Scribd
Upload
14 views38 pages

Calculation Mahmoud Ramadan

Blanking & punching

Uploaded by

gedoelmashtoly2002
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
14 views38 pages

Calculation Mahmoud Ramadan

Blanking & punching

Uploaded by

gedoelmashtoly2002
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 38

Blanking and Punching

Calculation
Mahmoud Ramadan
Different between Blanking and Punching
Punching die Design
Blanking die Design
Simple Blanking die
Inverted Blanking Die
Clearance in sheet metal
Punch and Die size
Mathematical Calculation
MATERIAL ECONOMY
 Scrap Strip Layouts
utilize at least 60 to 80% of the strip or sheet area

blank layout a) m > 0; n > 0 b) m = 0; n > 0 c) m = 0; n = 0.


thickness of the stock T >0.6

 thickness of the stock T > 0.6 mm, the value of m may be calculated from the formula
m = T + 0.015D
where:
m = distance from the edge of the blank to the side of the strip
T = thickness of the material, and
D = width of blank.
THICKNESS OF THE MATERIAL T < 0.6 (mm)
Scrap Strip Layout sheet metal
Scrap Strip Layout sheet metal

 If thickness < 1.6 m&n = 1.6

 If thickness > 1.6 m&n = t


Number of blanks
 The number of blanks N which can be produced from one length of stock is:

where:
L = length of stock,
p = Pitch
N = number of blanks.
n = Space between parts
b = Width of one piece
Nesting

Where
SS = Sheet Scrape
a = Area without product
A = sheet Area
Die Block Calculation
BLANKING AND PUNCHING
CLEARANCE CALCULATION
 Value of clearance
Insert Die
Die-Shoe Size and the Forces
Affecting its Choice
Calculation Die shoe

Thickness of Die Plate = H


Thickness of Punch Plate = 0.5H
Thickness of Stripper Plate = 0.75H
Thickness of Bottom Plate = 2H
Thickness of Top Plate = 1.5H

Or use Die Set table


Guide and stopper Hight
Stopper width (notching)
Die Opening Profile

Material thickness T (mm) < 0.5 0.5 to 5.1 > 5.1

Hight (h) mm 3.0 to 5.0 5.0 to 10 10.0 to 15

Angle α 3 to 5 degree
Screws types
Dowel pin
 MOUNTING OF BLOCKS
 The precision alignment is achieved by at least two dowel pins per block.
 Usually, with smaller blocks, four screws and two dowel pins will suffice.
 With larger Blocks, six or more screws and four dowels should be used.
Punching Force
Shear and tensile Strength
Stripper Force
Punch and Die with Bevel cut edge

Fs = (0.7) . St . L . t . K
Backing plate
Springs

Stripper Force (N/mm2)


 Load for one spring = From spring table
Number of spring
Center of Pressure
Center of Pressure
Center of Pressure Example
Center of Pressure AutoCAD or
Solidworks
 Move sketch to 0,0
 Region select sketch and ok
 Massprop select sketch and yes to save
 Open file saved and select Center X,Y
 Point X,Y and ok
 The center of pressure is show
 Measure the point

 Mass properties create center of mass

You might also like