Zeal Polytechnic, Pune.: Third Year (Ty) Diploma in E&Tc Engineering Scheme: I Semester: V
Zeal Polytechnic, Pune.: Third Year (Ty) Diploma in E&Tc Engineering Scheme: I Semester: V
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Scheme – I
Instructions:
(1) All questions are compulsory.
(2) Illustrate your answers with neat sketches wherever necessary.
(3) Figures to the right indicate full marks.
(4) Assume suitable data if necessary.
(5) Preferably, write the answers in sequential order.
(f) Compare Linear and non-linear system on the basis of additive property and
homogeneous property.
(g) Find the output of derivative controller mode if error is zero.
1
Q.3) Attempt any THREE of the following. 12 Marks
(a) Transfer function of a second order system is given by
Find
i. Natural frequency of oscillation
ii. Damping Ratio
iii. Peak Time
iv. Settling Time
(b) State four points of information associated with a counter instruction of PLC.
(c) Draw block diagram of PLC and give the function of isolator used in it.
(d) Plot a graph of proportional-Integral (PI) controller mode output as a function of time
for the given error in figure-1. KP =5, KI=1.0 S-1 and PI(0) = 20%.
Figure-1
Figure-2
(e) Describe sinking and sourcing concept in DC input modules of PLC
2
Q.5) Attempt any TWO of the following. 12 Marks
(a) For unity feedback system with
Find type of system, static error coefficient and steady state Error when input to the
t2
system is r (t ) 1 3t
2
(b) With respect to PLC
i. State the importance of PLC in automation
ii. Describe memory organization of PLC.
(c) Draw ladder diagram for 3 motor operation for following conditions
i. Start push button starts motors M1 and
ii. after 10 seconds motor M2 starts and
iii. after 10 seconds motor M3 starts
(a) Draw the ladder diagram to verify : AND gate , NAND Gate and NOR Gate logic
(b) Obtain transfer function for the system given in figure -3,using block diagram
reduction technique
Figure-3
(c) State the Routh’s criterion and describe two special cases of Rouths criterion with
example
3
Scheme – I
Instructions:
(1) All questions are compulsory.
(2) Illustrate your answers with neat sketches wherever necessary.
(3) Figures to the right indicate full marks.
(4) Assume suitable data if necessary.
(5) Preferably, write the answers in sequential order.
Determine:
i) Type of system
ii) Error constant Kp, Kv and Ka
(c) Find the range of values of K so that system with following characteristic equation
4 3 2
will be stable: s 5 s 5 s 4s k 0
(d) Describe Neutral zone in ON-OFF controller mode.
4
Scheme – I
Instructions:
(1) All questions are compulsory.
(2) Illustrate your answers with neat sketches wherever necessary.
(3) Figures to the right indicate full marks.
(4) Assume suitable data if necessary.
(5) Preferably, write the answers in sequential order.
5
22531
11920
3 Hours / 70 Marks Seat No.
Marks
P.T.O.
22531 [2]
Marks
2. Attempt any THREE of the following: 12
a) State any four block diagram reduction rules with neat diagram.
b) Draw neat block diagram of process control system.
c) Describe Discrete AC output modules of PLC with the
help of neat diagram.
d) Illustrate the steps for PLC Installation.
Figure No. 1
WINTER-19 EXAMINATION
Subject Name: Control System and PLC Model Answer Subject Code: 22531
1
(b) Define transient response and steady state response for any system. 2M
It is that part of the time response which remains after complete transient response
vanishes from the system output
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Subject Name: Control System and PLC Model Answer Subject Code: 22531
2
OR
It is defined as the response of the system as time approaches infinity from the time at
which transient response completely dies out.
Ans: ( )( ) Order :
G(s) =
( )( ) 2M
( )( )
G(s) =
( )( )
( )( )
G(s) =
( )
e) Sketch and label the time response for second order system. 2M
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WINTER-19 EXAMINATION
Subject Name: Control System and PLC Model Answer Subject Code: 22531
3
Ans: Diagram
: 2M
OR
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Subject Name: Control System and PLC Model Answer Subject Code: 22531
4
Ans: Diagram
: 2M
Or
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WINTER-19 EXAMINATION
Subject Name: Control System and PLC Model Answer Subject Code: 22531
5
Ans: Diagram
: 2M
a) State any four block diagram reduction rules with neat diagram. 4M
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Subject Name: Control System and PLC Model Answer Subject Code: 22531
6
Ans:
Block
Diagram
-4M
OR
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WINTER-19 EXAMINATION
Subject Name: Control System and PLC Model Answer Subject Code: 22531
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c) Describe discrete AC output modules of PLC with the help of neat diagram. 4M
schemat
ic
diagram
:1M
Descript
ion :2M
It is composed of two basic sections, the power section and the logic section, coupled by an
isolation circuit. The output interface can be considered of as a simple electronic switch to
which power is applied to control output device.
A simplified schematic and wiring diagram for one output of a typical ac output module is
shown in Fig.
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WINTER-19 EXAMINATION
Subject Name: Control System and PLC Model Answer Subject Code: 22531
8
As part of its normal operation, the processor sets the output states according to the logic
program. When the processor calls for an output, a voltage is applied across the LED of the
isolator. The LED then emits light which switches on the phototransistor into conduction.
This, in turn, switches a semiconductor switch such as Triac into conduction which turns on
the lamp. Since the triac conducts in either direction, the output to lamp is ac.
The triac rather than having ON and OFF status, actually has low and high resistance levels
respectively. In its OFF state (high resistance) a small leakage current of a few mA still flows
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WINTER-19 EXAMINATION
Subject Name: Control System and PLC Model Answer Subject Code: 22531
9
through the triac. As with input circuits, the output interface is usually provided with LED’s
that indicate the status of each output
Ans: Steps :
4M
1) Enclosure :
It is a metal or non- metal cabinet to fix the PLC and its supporting devices. It
provides enough space between PLC and other components for air circulation to
maintain temperature between 0 to 55° C. if the temperature exceeds 55°C the
provide cooling fan. Install PLC away from high voltage equipments.
2) Disconnect device:
The enclosure should have power disconnect. So that, when required the PLC can be
worked on with power OFF.
3) MCR:
Master control relay is used to interrupt power to the I/O rack in the event of a
system failure.
4) Isolation transformer:
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Subject Name: Control System and PLC Model Answer Subject Code: 22531
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Subject Name: Control System and PLC Model Answer Subject Code: 22531
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b) Draw the PLC ladder diagram for two input OR logic gate. 4M
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Subject Name: Control System and PLC Model Answer Subject Code: 22531
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Ans: Ladder
diagram
: 4M
Ans: Block
diagram
:4M
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Subject Name: Control System and PLC Model Answer Subject Code: 22531
13
d) Elaborate ON – OFF controller with suitable example. State significance of neutral zone. 4M
As there is no output, the process variable again starts changing in its normal direction.
When it crosses the preset level, the output valve of the system is again fully open to give
100% output. This cycle of closing and opening of output valve continues till the said on-off
control system is in operation.
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WINTER-19 EXAMINATION
Subject Name: Control System and PLC Model Answer Subject Code: 22531
14
In Fixed PLC, the number of inputs and In Modular PLC, the number of
outputs are fixed because I/O capabilities inputs and outputs are not fixed. Inputs and
2
are decided by the manufacturer but not outputs can be added to the modular
by the user. PLC systems by the user.
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WINTER-19 EXAMINATION
Subject Name: Control System and PLC Model Answer Subject Code: 22531
15
i) The combination of proportional control action, derivative control action and integral
control action is called as PID controller action.
ii) The combined action has advantage of the three individual control actions. The
proportional controller stabilizes gain but produces steady state error.
iii) The integral action reduces the steady state error. The derivative action reduces the rate
of change of error.
iv) PID controller is a band pass or band attenuate filter, depending on the values of the
controller parameters.
v) The response characteristics of PID controller is shown in figure. The proportional part of
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Subject Name: Control System and PLC Model Answer Subject Code: 22531
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Explanat
Output equation: ion : 1M
Equatio
n :1M
Respons
e :1M
(i) Damping
(ii) Damping ratio
(iii) Undamped natural frequency
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WINTER-19 EXAMINATION
Subject Name: Control System and PLC Model Answer Subject Code: 22531
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Ans: (i) Damping : Every system has tendency to oppose the oscillatory behavior of the Definitio
system which is called as damping . n :1M
each
(ii) Damping ratio : The damping is measured by a factor or a ratio called damping ratio
of the system
(iii) Undamped natural frequency : Natural frequency is basically the frequency with
which any oscillations takes place with no damping
(iv) Damped frequency : It is the frequency at which a Damped system oscillates when
not subjected to a continuous or repeated external force. It is given by formula :
(d) Describe linearity property and change of scale Property of Laplace Transform. 4M
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WINTER-19 EXAMINATION
Subject Name: Control System and PLC Model Answer Subject Code: 22531
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Ans: Descript
Relay type instructions ion : 4M
1. Normally open (XIC)
2. Normally closed (XIO)
3. One shot instruction(OSR)
4. Output instruction
5. Output latch instruction(L)
6. Output unlatch instruction(U)
Explanation:
1. Normally open (XIC) :
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Symbol :
Symbol :
Symbol :
4. Output Instruction :
Symbol :
It becomes ON if the
process finds true path in
the rung containing this
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Subject Name: Control System and PLC Model Answer Subject Code: 22531
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5. Output latch
instruction(L) :
Symbol :
6. Output unlatch
instruction(U) :
Symbol :
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Marks
Ans: 2M for
each
error
coefficie
nt
Ans: Diagram :
2M
INPUT SCAN Explanati
on : 4M
PROGRAM SCAN
OUPUT SCAN
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PLC checks ON or OFF status of each input point connected to the module. This information
is stored in input status file.
Then CPU starts executing user program left to right and top to bottom from the first
instruction to the last. It updates the output status file depending on the program.
In the output scan, data on the output status file is sent to the output module and the
devices are energized or deenergised accordingly.
Ans: Truth table of 4:1 Multiplexer is as shown below. Depending on the signal on select Truth
lines one of the inputs is selected and directed to the output. Table:
2M
Ladder
Diagram
:4M
Ladder Diagram:
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WINTER-19 EXAMINATION
Subject Name: Control System and PLC Model Answer Subject Code: 22531
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Ans: Depending on the time delay and operation there are two types of timers PLC timer ON
delay
- (i) ON delay timer timer:3
M
(ii) OFF delay timer
OFF
ON delay timer: This instruction counts time interval when conditions preceding it in the delay
rung are true. Produces an output when accumulated reaches the preset value. timer:3
M
Use Ton instruction to turn an output on or off after the timer has been on for a preset time
interval. The Ton instruction begins to count time base intervals when the rung conditions
become true.
The accumulated value is reset when the rung condition go false regardless of whether the
timer has timed out
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(ii) OFF delay timer : This instruction counts time interval when conditions preceding it in the
rung are false. Produces low output when accumulated value reaches the preset value. Use
Toff instruction to turn an output on or off after the timer has been off for a preset timer has
been off for a preset time intervals. The Toff instruction begins to count time base intervals
when the rung makes a true to false to transition.
As long as rung conditions remain false the timer increments its accumulated value each
scan until it reaches the preset value. The accumulated value is reset when the rung
conditions go true regardless of whether the timer has timed out. Instruction parameter-
Timer TOFF is 3 word element.
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WINTER-19 EXAMINATION
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b) Apply the block diagram reduction rule to obtain transfer function C(S)/R(S) of the 6M
following block diagram. (Refer Figure No. 1)
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Ans: 1M for
each
step
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Subject Name: Control System and PLC Model Answer Subject Code: 22531
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c) Describe four standard test inputs with their mathematical expression and graphical 6M
representation.
3. Parabolic input
4. Impulse input;
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