmessung
560
Schellenverschluss Höhenverstellschraube
min. torque min. torque
50
stellbarkeit
heigth
anbindung
fixing on
Maß "a"
pro Set
measure weight per
120 404,5–497,5 M16 983,4 52,00
Part No. Diameter
clamp locking height adjustment adjustment building "a" set
0060790
[-] [mm] [Nm]630 [Nm] 50
[mm] [-] [mm] [k g] 120 404,5–497,5 M16 1053,5 55,66
0060782 400 50 120 404,5 - 497,5 M16 823,2 43,64
0060784 450 50 120 404,5 - 497,5 M16 873,3 46,25
0060786 500 50 120 404,5 - 497,5 M16 923,4 48,87
0060788 560 50 120 404,5 - 497,5 M16 983,4 52,00
0060790 630 50 120 404,5 - 497,5 M16 1053,5 55,66
2500
“a“
Example
72
BENDING SIDE
Linear expansion due to temperature difference between operating temperature

and installation temperature can be compensated by different installation
techniques.
Bending side
In most cases direction changes can be used to compensate for linear expansion
in pipes.
The values of the bending side can be taken directly from the tables and graphs
on the following pages.
Symbol Meaning
LBS Length of the bending side [mm]
K Material specific constant 15,0
d Outside diameter [mm]
DL Linear expansion [mm]
L Pipe Length [m]
FP Fixed point
GP Sliding point
Calculational determination of the bending side length
LBS = K x √ d x DL
FP FP FP
LBS
FP GP GP GP
DL
support interval*
* support intervals on page 77
73
PRE-STRESS / BELLOW EXPANSION JOINT

Expansion loop
If the linear expansion cannot be compensated by a change in direction, it will

be necessary to install an expansion loop with long and straight pipelines. Pre-stress
In addition to the length of the bending side LBS the width of the pipe bend Amin. Where space is limited, it is possible to shorten the total width Amin. as well
must be considered. as the length of the bending side LBSV by pre-stressing.
Pre-stress installations, if planned and carried out carefully, offer an optically

perfect installation, as the linear expansion is hardly visible.
Symbol Meaning Symbol Meaning
Amin. Width of the expansion loop [mm] LBSV Length of pre-stress [mm]
SA Safety distance 150 mm
The pipe bend Amin. is calculated acc. to the following formula: The side length of expansion loops wih pre-stress is calculated acc. to the
∆L following example:
Amin = 2 × + SA
2
LBSV = K x √ d x DL
The width of the expansion loop Amin. should be at least 210 mm. 2
Determination size of expansion loop Below expansion joint
Example All bellow expansion joints for corrugated pipes designed for metal materials
Specification: Pipeline, length 80 m (MF pipe) are unsuitable for aquatherm PP-R-pipes.
0,035 mm
Determined expansion: 112 mm = (∆L= × 80 m × 40 K) When using axial expansion joints observe the manufacturers instructions.
mK
The expansion loop should be installed exactly in the center of the pipe.
Calculation:
Given: ∆L = 112 mm
SA = 150 mm
Formula:
∆L
Amin. = 2 × + SA
2
112 mm
Amin. = 2 × + 150 mm
2
Amin. = 262 mm
The width of the expansion loop should be 262 mm in this example.
74
LENGTH OF BENDING SIDE
for aquatherm PP-R-pipes – the length of the bending side with pre-stress LBSV can be taken from the tables and graphs in consideration of the applied pipe
dimensions and determined linear expansion.
Linear expansion (mm)

Pipe
Dimen- 10 20 30 40 50 60 70 80 90 100 110 120
sion
Length of bending side (m)
20 mm 0,21 0,30 0,37 0,42 0,47 0,52 0,56 0,60 0,64 0,67 0,70 0,73
25 mm 0,24 0,34 0,41 0,47 0,53 0,58 0,63 0,67 0,71 0,75 0,79 0,82
32 mm 0,27 0,38 0,46 0,54 0,60 0,66 0,71 0,76 0,80 0,85 0,89 0,93
40 mm 0,30 0,42 0,52 0,60 0,67 0,73 0,79 0,85 0,90 0,95 0,99 1,04
50 mm 0,34 0,47 0,58 0,67 0,75 0,82 0,89 0,95 1,01 1,06 1,11 1,16
63 mm 0,38 0,53 0,65 0,75 0,84 0,92 1,00 1,06 1,13 1,19 1,25 1,30
75 mm 0,41 0,58 0,71 0,82 0,92 1,01 1,09 1,16 1,23 1,30 1,36 1,42
90 mm 0,45 0,64 0,78 0,90 1,01 1,10 1,19 1,27 1,35 1,42 1,49 1,56
110 mm 0,50 0,70 0,86 0,99 1,11 1,22 1,32 1,41 1,49 1,57 1,65 1,72
125 mm 0,53 0,75 0,92 1,06 1,19 1,30 1,40 1,50 1,59 1,68 1,76 1,84
160 mm 0,60 0,85 1,04 1,20 1,34 1,47 1,59 1,70 1,80 1,90 1,99 2,08
200 mm 0,67 0,95 1,16 1,34 1,50 1,64 1,77 1,90 2,01 2,12 2,22 2,32
250 mm 0,75 1,06 1,30 1,50 1,68 1,84 1,98 2,12 2,25 2,37 2,49 2,60
315 mm 0,84 1,19 1,46 1,68 1,88 2,06 2,23 2,38 2,53 2,66 2,79 2,92
355 mm 0,89 1,26 1,55 1,79 2,00 2,19 2,36 2,53 2,68 2,83 2,96 3,10
400 mm 0,95 1,34 1,64 1,90 2,12 2,32 2,51 2,68 2,85 3,00 3,15 3,29
450 mm 1,01 1,42 1,74 2,01 2,25 2,46 2,66 2,85 3,02 3,18 3,34 3,49
500 mm 1,06 1,50 1,84 2,12 2,37 2,60 2,81 3,00 3,18 3,35 3,52 3,67
560 mm 1,12 1,59 1,94 2,24 2,51 2,75 2,97 3,17 3,37 3,55 3,72 3,89
630 mm 1,19 1,68 2,06 2,38 2,66 2,92 3,15 3,37 3,57 3,76 3,95 4,12
4,5
630
4
560
500
3,5 450
400
355
3
315
250
2,5
200
160
2
125
110
90
1,5
75
63
50
40
1 32
25
20
0,5
0
0 10 20 30 40 50 60 70 80 90 100 110 120

75
LENGTH OF BENDING SIDE WITH PRE-STRESS
For aquatherm PP-R-pipes – the length of the bending side with pre-stress LBSV can be taken from the tables and graphs in consideration of the applied pipe
dimensions and determined linear expansion.
Linear expansion (mm)

Pipe
Dimen- 10 20 30 40 50 60 70 80 90 100 110 120
sion
20 mm 0,15 0,21 0,26 0,30 0,34 0,37 0,40 0,42 0,45 0,47 0,50 0,52
25 mm 0,17 0,24 0,29 0,34 0,38 0,41 0,44 0,47 0,50 0,53 0,56 0,58
32 mm 0,19 0,27 0,33 0,38 0,42 0,46 0,50 0,54 0,57 0,60 0,63 0,66
40 mm 0,21 0,30 0,37 0,42 0,47 0,52 0,56 0,60 0,64 0,67 0,70 0,73
50 mm 0,24 0,34 0,41 0,47 0,53 0,58 0,63 0,67 0,71 0,75 0,79 0,82
63 mm 0,27 038 0,46 0,53 0,60 0,65 0,70 0,75 0,80 0,84 0,88 0,92
75 mm 0,29 0,41 0,50 0,58 0,65 0,71 0,77 0,82 0,87 0,92 0,96 1,01
90 mm 0,32 0,45 0,55 0,64 0,71 0,78 0,84 0,90 0,95 1,01 1,06 1,10
110 mm 0,35 0,50 0,61 0,70 0,79 0,86 0,93 0,99 1,06 1,11 1,17 1,22
125 mm 0,38 0,53 0,65 0,75 0,84 0,92 0,99 1,06 1,13 1,19 1,24 1,30
160 mm 0,42 0,60 0,73 0,85 0,95 1,04 1,12 1,20 1,27 1,34 1,41 1,47
200 mm 0,47 0,67 0,82 0,95 1,06 1,16 1,25 1,34 1,42 1,50 1,57 1,64
250 mm 0,53 0,75 0,92 1,06 1,19 1,30 1,40 1,50 1,59 1,68 1,76 1,84
315 mm 0,60 0,84 1,03 1,19 1,33 1,46 1,58 1,68 1,79 1,88 1,97 2,06
355 mm 0,63 0,89 1,09 1,26 1,41 1,55 1,67 1,79 1,90 2,00 2,10 2,19
400 mm 0,67 0,95 1,16 1,34 1,50 1,64 1,77 1,90 2,01 2,12 2,22 2,32
450 mm 0,71 1,01 1,23 1,42 1,59 1,74 1,88 2,01 2,13 2,25 2,36 2,46
500 mm 0,75 1,06 1,30 1,50 1,68 1,84 1,98 2,12 2,25 2,37 2,49 2,60
560 mm 0,79 1,12 1,37 1,59 1,77 1,94 2,10 2,24 2,38 2,51 2,63 2,75
630 mm 0,84 1,19 1,46 1,68 1,88 2,06 2,23 2,38 2,53 2,66 2,79 2,92
3,5
3
630
560
500
2,5 450
400
355
315
2
250
200
1,5 160
125
110
90
75
1
63
50
40
32
25
0,5 20
0
0 10 20 30 40 50 60 70 80 90 100 110 120

76
SUPPORT INTERVALS
aquatherm green pipe SDR 6 S & aquatherm lilac pipe SDR 7.4 S
Table to determine support intervals in conjunction with temperature and outside diameter.
Difference Pipe diameter d (mm)

in tem-
16 20 25 32 40 50 63 75 90 110
perature
DT [K] Support intervals in cm
0 70 85 105 125 140 165 190 205 220 250

20 50 60 75 90 100 120 140 150 160 180
30 50 60 75 90 100 120 140 150 160 180
40 50 60 70 80 90 110 130 140 150 170
50 50 60 70 80 90 110 130 140 150 170
60 50 55 65 75 85 100 115 125 140 160
70 50 50 60 75 80 95 105 115 125 140
aquatherm green pipe, aquatherm blue pipe & aquatherm lilac pipe SDR 11 S
Pipe diameter d (mm)
20 25 32 40 50 63 75 90 110 125 160 200 250 315 355
Support intervals in cm
60 75 90 100 120 140 150 160 180 200 260 265 275 280 285
aquatherm blue pipe SDR 17.6 MF


in tem-
125 160 200 250 315 355 400 450 500 560 630
perature
0 255 260 265 275 280 285 295 305 315 325 330
20 185 190 200 205 210 215 230 240 255 270 280
30 175 180 190 195 200 205 220 230 245 260 275
40 170 175 180 190 190 195 210 225 235 250 265
50 160 165 175 180 185 190 200 215 230 240 255
60 150 155 165 170 175 180 185 200 215 230 240
70 140 145 155 160 170 175 180 190 205 220 230
77
SUPPORT INTERVALS
aquatherm green pipe SDR 7.4 MF & aquatherm blue pipe SDR 7.4 MF (faser composite pipes)

in tem-
20 25 32
perature
0 120 140 160

20 90 105 120
30 90 105 120
40 85 95 110
50 85 95 110
60 80 90 105
70 70 80 95
Pipe clamp distances of vertically installed pipes can be increased by 20 % of the tabular values, e.g. to multiply the tabular value by 1.2.
aquatherm green pipe SDR 9 MF RP (faser composite pipe)


in tem-
32 40 50 63 75 90 110 125 160 200 250 315 355
perature
0 155 175 200 225 240 255 285 300 310 315 325 335 340
20 115 130 150 170 180 190 210 225 225 240 245 250 255
30 115 130 150 170 180 190 200 210 215 225 230 240 245
40 105 120 140 160 170 180 190 200 205 215 225 225 230
50 105 120 140 160 170 180 180 185 195 205 215 220 220
60 100 115 130 150 160 170 170 175 185 195 200 205 210
70 90 105 125 140 155 155 160 165 175 185 190 200 205
aquatherm blue pipe SDR 11 MF & aquatherm green pipe SDR 11 MF (faser composite pipes)

in tem-
32 40 50 63 75 90 110 125 160 200 250 315 355 400 450
perature
0 150 170 195 220 235 250 275 280 285 290 300 310 315 325 325
20 110 125 145 165 175 185 200 205 210 220 225 230 235 250 265
30 110 125 145 165 175 185 190 195 200 210 215 220 225 240 255
40 100 115 135 155 165 175 180 185 190 200 210 210 215 230 245
50 100 115 135 155 160 170 170 175 180 190 200 205 205 220 235
60 95 110 125 145 150 160 160 165 170 180 185 190 195 205 220
70 85 100 120 135 140 145 150 155 160 170 175 185 190 195 210
78
THERMAL INSULATION OF HOT WATER PIPES
minimum insulation thickness in [mm] against condensation
Medium temperature 5°C – thermal conductivity value of insulation 0,040 W/mK

ambient temperature
Dimension humidity
20°C 22°C 24°C 26°C 28°C 30°C 32°C 34°C 36°C 38°C 40°C
50 % 1 1 2 2 3 3 4 4 5 5
60 % 2 3 3 4 5 5 6 7 7 8 8
75 mm
70 % 5 6 7 8 8 9 10 11 12 13 13
80 % 9 11 12 14 15 17 18 19 20 21 22
50 % 1 2 2 3 3 4 4 4
60 % 1 2 3 3 4 5 5 6 7 7 8
110 mm
70 % 4 5 6 7 8 9 10 10 11 12 13
80 % 9 11 12 14 15 17 18 19 20 21 22
50 % 1 1 2 2 3 3
60 % 1 1 2 3 4 4 5 5 6 7
160 mm
70 % 3 4 5 6 7 8 9 9 11 11 12
80 % 8 10 11 13 14 16 17 19 20 21 22
The decree for energy saving thermal protection and energy saving Applying material with thermal conductivities different to 0.035 W / (mK) the
technique for buildings Decree for Energy Saving (EnEV) regulates the minimum thickness of the insulation has to be converted correspondingly.
thermal insulation of hot water supplies and fittings in Germany.
For the conversion and the thermal conductivity of the insulation the ways
Central heating pipes, line 1–4 installed in heated rooms or building parts and values of calculation described in the technical regulations must be
between heated rooms of the one user, where heat output can be controlled applied.
by open stop valves do not require a minimum thickness of the insulation.
The minimum insulation acc. to the table for heating distributions and
This even applies to hot water pipes up to an inner diameter of 22 mm in heating pipes can be reduced as far as the same limit of heat output even
flats, which are neither in the circulation nor have an additional electric for further insulation requirements in consideration of the insulating effect
heating. of the pipe walls are guaranteed.
EnEV 2009, § 14, addendum 5, chart 1
minimum thickness of insulation

Line Type of pipe / fitting
referred to thermal conductivity of 0.035 W / (mK)
1 inner diameter up to 22 mm 20 mm
2 inner diameter more than 22 mm up to 35 mm 30 mm
3 inner diameter more than 35 mm up to 100 mm same as inner diameter
4 inner diameter more than 100 mm 100 mm
pipes and fittings after line 1–4

in wall- and ceiling openings, in
5 1
/2 of the requirements of line 1 to 4
crossing area of pipes, at pipe
connections, at distributors
pipes of central heating after line

1–4, which have been installed
6 1
/2 of the requirements of line 1 to 4
after introduction of this decree
between heated rooms of various users
7 pipes after line 6 in floor construction 6 mm

Cooling distribution and cold water pipes and fittings
8 6 mm
of air handling and air conditioning systems
79
INSULATION THICKNESS ACC. TO DECREE FOR ENERGY SAVING
Acc. to this decree aquatherm PP-R-pipes and fittings have to be insulated Due to the high insulation values of the pipe-material PP-R the insulation
against loss of heat. The insulation thickness depends on the respective thickness – compared to metallic pipe systems – can be reduced.
installation.
Undermentioned are the recommendation based on EnEV 2009. Regional
The heat conductivity figure of fusiolen® PP-R is 0.15 W / (mK) aquatherm standards might vary and are to be considered.
PP-R-pipes and fittings offer a significantly higher degree of insulation
compared to metal pipes.
Thermal insulation from heat distribution and hot water pipes, cooling distribution and cold water pipes acc. EnEV 2009
Minimum thickness of insulation referred to thermal conductivity of 0.035 W / (mK)
pipe diameter 50 % 100 %
16 mm 10 mm 20 mm
20 mm 10 mm 20 mm
25 mm 10 mm 20 mm
32 mm 15 mm 30 mm
40 mm 15 mm 30 mm
50 mm 18 mm 35 mm
63 mm 23 mm 45 mm
75 mm 28 mm 55 mm
90 mm 33 mm 65 mm
110 mm 40 mm 80 mm
125 mm 45 mm 90 mm
160 mm 50 mm 100 mm
200 mm 50 mm 100 mm
250 mm 50 mm 100 mm
315 mm 50 mm 100 mm
355 mm 50 mm 100 mm
400 mm 50 mm 100 mm
450 mm 50 mm 100 mm
500 mm 50 mm 100 mm
560 mm 50 mm 100 mm
630 mm 50 mm 100 mm
* The insulation thickness has to be calculated due to the thermal conductivity of polyproplene pipes acc. to test report no.: G.2 - 136 / 97 of FIW-Munich
80
LEAKAGE TEST
All aquatherm pipe systems shall be subjected to a hydraulical pressure Measuring of the test pressures
test with a test-pressure of 10 bar.
Measuring has to be done with a manometer allowing a perfect reading
The material properties of the aquatherm PP-R-pipe systems result in of a pressure change of 0.1 bar. The manometer has to be placed at the
an expansion of the pipes during the pressure test. This affects the test deepest point of the installation.
result. Due to the thermal expansion coefficients of the aquatherm PP-R-
pipe systems the results are influenced additionally. The temperature Test record
differences between the pipe and the test medium lead to changes in
pressure. Hereby a temperature change of 10 K corresponds to a pressure A record of the hydraulic pressure test has to be prepared and signed by
difference of 0,5 up to 1 bar. the client and contractor stating place and date (see page 83).
Therefore pressure testing of the aquatherm PP-R-pipe systems should

be made with a constant temperature of the test medium. The hydraulic
pressure test requires a preliminary, principal and final test.
In the preliminary test a pressure of 18 bar is applied 3 x 5 minutes for the

expansion/release of the pipes. Between the cycles the pipe system must
be depressurized.
Immediately after the preliminary test the principal test should be

performed. The test duration is 15 min. Here, the test pressure (10 bar)
may not fall more than 0,5 bar.
After completion of the preliminary and principle test finally the final test
must be performed.
The test duration is 60 minutes. Here, the test pressure – read after the
principle test – may not fall more than 0,5 bar.
81
LEAKAGE TEST/PRESSURE DIAGRAM
PRELIMINARY TEST
Working pressure
18 bar
0 bar
5 min. 5 min. 5 min.
PRINCIPAL- AND FINAL TEST
Working pressure
10 bar
Dpmax. = 0,5 bar
Dpmax. = 0,5 bar
Principal test Final test
15 min. 75 min.
82
TEST RECORD AQUATHERM PIPE SYSTEM INSTALLATION
Place:
Object:

Note before the test:
3 x 5 minutes system pressure of 18 bar for expansion/release of the pipes are required.
Preliminary test
The pipe system must be unpressurized between each cycle.
18 bar 5 min. realized: yes no


Principal test
Test pressure: 10 bar
Pressure decline after 15 min.: bar max. 0.5 bar
Final test
(directly after the principal test, without changing the pressure)

Result principal test: bar

Pressure decline after 60 min.: bar max. 0.5 bar

Notes:

Place:

Date:
Stamp/Signature
83
Description of installation
Place:
Object:
Pipe length:

Ø 20 mm m Ø 160 mm m
Ø 50 mm m
Ø 355 mm m
Ø 63 mm m
Ø 400 mm m
Ø 75 mm m
Ø 450 mm m
Ø 90 mm m
Ø 500 mm m
Ø 125 mm m
Ø 560 mm m
Ø 630 mm m
Start of test:

End of test:

Testperiod:

Test medium:  water  water/glycol

Client:

Contractor:
Place:

Date:

Stamp/Signature
84
FLUSHING OF PIPES / EARTH WIRE /

TRANSPORT AND STORAGE
Flushing of pipes Transport and storage
The technical rule for potable water installations (TRWI) aquatherm PP-R-pipes may be stored outside at any temperature. A solid
base for the pipe is very important to avoid a deformation of the pipes while
DIN 1988, Part 2 in transport and storage.
includes a paragraph about the flushing of pipes, which has to be carried out At temperatures below 0 °C it is possible to damage the pipes through strong
with an air-water-mixture under pressure.
SDR 6 • 16 x 2,7
SDR
mm6 • 16 x 2,7SDR
mm6
impacts. The material has to be treated with caution at low temperatures.
•
30 mm
Art.-No. 0610006 packing
Art.-No. unit:
0610006
100 mpacking
Art.-No.
• Made
In spite of its high
unit:
0610006
in Germany
100 m packing
Art.-No.
resistance aquatherm pipes should be •
Basically all potable water plants, independent of their material, have to be
flushed thoroughly after their installation. The following requirements have
Madeunit: 06100
treated with care.
in Ge10 2623
to be complied with before the installation can be put into service: UV-radiation has effects on all high polymer plastics. Do not store
30 mm
permanently outdoor. Maximum storage time (outdoor) is 6 months.
• Protection of the potable water quality
• Avoidance of corrosion damage
• Avoidance of malfunctions of armatures and apparatus.
30 mm
• Cleanliness of the inner surface of the pipe
These requirements are met by
• Flushing with water

10 • 15 Flushing90with
113 air-water-mixture10
mmmm 15 90 113
mmmm 330 mm10 15 90113
mmmm 330 mm10 15 16 mm 16
113 330 mm
On choosing the type of flushing required, the experiences of the installer, the
requirements of the client and the instructions of the system manufacturer
have to be observed.
For potable water installations acc. to DIN 1988, the aquatherm green pipe
system complies with, “1 – flushing with water” is sufficient.
The aquatherm green pipe system complies with DIN 1988 for potable
water installations. Thus, flushing with water is sufficient, acc. to procedure
1 stipulated therein.
For this reason it is sufficient to flush the installation with water only.
Earth wire
DIN VDE 0100, Part 701 contains safety measures for rooms containing
baths or showers. Among other aspects, this standard regulates the
potential balance for such rooms.
The standard stipulates that all conductive components such as metal baths
and shower trays, metal outlet valves, metal stench traps and metal pipe
systems (e. g. drinking water and heating pipe systems) must be connected
to each other.
The connection to an earth conductor must be provided, at a central point,

e.g. in the building`s mini-distributors installation (power circuit distributors).
Information on renovating potable drinking water pipe systems using

aquatherm green pipes:
Where metal pipes are replaced by aquatherm green pipes, the potential
balance can not be created by the water pipes.
It should be ensured that the potential balance is checked out by a qualified

electrician.
85
WATER POINT CONNECTIONS
aquatherm green pipe back plate elbow in sound insulation cover (Art. no. aquatherm green pipe back plate elbow for twin water point connections
20120), e.g. in a pipe chase or for concealed installation with galvanized mounting plate and sound insulation plate (Art. no. 79080)
from the fixing program (gauge for bore holes 220-153-80 mm)
aquatherm green pipe back plate elbow for dry construction installed in a Mounting unit twin (gauge for bore holes 80-100-150 mm) incl. 2 aquatherm
pipe chase green pipe transition elbows female/male with counternut, gasket and
spring washer
aquatherm green pipe transition elbow female / male for dry construction aquatherm green pipe dry construction wall fitting with transition elbow
with 30 mm thread
The aquatherm green pipe transition elbow with female / male thread is suitable for flushing box connections.
This transition elbow is also available with a single mounting unit.
86
DISTRIBUTION BLOCK:
EXAMPLE OF APPLICATIONS
Example of applications
The stamped numbers 1 and 2 indicate the proper connection of the

aquatherm green pipe distribution block. They provide assistance with the
return flow
installation.
In case of the “heating” connection variant (top A), the return is connected
A
to the supply channel marked 1 and the flow to supply channel marked 2. return return
The connections can also be used reverse.
In potable water connection variant (top B), supply channel 1 is intended for
the cold water pipe and supply channel 2 for the hot water pipe connection.
In as-delivered condition, the lower outlets are closed. The connection with flow flow
supply channel 2 is made by drilling out (18 mm drill bit). Thus an additional Heating
pipe can be connected.
By turning the aquatherm green pipe distribution block a mirror-image hot water cold water
B
connection can be made. These variants are presented in the illustrations
C and D. cold water cold water
The flow and return connections of the aquatherm green pipe distribution
block heating are installed with Ø 20 mm pipes. For radiator connections Ø
16 mm pipes have to be welded into the outflow sockets of the distribution
block.
The aquatherm green pipe distribution block plumbing has to be connected hot water hot water
with Ø 25 mm pipes. For pipe connections to the taps, Ø 20 mm pipes have
to be welded into the outflow sockets of the distribution block. Plumbing hot water return
flow return
C
return return
flow flow
Heating
cold water hot water
D cold water cold water
hot water hot water

Plumbing hot water return
87
DISTRIBUTION BLOCK:
EXAMPLE OF APPLICATIONS – POTABLE WATER
cold water
hot water
hot water return
The connection pipes in the individual floors or risers are connected for hot and cold water with aquatherm PP-R-pipes with an external diameter of 25 mm.
The same applies for also for the hot water return which can be led back from any aquatherm green pipe distribution block.
cold water
hot water
hot water return
Reducers for further pipe systems can be welded directly onto the distribution block.
cold water
hot water
hot water return
The supplied 25 mm end plug seals off a through-flow unit or, alternatively, the 16 mm end cap.
By cutting the end of the plug, it can be used as 25 mm to 16 mm reducer or as 16 mm socket.
By turning the aquatherm green pipe distribution block and drilling out
the factory-sealed outlets, it is possible to create compact connection
arrangements even in areas of restricted space.
cold water
hot water
This avoids the time-consuming operation of guiding under or over pipes circulation
and the associated sealing work.
88
INSULATION FOR DISTRIBUTION BLOCK /

AQUATHERM DISTRIBUTION BLOCK
Insulation for distribution block
It is also possible to install the compact distribution block by using a

specially adapted insulation. In this case the green junction does not
only avoid the crossing of pipes, but also the extra work involved in the
expensive insulation of the double tee-branch.
The insulation for the aquatherm green pipe distribution block is made
from high-quality PPO/PS rigid expanded polyurethane. Thus, a fast,
unproblematic and safe insulation acc. to the current Decree for the
Installation of Heating Systems is provided.
Thermal conductivity: WLG 040

Length: 184 mm
Width: 119 mm
Height: 70 mm
ater
hot w
return
The accessories (1 plug, 2 fastening plugs) are integrated in the insulation
of supply unit aquatherm green pipe distribution block (Art. no. 30115, see
picture). ater
hot w ter
a
cold w
Insulation block for distribution block
aquatherm green pipe distribution block
If the radiator connection is not in the immediate vicinity of the pipe

connection of the distribution block, this supply can be arranged with a 16
mm pipe by welding-in of two reducers 20 / 16 mm (Art. no. 11109).
return
flow
distribution block
89
AQUATHERM DISTRIBUTION BLOCK:

EXAMPLE OF APPLICATIONS – HEATING
return
flow
The flow and return connections of heating pipes to the aquatherm distribution block are with aquatherm PP-R-pipes of an external diameter of 20 mm. Used
in conjunction with the aquatherm connecting bend (Art. no. 85120) and the aquatherm radiator valves (Art. no. 79606 or 79608), the outgoing 16 mm pipe
connections are ideal for radiator connections.
return
flow
It is of no importance, where the heating flow or return is connected to the aquatherm distribution block. A simply turning of the distribution block adapts it to
the appropriate specification.
90
PLANNING
PLANNING
91
PLANNING
DIN 1988 T3 / MAXIMUM FLOW RATE /

PRINCIPLES OF CALCULATION / CALCULATION GUIDE / SOFTWARE
DIN EN 806 PART 3 AND DIN 1988 PART 300 Principles of calculation
DIN EN 806 part 3 and DIN 1988 part 300 (Technical Rules for Potable Water To determine the pipe diameter in potable water networks of buildings
Installations) specifies the calculation principles for the determining of the numerous principles of calculation are necessary. The revised version of DIN
pipe diameter. 1988 provides a simplified and differentiated method of calculation.
The determining of the pipe diameter is based on the calculation of the The simplified method is suitable for clearly arranged pipes i. e. in residential
pressure loss in pipes. buildings. The differentiated method includes all pipes and local resistances
and offers the highest accuracy as well as the most accurate approximation
Beside the diameter the pressure loss depends on the length of the pipe, the of real operating conditions. The determining of the pipe diameter requires
pipe material and on the flow rate, dependent on the quantity and size of the the following data:
water points to which the pipe is connected.
• Minimum gauge pressure of supply or pressure in flow direction
The basis for determining the maximum flow rate should be calculated on behind pressure reducing or boosting valve
the desired flow rate of each water point. The simultaneous use resp. the • Head variations
peak pressure of flow of an installation part has to be determined by taking • Pressure loss due to apparatus i. e. watermeter, filter, softening
the calculation values from DIN 1988 T 3 as a basis. installations etc.
• Minimum flow pressure of the water point applied
Maximum flow rate • Pipe friction factor of the used pipe material
• Coefficients of loss for fittings and pipe connections
A further criterion for the selection of the pipe diameter is the maximum
permissible flow rate. Because of sonic reasons and for the limitation of Calculation guide / Software
water hammer, the calculated flow rate may not exceed the values of the
table below. The potable water network calculation acc. to DIN EN 806 and/or DIN 1988
is normally made with the assistance of software.
DIN EN 806-part 3
Collective supply pipes, riser pipes, storey pipes max. 2,0 m/s; aquatherm offers the independent and easy to use calculation programm
Individual supply pipes max. 4,0 m/s “liNear”, which can be ordered directly with – or without – training at
NOTE: National regulations may require lower flow rates to avoid water aquatherm.
hammers and noises.
DIN1988 part 300 table 5 – Maximum calculated flow rate in case of For any questions, please contact our aquatherm information service:
the related peak flow + 49 (0) 2722 950-200
We like to help you!

max. calculated flow rate
Section of the at run (m/s)
installation
l 15 min.  15 min.
Connecting pipes
2 2
(Building connection)
Supply pipelines:
Sections with
resistance coeffcients 5 2
ζ  2,5
for individual resistances a
aquatherm
Sections with Software-Service
resistance coefficients
2.5 2
ζ  2,5
for indidvidual resistances b
a
i. e. piston valves acc. to DIN 3500. ball cock. inclined valves acc. to
DIN 3502 (from DN 20)
b
i. e. screw-down stop globe valves acc. to DIN 3512
92
PLANNING
MINIMUM FLOW PRESSURE
Calculated flows of common water points
Calculated flow on taking:
only cold or
Minimum flow pressure mixed water1)
Type of water point heated potable water
pmin. Fl
VR VR
VR
cold warm
bar Designation l/s l/s l/s

Taps
0.5 without air inlet (airator) 2) DN 15 - - 0.30
0.5 without air inlet (airator) 2) DN 20 - - 0.50
0.5 without air inlet (airator) 2)
DN 25 - - 1.00
1.0 with air inlet (airator) DN 10 - - 0.15
1.0 with air inlet (airator) DN 15 - - 0.15
Shower heads for
1.0 DN 15 0.10 0.10 0.20
purification showers
1.2 DN 15 - - 0.70
Flush valves acc. to
1.2 DN 20 - - 1.00
DIN 3265 Part 1
0.4 DN 25 - - 1.00
1.0 Flush valves urinals DN 15 - - 0.30
1.0 Domestic dish washers DN 15 - - 0.15
1.0 Domestic washing machine DN 15 - - 0.25
Mixing battery for:
1.0 Shower-bathes DN 15 0.15 0.15 -
1.0 Bath-tubs DN 15 0.15 0.15 -
1.0 Kitchen sinks DN 15 0.07 0.07 -
1.0 Washstands DN 15 0.07 0.07 -
1.0 Bidets DN 15 0.07 0.07 -
1.0 Mixing battery DN 20 0.30 0.30 -
0.5 Flushing- box DIN 19542 DN 15 - - 0.13
1.0 Electro boiler DN 15 - - 0.10 3)
COMMENT:
All other water points and apparatus of the above type with larger armature passages or minimum pressures of flow have to be considered with determining
the pipe diameter acc. to the manifacturer`s instructions.
1)
The calculated flows of mixed water points are based on 15 °C for cold potable water and 60 °C for hot potable water.
2)
In case of taps without air inlet (airator) and with hose screw. the loss of pressure in the hose pipe (up to 10 m length) and in the connected apparatus
(i.e. lawn sprinkler) is considered over the minimum pressure of flow. The minimum pressure of flow is increased by 1.0 bar to 1.5 bar.
3)
In case of fully opened flow control valve.
93
PLANNING
Determination of the peak flow rate Vs from the total flow ∑VR for buildings
acc. to DIN 1988 Teil 3 VS = 0.682 · (∑VR)0.45 – 0.14 [l / s]
∑VR VS ∑VR VS ∑VR VS ∑VR VS ∑VR VS ∑VR VS ∑VR VS ∑VR VS

0,03 0,00 1,02 0,55 2,02 0,80 3,02 0,98 4,02 1,14 5,10 1,28 10,10 1,79 15,10 2,17
0,04 0,02 1,04 0,55 2,04 0,80 3,04 0,98 4,04 1,14 5,20 1,29 10,20 1,80 15,20 2,18
0,06 0,05 1,06 0,56 2,06 0,80 3,06 0,99 4,06 1,14 5,30 1,30 10,30 1,81 15,30 2,19
0,07 0,07 1,08 0,57 2,08 0,81 3,08 0,99 4,08 1,14 5,40 1,32 10,40 1,82 15,40 2,19
0,08 0,08 1,10 0,57 2,10 0,81 3,10 0,99 4,10 1,15 5,50 1,33 10,50 1,82 15,50 2,20
0,09 0,09 1,12 0,58 2,12 0,82 3,12 1,00 4,12 1,15 5,60 1,34 10,60 1,83 15,60 2,21
0,10 0,10 1,14 0,58 2,14 0,82 3,14 1,00 4,14 1,15 5,70 1,35 10,70 1,84 15,70 2,21
0,13 0,13 1,16 0,59 2,16 0,82 3,16 1,00 4,16 1,16 5,80 1,36 10,80 1,85 15,80 2,22
0,15 0,15 1,18 0,59 2,18 0,83 3,18 1,01 4,18 1,16 5,90 1,38 10,90 1,86 15,90 2,23
0,20 0,19 1,20 0,60 2,20 0,83 3,20 1,01 4,20 1,16 6,00 1,39 11,00 1,87 16,00 2,23
0,22 0,21 1,22 0,61 2,22 0,84 3,22 1,01 4,22 1,16 6,10 1,40 11,10 1,87 16,10 2,24
0,24 0,22 1,24 0,61 2,24 0,84 3,24 1,02 4,24 1,17 6,20 1,41 11,20 1,88 16,20 2,25
0,26 0,23 1,26 0,62 2,26 0,84 3,26 1,02 4,26 1,17 6,30 1,42 11,30 1,89 16,30 2,25
0,28 0,24 1,28 0,62 2,28 0,85 3,28 1,02 4,28 1,17 6,40 1,43 11,40 1,90 16,40 2,26
0,30 0,26 1,30 0,63 2,30 0,85 3,30 1,03 4,30 1,17 6,50 1,44 11,50 1,91 16,50 2,27
0,32 0,27 1,32 0,63 2,32 0,86 3,32 1,03 4,32 1,18 6,60 1,45 11,60 1,91 16,60 2,27
0,34 0,28 1,34 0,64 2,34 0,86 3,34 1,03 4,34 1,18 6,70 1,47 11,70 1,92 16,70 2,28
0,36 0,29 1,36 0,64 2,36 0,86 3,36 1,04 4,36 1,18 6,80 1,48 11,80 1,93 16,80 2,29
0,38 0,30 1,38 0,65 2,38 0,87 3,38 1,04 4,38 1,19 6,90 1,49 11,90 1,94 16,90 2,29
0,40 0,31 1,40 0,65 2,40 0,87 3,40 1,04 4,40 1,19 7,00 1,50 12,00 1,95 17,00 2,30
0,42 0,32 1,42 0,66 2,42 0,88 3,42 1,05 4,42 1,19 7,10 1,51 12,10 1,95 17,10 2,31
0,44 0,33 1,44 0,66 2,44 0,88 3,44 1,05 4,44 1,19 7,20 1,52 12,20 1,96 17,20 2,31
0,46 0,34 1,46 0,67 2,46 0,88 3,46 1,05 4,46 1,20 7,30 1,53 12,30 1,97 17,30 2,32
0,48 0,35 1,48 0,67 2,48 0,89 3,48 1,06 4,48 1,20 7,40 1,54 12,40 1,98 17,40 2,33
0,50 0,36 1,50 0,68 2,50 0,89 3,50 1,06 4,50 1,20 7,50 1,55 12,50 1,99 17,50 2,33
0,52 0,37 1,52 0,68 2,52 0,89 3,52 1,06 4,52 1,20 7,60 1,56 12,60 1,99 17,60 2,34
0,54 0,38 1,54 0,69 2,54 0,90 3,54 1,06 4,54 1,21 7,70 1,57 12,70 2,00 17,70 2,35
0,56 0,39 1,56 0,69 2,56 0,90 3,56 1,07 4,56 1,21 7,80 1,58 12,80 2,01 17,80 2,35
0,58 0,39 1,58 0,70 2,58 0,90 3,58 1,07 4,58 1,21 7,90 1,59 12,90 2,02 17,90 2,36
0,60 0,40 1,60 0,70 2,60 0,91 3,60 1,07 4,60 1,22 8,00 1,60 13,00 2,02 18,00 2,36
0,62 0,41 1,62 0,71 2,62 0,91 3,62 1,08 4,62 1,22 8,10 1,61 13,10 2,03 18,10 2,37
0,64 0,42 1,64 0,71 2,64 0,92 3,64 1,08 4,64 1,22 8,20 1,62 13,20 2,04 18,20 2,38
0,66 0,43 1,66 0,72 2,66 0,92 3,66 1,08 4,66 1,22 8,30 1,63 13,30 2,05 18,30 2,38
0,68 0,43 1,68 0,72 2,68 0,92 3,68 1,09 4,68 1,23 8,40 1,64 13,40 2,05 18,40 2,39
0,70 0,44 1,70 0,73 2,70 0,93 3,70 1,09 4,70 1,23 8,50 1,65 13,50 2,06 18,50 2,40
0,72 0,45 1,72 0,73 2,72 0,93 3,72 1,09 4,72 1,23 8,60 1,66 13,60 2,07 18,60 2,40
0,74 0,46 1,74 0,74 2,74 0,93 3,74 1,09 4,74 1,23 8,70 1,67 13,70 2,07 18,70 2,41
0,76 0,46 1,76 0,74 2,76 0,94 3,76 1,10 4,76 1,24 8,80 1,67 13,80 2,08 18,80 2,41
0,78 0,47 1,78 0,74 2,78 0,94 3,78 1,10 4,78 1,24 8,90 1,68 13,90 2,09 18,90 2,42
0,80 0,48 1,80 0,75 2,80 0,94 3,80 1,10 4,80 1,24 9,00 1,69 14,00 2,10 19,00 2,43
0,82 0,48 1,82 0,75 2,82 0,95 3,82 1,11 4,82 1,24 9,10 1,70 14,10 2,10 19,10 2,43
0,84 0,49 1,84 0,76 2,84 0,95 3,84 1,11 4,84 1,25 9,20 1,71 14,20 2,11 19,20 2,44
0,86 0,50 1,86 0,76 2,86 0,95 3,86 1,11 4,86 1,25 9,30 1,72 14,30 2,21 19,30 2,44
0,88 0,50 1,88 0,77 2,88 0,96 3,88 1,12 4,88 1,25 9,40 1,73 14,40 2,12 19,40 2,45
0,90 0,51 1,90 0,77 2,90 0,96 3,90 1,12 4,90 1,25 9,50 1,74 14,50 2,13 19,50 2,46
0,92 0,52 1,92 0,77 2,92 0,96 3,92 1,12 4,92 1,26 9,60 1,75 14,60 2,14 19,60 2,46
0,94 0,52 1,94 0,78 2,94 0,97 3,94 1,12 4,94 1,26 9,70 1,76 14,70 2,15 19,70 2,47
0,96 0,53 1,96 0,78 2,96 0,97 3,96 1,13 4,96 1,26 9,80 1,76 14,80 2,15 19,80 2,47
0,98 0,54 1,98 0,79 2,98 0,97 3,98 1,13 4,98 1,26 9,90 1,77 14,90 2,16 19,90 2,48
1,00 0,54 2,00 0,79 3,00 0,98 4,00 1,13 5,00 1,27 10,00 1,78 15,00 2,17 20,00 2,49
This table is valid, if the calculated flow VR of the respective water points is less than 0.5 l / s.
94
PLANNING
Determination of the peak flow rate Vs from the total flow ∑VR for buildings
acc. to DIN 1988 Teil 3 VS = 1.7 · (∑VR)0.21 – 0.7 [l / s]
∑VR VS ∑VR VS ∑VR VS ∑VR VS ∑VR VS ∑VR VS ∑VR VS ∑VR VS

1,00 1,00 5,10 1,69 10,10 2,06 15,10 2,31 22,40 2,57 142,20 4,12 262,40 4,78 382,40 5,23
1,05 1,02 5,20 1,70 10,20 2,07 15,20 2,31 24,80 2,64 144,80 4,13 264,80 4,79 384,80 5,23
1,10 1,03 5,30 1,71 10,30 2,07 15,30 2,31 27,20 2,70 147,20 4,15 267,20 4,81 387,20 5,24
1,15 1,05 5,40 1,72 10,40 2,08 15,40 2,32 29,60 2,76 149,60 4,17 269,60 4,81 389,60 5,25
1,20 1,07 5,50 1,73 10,50 2,09 15,50 2,32 32,00 2,82 152,00 4,18 272,00 4,82 392,00 5,26
1,25 1,08 5,60 1,74 10,60 2,09 15,60 2,33 34,40 2,87 154,40 4,20 274,40 4,83 394,40 5,26
1,30 1,10 5,70 1,75 10,70 2,10 15,70 2,33 36,80 2,92 156,80 4,21 276,80 4,84 396,80 5,27
1,35 1,11 5,80 1,76 10,80 2,10 15,80 2,34 39,20 2,97 159,20 4,23 279,20 4,85 399,20 5,28
1,40 1,12 5,90 1,77 10,90 2,11 15,90 2,34 41,60 3,02 161,60 4,25 281,60 4,86 401,60 5,29
1,45 1,14 6,00 1,78 11,0 2,11 16,00 2,34 44,00 3,06 164,00 4,26 284,00 4,87 404,00 5,29
1,50 1,15 6,10 1,79 11,10 2,12 16,10 2,35 46,40 3,11 166,40 4,28 286,40 4,88 406,40 5,30
1,55 1,16 6,20 1,79 11,20 2,12 16,20 2,35 48,80 3,15 168,80 4,29 288,80 4,89 408,80 5,31
1,60 1,18 6,30 1,80 11,30 2,13 16,30 2,35 51,20 3,19 171,20 4,31 291,20 4,90 411,20 5,32
1,65 1,19 6,40 1,81 11,40 2,13 16,40 2,36 53,60 3,22 173,60 4,32 293,60 4,91 413,60 5,32
1,70 1,20 6,50 1,82 11,50 2,14 16,50 2,36 56,00 3,26 176,00 4,34 296,00 4,92 416,00 5,33
1,75 1,21 6,60 1,83 11,60 2,14 16,60 2,37 58,40 3,29 178,40 4,35 298,40 4,93 418,40 5,34
1,80 1,22 6,70 1,83 11,70 2,15 16,70 2,37 60,80 3,33 180,80 4,36 300,80 4,93 420,80 5,35
1,85 1,23 6,80 1,84 11,80 2,15 16,80 2,37 63,20 3,36 183,20 4,38 303,20 4,94 423,20 5,35
1,90 1,25 6,90 1,85 11,90 2,16 16,90 2,38 65,60 3,39 185,60 4,36 305,60 4,95 425,60 5,36
2,00 1,27 7,00 1,86 12,00 2,16 17,00 2,38 68,00 3,42 188,00 4,41 308,00 4,96 428,00 537
2,10 1,29 7,10 1,87 12,10 2,17 17,10 2,39 70,40 3,45 190,40 4,42 310,40 4,97 430,40 5,38
2,20 1,31 7,20 1,87 12,20 2,17 17,20 2,39 72,80 3,48 192,80 4,43 312,80 4,98 432,80 5,38
2,30 1,32 7,30 1,88 12,30 2,18 17,30 2,39 75,20 3,51 195,20 4,45 315,20 4,99 435,20 5,39
2,40 1,34 7,40 1,89 12,40 2,18 17,40 2,40 77,60 3,54 197,60 4,46 317,60 5,00 437,60 5,40
2,50 1,36 7,50 1,90 12,50 2,19 17,50 2,40 80,00 3,57 200,00 4,47 320,00 5,01 440,00 5,40
2,60 1,38 7,60 1,90 12,60 2,19 17,60 2,40 82,40 3,59 202,40 4,49 322,40 5,02 442,40 5,41
2,70 1,39 7,70 1,91 12,70 2,20 17,70 2,41 84,80 3,62 204,80 4,50 324,80 5,03 444,80 5,42
2,80 1,41 7,80 1,92 12,80 2,20 17,80 2,41 87,20 3,64 207,20 4,51 327,20 5,04 447,20 5,42
2,90 1,43 7,90 1,92 12,90 2,21 17,90 2,42 89,60 3,67 209,60 4,52 329,60 5,04 452,00 5,43
3,00 1,44 8,00 1,93 13,00 2,21 18,00 2,42 92,00 3,69 212,00 4,54 332,00 5,05 454,40 5,44
3,10 1,46 8,10 1,94 13,10 2,22 18,10 2,42 94,40 3,72 214,40 4,55 334,40 5,06 456,80 5,44
3,20 1,47 8,20 1,94 13,20 2,22 18,20 2,43 96,80 3,74 216,80 4,56 336,80 5,07 459,20 5,45
3,30 1,48 8,30 1,95 13,30 2,23 18,30 2,43 99,20 3,76 219,20 4,57 339,20 5,08 461,60 5,46
3,40 1,50 8,40 1,96 13,40 2,23 18,40 2,43 101,60 3,79 221,60 4,58 341,60 5,09 464,00 5,47
3,50 1,51 8,50 1,96 13,50 2,24 18,50 2,44 104,00 3,81 224,00 4,60 344,00 5,10 466,40 5,47
3,60 1,52 8,60 1,97 13,60 2,24 18,60 2,44 106,40 3,83 226,40 4,61 346,40 5,10 468,80 5,48
3,70 1,54 8,70 1,98 13,70 2,25 18,70 2,44 108,80 3,85 228,80 4,62 348,80 5,11 471,20 5,49
3,80 1,55 8,80 1,98 13,80 2,25 18,80 2,45 111,20 3,87 231,20 4,63 351,20 5,12 473,60 5,49
3,90 1,56 8,90 1,99 13,90 2,25 18,90 2,45 113,60 3,89 233,60 4,64 353,60 5,13 476,00 5,50
4,00 1,57 9,00 2,00 14,00 2,26 19,00 2,45 11,6,00 3,91 236,00 4,66 356,00 5,14 478,40 5,51
4,10 1,59 9,10 2,00 14,10 2,26 19,10 2,46 118,40 3,93 238,40 4,67 358,40 5,15 480,80 5,51
4,20 1,60 9,20 2,01 14,20 2,27 19,20 2,46 120,80 3,95 240,80 4,68 360,80 5,15 483,20 5,52
4,30 1,61 9,30 2,02 14,30 2,27 19,30 2,47 123,20 3,97 243,20 4,69 363,20 5,16 485,60 5,52
4,40 1,62 9,40 2,02 14,40 2,28 19,40 2,47 125,60 3,99 245,60 4,70 365,00 5,17 488,00 5,53
4,50 1,63 9,50 2,03 14,50 2,28 19,50 2,47 128,00 4,01 248,00 4,71 368,00 5,18 490,40 5,54
4,60 1,64 9,60 2,03 14,60 2,29 19,60 2,48 130,40 4,03 250,40 4,72 370,40 5,19 492,40 5,54
4,70 1,65 9,70 2,04 14,70 2,29 19,70 2,48 132,80 4,05 252,80 4,763 372,80 5,19 492,80 5,55
4,80 1,66 9,80 2,05 14,80 2,29 19,80 2,48 135,20 4,06 255,20 4,74 375,20 5,20 495,20 5,56
4,90 1,67 9,90 2,05 14,90 2,30 19,90 2,49 137,60 4,08 257,60 4,75 377,60 5,21 497,60 5,56
5,00 1,68 10,00 2,06 15,00 2,30 20,00 2,49 140,00 4,10 260,00 4,77 380,00 5,22 500,00 5,57
This table is valid, if the calculated flow VR of the respective water points is less than 0.5 l / s.
95
PLANNING
Coefficient of loss z aquatherm green pipe fittings
Fitting Picture
11010
Symbol Comment z-Value
Socket 0.25
11134
Reduction…
…by 1 dimension 0.40
Reducer …by 3 dimension 0.60
12106

Elbow 90° 1.20
Segment elbow 90°

0,80
(200–630 mm) 12308
Elbow 90°
1.20
male/female 12506
Elbow 45° 12708

0.50
Elbow 45°
0.50
male/female
Separation of flow 1.20

13108
Conjunction of flow 0.80
Counter current in case of

1.80
separation of flow
Counter current in case of

3.00
conjunction of flow
Reducing tee The z-value results from the addition of tee and reducer
13708
Cross
Conjunction of flow 3.70
( = flow direction)
96
PLANNING
Fitting Picture Symbol Comment z-Value
Reducing tee 21108

The z-value results from the addition of the weld in saddle and tee
Transition piece with female

0.50
thread
21308
Transition piece with male

0.70
thread 23008
Elbow with female thread 1.40

23508
Elbow with male thread 1.60
Separation of flow
25006
- 16 x 1/2" x 16 1.40
- 20 x 3/4" x 20
Transition tee with female - 20 x 1/2" x 20
thread - 25 x 3/4" x 25 1.60
- 32 x 1" x 32
- 25 x 1/2" x 25 1.80
25506 - 32 x 3/4" x 32
Separation of flow
Threaded branch tee with male
1.80
thread
- 20 x 1/2" x 20
( = flow direction)
97
PLANNING
Fitting Picture Symbol Comment z-Value

40808
- 20 mm 10
- 25 mm 8.5
Screw-down stop globe valve
- 32 mm 7
- 40 mm 6
41108
- 20 mm 3.5
- 25 mm 2.5
Inclined valve
- 32 mm 2
41208
- 40 mm 2
- 20 mm 7.7
- 25 mm 6
Non-return valve
- 32 mm 5
- 40 mm 5
- 20 mm 1
- 25 mm 0.5
- 32 mm 0.5
Ball valve
- 40 mm 0.3
- 50 mm 0.3
41408
- 63 mm 0.3
Draining branch
( = flow direction)
Source: DIN 1988 Part 3
Z = z v2 d
2
Z = Pressure lost in [Pa]
z = Coefficient of loss of fitting
v = Flow rate [m/s]
d = Density of medium [kg/m3]
(KV= Cold Water Volume Rate circulatory [m3/h] of water [5 °C–30 °C] at a pressure difference of 1 bar)
Note:
For the determination of pressure loss in (mbar) the result has to be divided by the factor 100 (100Pa = 1 mbar).
1bar = 105 Pa = 14,5 psi = 10 N/cm2)
98
PLANNING
Coefficient of loss z aquatherm green pipe distribution block
Picture Comment Picture Comment z -Value
Potable water Reduced 25 mm Heating installation Reduced 20 mm passage

installation passage in case of Return in case of 1.00
Cold separation of flow separation of flow
water
25 mm passage in 20 mm passage in
Hot case of separation case of separation 0.25
water of flow Flow of flow
Potable water 20 mm passage in Heating installation 16 mm branch in case of

installation case of separation 0.80
separation of flow
of flow Return
Cold
water
20 mm branch in case of 16 mm branch in case of
1.60
Hot conjunction of flow conjunction of flow
water
Flow
Reduced 20 mm
16 mm branch in case of
passage in case of 2.20
separationof flow
separation of flow
Potable water installation
25 mm branch in case of
Cold Hot 1.20
separation of flow
water water
Hot Cold
water water 16 mm branch in case of
0.80
conjunction of flow
Hot water return
99
ARTICLE LIST
TABLE OF CONTENTS
– aquatherm green pipe pipes
– aquatherm blue pipe pipes
– aquatherm lilac pipe pipes
– Fastening material
– Fittings
– Weld-in saddle
– Weld-on saddle
– Flange adapter
– Threaded connections and accessories
– Transition pieces
– Screwed connections and counter parts
– Distributors
– Valves and accessories
– Cutting tools, welding devices
– Welding machines and welding jig
– Butt welding machines & electrofusion device
– Peeling tools
– Saddle welding tools
– Drills & saddle peeling tool
– Hot tapping tool and accessoires
100
aquatherm green
The innovative all-rounder, which revolutionized the plastic pipe sector, made a name for itself within a very short time that stands for highest quality and
outstanding ecological properties. The system of aquatherm has proven its excellent technical suitability in more than 30 years of application worldwide, and
among experts has long been one of the most extensive and at the same time best plastic pipe systems.
The system includes the different types of pipes SDR 6, SDR 7.4, SDR 9 and SDR 11. These are supplemented by the especially reinforced fiber composite
pipe. More than 450 joining and connection elements as well as valves and ball valves complete the system. The products are available from 16 mm to 450
mm external diameter.

new brand name special

Standard structure
article-no. old brand name feature material
company system Dimension Ratio of pipe
of pipe
10208 . . . 10248 fusiotherm SDR11 aquatherm green SDR 11 S PP-R
10806 . . . 10818 fusiotherm SDR7.4 aquatherm green SDR 7.4 S PP-R
10006 . . . 10024 fusiotherm SDR6 aquatherm green SDR 6 S PP-R
70708 . . . 70738 fusiotherm faser composite pipe aquatherm green SDR 7.4 MF PP-R
70758 . . . 70788 fusiotherm faser composite pipe UV aquatherm green SDR 7.4 MF UV PP-R
1370711 . . . 1370738 fusiotherm faser composite pipe ISO aquatherm green SDR 9 MF TI PP-R
370712 . . . 370744 aquatherm green pipe aquatherm green SDR 9 MF RP PP-RP
370762 . . . 370794 aquatherm green pipe aquatherm green SDR 9 MF RP UV PP-RP
MANIFOLD CONSTRUCTION – CUSTOM MADE

We design and construct your complete manifolds in our company according to your specifications and dispatch them pre-finished to any
place of the world.
You only have to send us the respective drawings and / or sketches with specifications. We return the offer including material list and
drawing. A qualified team of experienced technicians likes to assist you.
For detailed information referring “manifold construction” please contact our technical hotline: +49 (0) 2722 950-200!
101
aquatherm green pipe SDR 9 MF RP
Structure of pipe: MF = multilayer, with fibre reinforced

Special feature of pipe: RP (raised pressure)
Material: fusiolen PP-R
Pipe series: SDR 9/S 4
Standards: SKZ HR 3.28, ASTM F 2389, ISO 21003
SKZ A632/A644
di d
Colour: green with 4 dark green stripes
Form supplied: ø 32 – 125 mm straight lengths 4 m
ø 160 – 355 mm straight lengths 5.8 m s
Packing Unit: PU in meter
Application:
Mechanically stabilized through a fibre mix integrated in the middle layer of the fusiolen® PP-R.
Wall Internal Water

Dimension PU Price €
SDR Art. no. thickness diameter content Weight [kg] DN
d [mm] [m] m/pc
s [mm] di [mm] [l/m]
Socket welding
370712 32 3,6 24,8 0,483 0,328 25 40
370714 40 4,5 31,0 0,754 0,511 32 40
370716 50 5,6 38,8 1,182 0,791 40 20
370718 63 7,1 48,8 1,869 1,261 50 20
370720 75 8,4 58,2 2,659 1,771 - 20
370722 90 10,1 69,8 3,825 2,553 65 12
9 370724 110 12,3 85,4 5,725 3,789 80 8
370726 125 14,0 97,0 7,386 4,886 100 4
Butt welding
370730 160 17,9 124,2 12,109 7,987 125 5.8
370734 200 22,4 155,2 18,908 12,488 150 5.8
370738 250 27,9 194,2 29,605 19,422 200 5.8
370742 315 35,2 244,6 46,966 30,876 250 5.8
370744 355 39,7 275,6 59,625 39,202 - 5.8
102
aquatherm green pipe SDR 7.4 MF

Pipe series: SDR 7.4 / S 3.2
Standards: SKZ HR 3.28, ASTM F 2389, CSA B 137.11, ISO 21003
SKZ A314/616 di d
Colour: green with 4 dark green stripes
Packing Unit: straight legths 4 m
Packing Unit: PU in meter s
Application:
Internal Water
Dimension Wall thickness PU Price €
SDR Art. no. diameter content Weight [kg] DN
d [mm] s [mm] [m] m/pc
di [mm] [l/m]
Socket welding
70708 20 2,8 14,4 0,163 0,157 15 100
70710 25 3,5 18,0 0,254 0,244 20 100
70712 32 4,4 23,2 0,423 0,391 25 40
70714 40 5,5 29,0 0,660 0,608 32 40
70716 50 6,9 36,2 1,029 0,948 40 20
70718 63 8,6 45,8 1,647 1,490 50 20
70720 75 10,3 54,4 2,323 2,120 - 20
7.4
70722 90 12,3 65,4 3,358 3,037 65 12
70724 110 15,1 79,8 4,999 4,546 80 8
70726 125 17,1 90,8 6,472 5,850 - 4
Butt welding
70730 160 21,9 116,2 10,599 9,559 125 5.8
70734 200 27.4 145,2 16,558 14,944 150 5.8
70738 250 34,2 181,6 25,901 23,312 175 5.8
315 – 355 Dimensions 315 and 355 mm see aquatherm green pipe SDR 9 MF RP on page 102
103
aquatherm green pipe SDR 9 MF RP UV
Special feature of pipe: RP (raised pressure), UV resistant
Material: fusiolen PP-RP
di d
Pipe series: SDR 9 /S 4
Standards: SKZ HR 3.28, ASTM F 2389, ISO 21003,
SKZ A632/A644
Colour: inner layer: green with 4 dark green stripes s
outer layer: black
ø 160 – 355 mm straight lengths 5.8 m
Application:
Resistant against UV-rays. Mechanically stabilized through a faser mix integrated in the middle layer of the fusiolen® PP-R.
Wall Internal Water

d [mm] [m] m/pc
Socket welding
370762 32 3,6 24,8 0,483 0,422 25 40
370764 40 4,5 31,0 0,754 0,630 32 40
370766 50 5,6 38,8 1,182 0,944 40 20
370768 63 7,1 48,8 1,869 1,457 50 20
370770 75 8,4 58,2 2,659 1,998 - 20
370772 90 10,1 69,8 3,825 2,894 65 12
9 370774 110 12,3 85,4 5,725 4,397 80 8
370776 125 14,0 97,0 7,386 5,530 100 4
Butt welding
370780 160 17,9 124,2 12,109 8,287 125 5.8
370784 200 22,4 155,2 18,908 12,818 150 5.8
370788 250 27,9 194,2 29,605 19,741 200 5.8
370792 315 35,2 244,6 46,966 31,135 250 5.8
370794 355 39,7 275,6 59,625 39,415 - 5.8
104
aquatherm green pipe SDR 7.4 MF UV
Special feature of pipe: UV resistant
Pipe series: SDR 7.4 / S 3.2
SKZ A314/616 di d
Colour: outer layer: black
inner layer: green
Form supplied: straight legths 4 m s
Application:
Resistant against UV-rays. Mechanically stabilized through a faser mix integrated in the middle layer of the fusiolen® PP-R.
Internal Water
di [mm] [l/m]
Socket welding
70758 20 2,8 14,4 0,163 0,210 15 100
70760 25 3,5 18,0 0,254 0,314 20 100
70762 32 4,4 23,2 0,423 0,485 25 40
70764 40 5,5 29,0 0,660 0,728 32 40
70766 50 6,9 36,2 1,029 1,101 40 20
70768 63 8,6 45,8 1,647 1,686 50 20
70770 75 10,3 54,4 2,323 2,347 - 20
7.4 70772 90 12,3 65,4 3,358 3,378 65 12
70774 110 15,1 79,8 4,999 5,054 80 8
70776 125 17,1 90,8 6,472 6,494 - 4
Butt welding
70780 160 21,9 116,2 10,599 9,859 100 5.8
70784 200 27.4 145,2 16,550 15,273 150 5.8
70788 250 34,2 181,6 25,888 23,630 175 5.8
315 – 355 Dimensions 315 and 355 mm see aquatherm green pipe SDR 9 MF RP UV on page 104
105
aquatherm green pipe SDR 6 / 7.4 S
Structure of pipe: s (single)
di d
Pipe series: SDR 6 / S 2.5 & SDR 7.4 / S 3.2
Standards: DIN 8077. DIN 8078, DIN EN ISO 15874,
ASTM F 2389, CSA B 137.11
Colour: green s
Form supplied: 4 m straight lengths, also* in coils
Application:
Internal Water
di [mm] [l/m]
10006 16 2,7 10,6 0,088 0,111 10 100
10008 20 3,4 13,2 0,137 0,174 12 100
10010 25 4,2 16,6 0,216 0,268 15 100
10012 32 5,4 21,2 0,353 0,437 20 40
10014 40 6,7 26,6 0,555 0,675 25 40
10016 50 8,3 33,4 0,876 1,047 32 20
6 10018 63 10,5 42,0 1,385 1,662 40 20
10020 75 12,5 50,0 1,963 2,351 50 20
10022 90 15,0 60,0 2,826 3,379 60 12
10024 110 18,3 73,4 4,229 5,040 65 8
10106* 16 2,7 10,6 0,088 0,111 10 100
10108* 20 3,4 13,2 0,137 0,174 12 100
10110* 25 4,2 16,6 0,216 0,268 15 100
10806 16 2,2 11,6 0,106 0,096 12 100
10808 20 2,8 14,4 0,163 0,149 15 100
10810 25 3,5 18,0 0,254 0,232 20 100
10812 32 4,4 23,2 0,423 0,372 25 40
7.4 10814 40 5,5 29,0 0,660 0,578 32 40
10816 50 6,9 36,2 1,029 0,901 40 20
10818 63 8,6 45,8 1,647 1,416 50 20
10906* 16 2,2 11,6 0,106 0,096 12 100
10908* 20 2,8 14,4 0,163 0,149 15 100
106
aquatherm green pipe SDR 11 S / MF
Structure of pipe: 20 – 355 mm = s (single)
d
di
400&450 mm = MF (multilayer faser)
Pipe series: SDR 11/ S5 s
Standards: DIN 8077 / 78, DIN EN ISO 15874, ASTM F 2389, CSA B 137.11
Colour: green with 4 blue stripes
Form supplied: ø 20 – 125 mm 4 m straight lengths, also* in coils
ø 160 – 450 mm straight lengths 5,8 m
Application:
Internal Water
di [mm] [l/m]
Socket welding
10208 20 1,9 16,2 0,206 0,108 15 100
10210 25 2,3 20,4 0,327 0,165 20 100
10212 32 2,9 26,2 0,539 0,261 25 40
10214 40 3,7 32,6 0,834 0,414 32 40
10216 50 4,6 40,8 1,307 0,641 40 20
10218 63 5,8 51,4 2,074 1,012 50 20
10220 75 6,8 61,4 2,959 1,411 65 20
10222 90 8,2 73,6 4,252 2,043 80 12
10224 110 10,0 90,0 6,359 3,026 - 8
10226 125 11,4 102,2 8,199 3,924 100 4
11
10308* 20 1,9 16,2 0,206 0,108 15 100
10310* 25 2,3 20,4 0,327 0,165 20 100
10312* 32 2,9 26,2 0,539 0,261 25 50
Butt welding
10230 160 14,6 130,8 13,430 6,415 125 5.8
10234 200 18,2 163,6 21,010 9,992 150 5.8
10238 250 22,7 204,6 32,861 15,548 200 5.8
10242 315 28,6 257,8 52,172 24,664 250 5.8
10244 355 32,2 290,6 66,325 31,300 300 5.8
102461) 400 36,3 327,6 84,290 39,734 300 5.8
102481) 450 40,9 368,2 106,477 50,292 400 5.8
1)
mechanically stabilized through a fibre mix integrated in the middle layer of the fusiolen® PP-R
107
aquatherm blue
aquatherm blue pipe, our specialty for distributing cooling and heating in closed systems as well as in several industrial applications. It was developed in order
to prevent corrosion in heating system pipes and quickly expanded its range of application, with many positive features for other fields of piping installation. It
has gone on to find success around the world in hotels, stadiums, schools, offices, and industrial applications. In addition to the general advantages of the PP-R-
pipesystem aquatherm blue pipe in comparison with the aquatherm green pipe system it offers higher volumetric current values due to smaller wall thickness.

for chilled, hot fluid and various industrial applications
new brand name struc- special

Standard ma-
article-no. old brand name ture of feature
company system Dimension Ratio terial
pipe of pipe
2010208 . . . 2010212 climatherm SDR11 aquatherm blue SDR 11 S PP-R
2070112 . . . 2070712 climatherm faser composite pipe SDR7.4/SDR11 aquatherm blue SDR 7.4/SDR 11 MF PP-R
2070162 . . . 2070762 climatherm faser composite pipe SDR7.4/SDR11/SDR 17.6 UV aquatherm blue SDR 7.4/SDR 11/SDR 17.6 MF UV PP-R
2170114 . . . 2170712 climatherm faser composite pipe SDR7.4/SDR11 OT aquatherm blue SDR 7.4/SDR 11 MF OT PP-R
2570130 . . . 2570154 climatherm faser composite pipe SDR17.6 aquatherm blue SDR 17.6 MF PP-R
2270111 . . . 2270142 climatherm faser composite pipe SDR7.4/SDR11 ISO aquatherm blue SDR 7.4/SDR 11 MF TI PP-R
2470711 . . . 2470126 climatherm faser composite pipe SDR7.4/SDR11 OT ISO aquatherm blue SDR 7.4/SDR 11 MF OT-TI PP-R
MANIFOLD CONSTRUCTION – CUSTOM MADE

We design and construct your complete manifolds in our company according to your specifications and dispatch them pre-finished to any
place of the world.
You only have to send us the respective drawings and / or sketches with specifications. We return the offer including material list and
drawing. A qualified team of experienced technicians likes to assist you.
For detailed information referring “manifold construction” please contact our technical hotline: +49 (0) 2722 950-200!
108
aquatherm blue pipe SDR 7.4 / 11 / 17.6 MF
Pipe series: SDR 7.4 / S 3.2 & SDR11 / S 5 & SDR 17.6 / S 8.3
SKZ HR 3.28, ASTM F 2389, CSA B 137.11,
Standards:
ISO 21003 di d
Colour: blue with 4 wider green stripes
ø 160 – 630 mm straight lengths 5.8 m s
Application:
+C°
Wall Internal Water

d [mm] [m] m/pc
Socket welding
2070708 20 2,8 14,4 0,163 0,157 15 100
7,4
2070710 25 3,5 18,0 0,254 0,244 20 100
2070712 32 4,4 23,2 0,423 0,391 25 40
2070112 32 2,9 26,2 0,539 0,275 25 40
2070114 40 3,7 32,6 0,834 0,435 32 40
2070116 50 4,6 40,8 1,307 0,674 40 20
2070118 63 5,8 51,4 2,074 1,065 50 20
2070120 75 6,8 61,4 2,959 1,485 65 20
2070122 90 8,2 73,6 4,252 2,150 80 12
2070124 110 10,0 90,0 6,359 3,185 - 8
2070126 125 11,4 102,2 8,199 4,130 100 4
11
Butt welding
2070130 160 14,6 130,8 13,430 6,751 125 5.8
2070134 200 18,2 163,6 21,010 10,515 150 5.8
2070138 250 22,7 204,6 32,861 16,363 200 5.8
2070142 315 28,6 257,8 52,172 25,958 250 5.8
2070144 355 32,2 290,6 66,29 32,941 300 5.8
2070146 400 36,3 327,6 84,290 41,818 300 5.8
2070148 450 40,9 368,2 106,477 52,930 400 5.8
Socket welding
2570126 125 7,1 110,8 9,637 2,697 100 4
Butt welding
2570130 160 9,1 141,8 15,792 4,574 150 5.8
2570134 200 11,4 177,2 24,661 7,081 200 5.8
2570138 250 14,2 221,6 38,568 10,949 250 5.8
17,6 2570142 315 17,9 279,2 61,223 17,245 300 5.8
2570144 355 20,1 314,8 77,832 21,806 350 5.8
2570146 400 22,7 354,6 98,756 27,638 350 5.8
2570148 450 25,5 399,0 125,036 34,858 400 5.8
2570150 500 28,4 443,2 154,272 43,048 450 5.8
2570152 560 31,7 496,6 193,688 53,706 500 5.8
2570154 630 35,7 558,6 245,070 67,917 500 5.8
109
aquatherm blue pipe SDR 7,4/11/17,6 MF UV
Special feature of pipe: UV resistant
Pipe series: SDR 7.4 / S 3.2 & SDR11/SDR 17.6 / S 8.3
di d
Colour: outside: black, inside: blue
Form supplied: ø 20 – 125 mm straight lengths 4 m s
Application:
+C°
UV-resistant. Mechanically stabilized by a fibre mixture, integrated in the middle layer of fusiolen PP-R.
Wall Internal Water

d [mm] [m] m/pc
Socket welding
2070758 20 2,8 14,4 0,163 0,210 15 100
7,4
2070760 25 3,5 18,0 0,254 0,314 20 100
2070762 32 4,4 23,2 0,423 0,484 20 40
2070162 32 2,9 26,2 0,539 0,368 25 40
2070164 40 3,7 32,6 0,834 0,555 32 40
2070166 50 4,6 40,8 1,307 0,827 40 20
2070168 63 5,8 51,4 2,074 1,260 50 20
2070170 75 6,8 61,4 2,959 1,712 65 20
2070172 90 8,2 73,6 4,252 2,491 80 12
2070174 110 10,0 90,0 6,359 3,693 - 8
2070176 125 11,4 102,2 8,199 4,774 100 4
11
Butt welding
2070180 160 14,6 130,8 13,430 7,051 125 5.8
2070184 200 18,2 163,6 21,010 10,845 150 5.8
2070188 250 22,7 204,6 32,861 16,681 200 5.8
2070192 315 28,6 257,8 52,172 26,217 250 5.8
2070194 355 32,2 290,6 66,292 33,153 300 5.8
2070196 400 36,3 327,4 84,145 41,937 300 5.8
2070198 450 40,9 368,2 106,423 52,997 400 5.8
2570180 160 9,1 141,8 15,784 4,707 150 5.8
2570184 200 11,4 177,2 24,649 7,201 200 5.8
2570188 250 14,2 221,6 38,549 11,006 250 5.8
2570192 315 17,9 279,2 61,193 17,174 300 5.8
2570194 355 20,1 314,8 77,793 21,647 350 5.8
17,6
2570196 400 22,7 354,6 98,707 27,339 350 5.8
2570198 450 25,5 399,0 124,973 34,454 400 5.8
2570200 500 28,4 443,2 154,195 42,525 450 5.8
2570202 560 31,7 496,6 193,590 52,994 500 5.8
2570204 630 35,7 558,6 244,947 66,976 500 5.8
110
aquatherm blue pipe SDR 7,4 / 11 MF OT B (2:1)
Structure of pipe: MF = multilayer, with fibre reinforced OXYGEN-BAR
PP-R
PP-R-GF
Special feature of pipe: OT = oxygen tight PP-R

Pipe series: SDR 7.4 / S 3.2 & SDR11 / S 5
s
Standards: DIN 8077 / 78, DIN EN ISO 15874, ASTM F 2389,
CSA B 137.11, ISO 21003 B
Colour: blue
d
d1
ø 160 – 250 mm straight lengths 5,8 m
Application:
+C°
Oxygen tight by diffusion barrier. Mechanically stabilized through a fibre mix integrated in the middle layer of fusiolen® PP-R.
Wall Internal Water
SDR Art. no. thickness d iameter content Weight [kg] DN
d [mm] [m] m/pc
s [mm] d1 [mm] [l/m]
Socket welding
2170708 20 2,8 14,4 0,163 0,211 15 100
7,4
2170710 25 3,5 18,0 0,254 0,316 20 100
2170712 32 4,4 23,2 0,423 0,488 20 40
2170114 40 3,7 32,6 0,834 0,562 32 40
2170116 50 4,6 40,8 1,307 0,838 40 20
2170118 63 5,8 51,4 2,074 1,279 50 20
2170120 75 6,8 61,4 2,959 1,739 65 20
2170122 90 8,2 73,6 4,252 2,533 80 12
11 2170124 110 10,0 90,0 6,359 3,752 - 8
2170126 125 11,4 102,2 8,199 4,857 100 4
Butt welding
2170130 160 14,6 130,8 13,430 6,888 125 5.8
2170134 200 18,2 163,6 21,010 10,687 150 5.8
2170138 250 22,7 204,6 32,861 16,578 200 5.8
aquatherm blue pipe SDR 11 S
Structure of pipe: S (single)

Material: fusiolen PP-R di d
Pipe series: SDR 11/ S 5
CSA B 137.11, NSF 14, ISO 21003
s
Colour: blue
Form supplied: 4 m straight lengths, also* in coils
Application:
+C°
Wall Internal Water

d [mm] [m] m/pc
2010208 20 1,9 16,2 0,206 0,108 15 100
2010210 25 2,3 20,4 0,327 0,165 20 100
2010212 32 2,9 26,2 0,539 0,261 25 40
11
2010308* 20 1,9 16,2 0,206 0,108 15 100
2010310* 25 2,3 20,4 0,327 0,165 20 100
2010312* 32 2,9 26,2 0,539 0,261 25 0.5
111
aquatherm lilac
aquatherm lilac pipe was developed exclusively for the field of water recycling. In countries that are highly committed to the environment, like Australia and
California, it is already standard to reduce daily water consumption by using recycled water when possible. Now lilac is also regarded in other countries as
a standard colour for greywater pipes. For technical, commercial, agricultural or domestic applications, cost-effective process water is often required. In the
private sector, water recycling-systems are increasingly used. Thanks to the long-lasting and corrosion-resistant material Polypropylene, the aquatherm lilac
pipe is ideally suited for process water (grey/rainwater).

for reclaimed
new brand name Standard struc-

article-no. old brand name Dimension ture of material
company system Ratio pipe
SDR 7,4/
9010808 . . . 9010226 aquatherm lilac aquatherm lilac S PP-R
SDR 11
aquatherm lilac pipe SDR 7,4/11 S

Structure of pipe: S (single)
Pipe series: SDR 7.4 / S3.5 & SDR 11 / S 5
CSA B 137.11, NSF 14
Colour: lilac
di d
Form supplied: 4 m straight lengths
Application:
s
Wall Internal Water

d [mm] [m] m/pc
9010808 20 2,8 14,4 0,163 0,149 15 100
7,4
9010810 25 3,5 18,0 0,254 0,232 20 100
9010212 32 2,9 26,2 0,539 0,261 25 40
9010214 40 3,7 32,6 0,834 0,414 32 40
9010216 50 4,6 40,8 1,307 0,641 40 20
9010218 63 5,8 51,4 2,074 1,012 50 20
11
9010220 75 6,8 61,4 2,959 1,411 65 20
9010222 90 8,2 73,6 4,252 2,042 80 12
9010224 110 10,0 90,0 6,359 3,026 - 8
9010226 125 11,4 102,2 8,199 3,924 100 4
ADHESIVE TAPE TO PROTECT AGAINST UV-RADIATION

for aquatherm MF UV pipes
Price €
Art. no. Dimension PU
m/pc
10871 50mm x 10m 1m/Pckg
112
AQUATHERM PP-PRIMER
for aquatherm-PP pipes
PP-Primer
Price €
Art. no. Dimension PU Box unit
m/pc
50230 1l
50231 10l
AQUATHERM SPECIAL TOP COAT

for aquatherm PP-pipes
Price €
m/pc
50232 black 2,5l
50233 white 2,5l
60520
PIPE CLAMPS
suitable for sliding and fixed point installation
Thread connection: M8 & M10 for 16 – 125 mm | M10 for 160 mm | M16 for 200 – 355 mm
for pipe dimension Price €

Art. no. PU Box unit
[mm] m/pc
60516 16 50
60520 20 50
60525 25 50
60532 32 50
60540 40 50
60550 50 50
60563 63 25
60575 75 25
60590 90 25
60594 110 25
60595 125 25
60597 160 25
60650 200 1
60654 250 1
60658 315 1
60660 355 1
PIPE CLAMPS
suitable for fixed point installation

Art. no. PU Box unit
[mm] m/pc
60768 160 1
60770 200 1
60774 250 1
60778 315 1
60780 355 1
60782 400 1
60784 450 1
60786 500 1
60788 560 1
60790 630 1
PIPE FASTENING BOW

suitable for ø 16-32 mm pipes
Price €
Art. no. for pipe dimension PU Box unit
m/pc
60604 1-fold - length = 45mm 50
60606 1-fold - length = 75mm 50
60608 2-fold - length = 45mm 50
60610 2-fold - length = 75 mm 50
113
PLASTIC PIPE CLAMPS Art.N. 11222
suitable for ø 16 – 40 mm pipes
Artikelliste 2015
Seite 18 Box unit
Art. no. PU a
[mm] m/pc
60616 16 50
Art.N. 11006
10186
60620 20 50
60625 25 30
Artikelliste 2015
60632
60640
32
40
30
30
Seite 18
PIPE SUPPORT
Price €
Art. no. for pipe dimension PU Box unit
85110 ø 16x2,2mm - ø 11,4mm 10

Art.N. 11222 m/pc
10186 ø 16x2,7mm - ø 10,4mm 10 Artikelliste 2015

SOCKET Seite 18L
z
Systems: aquatherm green pipe,
aquatherm blue pipe, aquatherm lilac pipe
Material: Fusiolen® PP-R
Standard: DIN 16962, DIN EN ISO 15874
D
d
Colour: green
Dimension Price €
SDR Art. no. l z D D1 Weight [kg] System PU Box unit
d [mm] d1 m/pc
11006 16 30,00 4,00 24,50 0,008 • 10

11008 20 32,00 3,00 29,50 0,011 • • • 10 1500
z
L
11010 25 35,00 3,00 34,00 0,013 • • • 10 1000

11012 32 40,50 4,50 43,00 0,026 • • • 5 600
l
6
7.4 11014 40 47,50 6,50 52,00 d 0,044 • • • 5 400
9 11016 50 53,00 6,00 68,00D 0,084 • • • 5 200
11 11018 63 60,50 5,50 84,00 0,139 • • • 1 100
17.6
11020 75 66,50 6,50 100,00 0,226 • • • 1 70
11022 90 72,50 6,50 120,00 0,343 • • • 1 50
11024 110 82,00 8,00 147,00 0,581 • • • 1 30
11026 125 92,00 12,00 167,00 0,845 • • • 1 25
D1
REDUCING SOCKET FEMALE/FEMALE d1

aquatherm blue pipe, aquatherm lilac pipe
z
L

l
Standard: DIN 16962, DIN EN ISO 15874 d

Colour: green D
Dimension Dimension Weight Price €

SDR Art. no. L l z D D1 System PU Box unit
d [mm] d1 [mm] [kg] m/pc
double-sided socket welding

11222 40 32 44,00 20,50 5,50 52,00 43,00 0,035 • • • 1
11228 50 32 53,00 23,50 11,50 68,00 43,00 0,066 • • • 1
11230 50 40 50,50 23,50 6,25 68,00 52,00 0,069 • • • 1
11236 63 40 61,00 27,50 13,00 84,00 52,00 0,115 • • • 1
6 11238 63 50 56,00 27,50 5,00 84,00 68,00 0,120 • • • 1
7.4 11240 75 50 60,00 30,00 6,50 100,00 68,00 0,178 • • • 1
9
11 11242 75 63 62,50 30,00 5,00 100,00 84,00 0,185 • • • 1
17.6 11252 90 63 74,00 33,00 13,50 120,00 84,00 0,276 • • • 1
11253 90 75 69,00 33,00 6,00 120,00 100,00 0,297 • • • 1
11257 110 75 85,00 37,00 18,00 147,00 100,00 0,516 • • • 1
11259 110 90 77,25 37,00 7,25 147,00 120,00 0,520 • • • 1
11263 125 90 91,00 40,00 18,00 167,00 120,00 0,749 • • • 1
11265 125 110 87,00 40,00 10,00 167,00 147,00 0,726 • • • 1
114
REDUCING SOCKET, SOCKET WELDING D
d1
aquatherm blue pipe,
z
L
l
Colour: green
Dimension Dimension Price €

SDR Art. no. l L z D Weight [kg] System PU Box unit
d [mm] d1 [mm] m/pc
double-sided socket welding

11109 20 16 14,50 39,00 11,50 24,50 0,009 • 10 2000
11110 25 16 16,00 38,00 9,00 26,00 0,012 • 10 2000
11112 25 20 16,00 38,50 8,00 29,50 0,012 • • • 10 1500
11114 32 20 18,00 37,50 5,00 29,50 0,015 • • • 5 1000
11116 32 25 18,00 38,00 4,00 34,00 0,016 • • • 5 1000
11118 40 20 20,50 45,00 10,00 29,50 0,025 • • • 5 750
11120 40 25 20,50 50,00 13,50 34,00 0,028 • • • 5 600
11122 40 32 20,50 50,00 11,50 43,00 0,032 • • • 5 500
11124 50 20 23,50 55,00 17,00 29,50 0,045 • • • 5 500
11126 50 25 23,50 55,00 15,50 34,00 0,044 • • • 5 500
11128 50 32 23,50 54,00 12,50 43,00 0,048 • • • 5 350
11130 50 40 23,50 53,00 9,00 52,00 0,053 • • • 5 300
11131 63 20 27,50 65,00 23,00 29,50 0,073 • • • 1 200
11132 63 25 27,50 65,00 21,50 34,00 0,071 • • • 1 200
6 11134 63 32 27,50 62,00 16,50 43,00 0,080 • • • 1 200
7,4
9 11136 63 40 27,50 64,50 16,50 52,00 0,089 • • • 1 200
11 11138 63 50 27,50 63,50 12,50 68,00 0,107 • • • 1 150
17,6
11139 75 40 30,00 69,50 19,00 52,00 0,131 • • • 1
11140 75 50 30,00 63,00 9,50 68,00 0,141 • • • 1
11142 75 63 30,00 71,00 13,50 84,00 0,170 • • • 1
11143 75 20 30,00 65,50 21,00 34,50 0,113 • • • 1
11144 75 25 30,00 65,50 19,50 34,50 0,111 • • • 1
11145 75 32 30,00 69,50 21,50 52,00 0,140 • • • 1
11151 90 50 33,00 75,00 18,50 68,00 0,193 • • • 1
11152 90 63 33,00 78,00 17,50 84,00 0,224 • • • 1
11153 90 75 33,00 81,50 18,50 100,00 0,273 • • • 1
11155 110 63 37,00 86,00 21,50 84,00 0,356 • • • 1
11157 110 75 37,00 89,00 22,00 100,00 0,383 • • • 1
11159 110 90 37,00 99,00 29,00 120,00 0,500 • • • 1
11161 125 75 40,00 101,00 31,00 100,00 0,518 • • • 1
11163 125 90 40,00 99,00 26,00 120,00 0,588 • • • 1
11165 125 110 40,00 112,00 35,00 147,00 0,832 • • • 1
115
L
D
REDUCING SOCKET, SOCKET & BUTT WELDING D d
d
Systems: aquatherm green pipe, D
aquatherm blue pipe
L
Material: Fusiolen® PP-R & PP-RP
z
z
Colour: green D1
D1
Dimension Price €
SDR Art. no. D1 L z D Weight [kg] System PU Box unit
d [mm] m/pc
onesided socket welding, other side butt welding
11174 160 110 90,00 53,00 147,00 0,730 • 1
7,4 11176 160 125 90,00 50,00 167,00 0,837 • 1
11182 200 125 135,00 95,00 167,00 1,644 • 1
311174 160 110 90,00 53,00 147,00 0,730 • 1

9 311176 160 125 90,00 50,00 167,00 0,868 • 1
311182 200 125 135,00 95,00 167,00 1,599 • 1
11175 160 110 90,00 53,00 147,00

Art.N.
0,655
11185
• • 1
11 11177 160 125 90,00 50,00 167,00 Artikelliste
0,636 • • 20151
11183 200 125 135,00 95,00 167,00
Seite
1,341
20• • 1
2511174 160 110 90,00 53,00 147,00 0,618 • 1

17,6 2511176 160 125 90,00 50,00 167,00 0,628 • 1
2511182 200 125 135,00 95,00 167,00 1,055 • 1
REDUCING SOCKET, BUTT WELDING D1

aquatherm blue pipe
L

Colour: green D
Price €
SDR Art. no. D D1 L Weight [kg] System PU Box unit
m/pc
double-sided butt welding
11184 200 160 135,00 1,638 • 1
7,4 11188 250 160 172,50 2,881 • 1
11190 250 145,20 172,50 3,250 • 1
311184 200 160 135,00 1,588 • 1

311188 250 160 172,50 2,900 • 1
311190 250 200 172,50 3,206 • 1
9 311192 315 200 225,00 6,350 • 1
311194 315 250 225,00 7,050 • 1
311196 355 250 170,00 5,640 • 1
311198 355 315 160,00 4,940 • 1
11185 200 160 135,00 1,206 • • 1

11189 250 160 172,50 2,313 • • 1
11191 250 200 172,50 2,389 • • 1
11193 315 200 225,00 4,389 • • 1
11195 315 250 225,00 4,786 • • 1
11197 355 250 170,00 4,431 • • 1
11 11199 355 315 160,00 4,532 • • 1
11201 400 250 152,00 7,475 • • 1
11203 400 315 122,00 6,095 • • 1
11204 400 355 110,00 5,520 • • 1
11206 450 315 142,00 9,200 • • 1
11207 450 355 132,00 7,590 • • 1
11208 450 400 122,00 7,590 • • 1
116
D1
REDUCING SOCKET, BUTT WELDING
Systems: aquatherm blue pipe
Art.N. 12106
L
Colour: green
Artikelliste 2015 D
Seite 21 Price €
SDR Art.- No. D
Art.N. 12106
D1 L Weight [kg]
double-sided butt welding

System PU Box unit
m/pc
2511184
2511188
200
250
Artikelliste 2015
160
160
135,00
172,50
1,012
1,500
•
•
1
1
2511190
2511193
250
315
Seite 21 200
200
172,50
225,00
1,338
4,141
•
•
1
1
2511195 315 250 225,00 3,420 • 1
2511197 355 250 245,00 3,099 • 1
2511199 355 315 160,00 3,108 • 1
2511201 400 250 152,00 4,482 • 1
2511203 400 315 122,00 3,366 • 1
2511204 400 355 112,00 3,049 • 1
2511206 450 315 142,00 4,891 • 1
2511207 450 355 132,00 4,688 • 1
17,6
2511208 450 400 122,00 4,287 • 1
2511209 500 315 172,00 8,100 • 1
2511210 500 355 152,00 6,500 • 1
2511211 500 400 142,00 6,700 • 1
2511212 500 450 122,00 5,500 • 1
2511213 560 400 162,00 9,000 • 1
2511214 560 450 142,00 8,600 • 1
2511215 560 500 132,00 7,600 • 1
2511216 630 400 192,00 15,100 • 1
2511217 630 450 172,00 13,700 • 1
2511218 630 500 152,00 11,000 • 1
2511219 630 560 132,00 9,000 • 1
l
z
ELBOW 90°

aquatherm lilac pipe l
Material: Fusiolen® PP-R z
d
Colour: green D
Dimension Price €
SDR Art.- No. z l D Weight [kg] System PU Box unit
d [mm] m/pc
socket welding
d
12106 16 9,00 22,00 24,50 0,010 • 10 2000
D
12108 20 11,00 25,50 27,00 0,013 • • • 10 1200
12110 25 13,50 29,50 34,00 0,023 • • • 10 800
6 12112 32 17,00 35,00 43,00 0,043 • • • 5 400
7,4 12114 40 21,00 41,50 52,00 0,077 • • • 5 250
9
11 12116 50 26,00 49,50 68,00 0,162 • • • 5 125
17,6 12118 63 32,50 60,00 84,00 0,293 • • • 1 75
12120 75 38,50 68,50 100,00 0,445 • • • 1 40
12122 90 46,00 79,00 120,00 0,729 • • • 1 25
12124 110 56,00 93,00 147,00 1,292 • • • 1
12126 125 76,50 116,50 167,00 2,004 • • • 1
117
ELBOW 90° BUTT WELDING
Systems: aquatherm green pipe, aquatherm blue pipe

z
Notice There is a gradual conversion of the XXL-fittings made of pipe
segments to an injection molded design. The table shows which Fitting made of
articles are already available in new design at the time of printing pipe segments
this catalogue. In the aquatherm technews we will inform you of D
further changes, but first the current stock of the elbows made of
pipe segments has to be sold.
All fittings, which are converted to the injection molding

production, are still available on inquiry as special fittings made of
pipe segments. No article-numbers are defined for special fittings
of any type.
z
Please note! Electrofusion sockets can not be processed directly
with injection molded fittings. When using electrofusion sockets
either segment welded special fittings must be used or pipe pieces Injection molded fitting
D
must be welded to the injection molded fittings. Colour: green
NEW
injection
pipe Price €
SDR Art. no. D z Weight [kg] System molded* PU Box unit
segments m/pc
(green)
butt welding
12130 160 145,00 2,561 • • 1
7,4 12134 200 450,00 11,685 • • 1
12138 250 625,00 26,000 • • 1
312130 160 145,00 2,371 • • 1

312134 200 175,00 4,311 • • 1
9 312138 250 220,00 8,400 • • 1
312142 315 773,00 42,300 • • 1
312144 355 833,00 57,628 • • 1
12131 160 145,00 2,145 • • • 1

12135 200 175,00 4,056 • • • 1
12139 250 220,00 7,325 • • • 1
11 12143 315 773,00 37,850 • • 1
12145 355 833,00 49,000 • • 1
12147 400 900,00 62,800 • • 1
12149 450 975,00 89,500 • • 1
1)
2012143 315 773,00 37,300 • • 1
2012145 355 833,00 57,074 • • 1
11
2012147 400 900,00 74,500 • • 1
2012149 450 975,00 89,080 • • 1
2512130 160 145,00 1,642 • • 1

2512134 200 175,00 3,244 • • 1
2512138 250 220,00 5,500 • • 1
2512142 315 773,00 24,000 • • 1
2512144 355 833,00 32,000 • • 1
17,6
2512146 400 900,00 42,549 • • 1
2512148 450 975,00 62,200 • • 1
2512150 500 1100,00 91,000 • • 1
2512152 560 1190,00 108,779 • • 1
2512154 630 1295,00 164,600 • • 1
* status quo at the time of printing, further injection molded parts follow
118
ELBOW 90° FEMALE/MALE
Art.N. 12506
Artikelliste 2015 z1
l1

Seite 23
Material:
Fusiolen® PP-R Art.N. 12506
d
Artikelliste 2015
z
l
Colour: green
Seite 23 d
D
Dimen-
Weight Price €
SDR Art. no. sion z l D l1 z1 System PU Box unit
[kg] m/pc
d [mm]
socket welding
12306 16 9,00 22,00 24,50 21,75 12,25 0,010 • 10 2000
6 12308 20 11,00 25,50 29,50 25,50 14,75 0,017 • • • 10 1200
7.4
12310 25 13,50 29,50 34,00 29,50 17,00 0,023 • • • 10 800
9
11 12312 32 17,00 35,00 43,00 39,00 21,50 0,048 • • • 5 400
12314 40 21,00 41,50 52,00 45,50 26,00 0,080 • • • 5 300
l1
l1
ELBOW 45° FEMALE/MALE

z1 z1
d
d
aquatherm blue pipe, z
z

l
l

Standard: DIN 16962, DIN EN ISO 15874 d d
Colour: green D D
Dimen-
Weight Price €
SDR Art. no. sion z l D l1 z1 System PU Box unit
[kg] m/pc
d [mm]
socket welding
6 12708 20 5,00 19,50 29,50 19,50 9,00 0,013 • • • 10 1500
7.4
12710 25 6,00 22,00 34,00 22,00 8,50 0,017 • • • 10 1000
9
11 12712 32 7,50 25,50 43,00 28,50 11,50 0,036 • • • 5 500
12714 40 9,50 30,00 52,00 30,50 13,50 0,057 • • • 5 300
z
l
ELBOW 45° SOCKET WELDING d

D
z

l

Colour: green D
Dimension Price €
SDR Art. no. z l D Weight [kg] System PU Box unit
d [mm] m/pc
socket welding
12506 16 4,50 17,50 24,50 0,009 • 10 2000
12508 20 5,00 19,50 29,50 0,014 • • • 10 1500
12510 25 6,00 22,00 34,00 0,018 • • • 10 1000
12512 32 7,50 25,50 43,00 0,035 • • • 5 500
6
7.4 12514 40 9,50 30,00 52,00 0,053 • • • 5 300
9 12516 50 11,50 35,00 68,00 0,112 • • • 5 150
11 12518 63 14,00 41,50 84,00 0,227 • • • 1 75
17.6
12520 75 16,50 46,50 100,00 0,350 • • • 1 60
12522 90 19,50 52,50 120,00 0,568 • • • 1 30
12524 110 23,50 60,50 147,00 1,025 • • • 1 20
12526 125 27,00 67,00 167,00 1,329 • • • 1
119
z
ELBOW 45° BUTT WELDING
D
Material: Fusiolen® PP-R & PP-RP Fitting made of
Standard: DIN 16962, DIN EN ISO 15874 pipe segments
Notice There is a gradual conversion of the XXL-fittings made of pipe segments to an injection molded design. The table shows
which articles are already available in new design at the time of printing this catalogue. In the aquatherm technews
we will inform you of further changes, but first the current stock of the elbows made of pipe segments has to be sold.
All fittings, which are converted to the injection molding production, are still available on inquiry as special fittings
made of pipe segments. No article-numbers are defined for special fittings of any type.
Please note! Electrofusion sockets can not be processed directly with injection molded fittings. When using
electrofusion sockets either segment welded special fittings must be used or pipe pieces must be welded to the Injection molded fitting
injection molded fittings. Colour: green
pipe injection Price €

SDR Art.- No. D z Weight [kg] System PU Box unit
Art.N. 13106
butt welding
segments molded* m/pc
12530 160 95,00 1,903 Artikelliste 2015•

• 1
7,4 12534 200 274,00 8,175 • • 1
12538 250 412,00 20,500 Seite 24 •
• 1
312530 160 95,00 4,230 • • 1
312534 200 274,00 6,745 • • 1
9 312538 250 412,00 15,928 • • 1
312542 315 498,00 30,567 • • 1
312544 355 520,00 40,771 • • 1
12531 160 95,00 1,393 • • L • 1
z1 z1
12535 200 274,00 5,735 • • 1
12539 250 412,00 13,000 • • 1
11 12543 315 498,00 27,300 • • 1
D
d
12545 355 520,00 26,650 • • 1
z
125471) 400 548,00 44,900 • • 1
l
125491) 450 580,00 60,500 • • 1
1)
2012535 200 274,00 6,285 • • 1
2012539 250 412,00 14,181 • • 1
2012543 315 498,00 27,100 • • 1
11
2012545 355 520,00 38,158 • • 1
2012547 400 548,00 44,712 • • 1
2012549 450 580,00 60,260 • • 1
2512530 160 95,00 1,080 • • 1
2512534
2512538
200
250
274,00
412,00
3,672
9,400
•
•
Art.N. 13106
•
•
1
1
2512542
2512544
315
355
498,00
520,00
18,000
22,058
•
•
Artikelliste 2015
•
•
1
1
17,6
2512546 400 548,00 30,800 • Seite 24
• 1
2512548 450 580,00 39,123 • • 1
2512550 500 665,00 55,112 • • 1
2512552 560 698,00 72,519 • • 1
2512554 630 741,00 97,148 • • 1
T-PIECE SOCKET WELDING
L
z1 z1
Systems: aquatherm green pipe, aquatherm blue pipe, aquatherm lilac pipe
D
d
Colour: green
l
Form: injection moulded fittings
Dimension Weight Price €

SDR Art.- No. z z1 l L D System PU Box unit
d [mm] [kg] m/pc
socket welding
13106 16 9,00 9,00 22,00 44,00 24,50 0,015 • 10 1500
13108 20 11,00 11,00 25,50 51,00 27,00 0,022 • • • 10 800
13110 25 14,50 15,00 30,50 62,00 34,00 0,033 • • • 10 500
6 13112 32 15,50 17,00 33,50 70,00 43,00 0,054 • • • 5 300
7,4 13114 40 20,00 20,00 40,50 81,00 52,00 0,099 • • • 5 200
9 13116 50 26,00 26,00 49,50 99,00 68,00 0,177 • • • 5 100
11 13118 63 32,50 32,50 60,00 120,00 84,00 0,368 • • • 1 50
17,6 13120 75 38,50 38,50 68,50 137,00 100,00 0,541 • • • 1 30
13122 90 47,00 46,00 80,00 158,00 120,00 0,920 • • • 1 25
13124 110 56,00 56,00 93,00 186,00 147,00 1,598 • • • 1 14
13126 125 76,50 76,50 116,50 233,00 167,00 2,673 • • • 1
120
T-PIECE BUTT WELDING L
D
aquatherm blue pipe
Material: Fusiolen® PP-R & PP-RP L
z
Notice There is a gradual conversion of the XXL-fittings made of pipe
segments to an injection molded design. The table shows
D
Fitting made of
which articles are already available in new design at the time pipe segments
of printing this catalogue. In the aquatherm technews we will
z
inform you of further changes, but first the current stock of the
t-pieces made of pipe segments has to be sold.
L
All fittings, which are converted to the injection molding
production, are still available on inquiry as special fittings
made of pipe segments. No article-numbers are defined for
D
special fittings of any type.
Please note! Electrofusion sockets can not be processed
z
directly with injection molded fittings. When using
electrofusion sockets either segment welded special fittings Injection molded fitting
must be used or pipe pieces must be welded to the injection Colour: green
molded fittings.
NEW
injection
pipe Price €
SDR Art.- No. D L z Weight [kg] System molded* PU Box unit
segments m/pc
(green)
butt welding
13130 160 290,00 145,00 3,600 • • 1
7,4 13134 200 500,00 250,00 9,825 • • 1
13138 250 750,00 375,00 24,000 • • 1
313130 160 290,00 145,00 3,290 • • 1

313134 200 500,00 250,00 9,367 • • 1
9 313138 250 750,00 375,00 21,949 • • 1
313142 315 920,00 460,00 42,609 • • 1
313144 355 960,00 480,00 56,452 • • 1
13131 160 290,00 145,00 3,005 • • • 1

13135 200 500,00 250,00 6,865 • • 1
13139 250 750,00 375,00 16,000 • • 1
11 13143 315 920,00 460,00 20,450 • • 1
13145 355 960,00 480,00 45,072 • • 1
13147 1)
400 1000,00 500,00 63,100 • • 1
131491) 450 1050,00 525,00 83,300 • • 1
1)
2013135 200 500,00 250,00 8,171 • • 1
2013139 250 750,00 375,00 18,827 • • 1
2013143 315 920,00 460,00 36,674 • • 1
11
2013145 355 960,00 480,00 40,000 • • 1
2013147 400 1000,00 500,00 62,100 • • 1
2013149 450 1050,00 525,00 82,792 • • 1
2513130 160 290,00 145,00 2,348 • • 1

2513134 200 500,00 250,00 4,660 • • 1
2513138 250 750,00 375,00 11,500 • • 1
2513142 315 920,00 460,00 19,800 • • 1
2513144 355 960,00 480,00 27,500 • • 1
17,6
2513146 400 1000,00 500,00 40,395 • • 1
2513148 450 1050,00 525,00 45,400 • • 1
2513150 500 1200,00 600,00 75,726 • • 1
2513152 560 1260,00 630,00 99,320 • • 1
2513154 630 1330,00 665,00 122,500 • • 1
121
aquatherm blue pipe Y-PIECES z1
z
Special fittings on demand
D
ATTENTION – PLEASE NOTE!
These branches are for special applications in the
45°
unpressurized areas, e.g. in vacuum dewatering in the ship
building. In no case they may be exposed to the pressures,
z2
given in the operating pressure tables on page 23-25.
aquatherm GmbH - Biggen 5 - 57439 Attendorn

D
Systems: aquatherm green pipe, Maßstab: Gewicht: Stück (Menge): Position :
Weitergabe sowie Vervielfältigung dieses Dokuments,Verwertung und Mitteilung Allgemeintol. nach DIN ISO 2768-c

seines Inhalts sind verboten, soweit nicht ausdrücklich gestattet. Zuwiederhand-
lungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Ge-
brauchsmuster oder Geschmacksmuster vorbehalten. 1:5 0.00 - - -
Material (Werkstoff): Revision: Blatt-Nr.:
h Datum: Name:
g Gezeichnet: 27.01.2015 Mueller PP 0 -

f Kontrolliert: 27.01.2015 Tusche Benennung:
e Freigabe: Y-Abzweig 45°

27.01.2015
d
c
Material: Fusiolen® PP-R b

a
Index Änderungen Datum Name
Artikelnummer : 2013018-2513038W
Standard: DIN16962-2
Color: blue/green
Dimension Price €
SDR Art. no. z z1 z2 Weight [kg] System PU Box unit
D [mm] m/pc
Socket welding
2013018 63 560,00 380,00 380,00 0,001 • • • 1

2013020 75 570,00 405,00 405,00 1,210 • • • 1
2013022 90 577,00 412,00 412,00 1,750 • • • 1
2013024 110 610,00 435,00 435,00 2,730 • • • 1

11 2013026 125 665,00 475,00 475,00 3,840 • • • 1
Butt welding
2013031 160 782,00 551,00 551,00 7,300 • • 1
2013035 200 925,00 650,00 650,00 13,360 • • 1
2013039 250 1105,00 780,00 780,00 24,780 • • 1

Socket welding
2513026 125 665,00 475,00 475,00 2,470 • • 1

Butt welding
17.6 2513030 160 782,00 551,00 551,00 4,700 • • 1
2513034 200 925,00 650,00 650,00 8,640 • • 1
2513038 250 1105,00 780,00 780,00 16,010 • • 1
122
L
l
RED.- T-PIECE, SOCKET WELDING z2 z

d2
D
d
l1
z1
Colour: green
d1
Form: injection moulded fittings D1
Weight Box Price €

SDR Art.- No. d d1 d2 L l l1 z z1 z2 D D1 System PU
[kg] unit m/pc
socket welding
13506 20 16 16 51,00 25,50 25,25 11,00 12,25 12,50 29,50 29,50 0,025 • 10
13508 20 16 20 51,00 25,50 25,25 11,00 12,25 11,00 29,50 29,50 0,024 • 10
13510 20 20 16 51,00 25,50 25,25 11,00 10,75 12,50 29,50 29,50 0,023 • 10
13511 20 25 20 62,00 31,00 30,50 16,50 14,50 16,50 34,00 34,00 0,040 • • • 10
13512 25 16 16 62,00 31,00 30,50 15,00 17,50 18,00 34,00 34,00 0,043 • 10
13514 25 16 20 62,00 31,00 30,50 15,00 17,50 16,50 34,00 34,00 0,041 • 10
13516 25 16 25 62,00 31,00 30,50 15,00 17,50 15,00 34,00 34,00 0,038 • 10
13520 25 20 20 62,00 31,00 30,50 15,00 16,00 16,50 34,00 34,00 0,039 • • • 10 500
13522 25 20 25 62,00 31,00 30,50 15,00 16,00 15,00 34,00 34,00 0,036 • • • 10 500
13528 32 16 32 70,00 35,00 31,00 17,00 18,00 17,00 43,00 29,50 0,053 • • • 5 300
13532 32 20 20 73,50 36,75 37,00 18,75 22,50 22,25 43,00 43,00 0,076 • • • 5 300
13534 32 20 32 70,00 35,00 31,00 17,00 16,50 17,00 43,00 29,50 0,053 • • • 5 300
13538 32 25 25 70,00 35,00 34,50 17,00 18,50 19,00 43,00 43,00 0,069 • • • 5
13540 32 25 32 70,00 35,00 32,00 17,00 16,00 17,00 43,00 34,00 0,050 • • • 5 300
13542 40 20 40 83,00 41,50 36,00 21,00 21,50 21,00 52,00 34,00 0,091 • • • 5 200
13544 40 25 40 83,00 41,50 36,00 21,00 20,00 21,00 52,00 34,00 0,089 • • • 5 200
13546 40 32 40 84,00 42,00 40,50 21,50 22,50 21,50 52,00 52,00 0,092 • • • 5 200
13547 50 20 50 99,00 49,50 40,50 26,00 26,00 26,00 68,00 29,50 0,162 • • • 5 100
13548 50 25 50 99,00 49,50 44,50 26,00 28,50 26,00 68,00 43,00 0,157 • • • 5 100
6 13550 50 32 50 99,00 49,50 44,50 26,00 26,50 26,00 68,00 43,00 0,160 • • • 5 100
7,4 13551 50 40 50 99,00 49,50 49,50 26,00 29,00 26,00 68,00 68,00 0,161 • • • 5 100
9 13552 63 20 63 120,00 60,00 48,50 32,50 34,00 32,50 84,00 34,00 0,335 • • • 1 50
11 13554 63 25 63 120,00 60,00 48,50 32,50 32,50 32,50 84,00 34,00 0,331 • • • 1 50
17,6
13556 63 32 63 120,00 60,00 53,50 32,50 35,50 32,50 84,00 52,00 0,340 • • • 1 50
13558 63 40 63 120,00 60,00 53,50 32,50 33,00 32,50 84,00 52,00 0,332 • • • 1 50
13560 63 50 63 120,00 60,00 60,00 32,50 36,50 32,50 84,00 68,00 0,398 • • • 1
13561 75 20 75 137,00 68,50 54,50 38,50 40,00 38,50 100,00 34,00 0,501 • • • 1
13562 75 25 75 137,00 68,50 54,50 38,50 38,50 38,50 100,00 34,00 0,497 • • • 1
13564 75 32 75 137,00 68,50 59,00 38,50 41,00 38,50 100,00 52,00 0,505 • • • 1
13566 75 40 75 137,00 68,50 59,00 38,50 38,50 38,50 100,00 52,00 0,497 • • • 1
13568 75 50 75 137,00 68,50 66,00 38,50 42,50 38,50 100,00 84,00 0,550 • • • 1
13570 75 63 75 137,00 68,50 66,00 38,50 38,50 38,50 100,00 84,00 0,515 • • • 1
13576 90 32 90 158,00 79,00 65,00 46,00 47,00 46,00 120,00 52,00 0,880 • • • 1
13578 90 40 90 158,00 79,00 65,00 46,00 44,50 46,00 120,00 52,00 0,862 • • • 1
13580 90 50 90 158,00 79,00 75,00 46,00 51,50 46,00 120,00 84,00 0,905 • • • 1
13582 90 63 90 158,00 79,00 75,00 46,00 47,50 46,00 120,00 84,00 0,876 • • • 1
13584 90 75 90 158,00 79,00 81,00 46,00 51,00 46,00 120,00 120,00 0,991 • • • 1
13586 110 63 110 186,00 93,00 87,50 56,00 60,00 56,00 147,00 100,00 1,562 • • • 1
13588 110 75 110 186,00 93,00 87,50 56,00 57,50 56,00 147,00 100,00 1,511 • • • 1
13590 110 90 110 186,00 93,00 89,00 56,00 56,00 56,00 147,00 120,00 1,548 • • • 1
13592 125 75 125 233,00 116,50 106,50 76,50 76,50 76,50 167,00 100,00 2,427 • • • 1
13594 125 90 125 233,00 116,50 109,50 76,50 76,50 76,50 167,00 120,00 2,509 • • • 1
13596 125 110 125 233,00 116,50 113,50 76,50 76,50 76,50 167,00 147,00 2,563 • • • 1
123
RED.- T-PIECE, SOCKET- & BUTT WELDING D1
d1
l
z
D
Colour: green
Form: see table Fitting made of
L pipe segments
Note: There is a gradual conversion of the XXL-fittings made of pipe segments to an injection molded design. The table
Spritzgussformteil
shows which articles are already available in new design at the time of printing this catalogue. In the aquatherm Segmentgeschweißter Arti
technews we will inform you of further changes, but first the current stock of the red.-t-pieces made of pipe
segments has to be sold.
All fittings, which are converted to the injection molding production, are still available on inquiry as special
fittings made of pipe segments. No article-numbers are defined for special fittings of any type.
Please note! Electrofusion sockets can not be processed directly with injection molded fittings. When using Injection molded fitting
electrofusion sockets either segment welded special fittings must be used or pipe pieces must be welded to the
injection molded fittings. Spritzgussformteil
Weight pipe injection Box Price €
SDR Art.- No. D d1 D1 L l z System PU
[kg] segments molded* unit m/pc
branch: socket welding

13600 160 75 100,00 460,00 122,00 92,00 4,414 • • 1
13602 160 90 120,00 460,00 125,00 92,00 4,515 • • 1
NEW 13606 160 125 167,00 290,00 120,00 80,00 3,441 • • 1
13608 200 75 100,00 500,00 142,00 112,00 7,110 • • 1
13610 200 90 120,00 500,00 145,00 112,00 7,540 • • 1
7,4 13612 200 110 147,00 500,00 149,00 112,00 7,325 • • 1
13614 200 125 167,00 500,00 155,00 115,00 7,645 • • 1
13624 250 75 100,00 750,00 167,00 137,00 16,600 • • 1
13626 250 90 120,00 750,00 170,00 137,00 16,800 • • 1
13628 250 110 147,00 750,00 174,00 137,00 16,800 • • 1
13630 250 125 167,00 750,00 180,00 140,00 17,000 • • 1
313600 160 75 100,00 460,00 122,00 92,00 3,903 • • 1

313602 160 90 120,00 460,00 125,00 92,00 4,039 • • 1
313608 200 75 100,00 500,00 142,00 112,00 6,476 • • 1
313610 200 90 120,00 500,00 145,00 112,00 6,581 •
Spritzgussformteil • 1 Segmentgeschwei
313612 200 110 147,00 500,00 149,00 112,00 6,863 • • 1
313614 200 125 167,00 500,00 155,00 115,00 7,114 • • 1
9
313624 250 75 100,00 750,00 167,00 137,00 14,802 • • 1
313626 250 90 120,00 750,00 170,00 137,00 14,932 • • 1
313628 250 110 147,00 750,00 174,00 137,00 15,178 • • 1
313630 250 125 167,00 750,00 180,00 140,00 15,398 • • 1
313904 315 125 167,00 920,00 212,50 172,50 29,196 • • 1
313916 355 125 167,00 960,00 232,50 192,50 38,466 • • 1
13601 160 75 100,00 460,00 122,00 92,00 3,140 • • • 1

13603 160 90 120,00 460,00 125,00 92,00 3,176 • • • 1
NEW 13607 160 125 167,00 290,00 120,00 80,00 2,842 • • • 1
13609 200 75 100,00 500,00 142,00 112,00 5,284 • • 1
13611 200 90 120,00 500,00 145,00 112,00 5,168 • • 1
13613 200 110 147,00 500,00 149,00 112,00 5,648 • • 1
13615 200 125 167,00 500,00 155,00 115,00 5,786 • • 1
11 13625 250 75 100,00 750,00 167,00 137,00 12,000 • • 1
13627 250 90 120,00 750,00 170,00 137,00 12,000 • • 1
13629 250 110 147,00 750,00 174,00 137,00 13,000 • • 1
13631 250 125 167,00 750,00 180,00 140,00 12,000 • • 1
13651 315 125 167,00 920,00 213,00 173,00 25,150 • • 1
13663 355 125 167,00 960,00 233,00 193,00 30,851 • • 1
13676 400 125 167,00 1000,00 255,00 215,00 42,169 • • 1
13690 450 125 167,00 1050,00 280,00 240,00 55,794 • • 1
124
D1
RED.- T-PIECE, BUTT WELDING
Systems: aquatherm green pipe

z
Branch: butt welding
Form: see table
D
L
Pipe with
Weight Pipe with Price €
SDR Art.- No. D D1 L z System weld-in PU Box unit
[kg] reducer m/pc
saddle
branch: butt welding
13618 200 160 500,00 300,00 10,891 • • 1
7,4 13634 250 160 750,00 375,00 28,000 • • 1
13640 250 200 750,00 375,00 27,000 • • 1
313618 200 160 500,00 300,00 9,332 • • 1

313634 250 160 750,00 375,00 21,547 • • 1
313640 250 200 750,00 376,00 21,853 • • 1
313906 315 160 920,00 238,00 29,237 • • 1
313908 315 200 920,00 460,00 42,166 • • 1
9
313910 315 250 920,00 460,00 42,557 • • 1
313918 355 160 960,00 258,00 38,479 • • 1
313920 355 200 960,00 268,00 39,237 • • 1
313922 355 250 960,00 480,00 52,683 • • 1
313924 355 315 960,00 480,00 55,511 • • 1
13619 200 160 500,00 300,00 7,445 • • 1

13635 250 160 750,00 375,00 19,500 • • 1
13641 250 200 750,00 375,00 18,500 • • 1
13653 315 160 920,00 237,50 24,850 • • 1
13655 315 200 920,00 460,00 29,400 • • 1
13657 315 250 920,00 460,00 30,250 • • 1
13665 355 160 960,00 257,50 30,893 • • 1
13667 355 200 960,00 267,50 31,651 • • 1
13669 355 250 960,00 480,00 41,635 • • 1
13671 355 315 960,00 480,00 44,721 • • 1
11 13678 400 160 1000,00 354,00 44,111 • • 1
13680 400 200 1000,00 318,00 44,111 • • 1
13682 400 250 1000,00 280,00 44,111 • • 1
13684 400 315 1000,00 500,00 46,162 • • 1
13685 400 355 1000,00 500,00 54,361 • • 1
13692 450 160 1050,00 379,00 57,962 • • 1
13694 450 200 1050,00 343,00 57,962 • • 1
13696 450 250 1050,00 305,00 57,962 • • 1
13698 450 315 1050,00 315,00 58,818 • • 1
13699 450 355 1050,00 525,00 78,330 • • 1
13700 450 400 1050,00 525,00 78,330 • • 1
125
aquatherm blue pipe RED.- T-PIECE, SOCKET- & BUTT WELDING D1
d1

l
z
D
Colour: blue/green
D1
Branch: socket welding
L
Form: pipes with weld-in saddle
z
Weight Price €
SDR Art.- No. D d1 D1 L l z System PU Box unit
Spritzgussformteil [kg] Segmentgeschweißter
m/pc Art
D
2013609 200 75 100,00 500,00 L 142,00 112,00 5,460 • 1
2013611 200 90 120,00 500,00 145,00 112,00 5,580 • 1
2013613 200 110 147,00 500,00 149,00 Art.N.
112,00 2513667
5,810 Gr.
• 2013619
1
2013615 200 125 167,00 500,00 155,00 Artikelliste
115,00 6,100 2015
• 1
11
2013625
2013627
250
250
75
90
100,00
120,00
750,00
750,00
167,00
170,00
Seite
137,00
137,00
29;31
12,440
12,420
•
•
1
1
2013629 250 110 147,00 750,00 174,00 137,00 12,760 • 1
2013631 250 125 167,00 750,00 180,00 140,00 13,030 • 1
2013651 315 125 167,00 920,00 213,00 173,00 25,000 • 1
2013663 355 125 167,00 960,00 233,00 193,00 32,500 • 1
2013676 400 125 167,00 1000,00 255,00 215,00 42,100 • 1
2013690 450 125 167,00 1050,00 280,00 240,00 55,700 • 1
aquatherm blue pipe RED.- T-PIECE, BUTT WELDING D1

z

Colour: blue/green
D

L
Pipe with
Pipe with Price €
SDR Art.- No. D D1 L z Weight [kg] System weld-in PU Box unit
reducer m/pc
saddle
branch: butt welding
Segmentgesch
2013619 200 160 500,00 300,00 7,650 • • 1
2013635 250 160 750,00 375,00 19,030 • • 1
2013641 250 200 750,00 375,00 21,100 • • 1
2013653 315 160 920,00 237,50 25,000 • • 1
2013655 315 200 920,00 460,00 33,200 • • 1
2013657 315 250 920,00 460,00 34,200 • • 1
2013665 355 160 960,00 257,50 32,500 • • 1
2013667 355 200 960,00 267,50 30,200 • • 1
2013669 355 250 960,00 480,00 40,000 • • 1
2013671 355 315 960,00 480,00 40,000 • • 1
11 2013678 400 160 1000,00 354,00 44,100 • • 1
2013680 400 200 1000,00 318,00 44,100 • • 1
2013682 400 250 1000,00 280,00 46,000 • • 1
2013684 400 315 1000,00 500,00 56,000 • • 1
2013685 400 355 1000,00 500,00 54,300 • • 1
2013692 450 160 1050,00 379,00 57,900 • • 1
2013694 450 200 1050,00 343,00 57,900 • • 1
2013696 450 250 1050,00 305,00 57,900 • • 1
2013698 450 315 1050,00 315,00 58,400 • • 1
2013699 450 355 1050,00 525,00 75,000 • • 1
2013700 450 400 1050,00 525,00 76,000 • • 1
126
aquatherm blue pipe RED.- T-PIECE SOCKET- & BUTT WELDING
D1
Systems: aquatherm blue pipe d1
l
z
Colour: blue/green
D
Branch: socket welding
Form: pipes with weld-in saddle
L
Weight pipe injection Box Price €

SDR Art.- No. D d1 D1 L l z System PU
[kg]
Spritzgussformteil segments molded* Segmentgeschweißter
unit m/pc Artikel
2513600 160 75 100,00 460,00 122,00 92,00 2,227 • • 1
2513602 160 90 120,00 460,00 125,00 92,00 2,364 • • 1
NEW 2513606 160 125 167,00 290,00 120,00 80,00 2,309 • 1
2513608 200 75 100,00 500,00 142,00 112,00 3,620 • • 1
2513610 200 90 120,00 500,00 145,00 112,00 3,742 • • 1
2513612 200 110 147,00 500,00 149,00 112,00 3,976 • • 1
2513614 200 125 167,00 500,00 155,00 115,00 4,269 • • 1
2513624 250 75 100,00 750,00 167,00 137,00 8,149 • • 1
2513626 250 90 120,00 750,00 170,00 137,00 8,274 • • 1
17,6
2513628 250 110 147,00 750,00 174,00 137,00 8,504 • • 1
2513630 250 125 167,00 750,00 180,00 140,00 9,000 • • 1
2513651 315 125 167,00 920,00 213,00 173,00 17,570 • • 1
2513663 355 125 167,00 960,00 233,00 193,00 21,500 • • 1
2513676 400 125 167,00 1000,00 255,00 215,00 27,690 • • 1
2513690 450 125 167,00 1050,00 280,00 240,00 36,470 • • 1
2513804 500 125 167,00 1200,00 305,00 265,00 51,250 • • 1
2513821 560 125 167,00 1260,00 335,00 295,00 66,900 • • 1
2513839 630 125 167,00 1330,00 370,00 330,00 89,170 • • 1
Segmentgeschweißte
127
aquatherm blue pipe RED.- T-PIECE, BUTT WELDING
D1
Colour: blue/green
z
Form: see table
D
L
Pipe with
Weight Pipe with Price €
SDR Art.- No. D D1 L z System weld-in PU Box unit
[kg] reducer m/pc
saddle
butt welding
2513618 200 160 500,00 250,00 5,000 • • 1
2513634 250 160 750,00 375,00 11,600 • • 1
2513640 250 200 750,00 375,00 11,500 • • 1
2513653 315 160 920,00 237,50 16,500 • • 1
2513655 315 200 920,00 460,00 23,600 • • 1
2513657 315 250 920,00 460,00 22,600 • • 1
2513665 355 160 960,00 257,50 21,500 • • 1
2513667 355 200 960,00 267,50 21,900 • • 1
2513669 355 250 960,00 480,00 28,300 • • 1
2513671 355 315 960,00 480,00 30,500 • • 1
2513678 400 160 1000,00 354,00 29,700 • • 1
2513680 400 200 1000,00 318,00 29,700 • • 1
2513682 400 250 1000,00 280,00 29,000 • • 1
2513684 400 315 1000,00 500,00 35,800 • • 1
2513685 400 355 1000,00 500,00 39,700 • • 1
2513692 450 160 1050,00 379,00 37,000 • • 1
2513694 450 200 1050,00 343,00 37,000 • • 1
2513696 450 250 1050,00 305,00 37,000 • • 1
2513698 450 315 1050,00 315,00 37,000 • • 1
2513699 450 355 1050,00 525,00 50,500 • • 1
2513700 450 400 1050,00 525,00 50,100 • • 1
17,6 2513806 500 160 1200,00 404,00 53,400 • • 1
2513808 500 200 1200,00 368,00 53,500 • • 1
2513810 500 250 1200,00 330,00 53,500 • • 1
2513812 500 315 1200,00 340,00 54,000 • • 1
2513813 500 355 1200,00 600,00 72,500 • • 1
2513814 500 400 1200,00 600,00 72,700 • • 1
2513815 500 450 1200,00 600,00 71,500 • • 1
2513823 560 160 1260,00 434,00 69,000 • • 1
2513825 560 200 1260,00 398,00 69,000 • • 1
2513827 560 250 1260,00 360,00 69,000 • • 1
2513829 560 315 1260,00 370,00 66,700 • • 1
2513831 560 400 1260,00 630,00 96,200 • • 1
2513832 560 450 1260,00 630,00 97,400 • • 1
2513833 560 500 1260,00 630,00 96,400 • • 1
2513841 630 160 1330,00 474,00 91,530 • • 1
2513843 630 200 1330,00 438,00 91,500 • • 1
2513845 630 250 1330,00 400,00 91,500 • • 1
2513847 630 315 1330,00 405,00 92,350 • • 1
2513849 630 400 1330,00 665,00 133,800 • • 1
2513850 630 450 1330,00 665,00 133,400 • • 1
2513851 630 500 1330,00 665,00 130,700 • • 1
2513852 630 560 1330,00 665,00 128,700 • • 1
128
Seite 32
CROSS
L
h
d
L
Colour: green
D
d
z
Dimension Price €
SDR Art.- No. D L z Weight [kg] System PU Box unit
Art.N. 16112socket welding
d [mm] m/pc
6
7,4
13708 20 29,50 Artikelliste
51,50 11,25 2015 0,025 • • • 10
9
11
13710
13712
25
32
34,00
43,00
Seite
59,00
70,00
32 13,50
17,00
0,035
0,062
•
•
•
•
•
•
10
5
13714 40 52,00 83,00 21,00 0,099 • • • 5
CROSS OVER FITTING

L
h

Colour: green
Dimension Price €
SDR Art.- No. h L Weight [kg] System PU Box unit
d [mm] m/pc
socket welding
6 16106 16 17,00 352,00 0,038 • 10
7,4 16108 20 22,00 352,00 0,060 • • • 10
9
11 16110 25 25,00 352,00 0,091 • • • 10
16112 32 32,00 352,00 0,154 • • • 5
129
Seite 33
END CAP
z
L
d
Standard: DIN 16962, DIN EN ISO 15874 D
Colour: green
Dimension Price €
SDR Art.- No. D z L Weight [kg] System PU Box unit
d [mm] m/pc
socket welding
D
d
14106 16 26,00 13,50 26,50 0,008 • 10 2000
14108 20 29,50 9,50 24,00 0,009 • • • 10 2000
14110 25 34,00 8,00 24,00 0,011 • • • 10 1500
z
14112 32 43,00 11,00 29,00 0,023 • • L • 5 1000
6 14114 40 52,00 17,50 38,00 0,042 • • • 5 500
D
d
7,4
14116 50 68,00 21,00 44,50 0,082 • • • 5 300
9
11 14118 63 84,00 24,50 52,00 0,146 • • • 1 150
14120 75 100,00 28,50 58,50 0,243 • • • 1 90
z
14122 90 120,00 34,50 67,50 0,365 • • • 1 60 L
14124 110 147,00 28,00 65,00 0,635 • • • 1 40
14126 125 167,00 42,00 82,00 z 0,872 • • • 1
L
d
END CAP BUTT-WELDING D

z
L
Material: Fusiolen® PP-R & PP-RP d
D
Colour: green
Dimension Price €
SDR Art.- No. L z d Weight [kg] System PU Box unit
D [mm] m/pc
14130 160 70,00 21,90 116,20 0,876 • 1

7,4 14134 200 80,00 27,40 145,20 1,398 • 1
14138 250 90,00 34,20 181,60 2,530 • 1
314130 160 70,00 17,90 124,20 0,847 • 1

314134 200 80,00 22,40 155,20 1,373 • 1
9 314138 250 90,00 27,90 194,20 2,856 • 1
314142 315 70,00 52,50 244,60 5,080 • 1
314144 355 80,00 66,50 275,60 7,050 • 1
14131 160 70,00 14,60 130,80 0,759 • • 1

14135 200 80,00 18,20 163,60 1,070 • • 1
14139 250 90,00 22,70 204,60 1,989 • • 1
11 14143 315 270,00 28,70 257,80 6,200 • • 1
14145 355 80,00 67,50 290,60 9,500 • • 1
14147 400 80,00 70,00 327,40 8,500 • • 1
14149 450 80,00 70,00 368,20 12,200 • • 1
2514130 160 70,00 9,10 141,80 0,679 • 1

2514134 200 80,00 11,40 177,20 0,925 • 1
2514138 250 90,00 14,20 221,60 2,109 • 1
2514142 315 50,00 40,00 279,20 2,961 • 1
2514144 355 52,00 42,00 314,80 3,930 • 1
17,6
2514146 400 60,00 50,00 354,60 5,821 • 1
2514148 450 70,00 56,00 399,00 8,520 • 1
2514150 500 75,00 62,00 443,20 12,500 • 1
2514152 560 80,00 69,50 496,60 16,000 • 1
2514154 630 90,00 78,00 558,60 23,500 • 1
130
D
WELD-IN SADDLE d
for pressureless installation
z2
l
Standard: DIN 16962, DIN EN ISO 15874 D1
Colour: green d2
Notice *do not use with aquatherm blue pipe OT
Price €
SDR Art.- No. D1 d d2 l z2 D Weight [kg] System PU Box unit
m/pc
socket welding
15156* 40 20 25 27,00 14,50 29,50 0,016 • • • 5
15158* 40 25 25 28,50 16,00 34,00 0,017 • • • 5
15160 50 20 25 27,50 14,50 29,50 0,018 • • • 5
15162 50 25 25 28,50 16,00 34,00 0,019 • • • 5
15164 63 20 25 27,50 14,50 29,50 0,017 • • • 5
15166 63 25 25 28,50 16,00 34,00 0,019 • • • 5
15168 63 32 32 30,00 18,00 43,00 0,028 • • • 5
15170 75 20 25 27,50 14,50 29,50 0,018 • • • 5
15172 75 25 25 28,50 16,00 34,00 0,019 • • • 5
15174 75 32 32 30,00 18,00 43,00 0,028 • • • 5
15175 75 40 40 34,00 20,5 52,00 0,049 • • • 5
15176 90 20 25 27,50 14,50 29,50 0,018 • • • 5
15178 90 25 25 28,50 16,00 34,00 0,019 • • • 5
15180 90 32 32 30,00 18,00 43,00 0,029 • • • 5
15181 90 40 40 34,00 20,50 52,00 0,048 • • • 5
15182 110 20 25 27,50 14,50 29,50 0,019 • • • 5
15184 110 25 25 28,50 16,00 34,00 0,020 • • • 5
15186 110 32 32 30,00 18,00 43,00 0,030 • • • 5
15188 110 40 40 34,00 20,50 52,00 0,050 • • • 5
15189 110 50 50 34,00 23,50 68,00 0,091 • • • 5
15190 125 20 25 27,50 14,50 29,50 0,019 • • • 5
15192 125 25 25 28,50 16,00 34,00 0,020 • • • 5
15194 125 32 32 30,00 18,00 43,00 0,029 • • • 5
15196 125 40 40 34,00 20,50 52,00 0,050 • • • 5
6
7,4 15197 125 50 50 34,00 23,50 68,00 0,090 • • • 5
9 15198 125 63 63 38,00 27,50 84,00 0,149 • • • 5
11 15206 160 20 25 27,50 14,50 29,50 0,021 • • 5
17,6
15208 160 25 25 28,50 16,00 34,00 0,023 • • 5
15210 160 32 32 30,00 18,00 43,00 0,034 • • 5
15212 160 40 40 34,00 20,50 52,00 0,054 • • 5
15214 160 50 50 34,00 23,50 68,00 0,094 • • 5
15216 160 63 63 38,00 27,50 84,00 0,157 • • 5
15218 160 75 75 42,00 30,00 100,00 0,238 • • 5
15220 160 90 90 45,00 33,00 120,00 0,360 • • 5
15228 200-250 20 25 27,50 14,50 29,50 0,020 • • 5
15229 200-250 25 25 28,50 16,00 34,00 0,021 • • 5
15230 200-250 32 32 30,00 18,00 43,00 0,031 • • 5
15231 200 40 40 34,00 20,50 52,00 0,049 • • 5
15232 200 50 50 34,00 23,50 68,00 0,087 • • 5
15233 200 63 63 37,50 27,50 84,00 0,146 • • 5
15234 200 75 75 42,00 30,00 100,00 0,225 • • 5
15235 200 90 90 45,00 33,00 120,00 0,356 • • 5
15236 200 110 110 49,00 37,00 147,00 0,638 • • 5
15237 200 125 125 55,00 40,00 167,00 0,862 • • 5
15251 250 40 40 34,00 20,50 52,00 0,053 • • 5
15252 250 50 50 34,00 23,50 68,00 0,090 • • 5
15253 250 63 63 37,50 27,50 84,00 0,152 • • 5
15254 250 75 75 42,00 30,00 100,00 0,222 • • 5
15255 250 90 90 45,00 33,00 120,00 0,348 • • 5
15256 250 110 110 49,00 37,00 147,00 0,602 • • 5
15257 250 125 125 55,00 40,00 167,00 0,820 • • 5
131
D
WELD-IN SADDLE d
z2
aquatherm blue pipe
l
Colour: green D1
d2
Weight Price €
SDR Art.- No. D1 d d2 l z2 D System PU Box unit
[kg] m/pc
Art.N. 15265
15260 315-355 63 63 37,50
socket welding
27,50 84,00 0,153 • • 1
Artikelliste 2015
15261
15262
315-355
315
75
90
75
90
42,00
45,00
30,00
33,00
100,00
120,00
0,230
0,363
•
•
•
•
1
1
Seite 35
15263
15264
315
315
110
125
110
125
49,00
55,00
37,00
40,00
147,00
167,00
0,592
0,830
•
•
•
•
1
1
15268 355 90 90 45,00 33,00 120,00 0,355 • • 1
15269 355 110 110 49,00 37,00 147,00 0,586 • • 1
15270 355 125 125 55,00 40,00 167,00 0,813 • • 1
6
7,4 15275 400-500 75 75 42,00 30,00 100,00 0,216 • • 1
9 15277 400-450 110 110 49,00 37,00 147,00 0,535 • • 1
11 15278 400 125 125 55,00 40,00 167,00 0,693 • • 1
17,6
15288 400-500 90 90 45,00 33,00 120,00 0,330 • • 1
15290 450-500 125 125 55,00 40,00 167,00 0,671 • • 1
15300 400-630 63 63 37,50 27,50 84,00 0,498 • • 1
15303 500-560 110 110 49,00 37,50 147,00 0,533 • • 1
15315 560-630 75 75 42,00 30,00 100,00 0,260 • • 1
15316 560-630 90 90 45,00 33,00 120,00 0,350 • • 1
15318 560-630 125 125 55,00 40,00 167,00 0,689 • • 1
15331 630 110 110 49,00 37,00 147,00 0,567 • • 1
With weld-on surface and additional weld-in socket for the fusion with the inner pipe wall.
The necessary tools for the fusion of aquatherm green pipe weld-in saddles are listed from page 171 onwards.
D
WELD-IN SADDLE BUTT WELDING
l

aquatherm blue pipe D1
L
Material: Fusiolen PP-R & PP-RP

® d2
Colour: green
Price €
SDR Art.- No. D1 D d2 l L Weight [kg] System PU Box unit
m/pc
butt welding
315265 315 160 160 80,00 237,50 0,831 • • 1
9
315271 355 160 160 80,00 257,50 0,845 • • 1
15265 315 160 160 80,00 237,50 0,868 • • 1

11
15271 355 160 160 80,00 257,50 0,867 • • 1
With weld-on surface and additional weld-in socket for the fusion with the inner pipe wall.
132
z2
D
l
WELD-IN SADDLE WITH FEMALE THREAD R SW
Systems: aquatherm green pipe, aquatherm blue pipe, D1
z2
aquatherm lilac pipe d
l
Fusiolen® PP-R, brass
D1
Fusiolen® PP-R, stainless steel d
Colour: green
Weight Price €
SDR Art. no. D1 d l z2 D R SW System PU Box unit
[kg] m/pc
socket welding
brass
28214* 40 25 39,00 16,00 38,50 1/2“ 24 0,088 • • • 5
28216 50 25 39,00 16,00 38,50 1/2“ 24 0,090 • • • 5
28218 63 25 39,00 16,00 38,50 1/2“ 24 0,089 • • • 5
28220 75 25 39,00 16,00 38,50 1/2“ 24 0,083 • • • 5
28222 90 25 39,00 16,00 38,50 1/2“ 24 0,090 • • • 5
28224 110 25 39,00 16,00 38,50 1/2“ 24 0,089 • • • 5
28226 125 25 39,00 16,00 38,50 1/2“ 24 0,092 • • • 5
28230 160 25 39,00 16,00 38,50 1/2“ 24 0,092 • • 5
28232 200-250 25 39,00 16,00 38,50 1/2“ 24 0,092 • • 5
28234 40 25 39,00 21,00 43,50 3/4“ 31 0,107 • • • 5
28236 50 25 39,00 21,00 43,50 3/4“ 31 0,110 • • • 5
28238 63 25 39,00 21,00 43,50 3/4“ 31 0,109 • • • 5
28240 75 25 39,00 21,00 43,50 3/4“ 31 0,109 • • • 5
28242 90 25 39,00 21,00 43,50 3/4“ 31 0,110 • • • 5
28244 110 25 39,00 21,00 43,50 3/4“ 31 0,110 • • • 5
28246 125 25 39,00 21,00 43,50 3/4“ 31 0,112 • • • 5
28250 160 25 39,00 21,00 43,50 3/4“ 31 0,112 • • 5
28254 200-250 25 39,00 21,00 43,50 3/4“ 31 0,112 • • 5
28260 75 32 43,00 22,00 60,00 1“ 39 0,223 • • • 5
28262 90 32 43,00 22,00 60,00 1“ 39 0,223 • • • 5
28264 110 32 43,00 22,00 60,00 1“ 39 0,223 • • • 5
28266 125 32 43,00 22,00 60,00 1“ 39 0,224 • • • 5
6 28270 160 32 43,00 22,00 60,00 1“ 39 0,226 • • 5
7,4 28274 200-250 32 43,00 22,00 60,00 1“ 39 0,244 • • 5
9
11 stainless steel
17,6 928214* 40 25 39,00 16,00 38,50 1/2“ 24 0,088 • • • 5
928216 50 25 39,00 16,00 38,50 1/2“ 24 0,090 • • • 5
928218 63 25 39,00 16,00 38,50 1/2“ 24 0,067 • • • 5
928220 75 25 39,00 16,00 38,50 1/2“ 24 0,067 • • • 5
928222 90 25 39,00 16,00 38,50 1/2“ 24 0,069 • • • 5
928224 110 25 39,00 16,00 38,50 1/2“ 24 0,089 • • • 5
928226 125 25 39,00 16,00 38,50 1/2“ 24 0,069 • • • 5
928230 160 25 39,00 16,00 38,50 1/2“ 24 0,071 • • 5
928232 200-250 25 39,00 16,00 38,50 1/2“ 24 0,000 • • 5
928234 40 25 39,00 21,00 43,50 3/4“ 31 0,080 • • • 5
928236 50 25 39,00 21,00 43,50 3/4“ 31 0,083 • • • 5
928238 63 25 39,00 21,00 43,50 3/4“ 31 0,109 • • • 5
928240 75 25 39,00 21,00 43,50 3/4“ 31 0,109 • • • 5
928242 90 25 39,00 21,00 43,50 3/4“ 31 0,084 • • • 5
928244 110 25 39,00 21,00 43,50 3/4“ 31 0,082 • • • 5
928246 125 25 39,00 21,00 43,50 3/4“ 31 0,084 • • • 5
928250 160 25 39,00 21,00 43,50 3/4“ 31 0,085 • • 5
928254 200-250 25 39,00 21,00 43,50 3/4“ 31 0,083 • • 5
928260 75 32 43,00 22,00 60,00 1“ 39 0,217 • • • 5
928262 90 32 43,00 22,00 60,00 1“ 39 0,088 • • • 5
928264 110 32 43,00 22,00 60,00 1“ 39 0,088 • • • 5
928266 125 32 43,00 22,00 60,00 1“ 39 0,056 • • • 5
928270 160 32 43,00 22,00 60,00 1“ 39 0,057 • • 5
928274 200-250 32 43,00 22,00 60,00 1“ 39 0,057 • • 5
133
D
R SW
WELD-IN SADDLE WITH MALE THREAD
z2
Art.N. 41488+ Aufschweisssattel
l
Colour: green D1
d
Weight Price €
SDR Art. no. D1 d l z2 D R SW System PU Box unit
[kg] m/pc
socket welding
28314* 40 25 55,00 16,00 38,50 1/2“ 21 0,088 • • • 5
28316 50 25 55,00 16,00 38,50 1/2“ 21 0,090 • • • 5
28318 63 25 55,00 16,00 38,50 1/2“ 21 0,089 • • • 5
28320 75 25 55,00 16,00 38,50 1/2“ 21 0,097 • • • 5
28322 90 25 55,00 16,00 38,50 1/2“ 21 0,090 • • • 5
28324 110 25 55,00 16,00 38,50 1/2“ 21 0,089 • • • 5
6
7.4 28326 125 25 55,00 16,00 38,50 1/2“ 21 0,092 • • • 5
9 28330 160 25 55,00 16,00 38,50 1/2“ 21 0,092 • • • 5
11 28334 40 25 56,00 17,00 43,50 3/4“ 24 0,107 • • • 5
17.6
28336 50 25 56,00 17,00 43,50 3/4“ 24 0,110 • • • 5
28338 63 25 56,00 17,00 43,50 3/4“ 24 0,109 • • • 5 D1
28340 75 25 56,00 17,00 Art.N.
43,50 41488+
3/4“ Aufschweisssattel
24 0,109 • • • 5
d
28342 90 25 56,00 17,00 43,50 3/4“ 24 0,110 • • • 5
28344 110 25 56,00 17,00 43,50 3/4“ 24 0,110 • • • 5
28346 125 25 56,00 17,00 43,50 3/4“ 24 0,112 • • • 5
28350 160 25 56,00 17,00 43,50 3/4“ 24 0,112 • • 5
With hex shaped male thread, weld-in surface and weld-in socket for fusion with the inner wall of the pipe. The necessary tools for the fusion of aquatherm green pipe weld-in
saddles are listed from page 171 onwards.
NEW aquatherm WELD-ON SADDLE SET WITH BALL VALVE

for installation under pressure
in use with tapping tool page 175
aquatherm lilac pipe D1
d
Material: Fusiolen PP-R

®

Colour: green
Notice do not use with aquatherm blue pipe OT
Price €
SDR Art. no. d D1 Weight [kg] System PU Box unit
m/pc
socket welding
16175 40 75 0,040 • • • 5
16181 40 90 0,040 • • • 5
16188 40 110 0,039 • • • 5
16196 40 125 0,038 • • • 5
6 16198 63 125 0,119 • • • 5
7,4 16212 40 160 0,038 • • • 5
9 16216 63 160 0,993 • • 5
11 16231 40 200 0,036 • • 5
17,6 16233 63 200 0,108 • • 5
16251 40 250 0,036 • • 5
16253 63 250 0,108 • • 5
16260 63 315-355 0,106 • • 5
16300 63 400-630 0,103 • • 5
134
D
D d
FLANGE ADAPTER SOCKET WELDING d
with gasket
Systems:
Art.N. 15516 Gruppe 15512
aquatherm green pipe, aquatherm blue pipe,
Artikelliste 2015
L
L
z1
l
Standard:
Seite 37
DIN 16962, DIN EN ISO 15874
D1
l
D1
z2
z2
Colour: green
Dimension Price €
SDR Art. no. L l D D1 z1 z2 Weight [kg] System PU Box unit
d [mm] m/pc
socket welding
15512 32 34,00 10,00 41,00 68,00 16,00 3 0,053 • • • 1
15526
15514 40 35,50 11,00 50,00 78,00 15,00 3 0,071 • • • 1
15516 50 39,50 12,00 61,00 88,00 16,00 3 0,071 • • • 1
6
7,4 15518 63 43,50 14,00 76,00 102,00 16,00 3 0,112 • • • 1
9 15520 75 46,00 16,00 90,00 122,00 16,00 3 0,169 • • • 1D
11 D3 d
15522 90 50,00 17,00 108,00 138,00 17,00 0,261 • • • 1
d
15524 110 55,50 18,50 131,00 158,00 18,50 3 0,329 • • • 1
15527 125 63,00 20,00 165,00 188,00 23,00 3 0,724 • • • 1
L
L
z1
l
D1
l
D1
z2
z2
15526
D
D d
d
FLANGE ADAPTER SOCKET WELDING
with gasket
L
L
Systems: aquatherm green pipe, aquatherm blue pipe,

z1

l
Material: Fusiolen® PP-R D1

l
D1
z2

z2
Colour: green
Dimension Price €
SDR Art. no. L l D D1 z2 Weight [kg] System PU Box unit
d [mm] m/pc
6
7,4
15526 125 195,00 18,50 131,00 158,00 3 1,180 • • • 1
9
11
*Only use with fitting 125 mm; with 110 mm flange adapter suitable for Art. no. 15724 Suitable flange adapter for shut-off valves are available on request.
135
D
d
FLANGE ADAPTER BUTT WELDING
with gasket
L
l
D1
z2
Colour: green
Dimension Box Price €

SDR Art. no. L l D D1 z2 Weight [kg] System PU
d [mm] unit m/pc
butt welding
15530 160 93,00 25,00 175,00 212,00 3,00 1,163 • 1
15534 200 130,00 32,00 232,00 268,00 6,00 2,292 • 1
15538 250 130,00 35,00 285,00 320,00 6,00 3,298 • 1
315530 160 93,00 25,00 175,00 212,00 3 1,150 • 1

315534 200 130,00 32,00 232,00 268,00 6 2,292 • 1
9 315538 250 130,00 35,00 285,00 320,00 6 3,313 • 1
315542 315 172,50 52,00 337,00 370,00 6 5,640 • 1
315544 355 185,00 42,00 372,00 432,00 6 14,318 • 1
15531 160 93,00 25,00 175,00 212,00 3 0,955 • • 1

15535 200 130,00 32,00 232,00 268,00 6 1,957 • • 1
15539 250 130,00 35,00 285,00 320,00 6 2,717 • • 1
11 15543 315 170,00 35,00 335,00 370,00 6 5,650 • • 1
15545 355 185,00 42,00 372,00 432,00 6 9,000 • • 1
15547 400 195,00 50,00 425,00 484,00 6 12,000 • • 1
15549 450 220,00 75,00 512,00 586,00 7 16,500 • • 1
2515530 160 93,00 25,00 175,00 212,00 3 0,821 • 1

2515534 200 130,00 32,00 232,00 268,00 6 1,849 • 1
2515538 250 130,00 35,00 285,00 320,00 6 2,736 • 1
2515542 315 170,00 35,00 335,00 370,00 6 4,500 • 1
2515544 355 185,00 42,00 372,00 432,00 6 6,500 • 1
17,6
2515546 400 199,00 33,00 425,00 484,00 6 8,500 • 1
2515548 450 140,00 46,00 512,00 586,00 7 12,000 • 1
2515550 500 141,00 47,00 525,00 585,00 7 9,800 • 1
2515552 560 141,00 50,00 612,00 685,00 7 13,800 • 1
2515554 630 142,00 50,00 640,00 688,00 7 12,600 • 1
136
Muffenschweißverfahren Stumpfschweißverfahren
NEW FLANGE ADAPTER INCL. FLANGE PN6 Muffenschweißverfahren Stumpfschweißverfa

D
D
without gasket D d1
d1 D d1
d
Systems: d d1 d
aquatherm green pipe, aquatherm blue pipe, aquatherm lilac pipe d n
n D
Material: Flange: Steel galvanized D d1
Flange adapter: Fusiolen® PP-R d1 d
l1
L
L
l1
L
d
L
n
l1
Colour: Flange: silver
l1
l
Flange adapter: green
l1
Connection dimensions, excluding internal diameter (d1),
L
l1
l
according to DIN 2641, DN-dependent hole-circle PN 6
Diameter Weight Price €

SDR Art. no. D d1 L l1 l n System PU Box unit
d [kg] m/pc
socket welding
15012 32 100,00 75,00 34,00 14,00 10,00 4 1,090 • • • 1 D
d1
15014 40 120,00 90,00 35,50 16,00 11,00 4 1,170 • • • 1 d
6 15016 50 130,00 100,00 39,50 16,00 12,00 4 1,360 • • • 1
7,4 15018 63 140,00 110,00 43,50 16,00 14,00 4 1,530 • • • 1
9
15020 75 160,00 130,00 46,00 16,00 16,00 4 1,930 • • • 1
L
11 n
17,6 15022 90 190,00 150,00 50,00 18,00 17,00 4 3,080 • • • 1
l1
15024 110 210,00 170,00 55,50 18,00 18,50 4 3,430 • • • 1
l
15027 125 240,00 200,00 63,00 20,00 20,00 8 3,945 • • • 1
Delivery time: on request
Art.N. 15022,15035 Gruppe 15016

FLANGE ADAPTER INCL. FLANGE PN6
Artikellisted1D 2016
NEW
without gasket D
Systems: Seite
aquatherm green pipe, aquatherm blue pipe, aquatherm ?? d d
lilac pipe
d1
Material: Flange: Steel galvanized D

Flange adapter: Fusiolen® PP-R d1
Colour: Flange: silver d
L
Flange adapter: green n

L
n
l1
l1

l
Art.N. 15022,15035 GruppeWeight

15016
L
n
l1
Diameter Price €
SDR Art. no. D
Artikelliste
d1 L
2016
l1 l n System PU Box unit
l
d [kg] m/pc
D
6
7,4 Seite ?? D
d1
d1
d
9 15026 125 210,00 170,00 195,00 18,00 18,50 4 3,760 d • • • n 1
11 n
17,6
l1
L
L
l1
Delivery time: on request 125mm Fitting with 110mm Flange adapter incl. flange PN6
l
l
Use only in combination with a fitting
NEW FLANGE ADAPTER INCL. FLANGE PN6
without gasket
Systems: aquatherm green pipe, aquatherm blue pipe, aquatherm lilac pipe D
Material: Flange: Steel galvanized D d1
d1 d
Flange adapter: Fusiolen® PP-R d n
Colour: Flange: silver
n
Flange adapter: green
l1
L

l1
l

l
Diameter Weight Price €

SDR Art. no. D d1 L l1 l n System PU Box unit
d [kg] m/pc
Butt welding
15031 160 265,00 225,00 93,00 20,00 25,00 8 4,136 D• • 1
d1
11 15035 200 320,00 280,00 130,00 22,00 32,00 8 6,694 d• • 1
15039 250 375,00 335,00 130,00 24,00 35,00 8 9,500 • • 1
L
n
137
l1
l
PLASTIC COATED STEEL FLANGE

D
d1
d
Art.N. 15812
Artikelliste
n
Material: PP/steel
L
Colour: grey
Art.N. 15812
d2
Seite 38
Connection dimensions, excluding internal diameter (d1), according to
DIN EN1092, DIN2501, DN-dependent hole-circle PN 10/16.
Artikelliste 2015
Seite 38
Dimen fits to Weight Box Price €
SDR Art. no. d d1 D d2 L n System PU
sion Art-.No. [kg] unit m/pc
socket welding
15712 32 15512 42,00 85,00 116,00 14,00 15,50 4 0,469 • • • 1
15714 40 15514 51,00 100,00 141,00 18,00 17,50 4 0,722 • • • 1
15716 50 15516 62,00 110,00 151,00 18,00 17,50 4 0,770 • • • 1
15718 63 15518 78,00 125,00 166,00 18,00 19,00 4 0,911 • • • 1
15720 75 15520 92,00 145,00 186,00 18,00 19,00 4 1,132 • • • 1
15722 90 15522 110,00 160,00 201,00 18,00 21,00 8 1,356 • • • 1
15724 110 15524/26 133,00 180,00 221,00 18,00 22,00 8 1,475 • • • 1
SW2
15726 125 15527 167,00 210,00 251,00 18,00 26,00 8 2,082 • • • 1
15531
15730 160 315530 178,00 240,00 286,00 22,00 27,00 8 3,671 • • 1
2515530
15535
6 15734 200 315534 235,00 295,00 341,00 22,00 28,00 8 4,709 • • 1
7,4 2515534
9
15539
11 z
15738 250 315538 288,00 350,00 406,00 22,00 31,00 12 7,094 • • 1
17,6
2515538
15543
N. 15812
15742 315 315542 340,00 400,00 460,00 22,00 33,50 12 9,500 • • 1
2515542
15545
elliste 2015 15744 355 315544

2515544
380,00 460,00 520,00 22,00 39,00 16 15,300 • • 1
38 15746 400
15547
2515546
15549
430,00 515,00 565,00 26,00 34,00 16 19,680 • • 1
*15748 450 517,00 620,00 670,00 26,00 42,00 20 22,880 • • 1

2515548
*15750 500 2515550 533,00 620,00 670,00 26,00 38,00 20 19,000 • • 1
*15752 560 2515552 618,00 725,00 785,00 30,00 50,00 20 37,200 • • 1
*15754 630 2515554 645,00 725,00 785,00 30,00 40,00 20 25,800 • • 1
ø200-630mm (Art-. No. 15934-15954) also available on request in PN16. *Material: steel/epoxyd
SW1
SW2
COUPLING SCREW JOINT

D
d

Material: Fusiolen® PP-R, brass
Colour: green, brassy
z
l

SDR Art. no. l z D SW1 SW2 System PU Box unit
d [mm] [kg] m/pc
socket welding
15812 32 36,50 18,50 41,00 64 50 0,479 • • • 1
6 15814 40 38,00 17,50 50,00 80 60 0,841 • • • 1
7.4
15816 50 41,00 17,50 61,00 86 70 0,821 • • • 1
9
11 15818 63 45,00 17,50 76,00 108 90 1,498 • • • 1
15820 75 47,50 17,50 90,00 128 104 1,998 • • • 1
138
Art.N. 15838
Artikelliste 2015 c t1
PRINCIPLE OF FLOW-THROUGH BACK PLATE ELBOW
Art.N. 20197 Seite 39 d1
z
Artikelliste 2015
D
l
Seite 39
z1
l3 l2
L
l2
Art.N. 20198 Art.N. 20198

t1
z2
Artikelliste 2015 Artikelliste 2015
d1
z
Seite
l
39 l1 Seite 39
D
z z1
z1
aquatherm green pipe FLOW-THROUGH BACK PLATE ELBOW 90°
D
d
Box Price €
Art.- No. Dimension D d1 l l2 t1 z z1 z2 PU
unit m/pc
20197 20mm x 1/2“f x 20 mm 37,00 7,00 49,50 51,00 5,50 Art.N. 15838
20,00 23,50 16,00 1
Artikelliste 2015
Seite 39
c t1 c t1
d1 d1
z
z
D
D
l
l
z1
z1
l3 l2 l3 l2
L L
aquatherm green pipe FLOW-THROUGH BACK PLATE ELBOW, PARALLEL
Box Price €
Art.- No. Dimension D d1 L l l2 l3 c t1 z z1 PU
unit m/pc
20198 20mm x 1/2“f x 20 mm 37,00 7,00 75,00 65,00 51,00 45,60 28,30 5,50 14,00 42,30 1
l l1
z z1
COUPLING SCREW JOINT

D
d

Colour: green

SDR Art. no. l z l1 z1 D System PU Box unit
d [mm] [kg] m/pc
socket welding
15838 20 26,00 12,00 20,00 5,50 46,00 0,036 • • • 10
15840 25 28,00 12,00 21,00 5,00 56,00 0,058 • • • 10
6 15842 32 30,00 12,00 23,00 5,00 66,00 0,089 • • • 5
7.4
15844 40 34,00 13,50 25,50 5,00 79,00 0,136 • • • 5
9
11 15846 50 39,00 15,50 28,80 5,00 87,00 0,170 • • • 5
15848 63 47,50 20,00 32,50 5,00 107,00 0,240 • • • 1
15850 75 50,00 20,00 36,00 6,00 128,00 0,546 • • • 1
139
ELECTROFUSION SOCKET
Art.N. 20108
Artikelliste 2015
h
D
d
Material:
Fusiolen® PP-R
Seite 40
L
Colour: green
Notice do not use with 160 mm - 250 mm fittings
*do not use with aquatherm blue pipe MF OT
Dimension Price €
SDR Art. no. L h D Weight [kg] System PU Box unit
d [mm] L m/pc
l1
Electro-socket welding
z1 z2
17208 20 70,00 36,00 31,50 0,049 • • • 1
17210 25 78,00 38,50 36,50 0,057 • • • 1
17212 32 80,00 c 42,50 45,00 0,077 • • • 1
D1
R
17214 40 92,00 47,00 54,00 0,103 • • • 1
z
17216 50 103,00 52,00 65,00 0,142 • • • 1

6
l
7,4 17218 63 118,00 58,00 81,50 0,239 • • • 1

9 17220 75 130,00 64,50 d 96,00 0,347 • • • 1
11 145,00 72,00
17222 90 D 113,50 0,501 • • • 1
17,6
17224 110 160,00 82,50 139,00 0,821 • • • 1
17226 125 172,00 90,00 156,00 1,097 • • • 1
17230* 160 186,00 109,50 197,00 1,754 • • 1
17234* 200 210,00 134,00 243,00 3,625 • • 1
17238* 250 250,00 170,00 315,00 7,142 • • 1
L
l1
BACK PLATE ELBOW
z1 z2

c

D1
R
z

l
Fusiolen® PP-R, stainless steel

Colour: green D
Weight System Box Price €

SDR Art. no. d R l z D l1 z1 z2 D1 L c PU
unit m/pc
[kg]
socket welding
brass
20106 16 1/2“ 31,00 18,00 29,50 31,50 18,50 13,00 37,00 51,00 20,00 0,080 • 200
20108 20 1/2“ 31,00 16,50 29,50 31,50 18,50 13,00 37,00 51,00 20,00 0,079 • • • 200
20110 20 3/4“ 37,00 22,50 34,00 37,00 24,00 13,00 44,00 54,00 - 0,106 • • •
20112 25 3/4“ 37,00 21,00 34,00 37,00 24,00 13,00 44,00 54,00 - 0,105 • • •
6 20113 25 1/2“ 33,50 17,50 34,00 31,00 18,00 13,00 37,00 53,00 20,00 0,080 • • •
7,4
11 stainless steel
920108 20 1/2“ 31,00 16,50 29,50 31,50 18,50 13,00 37,00 51,00 20,00 0,084 •
920110 20 3/4“ 37,00 22,50 34,00 37,00 24,00 13,00 44,00 54,00 - 0,101 • • •
920112 25 3/4“ 37,00 21,00 34,00 37,00 24,00 13,00 44,00 54,00 - 0,111 • • •
920113 25 1/2“ 33,50 17,50 34,00 31,00 18,00 13,00 37,00 53,00 20,00 0,076 • • •
140
MOUNTING PLATE
galvanized; to fix back plate elbows as double connection

Material: iron, galvanized
Colour: zinc

Art. no. d l l1 l2 c c1 h h1 System PU
[kg] unit m/pc
60010 40 100 50 20 255 40 265 50 0,221 • • • 1

not suitable for connection with sound insulation plate (Art. no. 79080).
We recommend mounting rail Art. no. 79090.
MOUNTING PLATE
galvanized; to fix back plate elbows as double connection including 2 fixing plates and 4 screws
Material: iron, galvanized
Colour: zinc

Art. no. d d1 l l1 h h1 h2 System PU
[kg] unit m/pc
79090 40 50 25 28 560 70 70 0,546 • • • 1
SOUND INSULATION PLATE

for aquatherm green pipe-and aquatherm grey pipe-back plate elbow

Material: PP 50408
Colour: white
Weight Price €
Art. no. a1 a2 b1 b2 b3 c d1 d2 f1 f2 h1 h2 System PU Box unit
[kg] m/pc
79080 28 20 30 40 62 62 80 62 64 54 18 2 0,058 • • • 2
141
MOUNTING RAIL (DOUBLE AND SINGLE)
Systems: aquatherm green pipe, l5

l15
aquatherm blue pipe, l15
aquatherm lilac pipe l16 l1 l16

Material: iron, galvanized c z1
Colour: zinc l1 l1
l2 l3 d2
d2 l1
l14 l3 l14
l3 l2
l4 l13 l14
l13
D1
R
Art.N. 20204
l11 l10 l10 l12 l9
l12 l3 l3 l3 l3
l12 l13
l11 l11
z
l12 l13 d1 l3 l3
l9 l11 l10 l11 d1
l
l3 l3 l4 l5
Artikelliste 2015
l6
l7 l8 l12 d2
l3 l3
d
l8
Art. no. ø d1 ø d2 Weight [kg] Seite 42

System PU
Price €
m/pc
D
79095 40 5,1 0,412 • • • 2

79096 40 5,1 0,235 • • • 2
Art.N. 20156
Artikelliste
WALL FITTING 2015
20114
DRY CONSTRUCTION L
l
Systems: Seite
aquatherm 42
green pipe,
z l1

Material: brass
D
R
d
SW
Weight Price €
Art. no. R R1 l l1 L SW System PU Box unit
[kg] m/pc
20114 1/2“ 3/4“ 10,50 26,00 62,00 30 0,213 • • • 10

l1
c
BACK PLATE ELBOW FOR DRY CONSTRUCTION z1
aquatherm green pipe,

Systems:
D1
R

z

l

D
Colour: green
SDR Art. no. d R l z D l1 z1 Art.N. 20204 D1

Weight
[kg]
System PU
Box
unit
Price €
m/pc
socket welding Artikelliste 2015

6
20156 16 1/2“ 30,00 17,00 29,50 37,00
brass
24,00
Seite 42 37,00 0,081 • 10
7,4 20158 20 1/2“ 30,00 15,50 29,50 37,00 24,00 37,00 0,079 • • • 10
11
stainless steel
920158 20 1/2“ 30,00 15,50 29,50 37,00 24,00 37,00 0,078 • • • 10
TRANSITION PIECE L
l
with counternut, gasket and tension washer l1
z
Systems: aquatherm green pipe aquatherm blue pipe,

D
R
d

Colour: green SW
Weight Price €
SDR Art. no. d R l z D l1 L SW System PU Box unit
[kg] m/pc
socket welding
6
7,4 20204 20 1/2“ 40,00 25,50 43,50 13,50 65,00 29 0,204 • • • 10
11
e.g. for connection of a cistern or application with mounting plate (Art. no. 60110-60115)
142
Artikelliste 2015
Seite 43 l2 l1
TRANSITION ELBOW
with counternut, gasket and tension washer
D1
R
z
l
aquatherm lilac pipe SW
d
Standard: DIN 16962, DIN EN ISO 15874 D
Colour: green

SDR Art. no. d R l z D L l1 l2 D1 SW System PU
[kg] unit m/pc
l
socket welding
20206 16 1/2“ 37,00 24,00 29,50 3,50 35,00 44,00 29 0,201 • 10
6
7,4 20208 20 1/2“ 37,00 22,50 29,50 3,50 35,00 44,00 29 0,154 • • • 10
R
d
11
20209 25 1/2“ 37,00 21,00 34,00 3,50 37,00 44,00 29 0,206 • • • 10
e.g. for connection of a cistern or application with mounting plate (Art. no. 60110-60115) Art.N. 50708
ASSEMBLING JIG Artikelliste 2015 250
200
150
100
80
as water level with 2 plugs 1/2“

Seite 43 aqu
ath
erm
80
100
150
200
250
Systems: aquatherm green pipe aquatherm blue pipe, aquatherm lilac pipe
Colour: green
Box Price €
Art. no. Weight [kg] System PU
unit m/pc
50700 0,252 • • • 1
L
PLUG FOR PRESSURE TESTS
l
with gasket
Systems: aquatherm green pipe aquatherm blue pipe, aquatherm lilac pipe
R
d

Colour: green
Box Price €
Art. no. d R l L Weight [kg] System PU
unit m/pc
50708 28 1/2“ 55,50 66,00 0,022 • • • 10

50710 34 3/4“ 55,50 66,00 0,027 • • • 10
60110
MOUNTING UNIT
double
80
Systems: aquatherm green pipe, 150

100

Material: iron/galvanized
Colour: zinc
Weight Price €
Art. no. b l l1 l2 h h1 l3 l4 l5 System PU Box unit
[kg] m/pc
60110 27,5 75 25 5 92,5 122,5 239 339 55 0,630 • • • 1
143
MOUNTING UNIT
single

Art.N. 20210
Material:
iron/galvanized
Artikelliste 2015
Colour: zinc Seite 44
Weight Price €
Art. no. b l l1 l2 h h1 System PU Box unit
l2 l1 [kg] m/pc
60115 27,5 118 22,5 55 92,5 122,5 0,278 • • • 1
D1
R
MOUNTING UNIT
z
05106
l
with two aquatherm green pipe transition elbows (Art. no. 20208), with counternut, gasket and tension washer
SW
d
D 08
aquatherm lilac pipe 001
051

iron/galvanized
Colour: green
zinc
Weight Price €
Art. no. b l l1 l2 h h1 l3 l4 l5 System PU Box unit
[kg] m/pc
60150 27,5 75 25 5 92,5 122,5 239 339 55 0,942 • • • 1
60155
MOUNTING UNIT
with one aquatherm green pipe transition elbow (Art. no. 20208), with counternut, gasket and tension washer

iron/galvanized
Colour: green
zinc
Art.N. 20210
Art. no. b l l1 l2
Artikelliste 2015
h h1
Weight
System PU Box unit
Price €
60155 27,5 22,5 118 55

Seite 44
92,5 122,5
[kg]
0,434 • • • 1
m/pc
l2 l1
TRANSITION ELBOW
for plasterboard
Systems:
D1

R

z

l

SW
Colour: green
d
D
Weight Price €
SDR Art. no. d R l z D L l1 D1 SW System PU Box unit
[kg] m/pc
6
7.4 20210 20 1/2“ 37,00 22,50 29,50 18,50 35,00 44,00 29 0,223 • • • 10
11
with 30 mm thread, counternut, gasket and tension washer
144
z
TRANSITION PIECE WITH FEMALE THREAD
round
R
d
Standard: DIN 16962, DIN EN ISO 15874 l
L
Colour: green

SDR Art. no. d R l z D L System PU
[kg] unit m/pc
brass
21006 16 1/2“ 28,00 28,00 38,50 41,00 0,066 • 10
21008 20 1/2“ 27,50 26,00 37,50 40,50 0,064 • • • 10 400
21010 20 3/4“ 27,50 26,00 43,50 40,50 0,089 • • • 10 300
21011 25 1/2“ 29,50 26,50 38,50 42,50 0,065 • • • 10 400
21012 25 3/4“ 27,50 24,50 43,50 40,50 0,087 • • • 10 300
6 21013 32 3/4“ 30,50 25,50 43,50 43,50 0,092 • • • 5 250
7,4
stainless steel
9
11 921008 20 1/2“ 27,50 26,00 37,50 40,50 0,069 • • • 10
921010 20 3/4“ 27,50 26,00 43,50 40,50 0,090 • • • 10
921011 25 1/2“ 29,50 26,50 38,50 42,50 0,069 • • • 10
921012 25 3/4“ 27,50 24,50 43,50 40,50 0,086 • • • 10
921013 32 3/4“ 30,50 25,50 43,50 43,50 0,092 • • • 5
921014 32 1/2“ 28,00 23,00 37,00 41,00 0,078 • • • 5
145
Art.N. 21258
Artikelliste 2015
TRANSITION PIECE WITH FEMALE THREAD
hex shaped threaded transition
z
SW
Systems: Seite 45
R
d
l z1
L
Colour: green
Weight Price €
SDR Art. no. d R l z z1 D L SW System PU Box unit
[kg] m/pc
brass
21106 16 1/2“ 34,50 37,50 10,00 38,50 50,50 24 0,089 • 10
21108 20 1/2“ 34,50 36,00 10,00 38,50 50,50 24 0,078 • • • 10 400
21110 20 3/4“ 29,00 35,50 10,00 43,50 50,00 31 0,112 • • • 10 300
21111 25 1/2“ 36,00 36,00 10,00 38,50 52,00 24 0,081 • • • 10 300
21112 25 3/4“ 29,00 34,00 10,00 43,50 50,00 31 0,109 • • • 10 300
21113
21114
32
32
3/4“
1“
32,00
37,50
35,00
41,50
Art.N. 21258
10,00
14,00
43,50
60,00
53,00
59,50
31
39
0,114
0,239
•
•
•
•
•
•
5
5
250
125
21115
21116
40
40
1“
1 1/4“
40,00
40,00
41,50
42,50
Artikelliste 2015
14,00
15,00
60,00
74,00
62,00
63,00
39
50
0,227
0,385
•
•
•
•
•
•
5
5
6
21117
21118
50
50
1 1/4“
1 1/2“
43,00
45,00
42,50
43,50
Seite 45
15,00
15,00
74,00
84,00
66,00
67,00
50
55
0,404
0,418
•
•
•
•
•
•
5
5
7,4
21119 63 1 1/2“ 51,50 46,00 15,00 84,00 73,50 55 0,442 • • • 1
9
11 21120 63 2“ 51,00 49,50 19,00 101,00 77,00 67 0,600 • • • 1
21122 75 2“ 51,00 47,00 19,00 100,00 77,00 67 0,608 • • • 1
D
R
d
stainless steel
921114 32 1“ 37,50 41,50 14,00 60,00 59,50z2 39 0,232 • • • 5
921115 40 1“ 40,00 41,50 14,00 60,00 z 62,00 39 0,219 • • • 5
921116 40 1 1/4“ 40,00 42,50 15,00 74,00L 63,00 50 0,331 • • • 5
921117 50 1 1/4“ 43,00 42,50 15,00 74,00 66,00 50 0,351 • • • 5
921118 50 1 1/2“ 45,00 43,50 15,00 84,00 67,00 55 0,445 • • • 5
921119 63 1 1/2“ 51,50 46,00 15,00 84,00 73,50 55 0,425 • • • 1
921120 63 2“ 51,00 49,50 19,00 101,00 77,00 67 0,196 • • • 1
921122 75 2“ 51,00 47,00 19,00 100,00 77,00 67 0,676 • • • 1
TRANSITION PIECE WITH MALE THREAD

round, self sealing
D
R
d

z2
z
L
Colour: green
Weight Price €
SDR Art. no. d R L z z2 D System PU Box unit
[kg] m/pc
21258 20 1/2“ 52,50 38,00 12,00 38,50 0,090 • • • 10

6
7,4 21261 25 1/2“ 54,00 38,00 12,00 38,50 0,078 • • • 10
11
21262 25 3/4“ 53,50 37,50 13,00 38,50 0,085 • • • 10
146
round
R
d
Fusiolen® PP-R, stainless steel z2
Standard: DIN 16962, DIN EN ISO 15874 z
Colour: green
L
Weight Price €
SDR Art. no. d R L z z2 D System PU Box unit
[kg] m/pc
brass
21206 16 1/2“ 56,50 43,50 16,00 38,50 0,097 • 10
21208 20 1/2“ 56,50 42,00 16,00 38,50 0,084 • • • 10 350
21210 20 3/4“ 57,50 43,00 17,00 38,50 0,109 • • • 10 300
21211 25 1/2“ 58,00 42,00 16,00 38,50 0,098 • • • 10 300
21212 25 3/4“ 57,50 41,50 17,00 38,50 0,090 • • • 10 350
6
7,4 21213 32 3/4“ 59,50 41,50 17,00 38,50 0,115 • • • 5 250
9 stainless steel
11
921208 20 1/2“ 56,50 42,00 16,00 38,50 0,096 • • • 10
921210 20 3/4“ 57,50 43,00 17,00 38,50 0,108 • • • 10
921211 25 1/2“ 58,00 42,00 16,00 38,50 0,098 • • • 10
921212 25 3/4“ 57,50 41,50 17,00 38,50 0,108 • • • 10
921213 32 3/4“ 59,50 41,50 17,00 38,50 0,115 • • • 5
147
TRANSITION PIECE WITH MALE THREAD SW
with hexagon or *octagon
R
d
z2
z
Fusiolen® PP-R, stainless steel L
Colour: green
Weight Price €
SDR Art. no. d R SW L z z2 D System PU Box unit
[kg] m/pc
brass
21306 16 1/2“ 22 66,50 53,50 16,00 38,50 0,119 • 10
21308 20 1/2“ 22 66,50 52,00 16,00 38,50 0,104 • • • 10
21310 20 3/4“ 24 67,50 53,00 18,00 38,50 0,129 • • • 10
21312 25 3/4“ 24 67,50 51,50 18,00 38,50 0,103 • • • 10 300
21314 32 1“ 30 78,50 60,50 20,00 53,00 0,216 • • • 5 125
21316 32 1 1/4“ 41 81,00 63,00 21,00 68,00 0,318 • • • 5 100
21317 40 1“ 30 81,00 60,50 20,00 52,00 0,222 • • • 5 100
21318 40 1 1/4“ 41 84,50 64,00 21,00 68,00 0,324 • • • 5 80
21319 50 1 1/4“ 41 85,50 62,00 21,00 68,00 0,351 • • • 5
21320 50 1 1/2“ 46 88,50 65,00 22,00 74,00 0,425 • • • 5
21321 63 1 1/2“ 46 94,50 67,00 27,00 72,50 0,467 • • • 1
6 21322 63 2“ 50 102,50 75,00 23,50 84,00 0,685 • • • 1
7,4 21323 75 2“ 50 102,00 72,00 23,50 84,00 0,733 • • • 1
9 21324 75 2 1/2“ 65 105,00 75,00 26,70 100,00 0,970 • • • 1
11 21325* 90 3“ 85 121,00 88,00 30,00 120,00 1,326 • • • 1
21327* 110 4“ 105 148,00 111,00 39,00 147,00 2,730 • • • 1
stainless steel
921314 32 1“ 32 78,50 60,50 20,00 53,00 0,204 • • • 5
921316 32 1 1/4“ 41 81,00 63,00 21,00 68,00 0,360 • • • 5
921317 40 1“ 32 81,00 60,50 20,00 52,00 0,251 • • • 5
921318 40 1 1/4“ 41 84,50 64,00 21,00 68,00 0,362 • • • 5
921319 50 1 1/4“ 41 85,50 62,00 21,00 68,00 0,389 • • • 5
921320 50 1 1/2“ 46 88,50 65,00 22,00 74,00 0,480 • • • 5
921321 63 1 1/2“ 46 94,50 67,00 27,00 72,50 0,523 • • • 1
921322 63 2“ 50 102,50 75,00 23,50 84,00 0,708 • • • 1
921323 75 2“ 50 102,00 72,00 23,50 84,00 0,699 • • • 1
148
SW
R
d
self-sealing, with hex shaped threaded transition Art.N. 21358 SW
z2
Artikelliste 2015
male/male
z
Seite 47
L
R
d
z2
z
L
Colour: green
Weight Price €
SDR Art. no. d R L z z2 D SW System PU Box unit
[kg] m/pc
6
7,4 21355 20 1/2“ 59,00 48,00 13,00 38,50 22 0,107 • • • 10
11
TRANSITION PIECE WITH MALE THREAD SW

self-sealing, with hex shaped threaded transition
female/male
D
R
d

aquatherm blue pipe, z2
aquatherm lilac pipe z
L
Colour: green
Weight Price €
SDR Art. no. d R L z z2 D SW System PU Box unit
[kg] m/pc
6 21356 16 1/2“ 63,50 50,50 13,00 38,50 22 0,112 • 10

7,4
11 21358 20 1/2“ 63,50 49,00 13,00 38,50 22 0,111 • • • 10
149
l1
z1
TRANSITION ELBOW WITH FEMALE THREAD
Systems: aquatherm green pipe, Art.N. 23208
D1
R
Artikelliste 2015
z
l

Seite 48
d
D
Colour: green

SDR Art. no. d R l z D l1 z1 D1 l1 System PU
[kg] unit m/pc
z1
brass
23006 16 1/2“ 31,50 18,50 29,50 37,00 24,00 37,00 0,072 • 10
D1
23008 20 3/4“ 37,00 22,50 34,00 37,00 24,00 44,00 0,102 • • • 10
R
23010 20 1/2“ 31,00 16,50 29,50 31,50 18,50 37,00 0,076 • • • 10 300
z
l
23012 25 3/4“ 37,00 21,00 34,00 37,00 24,00 44,00 0,100 • • • 10 200
23014 25 1/2“ 33,50 17,50 34,00 31,50 18,50 37,00 0,075 • • • 10 250
d d
23016 32 3/4“ 27,50 9,50 43,00 51,00 38,00 44,00 0,104 • • • 5
D
6 23018 32 1“ 34,00 16,00 43,00 66,50 44,50 60,50 0,249 • • • 5
7,4
stainless steel
9
11 923008 20 3/4“ 37,00 22,50 29,50 37,00 24,00 37,00 0,095 • • • 10
923010 20 1/2“ 31,00 16,50 29,50 31,50 18,50 37,00 0,081 • • • 10
923012 25 3/4“ 37,00 21,00 34,00 37,00 24,00 44,00 0,101 • • • 10
923014 25 1/2“ 33,50 17,5 34,00 31,50 18,5 37,00 0,082 • • • 10
923015 32 1/2“ 35,00 17,00 43,00 37,00 24,00 37,00 0,112 • • • 5
923016 32 3/4“ 27,50 9,50 43,00 51,00 38,00 44,00 0,097 • • • 5
923018 32 1“ 34,00 16,00 43,00 66,50 44,50 60,50 0,240 • • • 5
Art.N. 23208
Artikelliste 2015
Seite 48
l1
TRANSITION ELBOW WITH FEMALE THREAD z1

D1
R

z

l

Colour: green
d d
D
Weight Price €
SDR Art. no. d R l z l1 z1 D1 System PU Box unit
[kg] m/pc
6
7,4 23208 20 1/2“ 33,50 18,50 37,00 24,00 37,00 0,076 • • • 10
11
150
l
z l1
TRANSITION ELBOW WITH MALE THREAD
d
D
D1
R
z1
l1
z
l
z2
Fusiolen® PP-R, stainless steel R
D1
D
Colour: green

SDR Art. no. d R l l1 z z2 D D1 System PU
[kg] unit m/pc
brass
23504 16 1/2“ 31,50 53,00 18,50 16,00 29,50 37,00 0,109 • 10
23506 20 1/2“ 31,50 53,00 17,00 16,00 29,50 37,00 0,108 • • • 10
23508 20 3/4“ 31,50 54,00 17,00 17,00 34,00 38,00 0,128 • • • 10
23510 25 3/4“ 31,50 54,00 15,50 17,00 34,00 38,00 0,104 • • • 10
6
7,4
23512 32 3/4“ 27,50 68,00 9,50 Art.N. 25006
17,00 43,00 38,00 0,112 • • • 5
9
11
23514 32 1“ 31,00 85,50 13,00
Artikelliste 2015
20,00
stainless steel
43,00 52,00 0,231 • • • 5
923506
923508
20
20
1/2“
3/4“
31,50
31,50
53,00
54,00
17,00
17,00
Seite 48
16,00
17,00
29,50
34,00
37,00
38,00
0,035
0,123
•
•
•
•
•
•
10
10
923510 25 3/4“ 31,50 54,00 15,50 17,00 34,00 38,00 0,121 • • • 10
923512 32 3/4“ 27,50 68,00 9,50 17,00 43,00 38,00 0,128 • • • 5
THREADED BRANCH TEE WITH FEMALE THREAD

l
z
d
D

z1

l1

R
Colour: green D1
Weight Price €
SDR Art. no. d R l z D l1 z1 D1 System PU Box unit
[kg] m/pc
brass
25004 16 1/2“ 31,50 18,50 29,50 37,00 24,00 37,00 0,089 • 10
25006 20 1/2“ 31,50 17,00 29,50 37,00 24,00 37,00 0,086 • • • 10 250
25008 20 3/4“ 37,00 22,50 34,00 37,00 24,00 44,00 0,121 • • • 10 170
25010 25 1/2“ 34,50 18,50 34,00 38,00 25,00 37,00 0,090 • • • 10 200
25012 25 3/4“ 37,00 21,00 34,00 37,00 24,00 44,00 0,109 • • • 10 150
25013 32 1/2“ 35,00 17,00 43,00 37,00 24,00 37,00 0,103 • • • 5
25014 32 3/4“ 27,50 9,50 43,00 51,00 38,00 44,00 0,111 • • • 5
25016 32 1“ 31,50 13,50 43,00 67,00 45,00 60,00 0,255 • • • 5
25018 40 1/2“ 41,50 21,00 52,00 40,00 27,00 37,00 0,142 • • • 5
6 25019 40 3/4“ 40,50 20,00 52,00 40,50 27,50 52,00 0,147 • • • 5
7,4 25020 40 1“ 41,50 21,00 52,00 56,00 34,00 60,00 0,276 • • • 5
9 25022 50 1“ 49,50 26,00 68,00 63,50 41,50 68,30 0,385 • • • 5
11 25030 50 1/2“ 49,50 26,00 68,00 44,50 31,50 43,00 0,237 • • • 5
25031 50 3/4“ 49,50 26,00 68,00 44,50 31,50 43,00 0,243 • • • 5
stainless steel
925006 20 1/2“ 31,50 17,00 29,50 37,00 24,00 37,00 0,087 • • • 10
925008 20 3/4“ 37,00 22,50 34,00 37,00 24,00 44,00 0,108 • • • 10
925010 25 1/2“ 34,50 18,50 34,00 38,00 25,00 37,00 0,093 • • • 10
925012 25 3/4“ 37,00 21,00 34,00 37,00 24,00 44,00 0,111 • • • 10
925013 32 1/2“ 35,00 17,00 43,00 37,00 24,00 37,00 0,113 • • • 5
925014 32 3/4“ 27,50 9,50 43,00 51,00 38,00 44,00 0,111 • • • 5
925016 32 1“ 31,50 13,50 43,00 67,00 45,00 60,00 0,082 • • • 5
151
l
z
THREADED BRANCH TEE WITH MALE THREAD
R
d
BN BN
Art.N. 26646
D
d
Systems: aquatherm green pipe, z2
aquatherm blue pipe, z
Artikelliste 2015
l1
aquatherm lilac pipe L
Seite 49
z2
R
Colour: green
t.N. 26610 D1
SDR Art. no. tikelliste 2015

d R l z D z2 D1
Weight
[kg]
System PU Box unit
Price €
m/pc
6
7.4 25506 20
te 49 1/2“ 31,50 17,00 29,50 16,00 37,00 0,102 • • • 10
11
SW1 SW2
SW2 SW1
TRANSITION COUPLING WITH MALE THREAD
with union nut and welding socket
R
d
R
z2
d
aquatherm lilac pipe z
z2 L
BN BN
Standard: DIN 16962, DIN EN ISO 15874 z
Colour: green L
SDR Art. no. d R L z

Art.N. 26646
z2 D SW1 SW2
Weight
System PU Box unit
Price €
26608 20 1/2“ 52,50

t.N. 26610 Artikelliste 2015
38,00 13,50 27,50 34 36
[kg]
0,145 • • • 1
m/pc
6
26610 25 3/4“ 59,50 tikelliste 2015
43,50 Seite 49
14,50 36,00 42 46 0,243 • • • 1
te 49
7,4 26612 32 1“ 64,50 46,50 16,80 41,50 48 52 0,336 • • • 1
9 26614 40 1 1/4“ 70,00 49,50 19,10 53,00 60 64 0,632 • • • 1
11
26616 50 1 1/2“ 84,80 61,30 22,00 59,00 48 72 0,624 • • • 1
26618 63 2“ 95,50 68,00 25,00 74,00 62 89 1,045 • • • 1
TRANSITION COUPLING WITH FEMALE THREAD SW1 SW2


D
R
d
Material:
Fusiolen® PP-R, brass BN BN
Standard: DIN 16962, DIN EN ISO 15874 z2
z
Colour: green
L

SDR Art. no. d R z z2 D L SW1 SW2 System PU
[kg] unit m/pc
26638 20 1/2“ 30,50 15,00 27,50 45,00 36 24 0,112 • • • 1

26640 25 3/4“ 33,00 15,50 36,00 49,00 46 32 0,193 • • • 1
6
7,4 26642 32 1“ 36,00 15,00 41,50 54,00 52 40 0,291 • • • 1
9 26644 40 1 1/4“ 36,00 20,00 53,00 56,50 64 47 0,423 • • • 1
11
26646 50 1 1/2“ 41,30 19,00 59,00 64,80 72 57 0,610 • • • 1
26648 63 2“ 47,00 18,00 74,00 74,50 89 68 0,924 • • • 1
Notice: aquatherm green pipe-metal compound fittings are manufactured from fusiolen PP-R and brass. Metal inserts, without hex shaped spanner flat, with 1/2“ and 3/4“ f
are also available in stainless steel.
152
BM
LOOSE NUT ADAPTER
length: 100 mm, with gasket
SW
d
l1
R
d
Material: Fusiolen® PP-R, brass k
z SW
BM
Standard: DIN 16962, DIN EN ISO 15874 l
l1
maximum shortening length l
Colour: green
SDR Art. no. d

Art.N. 26808
Nut R l l1 k SW
Weight
System PU Box unit
Price €
26708 20
Artikelliste 2015
1“ 100,00 3,00 65,00 36
[kg]
0,079 • • • 1
m/pc
26710 25 Seite 50
1 1/4“ 100,00 3,00 62,00 46 0,104 • • • 1
26712 32 1 1/2“ 100,00 3,00 58,00 52 0,175 • • • 1
6
7,4 26714 40 2“ 100,00 3,00 53,00 64 0,258 • • • 1
9 26716 50 2 1/4“ 100,00 3,00 49,00 72 0,344 • • • 1
11
26718 63 2 3/4“ 100,00 3,00 43,00 89 0,583 • • • 1
26720 75 3 1/2“ 100,00 3,00 34,00 110 0,918 • • • 1
26722 90 4“ 100,00 3,00 26,00 120 1,238 • • • 1
WATER METER NUT ADAPTER
BP
with gasket
SW
Art.N. 27010aquatherm blue pipe, l1
D
R
d
Artikelliste 2015
Material:
Standard:
Seite 50
Colour:
BP
green
l
z
Weight Price €
SDR Art. no. d l l1 z D R SW System PU Box unit
[kg] m/pc
6 26808 20 59,50 3,00 45,00 38,50 3/4“ 30 0,136 • • • 1

7,4
26810 25 61,00 3,00 45,00 38,50 3/4“ 30 0,155 • • • 1
9
BM
11 26812 32 62,00 3,00 44,00 43,50 3/4“ 30 0,162 • • • 1
NUT ADAPTER
ISO-standard

D
R
d

z SW
BM
Standard:
Colour:
green
l
l1
Weight Price €
SDR Art. no. d Nut R l l1 z D SW System PU Box unit
[kg] m/pc
27010 20 1“ 58,50 3,00 34,00 38,50 36 0,182 • • • 10

27011 25 1“ 60,00 3,00 44,00 38,50 36 0,186 • • • 10
27012 25 1 1/4“ 60,00 3,00 44,00 43,50 46 0,274 • • • 10
27013 32 1 1/4“ 63,00 3,00 45,00 43,50 46 0,279 • • • 5
27014 32 1 1/2“ 69,50 3,00 51,50 60,00 52 0,446 • • • 5
6 27015 40 1 1/2“ 72,00 3,00 51,50 60,00 52 0,421 • • • 5
7,4
27016 40 2“ 72,00 3,00 51,50 74,00 64 0,719 • • • 5
9
11 27017 50 2“ 77,00 3,00 53,50 74,00 64 0,736 • • • 5
27018 50 2 1/4“ 77,00 3,00 53,50 84,00 72 0,831 • • • 5
27019 63 2 1/4“ 83,50 3,00 56,00 84,00 72 0,889 • • • 1
27020 63 2 3/4“ 82,50 3,00 55,00 101,00 89 1,306 • • • 1
27021 75 2 3/4“ 85,00 3,00 55,00 100,00 89 1,275 • • • 1
27022 75 3 1/2“ 91,00 3,00 61,00 100,00 110 1,818 • • • 1
153
SW
COUNTERPART
with welding socket and male thread for ISO-standard adapter Art.N. 27510
Systems: aquatherm green pipe, Artikelliste 2015
R
d
Material:
Seite 51 z
Standard: DIN 16962, DIN EN ISO 15874 L
Colour: green
Thread Weight Price €

SDR Art. no. d L z D SW System PU Box unit
R [kg] m/pc
27310 20 1“ 61,50 47,00 R2 38,50 24 0,151 • • • 10

27311 25 1“ 63,00 47,00 38,50 24 0,153 • • • 10
27312 25 1 1/4“ 63,00 47,00 43,50 SW 31 0,221 • • • 10
z2
l1
27313 32 1 1/4“ 66,00 48,00 43,50 31 0,226 • • • 5

L
27314 32 1 1/2“ 76,50 58,50 60,00 39 0,408 • • • 5

6 27315 40 1 1/2“ 79,00 58,50 60,00 39 0,414 • • • 5
7,4
27316 40 2“ 81,00 60,50 74,00 50 0,650 • • • 5
9
11 27317 50 2“ 84,00 60,50 R1 74,00 50 0,634 • • • 5
27318 50 2 1/4“ 83,00 59,50 84,00 55 0,750 • • • 5
27319 63 2 1/4“ 89,50 62,00 84,00 55 0,728 • • • 1
27320 63 2 3/4“ 94,00 66,50 101,00 67 1,093 • • • 1
27321 75 2 3/4“ 95,00 65,00 100,00 67 1,117 • • • 1
27322 75 3 1/2“ 100,00 70,00 100,00 67 1,436 • • • 1
BRASS COUNTERPART
R2
with female thread, for ISO-standard adapter / loose nut adapter
SW
z2
l1

L

Material: brass
R1
Male Female
Art. Weight Sys- Box Price €
SDR thread thread L l1 z2 SW PU
no. [kg] tem unit m/pc
R1 R2
27510 1“ 1/2“ 25,00 14,00 15,00 25 0,063 • • • 10

27512 1 1/4“ 3/4“ 26,00 12,50 14,00 32 0,119 • • • 10
27514 1 1/2“ 1“ 31,00 15,00 17,00 40 0,175 • • • 5
6
7,4 27516 2“ 1 1/4“ 33,00 17,00 22,00 47 0,263 • • • 5
9 27518 2 1/4“ 1 1/2“ 36,00 20,00 19,00 57 0,333 • • • 5
11
27520 2 3/4“ 2“ 42,00 24,00 24,00 68 0,517 • • • 1
27522 3 1/2“ 2 1/2“ 46,00 24,00 27,00 84 0,801 • • • 1
27524 4“ 3“ 46,00 27,00 27,00 97 0,943 • • • 1
Notice: aquatherm green pipe-metal compound fittings are manufactured from fusiolen PP-R and brass. Metal inserts, without hex shaped spanner flat, with 1/2“ and 3/4“ f
are also available in stainless steel.
154
BRASS COUNTERPART
with male thread, for ISO-standard adapter / loose nut adapter R2

aquatherm blue pipe, SW
L
Material: brass
l1
Z2
R1
Price
Thread Thread Weight Box
SDR Art. no. L l1 Z2 SW System PU €
R1 R2 [kg] unit
m/pc
27710 1“ 1/2“ 32,50 17,50 0,00 34 0,109 • • • 10

27712 1 1/4“ 3/4“ 38,50 21,00 0,00 42 0,188 • • • 10
27714 1 1/2“ 1“ 41,50 22,50 0,00 48 0,211 • • • 5
6
7,4 27716 2“ 1 1/4“ 44,50 22,50 0,00 60 0,363 • • • 5
9 27718 2 1/4“ 1 1/2“ 56,00 34,00 0,00 48 0,472 • • • 5
11
27720 2 3/4“ 2“ 63,00 38,00 0,00 62 0,803 • • • 1
27722 3 1/2“ 2 1/2“ 70,00 42,00 0,00 82 1,189 • • • 1
27724 4“ 3“ 74,00 42,00 0,00 97 1,398 • • • 1
DISTRIBUTION BLOCK PLUMBING

including 1 plug and 2 fastenings

Colour: green T-Stück
Price
Weight Box
SDR Art. no. d l z D d1 l1 z1 D1 l2 z2 c c1 cl l3 h System PU €
[kg] unit
m/pc
6
7.4 30115 25 60 44 40 20 77,5 63 29,5 79 63 32 80 100 36 51 0,273 • • • 1
11
30602
FOUR-PORT MANIFOLD
length: 246 mm, with 4 branches

Colour: green
Weight Price €
SDR Art. no. d d1 l z D l1 z1 D1 l2 l3 L System PU Box unit
[kg] m/pc
6 30602 32 16 40 22 43 29 16 29,5 57 36 245 0,148 • 1

7.4
9
11 30604 32 20 40 22 43 29 14,5 29,5 57 36 245 0,134 • • • 1
The four-port manifold can be shortened or extended by fusion with further four-port manifolds, if required.
155
MANIFOLD END PIECE WITH FEMALE THREAD*

R
d
z
Colour: green l
L
Weight Price €
SDR Art. no. d R l z D L System PU Box unit
[kg] m/pc
6
7.4
30804 32 1/2“ 30,00 12,00 43,00 43,00 0,073 • • • 1
9
11
* transition piece as manifold endpiece with female thread
BALL VALVE FOR MANIFOLD

female/male

Colour: green
Weight Price €
SDR Art. no. d l z D z1 h l1 System PU Box unit
[kg] m/pc
6
7.4
78000 32 63,00 45,00 47,50 46,50 78,00 108,00 0,575 • • • 2
9
11
60210
SUPPORTING STRAP FOR FOUR-PORT MANIFOLD

with clamps, galvanized, double

Weight Price €
Art. no. d l l1 l2 h h1 System PU Box unit
[kg] m/pc
60210 32 210,00 80,00 57,00 66,00 46,00 0,226 • • • 2
156
40808
GLOBE VALVE
for surface installation

Colour: green
Price €
SDR Art. no. d l z D h Weight [kg] System PU Box unit
m/pc
40808 20 35,00 20,50 29,50 75,25 0,165 • • • 1 100

6
7.4 40810 25 38,00 22,00 34,00 75,00 0,172 • • • 1 100
9 40812 32 49,00 31,00 43,00 97,00 0,314 • • • 1 60
11
40814 40 60,00 39,50 52,00 111,50 0,585 • • • 1
CONCEALED VALVE
chromium plated

Colour: green
Weight Price €
SDR Art. no. d l z D h h1 h2 System PU
40858
Box unit
[kg] m/pc
6 40858 20 35,00 20,50 29,50 116,00 28,00 59,00 0,319 • • • 1

7.4
40860 25 38,00 22,00 34,00 116,00 28,00 59,00 0,330 • • • 1
9
11 40862 32 49,00 31,00 43,00 121,00 34,00 59,00 0,416 • • • 1
40900
EXTENSION FOR CONCEALED VALVE

chromium-plated for Art. no. 40858-40862

Material: brass
Colour: chrom
Price €
Art. no. h Weight [kg] System PU Box unit
m/pc
40900 92,00 0,148 • • • 1

40902 132,00 0,209 • • • 1
157
CONCEALED VALVE
tamper proof/ chromium-plated/ short design

Colour: green, chrom
Weight Price €
SDR Art. no. d l z D h h1 System PU Box unit
[kg] m/pc
6 40868 20 35,00 20,50 29,50 71,50 28,00 0,258 • • • 1 50

7.4
40870 25 38,00 22,00 34,00 71,50 28,00 0,288 • • • 1
9
11 40872 32 49,00 31,00 43,00 82,50 34,00 0,376 • • • 1
CONCEALED VALVE
suitable for construction depth of 55 mm to 100 mm

40878
Weight Price €
SDR Art. no. d l z D h h1 h2 System PU Box unit
[kg] m/pc
6 40878 20 35,00 20,50 29,50 213,00 59,00 147,00 0,357 • • • 1

7.4
40880 25 38,00 22,00 34,00 213,00 59,00 147,00 0,369 • • • 1
9
11 40882 32 49,00 31,00 43,00 219,00 65,00 153,00 0,455 • • • 1
CONCEALED VALVE
tamper proof, chromium-plated

Weight Price €
SDR Art. no. d l z D h h1 System PU Box unit
[kg] m/pc
6 40888 20 35,00 20,50 29,50 109,00 28,00 0,342 • • • 1

7.4
40890 25 38,00 22,00 34,00 109,00 28,00 0,350 • • • 1
9
11 40892 32 49,00 31,00 43,00 115,00 34,00 0,432 • • • 1
158
40908
STOP VALVE BODY

Colour: green
Weight Price €
SDR Art. no. d R l z D h D1 System PU Box unit
[kg] m/pc
40908 20 3/4“ 35,00 20,00 29,50 28,00 44,00 0,093 • • • 1

6
7.4 40910 25 3/4“ 38,00 22,00 34,00 28,00 44,00 0,101 • • • 1
9 40912 32 1“ 49,00 31,00 43,00 34,00 52,00 0,146 • • • 1
11
40914 40 1 1/4“ 60,00 39,50 52,00 41,00 69,00 0,313 • • • 1
41108
INCLINED VALVE
without drain

Colour: green
Price €
m/pc
41108 20 45,00 30,50 34,00 95,50 0,294 • • • 1

6
7.4 41110 25 45,00 29,00 34,00 95,50 0,283 • • • 1
9 41112 32 56,00 38,00 43,00 111,50 0,421 • • • 1
11
41114 40 65,00 44,50 52,00 135,00 0,834 • • • 1
41208
NON-RETURN VALVE
without drain

Colour: green
Price €
m/pc
41208 20 45,00 30,50 34,00 95,50 0,297 • • • 1

6
7.4 41210 25 45,00 29,00 34,00 95,50 0,292 • • • 1
9 41212 32 56,00 38,00 43,00 111,50 0,432 • • • 1
11
41214 40 65,00 44,50 52,00 135,00 0,840 • • • 1
159
Seite 57
l1
BALL VALVE PP/BRASS
h
D
d
Colour: green
z
L
Weight Price €
SDR Art. no. d L z D h l1 System PU Box unit
[kg] m/pc
41308 20 110,00 40,50 29,50 56,00 79,00 0,280 • • • 1

41310 25 110,00 39,00 34,00 58,00 79,00 0,375 • • • 1
6
7,4 41312 32 127,00 45,50 43,00 66,00 103,00 0,592 • • • 1
9 41314 40 145,00 52,00 52,00 71,00 104,00 1,015 • • • 1
11
41316 50 167,00 60,00 68,00 79,00 140,00 1,689 • • • 41376
1
Art.N. 41488 41318 63 205,00 75,00 84,00 88,00 140,00 2,874 • • • 1
. 41488
Artikelliste 2015
elliste EXTENSION
2015 FOR AQUATHERM GREEN PIPE-BALL VALVE
Seite 57
57
chromium-plated for Art. no. 41308-41318
Systems:
Material: brass
Colour: chrom
for Price €
Art. no. l Weight [kg] System PU Box unit
Art-.No. m/pc
41378 35,00 41308-41310 0,120 • • • 1

41382 35,00 41312-41314 0,120 • • • 1
41386 46,00 41316-41318 0,273 • • • 1
l
PP-BALL VALVE l
h2

h2

d1
D
d

d1
h1
D
d

h1
Colour: green l2 l1
l2 l3 l1
l3 L
L
Art. Weight Price €

SDR d d1 D h1 h2 l1 l2 l3 L l System PU Box unit
no. [kg] m/pc
41488 20 13,50 50,30 27,00 48,00 25,00 56,50 68,00 97,00 48,00 0,118 • • • 1
41490 25 18,50 59,00 30,00 56,50 25,00 65,50 78,00 110,00 59,00 0,184 • • • 1
6
7,4 41492 32 23,90 70,30 40,00 64,50 26,00 72,00 84,50 120,50 59,00 0,274 • • • 1
9 41494 40 31,00 85,90 46,00 83,30 45,00 85,00 100,00 141,00 63,50 0,483 • • • 1
11
41496 50 38,50 99,50 55,00 89,40 45,00 89,00 107,00 154,00 63,50 0,648 • • • 1
41498 63 50,00 125,50 70,00 115,00 45,00 101,00 118,00 173,00 108,00 1,206 • • • 1
160
Art.N. 41400
NEW
incl. fixtures
Artikelliste
ELECTRICAL DRIVE FOR BALL VALVE 2015
Seite 58
For Art. no. 41488-41498

Price €
Art. no. Dimension for Art. no. Weight [kg] System PU Box unit
m/pc
230 Volt
41489 20 incl. fixtures for 41488 1,500 • • • 1
24 Volt
41589 20 incl. fixtures for 41488 l1
1,500 • • • 1
41595 40 incl. fixtures for 41494 1,600 h • • • 1
Art.N. 41400
D
d

Artikelliste 2015
z
EXTENSION FOR BALL VALVE
Seite 58
NEW
L
For Art. no. 41488-41498

Material: PVC
Colour: grey
Price €
Art. no. l for Art. no. Weight [kg] System PU Box unit
m/pc
98900 100 41488 0,020 • • • 1
98901 100 41490/41492 0,025 • • • 1
98902 100 41494/41496 0,030 • • • 1
98903 100 41498 0,040 • • • 1
l1
PP-BALL VALVE
h

D
d

Colour: green z
L

SDR Art. no. d L z D h l1 Inch R DN System PU
[kg] unit m/pc
6
7.4
41400 75 276,00 108,00 129,00 139,00 152,00 0,00 65 2,441 • • • 1
9
11
161
l l
PP-BALL VALVE
with flange connection on both sides
h1
h1
Systems: aquatherm green pipe, D D
d d
h2
h2
Colour: green z z

SDR Art. no. for ø d l z D h1 h2 System PU
[kg] unit m/pc
6 41602 90 77,00 210,00 124,00 160,00 150,00 93,00 4,196 • • • 1

7.4
41604 110 94,00 260,00 145,00 180,00 165,00 103,00 5,612 • • • 1
9
11 41607 160 135,00 310,00 205,00 240,00 210,00 136,50 13,420 • • • 1
For dimension 125 mm the PP-ball valve Art. no. 41604 with flange adapter Art. no. 15526 and flange Art. no. 15724 is used.
For connection with aquatherm green pipe-weldable flange adapter (Art. no. 15520-15531) and aquatherm green pipe plastic coated steel flange (Art. no. 15720-15730)
Hexagon screw M 16x60 mm for Art. no. 41602/41604

Hexagon screw M 20x80 mm for Art. no. 41607
corresponding flat washer M 16
NOTICE: These are not included in delivery.
NEW ELECTRICAL DRIVE FOR BALL VALVE

incl. fixtures
For Art. no. 41602-41607

Weight Price €
Art. no. Dimension for Art. no. System PU Box unit
[kg] m/pc
230 Volt
24 Volt
NEW EXTENSION FOR BALL VALVE

For Art. no. 41602-41607

Weight Price €
Art. no. l for Art. no. System PU Box unit
[kg] m/pc
98904 150 41602 0,788 • • • 1
98905 150 41604 1,120 • • • 1
98906 150 41607 1,391 • • • 1
162
Muffenschweißverfahren
NEW aquatherm blue pipe SHUT-OFF VALVE WITH LEVER

Set consists of: 2 x flange adapter, 2 x flanges, fixing screws
d
Material: Fusiolen® PP-R, Steel
z
L
d
Weight Price €
SDR Art. no. d z L System PU Box unit
[kg] z m/pc
L
socket welding
6
2041820 75 78 138 6,600 • 1
7,4 Stumpfschweißverfahren
9 2041822 90 80 146 9,000 • 1
11
2041824 110 89 163 10,400 • 1
17,6
2041826 125 104 184 15,000 • 1
Stumpfschweißverfahren
d
NEW aquatherm blue pipe SHUT-OFF VALVE WITH LEVER
Set consists of: 2 x flange adapter, 2 x flanges, fixing screws z
L
d
z
L
Weight Price €
[kg] m/pc
Butt welding
11
17,6
2041830
2541830
160
160
227
227
242
242
22,000
21,700
Art.N.
•
•
2041834
1
1
Artikelliste 2016
Seite ??
NEW aquatherm blue pipe SHUT-OFF VALVE WITH DRIVE

Set consists of: 2 x flange adapter, 2 x flanges, fixing screws
d

z
Material: Fusiolen® PP-R, Steel L
Weight Price €
[kg] m/pc
2041834 200 305 320 41,400 • 1

11 2041838 250 313 328 59,200 • 1
2041842 315 398 418 81,800 • 1
2541834 200 305 320 40,900 • 1

17,6 2541838 250 313 328 58,400 • 1
2541842 315 398 418 78,600 • 1
163
Muffenschweißverfahren
d
NEW aquatherm blue pipe NON-RETURN VALVE

Set consists of: 2 x flange adapter + seal, 2 x flanges, fixing screws
z
L
d

SDR Art. no. d z L System PU
[kg] unit m/pc
z
L
socket welding
6
2041920 75 92 152 6,200 • 1
7,4
9 2041922 90 97 163 8,800 • 1
11
2041924 110 107 181 11,000 • d 1
17,6
2041926 125 124 204 15,600 • 1
L
z
d
NEW aquatherm blue pipe NON-RETURN VALVE

Set consists of: 2 x flange adapter + seal, 2 x flanges, fixing screws
L
z

SDR Art. no. d z L System PU
[kg] unit m/pc
Butt welding
2041930 160 253 268 24,200 • 1
11 2041934 200 352 367 37,000 • 1
2041938 250 365 380 58,600 • 1
2041942 315 476 496 83,400 • 1
2541930 160 253 268 23,900 • 1

2541934 200 352 367 36,500 • 1
17,6
2541938 250 365 380 57,800 • 1
2541942 315 476 496 80,200 • 1
41408
DRAINING BRANCH
to weld in aquatherm green pipe valves

Colour: green

SDR Art. no. d z l D z1 h System PU
[kg] unit m/pc
41408 20 11,50 26,00 34,00 16,50 67,00 0,098 • • • 1

41410 25 10,00 26,00 34,00 16,50 67,00 0,096 • • • 1
6
7.4 41412 32 14,00 32,00 43,00 17,00 70,50 0,118 • • • 1
9 41414 40 12,00 32,50 52,00 16,50 76,50 0,140 • • • 1
11
41416 50 15,50 39,00 68,00 17,00 83,75 0,202 • • • 1
41418 63 16,50 44,00 84,00 16,50 93,00 0,288 • • • 1
164
Important: Do not cut the aquatherm-pipes with customary hack saws.
aquatherm-pipes can be cut with customary saws equipped with saw blades suitable for plastic.
PIPE CUTTER
Price €
Art. no. for pipe dimensions PU Box unit
m/pc
50102 16-40mm 1
50105 50-125mm 1
50106 110-200mm 1
PIPE CUTTER
Price €
m/pc
50104 16-40mm 1
ORBITAL CIRCULAR SAW

Price €
m/pc
50108 160-355mm 1
This orbital circular saw can be ordered directly from Rothenberger with Art. no. 55620 (www.rothenberger.com).
High-performance orbital circular saw for fast, precise, perfectly aligned and right-angled cutting of plastic pipes 160 - 355 mm at
the building site or in the workshop.
CUTTING DISC FOR PLASTIC

Price €
Art. no. Dimension borehole PU Box unit
m/pc
50107 ø 125mm 22,2 mm 1
50109 ø 230mm 22,2 mm 1
Application: for each angle grinder
Design: diamant galvanized cutting disc
MANUAL WELDING DEVICE (500 W)

Price €
aquather m
m/pc
50336 ø 16-32mm 1
for one tool, with base and case for tools
Also available: 110 V (Art. no. 450336)

fusiotherm
Price €
m/pc
aquatherm
50337 ø 16-63mm 1

Price €
m/pc
aquatherm
50341 ø 50-125mm 1
165
WELDING MACHINE (1400 W)
Price €
m/pc
50148 ø 50-125 mm - 230 V 1
including welding tools 50-125 mm, roll stand and wooden transport case
WELDING MACHINE (1400 W) LIGHT

Price €
m/pc
50145 ø 63-125mm 1
including manual welding device (1400 W) and wooden transport case
ELECTRIC WELDING JIG

Price €
m/pc aquatherm
50159 ø 63-125mm 1
including standby accumulator, charging station and metal case
BASE FOR ART. NO. 50159

Price €
aquatherm
50159
m/pc
50151 1
50151
BUTT-WELDING MACHINE-TWO-RING-MACHINE WIDOS

Price €
Art. no.. Dimension PU Box unit
m/pc
50350* ø 160 - 250 mm 1
50351* ø 160 - 315 mm 1
The butt-welding-two-ring machine can be purchased directly from Widos (www.widos.de)
* Also available in design with 110 volt (Art. no.. 450350 = ø 160-250mm / 450351 = ø 160-315mm)
BUTT WELDING MACHINE WIDOS

Price €
m/pc
50352* ø 160-250mm 1
50353* ø 160-315mm 1
50354* ø 160-355mm 1
50355* ø 200-450mm 1
50356** ø 200-500mm 1
50357** ø 315-630mm 1
The butt-welding-machine can be purchased directly from Widos (www.widos.de)
* Also available in design with 110 volt (Art. no. 450352 = ø 160-250 mm / 450353 = ø 160-315 mm /
450354 = ø 160-355 mm / 450355 = ø 200-450 mm)
** special voltage on demand
MANUAL WELDING DEVICE (1500 W) FOR SADDLE WELDING Ø 50-160 MM

Price €
m/pc
50330 ø 50-160mm 1
166
BUTT WELDING MACHINE RITMO
Price €
m/pc
50165* ø 160-250mm 1
50166* ø 160-315mm 1
50177 ø 160-355mm 1
50169 ø 400-630mm 1
including wooden transport box. The butt welding machine can be obtained directly from Ritmo (www.ritmo.it)
* Also available: 110 V (Art. no. 450165 for ø 160-250 mm / Art. no. 450166 for ø 160-315 mm)
ELECTROFUSION DEVICE
Price €
m/pc

50175 ø 20-250mm 1

For processing with electro-fusion-sockets Art. no. 17208-17238.

Special calibration-tools - optainable on request - are required
50190
TEMPERATURE PENCIL
Price €
m/pc
50190 1
to check the correct welding temperature
SURFACE THERMOMETER
Price €
m/pc
50188 1
to check the correct welding temperature
TEMPERATURE PREDECTIVE GLOVE

for tool change
Price €
m/pc
50195 2
CLEANING WIPES
Price €
m/pc
50193 Box/100 towels 1
for electrofusion sockets
50208
WELDING TOOLS
Price €
m/pc
50206 16 mm 1
50208 20 mm 1
50210 25 mm 1
50212 32 mm 1
50214 40 mm 1
50216 50 mm 1
50218 63 mm 1
50220 75 mm 1
50222 90 mm 1
50224 110 mm 1
50226 125 mm 1
167
REPAIR SET
Price €
m/pc
50307 7mm 1
50311 11mm 1
to close holes of up to 10 mm in the pipe (pipe repair stick Art. no. 60600)
PIPE REPAIR STICK

for pipe repairs
Price €
m/pc
60600 7/11mm 10
Art.N. 11006
Artikelliste 2015
Seite 18
Art.N. 21108
Artikelliste 2015
Art.N. 13106 Seite 45
L
z
Artikelliste 2015
Seite 24
D
d
Art.N. 12106
Artikelliste 2015
Seite 21
L
z1 z1
D
d
z
z
SW
l
D
R
d
l z1
L
aquatherm UNIVERSAL PEELING TOOLS

for aquatherm green pipe MF UV, aquatherm green pipe MF RP UV, aquatherm blue pipe MF UV and aquatherm blue pipe MF OT
Required for the socket welding z

l
(in combination with socket welding fittings from page 114 onwards,
e.g. sockets, elbows , T-pieces, transition pieces with thread)
d
D
Also suitable for manual peeling (bolts included)
Price €
m/pc
50479 20 mm 1
50480 25 mm 1
50481 32 mm 1
50482 40 mm 1
50483 50 mm 1
50484 63 mm 1
50485 75mm 1 incl. bolts
for manual peeling
50486 90 mm 1
50487 110 mm 1
50488 125 mm 1
50501 Spare blade with screw 1
not suitable for aquatherm green pipe S, aquatherm blue pipe S, aquatherm green pipe MF, aquatherm blue pipe MF, aquatherm green pipe MF RP,
aquatherm green pipe TI, aquatherm blue pipe TI
S = single, MF = multilayer fibre, OT = oxygen tight, UV = ultraviolet protected, TI = thermal insulation, RP = raised pressure
168
aquatherm EXTENSION FOR UNIVERSAL PEELING TOOL
Required for the electrofusion socket welding
(aquatherm electrofusion sockets on page 140)
When electrofusion welding a longer welding depth is required, which is achieved by the combination
of the universal peeling tool and the extension for the universal peeling tool (e.g. Art. no. 50479+50489)
Price €
m/pc
50489 for peeling tool 20 mm Art. no. 50479 1
ATTACHMENT PLATE FOR UNIVERSAL PEELING TOOL

In combination with or without extension for universal peeling tools for drilling machine
Price €
m/pc
50499 for universal peeling tool 50479 – 50484 1
50500 for universal peeling tool 50485 – 50488 1
Delivery without drilling machine!
UNIVERSAL PEELING TOOL-SET

20-63 mm
Price €
m/pc
50477 for ø 20-63 mm 1
consisting of:
1x case
Each 1x 50479-50484 peeling tool 20-63 mm
1x 50499 attachment plate for universal peeling tool 50479-50484
1x 50503 1 toggle-set
1x 50504 torx wrench
1x 50505 hexagon Allen key size 4
6x 99793 6 fixing screws for Art. no. 50489-50494 M5x25
UNIVERSAL PEELING TOOL-SET

75-125 mm
Price €
m/pc
50478 for ø 75 - 125 mm 1
consisting of:
1x case
Each 1x 50485-50488 peeling tool 75-125 mm
1x 50500 attachment plate for universal peeling tool 50485-50488
1x 50503 1 toggle-set
1x 50504 torx wrench
1x 50505 hexagon Allen key size 4
6x 99794 6 fixing screws for Art. no. 50495-50498 M5x35
169
Art.N. 17218
Artikelliste
MANUAL SCRAPER 2015
FOR aquatherm blue pipe OT PIPES
Seite 40
Art. no.. Dimension PU Box unit Price € m/pc
50509 with 4-fold blade, 35 mm wide 1
For removal of OT-coat before butt-welding.
In addition the manual scraper can be used for removal of oxid coating for the E-socket welding.
SPARE BLADE SET FOR ART. NO. 50509

Art. no.. Dimension PU Box unit Price € m/pc
99909 2 pieces = 1 set 1
CHAMFERING TOOL FOR aquatherm blue pipe OT PIPES

h
D
d
Art. no.. L
Dimension PU Box unit Price € m/pc
50510 32-250mm 1
For removal of oxid coating before butt-welding.
aquatherm PEELING TOOLS FOR ELECTROFUSION SOCKET WELDING (ART. NO.17208-17238)

for aquatherm green pipe S, aquatherm green pipe MF, aquatherm green pipe MF RP, aquatherm green pipe MF TI,
aquatherm blue pipe S, aquatherm blue pipe MF and aquatherm blue pipe MF TI
Required to remove the oxid coating

(aquatherm electrofusion sockets on page 140)
Price €
m/pc
In combination with a drilling machine
50558 20 mm 1
50560 25 mm 1
50562 32 mm 1
50564 40 mm 1
50566 50 mm 1
50568 63 mm 1 Art. no. 50558-50572
50570 75 mm 1 In combination with a

50572 90 mm 1 drilling machine (not included!)
50440 spare blade 1
For manual peeling

50574 110 mm 1
50576 125 mm 1
50580 160 mm 1
Art. no. 50574-50580

50441 spare blade 1
For manual peeling

50592 200 + 250 mm 1
99739 spare blade 1
Not suitable for aquatherm green pipe UV, aquatherm blue pipe UV and aquatherm blue pipe OT.
Art. no. 50592
S = single, MF = multilayer fibre, OT = oxygen tight, UV = ultraviolet protected, TI = thermal insulation, RP = raised pressure
Spare parts such as blades can be requested under [email protected]!
170
50619
SADDLE WELDING TOOLS

for welding saddles
Price €
m/pc
50614 40x20/25mm 1
50616 50x20/25mm 1
50619 63x20/25mm 1
50620 63x32mm 1
50623 75x20/25mm 1
50624 75x32mm 1
50625 75x40mm 1
50627 90x20/25mm 1
50628 90x32mm 1
50629 90x40mm 1
50631 110x20/25mm 1
50632 110x32mm 1
50634 110x40mm 1
50635 110x50mm 1
50636 125x20/25mm 1
50638 125x32mm 1
50640 125x40mm 1
50642 125x50mm 1
50644 125x63mm 1
50648 160x20/25mm 1
50650 160x32mm 1
50652 160x40mm 1
50654 160x50mm 1
50656 160x63mm 1
50657 160x75mm 1
50658 160x90mm 1
50660 200x20/25mm 1
50662 200x32mm 1
50664 200x40mm 1
50666 200x50mm 1
50667 200x75mm 1
50668 200x63mm 1
50669 200x90mm 1
50670 200x110mm 1
50671 200x125mm 1
50672 250x20/25mm 1
50674 250x32mm 1
50676 250x40mm 1
50678 250x50mm 1
50680 250x63mm 1
50682 250x75mm 1
171
50619
SADDLE WELDING TOOLS

for welding saddles
Price €
m/pc
50684 250x90mm 1
50686 250x110mm 1
50688 250x125mm 1
50690 315x63mm 1
50692 315x75mm 1
50694 315x90mm 1
50696 315x110mm 1
50698 315x125mm 1
50699 315x160mm 1
50712 355x63mm 1
50714 355x75mm 1
50716 355x90mm 1
50718 355x110mm 1
50720 355x125mm 1
50722 355x160mm 1
50726 400-630x63mm 1
50728 400-500x75mm 1
50730 560-630x75mm 1
50732 400-500x90mm 1
50734 560-630x90mm 1
50736 400-450x110mm 1
50738 500-560x110mm 1
50740 630x110mm 1
50742 400x125mm 1
50744 450-500x125mm 1
50746 560-630x125mm 1
172
SADDLE PEELING TOOLS FOR OT AND UV PIPES Ø 50-125 mm
Art. no. Dimension PU Box unit Price € m/pc
50921 for welding saddles 20 & 25 mm 1
50922 for ø 32 mm 1
50924 for ø 40 mm 1
50926 for ø 50 mm 1
50928 for ø 63 mm 1
SADDLE PEELING TOOLS FOR OT AND UV PIPES Ø 160-250 mm

50421 for welding saddles ø 20 & 25 mm 1
50422 for welding saddles ø 32 mm 1
DRILLS for installation of weld-in saddles

50940 20&25mm (40-160mm) 1
50941 20&25mm (63-250mm) 1
50942 32mm 1
50944 40mm 1
50946* 50mm 1
50948* 63mm 1
50950*/** 75mm 1
50952*/** 90mm 1
50954*/** 110mm 1
50956*/** 125mm 1
50958*/** 160mm 1
* may only be used in fixed drilling machines! ** tool holder MK4
Please note: Art.- No. 50950-50958 are discontinued articles who are no longer available after sale of stocks.
DRILL DUSS DIA303

Price €
m/pc
50978 1
CHUCK ADAPTER FOR ART.- NR. 50971

Price €
m/pc
50969 1
KEYLESS CHUCK clamping range 1,5-13mm

Price €
m/pc
50971 1
173
HOLE SAW HOLDER LSA3
Price €
m/pc
50976 1/2“ for drill chuck 1
HOLE SAW HOLDER LSA2

Price €
m/pc
50974 1/2“ for DUSS-machines 1
SADDLE-HOLE SAW FOR BRANCH for assembly of weld-in saddles

Price €
m/pc
50987 75mm 1
50988 90mm 1
50989 110mm 1
50990 125mm 1
50991 160mm 1
QUICK CHANGE ADAPTER 75-90MM

Price €
m/pc
50973 for Art.- No. 50987-50988 1
CENTER DRILL LSZ 1

Price €
m/pc
50975 with capture sleeve 1
DRILL RIG FOR DUSS-DRILL

Price €
m/pc
50977 1
WELDING FIXTURE FOR DRILL RIG 50977

Price €
m/pc
50979 1
HOLE SAW SYSTEM

Art. no. 50975
Art. no. 50974
Art. no. 50976
Art. no. 50989-50991

Art. no. 50969 Art. no. 50971
Art. no. 50969 Art. no. 50971 Art. no. 50973 Art. no. 50987 & 50988
174
HOT TAPPING TOOL
for drilling of pipes under pressure
The hot tapping tool (Art. no. 50890) is used for drilling pipes for branche connections in the dimensions 40 and 63 mm.
The PP-main pipes aquatherm green pipe, blue pipe and lilac pipe with the pipe structure S and MF UV from 75 mm to 630 mm can be drilled under medium pressure (water)
of maximum 6 bar and a medium temperature of 10 – 60° C.
Both instructions for use of company Hütz + Baumgarten and aquatherm have to be read carefully before first starting. Be familiar with the controls and work-
flows before using the tool. The hot tapping tool may only be operated by persons which are trained, instructed and empowered. These persons must be familiar
with the instructions for use and act accordingly.
NEW HOT TAPPING TOOL

for weld-on saddles under pressure
Price €
m/pc
50890 for dimension 40 + 63mm 1
NEW ADAPTER FOR BALL VALVE 40MM

for Art. no. 41494
Price €
m/pc
50891 for ball valve 40 mm 1
NEW ADAPTER FOR BALL VALVE 63MM

for Art. no. 41498
Price €
m/pc
50892 for ball valve 63 mm 1
New
NEW PP-MILLING CUTTER 40MM
for Art. no. 50891
Art. no. Dimension PU Box unit Price €

m/pc
50893 40 mm 01 3
NEW PP-MILLING CUTTER 63MM

for Art. no. 50892
Price €
m/pc
50894 63 mm 1
175
NEW aquatherm WELD-ON SADDLE TOOL
Price €
m/pc
50760 75x40mm for 50890 1
50761 90x40mm for 50890 1
50762 110x40mm for 50890 1
50763 125x40mm for 50890 1
50764 125x63mm for 50890 1
50765 160x40mm for 50890 1
50766 160x63mm for 50890 1
50767 200x40mm for 50890 1
50768 200x63mm for 50890 1
50769 250x40mm for 50890 1
50770 250x63mm for 50890 1
50771 315x63mm for 50890 1
50772 355x63mm for 50890 1
50773 400-630x63mm for 50890 1
HOT TAPPING TOOL

for drilling pipes under pressure
The hot tapping tool (Art. no. 50890) is for drilling of pipelines. PP-main pipes
from 75 mm to 630 mm can be drilled under pressure.
The following accessories are required for processing:
adapter for ball valve 40 mm Art. no. 50891

adapter for ball valve 63 mm Art. no. 50892
PP-milling cutter 40 mm Art. no. 50893 Art. no. 50890
PP-milling cutter 63 mm Art. no. 50894
aquatherm weld-on saddle tool Art. no. 50760-50773
aquatherm weld-on saddles with ball valve Art. no. 16175–16300
Art. no. 50893 Art. no. 50894
Art. no. 50891 Art. no. 50892
Art. no. 16175 Art. no. 16198

Art. no. 16181 Art. no. 16216
Art. no. 16188 Art. no. 16233
Art. no. 16196 Art. no. 16253
Art. no. 16212 Art. no. 16260
Art. no. 16231 Art. no. 16300
Art. no. 16251
In combination with
weld-on saddle tool
Art. no. 50760–50773
176
AQUATHERM PREFABRICATION - CUSTOM MADE
Time is money – a maxim coming true every day especially in the buil-
ding industry. The plumbing and heating installation of each construction
project is always a temporal and logistical challenge – not only for the
architect and planner.
The realization at site is often a problem for the site managers. Neither
the external circumstances nor the temporal requirements allow them to
concern detailed with the construction of a complicated manifold.
Assembly in the …
In addition there are high costs for the temporary expenses and diverse
problems at site, which in most cases can only be solved by higher
expenses.
Now, aquatherm offers an alternative to its customers.
Save time and money
We design and construct your complete manifolds in our company accor-

ding to your specifications and dispatch them pre-finished to any place of
the world.
… aquatherm manifold construction.
You only have to send us the respective drawings and/or sketches with
specifications. We return the offer including material list and drawing. A
qualified team of experienced technicians likes to assist you.
For detailed information referring “prefabrication” please contact our

technical hotline: +49 (0) 2722 950-200, ask for our catalogue, order no.
E18198 or visit our website www.aquatherm.de
Loading and …
… delivery direct to the construction site.

177
Form: special manifold
Manifold inquiry Heating/Cold Dia. 20-630 mm:
The offer and respective drawing, as well as one revision are free of charge. As of the second revision, incurred expenses
will be invoiced acc. to time and effort involved.
Client: ............................................................................................................. Date: .................................................................................................................
........................................................................................................................... Building owner: .............................................................................................
Project: ......................................................................................................... .............................................................................................................................
........................................................................................................................... .............................................................................................................................
Type of pipe/system: ................................................. Total length of manifold,mm: ....................................... Max. service overpressure: ........................................................
Max. service temperature: ........................................ Shut-off valves(type/brand): ...................................... Remarks:...............................................................................................
Dia., mm
f./m., inch
flange/PN
Branch
distance
Dia., mm
f./m., inch Flow pre-insulated without insulation
flange/PN
Dia., mm Dia., mm f./m., inch

f./m., inch
flange/PN
Dia., mm
f./m., inch
flange/PN
Branch
distance
Dia., mm
f./m., inch
flange/PN Return pre-insulated without insulation
Dia., mm Dia., mm f./m., inch

f./m., inch
flange/PN
178
Advantages aquatherm Prefabrication: Planning, fabrication and service
Investors Architects and planners

• Planning support from the aquatherm design team
• Support from planning to commissioning
• Support for the plausibility and completeness check
• Service technicians provide advice and support on site
• Provision of CAD- and planning data
• Development of customized solutions
• Detailed planning data for testing and production
• Time- and cost savings due to pre-fabrication
release
• Cost transparency
• 3D drawings minimize design errors
• Quick and easy installation into existing systems
• Early detailed planning means planning and cost
• Reduce dead-time
reliability
• Over 40 years of proven quality and experience
• High precision of the components due to pre-fabrication
• Insurance cover up to 20 million Euros per individual case
• Time saving through pre-fabrication
• Years of experience in manifold and plant construction
Advantages of aquatherm
manifolds and special components
• C onsistent quality by industrial prefabrication „Made in
Germany“
• Certified and inspected – ISO 9001/ISO 14001/ISO 50001
• Resistance to corrosion, chemicals and aggressive media
• Pre-insulated available
• Thinner insulation
• UV-resistance available
• Heat-/sound-insulating properties
• Oxygen-tight1
• Hygienic2
• Weight reduction due to the use of PP-R
• No silting by corrosion products
• Less pipe roughness and high abrasion resistance
• High impact strength
• Tight connection of pipe and fitting by fusion
• Three-layer pipe structure with glass fiber-reinforced middle-layer
• Flame resistant according to DIN 4102-1, building material class B 13
• Recyclable
• Durable
Plumbers/Plant engineers
• High, tested quality with a 10 years warranty
• Support and advice of service technicians on site
• Highest accuracy due to detailed planning
• Order monitoring and delivery by the specialized wholesale
• No delays due to missing parts
• Low tooling costs
• Rapid add-on by aquatherm saddle-technique
• Weight reduction due to the use of PP-R, thus easier
handling during transport and on site
• No improvise on site
• Fast installation times
• Installation in confined spaces is possible
• Compensation of skills shortage
1
aquatherm blue pipe OT
2
3
aquatherm red pipe
179
aquatherm green / blue pipe MF TWO-SIDED WITH FLANGE ADAPTER AND LOOSE FLANGE 5.8 M
MF = multilayer fibre / S = single layer pipe as single pipe in 5.8 m length
aquatherm green pipe aquatherm green pipe aquatherm blue pipe aquatherm blue pipe ot aquatherm blue pipe
Outside diameter PU
SDR 9 MF RP SDR 11 S / MF SDR 11 MF SDR 11 MF SDR 17,6 MF
Price € Price € Price € Price € Price €
Medium pipe Art. no. Art. no. Art. no. Art. no. Art. no. m/pc
m/pc m/pc m/pc m/pc m/pc
160 mm 7270729 7310229* 8370129 8570129 8470129 5.8
200 mm 7270733 7310233* 8370133 8570133 8470133 5.8
250 mm 7270737 7310237* 8370137 8570137 8470137 5.8
315 mm 7270741 7310241* 8370141 8470141 5.8
355 mm 7270743 7310243* 8370143 8470143 5.8
400 mm 7310245 8370145 8470145 5.8
450 mm 7310247 8370147 8470147 5.8
500 mm 8470149 5.8
560 mm 8470151 5.8
630 mm 8470153 5.8
* single layer
aquatherm green / blue pipe MF TWO-SIDED WITH FLANGE ADAPTER AND LOOSE FLANGE 11.6 M
Outside diameter PU
160 mm 7270730 7310230* 8370130 8570130 8470130 11.6
200 mm 7270734 7310234* 8370134 8570134 8470134 11.6
250 mm 7270738 7310238* 8370138 8570138 8470138 11.6
315 mm 7270742 7310242* 8370142 8470142 11.6
355 mm 7270744 7310244* 8370144 8470144 11.6
400 mm 7310246 8370146 8470146 11.6
450 mm 7310248 8370148 8470148 11.6
500 mm 8470150 11.6
560 mm 8470152 11.6
630 mm 8470154 11.6
* single layer
aquatherm green / blue pipe MF ONE-SIDED WITH FLANGE ADAPTER AND LOOSE FLANGE 5.8 M
Outside diameter PU
160 mm 7270829 7310329* 8370329 8570329 8470329 5.8
200 mm 7270833 7310333* 8370333 8570333 8470333 5.8
250 mm 7270837 7310337* 8370337 8570337 8470337 5.8
315 mm 7270841 7310341* 8370341 8470341 5.8
355 mm 7270843 7310343* 8370343 8470343 5.8
400 mm 7310345 8370345 8470345 5.8
450 mm 7310347 8370347 8470347 5.8
500 mm 8470349 5.8
560 mm 8470351 5.8
630 mm 8470353 5.8
* single layer
180
aquatherm green / blue pipe MF ONE-SIDED WITH FLANGE ADAPTER AND LOOSE FLANGE 11.6 M
Outside diameter PU
160 mm 7270830 7310330* 8370330 8570330 8470330 11.6
200 mm 7270834 7310334* 8370334 8570334 8470334 11.6
250 mm 7270838 7310338* 8370338 8570338 8470338 11.6
315 mm 7270842 7310342* 8370342 8470342 11.6
355 mm 7270844 7310344* 8370344 8470344 11.6
400 mm 7310346 8370346 8470346 11.6
450 mm 7310348 8370348 8470348 11.6
16
50015mm 14 13 12 11 10 9 8 7 6 5 4
84703503 2
11.6
1
L
aquatherm
560 mm blue pipe SDR 17,6 MF Winkel / elbow 90° 8470352 11.6 L
beidseitig
630 mm mit Bundbuchse und Losflansch / on both side with flange adapter and 8470354
flange 11.6
K * single layer K
J J
I I
aquatherm ELBOW 90°

8412130 aquatherm
(160 mm) green pipe aquatherm blue pipe aquatherm blue pipe aquatherm blue pipe
H Outside diameter PU H
SDR 9 MF RP SDR 11 S / MF SDR 11 MF ot SDR 11 MF SDR 17,6 MF
8412134 (200 mm)
Price € 8412138 (250 mm)Price € Price € Price € Price €
Medium pipe Art. no. Art. no. Art. no. Art. no. Art. no. pc
G m/pc m/pc m/pc m/pc m/pc G
160 mm 7212130 8412142

7312131 (315 mm) 8312131 8512131 8412130 1
F 200 mm 7212134 7312135 8412144 (3558312135

mm) 8512135 8412134 1 F
250 mm 7212138 7312139 8312139 8512139 8412138 1

8412146 (400 mm)
315 mm 7212142 7312143 8312143 8412142 1
E
8412148 (450 mm) E
355 mm 7212144 7312145 8312145 8412144 1

400 mm 7312147 8312147 8412150 (500 mm) 8412146 1
D D
450 mm 7312149 8312149 8412152 (560 mm) 8412148 1

500 mm aquatherm blue pipe SDR 17,6 MF Winkel 90° 8412150 1
C
560 mm
Art.Nr. Dimension Teilenummer/part number 1 Teilenummer/part number 2 Teilenummer/part number 3 8412154 (630 mm)8412152 1
C
8412130 160 mm 2512130 (1x) 2515530 (2x) 15730 (2x)

8412134 200 mm 2512134 (1x) 2515534 (2x) 15734 (2x)
630 mm
8412138 250 mm
8412142 315 mm
2512138 (1x)
2512142 (1x)
2515538 (2x)
2515542 (2x)
15738 (2x)
15742 (2x) 8412154 1
8412144 355 mm 2512144 (1x) 2515544 (2x) 15744 (2x)
B 8412146 400 mm 2512146 (1x) 2515546 (2x) 15746 (2x) B
On demand also available in design 60° und 75°.
8412148 450 mm
8412150 500 mm
2512148 (1x)
2512150 (1x)
2515548 (2x)
2515550 (2x)
15748 (2x)
15750 (2x)
8412152 560 mm 2512152 (1x) 2515552 (2x) 15752 (2x)
8412154 630 mm 2512154 (1x) 2515554 (2x) 15754 (2x)
Datum Name
Gezeichnet 11.04.2016 Shvakova
Kontrolliert Buhs aquatherm blue pipe SDR 17,6 MF
Norm
A 5103-16 VB 1 A
A0
Status Änderungen Datum Name
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
181
aquatherm TI FIBER COMPOSITE PIPE TWO-SIDED WITH FLANGE ADAPTER AND LOOSE FLANGE 5.8 M
Fiber composite pipe as single pipe in 5.8 m length with PUR- rigid foam insulation and PE-casing pipe.
aquatherm green pipe ti aquatherm blue pipe ti aquatherm blue pipe ot ti aquatherm blue pipe ti
Outside diameter PU
SDR 9 MF RP SDR 11 MF SDR 11 MF SDR 17,6 MF
Price € Price € Price € Price €
Medium pipe Casing pipe Art. no. Art. no. Art. no. Art. no. m/pc
m/pc m/pc m/pc m/pc
160 mm 250 mm 7470729 8770129 8970129 8870129 5.8
200 mm 315 mm 7470733 8770133 8970133 8870133 5.8
250 mm 400 mm 7470737 8770137 8970137 8870137 5.8
315 mm 450 mm 7470741 8770141 8870141 5.8
355 mm 500 mm 7470743 8770143 8870143 5.8
aquatherm TI FIBER COMPOSITE PIPE TWO-SIDED WITH FLANGE ADAPTER AND LOOSE FLANGE 11.6 M
Fiber composite pipe as single pipe in 11.6 m length with PUR-rigid foam insulation and PE-casing pipe.
Outside diameter PU
m/pc m/pc m/pc m/pc
160 mm 250 mm 7470730 8770130 8970130 8870130 11.6
200 mm 315 mm 7470734 8770134 8970134 8870134 11.6
250 mm 400 mm 7470738 8770138 8970138 8870138 11.6
315 mm 450 mm 7470742 8770142 8870142 11.6
355 mm 500 mm 7470744 8770144 8870144 11.6
aquatherm TI FIBER COMPOSITE PIPE ONE-SIDED WITH FLANGE ADAPTER AND LOOSE FLANGE 5.8 M
Outside diameter PU
m/pc m/pc m/pc m/pc
160 mm 250 mm 7470829 8770329 8970329 8870329 5.8
200 mm 315 mm 7470833 8770333 8970333 8870333 5.8
250 mm 400 mm 7470837 8770337 8970337 8870337 5.8
315 mm 450 mm 7470841 8770341 8870341 5.8
355 mm 500 mm 7470843 8770343 8870343 5.8
182
aquatherm TI FIBER COMPOSITE PIPE ONE-SIDED WITH FLANGE ADAPTER AND LOOSE FLANGE 11.6 M
Outside diameter PU
m/pc m/pc m/pc m/pc
160 mm 250 mm 7470830 8770330 8970330 8870330 11.6
200 mm 315 mm 7470834 8770334 8970334 8870334 11.6
250 mm 400 mm 7470838 8770338 8970338 8870338 11.6
315 mm 450 mm 7470842 8770342 8870342 11.6
355 mm 500 mm 7470844 8770344 8870344 11.6
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2
aquatherm blue pipe SDR 11 MF TI Winkel / elbow 90°

beidseitig mit Bundbuchse und Losflansch / on both side with flange adapter and flange
aquatherm ti ELBOW 90°

with PUR-rigid foam insulation and PE-casing pipe
Outside diameter PU
Medium pipe Casing pipe Art. no.

Price € 8712131
Art. no. (160 mm)
Price €
Art. no.
Price €
Art. no.
Price €
pc
m/pc m/pc m/pc m/pc
160 mm 250 mm 7412130 8712131 8712135 (200 8912131
mm) 8812130 1
200 mm 315 mm 7412134 8712135 8912135 8812134 1
250 mm 400 mm 7412138 8712139 8712139
8912139(250 mm) 8812138 1
315 mm 450 mm 7412142 8712143 8812142 1
355 mm 500 mm 7412144 8712145
8712143 (315 8812144
mm) 1
On demand also available in design 60° und 75°.
8712145 (355 mm)
aquatherm blue pipe SDR 11 MF TI Winkel 90°
Art.Nr. Dimension Teilenummer/part number 1 Teilenummer/part number 2 Teilenummer/part number 3

8712131 160 mm 2212131 (1x) 15531 (2x) 15730 (2x)
8712135 200 mm 2212135 (1x) 15535 (2x) 15734 (2x)
8712139 250 mm 2212139 (1x) 15539 (2x) 15738 (2x)
8712143 315 mm 2212143 (1x) 15543 (2x) 15742 (2x)
8712145 355 mm 2212145 (1x) 15545 (2x) 15744 (2x) Gezeichnet
Datum
11.04.2016
Name
Shvakova
Kontrolliert Buhs aqt blue pipe SDR 11
Norm
5103-16 VB
Status Änderungen Datum Name
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2
183
aquatherm - Pipe systems made of polypropylene
Management
System
ISO 9001:2008
ISO 14001:2004
ISO 50001:2011
www.tuv.com
Order-No.: E10101
ID 0091005348
Edition: 5.2017
aquatherm GmbH
Biggen 5 | D-57439 Attendorn | Phone: +49 (0) 2722 950-0 | Fax: +49 (0) 2722 950-100
[email protected] www.aquatherm.de

Aquatherm green pipe

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Edition: 5.

30 Environmental Product Declaration and LEED certification

from 100 The article list was updated

1978 Move to the first building at the current site in Biggen

2008 Market launch of the aquatherm red pipe

2010 System expansion of the pipe size to max. ø 630 mm

Best wishes 2010 Dirk, Maik and Christof Rosenberg assume

2011 Market launch of aquatherm ti

2012 First time certification of our environment management

2013 First certification of our energy management system in

2013 Brand conversion “colours of innovation” and

Field staff Training service Fair

CERTIFICATIONS IN ACCORDANCE WITH ISO 9001, 14001 & 50001

Quality assurance 34–38

Welding technology 39–59

Installation principles 67–90

–– Fastening technique/Fixed points/Sliding points 67

–– DIN 1988 T3/Maximum flow rate/

Product list 100

aquatherm green pipe pipes 101

–– Form: special manifold 178

new branding structure

brand name appendix

1 aquatherm green pipe SDR 11 S PP-R/GF0/E 10208 . . . 10248

2 aquatherm green pipe SDR 7.4 S PP-R/GF0/E 10806 . . . 10908

3 aquatherm green pipe SDR 6 S PP-R/GF0/E 10006 . . . 10110

4 aquatherm green pipe SDR 7.4 MF PP-R/GF7/E 70708 . . . 70738

inliner like 5 with PU-Insulation and black

7 aquatherm green pipe SDR 9 MF RP PP-RP/GF7/E 370712 . . . 370744

9 aquatherm blue pipe SDR 11 S PP-R/GF0/E 2010208 . . . 2010312

SDR 7.4 / inliner like 11 with PU-Insulation and

SDR 7.4 / inliner like 13 with PU-insulation and

15 aquatherm red pipe SDR 7.4 MF HI PP-R/GF7/B-s1,d0 4170130 . . . 4170726

17 aquatherm black system OT

19 aquatherm grey pipe

OT oxygen tight HI hardly inflammable

System recommended due to its technical advantages: l

SHORT CUTS & SYMBOLS

short cuts structure of pipe short cuts material

Potable water application Sports floor heating and cooling

Heating system construction Swimming-pool technology

Connection heating and cooling Chemical transport

Underfloor heating Rainwater application

Wall heating Irrigation

Industrial floor cooling Application in the field of ship building

Industrial floor heating District heating pipeline systems

Chilled water technology Geothermal

aquatherm pipe systems

AQUATHERM PP-R-PIPE SYSTEMS SYSTEM COMPONENTS

The aquatherm pipe systems are applied in all fields of

COMPARISION OF THE WATER CONTENT PER METER

aquatherm blue pipe aquatherm blue pipe

SDR = Standard Dimension Ratio (diameter/wall thickness ratio)

The aquatherm green pipe system is applied in all fields of

POTABLE WATER AND HEATING

From the house connection station, cold water distribution, boiler

With an extensive product range of pipe and fittings from Ø 16–450

Concealed installation Surface installation

Distribution network for domestic water and heating in residential buildings

All risers and distribution pipes are planned and assigned as