AMPHENOL PCD SHENZHEN

EXCEL|MATE
High Voltage Safety Lock

30 www.amphenolpcd.com.cn
 TABLE OF CONTENT

Excel|Mate Product introduction ….....…….. 2 Excel|Mate Eco (HVSL600/630/633/280/282/364)

Excel|Mate Plus (HVSL1200)......................................... 3 HVSL600 .............................……………………………… 51

2 PIN RECEPTACLE BOX MOUNTED .......................... 4 RECEPTACLE ...............………………………………….. 52
2 PIN PLUG ..........……………................………………... 6 PLUG .............................……………………..…………… 54
HOW TO ORDER: HVSL600 .......................................... 55
2 PIN PLUG RIGHT ANGLE ...........…...................……... 7
CHARTS: HVSL600 ........................................................ 56
HOW TO ORDER: HVSL1200 ........................................ 8
CHARTS: HVSL1200 ...................................................... 9 HVSL630 ..............................……………………………... 57
RECEPTACLE ...............………………………………….. 58
Excel|Mate Plus (HVSL1000)......................................... 10 PLUG .............................……………………..…………… 60
1 PIN RECEPTACLE ..............…..................................... 11 HOW TO ORDER: HVSL630 .......................................... 61
CHARTS: HVSL630 ........................................................ 62
1 PIN PLUG .........................…………………………….... 13
1 PIN RECEPTACLE WITHOUT INTERLOCK ................ 14
HVSL633 .............................……………………………… 63
1 PIN PLUG RIGHT ANGLE ...........…...................……... 15
RECEPTACLES ...............………………………………… 64
2 PIN RECEPTACLE BOX MOUNTED ........................... 16
PLUG .............................……………………..…………… 68
2 PIN PLUG ..........……………................………………... 18
HOW TO ORDER: HVSL633 .......................................... 69
2 PIN PLUG RIGHT ANGLE ...........…...................……... 19
CHARTS: HVSL633 ........................................................ 70
3 PIN RECEPTACLE BOX MOUNTED …....…….………. 20
3 PIN PLUG ..........................………................................ 21
HVSL280 …............................……………………………. 71
3 PIN PLUG RIGHT ANGLE ...........…...................……... 22 RECEPTACLE ...............………………………………….. 72
ATTACHMENT ...............…............................................. 23 PLUG .............................……………………..…………… 74
PRODUCT SERIES OVERVIEW .................................... 25 HOW TO ORDER: HVSL280 .......................................... 75
HOW TO ORDER: HVSL1000 ........................................ 26 CHARTS: HVSL280 ........................................................ 76
CHARTS: HVSL1000 ...................................................... 27
HVSL282 .....................................................................… 77
Excel|Mate S (HVSL800)................................................ 28 RECEPTACLES ...............……………………..………….. 78
2 PIN RECEPTACLE .................………………………….. 29 PLUG .............................……………………..…………… 83
2 PIN STRAIGHT PLUG ...............……………………….. 30 HOW TO ORDER: HVSL282 .......................................... 84
2 PIN RIGHT ANGLE PLUG ..............…………………..... 31 CHARTS: HVSL282 ........................................................ 85
3 PIN RECEPTACLE .................………………………….. 32
3 PIN STRAIGHT PLUG ...............……………………….. 33 HVSL362 .....................................................................… 86
3 PIN RIGHT ANGLE PLUG ..............…………………..... 34 RECEPTACLE ...............………………………………….. 87
HOW TO ORDER: HVSL800 .......................................... 35 PLUG .............................……………………..…………… 89
CHARTS: HVSL800 ........................................................ 36 HOW TO ORDER: HVSL362 .......................................... 90
CHARTS: HVSL362 ........................................................ 91
Excel|Mate Metal (HVSLS600)....................................... 37
2 PIN RECEPTACLE ...............……………..…………….. 38 HVSL364 .....................................................................… 92
2 PIN STRAIGHT PLUG ..............….…………………….. 39 RECEPTACLE ...............………………………………….. 93
2 PIN RIGHT ANGLE PLUG ..............………………........ 40 PLUG .............................……………………..…………… 95
3 PIN RECEPTACLE ...............……………..…………….. 41 HOW TO ORDER: HVSL364 .......................................... 96
3 PIN STRAIGHT PLUG ..............….…………………….. 42
3 PIN RIGHT ANGLE PLUG ..............………………........ 43 Excel|Mate PT …................................………................. 97
HOW TO ORDER: HVSLS600 ........................................ 44 1 POSITION .......................………….............................. 98
CHARTS: HVSLS600 ...................................................... 45 2 POSITION .......................………….............................. 101
3 POSITION .......................………….............................. 103
Excel|Mate Metal (HVSLS800) ...................................... 46 HVPT B ................………................................................ 105
RECEPTACLE ...............………………………………….. 47 2 POSITION .......................………….............................. 106
STRAIGHT PLUG ..............……………………………….. 48 3 POSITION .......................………….............................. 107
RIGHT ANGLE PLUG ................…..…………….............. 49 HVPT B 2A..................………......................................... 108
HOW TO ORDER: HVSLS800 ........................................ 50 HVPC ..........................………......................................... 109
HVPC 800 ..........................……….................................. 112

1
 PRODUCT
INTRODUCTION

When high-performance and increased safety are required in xEV, Amphenol PCD's Excel|Mate
connectors fulfil the challenge.

HVSL Series is designed to meet AK standards for various xEV applications, including power and
signal interconnect solutions. Different versions are available, from 1 position to 4 positions and a
rated current from 23A to 350A.

Product HVSL1200 HVSL1000 HVSL800 HVSLS800 HVSLS600 HVSL600 HVSL630 HVSL633 HVSL280 HVSL282 HVSL362 HVSL364

Position 2 1, 2, 3 2, 3 2 2, 3 1 2 3 3 2 2 4

Rated Voltage 1000V 1000V 1000V 1000V 1000V 800V 800V 800V 800V 800V 800V 800V

Rated Current 350A 250A 180A 180A 120A 120A 40A 40A 23A 32A 60A 46A

HVIL √ √ √ √ √ √ √ √ √ √ √ √

Shielding √ √ √ √ √ √ √ √ √ √ √ √

Shell Plastic Plastic Plastic Metal Metal Plastic Plastic Plastic Plastic Plastic Plastic Plastic

IP67,IP6K9K √ √ √ √ √ √ √ √ √ √ √ √

Touch-Proof
√ √ √ √ √ √ √ √ √ √ √ √
IP2XB

Cable size
70 to 95 25 to 70 25 to 50 25 to 50 16 to 25 25 4 to 6 2.5 to 6 2.5 to 4 2.5 to 4 6 to 10 2.5 to 6
mm2

Cable type
Individually Individually Individually Individually Individually Individually Multicore Individually Multicore Individually Individually Individually
shielded wire

2
 Excel|Mate Max
(HVSL 1200)

Excel|Mate (HVSL1200)

APPLICATIONS

xEV Battery

Inverters

Junction boxes

Power distribution boxes

MECHANICAL

Durability ≥ 50 mating cycles

Wire range 70mm2 to 95mm2

High Voltage Safety Lock
ELECTRICAL
HVSL1200, which is the latest
generation of the Excel|Mate series, has Rated voltage 1000V DC
been specially designed for use in xEV
Rated current 350A Max @ ambient
applications.
temperature 70°C
The RADSOK® Technology R4 version Insulator resistance > 200MΩ
12mm and an interlock solution ensure a
safe and reliable connection. Dielectric withstand
3000V AC
voltage

ENVIRONMENTAL
KEY FEATURES
Sealing IP67, IP6K9K (mated)
With interlock solution Touch-proof IP2XB

RADSOK® Technology R4 version Temperature range -40°C to 125°C

12mm
Inflammability UL94V0
Shielding performance: EMI/RFI
60DB STANDARDS

USCAR-2
Sealing, IP67 (mated), IP6K9K
USCAR37
Touch-proof, IP2XB
LV-215
Multiple coding positions
RoHS

3
Excel|Mate Max
(HVSL 1200)

2 PIN RECEPTACLE BOX MOUNTED

INSERT ORIENTATIONS

A B C
P/N HVSL1200 02 2 A HVSL1200 02 2 B HVSL1200 02 2 C

4
 Excel|Mate Max
(HVSL 1200)

PANEL MOUNTING DIMENSIONS

5
Excel|Mate Max
(HVSL 1200)

2 PIN PLUG

INSERT ORIENTATIONS

A B C
P/N HVSL1200 06 2 A HVSL1200 06 2 B HVSL1200 06 2 C

LEVER POSITION

STANDARD LEVER REVERSE LEVER

INSTALLATION CLEARANCE

6
 Excel|Mate Max
(HVSL 1200)

2 PIN PLUG RIGHT ANGLE

INSERT ORIENTATIONS

A B C
P/N HVSL1200 08 2 A HVSL1200 08 2 B HVSL1200 08 2 C

7
HOW TO ORDER
(HVSL 1200)

HOW TO ORDER: PLUG

HVSL1200 06 2 A 0 70
Product type:
06: Straight plug
08: Right angle plug
Position:
2: 2 position
Coding / Alternate position:
A: Coding A
B: Coding B
C: Coding C
Interlock:
0: Without interlock
1: With interlock
Cable size:
70: 70mm2 cable
95: 95mm2 cable

HOW TO ORDER: RECEPTACLE

HVSL1200 02 2 A 0 H10

Product type:
02: Box mounted receptacle
Position:
2: 2 position
Coding / Alternate position:
A: Coding A
B: Coding B
C: Coding C
Interlock:
0: Without interlock
1: With interlock
Cable size:
H10: OT terminal

EXTRACTION TOOL FOR RECEPTACLE

HVIL-contact Extraction tool: HVTOOL10R

8
 CHARTS
(HVSL 1200)

HVSL 1200 | Temperature Rise

Page No.

T EST REPORT 4 of 4 TR-20170830-001

1.8 Test result:

The test result refer to the above graph.
HVSL 1200 |Generally,
Derating Curve
The test report is only responsible for samples 测试报告只对样品负责
F-0227-B

1.8 Test result:

The test result refer to the above graph.
Remark:
Generally, The test reporttests carried
is only out on the
responsible forcomplete connector.
samples 测试报告只对样品负责
F-0227-B

9
Excel|Mate Plus
(HVSL 1000)

Excel|Mate Plus

APPLICATIONS

xEV Battery

Inverters

Junction boxes

Power distribution boxes

MECHANICAL

Durability ≥ 50 mating cycles

Wire range 25 to 70 mm2

High Voltage Safety Lock ELECTRICAL

Excel|Mate Plus offers a max rated Rated voltage 1000V DC

voltage up to 1000V and a max rated
current of 250A. It can be used for power Rated current 250A Max @ ambient
solutions in various xEV applications. temperature 70°C

Insulator resistance > 200MΩ

External HVIL for 1 position and internal
HVIL for 2 to 3 positions. Dielectric withstand
3000V AC
voltage

ENVIRONMENTAL
KEY FEATURES
Sealing IP67, IP6K9K (mated)
With interlock solution
Touch-proof IP2XB
RADSOK® Technology R4 version
10mm Temperature range -40°C to 125°C

Inflammability UL94V0
Shielding performance: EMI/RFI 60DB
STANDARDS
AK compliance LV215
USCAR-2
Sealing, IP67 (mated), IP6K9K
USCAR-37
1 to 3 positions available
LV-215
Touch-proof, IP2XB RoHS

Multiple coding positions

10
 Excel|Mate Plus
(HVSL 1000)

RECEPTACLE IN-LINE

MOUNTED GROOVE

INSERT ORIENTATIONS

Coding A Coding B Coding C Coding D

P/N HVSL1000 01 1 A HVSL1000 01 1 B HVSL1000 01 1 C HVSL1000 01 1 D

11
Excel|Mate Plus
(HVSL 1000)

RECEPTACLE BOX MOUNTED

PANEL MOUNTING DIMENSIONS

Coding A Coding B

Coding C Coding D

INSERT ORIENTATIONS

Coding A Coding B Coding C Coding D

P/N HVSL1000 02 1 A HVSL1000 02 1 B HVSL1000 02 1 C HVSL1000 02 1 D
12
 Excel|Mate Plus
(HVSL 1000)

PLUG

INSERT ORIENTATIONS

Coding A Coding B Coding C Coding D

P/N HVSL1000 06 1 A HVSL1000 06 1 B HVSL1000 06 1 C HVSL1000 06 1 D

13
Excel|Mate Plus
(HVSL 1000)

RECEPTACLE BOX MOUNTED WITHOUT INTERLOCK

INSERT ORIENTATIONS

Coding A Coding B Coding C Coding D

P/N HVSL1000 04 1 A HVSL1000 04 1 B HVSL1000 04 1 C HVSL1000 04 1 D

PANEL MOUNTING DIMENSIONS

Coding A Coding B Coding C Coding D

14
 Excel|Mate Plus
(HVSL 1000)

PLUG RIGHT ANGLE

INSERT ORIENTATIONS

Coding A Coding B
P/N HVSL1000 08 1 A HVSL1000 08 1 B

15
Excel|Mate Plus
(HVSL 1000)

2 PIN RECEPTACLE BOX MOUNTED

Amphenol Pcd Shenzhen

INSERT ORIENTATIONS

Amp

Coding A Coding B Coding C

P/N HVSL1000 02 2 A HVSL1000 02 2 B HVSL1000 02 2 C

16
 Excel|Mate Plus
(HVSL 1000)

PANEL MOUNTING DIMENSIONS

Coding A Coding B Coding C

17
Excel|Mate Plus
(HVSL 1000)

2 PIN PLUG

INSERT ORIENTATIONS

Coding A Coding B Coding C

P/N HVSL1000 06 2 A HVSL1000 06 2 B HVSL1000 06 2 C

LEVER POSITION

STANDARD LEVER REVERSE LEVER

INSTALLATION CLEARANCE

18
 Excel|Mate Plus
(HVSL 1000)

2 PIN PLUG RIGHT ANGLE

INSERT ORIENTATIONS

Coding A Coding B
P/N HVSL1000 08 2 A HVSL1000 08 2 B

19
Excel|Mate Plus
(HVSL 1000)

3 PIN RECEPTACLE BOX MOUNTED

INSERT ORIENTATIONS

Coding A
P/N HVSL1000 02 3 A

PANEL MOUNTING DIMENSIONS

Coding A

20
 Excel|Mate Plus
(HVSL 1000)

3 PIN PLUG

INSERT ORIENTATIONS

Coding A
P/N HVSL1000 06 3 A

LEVER POSITION

STANDARD LEVER REVERSE LEVER

INSTALLATION CLEARANCE

21
Excel|Mate Plus
(HVSL 1000)

3 PIN PLUG RIGHT ANGLE

INSERT ORIENTATIONS

Coding A
P/N HVSL1000 08 3 A

22
 CONTACTS
FOR RECEPTACLE

ATTACHMENT: CONTACTS FOR RECEPTACLE

All connectors include contacts. For extra contacts, please order them separately (ref: P/N below)

Name Contact P/N & Wire size Drawing

1 Pin Box mounted receptacle C42000400504G

for Interlock 0.5mm2 max wire

2 or 3 pin C200003609

for Interlock 0.5mm2 max wire

Power contact
C4200036152
Thread for Bus-bar

C42000361511 - 70mm2 wire

Power contact C42000361512 - 50mm2 wire

Crimp for wire C42000361513 - 35mm2 wire

C42000361514 - 25mm2 wire

AT60-16-0622

0.5mm2 max wire

1 Pin: In-line receptacle

AT04-2P-SR02BLK
for Interlock
0.5mm2 max wire

AW2P

23
 CONTACTS
FOR RECEPTACLE

ATTACHMENT:Contacts for plug

All connectors include contacts. For extra contacts, please order them separately (ref: P/N below)

Name Contact P/N & wire size Drawing

1 Pin
C210003610
HVIL plug

1 Pin (For In-line plug)

C210003608
Rope for Interlock （Order with HVIL plug)

1 Pin (For R/A plug)

C210003611
（Order with HVIL plug)
Rope for Interlock

C4200036161 - 70mm2 wire

C4200036162 - 50mm2 wire

Socket contact
C4200036163 - 35mm2 wire

C4200036164 - 25mm2 wire

C4220036011 - 70mm2 wire

Kit of socket insert C4220036012 - 50mm2 wire

For plug C4220036013 - 35mm2 wire

C4220036014 - 25mm2 wire

C4220036021 - 70mm2 wire

Kit of socket insert C4220036022 - 50mm2 wire

For receptacle in-line C4220036023 - 35mm2 wire

C4220036024 - 25mm2 wire

C4220036031 - 70mm2 wire

Power contact - rear
C4220036032 - 50mm2 wire
Crimp for wire
C4220036033 - 35mm2 wire
for right angle plug
C4220036034 - 25mm2 wire

24
 PRODUCT SERIES
OVERVIEW

HVSL 1000 | PRODUCT SERIES OVERVIEW

Single pin
(HVIL External)

In-line receptacle In-line plug

Single pin
N/A
(Without HVIL)

2 pin
(HVIL Integrated)

3 pin
(HVIL Integrated)

25
HOW TO ORDER
(HVSL 1000)

HOW TO ORDER: PLUG

HVSL1000 06 1 A 0 35

Product type:
06: Straight plug | 08: Right angle plug

Position:
1: 1 position | 2: 2 position | 3: 3 position

Coding / Alternate position:

A: Coding A
B: Coding B (Only for 2 & 3 positions)
C: Coding C (Only for 2 & 3 positions)
D: Coding D (Only for 1 position)

Interlock:
0: Without interlock | 1: With interlock

Cable size:
25: 25mm2 cable | 35: 35mm2 cable | 50: 50mm2 cable | 70: 70mm2 cable

HOW TO ORDER: RECEPTACLE

HVSL1000 01 1 A 0 H8

Product type:
01: In-line receptacle
02: Box mounted receptacle
04: Box mounted receptacle
without Interlock

Position:
1: 1 position | 2: 2 position | 3: 3 position

Coding / Alternate position:

A: Coding A
B: Coding B (Only for 2 & 3 positions)
C: Coding C (Only for 2 & 3 positions)
D: Coding D (Only for 1 position)
Interlock:
0: Without interlock | 1: With interlock
Cable size:
H8: OT terminal

EXTRACTION TOOL FOR RECEPTACLE

HVIL-contact Extraction tool: HVTOOL10R

26
 CHARTS
(HVSL 1000)

HVSL 1000 | Temperature Rise

HVSL 1000 | Derating Curve

Derating acc.DIN EN 60512-5-2:2003-01

Connector: HVSL282
40 A Remark: tests carried out on the complete connector.

27
30 A
 Excel|Mate S
(HVSL 800)

Excel|Mate S

MECHANICAL

Durability ≥ 50 mating cycles

Wire range 25 to 50 mm2 shielded wire

Insertion and extraction

< 100N
force

Connection type Copper bar

HVIL Integrated

CPA CPA

ELECTRICAL
Excel|Mate S Rated voltage 1000V DC

Excel|Mate S is a 2 pin and 3 pin Rated current Max 180A @ ambient

connector with a current carrying temperature 70°C
capacity from 120 to 180A and 25 to
50 mm2 crimping cable. Insulator resistance > 200MΩ

Dielectric withstand
Specially designed for battery, 3000V AC
voltage
inverters, junction boxes, power
distribution boxes and others xEV Shielding 360° from wire to device
devices' equipment.
ENVIRONMENTAL

Sealing IP67, IP6K9K (mated)

KEY FEATURES
Touch-proof IP2XB
Integrated internal HVIL
Temperature range -40°C to 125°C
Current rating up to 180A

No tool required to unmate

Sealing, IP67 , IP6K9K

Touch-proof, IP2XB

Multiple coding positions

CPA available

28
 Excel|Mate S
(HVSL 800)

2 PIN RECEPTACLE

INSERT ORIENTATIONS

Coding A Coding B Coding C

P/N HVSL800 02 2 A HVSL800 02 2 B HVSL800 02 2 C

29
 Excel|Mate S
(HVSL 800)

2 PIN STRAIGHT PLUG

INSERT ORIENTATIONS

Coding A Coding B Coding C

P/N HVSL800 06 2 A HVSL800 06 2 B HVSL800 06 2 C

30
 Excel|Mate S
(HVSL 800)

2 PIN RIGHT ANGLE PLUG

INSERT ORIENTATIONS

Coding A Coding B Coding C

P/N HVSL800 08 2 A HVSL800 08 2 B HVSL800 08 2 C

31
 Excel|Mate S
(HVSL 800)

3 PIN RECEPTACLE

INSERT ORIENTATIONS

Amphenol Pcd Shenzhen

Coding A Coding B
P/N HVSL800 02 3 A HVSL800 02 3 B

Ampheno

32
 Excel|Mate S
(HVSL 800)

3 PIN STRAIGHT PLUG

INSERT ORIENTATIONS

Amphenol Pcd Shenzhen

Coding A Coding B
P/N HVSL800 06 3 A HVSL800 06 3 B

33
 Excel|Mate S
(HVSL 800)

3 PIN RIGHT ANGLE PLUG

INSERT ORIENTATIONS

Amphenol Pcd Shenzhen

A B
P/N HVSL800 08 3 A HVSL800 08 3 B

34
 Excel|Mate S
(HVSL 800)

INSTALLATION CLEARANCE EXTRACTION TOOL FOR RECEPTACLE

HVIL-contact Extraction tool: HVTOOL10R

HOW TO ORDER: PLUG

HVSL800 06 2 A 0 50
Product type:
06: Straight plug | 08: Right angle plug
Position:
2: 2 position | 3: 3 position
Coding / Alternate position:
A: Coding A | B: Coding B | C: Coding C (Only for 2 position)

Interlock:
0: Without interlock | 1: With interlock
Cable size:
25: 25mm2 cable | 35: 35mm2 cable | 50: 50mm2 cable

HOW TO ORDER: RECEPTACLE

HVSL800 02 2 A 0 H6
Product type:
02: Box mounted receptacle
Position:
2: 2 position | 3: 3 position
Coding / Alternate position:
A: Coding A | B: Coding B | C: Coding C (Only for 2 positions)

Interlock:
0: Without interlock | 1: With interlock

Cable size:
H6: Copper bar, OT terminal | D6: Screw (Internal), OT terminal

35
 CHARTS
(HVSL 800)

HVSL 800 | Temperature Rise

HVSL 800 | Derating Curve

Derating acc.DIN EN 60512-5-2:2003-01

Connector: HVSL800 elbow
240 A

200 A

160 A
Current

120 A

80 A

40 A

0A
0℃ 25 ℃ 50 ℃ 75 ℃ 100 ℃ 125 ℃
Ambient Temperature
HVSL 50mm² Crimp

Derating acc.DIN EN 60512-5-2:2003-01

Connector: HVSL800 straight
280 A Remark: tests carried out on the complete connector.

240 A
36

200 A
 Excel|Mate Metal
(HVSLS 600)

Excel|Mate Metal: 2 pin & 3 PIN connector

MECHANICAL

Durability ≥ 50 mating cycles

Wire range 16 to 25 mm2 shielded wire

Insertion and extraction

< 100N
force

Connection type Copper bar

HVIL Integrated

CPA Available

Excel|Mate Metal ELECTRICAL

Rated voltage 1000V DC

Excel|Mate Metal is a 2 pin and 3
Rated current 120A Max @ ambient
pin connector with current carrying
temperature 70°C
capacity from 80 to 120A and 16 to
25mm2 crimping cable. Insulator resistance > 200MΩ

Specially designed for battery, Dielectric withstand

inverters, junction boxes, power 3000V AC
voltage
distribution boxes and others xEV
devices' equipment. Shielding 360° from wire to device

ENVIRONMENTAL

Sealing IP67, IP6K9K (mated)

KEY FEATURES
Touch-proof IP2XB
Integrated internal HVIL
Temperature range -40°C to 125°C
Current rating up to 120A
Salt spray 96 hours
No tool required to unmate MATERIAL
Sealing, IP67 (mated), IP6K9K Copper/copper alloy with
Terminals
silver plating
Touch-proof, IP2XB
Housing Zinc alloy
Multiple coding positions

CPA available

37
Excel|Mate Metal
(HVSLS 600)

2 PIN RECEPTACLE

INSERT ORIENTATIONS

Coding A Coding B
Amphenol Pcd Shenzhen
P/N HVSLS600 02 2 A HVSLS600 02 2 B

PANEL MOUNTING DIMENSIONS

INSERT ORIENTATIONS

Coding A Coding B

38
 Excel|Mate Metal
(HVSLS 600)

2 PIN STRAIGHT PLUG

INSERT ORIENTATIONS

Coding A Coding B
P/N HVSLS600 06 2 A HVSLS600 06 2 B

39
Excel|Mate Metal
(HVSLS 600)

2 PIN RIGHT ANGLE PLUG

INSERT ORIENTATIONS

Coding A Coding B
P/N HVSLS600 08 2 A HVSLS600 08 2 B

40
 Excel|Mate Metal
(HVSLS 600)

3 PIN RECEPTACLE

INSERT ORIENTATIONS

Amphenol Pcd Shenzhen

Coding A Coding B
P/N HVSLS600 02 3 A HVSLS600 02 3 B

PANEL MOUNTING DIMENSIONS

INSERT ORIENTATIONS

Coding A Coding B

41
Excel|Mate Metal
(HVSLS 600)

3 PIN STRAIGHT PLUG

INSERT ORIENTATIONS

Amphenol Pcd Shenzhen

Coding A Coding B
P/N HVSLS600 06 3 A HVSLS600 06 3 B

42
 Excel|Mate Metal
(HVSLS 600)

3 PIN RIGHT ANGLE PLUG

INSERT ORIENTATIONS

Amphenol Pcd Shenzhen

Coding A Coding B
P/N HVSLS600 08 2 A HVSLS600 08 2 B

43
Excel|Mate Metal
(HVSLS 600)

INSTALLATION CLEARANCE TOOL FOR RIGHT ANGLE PLUGS

Tool for locking contacts: HVSLP033002

Remark:
Customer needs to use fixture HVSLP033002 with Stanley torque wrench sleeve (purchased by the customer) for
assembling the finish product HVSLS600082.

HOW TO ORDER: PLUG

HVSLS600 06 2 A 0 16
Product type:
06: Straight plug | 08: Right angle plug
Position:
2: 2 position | 3: 3 position
Coding / Alternate position:
A: Coding A | B: Coding B
Interlock:
0: Without interlock | 1: With interlock
Cable size:
16: 16mm2 cable | 25: 25mm2 cable

HOW TO ORDER: RECEPTACLE

HVSLS600 02 2 A 0 H6
Product type:
02: Box mounted receptacle
Position:
2: 2 position | 3: 3 position
Coding / Alternate position:
A: Coding A | B: Coding B
Interlock:
0: Without interlock | 1: With interlock
Cable size:
H6: OT terminal

44
 CHARTS
(HVSLS 600)

HVSLS 600 | Temperature Rise

HVSLS 600 | Derating Curve

Derating acc.DIN EN 60512-5-2:2003-01

Connector: HVSLS600
180 A

160 A

140 A

120 A
Current

100 A

80 A

60 A

40 A

20 A

0A
0℃ 25 ℃ 50 ℃ 75 ℃ 100 ℃ 125 ℃
Ambient Temperature
HVSL 25mm² Crimp HVSL 16mm² Crimp

Derating acc.DIN EN 60512-5-2:2003-01

Connector:
Remark:HVSL280
tests carried out on the complete connector.
30 A

25 A 45
Excel|Mate Metal
(HVSLS 800)

Excel|Mate Metal (HVSLS800)

MECHANICAL

Durability ≥ 50 mating cycles

Wire range 35 to 50 mm2 shielded wire

Insertion and extraction

< 100N
force

Connection type Copper bar

HVIL Integrated

CPA Available

ELECTRICAL
Excel|Mate Metal Rated voltage 1000V DC
Excel|Mate Metal is a 2 pin Rated current 180A Max @ ambient
connector with a current carrying temperature 70°C
capacity of 180A and 35 to 50mm2
crimping cable. Insulator resistance > 200MΩ

Specially designed for battery, Dielectric withstand

3000V AC
inverters, junction boxes, power voltage
distribution boxes and others xEV
Shielding 360° from wire to device
devices' equipment.
ENVIRONMENTAL

Sealing IP67, IP6K9K (mated)

KEY FEATURES
Touch-proof IP2XB
Integrated internal HVIL
Temperature range -40°C to 125°C
Current rating up to 180A
Salt spray 96 hours
No tool required to unmate MATERIAL

Sealing, IP67 (mated), IP6K9K Copper/copper alloy with

Terminals
silver plating
Touch-proof, IP2XB
Housing Zinc alloy
Multiple coding positions

CPA available

46
 Excel|Mate Metal
(HVSLS 800)

RECEPTACLE

INSERT ORIENTATIONS

Coding A Coding B
P/N HVSLS800 02 2 A HVSLS800 02 2 B

PANEL MOUNTED DIMENSIONS

47
Excel|Mate Metal
(HVSLS 800)

STRAIGHT PLUG

INSERT ORIENTATIONS

Coding A Coding B
P/N HVSLS800 06 2 A HVSLS800 06 2 B

48
 Excel|Mate Metal
(HVSLS 800)

RIGHT ANGLE PLUG

INSERT ORIENTATIONS

Coding A Coding B
P/N HVSLS800 08 2 A HVSLS800 08 2 B

49
Excel|Mate Metal
(HVSLS 800)

INSTALLATION CLEARANCE

HOW TO ORDER: PLUG

HVSLS800 06 2 A 0 35
Product type:
06: Straight plug | 08: Right angle plug
Position:
2: 2 position
Coding / Alternate position:
A: Coding A | B: Coding B

Interlock:
0: Without interlock | 1: With interlock

Cable size:
35: 35mm2 cable | 50: 50mm2 cable

HOW TO ORDER: RECEPTACLE

HVSLS800 02 2 A 0 H6
Product type:
02: Box mounted receptacle
Position:
2: 2 position
Coding / Alternate position:
A: Coding A | B: Coding B
Interlock:
0: Without interlock | 1: With interlock
Cable size:
H6: OT terminal

50
 Excel|Mate Eco
(HVSL 600)

Excel|Mate Eco (HVSL600 1 pOSITION connector)

MECHANICAL

Durability ≥ 50 mating cycles

Wire range 25mm2 shielded wire

Insertion and extraction

< 100N
force

Connection type Crimping or bus-bar

Latching style Two stage, finger actuated

HVIL Integrated

HVSL600 CPA Available

HVSL600 is a single pin connector ELECTRICAL

with a current carrying capacity of
Rated voltage 800V DC
120A and 25mm 2 crimping cable.
It can be utilized with multi-core Rated current 120A @ ambient temperature
or individually shielded wire. An 70°C
integrated internal HVIL with multiple
routing options allows package size Insulator resistance > 200MΩ
optimization and flexibility.
Dielectric withstand
3000V AC
voltage

Shielding 360° from wire to device

KEY FEATURES
ENVIRONMENTAL
Integrated internal HVIL Sealing IP67, IP6K9K (mated)
Current rating up to 120A Touch-proof IP2XB

Two-stage, tool or thumb activated Temperature range -40°C to 125°C

latching
MATERIAL
No tool required to unmate
Copper/copper alloy with
Terminals
silver plating
Sealing, IP67 (mated), IP6K9K
Housing PA66 + GF
Touch-proof, IP2XB

Multiple coding positions

CPA available

51
Excel|Mate Eco
(HVSL 600)

RECEPTACLE

CONTACTS

All connectors do not include contacts. Please order them separately (ref: P/N below)

For HVSL600021XX25 For HVSL600021XXH6 For HVSL600021XX25

Pin contact: crimp for wire Pin contact: end with bus-bar Pin signal contact (HVIL)

P/N: C420003621 P/N: C420003625 P/N: C310003613

25mm2 unshielded wire — 0.5mm2 unshielded wire

52
 Excel|Mate Eco
(HVSL 600)

PANEL MOUNTING DIMENSIONS

CODING A B C D E
L1 (Receptacle) 0 3 6 -3 -6
L1 (Panel mount) 0 -3 -6 3 6

INSERT ORIENTATIONS

Coding A Coding B Coding C Coding D Coding E

P/N HVSL600 02 1 A HVSL600 02 1 B HVSL600 02 1 C HVSL600 02 1 D HVSL600 02 1 E

53
Excel|Mate Eco
(HVSL 600)

PLUG

CONTACTS

All connectors do not include contacts. Please order them separately (ref: P/N below)
For HVSL600061XX25XX For HVSL600061XX25XX
Socket contact Socket signal contact (HVIL)
P/N: C420003620 P/N: C310003614

25mm2 shielded wire 0.5mm2 unshielded wire

Sealing gasket for HVSL600061XX25XX:

12 11 10
P/N: C270003607 P/N: C2700036071 P/N: C2700036072
12 ± 0.2 mm (Wire OD) 11 ± 0.2 mm (Wire OD) 10 ± 0.2 mm (Wire OD)

INSERT ORIENTATIONS

Coding A Coding B Coding C Coding D Coding E

P/N HVSL600 06 1 A HVSL600 06 1 B HVSL600 06 1 C HVSL600 06 1 D HVSL600 06 1 E

54
 HOW TO ORDER
(HVSL 600)

HOW TO ORDER: PLUG

HVSL600 06 1 A 0 25 10

Product type: 06: Straight plug

Position: 1: 1 position
A: Coding A
B: Coding B
Coding / Alternate position: C: Coding C
D: Coding D
E: Coding E
0: Without interlock
Interlock:
1: With interlock

Cable size: 25: 25mm2

10: 10mm (Wire OD)
Sealing gasket: 11: 11mm (Wire OD)
12: 12mm (Wire OD)

HOW TO ORDER: RECEPTACLE

HVSL600 02 1 A 25

Product type: 02: Box mounted receptacle

Position: 1: 1 position

A: Coding A
B: Coding B
Coding / Alternate position: C: Coding C
D: Coding D
E: Coding E

25: 25mm2
Cable size:
H6: OT terminal

55
 CHARTS
(HVSL 600)

HVSL 600 | Temperature Rise

Derating acc.DIN EN 60512-5-2:2003-01

Connector: HVSL630
60 A

50 A

40 A
Current

30 A

20 A

10 A

0A
0℃ 25 ℃ 50 ℃ 75 ℃ 100 ℃ 125 ℃
HVSL 600 | Derating Curve Ambient Temperature
HVSL 6mm² Crimp

Derating acc.DIN EN 60512-5-2:2003-01

Connector: HVSL600
180 A

150 A

120 A
Current

90 A

60 A

30 A

0A
0℃ 25 ℃ 50 ℃ 75 ℃ 100 ℃ 125 ℃
Ambient Temperature
HVSL 25mm² Crimp

Remark: tests carried out on the complete connector.

56
 Excel|Mate Eco
(HVSL 630)

Excel|Mate Eco (HVSL630 2 position connector)

MECHANICAL

Durability ≥ 50 mating cycles

Wire range 4 to 6 mm2 shielded wire

Insertion and extraction

< 100N
force

Connection type Crimping

Latching style Two stage, finger actuated

HVIL Integrated

CPA Available
HVSL630
ELECTRICAL
HVSL630 is a 2 position connector
with a current carrying capacity from Rated voltage 800V DC
23 to 40A and 4 to 6mm2 crimping
cable. Rated current 40A Max @ ambient
temperature 70°C
Specially designed for DC-DC, air-
Insulator resistance > 200MΩ
conditioner, and others xEV devices'
equipment. Dielectric withstand
3000V AC
voltage

Shielding 360° from wire to device

KEY FEATURES
ENVIRONMENTAL
Integrated internal HVIL Sealing IP67, IP6K9K (mated)
Current rating up to 40A Touch-proof IP2XB

Two-stage, tool or thumb activated Temperature range -40°C to 125°C

latching
MATERIAL
No tool required to unmate
Copper/copper alloy with tin
Terminals
plating
Sealing, IP67 (mated), IP6K9K
Housing PA66 + GF
Touch-proof, IP2XB

Multiple coding positions

CPA available

57
Excel|Mate Eco
(HVSL 630)

RECEPTACLE

CONTACTS

All connectors do not include contacts. Please order them separately (ref: P/N below)

For HVSL630022XX06 For HVSL630022XX06

Pin contact: crimping Pin signal contact (HVIL)

P/N: C310003622 P/N: C310003613

4 to 6mm2 unshielded wire 0.5mm2 unshielded wire

58
 Excel|Mate Eco
(HVSL 630)

PANEL MOUNTING DIMENSIONS

CODING A B C D E
L1 (Receptacle) 0 3 6 -3 -6
L1 (Panel mount) 0 -3 -6 3 6

INSERT ORIENTATIONS

Coding A Coding B Coding C Coding D Coding E

P/N HVSL630 02 2 A HVSL630 02 2 B HVSL630 02 2 C HVSL630 02 2 D HVSL630 02 2 E

59
Excel|Mate Eco
(HVSL 630)

PLUG

CONTACTS

All connectors do not include contacts. Please order them separately (ref: P/N below)
For HVSL630062XX06XX For HVSL630062XX06XX
Socket contact Socket signal contact (HVIL)
P/N: C310003623 P/N: C310003614

4 to 6mm2 shielded wire 0.5mm2 unshielded wire

Sealing gasket for HVSL630062XX06XX:

12 11 10
P/N: C270003607 P/N: C2700036071 P/N: C2700036072
12 ± 0.2 mm (Wire OD) 11 ± 0.2 mm (Wire OD) 10 ± 0.2 mm (Wire OD)

INSERT ORIENTATIONS

Coding A Coding B Coding C Coding D Coding E

P/N HVSL630 06 2 A HVSL630 06 2 B HVSL630 06 2 C HVSL630 06 2 D HVSL630 06 2 E

60
 HOW TO ORDER
(HVSL 630)

HOW TO ORDER: PLUG

HVSL630 06 2 A 0 04 10

Product type: 06: Straight plug

Position: 2: 2 positions
A: Coding A
B: Coding B
Coding / Alternate position: C: Coding C
D: Coding D
E: Coding E
0: Without interlock
Interlock:
1: With interlock
04: 4mm2
Cable size: 06: 6mm2
25: 25mm2

10: 10mm (Wire OD)

Sealing gasket: 11: 11mm (Wire OD)
12: 12mm (Wire OD)

HOW TO ORDER: RECEPTACLE

HVSL630 02 2 A 04

Product type: 02: Box mounted receptacle

Position: 2: 2 positions
A: Coding A
B: Coding B
Coding / Alternate position: C: Coding C
D: Coding D
E: Coding E
04: 4mm2
Cable size:
06: 6mm2

61
 CHARTS
(HVSL 630)

HVSL 630 | Temperature Rise

HVSL 630 | Derating Curve

Derating acc.DIN EN 60512-5-2:2003-01

Connector: HVSL630
60 A

50 A

40 A
Current

30 A

20 A

10 A

0A
0℃ 25 ℃ 50 ℃ 75 ℃ 100 ℃ 125 ℃
Ambient Temperature
HVSL 6mm² Crimp

Derating acc.DIN EN 60512-5-2:2003-01

Connector: HVSL600
180 A
Remark: tests carried out on the complete connector.
150 A

62
120 A
nt
 Excel|Mate Eco
(HVSL 633)

Excel|Mate (HVSL633 3 pin connector)

MECHANICAL

Durability ≥ 50 mating cycles

Wire range 2.5 to 6 mm2 shielded wire

(2.5mm2 only for plug)

Insertion and extraction

< 100N
force

Connection type Crimping

Latching style Two stage, finger actuated

HVSL633 HVIL Integrated

HVSL633 is a 3 position connector CPA Available

with a current carrying capacity from
ELECTRICAL
23 to 40A and 2.5 to 6mm2 crimping
cable. Rated voltage 800V DC
Specially designed for DC-DC, air- Rated current 40A Max @ ambient
conditioner, and others xEV devices' temperature 70°C
equipment.
Insulator resistance > 200MΩ

Dielectric withstand
3000V AC
voltage
KEY FEATURES
Shielding 360° from wire to device
Integrated internal HVIL ENVIRONMENTAL
Current rating up to 40A Sealing IP67, IP6K9K (mated)

Two-stage, tool or thumb activated Touch-proof IP2XB

latching
Temperature range -40°C to 125°C
No tool required to unmate
MATERIAL
Sealing, IP67 (mated), IP6K9K Copper/copper alloy with tin
Terminals
plating
Touch-proof, IP2XB
Housing PA66 + GF
Multiple coding positions

CPA available

63
Excel|Mate Eco
(HVSL 633)

RECEPTACLE HVSL633

CONTACTS

All connectors do not include contacts. Please order them separately (ref: P/N below)

Pin contact: crimping Socket signal contact (HVIL)

P/N: C310003622 P/N: C310003614

4 to 6mm2 unshielded wire 0.5mm2 unshielded wire

64
 Excel|Mate Eco
(HVSL 633)

PANEL MOUNTING DIMENSION

Part number Insert orientation PANEL MOUNTED DIMENSION

HVSL633 023 A

HVSL633 023 B

HVSL633 023 C

HVSL633 023 D

HVSL633 023 E

65
Excel|Mate Eco
(HVSL C 633)

RECEPTACLE HVSLC633

CONTACTS

All connectors do not include contacts. Please order them separately (ref: P/N below)

Pin contact: crimping Socket signal contact (HVIL)

P/N: C310003622 P/N: C310003614

4 to 6mm2 unshielded wire 0.5mm2 unshielded wire

66
 Excel|Mate Eco
(HVSL 633)

PANEL MOUNTING DIMENSION

Part number Insert orientation PANEL MOUNTED DIMENSION

HVSLC633 023 A

HVSLC633 023 B

HVSLC633 023 C

HVSLC633 023 D

67
Excel|Mate Eco
(HVSL 633)

PLUG

INSERT ORIENTATIONS

Coding A Coding B Coding C Coding D Coding E

P/N HVSL633 06 3 A HVSL633 06 3 B HVSL633 06 3 C HVSL633 06 3 D HVSL633 06 3 E

CONTACTS

All connectors do not include contacts. Please order them separately (ref: P/N below)

Socket contact: crimping Socket contact: crimping HVIL contacts

P/N: C310023506 P/N: C310003623

Integrated, no need to buy.

2.5mm2 shielded wire 4 to 6mm2 shielded wire

68 Amphenol Pcd Shenzhen

 HOW TO ORDER
(HVSL 633)

HOW TO ORDER: PLUG

HVSL633 06 3 A 0 04 I

Product type: 06: Straight plug

Position: 3: 3 positions
A: Coding A
B: Coding B
Coding / Alternate position: C: Coding C
D: Coding D
E: Coding E
0: Without interlock
Interlock:
1: With interlock

03: 2.5mm2
Cable size: 04: 4mm2
06: 6mm2

Wire type: I: Individually shielded wire

HOW TO ORDER: RECEPTACLES

HVSL633 02 3 A

Product type: 02: Box mounted receptacle

Position: 3: 3 positions
A: Coding A
B: Coding B
Coding / Alternate position: C: Coding C
D: Coding D
E: Coding E

HVSLC633 02 3 A

Product type: 02: Box mounted receptacle

Position: 3: 3 positions
A: Coding A
B: Coding B
Coding / Alternate position:
C: Coding C
D: Coding D

69
 CHARTS
(HVSL 633)

HVSL 633 | Temperature Rise

Basic acc.DIN EN 60512-5-2:2003-01

Connector: HVSL633
125 K

100 K
Temperature Rise

75 K

50 K

25 K

0K
0A 10 A 20 A 30 A 40 A 50 A 60 A 70 A
Current
6mm2 Crimp 4mm2 Crimp

HVSL 633 | Derating Curve

Derating acc.DIN EN 60512-5-2:2003-01

Connector: HVSL633
60 A

50 A

40 A
Current

30 A

20 A

10 A

0A
0C 25 C 50 C 75 C 100 C 125 C
Ambient Temperature
6mm² Crimp 4mm² Crimp

Remark: tests carried out on the complete connector.

70
 Excel|Mate Eco
(HVSL 280)

Excel|Mate Eco (HVSL280 3 position connector)

MECHANICAL

Durability ≥ 50 mating cycles

Wire range 2.5 to 4 mm2 shielded wire

Insertion and extraction

< 100N
force

Connection type Crimping

Latching style Two stage, finger actuated

HVIL Integrated
HVSL280
CPA Available
HVSL280 is a 3 position connector ELECTRICAL
with plastic housing, high voltage
, integrated HVIL. It provides a Rated voltage 800V DC
current carrying capacity from 16
to 23A and 2.5 to 4mm 2 crimping Rated current 23A Max @ ambient
cable. temperature 70°C

Insulator resistance > 200MΩ

Specially designed for DC-DC, air-
conditioner, and other equipment in Dielectric withstand
xEV device applications. 3000V AC
voltage

Shielding 360° from wire to device

KEY FEATURES ENVIRONMENTAL

Integrated internal HVIL Sealing IP67, IP6K9K (mated)

Touch-proof IP2XB
Current rating up to 23A
Temperature range -40°C to 125°C
Two-stage, tool or thumb activated
latching MATERIAL

No tool required to unmate Copper/copper alloy with tin

Terminals
plating
Sealing, IP67 (mated), IP6K9K
Housing PA66 + GF
Touch-proof, IP2XB

Multiple coding positions

CPA available

71
Excel|Mate Eco
(HVSL 280)

RECEPTACLE

CONTACTS

All connectors do not include contacts. Please order them separately (ref: P/N below)
For HVSL280023XX04 For HVSL280023XX04
Pin contact: crimping Pin signal contact (HVIL)
P/N: C310003611 P/N: C310003613

2.5 to 4mm2 unshielded wire 0.5mm2 unshielded wire

72
 Excel|Mate Eco
(HVSL 280)

PANEL MOUNTING DIMENSIONS

CODING A B C D E
L1 (Receptacle) 0 3 6 -3 -6
L1 (Panel mount) 0 -3 -6 3 6

INSERT ORIENTATIONS

Coding A Coding B Coding C Coding D Coding E

P/N HVSL280 02 3 A HVSL280 02 3 B HVSL280 02 3 C HVSL280 02 3 D HVSL280 02 3 E

73
Excel|Mate Eco
(HVSL 280)

PLUG

CONTACTS

All connectors do not include contacts. Please order them separately (ref: P/N below)
For HVSL280063XX04XX For HVSL280063XX04XX
Socket contact Socket signal contact (HVIL)
P/N: C310003612 P/N: C310003614

2.5 to 4mm2 shielded wire 0.5mm2 unshielded wire

Sealing gasket for HVSL280063XX04XX:

12 11 10
P/N: C270003607 P/N: C2700036071 P/N: C2700036072
12 ± 0.2 mm (Wire OD) 11 ± 0.2 mm (Wire OD) 10 ± 0.2 mm (Wire OD)

INSERT ORIENTATIONS

Coding A Coding B Coding C Coding D Coding E

P/N HVSL280 06 3 A HVSL280 06 3 B HVSL280 06 3 C HVSL280 06 3 D HVSL280 06 3 E

74
 HOW TO ORDER
(HVSL 280)

HOW TO ORDER: PLUG

HVSL280 06 3 A 0 03 10

Product type: 06: Straight plug

Position: 3: 3 positions

A: Coding A
B: Coding B
Coding / Alternate position: C: Coding C
D: Coding D
E: Coding E
0: Without interlock
Interlock:
1: With interlock
03: 2.5mm2
Cable size:
04: 4mm2

10: 10mm (Wire OD)

Sealing gasket: 11: 11mm (Wire OD)
12: 12mm (Wire OD)

HOW TO ORDER: RECEPTACLE

HVSL280 02 3 A

Product type: 02: Box mounted receptacle

Position: 3: 3 positions
A: Coding A
B: Coding B
Coding / Alternate position: C: Coding C
D: Coding D
E: Coding E

75
 CHARTS
(HVSL 280)

HVSL 280 | Temperature Rise

Derating acc.DIN EN 60512-5-2:2003-01

Connector: HVSLS600
180 A

160 A

140 A

120 A
Current

100 A

80 A

60 A

40 A

20 A

0A
0℃ 25 ℃ 50 ℃ 75 ℃ 100 ℃ 125 ℃
HVSL 280 | Derating Curve Ambient Temperature
HVSL 25mm² Crimp HVSL 16mm² Crimp

Derating acc.DIN EN 60512-5-2:2003-01

Connector: HVSL280
30 A

25 A

20 A
Current

15 A

10 A

5A

0A
0℃ 25 ℃ 50 ℃ 75 ℃ 100 ℃ 125 ℃
Ambient Temperature
HVSL 4mm² Crimp

Remark: tests carried out on the complete connector.

76
 Excel|Mate Eco
(HVSL 282)

Excel|Mate Eco (HVSL282 2 PIN connector)

MECHANICAL

Durability ≥ 50 mating cycles

Wire range 2.5 to 4 mm2 shielded wire

Insertion and extraction

< 100N
force

Connection type Crimping

Latching style Two stage, finger actuated

HVIL Integrated
HVSL282 CPA Available

HVSL282 is a 2 position connector ELECTRICAL

with plastic housing, high voltage,
integrated HVIL. It provides a Rated voltage 800V DC
current carrying capacity from 16
to 32A and 2.5 to 4mm 2 crimping Rated current 32A Max @ ambient
cable. temperature 70°C

Insulator resistance > 200MΩ

Specially designed for DC-DC, air-
conditioner, and other equipment in Dielectric withstand
xEV device applications. 3000V AC
voltage

Shielding 360° from wire to device

KEY FEATURES ENVIRONMENTAL

Integrated internal HVIL Sealing IP67, IP6K9K (mated)

Touch-proof IP2XB
Current rating up to 32A
Temperature range -40°C to 125°C
Two-stage, tool or thumb activated
latching MATERIAL

No tool required to unmate Copper/copper alloy with tin

Terminals
plating
Sealing, IP67 (mated), IP6K9K
Housing PA66 + GF
Touch-proof, IP2XB

Multiple coding positions

CPA available

77
Excel|Mate Eco
(HVSL 282)

RECEPTACLE

CONTACTS

All connectors do not include contacts. Please order them separately (ref: P/N below)

Pin contact: crimping Socket signal contact (HVIL)

P/N: C310003611 P/N: C310003614

2.5 to 4mm2 unshielded wire 0.5mm2 unshielded wire

PANEL MOUNTING DIMENSION

Coding A

78
 Excel|Mate Eco
(HVSL 282)

PANEL MOUNTING HOLES POSITIONS

Part number Insert orientation PANEL MOUNTING DIMENSION

HVSL282 02 2 A

HVSL282 02 2 B

HVSL282 02 2 C

HVSL282 02 2 D

HVSL282 02 2 E

HVSL282 02 2 F

79
Excel|Mate Eco
(HVSL 282)

RIGHT-ANGLE RECEPTACLE

CONTACTS

All connectors do not include contacts. Please order them separately (ref: P/N below)

Socket contact: crimping Socket signal contact (HVIL)

P/N: C310003612 P/N: C310003614

Amphenol Pcd Shenzhen

2.5 to 4mm2 shielded wire 0.5mm2 unshielded wire

PANEL MOUNTING DIMENSION

80
 Excel|Mate Eco
(HVSL 282)

PANEL MOUNTING HOLES POSITIONS

Part number Insert orientation PANEL MOUNTING DIMENSION

HVSL282 04 2 AX

HVSL282 04 2 BX

HVSL282 04 2 CX

HVSL282 04 2 DX

HVSL282 04 2 EX

HVSL282 04 2 FX

81
Excel|Mate Eco
(HVSL M 282)

RECEPTACLE: METAL SHELL

PANEL MOUNTING DIMENSION

82
 Excel|Mate Eco
(HVSL 282)

PLUG

CONTACTS

All connectors do not include contacts. Please order them separately (ref: P/N below)

Socket contact: crimping HVIL contacts

P/N: C310003612

Integrated, no need to buy.

2.5 to 4mm2 shielded wire

INSERT ORIENTATIONS

Coding A Coding B Coding C Coding D Coding E Coding F

P/N HVSL282 06 2 A HVSL282 06 2 B HVSL282 06 2 C HVSL282 06 2 D HVSL282 06 2 E HVSL282 06 2 F

83
HOW TO ORDER
(HVSL 282)

HOW TO ORDER: PLUG

HVSL282 06 2 A 0 03 I

Product type: 06: Straight plug

Position: 2: 2 positions
A: Coding A D: Coding D
Coding / Alternate position: B: Coding B E: Coding E
C: Coding C F: Coding F
0: Without HVIL
HVIL:
1: With HVIL
03: 2.5mm2
Cable size:
04: 4mm2

Wire type: I: Individually shielded wire

HOW TO ORDER: RECEPTACLES

HVSL282 02 2 A

Product type: 02: Box mounted receptacle

Position: 2: 2 positions
A: Coding A D: Coding D
Coding / Alternate position: B: Coding B E: Coding E
C: Coding C F: Coding F

HVSL282 04 2 A X

Product type: 04: Right-angle receptacle

Position: 2: 2 positions
A: Coding A D: Coding D
Coding / Alternate position: B: Coding B E: Coding E
C: Coding C F: Coding F

0: without HVIL
HVIL
1: with HVIL

RECEPTACLE: METAL SHELL

HVSLM282 02 2 A

Product type: 02: Box mounted receptacle

Position: 2: 2 positions
A: Coding A D: Coding D
Coding / Alternate position: B: Coding B E: Coding E
C: Coding C F: Coding F

84
 CHARTS
(HVSL 282)

HVSL 282 | Temperature Rise

Basic acc.DIN EN 60512-5-2:2003-01

Connector: HVSL282
125 K

100 K
Temperature Rise

75 K

50 K

25 K

0K
0A 10 A 20 A 30 A 40 A 50 A 60 A 70 A
Current
4mm2 Crimp

HVSL 282 | Derating Curve

Derating acc.DIN EN 60512-5-2:2003-01

Connector: HVSL282
40 A

30 A
Current

20 A

10 A

0A
0C 25 C 50 C 75 C 100 C 125 C
Ambient Temperature
2
4mm
2.5mm²Crimp
Crimp

Remark: tests carried out on the complete connector.

85
Excel|Mate Eco
(HVSL 362)

Excel|Mate Eco (HVSL362 2 PIN connector)

MECHANICAL

Durability ≥ 50 mating cycles

Wire range 6 to 10mm2 shielded wire

Insertion and extraction

< 100N
force

Connection type Crimping

Latching style Two stage, finger actuated

HVIL Integrated

HVSL362 CPA Available

ELECTRICAL
HVSL362 is a 2 position connector Rated voltage 800V DC
with plastic housing, high voltage,
integrated HVIL. It provides a Rated current 60A Max @ ambient
current carrying capacity up to 60A temperature 70°C
and a 6 to 10mm2 crimping cable.
Insulator resistance > 200MΩ
Specially designed for DC-DC, air-
conditioner, and other equipment in Dielectric withstand
3000V AC
xEV device applications. voltage

Shielding 360° from wire to device

KEY FEATURES ENVIRONMENTAL

Integrated internal HVIL Sealing IP67, IP6K9K (mated)

Touch-proof IP2XB
Current rating up to 60A
Temperature range -40°C to 125°C
Two-stage, tool or thumb activated
latching MATERIAL

No tool required to unmate Copper/copper alloy with

Terminals
silver plating
Sealing, IP67 (mated), IP6K9K
Housing PA66 + GF
Touch-proof, IP2XB

Multiple coding positions

CPA available

86
 9
Excel|Mate Eco
(HVSL 362)

RECEPTACLE

CONTACTS

 
 

All connectors do not include contacts. Please order them 

separately (ref: P/N below) 

CONTACTS
HVIL contacts 6 to 10mm2
P/N: C310003614 P/N: C3100235011

PANEL MOUNTING DIMENSION

Amphenol Pcd Shenzhen

87
Excel|Mate Eco
(HVSL 362)

PANEL MOUNTING HOLES POSITIONS

Part number Insert orientation

HVSL362 022 A

HVSL362 022 B

HVSL362 022 C

HVSL362 022 D

HVSL362 022 E

88
 Excel|Mate Eco
(HVSL 362)
9

PLUG

CONTACTS

 
All connectors do not include contacts. Please order them 
 

separately (ref: P/N below) 


CONTACTS
HVIL contacts 6 to 10mm2

Integrated, no need to buy. P/N: C3100235021

INSERT ORIENTATIONS

Amphenol Pcd Shenzhen

Coding A Coding B Coding C Coding D Coding E

P/N HVSL362 062 A HVSL362 062 B HVSL362 062 C HVSL362 062 D HVSL362 062 E

89
HOW TO ORDER
(HVSL 362)

HOW TO ORDER: PLUG

HVSL362 06 2 A 0 06 I

Product type: 06: Straight plug

Position: 2: 2 positions

A: Coding A
B: Coding B
Coding / Alternate position: C: Coding C
D: Coding D
E: Coding E

0: Without interlock
Interlock:
1: With interlock

06: 6mm2
Cable size:
10: 10mm2

Wire type: I: Individually shielded wire

HOW TO ORDER: RECEPTACLE

HVSL362 02 2 A

Product type: 02: Box mounted receptacle

Position: 2: 2 positions

A: Coding A
B: Coding B
Coding / Alternate position: C: Coding C
D: Coding D
E: Coding E

90
 CHARTS
(HVSL 362)

HVSL 362 | Temperature Rise

The locations of thermalcouples
Basic acc.DIN EN 60512-5-2:2003-01
Connector: HVSL362
125 K

100 K
Temperature Rise

75 K

50 K

25 K

0K
0A 20 A 40 A 60 A 80 A 100 A 120 A
Current
10mm2 Crimp 6mm2 Crimp
Page No.

T EST REPORT 5 of 5
Generally, The test report is only responsible for samples
TR-20180321-001
F-0227-B
HVSL 362 | Derating Curve

Derating acc.DIN EN 60512-5-2:2003-01

Connector: HVSL362
100 A

80 A

60 A
Current

40 A

20 A

0A
0C 25 C 50 C 75 C 100 C 125 C
Ambient Temperature
10mm2 Crimp 6mm2 Crimp

1.8 Test result:

The test result refer to the above graph.
Remark: tests carried out on the complete connector.

91
Excel|Mate Eco
(HVSL 364)

Excel|Mate Eco (HVSL364 4 PIN connector)

MECHANICAL

Durability ≥ 50 mating cycles

Wire range 2.5 to 6mm2 shielded wire

Insertion and extraction

< 100N
force

Connection type Crimping

Latching style Two stage, finger actuated

HVIL Integrated

HVSL364 CPA Available

ELECTRICAL
HVSL364 is a 4 position connector Rated voltage 800V DC
with plastic housing, high voltage,
integrated HVIL. It provides a Rated current 46A Max @ ambient
current carrying capacity up to 46A temperature 70°C
and 2.5 to 6mm2 crimping cable.
Insulator resistance > 200MΩ
Specially designed for DC-DC, air-
conditioner, and other equipment in Dielectric withstand
3000V AC
xEV device applications. voltage

Shielding 360° from wire to device

KEY FEATURES ENVIRONMENTAL

Integrated internal HVIL Sealing IP67, IP6K9K (mated)

Touch-proof IP2XB
Current rating up to 46A
Temperature range -40°C to 125°C
Two-stage, tool or thumb activated
latching MATERIAL

No tool required to unmate Copper/copper alloy with

Terminals
silver plating
Sealing, IP67 (mated), IP6K9K
Housing PA66 + GF
Touch-proof, IP2XB

Multiple coding positions

CPA available

92
 Excel|Mate Eco
(HVSL 364)

RECEPTACLE

CONTACTS

All connectors do not include contacts. Please order them

separately (ref: P/N below)

CONTACTS
HVIL contacts 4 to 6mm2 2.5mm2
P/N: C310003614 P/N: C310026000 P/N: C310026002

PANEL MOUNTING DIMENSION

93
Excel|Mate Eco
(HVSL 364)

PANEL MOUNTING HOLES POSITIONS

Part number Insert orientation

HVSL364 024 A

HVSL364 024 B

HVSL364 024 C

HVSL364 024 D

HVSL364 024 E

94
 Excel|Mate Eco
(HVSL 364)

PLUG

CONTACTS

All connectors do not include contacts. Please order them

separately (ref: P/N below)

CONTACTS
HVIL contacts 4 to 6mm2 2.5mm2

Integrated, no need
P/N: C310026001 P/N: C310026003
to buy.

INSERT ORIENTATIONS

Coding A Coding B Coding C Coding D Coding E

P/N HVSL364 064 A HVSL364 064 B HVSL364 064 C HVSL364 064 D HVSL364 064 E

95
HOW TO ORDER
(HVSL 364)

HOW TO ORDER: PLUG

HVSL364 06 4 A 0 03 I

Product type: 06: Straight plug

Position: 4: 4 position

A: Coding A
B: Coding B
Coding / Alternate position: C: Coding C
D: Coding D
E: Coding E

0: Without interlock
Interlock:
1: With interlock

03: 2.5mm2
Cable size: 04: 4mm2
06: 6mm2

Wire type: I: Individually shielded wire

HOW TO ORDER: RECEPTACLE

HVSL364 02 4 A

Product type: 02: Box mounted receptacle

Position: 4: 4 positions

A: Coding A
B: Coding B
Coding / Alternate position: C: Coding C
D: Coding D
E: Coding E

96
 Excel|Mate PT
(HVPT)

Excel|Mate PT (HVPT - Pass-Through with cable gland)

MECHANICAL

Wire range 25 to 70 mm2 shielded wires

Connection type Crimping

ELECTRICAL

Rated voltage 1000V DC

Dielectric withstand
3000V AC
voltage

Shielding 360° from wire to device

ENVIRONMENTAL

Sealing IP67, IP6K9K (mated)

Temperature range -40°C to 125°C

MATERIAL

Housing PA66 + GF

KEY FEATURES

1 to 3 positions available

Light in weight with plastic shell

Easy to install, reliable connection

Sealing, IP67 (mated), IP6K9K

Multiple coding positions

360° shielded from wire to device

Economical

97
Excel|Mate PT
(HVPT)

1 POSITION PASS-THROUGH

CONTACTS

Part number Condutor cross section (mm2) Cable OD

HVPT 1 X 70 70 19.0±0.3
HVPT 1 X 50 50 16.5±0.3
HVPT 1 X 35 35 14.2±0.3
HVPT 1 X 25 25 11.9±0.3

INSERT ORIENTATIONS

98
 Excel|Mate PT
(HVPT)

PANEL MOUNTING DIMENSIONS

99
Excel|Mate PT
(HVPT)

PANEL MOUNTING DIMENSIONS RECOMMENDED LAYOUT FOR 2 UNITS

RECOMMENDED LAYOUT FOR 3 UNITS

100
 Excel|Mate PT
(HVPT)

2 POSITION PASS-THROUGH

CONTACTS

Part number Condutor cross section (mm2) Cable OD

HVPT 2 X 70 70 19.0±0.3
HVPT 2 X 50 50 16.5±0.3
HVPT 2 X 35 35 14.2±0.3
HVPT 2 X 25 25 11.9±0.3

INSERT ORIENTATIONS

HVPT 2 A

101
Excel|Mate PT
(HVPT)

PANEL MOUNTING DIMENSIONS

102
 Excel|Mate PT
(HVPT)

3 POSITION PASS-THROUGH

CONTACTS

Part number Conductor cross section (mm2) Cable OD

HVPT 3 X 70 70 19.0±0.3
HVPT 3 X 50 50 16.5±0.3
HVPT 3 X 35 35 14.2±0.3
HVPT 3 X 25 25 11.9±0.3

INSERT ORIENTATIONS

HVPT 3 A

103
Excel|Mate PT
(HVPT)

PANEL MOUNTING DIMENSIONS

104
 Excel|Mate PT
(HVPT B)

HVPT B PASS-THROUGH

MECHANICAL

Wire range 25 to 70 mm2 shielded wires

Connection type Crimping

ELECTRICAL

Rated voltage 1000V DC

Dielectric withstand
3000V AC
voltage

Shielding 360° from wire to device

ENVIRONMENTAL

Sealing IP67, IP6K9K (mated)

Temperature range -40°C to 125°C

MATERIAL

Housing PA66 + GF

KEY FEATURES

2 & 3 positions available

Light in weight with plastic shell

Easy to install, reliable connection

Sealing, IP67 (mated), IP6K9K

Multiple coding positions

360° shielded from wire to device

Economical

105
Excel|Mate PT
(HVPT B)

HVPTB 2 POSITION PASS-THROUGH

Part number

Part number Condutor cross section (mm2) Cable OD

HVPTB 2 B 70 70 19.0±0.3
HVPTB 2 B 50 50 16.5±0.3
HVPTB 2 B 35 35 14.2±0.3
HVPTB 2 B 25 25 11.9±0.3

PANEL MOUNTING DIMENSIONS

106
 Excel|Mate PT
(HVPT B)

HVPTB 3 POSITION PASS-THROUGH

Part number

Part number Conductor cross section (mm2) Cable OD

HVPTB 3 N 70 70 19.0±0.3
HVPTB 3 N 50 50 16.5±0.3
HVPTB 3 N 35 35 14.2±0.3
HVPTB 3 N 25 25 11.9±0.3

PANEL MOUNTING DIMENSIONS

107
Excel|Mate PT
(HVPT B 2A)

HVPTB 2A POSITION PASS-THROUGH

Part number

Part number Conductor cross section (mm2) Cable OD (mm)

HVPTB 2 A 03 2.5 / 3.0 5.2 ± 0.2

PANEL MOUNTING DIMENSIONS

108
 Excel|Mate PT
(HVPC)

HVPC PASS-THROUGH

MECHANICAL

Wire range 35 to 50mm2 shielded wires

Connection type Crimping

ELECTRICAL

Rated voltage 1000V DC

Dielectric withstand
3000V AC
voltage

Shielding 360° from wire to device

ENVIRONMENTAL

Sealing IP67, IP6K9K (mated)

Temperature range -40°C to 125°C

Salt spray 96 hours

MATERIAL

Housing Metal

KEY FEATURES

Easy to install, reliable connection

Sealing, IP67 (mated), IP6K9K

Multiple coding positions

360° shielded from wire to device

Economical

109
Excel|Mate PT
(HVPC)

HVPC 1 POSITION PASS-THROUGH

HVPC 1 POSITION RIGHT-ANGLE

Amphenol Pcd

PANEL MOUNTING DIMENSIONS

Amphenol Pcd Shenzhen

110
 HOW TO ORDER
(HVPC)

HOW TO ORDER

HVPC 7 R8 1 A 35

Product type:
7: Straight
9: Right angle
Insert size:
R8: 8mm pin contact
Position:
1: 1 position
Coding:
A: Coding A
B: Coding B
C: Coding C
D: Coding D (Right-Angle only)
E: Coding E (Right-Angle only)
N: Coding N (Straight only)

Wire type:
35: 35mm2 shielded wire
50: 50mm2 shielded wire

111
Excel|Mate PT
(HVPC 800)

HVPC 800

MECHANICAL

Wire range 35 to 50mm2 shielded wires

Connection type Crimping

ELECTRICAL

Rated voltage 1000V DC

Dielectric withstand
3000V AC
voltage

Shielding 360° from wire to device

ENVIRONMENTAL

Sealing IP67, IP6K9K (mated)

Temperature range -40°C to 125°C

Salt spray 96 hours

MATERIAL

Housing Metal

KEY FEATURES

Easy to install, reliable connection

Sealing, IP67 (mated), IP6K9K

Multiple coding positions

360° shielded from wire to device

Economical

112
 Excel|Mate PT
(HVPC 800)

HVPC 800 PLUG

HVPC 800 RECEPTACLE

Amphenol Pcd Shenzhen

PANEL MOUNTING DIMENSIONS

Amphenol Pcd Shenzhen

113
HOW TO ORDER
(HVPC 800)

HOW TO ORDER

HVPC 800 02 2 A 1 35

Product type:
02: Receptacle
06: Plug
Position:
2: 2 positions
Coding:
A: Coding A
B: Coding B
HVIL:
0: Without HVIL
1: With HVIL

Wire type:
35: 35mm2 shielded wire
50: 50mm2 shielded wire

114
Amphenol PCD Shenzhen

Building 21
1st Liao Keng Industrial Zone
Shi Yan Street, Bao An District Shenzhen 518108
China

Tel.: +86 755-8173-8000

Fax: +86 755-8173-8180
Email: [email protected]

www.amphenolpcd.com.cn

Notes:

Amphenol PCD Shenzhen has made every effort to ensure that the information contained in this catalog
is accurate at the time of publication. Specifications or information stated in this publication are subject to
change without notice.

Amphenol PCD Shenzhen reserves the right to clarify this catalog.

115
Mouser Electronics

Authorized Distributor

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