97050725 - VGi Evo Service Manual Rev6
97050725 - VGi Evo Service Manual Rev6
97050725 - VGi Evo Service Manual Rev6
6
97050725
05.02.2017
EN
NOTES
This document is provided as a consultation manual intended for the device technicians.
CEFLA s.c. follows a policy based on the constant development and update of the product. For this reason, it
reserves the right to change the content of this manual without prior notice.
This document can not be modified, copied, reproduced, distributed, saved on magnetic or optical supports,
or published on websites and other on-line services, in full or in part, without the prior written authorisation of
CEFLA s.c.
The original version of this manual is in English.
NEWTOM™ VG is a trade mark of CEFLA s.c.
All other products and trade names mentioned in this document are registered marks of the relevant
manufacturers.
The medical device referred to in this manual is an X-ray device compliant with Directive 2011/65/EU on the
restriction of the use of certain hazardous substances in electrical and electronic equipment.
Any tampering with, modification, updating or other change both of hardware 1 and software2 of the device as
supplied and installed by the company (and in the conditions specified in the attached documentation) may
partially or totally compromise the device expected operation. This may also alter the safety features with
consequent hazard increase for patients, operators and surrounding environment.
For this reason, should the user need to modify the device, he/she must request a written authorisation by
CEFLA s.c.
Failure to comply with what is specified in this informative note will null and void the device warranty and the
civil and/or penal responsibility for any consequent damage and/or accident and/or worsening of the patient,
operator or other people health (including the surrounding environment) will be borne by the person who
tampered with the device or his/her legal representative.
1 Adding of a new memory expansion, a new hardware on the connection bus, a printer, the
replacement of the graphic display interface represents an important modification.
2 Including the operative system and the applications already installed upon medical device delivery.
Automatic updates of the operative system, changes to network connection parameters, modification
and/or addition and/or removal of interface software with hardware (device driver) and/or services (e.g.
file and printer sharing service) and/or applications represent an important modification.
SUMMARY
1 ABOUT THIS MANUAL .......................................................................................................................... 1-1
CONTENTS .............................................................................................................................................. 1-1
STRUCTURE ............................................................................................................................................ 1-1
ATTACHED DOCUMENTS ........................................................................................................................... 1-1
CONVENTIONS USED IN THIS MANUAL ........................................................................................................ 1-2
TYPHOGRAPHY ........................................................................................................................................ 1-2
2 SAFETY INFORMATIONS............................................................................................................................... 2-1
GENERAL SAFETY .................................................................................................................................... 2-1
ELECTRICAL SAFETY ................................................................................................................................ 2-2
2.2.1 Input power connection ...................................................................................................................... 2-4
SAFETY INSPECTION GUIDE ...................................................................................................................... 2-4
HANDLING ELECTROSTATIC DISCHARGE-SENSITIVE DEVICES .................................................................... 2-5
GROUNDING REQUIREMENTS .................................................................................................................... 2-5
X-RAY WARNINGS.................................................................................................................................... 2-6
LASER WARNINGS .................................................................................................................................... 2-6
SPECIAL SAFETY NOTES ........................................................................................................................... 2-6
3 GENERAL INFORMATION ............................................................................................................................. 3-1
SYMBOLS ON THE PACKAGE ..................................................................................................................... 3-1
SYMBOLS ON THE LABELS ........................................................................................................................ 3-2
ENABLING THE SERVICE LEVEL ................................................................................................................. 3-3
OPENING THE “GENERAL SETTINGS” WINDOW ........................................................................................... 3-3
4 SYSTEM OVERVIEW ..................................................................................................................................... 4-1
CABLES .................................................................................................................................................. 4-2
5 INSTALLATING THE SYSTEM ......................................................................................................................... 5-1
6 CONSOLE PREPARATION .............................................................................................................................. 6-1
7 NETWORKING ............................................................................................................................................ 7-1
8 CALIBRATING THE SYSTEM ........................................................................................................................... 8-1
CHINREST CALIBRATION ........................................................................................................................... 8-1
TIN CALIBRATION .................................................................................................................................... 8-3
VERIFYING THE CALIBRATION.................................................................................................................... 8-5
HEAD REST CALIBRATION ........................................................................................................................ 8-8
8.4.1 QA scan acquisition ............................................................................................................................ 8-8
8.3.3 Laser alignment ................................................................................................................................ 8-9
CALIBRATION BACKUP ............................................................................................................................ 8-11
VIEW CALIBRATION ................................................................................................................................ 8-11
FACTORY BACKUP FOLDER ..................................................................................................................... 8-11
9 MAINTENANCE OF THE SYSTEM ................................................................................................................... 9-1
REMOTE ASSISTANCE SUPPORT................................................................................................................ 9-1
REPLACING THE COMPUTER ..................................................................................................................... 9-2
ROTATING ARM ........................................................................................................................................ 9-3
9.3.1 Running a motor test ...................................................................................................................... 9-3
TESTING THE LIMIT SWITCHES................................................................................................................... 9-4
TESTING THE MOTOR CONTROLLER POWER SUPPLY................................................................................... 9-5
MODIFYING THE FLAT PANEL IP ADDRESS.................................................................................................. 9-5
REPLACING THE X-RAY SOURCE AND INVERTER ......................................................................................... 9-7
UNCORRECTED PIXEL MANAGEMENT ......................................................................................................... 9-8
REPLACING THE FLAT PANEL DETECTOR.................................................................................................. 9-12
REGULATING THE MOTOR CONTROLLER FOR VERTICAL SCANNER MOTION ............................................... 9-13
KV CURVE ........................................................................................................................................... 9-17
MA CURVES ......................................................................................................................................... 9-17
ADJUSTING THE COLLIMATOR ............................................................................................................... 9-20
IMAGE BY IMAGE CHECK ....................................................................................................................... 9-24
LASER VOLTAGE .................................................................................................................................. 9-24
CONSOLLE .......................................................................................................................................... 9-25
DAILY CHECK ...................................................................................................................................... 9-26
10 BOARDS LAYOUT ................................................................................................................................... 10-1
CONTROL BOX .................................................................................................................................... 10-1
INVERTER............................................................................................................................................ 10-3
11 TROUBLESHOOTING .............................................................................................................................. 11-1
NNT LOG ERROR VIEWER (ONLY FROM NNT 8.0).................................................................................. 11-2
PHANTOM ANALYSIS ............................................................................................................................ 11-3
12 EXTRANET SITE ..................................................................................................................................... 12-1
About this manual
______________________________________________________________________________________
This manual is intended only for trained personnel recognized by the manufacturer of the “NewTom VGi evo” device.
Before servicing the “Newtom VGi evo” device, be sure to read and understand all the information under Chapter 2
“Safety information” and Chapter 3 “General information”.
Keep this and other associated manuals for future reference and for new operators or qualified service personnel.
Structure
This manual contains the following chapters:
Attached documents
The following documents are attachments of this manual:
- “VGi evo - Installation Manual” Cod. 97070043
- “Workstation Setup annex” Cod. 97050818
DANGER/WARNING:
Statements in manual identifying conditions or practices that could
result in personal injury.
CAUTION:
Statements in manual identifying conditions or practices that
could result in damage to the equipment or other property.
IMPORTANT:
Statements in manual providing instructions that MUST be followed
to complete a task.
NOTE:
Tips and additional information to help to perform a task.
Typhography
<Key> Key enclosed in the less-than and greater-than sign means that you
must press the enclosed key.
<Key1+Key2> If you must press two or more keys simultaneously, the key names are
linked with a plus sign (+)
Example: <Ctrl+Alt+D>
Command Means that you must type the command exactly as shown, then supply
the required item or value enclosed in brackets.
2 Safety informations
The following section contains the safety information that you need to be familiar with before servicing a “NewTom VGi
evo”. Additional information are included inside the “User Manual”.
General safety
Follow these rules to ensure general safety:
Observe good housekeeping in the area of the machines during and after maintenance.
Do not perform any action that causes hazards to the customer, or that makes the equipment unsafe.
Before you start the machine, ensure that other service representatives and the customer's personnel are not
in a hazardous position.
Place removed covers and other parts in a safe place, away from all personnel, while you are servicing the
machine.
Keep your tool case away from walk areas so that other people will not trip over it.
Do not wear loose clothing that can be trapped in the moving parts of a machine. Ensure that your sleeves are
fastened or rolled up above your elbows. If your hair is long, fasten it.
Insert the ends of your necktie or scarf inside clothing or fasten it with a non-conductive clip.
Do not wear jewelry, chains, metal-frame eyeglasses, or metal fasteners for your clothing.
Wear safety glasses when you are: hammering, drilling soldering, cutting wire, using solvents, or working in any
other conditions that might be hazardous to your eyes.
Do not under any circumstances, remove any Caution, Warning or any other descriptive labels from the device
until the conditions warranting the label are eliminated.
To avoid fire or explosion, do not operate this device in an explosive environment or near flammable anesthetics.
After service, reinstall all safety shields, guards, labels, and ground wires. Replace any safety device that is worn
or defective.
Reinstall all covers correctly before returning the machine to the customer.
Do not under any circumstances make mechanical or electrical modifications to the equipment. Manufacturer
is not responsible for regulatory compliance of a modified product.
Connect to the device only computers, computer peripherals and cables in compliance to the manufacturer
specifications.
CAUTION:
There are no user serviceable parts inside the unit.
Broken and/or defective parts must be returned to manufacturer and
replaced with spare part approved by the manufacturer or distributor.
CAUTION:
For continued protection against risk of fire, replace only with same
type and rating of fuse.
Electrical safety
WARNING:
The “Newtom VGi evo” is an equipment, containing high voltage
devices and must be opened only by qualified personnel, authorized
by CEFLA s.c.
WARNING:
Use only approved tools and test equipment. Some hand tools have
handles covered with a soft material that does not insulate you when
working with live electrical currents.
WARNING:
Metal objects are good electrical conductors.
Find the room emergency power-off (EPO) switch, disconnecting switch, or electrical outlet.
If an electrical accident occurs, you can then operate the switch or unplug the power cord quickly (if applied).
Do not work alone under hazardous conditions or near equipment that has hazardous voltages.
Before you start working on the machine, unplug the power cord. If you cannot unplug it, ask the customer to
power-off the wall box that supplies power to the machine and to lock the wall box in the off position.
If you need to work on an exposed electrical circuit, observe the following precautions:
Ensure that another person, familiar with the power-off controls, is near you.
WARNING:
Another person must be there to switch off the power, if necessary.
Use only one hand when working with powered-on electrical equipment; keep the other hand in your
pocket or behind your back.
NOTE:
There must be a complete circuit to cause electrical shock.
By observing the above rule, you may prevent a current from passing
through your body.
When using testers, set the controls correctly and use the approved probe leads and accessories for that
tester.
Stand on suitable rubber mats (obtained locally, if necessary) to insulate you from grounds such as metal
floor strips and machine frames.
Regularly inspect and maintain your electrical hand tools for safe operational condition.
Never push objects of any kind through openings in the equipment. Dangerous voltages may be present.
Conductive foreign objects could produce a short circuit that could cause fire, electric shock, or damage to
your equipment.
Never assume that power has been disconnected from a circuit. First, check that it has been powered-off.
Always look carefully for possible hazards in your work area. Examples of these hazards are moist floors, no-
grounded power extension cables, power surges, and missing safety grounds.
Do not use household extension cords to supply the console workstation or the equipment.
Do not touch live electrical circuits with the reflective surface of a plastic dental mirror. The surface is
conductive; such touching can cause personal injury and machine damage.
To avoid electrical shock hazard, do not remove covers or panels when power is supplied to the device.
Do not under any circumstances remove the ground wire from any power plug.
Do not service the following parts with the power on when they are removed from their normal operating
places in a machine:
- X-Ray source
- X-Ray Detector
- All the electronic boards
Never connect to the system any other parts or accessories not specified from the manufacturer.
Install the equipment in a way that an optimal usage can be made by the operator. (Easy cleaning, servicing
and patient positioning).
Follow rigorously the instructions included in the “VGi evo - Installation Manual” about the permanent power
cord connection. Do not connect the cable to any plug or follow any other type of connection not specified in
the aforementioned manual.
Not all power cords have the same current ratings. Household extension cords do not have overload protection
and are not meant for use with this device. Do not use household extension cords with this product.
In order to remove all power from this unit power-off the wall box that supplies power to the machine and lock
the wall box in the off position.
The intent of this inspection guide is to assist you in identifying potentially unsafe conditions of the device.
When inspecting a machine good judgment should be used to identify potential safety hazards.
If any unsafe conditions are present, you must determine how serious the apparent hazard could be and whether you
can continue without first correcting the problem.
Electrical hazards, especially primary power (primary voltage on the frame can cause serious or fatal electrical
shock).
Checklist:
2. Power Off the machine. Disconnect the power cord in case of detachable cable or power-off the wall box
5. Check for any obvious alterations. Use good judgment as to the safety of any alterations.
6. Check inside the unit for any obvious unsafe conditions, such as metal filings, contamination, water or other
liquids, or signs of fire or smoke damage.
NOTES:
1) Use product-specific ESD procedures when they exceed the
requirements noted here.
2) Make sure that the ESD protective devices you use have been
certified (ISO 9000) as fully effective.
Keep the parts in protective packages until they are inserted into the product.
Wear a grounded wrist strap against your skin to eliminate static on your body.
Prevent the part from touching your clothing. Most clothing is insulate and retains a charge even when you are
wearing a wrist strap.
Use the black side of a grounded work mat to provide a static-free work surface. The mat is especially useful
when handling ESD-sensitive devices.
Select a grounding system to provide protection that meets the specific service requirement.
NOTE:
The use of a grounding system is desirable but not required to protect
against ESD damage.
Grounding requirements
Electrical grounding of the machine and computer is required for operator safety and correct system function. Proper
grounding of the electrical outlet can verified by a certified electrician.
X-Ray warnings
This equipment is a radiological device that can expose the personnel to the risk resulting from ionizing radiation. It must
be used in compliance with safety regulations, required by current radioprotection regulations in accordance with local
laws.
WARNING:
The use of controls, adjustments, or the performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
WARNING:
In the “NewTom VGi evo” an X-Ray source is present. Each action,
which causes the switching on of the NewTom 5G, must be performed
by qualified personnel, trained on the dangers and risks connected
with X-Rays for people.
Before switching on the “NewTom VGi evo”, verify that the radiation
protection regulations for environment, people and operators safety
are respected.
Laser warnings
The device is equipped with cross shaped positioning laser. The beam is emitted from the front cover aperture.
WARNING:
Do not disassemble the optical instrument or attempt to perform any
internal servicing.
WARNING:
Do not stare into the laser beams, do not view directly with optical
instruments, and avoid direct exposure to the beam. The beams can
cause permanent eye damage.
WARNING:
Keep your eyes at least 40mm from the laser when the beam is on. If
necessary, use appropriate protective glasses.
WARNING:
The use of controls, adjustments, or the performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
For the Chinese market the computer, monitor and power cables MUST be CCC (China Compulsory Certification)
approved.
They must be consistent to the specifications included in the attached document “Console preparation“.
3 General information
The following table illustrates the symbols used for the shipment of the equipment:
Symbol Meaning
FRAGILE
THIS WAY UP
DO NOT STACK
TEMPERATURE LIMITS
Next table provides a description of the symbols included on the device’s labels.
EN 980:2008 Manufacturer
The service level is automatically disabled, every time the software is closed.
4 System overview
The “NewTom VGi evo” is a cone beam computed tomography x-ray system.
It is intended for diagnostic use obtaining geometric information and radiologic density from two-dimensional and three-
dimensional images of objects in the examined area.
Through a scan process the system acquires the data which, after have been stored inside a computer, are used by the
software to reconstruct the volume of the patient’s anatomical parts.
SCANNER
CONTROL
BOX
WORKSTATION
Console workstation
Scanner unit
Control Box
The console workstation is the computer that controls the scanner. In order to do that, the console runs a dedicated
software that provides the user interface to run and monitor the scanner unit.
Besides the software can be also used to perform the analysis of the acquired data.
The scanner is the main components of the system. It includes a radiological system, composed by the x-ray generator
and a flat panel. These components are mounted on a rotating arm driven by a motor. During the scan the arm performs
a rotation around the patient’s head taking maximum 360 images that are acquired by the console.
The control box hosts various circuits and electronic boards in order to control the functional components of the machine.
It is connected both to the workstation and to the scanner unit.
Cables
The system includes the cables for the connection between main workstation and scanner and between the main
workstation and the control box. These two cables are:
The power supply cable is already connected inside the control box, but needs to be connected to the main power of the
installation site by the installer.
ATTENTION:
The usage of accessories and cables different from the expected
ones can results in a decay of the electromagnetic compatibility
of the device!
6 Console preparation
The console workstation (or main workstation) is the computer that controls the scan machine.
Specific requirements, procedures and settings must be followed in order to prepare the computer to run the machine
and to obtain extreme performance.
The computer must comply with the specifications described in the “Workstation Setup” annex document.
For instructions, about settings and installation on Main or Secondary Workstations (workstations that are not directly
connected with the machine) refer to document “97060818 - Workstation Setup Annex”.
7 Networking
The NNT software has been designed to provide the best functionality and performance when it is installed in a LAN
(Local Area Network) or workgroup.
Working in a workgroup means that different workstations have to share the same archives.
In the case of “NewTom VGi evo” these data include the documents created from the software (RawData, Volumetric
data, Studies, 2D images collections and Reports), the patients’ database and other files used by the application.
For a complete guide of how to manage docuemnts and archives, please refer to the specific document 97071196
“Software archive giude”.
11) Move the plate all the way to the REAR by pressing
the corresponding button on the console (see
picture on the side).
TIN Calibration
NOTE:
Make sure that the rotating arm cover (code
99934963) is fixed on the device before proceeding
with the calibration.
TIN Acquisition
Once the blank acquisition has been performed, the software is ready for the TIN acquisition.
H FWHM – V FWHM:
1)Verify phantom didn’t move
during acquisition
2)Repeat TIN calibration
1) QA Scan acquisition using 8x8 HiRes FOV with service level enabled.
2) Laser aligment.
WARNING:
Be sure that the pliers doesn't touch the mechanical
structure because the laser module or the NIM040
board could burn (the laser body is 5Vdc and the
mechanical structure is 0V)
Calibration backup
At the end of the calibration a backup must be done in order to store a copy of the modified files. Follow next steps to
perform the backup process.
NOTE:
The CD containing the calibration files should be labelled with
the serial number of the machine and the date of the calibration
and shall be kept in a safe place. Remember that these data are
essential in case of a computer failure or crash.
View calibration
Even from the normal user mode, it is possible to view the machine calibrations selecting the View menu at the opening
of the NNT software and choosing the desired calibration.
It is also possible to print the calibration (selecting File Print) or to save it in PDF format (selecting File Save as
PDF).
WARNING:
Always switch the system off before any maintenance of the device!
NOTE:
The equipment doesn’t include parts inclined to deterioration.
The remote assistance support tool can be used on the main workstation if it is configured to allow the internet
connection to this service. This means that Default Gateway and DNS Servers has to be specified in TCP/IP network
properties.
Depending on the system in use, the default setting values may be those provided by the service provider (ISP).
Consult the network administration if the main workstation is on a LAN (Local Area Network) or contact the Internet
Service Provider if you have problems getting connected to the internet.
CAUTION:
Internet use activities, different from remote assistance support,
may expose the computer system to security risks and cause
improper functioning.
In order to obtain the TeamViewer login details select the Help Remote support menu. The “Remote support”
window will appear (see below).
1) Settings backup
In case the original workstation is still accessible, perform the following backups::
Configuration data and calibration of the device (Menu File → Settings Backup).
Patient exam.
Network configuration (IP Address, Workgroup, Domain Name…).
Potential personal files and documents, which needs to be restored in the new workstation.
Install the flap panel driver. For the complete and detailed installation procedure, refer to the
corresponding documentation “Workstation Setup Annex”.
Restore the network configuration (IP Address, Workgroup, Domain Name …) previously backed up.
Restore the backup of the NNT configuration and calibration files. In case these files are not available,
perform a complete calibration of the device including Kv setup, mA setup, beam limiter calibration
and geometric calibration..
Rotating arm
From the main toolbar, select Tools -> Scanner Test. The scanner test window will appear.
From the scanner test window select the “Motor Test” button.
NOTE:
For an installation it is suggested to perform at least 5 tests.
Located on the bottom-left corner of the service window, a “Status process” area
will display the status of the test.
This area includes a “Stop” red button that can be used to stop the test.
Once the test is finished the “Motor Test” window will show the results of the
test(s).
Verify that the averages are inside the provided ranges (The report on the side is
only for representation. Do not refer to its ranges).
NOTE:
To modify the current range for the Encoder steps, enable the
service level.
Open the “General Settings” window (see paragraphs 3.4
“Opening the “General Settings” window”).
Select the “Configuration” tab. In the “Encoder Steps” field, type
the new average of encoder steps. Close the window and when
prompted by the software click “OK” to save the file.
2) Select the “Move” button and wait until the arm is stopped.
2) Press more time the “+” button in order to obtain a final position about 364°.
3) Select the “Move” button and wait until the arm is stopped.
1) From the “Arm Movement Console” select the “Reset“ button and wait until the arm is stopped.
1) From the “Scanner Test ” window select Tools → Arm Motor Controller control.
2) On the window that appears, check that in the “Power Voltage” the value is around 40 Volts (30Vac rectified).
The communication between flat panel and grabber card (Intel Gigabit CT Desktop adapter) is performed through the
TCP-IP protocol.
By default the IP address assigned to the flat panel is 192.168.1.1, while the one assigned to the grabber card is
192.168.1.2.
In case these IP addresses create a conflict with the local network (meaning the same addresses result to be already
assigned to other devices), it is possible to change them as explained in the following procedure.
1) Change the IP address of the grabber card (see next picture). In this sample, the new assigned IP address is
192.168.210.1.
2) Create a file named “CustomPixDyn.txt” in the NNT working folder (usually “C:\NNT”).
- The “gigevision.host.address” represents the new IP address of the grabber card as you selected in
the step 1 of this procedure.
- The “gigevision.remote.address” represents the new IP address of the flat panel and must have the
same network address as for the grabber card (192.168.210.x)
NOTE: be sure you typed a space character after the string and before the IP value.
1. Dismount the old x-ray source and inverter and replace them with the new ones.
2. Turn on the equipment and with the aid of a multimeter adjust (acting on P2 potentiometer) the OFFSET value
on the inverter board to a value of 0÷10 mV.
3. Start the NNT application and enable the service level (CTRL+ALT+SHIFT+END).
4. Press ALT+F10 insert password “336699” and type the new Monoblock and X-Ray tube serial numbers
retrieving them from the monoblock sticker (available only from NNT 5.5 software version).
5. From the scanner test window perform the X-Ray source forming process (Tools → X-Ray source forming
process).
6. Wait 10 minutes.
7. From the scanner test window perform the X-Ray source conditioning process (Scan → X-Ray source
conditioning).
8. Turn OFF the device and wait 1 hour for the tube to cool down.
9. After 1 hour, perform the mA curve for both SFS and LFS (see chapter "9.12 mA curves”)
10. From the scanner test window perform the Beam Limiter test (see chapter "9.13 Adjusting the collimator").
11. Invalidate the blank (Scan → Invalidate Blank) and perform a new one (if required also perform the Daily Check
process). In case at the end of the blank procedure, the software advises that “…the number of defective pixels
of the detector exceeds the specifications “ please refer to chapter “9.8 Uncorrected pixel management”
12. Perfom a complete calibration of the device (see chapter "8 Calibrating the system”).
Typically, this could happen after the replacement of the x-ray source and could be caused by some shadows inside the
acquired image due to an incorrect x-ray source or collimator adjustment (typically, shadows will be located on the edges
of the image).
NOTE: Even if the message appears the system can still be operated, but it could be possible to get some artifact inside
the reconstructed images.
1. Open the NNT Log file and search for the error message that appeared at the end of the blank. In the error
message look for the defect map file to which the error refers as explained below and write it down.
NNT 8.0 and higher: Select Tools ->Start error log viewer. Click on the error message, look on the error
details (green arrow) and write down the complete file name.
NNT previous than 8.0: Select Tools -> Open log error file and save as PDF. In the PDF file search for
message just above the error and write down the complete file name.
3. From the main WS of the scanner enable the Service level, then select Tools -> Scanner Test.
5. Fron the “Detector control panel” window (see below), click on the “Convert defect map file” button (1), select
the defect map file (2) you previously wrote down and open it (3).
6. The converted Defect map image will appear. The pixels can have three different colors
Black: Good pixels
Gray: Ignored pixels (tipically the border of the image)
White: Pixels that haven’t been corrected
7. Once the uncorrected area has been identified, it necessary to verify if the cause is a shadow and in case get rid
of it.
8. Open the Beam Limiter Test selecting Tools -> Beam limiter calibration.
11. Acquire an image. In this specific case there are two different shadows that appears inside the image (see
following pictures). These shadows force the blank to fail.
The position of the x-ray source or collimator must be adjusted until the two shadows disappear.
12. Once the image does not show any shadow, is it possible to repeat the blank acquisition.
13. Following is the same defect map file open after the new adjustment of the x-ray source. It is possible to see
that the white area previously located on the right side of the image disappeared, meaning the blank was
successfully performed.
2. Remove the "CARTER PANNELLO NEXT- 99934962" and the "CARTER GENERATORE NEXT- 99934961".
4. Disconnect all the cables from the sensor and the converter, then remove the flat panel (unscrewing the 8
bolts circled in the picture below) and the converter.
a) Verify the Beam limiter calibration (see the chapter “#Adjusting the collimator”)
b) Invalidate and perform a new one Blank Acquisition
c) Perform the Geometric Calibration (see the chapter#TIN Calibration”)
d) Perform the Headrest calibration and check the calibration (see the chapter “#Head Rest Calibration”)
Please verify the model installed on the device and follow the correct procedure before starting:
Moving the column in UP direction by the consolle. Wait a few seconds so that the speed is maximum (2nd
gear)
Moving the column in DOWN direction by the console. Wait a few seconds so that the speed is maximum (2nd
gear)
Set the Potentiometer n. 4 until the measured voltage are as similar as possible to the value obtained in the
direction UP (obviously with reverse polarity: approx -36Vdc ± 0.5V)
4. Moving the column in UP direction by the console. Wait a few seconds so that the speed is maximum (2nd
gear) and verify that the voltage is still within the predetermined range 36Vdc ± 0.5V.
If not, set again the Potentiometer n. 3
Moving the column in UP direction by the consolle. Wait a few seconds so that the speed is maximum (2nd
gear)
Moving the column in DOWN direction by the console. Wait a few seconds so that the speed is maximum
(2nd gear)
Set the Potentiometer n. 4 until the measured voltage are as similar as possible to the value obtained in the
direction UP (obviously with reverse polarity: approx -36Vdc ± 0.5V)
4. Moving the column in UP direction by the console. Wait a few seconds so that the speed is maximum (2nd
gear) and verify that the voltage is still within the predetermined range 36Vdc ± 0.5V. If not, set again the
Potentiometer n.3
kV curve
4. Select “APPLY”.
mA curves
The mA curve tables define the range of available mA values that can be used by the device. There are two tables for
the Large Focal Spot (LFS) (@110 and 75 kV) and two for the Small Focal Spot (SFS) (@110 and 75 kV).
The mA tables are strictly related with the x-ray source. They are originally created by the manufacturer based on the
original x-ray source but it could be necessary to adjust them expecially after the same part has been replaced.
kV=110
“Rotating anode” flag is checked
Sampling delay (ms) = 50
11. Once the min and max values has been adjusted,
complete the whole table by acquiring a shot for each
line.
12. At the end select the “Print” button to save the table and
close the report that will appear.
kV=75
“Rotating anode” flag is checked
Sampling delay (ms) = 50
NOTE: In case the mA curve are already existing, it is also possible after completing step 1 of the above procedure to
run the “Automatic procedure” by selecting the corresponding button located on the bottom right corner of the
window.
This procedure will try to automatically calculate the min and max value and once done will automatically fill the whole
mA table.
This process will have to be repeated for all the available mA tables (SFS 110kV, SFS 75kV, LFS 110kV, LFS 75kV …).
Horizontal adjustment. Rotating the bracket plate will result in moving the collimated area to the left
and/or to the right.
Vertical adjustment. Pointing the bracket plate toward the top or toward the bottom will result in
moving the collimated area toward the top or toward the bottom.
9. Repeat step 6 to 8 for each single FOV using the table here below in order to choose the right x ray parameters
Arm
FOV n. IMG kV mA (dosed) Time (ms) Expected GL
Position
10. Once all the FOVs has been correctly adjusted, close the “Movable Window Beam limiter”.
Laser voltage
Laser voltages can be measured on NIM040-A board located on RP1 plate, between TP2 (GND) and TP9 (V Laser1) for
LASER1, and between TP2 (GND) and TP10 (V Laser2) for LASER2. Laser voltage must be 3.3 Vdc.
In case the voltage needs to be adjusted it can be done acting respectively on TRIM1 and TRIM2 on the same board.
Consolle
From the consolle display is possible to access to a few service menus as explained in the following lines.
Error Description
10 Error writing to internal flash
11 Error writing to internal flash
12 Error writing to internal flash
13 Error writing to internal flash
14 Error writing to internal flash
15 Error writing to internal flash
20 Error sending CANbus message
21 Error sending CANbus message
30 Icons not uploaded
Daily Check
Test N. 2: The Arm moves to 0 degrees (same as RESET button on Hardware Test window).
Test N. 3: The Arm moves to 90 degrees (checks the required time. It should take a quarter of scan time).
Test N. 6: First of all, perform acquisitions to warm up the X-Ray source. After, another set of acquisition is
performed. The software calculates the mean gray level of every image. At the end, the mean of the
means (MEAN) and the difference between the maximum and minimum single mean are calculated
(SD).
10 Boards Layout
Control Box
Inverter
11 Troubleshooting
Please use the official “Troubleshooting report” form (below an preview of Page 1) to report any problem to the
manufacturer. The complete form can be downloaded from the extranet site (http://extranetmedical.cefla.it)
For a complete guide of this application please refer to the document “NNT Log Viewer Guide”.
Phantom analysis
At the end of the Qa Scan the Qa Phantom Report will be appear.
Here below the details of the values of the table:
AAP Verify the phantom acquisition during the first scout view. If inclined adjust the phantom
position.
ALL Verify the phantom acquisition during the second scout view. If tilted level the table.
RNS First, perform a Daily Check then a new QA Phantom scan and analysis
Check the Xray source emission curve.
Check the Phantom is filled up of water.
TIN CALIBRATION
H FWHM & V FWHM Make sure the calibration TIN is not damaged or warped. If the “Average Tin Error” value
in the Tin Report is higher than 1.00 pixel for the Full Field, the TIN must be replaced.
HFD
VFD
12 Extranet site
Additional information can be downloaded from the dedicated extranet site http://extranetmedical.cefla.it.
Only registered user can access to the site. If a new account is required please contact [email protected].
The site is mainly divided between the main menu on the left side and the products area on the right site.
Clicking on a single product the corresponding window will pop up, listing all the available resources linked to that
specific equipment.
CEFLA s.c.
Phone: +39 045 8202727
Fax +39 045 8203040
e-mail: [email protected]