Automotive Industry & Plant Construction

POTENTIAL EARTHING CONCEPTS

Ed. 2 // EN
 Potential Earthing Concept
Earthing and potential equalisation are becoming increasingly important in industrial
applications. The reason for this is that more and more machines and systems are
working side by side in a very confined space, which means that their electromagnetic
fields influence each other. To prevent electromagnetic compatibility (EMC) interference,
HELUKABEL offers you a wide range of solutions that you can implement a customised
and functional earthing and equipotential bonding concept with little installation effort.

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Ethernet with 2 or 4 pairs:

1 Robot 6 HELUPOWER® CU-CONDUCTOR-CL2 / CL5 TINNED

2 Control panel 7 Earthing socket HED-300
3 EMC cable gland 8 PROFInet device
4 H07V-K / 07V-K 9 Switch cabinet
5 Copper strap 10 Cable duct

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EARTHING & EMC ACCESSORIES
In OEM approval process

Quick Mount Earthing Socket HED-300 OEM listed

Specifications
• Material: Copper
2. 1. • Successfully tested according to
DIN EN 60947-7-2 (VDE 0611-3):2010-03;
EN 60947-7-2:2009
• Clamping range 1: 16 - 25 mm2 with conductor cl. 5
• Clamping range 2: 6- 16 mm2
• Weight: approx. 60 g
• Dimensions (height, width, depth):
approx. 70 mm, approx. 20 mm, approx. 30 mm
• Mounting on two M6 threads
(horizontal and vertical)

Part no. 11025447

Applications
We reserve the right to make technical changes;
• Automobile industry
product image is purely exemplary • Robotic systems
• for fast and resource-saving fastening of earthing
and equipotential bonding cables to the cable
support system
• Horizontal and vertical mounting possible, can be
used independently of the channel

HELUPOWER® CU-CONDUCTOR-CL2 TINNED /

HELUPOWER® CU-CONDUCTOR-CL5 TINNED OEM listed

Technical data
• Minimum bending radius: fixed installation,
6x outer Ø

Cable structure
• Tinned copper conductor, stranded acc. to
DIN VDE 0295 class 2
Cross Outer- Cu
• Tinned copper wire, finely stranded acc. to
Class 2 Class 5 Weight
Part no. Part no.
section Ø nom.
kg/km
DIN VDE 0295 class 5, rope stranded
mm2 mm kg/km
11008930 11008942 6 3,1 58 58
Application areas
11008931 11008540 10 4,0 96 96
• Earthing machines / systems with corrosion
11008932 11008541 16 5,1 154 154
protection
11008933 11008943 25 6,3 240 240
• Protective equipotential bonding in CBN ring-
11008934 11008944 35 7,5 336 336
conductor systems (CBN = common bonding
11008935 11008945 50 9,0 480 480
11008936 11008946 70 10,8 672 672
network), e.g. in the automotive industry
11008937 11008947 95 12,8 912 912 • Concentrically stranded construction improves
11008938 11008948 120 14,1 1152 1152 mechanical properties: more flexible, consistent
11008939 11008949 150 15,8 1440 1440 diameter and compact structure
11008940 11008950 185 17,5 1776 1776 • Fastening on/in the cable duct using terminal
11008941 11008951 240 20,1 2304 2304 blocks, terminals or clamp springs

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 EARTHING & EMC ACCESSORIES

CU-Earthing strap
OEM listed

Technical data
• Temperature range: -20°C to +125°C
• Individual wire thickness: 0,2 mm
• Contacts made of seemless pressed ferrules
• Material: Copper, tinned

Application areas
• For EMC applications (interference elimination)
• Rounded contacts
B1 B2 • Automotive industry
• Robot plants
• Switch cabinet construction

L
Note
Available in other lengths & sizes upon request
• 

Description nom. cs. Length Hole size mm Description nom. cs. Length Hole size mm
Part no. Part no.
HELU-MB-CUv- mm² L mm B1/ B2 HELU-MB-CUv- mm² L mm B1/ B2

11008412 -6-150-4,5/6,5-R 6 150 4,5 / 6,5 11008444 -16-300-6,5/6,5-R 16 300 6,5 / 6,5
11008415 -6-300-6,5/6,5-R 6 300 6,5 / 6,5 11008447 -16-300-6,5/8,5-R 16 300 6,5 / 8,5
11018291 -6-150-6,5/6,5-R 6 150 6,5 / 6,5 11008442 -16-100-8,5/8,5-R 16 100 8,5 / 8,5
11008411 -6-500-6,5/6,5-R 6 500 6,5 / 6,5 11008450 -16-1200-8,5/8,5-R 16 1200 8,5 / 8,5
11008413 -6-200-8,5/8,5-R 6 200 8,5 / 8,5 11017281 -16-150-8,5/8,5-R 16 150 8,5 / 8,5
11008421 -10-200-6,5/6,5-R 10 200 6,5 / 6,5 11008378 -16-200-8,5/8,5-R 16 200 8,5 / 8,5
11017752 -10-200-6,5/8,5-R 10 200 6,5 / 8,5 11017273 -16-300-8,5/10,5-R 16 300 8,5 / 10,5
11008423 -10-300-6,5/6,5-R 10 300 6,5 / 6,5 11008379 -16-300-8,5/8,5-R 16 300 8,5 / 8,5
11017753 -10-300-6,5/8,5-R 10 300 6,5 / 8,5 11017756 -16-400-8,5/6,5-R 16 400 8,5 / 6,5
11008422 -10-200-8,5/8,5-R 10 200 8,5 / 8,5 11017286 -16-450-8,5/10,5-R 16 450 8,5 / 10,5
11008424 -10-300-8,5/8,5-R 10 300 8,5 / 8,5 11008448 -16-500-8,5/8,5-R 16 500 8,5 / 8,5
11008425 -10-400-8,5/8,5-R 10 400 8,5 / 8,5 11008449 -16-600-8,5/8,5-R 16 600 8,5 / 8,5
11017610 -10-500-8,5/8,5-R 10 500 8,5 / 8,5 11008461 -25-200-8,5/8,5-R 25 200 8,5 / 8,5
11021421 -16-150-6,5/6,5-R 16 150 6,5 / 6,5 11008462 -25-300-8,5/8,5-R 25 300 8,5 / 8,5
11008443 -16-200-6,5/6,5-R 16 200 6,5 / 6,5 11017762 -25-500-8,5/8,5-R 25 500 8,5 / 8,5
11008445 -16-200-6,5/8,5-R 16 200 6,5 / 8,5 11009170 -35-500-8,5/8,5-R 35 500 8,5 / 8,5
11008446 -16-250-6,5/8,5-R 16 250 6,5 / 8,5 11009219 -50-300-10,5/10,5-R 50 300 10,5 / 10,5

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SINGLE CORE PRODUCT RANGE

H07V-K / 07V-K
PVC single core, finely stranded
OEM listed

Technical data
• PVC single core acc. to DIN VDE 0285-525-2-31 /
DIN EN 50525-2-31 and IEC 60227-3
• Temperature range flexible -5°C to +70°C
fixed installation -30°C to 80°C
• Nominal voltage U0/U 450/750 V
• Test voltage 2500 V
• Minimum bending radius fixed installation
< 8 mm: 4x core outer Ø
8-12 mm: 5x core outer Ø
> 12 mm: 6x core outer Ø

Cable structure
• Bare copper conductor, finely stranded acc. to
DIN VDE 0295 class 5, IEC 60228 class 5
• Core insulation: PVC compound type TI1 acc. to
DIN VDE 0207-363-3 / DIN EN 50363-3
and IEC 60227-3
No. cores x • Core identification, please see data sheet:
Rose Green-yellow Outer-Ø Cu no.
Part no. Part no.
nom. cross-
mm kg/km www.helukabel.com/29129en
sec. mm2
100 m Coil in cardboard
Application areas
29138 29130 1 x 1,5 2,8 - 3,4 14,4
For installation in electrical installation pipes either
29154 29146 1 x 2,5 3,4 - 4,1 24,0
on or underneath plaster or in similar closed systems.
29170 29162 1x4 3,9 - 4,8 38,0
29186 29178 1x6 4,4 - 5,3 58,0
Must not be used for direct laying on racks, troughs
100 m Coil in foil
and tubes. Approved for the internal wiring of
29202 29194 1 x 10 5,7 - 6,8 96,0 devices, distribution boards and switchgear, as well
Drum as for protected installation in and on lighting
26850 26842 1 x 16 6,7 - 8,1 154,0 systems up to and including 1000 V AC or up to
750 V DC voltage.

Note
Other sizes, colours and packaging on request
• 

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 PROFINET CABLES

HELUCONTROL® PROFINET 24V POWER PVC /+ FE PVC

OEM listed

Technical data
• PVC-PROFINET power cable following DIN VDE 0285-525-2-11 / DIN EN 50525-2-11
• Temperature range: flexible -15°C to +80°C
fixed installation -40°C to +80°C
• Nominal voltage: U0/U: 300/500 V
• Minimum bending radius: flexible 7.5x conductor outer Ø
fixed installation 4x conductor outer Ø

Cable structure
• Conductor: Bare copper conductor, finely stranded acc. to DIN VDE 0295 cl. 5 / IEC 60228 cl. 5
• Core insulation: Special PVC compound type Z 7225
• Core identification: 2 cores: BR (L1), BL (N1)
3 cores: BR (L1), BL (N1), RS (FE)
4 cores: BR (L1), BL (N1), BK (L2), WH (N2)
5 cores: BR (L1), BL (N1), BK (L2), WH (N2), PK (FE)
• Outer sheath: PVC acc. to DIN VDE 0207-363-4-1 / DIN EN 50363-4-1 (compound type TM3)
• Sheath colour: grey (RAL 7001), with metre marking

Properties
• Flame retardant acc. to DIN VDE 0482-332-1-2 / DIN EN 60332-1-2 / IEC 60332-1-2
• Free of: silicone, cadmium, substances impeding paint adherence
• Extensive oil resistant

Application areas
• For flexible applications involving medium mechanical stress with free movement, without tensile stress and
without forced movement under dry, damp or wet conditions, indoor use only.
• Used as a power supply to PROFINET components on machine tools, conveyer belts, production lines and in
production plants.

HELUCONTROL® PROFINET 24V POWER PVC

No. cores x
Outer-Ø Cu no. Weight
Part no. nom. cross-sec.
mm kg/km kg/km
mm2
17001197 2 x 0,75 5,3 14,4 46,0
with FE without FE 17001198 2 x 1,5 6,4 29,0 70,0
17001199 2 x 2,5 7,8 48,0 112,0
17001203 4 x 0,75 6,3 28,8 66,0
17001204 4 x 1,5 7,6 58,0 109,0
17001205 4 x 2,5 9,2 96,0 178,0

HELUCONTROL® PROFINET 24V POWER + FE PVC

17001200 3 x 0,75 5,6 21,6 54,0
17001201 3 x 1,5 6,8 43,0 90,0
17001202 3 x 2,5 8,3 72,0 148,0
17001206 5 x 0,75 6,9 36,0 80,0
17001207 5 x 1,5 8,3 72,0 131,0
17001208 5 x 2,5 10,1 120,0 221,0

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HELUCHAIN® PROFINET 24V POWER PVC /+ FE PVC

OEM listed
Technical data
• PROFINET-conforming, PVC drag chain cable acc. to DIN EN 60445 (VDE 0197)
• Temperature range: flexible 0°C to +90°C
fixed installation -30°C to +90°C
• Nominal voltage: U0/U: 300/500 V
• Minimum bending radius: flexible 12x conductor outer Ø
fixed installation 4x conductor outer Ø
Cable structure
• Conductor: Bare copper wire, finely stranded acc. to DIN VDE 0295 class 5 / IEC 60228 class 5
• Core insulation: PVC acc. to DIN VDE 0207-363-3 / DIN EN 50363-3 (compound type TI3)
• Core identification: brown (L1), blue (N1), black (L2), white (N2), 5-core pink (FE)
• Fleece wrapping: min. 25 % overlap
• Outer sheath: PVC acc. to DIN VDE 0207-363-4-1 / DIN EN 50363-4-1 (compound type TM3)
• Sheath colour: PVC (without functional earthing conductor) black (RAL 9005), metre marking
+ FE PVC (with functional earthing conductor) grey (RAL 7001), metre marking

Properties
• Drag chain compatible: max. travel distance 10 m / max. speed 3 m/s
max. acceleration 3m/s²/ max. cycles 2 million
• Free of: silicone, cadmium, substances impeding paint adherence
• Extensive oil resistant

Application areas
• In dry / damp rooms (not for outdoors)
• PROFINET-conforming, highly flexible, PVC drag chain cable
• In measurement and control technology for frequent lifting and bending stress in the automotive industry
• Machine and tool construction
• Permanently moving machine parts

HELUCHAIN® PROFINET 24V POWER PVC

No. cores x
Outer-Ø Cu no Weight
Part no. nom. cross-sec.
mm kg/km kg/km
mm2
11008504 4 x 0,75 6,4 28,8 66,0
with FE without FE 11008506 4 x 1,5 7,7 58,0 109,0
11008508 4 x 2,5 9,3 96,0 178,0

HELUCHAIN® PROFINET 24V POWER + FE PVC

11008505 5 x 0,75 7,0 36,0 80,0
11008507 5 x 1,5 8,4 72,0 131,0
11008509 5 x 2,5 10,2 120,0 221,0

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 HELUKABEL® INDUSTRIAL ETHERNET

BUS Cable
OEM listed

Part no. 800653 / 11018984 Part no. 800654 / 11018959

Part no. 802914 / 800655 Part no. 11007800

Part no. 82839 Part no. 801197

Part no. 805684 Part no. 802184

Part no. 80267 Part no. 81911

Ethernet standards for industrial automation Application Part no. Sheath colour
PROFInet Type A PVC 2x2xAWG22/1 UL 600V 800653  - green
Fixed installation
PROFInet Type A PVC 2x2xAWG22/1 UL PLTC-ER 600V 11018984  - green
PROFInet Type B PVC 2x2xAWG22/7 UL 600V 800654  - green
Flexible application
PROFInet Type B PVC 2x2xAWG22/7 UL PLTC-ER 600V 11018959  - green
PROFInet Type C PVC 2x2xAWG22/7 UL 600V 802914  - green
Highly flexible & drag chain
PROFInet Type C PUR 2x2xAWG22/7 UL 800655  - green
PROFInet Type R PUR 2x2xAWG22/19 UL 1000V Robot 11007800  - green
Industrial Ethernet Cat 5e EcoPUR 4x2xAWG26/19 UL 1000V 11007779  - green
Highly flexible & drag chain
Industrial Ethernet Cat 5e EcoPUR 4x2xAWG26/19 UL 82839  - green
Industrial Ethernet Cat 5e 4x2xAWG24/1 FRNC Fixed installation 81609  - grey
Industrial Ethernet Cat 6 4x2xAWG26/19 UL 1000V 803387  - green
Highly flexible & drag chain
Industrial Ethernet Cat 6A 4x2xAWG26/7 PUR UL 1000V 805548  - green
Industrial Ethernet Cat 7e Robust PUR 4x2xAWG23/1 UL 600V CC-Link IE Fixed installation 801197  - green
Industrial Ethernet Cat 7A Robustflex PUR 4x2xAWG26/7 UL 600V 805684  - green
Flexible application
Industrial Ethernet Cat 7 Robustflex FRNC 4x2xAWG26/7 UL 802184  - green
Industrial Ethernet Cat 7 Drag chain PUR 4x2xAWG24/7 UL 600V CC-Link IE Highly flexible & drag chain 805614  - green
Industrial Ethernet Cat 7 Torsion PUR 4x2xAWG24/7 UL 600V Robot 805828  - green

BUS standards for industrial automation

Profibus L2 Drag chain PUR 1x2xAWG24/19 80267  - purple
Profibus SK Drag chain PUR 1x2xAWG24/19 UL Highly flexible & drag chain 801659  - purple
Profibus SK Drag chain PUR 1x2xAWG24/19 UL 81906  - petrol
CAN 4x0,22 PVC Pairs Fixed installation 82509  - purple
CAN 2x0,25 PUR 81911  - purple
Highly flexible & drag chain
CAN 4x0,25 PUR Star quad 81912  - purple

For further information, variants and dimensions, see data sheets under: www.helukabel.com/999999en
(replace the red numbers with the corresponding part no.)

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Suitable connector

Part no. 805401 Part no. 805402 Part no. 11017443

Part no. 11017540 Part no. 11008569 Part no. 11008570

Part no. 11017766 Part no. 11017767 Part no. 805966 / 806206 Part no. 11007473

Connectors industry Part no.

RJ45 PROFInet 4P Cat 5 IP20 metal centered UL 805401
RJ45 PROFInet 4P Cat 5 IP20 metal 90° angled UL 805402
RJ45 PROFInet 4P Cat 5 IP20 metal 145° angled UL 11017443
RJ45 PROFInet 8P Cat 6 IP20 metal centered UL 11017540
RJ45 PROFInet 4P Cat 5 IP67 metal centered Push Pull AIDA UL 11008569
Power connector PROFInet Power L 4P IP67 centered Push Pull AIDA UL 11008570
RJ45 8P Cat 6A IP20 metal centered (6,0mm-7,5mm AD) UL 11017885
RJ45 8P Cat 6A IP20 metal centered (7,0mm-8,5mm AD) UL 11017766
RJ45 8P Cat 8 IP20 metal centered UL 11017767
M12 D-coded 4P PROFInet IP67 metal AWG22-26 (4-8,0 mm AD) UL 805966
M12 X-coded 8P PROFInet IP67 metal AWG22-26 (5-9,7 mm AD) UL 806206
Connection module Ethernet Class FA IP67, AWG22-27 (strand) + AWM22-24 (massive) 11007473

NOTE:
Ethernet assemblies with moulded connectors for plug & play installation can be found:

https://www.helukabel.de/HELUKABEL/Publikationen/Flyer/Flyer_industrial_ethernet_EN.pdf

click or scan the QR code

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 EMC CABLE GLANDS
EMC-cable and earthing gland with integrated contact system for safe, quick assembly
and contacting

HELUTOP® MS-EP
Technical data
• Protection classification: IP 68 - 5 bar
• Temperature range: -20°C to +100°C
• Test standard: EN 62444

Material
• Brass, nickel plated
• Contact system: Copper-Beryllium
• Terminal insert: Polyamid PA 6
• Moulded seal: Chloroprene Rubber (CR)
Part Size Cable-Ø Thread Spanner Unit
• O-Ring: NBR
no. PG from / to length size pcs
mm mm mm Properties
99950 M12 x 1,5 3,0 - 6,5 6,0 14 50 • Optimum strain relief through clamping plates
99951 M16 x 1,5 5,0 - 10,0 7,0 20 50
• No shield damage when assembling or
99952 M20 x 1,5 6,0 - 12,0 8,0 22 50
disassembling rotating spring washers in the
99953 M25 x 1,5 11,0 - 17,0 8,0 27 25
contact system
99954 M32 x 1,5 15,0 - 21,0 9,0 34 25
• Contact made automatically when the gland is
99955 M40 x 1,5 19,0 - 28,0 9,0 43 20
closed
99956 M50 x 1,5 27,0 - 38,0 9,0 58 5
99957 M63 x 1,5 34,0 - 44,0 14,0 64 / 68 5
• Excellent shield damping and current deflection
• Reduced installation time and costs

HELUTOP® MS-EP4

Technical data
• Protection classification: IP 68 - 5 bar
• Temperature range: -20°C to +100°C

Material
• Brass, nickel plated
• Contact system: Copper-Beryllium
• Terminal insert: Polyamid PA 6
• Moulded seal: Chloroprene Rubber (CR)
• O-Ring: NBR

Part Size Cable-Ø Thread Spanner Unit Properties

no. PG from / to length size pcs
• Optimal strain relief with clamping plates
mm mm mm
• No shield damage when assembling or disassem-
905181 M12 x 1,5 3,0 - 6,5 6,0 14 50
905182 M16 x 1,5 5,0 - 10,0 6,0 20 50
bling rotating spring washers in the contact system
905183 M20 x 1,5 6,0 - 12,0 6,0 22 50 • Reduced installation time and costs
905184 M20 x 1,5 7,5 - 14,0 8,0 24 / 26 50 • Contact made automatically when the gland is
905185 M25 x 1,5 10,0 - 18,0 8,0 30 25 closed
905186 M32 x 1,5 16,0 - 25,0 9,0 40 10 • Excellent shield damping and current deflection
905187 M40 x 1,5 22,0 - 32,0 9,0 50 5 • Gentle contact of the springs on the shielding
905188 M50 x 1,5 30,0 - 38,0 9,0 58 5 braid due to an extensive contact system area
905189 M63 x 1,5 34,0 - 44,0 14,0 64 / 68 5 • Best vibration strength
905248 M63 x 1,5 37,0 - 53,0 10,0 75 5

Suitable EMC lock nuts available on request.

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Contact
Our product experts are available to answer your questions and provide customised solutions:
RS/POTENTIAL EARTHING CONCEPT/10.2023/1000/EN/VP

Günter Ehrentreich
Area Sales Manager
Key Account BMW, AUDI
[email protected]

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