F9-K108
PARTS LIST
F9
HYDRAULIC BREAKER
APPLICABLE SERIAL NUMBER 1001 AND UP
USING THE PARTS LIST
1. This parts list describes the components of a hydraulic breaker.
2. When ordering a part, refer to the illustrations and lists in this parts list and then inform
the FRD Europe B.V. distributor in your area of the following items.
(1) Model name
(2) Serial No.
(3) Part No.
(4) Part name
(5) Quantity
3. Use "Genuine Furukawa Rock Drill Parts" when replacing all parts.
4. The illustrations in this parts list show the positions and shapes of the parts so that a
user can order a part without any problem.
Do not repair a hydraulic breaker by using this parts list.
5. The parts in this list are subject to change for improvement without notice on the part of
the manufacturer.
i
How to use the parts list
(1) Illustration
① Group Name ..........It is the same as the Group Name on the CONTENTS.
② Fig. No....................It shows the illustration number and corresponds to Fig. No. of the parts
breakdown.
③ Item ........................It corresponds to Item on the parts breakdown.
④ Group Name ..........It shows the group name in which the parts breakdown is covered
separate page in this parts list.
⑤ Page .......................The left side of “-” (hyphen) shows consecutive numbers in each unit.
The right side shows consecutive numbers of drawings/lists in each unit.
(2) Parts Breakdown
① Item ........................It is shown by three figures and corresponds to Item in the illustration.
Item nos. are not always in sequence.
When a part has been changed in design and then the part number or
quantity has been changed, a sub-number is added to Item in order to
show the order of change.
② Part No. ..................(a) Part number is shown.
(b) Indication of a no-service part
With parts which cannot be serviced as a single part, only the illustrations
and part names are given and the mark ∗ is shown in the part number
column. These parts are serviced as an assembly, a kit or a set.
③ Part Name ..............It shows the description of a part. When following marks are put before
the part name.
No mark ············ Represents a single part or an assembly component.
∗ ······················ Represents a part or an assembled part of the
assembly component. It is listed out after the assembly
name.
∗∗····················· Represents a part of the assembled part of the
assembly component.
④ Q' ty ........................As a rule, this column indicates the quantity of a part required for one
breaker. In case of a part of an assembly component, however, it
indicates the quantity of the part required for one assembly component.
In this column, the following mark is also used besides the Arabic
numerals to indicate the quantity of parts.
( )Parenthesis ····· This part don’t include assembly.・・・Option etc.
AR ··················· As required.
ii
⑤ Serial No. .............. Serial No. in which this part is used is as shown in the following example:
(Serial No.)
⑥ Remarks ............... The marks and part numbers in the Remarks column are described
below.
A ····················· Replaceable common part and following part no.
B ····················· Represents that this part is not supplied as a single
part, however, it is supplied as a set.
Refer to Replaceable Part List at the end of the parts
list.
C ····················· Represents that this part is not supplied as a single
part.
When an assembly including this part is supplied, the
parts after this mark are supplied. When no parts are
given after this mark, the components of this part are
supplied.
D ····················· This part is no longer manufactured due to an incorrect
part number or a change and supplying this part is
discontinued. When a substitute can be supplied, the
part after this mark is supplied.
⑦ Page ...................... The left side of “-” (hyphen) shows consecutive numbers in each unit.
The right side shows consecutive numbers of drawings/lists in each unit.
iii
Name of Components or Component Group
Through bolt
Back head Group
Valve Group
Cylinder Group
Piston
Accumulator Group
Front head Group
Rod
iv
CONTENTS
FIG.NO. GROUP NAME PAGE
F9-00001 ·············· BREAKER BODY UNIT ······························································· 01-01
F9-70001 ·············· ACCUMULATOR········································································ 02-01
F9-92011 ·············· SEAL KIT (CYLINDER, ACCUMULATOR GROUP) ··························· 03-01
F9-88002 ·············· T-BOX ····················································································· 04-01
··························· TOP BRACKET ········································································· 05-01
1003650H ············· HYDRAULIC HOSE ASSY ··························································· 06-01
F9-90002 ·············· DECALS ·················································································· 07-01
F9-90001 ·············· STANDARD TOOLS ··································································· 08-01
··························· BACK HEAD PRESSURE CHARGING KIT ····································· 09-01
··························· ACCUMULATOR PRESSURE CHARGING KIT (OPTION) ················· 10-01
··························· MAINTENANCE KITS ································································· 11-01
v
F9-00001 BREAKER BODY UNIT
454
401
453
403
402
404 309
107
405 109
307
106
306 452
105
106
105
107
104 303
305
A01
302
104
151 303
110 A03 301a
304
202
451
A02
118 108
119 201
HIGH OIL FLOW 109
MODEL
114
115
114
115
101
118
119 116 120 381
117 121
113 122
111
112
117
116
102
103
117
116
3
102
ACCUMULATOR GROUP 103
01-01
ITEM PART NO. PART NAME Q’TY REMARKS
101 F9-10201 CYLINDER 1 S/N 2003~
102 F9-10107 U-PACKING 1 R1
103 F9-10110 DUST SEAL 1 R1
104 F9-10111 SEAL RETAINER 1
105 F9-10112 SLIDE PACKING 1 R1
106 F9-10114 SEAL RING 1 R1
107 161021-00115 O-RING 3 R1
108 HB5G-10120 PLUG 3 R1
109 160011-00014 O-RING 3 R1
110 161025-00050 O-RING 1 R1
111 084861-06000 MALE CONNECTOR 2
112 084898-06000 UNION CAP 2
113 160011-00024 O-RING 2 R1
114 084891-04000 GPF PLUG 2
115 160011-00018 O-RING 2 R1
116 084891-02000 GPF PLUG 7
117 160011-00011 O-RING 7 R1
118 084891-01000 GPF PLUG 1 STANDARD TYPE
118 F6-10221 REDUCER 1 HIGH OIL FLOW TYPE
119 160011-00008 O-RING 1 R1 HIGH OIL FLOW TYPE
120 F9-10231 ADJUSTER 1
121 HB5G-10132 SEAL WASHER 1 R1
122 F6-10233 SEAL NUT 1
151 F9-11101 PISTON 1 S/N 2803~
151 F9-11901 PISTON 1 OPTION
201 F9-13101 VALVE 1
202 F9-13102 VALVE PLUG 1
301a F9-20101 FRONT HEAD 1
A01 F9-20102 *FRONT HEAD 1
A02 F9-20103 *FRONT BUSH 1 MK1, MK2
A03 F9-20104 *THRUST BUSH 1 MK1, MK2
302 F9-20106 ROD PIN 2 MK1, MK2
303 F9-20107 STOP PIN 3 MK1, MK2
304 HB5G-20106 PLUG 2 R1
305 F9-20108 PLUG 1 R1
306 001100-20123 GREASE NIPPLE 1
307 084891-03000 GPF PLUG 1
01-02
ITEM PART NO. PART NAME Q’TY REMARKS
309 F22-10125 KNOCK PIN 1
381 F9-25111 FLAT ROD 1 ALTERNATIVE
381 F9-25113 MOIL POINT ROD 1 ALTERNATIVE
381 F9-25114 WEDGE ROD 1 ALTERNATIVE
381 F9-25116 BALL POINT ROD 1 ALTERNATIVE
401 F9-30101 BACK HEAD 1
402 HB15G-30103 CHARGING VALVE 1
403 160011-00018 O-RING 1 R1
404 HB20G-30109 PLUG 1
405 160011-00006 O-RING 1 R1
451 F9-36101 THROUGH BOLT 4
452 F9-36102 NUT 4
453 F9-36105 WASHER 4
454 F9-36106 HEXAGON NUT 4
F9-92011 SEAL KIT R1 SEE PAGE 03-01
MK1 SENCIO BLUE
F9-99000 MAINTENANCE KIT SEE PAGE 15-01
MK2 SENCIO WHITE
F9-99000W MAINTENANCE KIT SEE PAGE 15-01
01-03
SERVICE MEMO
01-02
F9-70001 ACCUMULATOR
CYLINDER
506
509
505
508
510
504
502
503
509
507 501
02-01
ITEM PART NO. PART NAME Q’TY REMARKS
F9-70001 ACCUMULATOR ASSEMBLY
501 F5-70101 *ACCUMULATOR COVER 1
502 F5-70102 *ACCUMULATOR BODY 1
503 HD612-07006 *DIAPHRAGM 1 MK1, MK2
504 161025-00075 *O-RING 1 R1
505 007120-70134 *VALVE 1
506 HB2G-70121 *CAP 1
507 007010-70030 *PLUG 1
508 160011-00005 *O-RING 1 R1
509 160011-00014 *O-RING 2 R1
510 102033-20080 *SOCKET BOLT 4 M20 X 80 10.9
02-02
F9-92011 SEAL KIT (CYLINDER, ACCUMULATOR GROUP)
860
855
865 857
854
853
854
853
855
863
858
862
856
864
857
HIGH OIL FLOW
MODEL
860
860
864
861 868
859
857
861
867
851
852
861
866
851
857
852
03-01
ITEM PART NO. PART NAME Q’TY REMARKS
F9-92011 SEAL KIT
851 F9-10107 *U PACKING 1
852 F9-10110 *DUST SEAL 1
853 F9-10112 *SLIDE PACKING 1
854 F9-10114 *SEAL RING 1
855 161021-00115 *O-RING 3
856 HB5G-10120 *PLUG 3
857 160011-00014 *O-RING 5
858 161025-00050 *O-RING 1
859 160011-00024 *O-RING 2
860 160011-00018 *O-RING 3
861 160011-00011 *O-RING 7
862 HB5G-20106 *PLUG 2
863 F9-20108 *PLUG 1
864 160011-00008 *O-RING 1
865 160011-00006 *O-RING 1
866 161025-00075 *O-RING 1
867 160011-00005 *O-RING 1
868 HB5G-10132 *SEAL WASHER 1
03-02
F9-88002 T-BOX
706
DETAIL A”
707
USED FOR TRANSPORTATION
715
714
707
716
704
708
701
704
710
709
702
713 713
705
713
703
712
711
713
04-01
ITEM PART NO. PART NAME Q’TY REMARKS
F9-88002 T-BOX ASSEMBLY
701 F9-88101 *T-BOX 1
702 F9-88113 *SPACER 1
703 F9-88212 *PIN COVER 1
704 F9-88215 *SET PLATE 2
705 F9-88121 *FRONT DAMPER 1
706 F9-88126 *TOP DAMPER 1
707 F9-88223 *BACK DAMPER 2
708 101032-27055 *HEXAGON BOLT 4 M27 X 55 10.9
709 120132-27000 *NUT 4 M27
710 HB5G-81114E *DISC WASHER 4 M27
711 102032-12025 *HEXAGON BOLT 4 M12 X 25 10.9
712 NORDLOCK 12 *DISC WASHER 4 M12
713 084891-10000 *GPF PLUG 5
714 F9-88231 *FLAT BAR 1
715 101012-20050 *HEXAGON BOLT 2 M20 X 50 10.9
716 120112-20000 *NUT 2 M20
04-02
TOP BRACKET
752
754
751
754
753
05-01
ITEM PART NO. PART NAME Q’TY REMARKS
751 TOP BRACKET 1
752 101033-20070 HEXAGON BOLT 12 M20 X 70 10.9
753 120133-20000 NUT 12 M20
754 HB3R-81114E DISC WASHER 24 M20
05-02
1003650H HYDRAULIC HOSES
901
902
901
902
06-01
ITEM PART NO. PART NAME Q’TY REMARKS
1003650H HYDRAULIC HOSE ASSEMBLY
901 1003650 HYDRAULIC HOSE 2
902 ROV20S PLUG 2
06-02
F12-90002 DECALS
801
801
803
802
802
804
804 803
GREASE WARNING
READ
INSTRUCTIONS
07-01
ITEM PART NO. PART NAME Q’TY REMARKS
801 090200-04206 WARNING LABEL (BACK HEAD) 1 ENGLISH
802 090200-04208 WARNING LABEL (ACCUMULATOR) 1 ENGLISH
803 090200-04344 WARNING LABEL 1 ENGLISH
804 090200-04955 WARNING LABEL 1 ENGLISH
07-02
F9-90001 STANDARD TOOLS
802
801 803
804 805 ~ 810 811 ~ 813
814, 815 816 ~ 818 819
820 821a 821b
08-01
ITEM PART NO. PART NAME Q’TY REMARKS
F9-90001E TOOL BOX ASSEMBLY
801 090012-91007 *TOOL BOX 1
802 244-10215-5 *GREASE GUN 1
803 090012-25009 *14mm T-WRENCH 1
804 HB20G-90107 *PRESS PIN 1
805 090012-17006 *5mm HEXAGON BAR WRENCH 1
806 090012-17007 *6mm HEXAGON BAR WRENCH 1
807 090012-17008 *8mm HEXAGON BAR WRENCH 1
808 090012-17009 *10mm HEXAGON BAR WRENCH 1
809 090012-17011 *14mm HEXAGON BAR WRENCH 1
810 090012-17012 *17mm HEXAGON BAR WRENCH 1
811 117012-08000 *EYE BOLT 1
812 117012-12000 *EYE BOLT 1
813 117012-16000 *EYE BOLT 2
814 090012-11025 *41mm SPANNER 1
815 090012-11026 *46mm SPANNER 1
816 090012-12023 *19×22mm SPANNER 1
817 090012-12029 *24×27mm SPANNER 1
818 090012-12038 *32×36mm SPANNER 1
819 F6-10221 *REDUCER 1
820 160011-00008 *O-RING 1
821a FGC-06713 GREASE CARTRIDGE 1 SENCIO BLUE
821b FGC-06625 GREASE CARTRIDGE 1 SENCIO WHITE
08-02
BACK HEAD PRESSURE CHARGING KIT
09-01
ITEM PART NO. PART NAME Q’TY REMARKS
HB20G-920131 BACK HEAD CHARGING KIT FOR: AUSTRIA, BULGARIA,
CZECH REP., DENMARK,
801 161011-00006 O-RING 1
FINLAND, GERMANY, ICELAND,
802 H-11016 PRESSURE GAUGE 1
NETHERLANDS, NORWAY,
803 - NITROGEN GAS CYLINDER 1
POLAND, RUSSIA (MOSCOW),
806 HB20G-921071 CHARGING ADAPTER 1
SERBIA, SLOVAKIA, SWEDEN,
807 HB20G-921072 ADAPTER 1
SWITZERLAND.
808 046012 REGULATOR (Ru-3) 1
810 1001766 CHARGING HOSE 1
FOR: FRANCE, PORTUGAL,
HB20G-920132 BACK HEAD CHARGING KIT
SPAIN.
801 161011-00006 O-RING 1
802 H-11016 PRESSURE GAUGE 1
803 - NITROGEN GAS CYLINDER 1
806 HB20G-921071 CHARGING ADAPTER 1
807 HB20G-921072 ADAPTER 1
808 046016 REGULATOR (B-4) 1
810 1001766 CHARGING HOSE 1
FOR: GREAT BRITAIN, IRELAND
HB20G-920133 BACK HEAD CHARGING KIT
MALTA, SOUTH AFRICA.
801 161011-00006 O-RING 1
802 H-11016 PRESSURE GAUGE 1
803 - NITROGEN GAS CYLINDER 1
806 HB20G-921071 CHARGING ADAPTER 1
807 HB20G-921072 ADAPTER 1
808 046017 REGULATOR (Ri-2) 1
810 1001766 CHARGING HOSE 1
2243-04-06 CONNECTOR 1
HB20G-920134 BACK HEAD CHARGING KIT FOR: BELGIUM, CYPRUS,
801 161011-00006 O-RING 1 GREECE, HUNGARY, ISRAEL,
802 H-11016 PRESSURE GAUGE 1 ITALY, RUSSIA (GENERAL)
803 - NITROGEN GAS CYLINDER 1 UKRAINE.
806 HB20G-921071 CHARGING ADAPTER 1
807 HB20G-921072 ADAPTER 1
808 046018 REGULATOR (Ru-1) 1
810 1001766 CHARGING HOSE 1
09-02
ACCUMULATOR PRESSURE CHARGING KIT (OPTION)
954
960 959 961
962 964 965
953
963 958
10-01
ITEM PART NO. PART NAME Q’TY REMARKS
HB20G-920041 ACCUMULATOR CHARGING KIT FOR: AUSTRIA, BULGARIA,
CZECH REP., DENMARK,
951 - NITROGEN GAS CYLINDER 1
FINLAND, GERMANY, ICELAND,
952 1001813 CHARGING HOSE 1
NETHERLANDS, NORWAY,
953 K12L CROSS 1
POLAND, RUSSIA (MOSCOW),
954 H-11160 PRESSURE GAUGE 1
SERBIA, SLOVAKIA, SWEDEN,
955 007320-90031B ADAPTER 1
SWITZERLAND.
956 160011-00006 O-RING 1
957 160011-00014 O-RING 1
958 MAVE12LR CONNECTOR 3
962 620201000 VALVE 1
963 2244-02-04 CONNECTOR 1
964 5161-02 O-RING 1
965 5161-04 O-RING 1
HB20G-920042 ACCUMULATOR CHARGING KIT FOR: GREAT BRITAIN,
951 - NITROGEN GAS CYLINDER 1 IRELAND, MALTA,
952 1001813 CHARGING HOSE 1 SOUTH AFRICA.
953 K12L CROSS 1
954 H-11160 PRESSURE GAUGE 1
955 007320-90031B ADAPTER 1
956 160011-00006L O-RING 1
957 160011-00014 O-RING 1
958 MAVE12LR CONNECTOR 3
959 A-265434 CYLINDER ADAPTER 1
960 A-264341 DELRIN RING 1
962 620201000 VALVE 1
963 2244-02-04 CONNECTOR 1
964 5161-02 O-RING 1
965 5161-04 O-RING 1
HB20G-920043 ACCUMULATOR CHARGING KIT FOR: BELGIUM, CYPRUS,
951 - NITROGEN GAS CYLINDER 1 FRANCE, GREECE, HUNGARY,
952 1001813 CHARGING HOSE 1 ITALY, PORTUGAL,
953 K12L CROSS 1 RUSSIA (GENERAL), SPAIN,
954 H-11160 PRESSURE GAUGE 1 UKRAINE.
955 007320-90031B ADAPTER 1
956 160011-00006L O-RING 1
957 160011-00014 O-RING 1
958 MAVE12LR CONNECTOR 3
10-02
ITEM PART NO. PART NAME Q’TY REMARKS
959 A-265412 CYLINDER ADAPTER 1
960 A-264341 DELRIN RING 1
961 A-264340 DELRIN RING 1
962 620201000 VALVE 1
963 2244-02-04 CONNECTOR 1
964 5161-02 O-RING 1
965 5161-04 O-RING 1
10-03
SERVICE MEMO
10-02
MAINTENANCE KITS
860
855
865 857
854
853
854
853
855
860
869
870
858 870 872
862
856 871
864
HIGH OIL FLOW 857
MODEL
860
860
864
861 868
859
857
867 861
851
852
861
866
873
851
857
874a 874b 852
11-01
ITEM PART NO. PART NAME Q’TY REMARKS
F9-99000 MAINTENANCE KIT
* F9-92011 *SEAL KIT (ITEMS 851 ~ 868) 1
869 F9-20106 *ROD PIN 2
870 F9-20107 *STOP PIN 3
871 F9-20103 *FRONT BUSH 1
872 F9-20104 *THRUST BUSH 1
873 HD612-07006 *DIAPHRAGM 1
874a FGC-06713 *GREASE CARTRIDGE 1 SENCIO BLUE
F9-99000W MAINTENANCE KIT
* F9-92011 *SEAL KIT (ITEMS 851 ~ 868) 1
869 F9-20106 *ROD PIN 2
870 F9-20107 *STOP PIN 3
871 F9-20103 *FRONT BUSH 1
872 F9-20104 *THRUST BUSH 1
873 HD612-07006 *DIAPHRAGM 1
874b FGC-06625 *GREASE CARTRIDGE 1 SENCIO WHITE
11-02
5-3, 1-chome, Nihonbashi, Chuo-ku,
Tokyo, 103-0027, Japan.
Phone:81-3-3231-6982 Fax:81-3-3231-6994
Book No. : F9-K108
Date of Issue : October 2016