Tcc300 Ansi User 1vac388793-Mb Enb
Tcc300 Ansi User 1vac388793-Mb Enb
Tcc300 Ansi User 1vac388793-Mb Enb
The software or hardware described in this document is furnished under a license and may
be used, copied, or disclosed only in accordance with the terms of such license.
Trademarks
ABB is a registered trademark of the ABB Group. All other brand or product names
mentioned in this document may be trademarks or registered trademarks of their
respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
www.abb.com/mediumvoltage
www.abb.com/substationautomation
Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or
product description and are not to be deemed as a statement of guaranteed properties. All
persons responsible for applying the equipment addressed in this manual must satisfy
themselves that each intended application is suitable and acceptable, including that any
applicable safety or other operational requirements are complied with. In particular, any
risks in applications where a system failure and/or product failure would create a risk for
harm to property or persons (including but not limited to personal injuries or death) shall
be the sole responsibility of the person or entity applying the equipment, and those so
responsible are hereby requested to ensure that all measures are taken to exclude or
mitigate such risks.
This product has been designed to be connected and communicate data and information
via a network interface which should be connected to a secure network. It is the sole
responsibility of the person or entity responsible for network administration to ensure a
secure connection to the network and to take the necessary measures (such as, but not
limited to, installation of firewalls, application of authentication measures, encryption of
data, installation of anti virus programs, etc.) to protect the product and the network, its
system and interface included, against any kind of security breaches, unauthorized access,
interference, intrusion, leakage and/or theft of data or information. ABB is not liable for
any such damages and/or losses.
This document has been carefully checked by ABB but deviations cannot be completely
ruled out. In case any errors are detected, the reader is kindly requested to notify the
manufacturer. Other than under explicit contractual commitments, in no event shall ABB
be responsible or liable for any loss or damage resulting from the use of this manual or the
application of the equipment.
Conformity
This product complies with the directive of the Council of the European Communities on
the approximation of the laws of the Member States relating to electromagnetic
compatibility (EMC Directive 2004/108/EC) and concerning electrical equipment for use
within specified voltage limits (Low-voltage directive 2006/95/EC). This conformity is
the result of tests conducted by ABB in accordance with the product standards EN 50263
and EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and
EN 60255-27 for the low voltage directive. The product is designed in accordance with the
international standards of the IEC 60255 series and ANSI C37.90.
Table of contents
Table of contents
Section 1 Introduction..........................................................................17
This manual............................................................................................ 17
Intended audience.................................................................................. 17
Product documentation...........................................................................17
Document revision history................................................................. 17
Symbols and conventions.......................................................................18
Symbols.............................................................................................18
Document conventions...................................................................... 18
Section 3 Operation.............................................................................29
Front panel controls and indicators.........................................................29
Display and push buttons.................................................................. 29
Status indicators................................................................................ 34
Operation (HMI/TCC600)........................................................................35
Message screens.............................................................................. 35
Access codes.....................................................................................38
Access levels.....................................................................................38
Smart flash SD card user access key code..................................39
HMI Level Access prompt.............................................................39
Oscillograph recorder........................................................................ 39
Triggering oscillograph recorder from TCC600............................ 39
Retrieving oscillograph record from TCC600............................... 40
Clearing oscillograph records from TCC600................................ 43
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File menu.........................................................................................139
Connect menu................................................................................. 141
Communication menu......................................................................144
Monitor menu...................................................................................151
Metering & Status....................................................................... 152
Motor Current Profile.................................................................. 161
Demand & Energy Metering....................................................... 162
Tap Statistics.............................................................................. 165
Real Time Voltage Chart............................................................ 166
Harmonic Analysis......................................................................166
Master/Follower Alarm Messages.............................................. 168
Display All Metering....................................................................169
Set Metering Colors....................................................................172
Setup menu..................................................................................... 174
Profile......................................................................................... 176
Tapchanger Type....................................................................... 176
Setpoints.....................................................................................178
Configuration.............................................................................. 184
Tap Settings............................................................................... 193
Alarms........................................................................................ 197
Wakeup Screens........................................................................ 199
Data Logging.............................................................................. 201
Harmonics Setup........................................................................ 203
Oscillograph................................................................................204
Sequence of Events................................................................... 209
CBEMA Events...........................................................................215
Display All Settings Command................................................... 216
Utility menu......................................................................................218
Remote Control.......................................................................... 219
Control Information..................................................................... 221
Change User Access Code........................................................ 221
Set Date & Time......................................................................... 223
Device Discovery........................................................................225
Multi Level Access Code............................................................ 226
SD Card Access Code................................................................227
IEC 61850...................................................................................227
DNP............................................................................................ 230
Peer to Peer Paralleling Configuration....................................... 237
Master/Follower Configuration....................................................237
Send Firmware Update...............................................................238
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Section 9 Testing...............................................................................575
Set-up procedure.................................................................................. 575
Bench-testing........................................................................................576
Starting check-out procedure................................................................578
Performing operational test...................................................................580
Performing in-service test..................................................................... 580
Testing bias voltage..............................................................................581
Testing control front panel LEDs.......................................................... 582
Testing control inputs............................................................................583
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Nameplate.................................................................................. 636
Run Through Neutral.................................................................. 639
Remote Voltage Bias..................................................................640
Communication................................................................................641
Comm Settings........................................................................... 641
Memory Card..............................................................................643
Ethernet...................................................................................... 645
HMI............................................................................................. 647
Bluetooth.................................................................................... 648
RS232.........................................................................................649
Utilities............................................................................................. 650
Calibration-Test.......................................................................... 650
About.......................................................................................... 653
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1VAC388793-MB B Section 1
Introduction
Section 1 Introduction
The user manual contains product overview and instructions on how to install,
commission, configure and operate the device via HMI or TCC600 communications
software. The manual can be used as a technical reference by system engineers and
maintenance personnel during the testing, engineering, installation and commissioning
phases, and during normal service.
This manual addresses users, configuration engineers and installation and commissioning
personnel, who use technical data during engineering, installation and commissioning,
and in normal service.
TCC300 17
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Section 1 1VAC388793-MB B
Introduction
1.4.1 Symbols
The electrical warning icon indicates the presence of a hazard which could
result in electrical shock.
The warning icon indicates the presence of a hazard which could result in
personal injury.
The information icon alerts the reader of important facts and conditions.
The tip icon indicates advice on, for example, how to design your project
or how to use a certain function.
Although warning hazards are related to personal injury, it is necessary to understand that
under certain operational conditions, operation of damaged equipment may result in
degraded process performance leading to personal injury or death. Therefore, comply
fully with all warning and caution notices.
• Abbreviations and acronyms are spelled out in the glossary. The glossary also
contains definitions of important terms.
• Menu paths are presented in bold.
Select Main menu/Settings.
• HMI messages are shown in Courier font.
To save the changes in nonvolatile memory, select Yes.
• Parameter names are shown in italics.
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1VAC388793-MB B Section 1
Introduction
The function can be enabled and disabled with the Operation setting.
• Parameter values are indicated with quotation marks.
The corresponding parameter values are "Enabled" and "Disabled".
TCC300 19
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1VAC388793-MB B Section 2
TCC300 overview
2.1 Overview
The control is designed for initial OEM installation on new tapchangers or to replace a
particular manufacturer’s tapchanger control. The TCC300 is designed to mechanically
and electrically replace an old control, with mounting hardware to facilitate the
replacement.
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Section 2 1VAC388793-MB B
TCC300 overview
VT
EPROM
Load Voltage
RS-485 Port
(Note 1)
Power Supply
Monitoring COM 1 OR
Circuits/Reset Fiber Optic Port
(Note 1)
COM 2
1. The RS-485 and Fiber Optic ports are standard on COM 1. However,
only one can be active at a time.
2. COM 2 is limited to either the standard RS-232 Port or the optional
Bluetooth® capability. Only one option can be active on COM 2 at a
time.
Interrogation of the control and setting changes are made using either the front panel
HMI, or through the communications ports (MODBUS® or DNP3.0 protocol) utilizing
TCC600 Communications Software. The HMI consists of a 20-character by 2‑line display
and seven push buttons. Two Access Codes are available to the user from the push buttons.
22 TCC300
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1VAC388793-MB B Section 2
TCC300 overview
All setpoints are stored in nonvolatile memory which is unaffected by control voltage
disturbances.
• Presettable Operations
• Counter Resettable Operations
• Counter Presettable Neutral Counter
Ten LEDs are used to indicate Tapchanger Band Status, timing for RAISE and LOWER,
REV PWR Reverse Power detection, CPU OK, ALARM, V/RED Voltage Reduction in
Effect, MANUAL, LOCAL, and TX/RX.
The alphanumeric display and six push button interface provides complete front panel
access to the scrolling menu program. The control applies to tapchangers with ±16 taps
and one neutral position.
A Voltage Reduction push button allows the user to locally apply up to three levels of
Voltage Reduction from the control front panel.
An adapter panel or an M‑2050 or M‑2054 Surface Mounting Kit must be used with the
TCC300 Tapchanger Control. Each panel adapts TCC300 as a transformer and regulator
control replacement and provides the external connections necessary for operation via
terminal blocks on the rear of the adapter panel. Contact ABB for a list of adapter panels
that are currently available. See the application guides of the specific adapter panel for the
mounting details.
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Section 2 1VAC388793-MB B
TCC300 overview
GUID-CA978827-90A0-413A-92B2-2BBF5AFCAAAD V1 EN
The M‑2050 is an adapter kit which permits surface mounting of the control using two
right angle mounting brackets, four screws and a 24‑pin connector with six-foot pigtails
on each pin. The M‑2050 does not include features available on adapter panels. These
features include mechanical configurations and wiring connections for direct
replacement, CT shorting or front panel switches, fuses or test points. See the instruction
manual of the M-2050 for the mounting details.
The M‑2054 is an adapter kit which permits surface mounting of the control using two
right angle mounting brackets, four screws and a 24-pin connector with six-foot pigtails
on each pin. See the instruction manual of the M‑2054 for the mounting details and
additional information.
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1VAC388793-MB B Section 2
TCC300 overview
2.3 Accessories
• Changing setpoint values. This includes those values for normal tapchanger control
operation, as well as custom configuration to the site.
• Monitoring values. This includes measured and calculated values of real-time
operating parameters.
• Data logging. The control can internally store various parameters at selected
intervals. The TCC600 program can download this data into a spreadsheet and
display. Alternatively, the PC can be programmed to poll the control and obtain a pre-
selected list of parameters at selected intervals. Also , TCC600 includes a utility to
convert the downloaded Datalog files from the Smart Flash SD Card into a
spreadsheet readable format.
• Remote Control. The Remote Control feature allows the user to remotely raise or
lower one tap position as well as apply voltage reduction to the target control.
TCC300 can also be equipped with an optional Ethernet Port through a RJ-45 Jack (10/100
Base-T) or Fiber Optic through ST connectors (100 Base‑Fx). These ports support DNP
over TCP/IP and MODBUS over TCP/IP.
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Section 2 1VAC388793-MB B
TCC300 overview
• 0 to 1 mA dc
• 0 to 2 mA dc
• -1 to +1 mA dc
• 4 to 20 mA dc
The Tap Information screen is provided in the tapchanger's Tap Settings Menu to select
whether the control uses the current loop method or the Motor Direct Drive KeepTrack™
method for tap position knowledge. The M‑2025B(D) Current Loop Interface module is
not used with the "KeepTrack™" method. The Motor Direct Drive KeepTrack method is
used with single-phase line regulators having a counter contact and a neutral contact. The
M‑2025B(D) module easily connects to the tapchanger control through a six-pin
connector located on the bottom of the control.
For parallel operation using the circulating current method, the following accessories are
needed: the M-0115A Parallel Balancing Module, the M-0127A AC Current Relay and
the M-0169A Auxiliary Current Transformer.
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1VAC388793-MB B Section 2
TCC300 overview
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1VAC388793-MB B Section 3
Operation
Section 3 Operation
GUID-E779D376-1407-4644-A88C-59C8D03A45B1 V1 EN
The display normally displays the user lines and remains so until the UP, DOWN, LEFT,
RIGHT or ENT push button is depressed. Pressing any push button will display the
heading corresponding to the "Hot Button" label above the push button. The "Hot
Buttons" directly access the menu headers and can only be selected from either the user
lines or the cycling display.
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Section 3 1VAC388793-MB B
Operation
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1VAC388793-MB B Section 3
Operation
Status Motor Current Harmonics Tap Information Metering Present Demand Demand History Energy Metering
Press ENT to view Avg RMS Curr Current % THD Drag Hands E Meter Out Voltage Demand Load Voltage Min Load Voltage E Lagging VAr Hours E
Alarm Status x.x mA (xx.x) T xx.x % L= 0 N R= 0 N xxx.x Volts xxx.x Volts x.x Volts x kVArh
Press ENT to view Profile Duration Press ENT to view Definite Timer Source Voltage Demand Pri. Current Max Load Voltage E Watt Hours Rev E
Input Status xxx.x ms(xxx.x) T Voltage Harmonics Raise xxs Lower xxs Disabled xxx.x Amps xxx.x Volts xx kWh
Press ENT to view Peak Motor Current E Press ENT to view Intertap Timer Load Current Demand Pri. Watts Max Pri.Current E Leading VAr Hours E
Output Status x.x mA Current Harmonic x % x.x mA LEAD/LAG x.xx MW xxx.x Amps xx kVArh
Operation Counter Circulating Current Demand Pri. VArs Max Primary Watts E Press ENT to reset
0 x.x mA LEAD/LAG x.xx MVArs x.xx MW Energy Metering
If DVAr enabled
Resettable Counter E DVar Current Demand Pri. VA Max Primary VArs E Press ENT to perform
0 x.x mA LEAD/LAG x.xx MVA x.xx MVAr Master Reset
Frequency
xx.x Hz
GUID-51E8890C-FA2F-4A04-99BE-424E46278EF8 V1 EN
Figure 4: Example of HMI Menu Structure, Header, Sub-Header and Data/Data Entry Menus
From the sub-header level, the user can navigate to the adjacent sub-headers with the
LEFT and RIGHT push buttons, return to the header level by pressing the EXIT or UP
push buttons, or enter the data/data entry level by pressing ENT or DOWN. Once in the
data/data entry screens, the user can navigate through the list with the UP and DOWN push
buttons. In this level the list wraps around. To exit the level, the user can press EXIT to
return to the corresponding sub-header, or use the LEFT and RIGHT push buttons to go
to the adjacent sub-header level. To enter data, reset parameters or access data screens,
press ENT.
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Operation
The EXIT push button is also used to perform the following functions:
• Alphanumeric
• List
• Bit Mask
For Alphanumeric Data, the LEFT and RIGHT push buttons advance the cursor to the
digit to be edited and the UP and DOWN push buttons change the value. For List Data, the
UP and DOWN push buttons change the data. For Bit Mask (i.e. Prog Alarm Function) the
LEFT and RIGHT push buttons move the cursor to the bit and the UP and DOWN push
buttons change the value. For all screens the ENT push button saves the value and EXIT
push button cancels the operation. A "C" indicates the user is in the edit mode.
Power up screens
Each time the control is powered up, it will briefly display a series of screens that include:
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1VAC388793-MB B Section 3
Operation
• User Lines
• Control Firmware Number
• Serial Number
• Date
• Time of Day
Screen blanking
The display automatically displays the user lines after exiting from any menu, or from any
screen after 15 minutes of unattended operation.
"ENT" prompt
When the "E" prompt appears in the top right corner of the display window it indicates that
the value of the display will reset if the ENT push button is pressed.
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Section 3 1VAC388793-MB B
Operation
LOWER LED
The Lower LED (yellow) illuminates that the voltage is above the upper band edge and the
timer has started timing for a tapchanger Lower operation.
OK LED
The OK LED (green) will remain illuminated whenever power is applied to the unit and
the control is functioning properly. The OK LED will also extinguish when a Motor Seal-
in Failure Block is in effect.
ALARM LED
The Alarm LED (red) will illuminate when any of the Programmable Alarm Functions set
the output relay to true.
V/RED LED
The Voltage Reduction LED (yellow) will flash corresponding to the level of Voltage
Reduction that has been invoked. This is true for any Voltage Reduction process whether
it came from an external contact, any Comm input or HMI.
MANUAL LED
The Manual LED (red) will illuminate when Auto operation of the control has been
blocked from any Com port. It will also illuminate when Manual Mode has been selected
using the Adapter Panel Auto/Manual Push button or Toggle switch.
LOCAL LED
The Local LED (yellow) will illuminate when all SCADA write capability to the control
is blocked.
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1VAC388793-MB B Section 3
Operation
• Quick Capture
• Load and Save Setpoints
• Save Datalog files (in COMTRADE format)
• Save Sequence of Events files
• Save Oscillograph records (in COMTRADE format)
• Clone Save and Load
• Load and Save DNP files
• Update Firmware
• Save Wakeup Screen parameters
• Save All Metering parameters
• Utilize the SD Card as an Access Code Key
• Save/Load IEC 61850 CID Files (when IEC 61850 is purchased)
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Section 3 1VAC388793-MB B
Operation
The "Oscillograph Record Triggered" cycling display can be enabled from the TCC600
Communications Software by navigating to the "Front Panel Message" (Setup/
Oscillograph/Front Panel Message) dialog screen and selecting "Enable". It can also be
enabled from the HMI by navigating to the "Communication HMI" menu.
GUID-AD7616A3-48B4-470D-B84F-0A0543ADD728 V1 EN
• When the User Lines are being displayed press "WAKE/EXIT" to initiate a stepped
display of the selected Wakeup parameters for a period of 15 minutes.
• If no Wakeup screens are selected, then no parameters will be displayed and the User
Lines will blink for a moment.
The Adapter Panel Drag Hand Reset only resets the Tap Position Drag
Hands.
• During the stepped parameter display, pressing ENT on any Demand Metering value
will reset ALL Demand Metering Drag Hand values. This is also true for ALL Energy
Metering Drag Hand values.
• The Wakeup stepped display can be stopped on the displayed parameter by selecting
EXIT. Select EXIT again to terminate the stepped parameter display and return to the
User Lines. The Wakeup screen values can be browsed by utilizing the Up and Down
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1VAC388793-MB B Section 3
Operation
arrow pushbuttons. In this mode, if the ENT pushbutton is pressed while on a Demand
or Energy Metering value, it will only reset that individual Drag Hand value.
• While in the Wakeup screen menu, when a Smart Flash SD Card is present in the
control, an additional Smart Flash SD Card menu item will be displayed. All Wakeup
screen parameters can be saved to the Smart Flash SD Card in *.csv format by
performing the following steps.
1. Verify that a (FAT) formatted Smart Flash SD Card is inserted into the Smart Flash
SD Card slot.
2. Press "WAKE/EXIT" to initiate the Wakeup screen cycling display.
3. When the "Save Wake Data to SD Press ENT to begin" screen is displayed, press the
ENT pushbutton. The control will display the following:
Enter file name
TCC300MT
4. Utilizing the Up/Down and Left/Right arrow pushbuttons enter the desired "File
Name".
5. Press the ENT pushbutton, the control will display the following sequence of screens.
Saving CSV...
"File Name"
Save Wake Data to SD
Press ENT to begin
Alarms
If enabled the following alarms will be displayed on the HMI when the alarm condition is
active and set in the Programmable Alarm Relay:
• Communication Block
• Block Raise (Tap)
• Block Lower (Tap)
• Block Raise (Voltage)
• Block Lower (Voltage)
• Voltage Reduction
• Max VAr Bias Duration–Lag
• Max VAr Bias Duration–Lead
• Individual Tap Wear
• LDC/LDZ
• Line Current Limit
• Reverse Power Flow
• Abnormal Tap Position
• Backup Fail (If Backup Power purchased)
• Op Count Signal
• Tap Changer Failure
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Section 3 1VAC388793-MB B
Operation
The Alarm Activity feature can be accessed from the Utility/Calibration/Test HMI menu
to display all currently active alarms.
The following alarms will also be displayed on the HMI when their features are enabled:
Level Access protection will be automatically reinstated when either of the following
conditions are met:
The Level 1 Access Code, if set, is required to make setpoint changes. If the Level 1
Access Code is set to all zeros, this request for an Access Code will not be seen and
changes can be made without an Access Code. The default Level 1 Access Code is
000000.
The Level 2 Access Code, if set, is required to make changes to the configuration,
communication, and utilities. If the Level 2 Access Code is set to all zeros, this request for
an Access Code will not be seen and changes can be made without an Access Code. The
default Level 2 Access Code is 222222.
The Level 3 Access Code is required to make changes to calibration settings on the
control. Contact ABB Customer Service for TCC300 Level 3 Access Codes.
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1VAC388793-MB B Section 3
Operation
If a Smart Flash SD Card inserted into the control has a valid Access Level 1 or Access
Level 2 code written to it, the control will accept the code and not prompt for an Access
Code.
When Level Access is active, to change any settings which require a Level Access Code,
the control will display an "Enter Level 1 (2 or 3) Access" prompt as applicable. Enter a
valid Level Access Code as described below:
1. When prompted, press the ENT pushbutton to enter the "Change" mode.
2. If Level Access is active, the applicable Level Access prompt will be displayed.
When entering the Level Access Code the display will automatically
advance the cursor to the next digit when input is momentarily
paused.
3. Enter a valid Level Access Code, then press the ENT pushbutton.
If a valid Level Access Code was entered, the display will briefly flash a
confirmation screen and then display the applicable change prompt screen.
4. If the control briefly displays an "Access Denied" screen, re-enter a valid code.
The Oscillograph Recorder can be manually triggered by the user from TCC600.
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Operation
GUID-A84DA2DF-C40F-4830-B67D-2A7681A2E2B3 V1 EN
GUID-2682C15F-EB3A-49BA-B557-78BE734B0A94 V1 EN
Oscillograph data must be retrieved from the control in a Comtrade file (*.cfg) in order to
be viewed. TCC600® can be utilized to view the file contents.
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Operation
GUID-D8C914BE-C38E-407B-B8DC-67571D3A9FDC V1 EN
3. Select the desired oscillograph record, then select Retrieve. TCC600 will display a
Retrieve Oscillograph Record "Save As" dialog screen.
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Operation
GUID-CB9AF680-1903-49FC-A8A3-69ABE85B87DB V1 EN
4. Select a folder to save the file to and the desired file name, then select Save, TCC600
will momentarily display an Initialization status screen, then a Retrieving
Oscillograph Record status screen.
GUID-8CCC4444-67AF-400F-8AB8-0761C995C278 V1 EN
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1VAC388793-MB B Section 3
Operation
GUID-4D87CE06-8380-46FB-9EEC-A5F3946EA744 V1 EN
When the oscillog raph record has been downloaded, TCC600 will display a
confirmation screen. Also, the cycling display on the control will not stop until the
oscillograph records are cleared.
GUID-C5F5554A-984C-47A7-B06F-F6F9C1265559 V1 EN
5. Select OK. TCC600 will return to the Retrieve Oscillograph Record screen.
6. Select any additional records to retrieve or select Cancel to return to the Main
screen.
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Operation
GUID-259E0DB0-623F-4218-83D9-98C4F0BA0DCD V1 EN
GUID-3C7C33A6-2BCE-4BED-AA42-EE3A90D65A7D V1 EN
4. Select OK. TCC600 will return to the Main screen. The cycling display will be
stopped.
1. Press the Right Arrow (COMM Hot Button) to wake the unit. The menu will advance
to either "COMMUNICATION" or "Memory Card" (when a Smart Flash SD
CARD is present).
2. If the "Communication" menu is displayed, then press the Down Arrow pushbutton
once. The unit will display the "Comm Settings" menu. From the "Comm Settings"
or "Memory Card" menu, press the Right or Left Arrow pushbutton as necessary
until "HMI" is displayed.
3. Press the Down arrow as necessary until the following is displayed.
Clear OSC Records
Ready Press ENTER
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Confirm press ENTER
Cancel press EXIT.
5. Press the ENT pushbutton. The following will be displayed:
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1VAC388793-MB B Section 3
Operation
Records Cleared!
Any key to continue
GUID-13375ED9-CADC-44DD-90B1-BF97EAE7E445 V1 EN
3. Select Yes. TCC600 will display a "Sequence of Events was triggered successfully"
confirmation screen.
GUID-5E49E7A0-9B47-48BA-992F-BBE76C0D0E16 V1 EN
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Operation
GUID-C6644544-0558-4839-8C73-3C1B1A6D4A87 V1 EN
Figure 17: Retrieve Sequence of Events Record (Save As) Dialog Screen
3. Select a folder to save the file to and the desired file name, then select Save. TCC600
will momentarily display an Initialization status screen, then a "Retrieving Sequence
of Events Record" status screen.
GUID-1210166A-138D-4B46-A014-0FBBCD94F34F V1 EN
46 TCC300
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Operation
GUID-74226A84-ECAA-41ED-88EA-AFB74B28F941 V1 EN
When the Sequence of Events record has been downloaded TCC600 will display a
confirmation screen.
GUID-EF95C116-53DA-4F4A-9AB5-5A838D84646C V1 EN
4. Select OK. TCC600 will display "View Sequence of Events Record" dialog screen.
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Operation
GUID-BAF63489-005D-4884-A8EA-A4F80902F00C V1 EN
GUID-D0BD2C44-414D-48FC-B223-D19162B126C4 V1 EN
3. Select Yes. TCC600 will display a "Clear" status screen, then a Sequence of Events
records cleared successfully confirmation screen.
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GUID-52B11353-9ED1-4B18-A436-C26DDD179C78 V1 EN
GUID-A3490575-9074-4A22-B2B4-7AC33A821985 V1 EN
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GUID-C05B6A4F-FD6A-492E-8F52-FDC5D31F6722 V1 EN
3. From the "Data to be retrieved" section of the Data Log Download screen select the
desired parameters to be retrieved.
4. From the "Data Log Download Range" section of the Data Log Download screen
select the "Start Date", "Start Time", "End Date" and "End Time" or select "Set
'Download Range' to start from last retrieval".
5. Select "Download". TCC600® will display a "Setpoints Successfully written to the
control" confirmation screen and then display a "Save As" dialog screen.
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GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
GUID-5B0AFFE7-4B47-4C4E-91B2-80D6C79984A9 V1 EN
6. Select a folder to save the file to and the desired file name, then select Save. TCC600
will display a Transferring Data Log status screen.
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GUID-C59B238F-F57B-48D8-A220-6EB36CAA96F9 V1 EN
When the Data Log do wnload is complete TCC600 will display a confirmation
screen.
GUID-0E1289DA-D2D1-419A-9D4F-3075609993C5 V1 EN
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GUID-7260435D-1254-411D-8F7B-1244DC569FF9 V1 EN
3. Select OK. TCC600 will display a "Clear" status screen and then a "All of the data
logging records were cleared" confirmation screen.
GUID-50F2A7FE-064F-4F62-BA64-D5B777A28761 V1 EN
GUID-CDA922E6-C42B-493F-A6F2-C4245909E332 V1 EN
This utility converts "*.CFG" datalog files to "*.CSV" files for viewing in Excel.
Selecting this utility from the TCC600® utility drop down menu opens an "Open" file
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Operation
dialog screen. Selecting the target CFG file and then selecting "Open" converts the file and
saves the resulting CSV file in the target file directory.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to awaken the unit. The
menu will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Data
Logging" menu.
4. Press the Down arrow pushbutton, as necessary, until the "Press ENT to clear Data
Log Records" screen is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Press ENT to confirm clearing Data Log
6. Press the ENT pushbutton, the following sequence of screens will be displayed.
Erasing Data Log records...
Data Log records have been cleared.
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GUID-FAF18F03-9BCC-481F-B917-3F0E6973F93B V1 EN
3. Select the desired profile to activate. The Active Profile will be indicated in the menu
dropdown and the TCC600 Lower Information Bar.
The Active Profile can also be selected from the Lower Information Bar.
GUID-499496F7-6A0F-4C26-92B9-DAF0E7A8EFEA V1 EN
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Metering
The control has the capability of displaying measured and calculated secondary quantities
and calculated primary quantities.
Secondary
The display will show local voltage, source voltage, compensated voltage, line frequency,
and load current in secondary quantities along with load power factor. The voltage is
displayed on a 120 V base and the current is displayed on a 200 mA base.
The local voltage displayed will not match the voltage measured at the test
terminals on the adapter panel if a sensing VT ratio correction other than
0.0 V has been entered.
Primary
In order to use the calculated primary quantities feature, the user must enter the following
data in the Configuration Menu:
Present Demand
The Present Demand metering capability provided in the control follows the concept of a
lagged demand meter. The demand time interval is selected by the user as 5, 10, 15, 30 or
60 minutes. This is the time it takes for a thermal meter to indicate 90% of a change in load.
Energy Metering
The Energy Metering function of the control displays the following measured values:
The measured values are retained in non-volatile memory. A real time clock is utilized to
record a date/time stamp for each quantity to indicate when the period of measurement
was initiated.
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When a Energy Metering screen is selected, the screen cycles continuously to indicate the
total value, date and time the measurement was initiated. The E indicates that the
measured value can be reset by pushing ENT.
Demand History
Demand History quantities are the maximum and minimum values for the period since the
last reset command. These are retained in non-volatile memory. A real-time clock allows
the recording of a date/time stamp with each Demand History quantity. The following are
available for drag-hand use:
Where primary quantities are used, values displayed are single-phase or three-phase as
defined in the Pri Pwr Display Screen of the Configuration Menu.
When the TCC300 Tapchanger Control is used with a ABB adapter panel,
the panel’s drag hands reset button only resets the mechanical drag hands
of the regulator or LTC transformer. The button does not reset the tap drag
hands information stored in the control. The maximum and minimum tap
position of the control should always be reset when the mechanical drag
hands are reset.
The values retained in memory are time-tagged quantities that are calculated using the
demand period selected (5, 10, 15, 30 or 60 minutes). For voltage, values are the average
of samples taken over a period of 32 seconds which avoids undue retention of momentary
voltage transients. The load power factor retained is the value at the time of max VA.
When selected, three screens for each parameter cycle continuously and indicate the
value, date and time of each parameter. The E indicates that the drag-hand can be reset by
pushing ENT.
The control is equipped with a real-time, 24‑hour clock which is used with the drag-hand
feature to record date/time stamp information on quantities saved in memory. The power
source for the clock is maintained for at least 24 hours during a system power outage by
a charged capacitor (no battery). If the power outage lasts longer than 24 hours, check the
clock and reset if necessary.
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Frequency
The control provides for real-time metering of the line frequency. If the control is a 60 Hz
model, the operating frequency is 55 to 65 Hz; if the control is a 50 Hz model, the operating
frequency is 45 to 55 Hz.
Primary
Current Main CT Transmission/ Theoretical
Distribution Line Load Center
IPRI
Bypass
Arrestor IL VT
0.2 A
VS Nominal VLOC VCOMP
Load Current
VPRI
Primary
Source Voltage 120 V Compensated
Voltage Nominal Voltage
Regulator
GUID-A89B422C-1E9B-4D1B-88FD-E533FF66A54F V1 EN
Figure 35: Secondary Quantity Metering and Primary Quantity Calculations for
Regulator Applications
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Primary
Current Main CT Transmission/ Theoretical
Distribution Line Load Center
IPRI
Auxiliary VT
CT
Primary
IL VLOC
Voltage VCOMP
0.2 A VPRI
Nominal
High Low Load Current 120 V Compensated
Voltage Voltage
Nominal Voltage
Figure 36: Secondary Quantity Metering and Primary Quantity Calculations for
Transformer Applications
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Category Parameter
Energy Metering (E) Indicates Energy Metering parameters that can
be reset to zero.
Watt Hours Fwd (E)
Lagging VAr Hours (E)
Watt Hours Rev (E)
Leading VAr Hours (E)
Harmonics Voltage % THD
Current % THD
View Voltage Harmonics
View Current Harmonics
Motor Current (E) Indicates Motor Current parameters that can be
reset to zero.
Peak RMS Curr
Avg RMS Curr
Profile Duration
Peak Motor Current (E)
1. Press the Left Arrow (MNTR Hot Button) pushbutton to awaken the unit. The menu
will advance to "MONITOR".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Metering
3. Pressing the Down arrow pushbutton will display the first metering parameter (Load
Voltage). Pressing the Down arrow pushbutton will advance to the following
Metering parameters:
• Load Voltage
• Meter Out Voltage
• Source Voltage
• Load Current
• Circulating Current or D VAr Current
• Compensated Voltage
• Primary Voltage
• Primary Source Voltage
• Primary Current
• Primary Watts
• Primary VArs
• Primary VA
• Power Factor
• Frequency
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1. Press the Left Arrow (MNTR Hot Button) pushbutton to awaken the unit. The menu
will advance to "MONITOR".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Metering
3. Press the Right or Left arrow pushbutton as necessary to navigate to the "Status"
screen.
4. Press the Down arrow pushbutton once. The menu will advance to the first status
element (Tapchanger Status) of the Status groups.
The status groups can be accessed by continuing to press the Down pushbutton within the
Status menu and then pressing ENT to view.
The Status screens consist of four individual status groups that include:
• Tapchanger Status
• Alarm Status
• Input Status
• Output Status
[1] In order to verify Neutral Tap Position, when the tap position is "0", but no neutral input is detected, the Tap Position screen will display "- - -"
instead of "0".
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1) These parameters will decrement by 1 letter if Backup Power (M) is not purchased.
2) These parameters will decrement by 2 letters if Backup Power (M) and DVAr2 (N) are not purchased.
The range of displayed values for each Alarm element are, disabled/not met,
ENABLED/not met, COND MET/disabled and ALARM (Enabled/condition
exists).
4. Press the Exit pushbutton to return to the "Alarm Status" screen.
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• C = Counter Contact
• NS = Non-Sequential Input
• VR = Voltage Reduction 1, Voltage Reduction 2
• TC = Tap Connection
• KT = Keeptrack Lower, Keeptrack Raise
• N = Neutral Tap Position
• MS = Motor Seal-In
Input Status Display Key:
• 1 = On
• 0 = Off
For VR:
• - - = No Voltage Reduction Steps
• 1 - = Voltage Reduction Step 1 in effect - -
• - 2 = Voltage ReductionStep 2 in effect
• 1 2 = Voltage Reduction Step 3 in effect
For KT:
• - - = No Raise or Lower inputs active
• R - = Raise Input detected - - -
• L = Lower Input detected
• RL = Motor po wer is not connected or circuit failure
3. To cycle through each element of the "Input Status" display press the Down arrow
pushbutton. The control will display a detailed status screen.
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The Metering & Status Screen, when connected to a control, displays parameter values
consistent with the capabilities of the communication system.
To access the Metering and Status screen from the TCC600® Main Menu, select Monitor/
Metering & Status, or the menu bar Metering & Status hot button. TCC600 will display
the Metering & Status screen.
The Metering Status display colors and text can be set in the Monitor/Set Metering Colors
dialog screen.
When changing Metering and Status screen colors you must exit the
Metering and Status screen for the color change to take affect.
GUID-888AA5FD-BED2-4426-B796-0EE4CF589E60 V1 EN
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7620 V Primary V
x 64.5 x 63.5
Load V
Control V Not used for Normalized 120.0 V
for Settings Settings Voltage
x 1.0127
Resultant 1.5 V PT Correction x 1.0127
Multiplier Factor Multiplier
GUID-89E8504F-0281-48EF-A167-F66D473E095E V1 EN
Source Voltage
Displays the calculated primary source voltage based on the user selected source voltage
multiplier, source VT corrections and source secondary voltage.
Current
Displays the calculated primary current based on the user-selected current multiplier, and
measured secondary current.
Watts
Displays the calculated primary quantity based on the user-selected voltage and current
multipliers; VT configuration (line-to-ground or line-to-line), singlephase or three-phase,
and measured secondary voltage and current.
VAr
Displays the calculated primary quantity based on the user-selected voltage and current
multipliers, VT configuration (line-to-ground or line-to-line), singlephase or three-phase,
and measured secondary voltage and current.
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VA
Displays the calculated primary quantity based on the user-selected voltage and current
multipliers, VT configuration (line-to-ground or line-to-line), singlephase or three-phase,
and measured secondary voltage and current.
Source Voltage
Displays the real-time calculated/measured source voltage and includes any corrections
made using the user-selected VT correction voltage.
Compensated Voltage
Displays the calculated voltage at the "load center".
Normalizing Voltage
Displays the result of the Normalizing Multiplier (0.80 to 1.20) times the Meter Out
Voltage.
Load Current
Displays the real-time measured value of current.
Power Factor
Displays the real-time calculated value of power factor.
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Frequency
Displays the real-time measured frequency value.
Circulating Current
Displays a representable value of circulating current, if the control is used with the ABB
M-0115A Parallel Balancing Module, or it's equivalent.
In order to verify Neutral Tap Position, when the tap position is "0", but no
neutral input is detected, "- - - " will be displayed instead of "0".
Drag Hands
Displays the tap position Drag Hands values for each direction.
Timer (Raise/Lower)
Displays the integrated out-of-band time for a voltage excursion outside the upper/lower
band limit up to the value of the time delay setpoint.
Intertap Timer
In the sequential mode of operation, displays the integrated out-of-band time for a voltage
excursion and the subsequent tapchange. Adjustable from 0 to 60 seconds, in 1 second
increments, with a factory setting of 0 seconds.
Operation Counter
Records the number of raise and lower operations. The operation counter will increment
based on the counter configuration, as set by the user. This counter is not resettable.
The counter accommodates 999,999 operation counts and the number of counts stored in
memory is not affected by a loss of supply power. Total operation count is displayed in the
Status Menu. This counter cannot be reset, but can be preset to any value up to 999,999 in
the Configuration menu.
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The counter will only increment with a connection to the counter input.
Neutral Counter
Records the number of times the Neutral Input is energized.
The counter accommodates 999,999 operation counts and the number of counts stored in
memory is not affected by a loss of supply power. Total operation count is displayed in the
Status Menu. This counter cannot be reset, but can be preset to any value up to 999,999 in
the Configuration menu.
RTN Status
Displays the "Run Through Neutral" feature status (Enabled or Disabled).
Block Status
Indicates blocks that are active. Blocks that can be active include:
• Selftest
• Comm Block
• Line Limit
• Reverse Power
• Over Voltage Runback
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Band Status
Indicates one of three conditions: High, when voltage is out of band high, Low when
voltage is out of band low, or OK when voltage is within band.
Power Direction
Indicates one of two power directions: Forward (forward power condition) or Reverse
(reverse power condition).
Voltage Reduction
VR Off indicates voltage reduction is not active, blocked either by non-sequential input,
reverse power condition, or by communicated command. VR Step 1, 2, and 3 indicate that
voltage reduction is in effect for the stated step value. VR Step 1, 2, and 3 indicate that
voltage reduction has been implemented from the control front panel for the stated step
value.
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Counter
Indicates operation counter contact input is closed.
Non-Sequential
Indicates Non‑sequential contact input is closed. Tapchanger control blocks raise or lower
operation on a sustained closed contact.
Motor Seal-In
Indicates when motor power is applied.
Voltage Reduction 1
Indicates Step 1 Voltage Reduction contact output is closed.
Voltage Reduction 2
Indicates Step 2 Voltage Reduction contact output is closed.
SCADA Cutout
Indicates SCADA (switch) input is closed. Tapchanger control blocks remote Raise or
Lower operation.
Lower
Indicates when a Tap Lower output is active. Limited by tap Block Lower setpoint and tap
position limit settings.
Programmable Alarm
Indicates when a Programmable Alarm condition is true.
Motor Seal-In
Indicates when a Motor Seal-In Output is active.
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Comm Block
The control has had its automatic operation blocked via communications and is now in
manual operation mode and the alarm output is on due to this condition.
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A Cam Follower contact is a cam driven contact which is normally closed when the
Tapchanger is at rest, and opens and closes once during each tap operation in either
direction. If this contact does not open and close within 30 seconds after the control issues
a Raise or Lower in either local automatic or remote manual operational modes, this alarm
will activate. This alarm can be reset either by the Cam Follower contact operating
correctly during a subsequent Raise or Lower operation, or if reset by the user.
LDC/LDZ
Any value other than zero has been set for LDC/ LDZ.
Reverse Power
Reverse power is present at the control and the alarm output is on due to this condition.
Voltage Reduction
Any level of voltage reduction is active.
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Master/Follower Lockout
There are two types of lockout conditions, Master lockout and Follower lockout. Any
lockout of the paralleling mode will set the Master/Follower Lockout Alarm. When a
lockout condition exists, the control issuing the lockout will stop any further GOOSE
publishing and will stop load voltage regulation. Also, the alarm can be configured as a
DNP event, or as a report in case of IEC 61850. The lockout state will be displayed on the
control front panel display and in the Master/Follower Configuration Tool.
Master Lockout
• Follower Detection Lockout - When the control powers up in Master Mode, the
control will wait for approximately 65 seconds to allow all the GOOSE messages
from all the Followers in the network to reach the Master. Once all GOOSE messages
have been received, the Master will start its normal algorithm. If within the initial 65
second period the Master does not receive all the GOOSE messages it expected, it will
enter the Master lockout state.
• Follower Timer Lockout - The Tap Position Response Timer will start after the
Master has published its new tap position message after it has performed a successful
tap operation. If it doesn’t receive the tap position messages from all the participating
Followers in the network before the timer expires, then a Master Lockout is issued.
• Tap Difference Lockout - If the Tap position difference between any Follower and the
Master is greater than or equal to the Tap Difference setting, the Master will enter the
lockout state.
• Follower Comm. Loss Lockout - If any follower does not send a valid retransmitted
GOOSE message within a 65 second internal keepalive time, then a lockout is issued,
signaling a broken communication link.
Follower Lockout
• Master Comm. Loss Lockout - When the Follower does not receive a valid
retransmitted GOOSE message from the Master, within a 65 second internal
keepalive time, and if the previous Master GOOSE message indicates that the breaker
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statuses were closed, then a Follower Lockout is issued. This provides an indication
that a broken communication occurred.
• Follower Comm. Loss Lockout - If any follower does not send a valid retransmitted
GOOSE message within a 65 second internal keepalive time, then a lockout is issued,
signaling a broken communication link.
• Tap Difference Lockout - If the Tap Position Difference between the Follower and
the Master is greater than or equal to the Tap Difference setting, the Follower will
enter the lockout state.
Op Count Signal
The total number of operations has exceeded the Operations Counter Alarm Limit setting.
When the Load Voltage is sagging or swelling greater than the pickup setting, then a
pickup status will be set after a minimum duration, in addition to incrementing a counter.
Up to 4 CBEMA events can be set and enabled allowing the control to trigger a Sequence
of Events record when each event occurs. Also, the control will report both the time and
duration of each event via DNP. These 4 settings allow the control to be set to record
violations of the ITIC curves (formerly known as CBEMA curves).
1. Press the Left Arrow (MNTR Hot Button) pushbutton to awaken the unit. The menu
will advance to "MONITOR".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Metering
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Present
Demand" screen.
4. Pressing the Down arrow pushbutton once will advance the menu to the first element
(Demand Interval) of the "Present Demand" screens.
Demand Interval
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15 Min
5. Press the Down arrow pushbutton to access the remaining Present Demand
parameter screens.
• Demand Load Voltage
• Demand Primary Current
• Demand Primary Watts
• Demand Primary VArs
• Demand Primary VA
The Demand Interval can be set from either the "Present Demand" menu
or the "Demand History" menu.
1. Press the Left Arrow (MNTR Hot Button) pushbutton to awaken the unit. The menu
will advance to "MONITOR".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Metering
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Demand
History" screen.
4. Press the Down arrow pushbutton once. The menu will advance to the first element
(Demand Interval) of the "Demand History" screens.
Demand Interval
15 Min
The remaining "Demand History" screens are accessed by navigating within the
"Demand History" menu. When accessed, the individual screen's bottom line
display will cycle between the Demand History parameter value and the
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corresponding Date and Time Stamp for that value. "Demand History" screens that
include an "E" on the right side of the top display line can be reset individually or all
at one time.
5. Press the Down arrow pushbutton to access the remaining Demand History
parameter screens:
• Min Load Voltage E
• Max Load Voltage E
• Max Pri. Current E
• Max Primary Watts E
• Max Primary VArs E
• Max Primary VA E
• PF @ Max VA E
• Press ENT to reset Demand History
• Press ENT to perform Master Reset
1. To access the Demand & Energy Metering screen from the TCC600® Main Menu,
select Monitor/Demand & Energy Metering. TCC600 will display the Demand &
Energy Metering screen.
The Demand & Energy Metering screen, when connected to a control, displays
parameter values consistent with the capabilities of the communication system.
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GUID-E7200160-B164-429C-A5C3-D8FC53F3E204 V1 EN
2. Each element of the Demand History and Energy Metering can be reset individually
by selecting the desired parameter(s) and then selecting Reset Selected Items.
When the Reset command is issued, the metered value is reset to zero and the time
and date are updated.
• Select All – Allows the user to select all parameters.
• Clear All – Allows the user to reset all parameter values.
• Reset Selected Items – Allows the user to reset only the selected parameter
values.
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1. Press the Left Arrow (MNTR Hot Button) pushbutton to awaken the unit. The menu
will advance to "MONITOR".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Metering
3. Press the Right or Left arrow pushbutton, as necessary, to advance to "Energy
Metering".
4. Press the Down arrow pushbutton once. The menu will advance to the first element
(Watt Hours Fwd) of the "Energy Metering" screens.
The remaining "Energy Metering" screens are accessed by navigating within the
"Energy Metering" menu. When accessed, the individual screen's bottom line
display will cycle between the Energy Metering parameter value and the
corresponding Date and Time Stamp for that value. "Energy Metering" screens that
include an "E" on the right side of the top display line can be reset individually or all
at one time.
5. Press the Down arrow pushbutton to access the remaining Energy Metering
parameter screens:
• Lagging VAr Hours E
• Watts Hours Rev E
• Leading VAr Hours E
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1. Navigate to the desired Demand History or Energy Metering parameter screen, then
press the ENT pushbutton.
2. Press the ENT pushbutton. The control will reset the displayed value.
The screen will return to the parameter screen and display the new value.
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1. Navigate to the "Master Reset" menu item within the "Demand History" or "Energy
Metering" menus.
2. Press the ENT pushbutton. The control will respond with a "confirmation" screen.
Press ENT to confirm
Press Exit to cancel
3. Press the ENT pushbutton. The control will then display the following sequence of
screen displays.
Master Reset is complete.
Press ENT to perform Master Reset
4. Press the Exit pushbutton to return to the "Demand History" or "Energy Metering"
menu.
• To access the Real Time Voltage Plot screen from the TCC600® Main Menu, select
Monitor/Real Time Voltage Plot. TCC600 will display the Real Time Voltage
Chart screen.
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GUID-9DB711F5-2328-42EE-A564-6C63AD18201A V1 EN
The Display All Metering feature provides the user with a snapshot of all metering
parameters. This feature also allows the Display All Metering screen to be printed or saved
to a *.HTM file.
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GUID-CAAD4C5B-C0D4-4957-81FC-968E6C0C91C3 V1 EN
GUID-11122053-923B-43EE-B8C8-A20A212AED2B V1 EN
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1. Press the Left Arrow (MNTR Hot Button) pushbutton to awaken the unit. The menu
will advance to "MONITOR".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Metering
3. Press the Right or Left arrow pushbutton, as necessary, to advance to the "Motor
Current" screen.
4. Pressing the Down arrow pushbutton will advance the menu to the first element
(Peak RMS Curr) of the "Motor Current" screens.
5. Press the Down arrow to access the following "Motor Current" parameter screens.
• Avg RMS Curr
• Profile Duration
• Peak Motor Current E
The remaining Motor Current screens are accessed by navigating within the "Motor
Current" menu. When accessed, the individual screen displays bottom line will
display current values for each parameter. For Peak Motor Current, Peak RMS
Current, Average RMS Current and Duration the bottom display line may also
include a "T" that indicates the Motor Current Monitoring is in the "Training" mode.
The "Training" mode is used during commissioning of the Tapchanger control.
Several tapchange operations are manually performed, then the profile is stored in
the EEPROM. The profile is compared during normal tapchange operation to initiate
alarms.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to awaken the unit. The
menu will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton as necessary until "Mtr Current Profile" is
displayed.
4. Press the Down arrow pushbutton, as necessary, to navigate to the "Init. Motor
Current" screen.
5. Press the ENT pushbutton. The control will momentarily display the following.
Init. Motor Current Initialization Done
Init. Motor Current Press ENT to reset
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GUID-72B84BB9-CA50-4888-8B37-C0DCF1192B97 V1 EN
3. To reset the Motor Current Profile to the Training Mode select "Reset Training
Mode". TCC600 will display a "Motor Current Profile Reset" confirmation screen.
GUID-2A637F08-8FED-4AA1-BC6C-13B11C769522 V1 EN
Figure 43: Motor Current Profile Training Mode Reset Confirmation Screen
4. Select OK. TCC600® will display a Motor Current Profile Reset successfully sent
confirmation screen.
GUID-19938FEB-20C0-4D81-8714-28C7039E1180 V1 EN
5. To reset the Peak Motor Current Value to zero select "Reset Motor Current".
TCC600 will display a "Peak Motor Current" reset configuration screen.
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GUID-90FF28D9-0152-4C13-99FF-905F6201A0CF V1 EN
6. Select OK. TCC600 will display a Peak Motor Current reset successfully sent
confirmation screen.
GUID-E5B94FD8-0BC5-4F9E-B842-455E53D5772B V1 EN
Figure 46: Peak Motor Current Profile Reset Successfully Sent Confirmation
Screen
7. Select OK. TCC600 will return to the Motor Current Profile dialog screen
1. Press the Left Arrow (MNTR Hot Button) pushbutton to awaken the unit. The menu
will advance to "MONITOR".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Metering
3. Press the Right or Left arrow pushbutton, as necessary, to advance to the
"Harmonics" screen.
4. Pressing the Down arrow pushbutton will advance the menu to the first element
(Voltage % THD) of the "Harmonics" screens.
5. Press the Down arrow to access the remaining "Harmonics" parameter screens.
• Current % THD
• View Voltage Harmonics
• View Current Harmonics
The remaining "Harmonics" screens are accessed by navigating within the
"Harmonics" menu.
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GUID-1BFA9A41-F7E5-4B52-8B26-4FE87D65BD39 V1 EN
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1. Press the Left Arrow (MNTR Hot Button) pushbutton to awaken the unit. The menu
will advance to "MONITOR".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Metering
3. Press the Left or Right arrow pushbutton, as necessary, to advance to "Tap
Information".
4. Press the Down arrow pushbutton once. The menu will advance to the first element
(Tap Position/Cal) of the "Tap Information" screens.
In order to verify Neutral Tap Position, when the tap position is "0",
but no neutral input is detected, the Tap Position screen will display
"- - -" instead of "0".
The remaining "Tap Information" screens are accessed by navigating within the
"Tap Information" menu. "Tap Information" screens that include an "E" on the right
side of the top display line can be reset from this menu item.
• Tap Position/Cal
• Drag Hands (Reset)
• Definite Timer (Raise Sec./Lower Sec.)
• Intertap Timer (0-100%)
• Operation Counter
• Resettable (Operation) Counter (reset)
• Neutral Switch Counter
• Lower Counter
• Raise Counter
• View Specific Tap Statistics
• Clear Specific Tap Statistics
• RTN Success Counter
• RTN Status (Enabled/Disabled)
• Count to RTN Active
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1. Select Setup/Tap Settings from the TCC600 toolbar. TCC600 will display the Tap
Settings dialog screen.
2. From the "Drag Hands" section of the Tap Settings dialog screen select "Reset".
3. Select Save. TCC600 will display a "Save to Device" confirmation screen.
4. Select OK. TCC600 will display a Setpoints "Successfully Written to Control"
confirmation screen.
The Drag Hands values will be reset to the current value.
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1. Select Setup/Tap Settings from the TCC600 toolbar. TCC600 will display the Tap
Settings dialog screen.
2. From the "Operation Counter" section of the Tap Settings dialog screen select the
"Reset" for the "Resettable" parameter.
3. Select Save. TCC600 will display a "Save to Device" confirmation screen.
4. Select OK. TCC600 will display a Setpoints "Successfully Written to Control"
confirmation screen.
The Operations Counter value will be reset to zero.
1. Navigate to the View Specific Tap Statistics screen in the Monitor/Tap Information
menu.
2. Press the ENT pushbutton. The control will display the number of recorded
tapchanges and the Accumulated Primary Current for each individual tap position on
the Tapchanger control.
3. The Up and Down arrow pushbuttons are utilized to scroll through the tap positions.
Press the Exit pushbutton to exit Tap Stats.
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1. Navigate to the Clear Tap Statistics screen in the Monitor/Tap Information menu.
2. Press the ENT pushbutton. The control will display the following.
Press ENT to confirm Clearing Tap Stats
3. Press the ENT pushbutton. The control will briefly display the "Tap Statistics have
been cleared" confirmation and then return to the previous display.
4. Press the Exit pushbutton to exit Tap Statistics.
GUID-29DEE835-D924-4505-BC5A-219A1A325DDA V1 EN
By pointing the mouse to any bar, the corresponding tap statistic will
be highlighted as well as displayed in a tool tip.
The "Tap Statistics" screen includes the capability to Refresh the screen display,
Reset All displayed values, and save the data to a ".csv" file which can be read by a
spreadsheet program.
Selecting "Reset All" will clear the Individual Tap Wear Alarm in the Metering &
Status screen.
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3.17.1 Accessing the smart flash SD card screens from the HMI
The "Smart Flash SD Card" menu screens can only be accessed when a
properly formatted Smart Flash SD Card or SDHC Card is inserted and
seated in the Smart Flash SD Card slot.
1. Verify that a (FAT) formatted Smart Flash SD or SDHC Card is inserted into the
Smart Flash SD Card slot.
2. Press the Right Arrow (COMM Hot Button) pushbutton to awaken the unit. The
menu will advance to "Memory Card".
The Memory Card can now be utilized to:
• Quick Capture
• Load Setpoints
• Save Setpoints
• Save Data Log
• Save Sequence of Events
• Save Oscillograph Records
• Clone Save
• Clone Load
• Load DNP Config
• Save DNP Config
• Save Metering Data
• Firmware Update
• Save/Load IEC 61850 CID Files
• User Access Code Key
• Save Wakeup Screen Parameter data
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• Control Clone
• Data Logging
• Oscillography
• Sequence of Events
• DNP Map
• Multi-user Access Code
• Multi-user Access Code Log
The SD Card Quick Capture feature requires a Level 2 Access Code to initiate. If any data
file other than "Control Clone" does not exist on the control at the time the Quick Capture
is initiated, the control will display a "XXX file doesn't exist" message for approximately
three seconds before continuing with the Quick Capture process.
Since Data Logging and Oscillography files both utilize the same Comtrade format, the
Quick Capture feature will name Data Logging files as DSXXXXXX.dat and
DSXXXXXX.cfg. Oscillography files will be named as YYXXXXXX.dat and
YYXXXXXX.cfg, with YY representing the "Partition" and XXXXXX representing the
"Serial Number" of the control. For example, 16009999.dat would be an Oscillography
file of the 16th Partition in control Serial Number 9999.
1. Insert the target Smart Flash SD Card into the control as previously described.
2. Press the Right Arrow (Comm Hot Button) pushbutton. The control will go directly
to the "Memory Card" menu.
3. Press the Down Arrow pushbutton as necessary to navigate to the "SD Quick
Capture" menu item.
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Confirm press ENT
Cancel press EXIT.
5. Press the "ENT" pushbutton. The control will cycle through the Quick Capture
sequence of displays.
Confirm press ENT Cancel press EXIT
Saving... Clone File
Saving... DNP CFG file
Saving... SOE file
Saving... Data Log file
Saving data file ......
Saving... OSC file
Saving... Multi-user Pass.log
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If a file is not present (OSC for example) the control will display a
"XXX file does not exist" message for approximately three seconds
before continuing with the next save item in the Quick Capture
sequence.
1. Insert the target Smart Flash SD Card (that includes the setpoints file) into the
control as previously described.
2. Press the Right Arrow (COMM Hot Button) pushbutton. The control will go directly
to the "Memory Card" menu.
3. Press the Down pushbutton arrow as necessary to navigate to the "Load Setpoints"
menu item.
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Confirm press ENT
Cancel press EXIT.
5. Press the ENT pushbutton. The control will prompt the user to select the file to be
loaded.
6. Utilize the Right or Left arrow pushbutton to select the desired setpoint file (*.tpt) .
Setpoint changes are immediately acted upon by the control and may
cause undesired control operation.
7. Select ENT. The control will briefly display a progress screen and then display the
setpoints loaded screen.
Loading file. Please wait........
Setpoints loaded. Any key to continue
The new setpoints are now available to the control.
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1. Insert the Smart Flash SD Card (that has adequate space available) into the control
as previously described.
2. Press the Right Arrow (COMM Hot Button) pushbutton. The control will go directly
to the "Memory Card" menu.
3. Press the Down pushbutton arrow as necessary to navigate to the "Save Setpoints"
menu item.
4. Press the ENT pushbutton. The control will respond with a "confirmation" message
screen.
Confirm press ENT
Cancel press EXIT.
5. Press the ENT pushbutton. The control will prompt for a file name to be entered.
6. Utilize the arrow pushbuttons to enter the desired file name.
7. Select ENT. The control will briefly display a progress screen and then display the
setpoints loaded screen.
Saving setpoints Please wait........
File saved! Any key to continue
The following steps illustrate saving a Data Log file to the SD Card. The steps to save other
available data record files are similar.
1. Insert the Smart Flash SD Card (that has adequate space available) into the control
as previously described.
2. Press the Right Arrow (COMM Hot Button) pushbutton. The control will go directly
to the "Memory Card" menu.
3. Press the Down pushbutton arrow as necessary to navigate to the "Save Data Log"
menu item.
4. Press the ENT pushbutton. The control will respond with a "confirmation" message
screen.
Press ENT to view available data range
5. Press the ENT pushbutton. The control will display a range of data.
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If the DNP and/or Password files do not exist on the cloned control, a message stating
"DNP CFG file does not exist" or "Multi-user Password file doesn't exist" will be
displayed during the Load sequence.
If the DNP and/or Password files do not exist on the cloned control, a message stating
"DNP CFG file does not exist" or "Multi-user Password file doesn't exist" will be
displayed during the Load sequence.
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1. Insert the Smart Flash SD Card (that has adequate space available) into the control
as previously described.
2. Press the Right Arrow (COMM Hot Button) pushbutton. The control will display the
"Memory Card" menu.
3. Press the Down pushbutton arrow as necessary to navigate to the "Clone Save" menu
item.
4. Press the ENT pushbutton. The control will respond with a "confirmation" screen.
Confirm press ENT
Cancel press EXIT.
5. Press ENT. The control will respond with a "Enter file name" prompt screen with the
cursor under the far left position.
6. Determine if any found DNP Configuration and Multi-user Password files are to be
included in the Clone Save and proceed as follows:
• If found DNP Configuration and Multi-user Password files are to be included
in the Clone Save go to Step 10.
• If found DNP Configuration and Multi-user Password files are not to be
included in the Clone Save go to Step 7.
7. Utilizing the arrow pushbuttons enter the desired file name, then press ENT.
8. When the file has been saved to the Smart Flash SD Card, then the control will
display the following "confirmation" screen:
File Saved!
Any key to continue
9. Press any key. The display will return to the "Clone Save" screen. No further action
is required.
10. To include found DNP Configuration and/or Multi-user Password files in the Clone
Save, Do Not change the default file name displayed by the control.
11. Press "ENT". The control will display the following sequence of screens:
Saving data XXXXXXXXX
Saving... DNP CFG File
If DNP Configur ation file does not exist on the control the following will be
displayed:
DNP CFG File doesn't exist!
Saving... Multi-user Password
If Multi - user Password File file does not exist on the control the following will be
displayed:
Multi-user Pass File File doesn't exist!
File Saved! Any key to continue
12. Press any key, the display will return to the "Clone Save" screen. No further action
is required.
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To load Clone files to another control which may or may not include DNP Configuration
and/or Multi‑user Password files proceed as follows.
1. Insert the Smart Flash SD Card (that includes the Clone file) into the control as
previously described.
2. Press the Right Arrow (COMM Hot Button) pushbutton. The control will go directly
to the "Memory Card" menu.
3. Press the Down pushbutton arrow as necessary to navigate to the "Clone Load"
menu item.
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Confirm press ENT
Cancel press EXIT.
5. Press ENT. The control will display the following:
SN000001.cln
MM/DD/YYYY HH:MM →
6. Utilizing the arrow pushbuttons select the desired Clone File name, then press ENT.
The control will display the following:
Loading file Please wait ....
Loading... DNP CFG File
If DNP Configur ation file does not exist on the control the following will be
displayed:
DNP CFG File doesn't exist!
Loading... Multi-user Password
If Multi - user Password File file does not exist on the control the following will be
displayed:
Multi-user Pass Log File doesn't exist!
7. When the clone file has been loaded the control will display the following
"confirmation" screen:
Clone loaded Any key to continue
8. Press any key. The display will return to the "Clone load" screen.
• DNP
• IEC 61850 (if purchased)
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The following steps illustrate loading a DNP Configuration file from the SD Card. The
steps to load an IEC 61850 Configuration file are similar.
1. Insert the Smart Flash SD Card (that includes the DNP config file) into the control
as previously described.
2. Press the Right Arrow (COMM Hot Button) pushbutton. The control will go directly
to the "Memory Card" menu.
3. Press the Down pushbutton arrow as necessary to navigate to the "Load DNP
Config" menu item.
4. Press the ENT pushbutton.
5. Select the desired file name, then press the ENT pushbutton. The control will display
the following:
File loaded! Any key to continue
The new DNP configuration is now available to the control.
• DNP
• IEC 61850 (if purchased)
The following steps illustrate saving a DNP Configuration file to the SD Card. The steps
to save an IEC 61850 Configuration file are similar.
1. Insert the Smart Flash SD Card (that has adequate space available) into the control
as previously described.
2. Press the Right Arrow (COMM Hot Button) pushbutton. The control will go directly
to the "Memory Card" menu.
3. Press the Down pushbutton arrow as necessary to navigate to the "Save DNP
Config" menu item.
4. Press the ENT pushbutton.
5. Utilizing the arrow pushbuttons enter the desired file name, then press the ENT
pushbutton. The control will save the DNP config file and respond with a
"confirmation message" screen.
File saved! Any key to continue
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1. Insert the Smart Flash SD Card (that contains the firmware update file) into the
control as previously described.
2. Press the Right Arrow (COMM Hot Button) pushbutton. The control will go directly
to the "Memory Card" menu.
3. Press the Down pushbutton arrow as necessary to navigate to the "Firmware Update"
menu item.
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
control will begin the firmware update.
Updating From SDCARD ...
5. When the firmware update is complete the control will display a "confirmation
message" screen.
Update Complete Rebooting...
After the setpoints and configuration have been successfully restored after
rebooting, the control will display the following:
Update Successful Any Key to continue
At this point the control is fully operational by pressing any key.
6. Press any key. The control will display the following sequence of screens:
User Line 1
User Line 2
D-0214VXX.XX.XX
Serial Number XXXX
Date & Time
XX/XX/XX XX:XX:XX
Factory Options
XXXXX XXXXX
User Line 1
User Line 2
If restoring of setpoints and configuration fail, then the control will display the
following:
Failed to restore! Any key to continue
At this point the control will be operating with default initialized setpoints and
configuration data.
If this condition exists, the user should reload the correct file settings and contact
ABB Customer Service.
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GUID-15999F53-E9F3-4101-9F9A-BFF7B73ACD3C V1 EN
5. From the Operation section of the dialog screen select the drive that the SD Card
represents in the drop down menu.
6. Enter the desired User Access Code, then select "Write". TCC600 will display a
"Write Successfully" confirmation screen.
GUID-1BC8D3A3-B88F-4850-B156-DC0F6401E614 V1 EN
7. Select “OK”, then select "Verify". TCC600 will display the user Access Code that
was written to the SD Card.
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GUID-138244E2-5106-4D05-976F-86B9A73CBC64 V1 EN
8. Select OK. The SD Card now contains the user Access Code and will be read each
time the SD Card is inserted into the control.
3.18 Utility/Calibration
The Utility/Calibration HMI screens provide access to calibration parameters that can be
reset by the user as necessary to restore calibration settings to those that were calculated
at the factory. Also included are key parameters that are indication only.
The following calibration parameters can be accessed and set by the user:
• Voltage Offset
• Volt Cal Coefficient
• Volt RMS Coefficient
• Curr Cal Coefficient
• I Sin Coefficient
• I Cos Coefficient
• Mtr Cal. Coefficient
• Mtr Sin Coefficient
• Mtr Cos Coefficient
• Mtr RMS Coefficient
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• Load Voltage
• Control Load I
• Power Factor
• Motor Current
• X1 Duration
These instructions describe making a change to the "Volt Cal Coefficient" calibration
parameter. The other calibration parameters are changed in the same manner.
1. Press the ENT (UTIL Hot Button) pushbutton to awaken the unit. The menu will
advance to "UTILITIES".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Calibration/Test
3. Press the Down arrow pushbutton as necessary to navigate to the "Volt Cal
Coefficient" calibration parameter screen.
4. Press the ENT pushbutton. The following will be displayed.
ENTER LEVEL 3 ACCESS
5. Enter a valid Level 3 Access code, then press the ENT pushbutton.
If a valid Level 3 Access code was entered, then the display will briefly flash a
confirmation screen, then a "C". If not, reenter a valid code.
6. At the cursor, input the desired Voltage Calibration Coefficient value utilizing the
arrow pushbuttons, then press the ENT pushbutton. The display will return to the
"Voltage Calibration Coefficient" screen.
7. Remove power to the control, then reapply power to the control.
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1. Press the ENT (UTIL Hot Button) pushbutton to awaken the unit. The menu will
advance to "UTILITIES".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Calibration/Test
3. Press the Down arrow pushbutton as necessary to navigate to the "Change Src Input"
screen.
4. To toggle between voltage source inputs press the ENT pushbutton. The following
will be displayed depending on the source that is selected:
Change Src Input Calculated XXX.X V
Change Src Input Measured XXX.X V
In the event that a "checksum error" occurs this menu will change to "Init Setpoints".
1. Press the ENT (UTIL Hot Button) pushbutton to awaken the unit. The menu will
advance to "UTILITIES".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Calibration/Test
3. Press the Down arrow pushbutton as necessary to navigate to the "Clear reset
counters" screen.
4. Press the ENT pushbutton. The following will be displayed:
Confirm press ENTER
Cancel press EXIT.
5. Press ENT. The control will display a "Counters Reset" screen, then return to the
following:
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In the event a "checksum error" occurs, then the control will initiate a cycling "Checksum
Error" display. In this case the "Clear reset counters" menu item in the Utilities/
Configuration/Test menu display will change to "Init setpoints" function. To reinitialize
the control setpoints perform the following:
1. Press the ENT (UTIL Hot Button) pushbutton to awaken the unit. The menu will
advance to "UTILITIES".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Calibration/Test
3. Press the Down arrow pushbutton as necessary to navigate to the "Init setpoints"
screen.
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Init setpoints
Press ENT to begin
5. Press the ENT pushbutton. The following will be displayed:
Confirm press ENT
Cancel press EXIT.
6. Press ENT. The control will display the following sequence of screen displays:
Initializing....
Initialization Done
Init Setpoints
Press ENT to begin
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1. Press the ENT (UTIL Hot Button) pushbutton to awaken the unit. The menu will
advance to "UTILITIES".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Calibration/Test
3. Press the Right or Left arrow pushbutton. The menu will advance to About.
4. Press the Down arrow pushbutton as necessary to navigate to the desired screen.
The Remote Control menu item located in the Utility drop down menu displays the
applicable Remote Control screen.
GUID-53E63F94-8E89-48E6-8C7D-3CB55622B3C2 V1 EN
Figure 52: Remote Control Screen for Toggle or None Auto/Manual Switch Type
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GUID-217CAB51-2F4A-4235-B7F3-4985B331F3EC V1 EN
Figure 53: Remote Control Screen for SCAMP Auto/Manual Switch Type
If the unit is supplied with DC Power Backup, then all automatic Raise or
Lower operations are blocked when the input voltage decreases to less
than 85.0 Vdc. Remote initiated Raise or Lower operations will still be
initiated if Motor Power is available.
The control will not accept a new command unless the previous command
is completed.
Lower 1 Tap
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Initiates remote Lower in 1 tap increments. Limited by tap Block Lower setpoint and tap
position limit settings.
Raise 1 Tap
Initiates remote Raise in 1 tap increments. Limited by tap Block Raise setpoint and tap
position limit settings.
Step #1
Step #2
Step #3
Unblock
Remote Control/Miscellaneous
Close
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SCAMP control
The SCAMP Control feature allows the user to remotely observe the status of the Adapter
Panel SCAMP pushbutton (when equipped). This feature also allows the user to change
the state of the Local SCAMP pushbutton on the Adapter Panel/Control.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to awaken the unit. The
menu will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, until "Programmable Alarm"
is displayed.
4. Press the Down arrow, as necessary, until the following is displayed.
Clr Low Current Blk
Ready Press ENTER
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Confirm press ENTER
Cancel press EXIT.
6. Press the ENT pushbutton. The following sequence of screens will be displayed:
Confirm press ENTER Cleared
Clr Low Current Blk Ready Press ENTER
1. Select Setup/Alarms from the TCC600 toolbar. TCC600 will display the
Programmable Alarm dialog screen.
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GUID-DB6FD36C-9F05-4D30-AC1B-EE38A978625A V1 EN
2. From the Low Current Block Reset section of the dialog screen select Reset.
When Motor Seal-in is selected in the control the Motor Seal-in Failure Alarm/Block
feature and the input to the Abnormal Tap Position alarm are enabled by default. The user
may choose to disable the Motor Seal-in Block feature. However, the input to the
Abnormal Tap Position alarm and the Motor Seal-in Failure Alarm is always enabled
when Motor Seal-in is selected. The feature includes the following:
Abnormal Tap Position Alarm Input - The Motor Seal-in Failure Block feature provides
an input to the "Abnormal Tap Position" alarm. This input is actuated on the first
occurrence of a tapchange coincident with no motor seal-in current detected for 15
seconds.
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Motor Seal-in Failure Alarm - The Motor Seal-in Failure Alarm is actuated on the second
occurrence (either direction) of a tapchange coincident with no motor seal-in current
detected for 15 seconds. This alarm can be reset by the user from the Human Machine
Interface (HMI), from the TCC600® "Alarms" dialog screen or via SCADA. The alarm
is also reset when a successful tapchange operation occurs (motor seal-in current detected)
in either direction.
Alarm Active
Motor Seal-in Failure Block - The Motor Seal-in Failure Block is actuated on the second
occurrence of a tapchange coincident with no motor seal‑in current detected for 15
seconds in either direction. The block will be in effect in the direction that produced the
second Motor Seal-in Failure occurrence. If a Motor Seal-in Failure is detected in the
opposite direction, then operation will be blocked in that direction also.
This Block can be reset by the user from the HMI, from the TCC600 "Alarms" dialog
screen or via SCADA. The block is also reset when a successful tapchange operation
occurs (motor seal-in current is detected) in the opposite direction.
The internal accumulator that counts the occurrences of failed tapchanges is stored in
volatile memory and is set to zero when a loss of power occurs and the unit is not equipped
with a backup power supply. This is considered normal operation of the feature.
3.24.1 Resetting motor seal-in failure alarm block from the HMI
1. Press the Down Arrow (CNFG Hot Button) pushbutton to awaken the unit. The
menu will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, until "Programmable Alarm"
is displayed.
4. Press the Down arrow, as necessary, until the following is displayed.
Clear Seal in Alarm
Ready Press ENTER
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Confirm press ENTER
Cancel press EXIT.
6. Press the ENT pushbutton. The following sequence of screens will be displayed:
Confirm press ENTER Cleared
Clear Seal in Alarm Ready Press ENTER
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Operation
1. Select Setup/Alarms from the TCC600 toolbar. TCC600 will display the
Programmable Alarm dialog screen.
2. From the Motor Seal-in Failure Alarm reset section of the dialog screen select Reset.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to awaken the unit. The
menu will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, until "Paralleling" is
displayed.
4. Press the Down arrow, as necessary, until the following will be displayed.
Clear Lockout Alarm
Ready Press ENTER
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Confirm press ENTER
Cancel press EXIT.
6. Press the ENT pushbutton. The following sequence of screens will be displayed:
Confirm press ENTER Cleared
Clear Lockout Alarm Ready press ENTER
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Operation
GUID-8C5481C0-365B-4398-B96B-245B6558B9F0 V1 EN
2. Enter a valid Level 2 Access Code, then select OK. TCC600 will display the Access
Granted Successfully confirmation screen.
GUID-75008FE6-45FF-41FE-8C8F-00FD57F9CA77 V1 EN
3. Select OK. TCC600 will display the Master/Follower Configuration Tool dialog
screen.
GUID-A4EA0D98-BFCB-4E3B-BBF5-327A050956CE V1 EN
4. Select the desired control to be reset, then select "Alarm Reset" to reset the Master/
Follower Lockout Alarm.
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Operation
GUID-8C5481C0-365B-4398-B96B-245B6558B9F0 V1 EN
3. Enter a valid Level 2 Access Code, then select "OK". TCC600 will display a "Access
granted successfully." dialog screen.
4. Select "OK". TCC600 will display an un-populated "Peer to Peer Paralleling
Configuration Tool" dialog screen.
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Operation
GUID-348BAE84-9B04-412A-B247-631070BD1240 V1 EN
GUID-C8439FC3-CE88-4E61-8E98-6570DABF1599 V1 EN
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Operation
GUID-E1FE0595-2FFD-41C7-94C1-5ECF79AF2FFE V1 EN
GUID-26583FFF-B8ED-406B-A9BC-1698CA6A26BE V1 EN
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1VAC388793-MB B Section 4
TCC600
Section 4 TCC600
The TCC300 Digital Tapchanger Control includes a fiber optic port and RS‑485 port.
The TCC600 installation program has been written to overwrite previous versions of
TCC600. However, considering variations in installed software, hardware and operating
systems, if you are upgrading from a previous version of TCC600, it is recommended that
any older versions of the TCC600 program be removed before installing the new TCC600.
TCC600 runs with the Windows 2000, Windows XP, Windows Vista or Windows 7
operating system. Familiarity with Windows is important in using TCC600, as the
conventions defined in the Windows documentation are strictly followed.
TCC600 will be installed on the host PC’s hard disk. While it does not require special
installation procedures, an installation utility has been provided to make the process
easier.
The USB cable must be disconnected from the TCC300 control before
installing TCC600.
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TCC600
GUID-2965F41C-97DB-4D97-B463-7C84058A0770 V1 EN
5. Select the TCC600 program-item icon from the Becoware group in the Program
Manager, or select TCC600 from the program list using the Start Menu to start
TCC600. The TCC600 Main Screen will be displayed.
The TCC300 and TCC600 Communications Software are shipped from the factory with
the same default communication parameters. Therefore, it may not be necessary to setup
communication parameters.
To use TCC600® to interrogate, set, or monitor the TCC300 Digital Tapchanger Control
using a direct USB connection, the appropriate driver must be loaded. The driver that is
required to be resident in the "windows\inf" folder on the host PC is "beco_usb.inf." This
driver is automatically loaded by the TCC600 installation software.
When the control is connected to the PC utilizing a USB cable, Windows will enumerate
the control as a serial com device and will assign an unused COM Port to the control.
1. For Direct Communication Using USB (Serial) Connection, ensure the following
conditions exist:
1.1. TCC600 is installed on the host computer
1.2. The control is energized
2. Plug the USB cable into the host PC USB port.
3. Plug the USB cable into the USB port on the control. The host PC will:
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TCC600
3.1. Interrogate the control to determine the type of hardware device it is.
GUID-42DB6CDF-5494-4502-94C6-EA2AD600B667 V1 EN
GUID-7CCDEA4F-0E42-4270-B0D0-58C603C9AC19 V1 EN
6. Ensure that the correct COM port is displayed for the selected USB device.
7. Enter "Access Level Code" and check "Save" if desired. Default Values:
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TCC600
GUID-F319E4A5-88B6-4699-8B1B-FB4280BEBA4A V1 EN
GUID-E30C4027-330B-4500-A102-756531F004F3 V1 EN
10. If Level 1 Access is not active or the proper Level 1 or Level 2 access code was
entered, then TCC600 will briefly display a "Successfully Connected Level 1/Level
2" confirmation screen, then display the connected version of the TCC600 Main
Screen with the appropriate Access Level.
11. If Level 1 Access is active and an invalid access code was entered, then TCC600 will
display a "Failed to complete Access Code Verification" error message.
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TCC600
GUID-CAEECE81-E308-4243-A5C6-0D47BD0F0266 V1 EN
12. Select OK. TCC600 will briefly display the "Successfully Connected Read-Only
Access" screen and then display the connected version of the TCC600 Main Screen
with Read-Only permission.
GUID-81515E62-F457-4D29-8D24-E69FB0931AF9 V1 EN
GUID-CDFC7223-A8E9-48C7-A412-0EECA7FFD1FC V1 EN
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TCC600
GUID-46025E27-EEFF-4A9A-A95C-8FC9626F1265 V1 EN
To use TCC600 to interrogate, set, or monitor the TCC300 Digital Tapchanger Control
using a RS-485 connection the following conditions must be met:
• The control is physically connected to a RS-485 network consistent with the correct
hardware and connection requirements.
• TCC600 software communication parameters and device parameters must match the
control’s default RS-485 settings and the selected/default device parameters.
Elements of the control’s RS-485 Port communication parameters include the following
(default settings):
Default device parameters that are at the default settings or have been configured locally
at the control include (default settings):
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TCC600
GUID-42DB6CDF-5494-4502-94C6-EA2AD600B667 V1 EN
GUID-E30C4027-330B-4500-A102-756531F004F3 V1 EN
8. If Level 1 Access is not active or the proper Level 1 or Level 2 access code was
entered, then TCC600 will briefly display a "Successfully Connected Level 1/Level
2" confirmation screen, then display the connected version of the TCC600 Main
Screen with the appropriate Access Level.
9. If Level 1 Access is active and an invalid access code was entered, then TCC600 will
display a "Failed to complete Access Code Verification" error message. Select OK.
TCC600 will briefly display the "Successfully Connected Read-Only Access"
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TCC600
screen and then display the connected version of the TCC600 Main Screen with
Read-Only permission.
The fiber optic interface is connected to the rear COM Port of the device. It can be enabled
through the front panel under the Comm setting menu. When fiber optic is selected, the
RS-485 is disabled. The fiber optic baud rate is selectable from 300 to 115200 bps.
The echoing of the received data is supported by the hardware. Switch (located on the side
of the control to the right of the TX fiber transmitter connection as viewed from the rear
of the control) opened, will disable the echoing feature (echo off). Echo ON is primarily
used if the control is in a daisy chain network. Disabling the echo transmission is usually
done when there is peer to peer communication. If the client software supports echo
canceling, as is the case for TCC600, then there is no need to disable echo transmission.
In this case echo cancel should be enabled on the client software. Physical specification:
To use TCC600 to interrogate, set, or monitor the TCC300 Digital Tapchanger Control
using a Fiber Optic connection the following conditions must be met:
• The control is physically connected to a Fiber Optic network consistent with the
correct hardware and connection requirements.
• TCC600 software communication parameters and device parameters must match the
control’s default Fiber Optic settings and the selected/default device parameters.
Elements of the control’s Fiber Optic Port communication parameters include the
following (default settings):
Default device parameters that are at the default settings or have been configured locally
at the control include (default settings):
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TCC600
1. For Communication Using Fiber Optic Connection, ensure the following conditions
exist:
1.1. The control is physically connected to the Fiber Optic network
1.2. TCC600® is installed on the host computer
1.3. The control is energized
2. Start the TCC600 program. TCC600 will display the TCC600 Main dialog screen.
3. Select Connect/Com Port from the Connect drop-down menu.
GUID-42DB6CDF-5494-4502-94C6-EA2AD600B667 V1 EN
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TCC600
GUID-E30C4027-330B-4500-A102-756531F004F3 V1 EN
8. If Level 1 Access is not active or the proper Level 1 or Level 2 access code was
entered, then TCC600 will briefly display a "Successfully Connected Level 1/Level
2" confirmation screen, then display the connected version of the TCC600 Main
Screen with the appropriate Access Level.
9. If Level 1 Access is active and an invalid access code was entered, then TCC600 will
display a "Failed to complete Access Code Verification" error message. Select OK.
TCC600 will briefly display the "Successfully Connected Read-Only Access"
screen and then display the connected version of the TCC600 Main Screen with
Read-Only permission.
The optional Ethernet Port can be purchased as either a RJ-45 (10/100 Base-T) interface
or Fiber Optic through ST or SC connectors (100 Base-Fx) for Ethernet communication
to the TCC300. The port supports up to 17 concurrent connections. The maximum number
of allowed DNP connections is five. The maximum number of MODBUS® connections
is eight. When IEC 61850 is purchased, the maximum number of IEC 61850 connections
is four. The port supports DHCP protocol and also allows manual configuration of the
Ethernet port. MODBUS protocol "Port Number" and DNP Protocol "Port Number" are
required for manual configuration.
TCC600 can be used through the Ethernet port and may be considered a
MODBUS connection for the purpose of determining how many
concurrent connections are allowed.
Using Fiber Ethernet requires the Auto Negotiate setting in the control be
set to Disable to operate correctly
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TCC600
If the control is to be connected to a network that does not support DHCP protocol, then
the following information must be obtained from the Network Administrator, to be
entered locally at the control or remotely utilizing TCC600:
• IP Address
• Net Mask
• Gateway (may be necessary)
Also, if the network MODBUS® Port address is not "502" or the DNP Port address is not
"20000", then the MODBUS and DNP Port settings must be set.
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TCC600
ABB
TCC300
Digital
Tapchanger
Control
USB Cable
To Transformer/Regulator
Optional Bluetooth
The Bluetooth® option enables wireless access to the TCC300. Utilizing the Bluetooth
wireless feature the user is able to configure the control, read status and metering values,
as well as change setpoints.
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TCC600
The remote addressing capability of TCC600® and the TCC300 Digital Tapchanger
Control allows multiple controls to share a direct or network connection. A fiber optic
loop network, RS‑485 tree configuration or Ethernet Network may also be used.
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TCC600
A control address of zero is a "wild card" that will illicit a response from all controls on
a shared connection and result in corrupted communication.
With these arrangements, any control can be selected from within TCC600 by specifying
it’s unique communications address, ranging from 1 to 200. The communications address
must have previously been set from the control’s front panel.
Connect to computer
GUID-271F9BD4-D15A-4AE5-8204-6FB5F7DAE9DD V1 EN
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1VAC388793-MB B Section 4
TCC600
Connect to computer
120 Ω
GUID-F139EEC0-5E4C-43F1-9D0C-A0BA1A539D7E V1 EN
Network
CAT 5 Twisted Pair RJ-45
Hub or
Fiber Optic Through
ST Connectors
GUID-82218814-F8B6-4A25-8F70-57A8CDDD4382 V1 EN
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Section 4 1VAC388793-MB B
TCC600
CELLULAR
TOWER
RS232 Link
RS232 Link
RS232 Link
GUID-E72349E6-DFE8-48C6-AD77-72D09C6DF90C V1 EN
4.9 Cautions
Control Priority
Control conflicts will not occur as local commands initiated from the front panel receive
priority recognition.
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TCC600
GUID-AD6D489A-E763-406B-9964-E773A52E040D V1 EN
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TCC600
GUID-86278804-7C17-4025-939F-E535678DDBEB V1 EN
This section provides a general description of each TCC600 menu selection and command
in the same order as they are displayed in the software program.
The TCC600® Main Screen "Connected" also displays the type of connection that is in
effect (top of menu bar), and on the bottom menu bar the Control Time, Firmware Version,
Connection Status and Active Setpoint Profile. When in File Mode with a named file open
the file name and path to the file are displayed in the top menu bar. Also displayed is the
Active Profile in the bottom menu bar.
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TCC600
GUID-1B570062-4D2F-4FD4-A69B-C7D482197DC3 V1 EN
Once installed, the TCC600® program-item icon is available from the Program Manager
and TCC600 can be run like any other Windows™ program (The installation utility places
TCC600 in a Program Manager group named Becoware).
GUID-196B9CBE-156C-4248-A0E6-4ABD59ED4E08 V1 EN
Figure 84: File menu in the Not Open or Not Connected Mode
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TCC600
Table 6: File menu contents in the Not Open or Not Connected Mode
Item Description
New Opens the File Information Box to allow the user to
select the unit type and nominal frequency.
Open Opens the file browser window to allow the user to
select an existing file. It will not allow the user to
create a new file.
Exit Exits the TCC600 program.
GUID-99A49348-671D-47B7-90C2-407E387E84B3 V1 EN
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1VAC388793-MB B Section 4
TCC600
GUID-8F8AE233-1833-43BB-8C84-B8CD4A97639D V1 EN
The Connect drop down menu is displayed when the unit is not connected to a control.
This menu provides the user with access to the screens that are necessary to set TCC600®
communication parameters and connect to the target control. Menu selections include
USB, Com Port, Modem, TCP/IP and Bluetooth.
Table 8: Connect menu contents
Item Description
USB The USB menu selection initiates the USB dialog
screen to connect to the TCC300 USB Port (Figure
87). The user is prompted to input the required
Device and Access code. The USB/Comm Port
selection identifies the PC Comm Port to be utilized
for communication.
Com Port The Com Port menu selection initiates the Serial Port
dialog screen (Figure 88. The user is prompted to
input the necessary communications information to
open Serial communications through the selected
Comm Port.
Modem The Modem menu selection initiates the Modem
communication dialog screen (Figure 89). This
screen contains the Device, Phone, PC Comm Port
and Modem parameters that are necessary to setup
and communicate with a modem attached to the host
PC and the target TCC300. This screen also
contains a phone book, selection of Comm Port or
modem and a selection for bringing up a terminal
window after dialing.
TCP/IP The TCP/IP menu selection initiates the TCP/IP
communication dialog screen (Figure 90). This
screen contains the parameter settings for
communicating with a TCC300 over a network.
Bluetooth The Bluetooth menu selection initiates the Bluetooth
communication dialog screen (Figure 91). This
screen contains the parameter settings for
communicating with a TCC300 using the optional
Bluetooth feature.
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TCC600
GUID-7CCDEA4F-0E42-4270-B0D0-58C603C9AC19 V1 EN
GUID-A4371D9D-5833-4B0A-9CDC-667908F2EBFA V1 EN
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1VAC388793-MB B Section 4
TCC600
GUID-4BD1BA3D-8354-401B-A129-BBC6A633DC1E V1 EN
GUID-723542DF-F06D-4688-B9FD-3392C7AD99CF V1 EN
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TCC600
GUID-A32416BD-A527-4BAA-9417-2C35FBE8C034 V1 EN
GUID-ACB3D9D9-3C35-4E6B-B4E7-D8E98F2110D3 V1 EN
The Setup submenu provides the user with the capability to setup and configure the
standard RS485 Fiber Optic Port. Also, the Setup submenu provides for the setup and
configuration of the RS-232 port, optional Ethernet and Bluetooth® communication
features.
The Communication/Setup submenu also provides the user with access to the Change
Address, Communication Access Timeout and HeartBeat settings.
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TCC600
HeartBeat can be enabled or disabled (Figure 100) and the control type
selected.
Bluetooth® Settings The Bluetooth Information dialog screen (Figure 101) provides the user
with the capability to setup Bluetooth communication parameters and
also initiate a "Reset" of the Bluetooth module.
Table continues on next page
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TCC600
Item Description
Options This feature allows the user to enable RS-232 and the optional
Bluetooth module if equipped (Figure 102).
TCC600 provides the means to enable or disable installed RS-232 and
Bluetooth modules. This capability is provided by a communication
options utility under the Communications menu. Prompts to enable
communication hardware are also contained in the individual port setup
menus.
GUID-2A90E297-855B-40C6-BDE0-083E12B2DA4C V1 EN
GUID-46276A35-BF4F-47FB-AD5B-DFFFEF5AF5C6 V1 EN
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TCC600
GUID-A989FBA4-22E9-46A4-8F03-7C399A6442F1 V1 EN
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TCC600
GUID-F33E119B-6B7F-46D6-BAAC-641D2E385712 V1 EN
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1VAC388793-MB B Section 4
TCC600
GUID-D872DE0E-459B-4CC0-94D6-33BE7D0F8761 V1 EN
GUID-AF9E62BF-79B7-4EEA-A49D-C9C78944C74F V1 EN
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TCC600
GUID-779D2DA9-A591-4D74-8C45-ECE2F9F25B68 V1 EN
GUID-BB3EBE8A-3E09-4B7C-BA7E-2F7DC25F61B4 V1 EN
GUID-1D3DDB88-E2FE-49A3-BFF4-ECFEC0D0ABBA V1 EN
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1VAC388793-MB B Section 4
TCC600
GUID-112916B1-ACD4-4628-8019-F19903A166FB V1 EN
GUID-511D5AE7-4DEB-445A-A5B3-F6B2A0F8EB3B V1 EN
The Monitor toolbar item provides the user with the means to display the control’s
screens.
The data that is displayed is only available when communication is established between
the control and the PC.
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TCC600
The Metering & Status submenu item displays the Metering & Status Screen. Values
displayed are updated depending on communication system capabilities.
GUID-888AA5FD-BED2-4426-B796-0EE4CF589E60 V1 EN
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TCC600
Item Description
Watts Displays the calculated primary quantity based on
the user-selected voltage and current multipliers; VT
configuration (line-to-line or line-to-ground), single-
phase or three-phase, and measured secondary
voltage and current.
VAr Displays the calculated primary quantity based on
the user-selected voltage and current multipliers, VT
configuration (line-to-line or line-to-ground), single-
phase or three-phase, and measured secondary
voltage and current.
VA Displays the calculated primary quantity based on
the user-selected voltage and current multipliers, VT
configuration (line-to-line or line-to-ground), single-
phase or three-phase, and measured secondary
voltage and current.
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TCC600
Item Description
Frequency Displays the real-time measured frequency value.
Circulating Current Displays a representative value of circulating
current, if the control is used with a ABB M‑0115A
Parallel Balancing Module, or its equivalent.
DVAr Current Displays a representative value of DVAr current
when in the DVAr Peer to Peer Paralleling mode.
Drag Hands Displays the tap position Drag Hands values for each
direction.
Raise Timer Displays the integrated out-of-band time for a voltage
excursion greater than the upper band limit up to the
value of the time delay setpoint.
Lower Timer Displays the integrated out-of-band time for a voltage
excursion less than the lower band limit up to the
value of the time delay setpoint.
Intertap Timer In the sequential mode of operation, displays the
integrated out-of-band time for a voltage excursion
and the subsequent tap-change. Adjustable from 0 to
60 seconds, in 1 second increments, with a factory
setting of 0 seconds.
Operation Counter Records the number of raise and lower operations.
The operation counter will advance by one or two
counts, as set by the user, for each open-close-open
contact operation. This counter is not resettable.
The counter accommodates 999,999 operation
counts and the number of counts stored in memory is
not affected by a loss of supply power. Total
operation count is displayed in the Status Menu. This
counter cannot be reset, but can be preset to any
value up to 999,999 in the Configuration menu.
Table continues on next page
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TCC600
Item Description
Resettable Operations Counter second, resettable operations counter operates with
the method selected by X1/X2/Count Window. The
user resets this counter to zero by pressing ENT
while viewing the resettable operation counter
screen within the Status Menu. No password is
required to reset the resettable operations counter.
Neutral Switch Counter The Neutral Switch Counter is updated each time the
neutral input is detected. Neutral Switch Counter can
also preset to any value. The Neutral Switch Counter
is a software counter that is stored in non-volatile
memory and has a maximum value of 1,000,000.
RTN Status Displays the "Run Through Neutral" feature status
(Enabled or Disabled).
Count To RTN Active Displays the number of counter operations since the
operations between runs setting was set, or since the
feature was enabled. The counter will reset to zero if
the feature is enabled and successfully runs through
neutral.
RTN Counter The RTN Counter will increment after each
successful operation of the Run Through Neutral
feature.
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TCC600
Item Description
VAr Bias Effect Indicates one of three conditions when enabled. If
the control has determined that the absolute reactive
power is >¾ of the Max Cap Bank Setting and the
inverse timer has timed out, then the control will
increase the effective bandcenter by 1 Volt
depending on the direction of the reactive power and
will either indicate "Bandcenter Raise" for negative
reactive power or "Bandcenter Lower" for positive
reactive power. If the absolute power is <¾ of the
Max Cap Bank Setting then the display will indicate
"None".
Whenever VAr Bias is in effect, the control will
display the "VAr Bias in effect" message on the
display and the appropriate Raise/Lower LED will
flash.
Power Direction Indicates one of two power directions: Forward
(forward power condition) and Reverse (reverse
power condition).
Voltage Reduction VR Off Indicates voltage reduction is not active, blocked
either by non‑sequential input, a reverse power
condition, or by communicated command. Steps 1,
2, and 3 indicate that voltage reduction is in effect for
the stated step value.
HMI Active Mode Indicates (Yellow) that HMI menu at the control is
active.
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TCC600
Item Description
Backup Pwr Failure Indicates the absence of Backup Power circuiting
when Backup Power option has been detected.
Low Current Block When enabled the control determines if Load Current
following a tap change is less than 4 mA, coincident
with Tap Delta Voltage being less than 4 Vac. When
these conditions exist the control will initiate an alarm
and block regulation.
Individual Tap Wear The number of operations on any single tap exceeds
the Individual Tap Wear Alarm setting.
Tap Changer Failure When the Operation Counter Configuration is set to
"Cam Follower" and this alarm has been enabled,
indicates the counter contact input has detected a
Tap Changer Failure condition.
A Cam Follower contact is a cam driven contact
which is normally closed when the Tapchanger is at
rest, and opens and closes once during each tap
operation in either direction. If this contact does not
open and close within 30 seconds after the control
issues a Raise or Lower in either local automatic or
remote manual operational modes, this alarm will
activate. This alarm can be reset either by the Cam
Follower contact operating correctly during a
subsequent Raise or Lower operation, or if reset by
the user.
LDC/LDZ Any value other than zero has been set for LDC/LDZ.
Line Current Limit The line current is exceeding the respective
maximum current limit setting and the alarm output is
on due to this condition.
Reverse Power Reverse power is present at the control and the
alarm output is on due to this condition.
Abnormal Tap Position Abnormal Tap Position is indicated when the alarm is
enabled, KeepTrackTN is enabled and the neutral
input is detected but the present tap position at that
instant is neither at minus one nor plus one. The
Abnormal Tap Position Alarm will also be activated
when the Motor Seal-in Failure detection feature has
detected a Motor Seal-in Failure.
Voltage Reduction Any level of voltage reduction is active.
VAr Bias Lead or Lag Indicates when the VAr Bias effect (Lead or Lag) has
exceeded the time limit imposed by the Max VAr Bias
Duration Setting.
Table continues on next page
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TCC600
Item Description
Indicates when the VAr Bias effect (Lead or Lag) has There are two types of lockout conditions, Master
exceeded the time limit imposed by the Max VAr Bias lockout and Follower lockout. Any lockout of the
Duration Setting. paralleling mode will set the Master/Follower
Lockout Alarm. When a lockout condition exists, the
control issuing the lockout will stop any further
GOOSE publishing and will stop load voltage
regulation. Also, the alarm can be configured as a
DNP event, or as a report in case of IEC 61850. The
lockout state will be displayed on the control front
panel display and in the Master/Follower
Configuration Tool.
Master/Follower Alarm
messages can be observed for
the connected control from the
TCC600® Monitor/Master/
Follower Alarm messages menu
item.
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TCC600
Item Description
Peer to Peer Lockout The Delta VAr Peer to Peer Paralleling feature
includes the following alarms which will activate the
"Peer to Peer Lockout" Alarm:
RTN Fail The RTN Fail alarm will actuate when the "Maximum
RTN operations before Alarms" setting has been
exceeded.
Op Count Signal The total number of operations has exceeded the
Operations Counter Alarm Limit setting.
There are three available states designated by color for each of the Alarm Status elements:
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TCC600
Up to 4 CBEMA events can be set and enabled allowing the control to trigger a Sequence
of Events record when each event occurs. Also, the control will report both the time and
duration of each event via DNP. These 4 settings allow the control to be set to record
violations of the ITIC curves (formerly known as CBEMA curves).
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TCC600
The TCC300 Tapchanger Control measures the motor current during tapchange
operation. The motor current is sampled at 64 samples per cycle and the total RMS value
of the current is computed every cycle (60 Hz or 50 Hz cycle). The dynamic range of the
current measurement is from 0 to 10 A.
The tapchange start signal is generated when the motor current exceeds a threshold value
(user programmable or fixed at a small value such as 0.1 A). The tapchange operation is
considered complete when the counter contact input is generated. If the tapchanger is
making multiple tapchanges where the current is not interrupted between tapchanges then
the counter contact can be used to decide the completion of one tap before the start of the
next tap.
The following parameters are logged for the motor current profile:
• Average RMS value of the motor current (once every cycle for the complete duration
of the tapchange)
• Total duration of the tapchange in ms
• Peak RMS value of the motor current
The Sequence of Events Recorder will trigger when any of the following conditions occur:
The average RMS current is the average of the RMS current for the
tapchange duration.
• Peak RMS current exceeds a certain percent (programmable from 110% to 200%) of
the stored peak current which was recorded during the training mode.
• Average RMS current exceeds a certain percent (programmable from 110% to 200%)
of the stored average RMS current which was recorded during the training mode.
• Total duration of the tapchange exceeds a certain percent (programmable from 110%
to 200%) of the stored value which was recorded during the training mode.
The training mode will be used during the commissioning of the Tapchanger Control. In
this mode twenty tapchange operations will be manually conducted and the average
profile stored in non‑volatile memory. This profile will be compared with the profile
during normal tapchange operation to trigger the Sequence of Events Recorder when the
above conditions occur.
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TCC600
GUID-72B84BB9-CA50-4888-8B37-C0DCF1192B97 V1 EN
The Demand & Energy Metering submenu item displays the Demand & Energy Metering
screen. Real‑time demand and metering information can be monitored from an addressed
control.
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TCC600
GUID-E7200160-B164-429C-A5C3-D8FC53F3E204 V1 EN
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TCC600
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TCC600
Energy Metering
The Energy Metering section of the Demand & Energy Metering screen displays the
Energy Metering parameters. This feature enables the user to review real-time and
historical demand metering information (Single Phase). This section includes Forward
and Reverse Watt Hours and Lagging and Leading VAr Hours.
Miscellaneous
Each element of the Demand History and Energy Metering can be reset individually by
selecting the desired parameter(s) and then selecting Reset Selected Items. When the
Reset command is issued, the metered value is reset to zero and the time and date are
updated
The Tap Statistics submenu item displays a statistical representation of the Tapchanger
operation. The cumulative (since last visit) number of tapchanges and the Accumulated
Primary Current for each tap position is displayed both graphically and numerically.
Selecting Refresh updates tap statistical data. Selecting Reset All resets all tap statistic
counters to zero and clears the Individual Tap Wear Alarm in the Metering & Status
screen. Selecting Save to CSV File allows the user to save the tap statistics as a ".csv" file
which can be read by a spreadsheet program.
GUID-29DEE835-D924-4505-BC5A-219A1A325DDA V1 EN
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TCC600
By pointing the mouse to any bar, the corresponding tap statistic will be
highlighted as well as displayed in a tool tip.
The Real Time Voltage Chart feature allows the user to monitor in real time the last 60
seconds of the source voltage value and load voltage. The Voltage Chart freezes the last
30 seconds of the voltage profile and displays the current values.
GUID-9DB711F5-2328-42EE-A564-6C63AD18201A V1 EN
The input signal is sampled at 64 samples per cycle, giving an overall sampling rate of
3840 samples per second for a 60 Hz system. This provides the ability to reproduce signals
of up to 1920 Hz. Therefore, up to the 31st harmonic can be calculated using discrete
Fourier transform with a fundamental frequency of 60 Hz. The fundamental for both the
Voltage and Current channels is calculated every sample meaning, every 260.41 μs. These
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TCC600
voltage and current magnitudes are used in a real-time decision making algorithm and
real-time metering.
Total Harmonic Distortion (THD) for both voltage and current are calculated and
displayed using the following equation:
31 2
∑ A k
THD = k =2 2
A0
GUID-90760A74-ED50-4E03-A4F9-9D62B07E87A1 V1 EN (Equation 1)
In addition to Harmonics and THD calculations the secondary task also triggers the
Sequence of Event (SOE) recorder whenever any Harmonic selected by the user exceeds
a preset threshold level.
The user is able to select which Harmonic(s) will trigger the SOE function and also set the
threshold level, above which the SOE recorder will be initiated and below which the
current will be ignored. The threshold level is set as a percentage of the magnitude of the
fundamental. The user can also set the threshold level of either the Voltage or the Current
Harmonic.
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TCC600
GUID-1BFA9A41-F7E5-4B52-8B26-4FE87D65BD39 V1 EN
Master/Follower Alarm Messages for the control that TCC600® is connected to can be
observed from TCC600 by selecting Monitor/Master/Follower Alarm Messages.
GUID-12E92DF5-9596-44B9-BCA1-7A5D386A6C69 V1 EN
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TCC600
The Display All Metering feature provides the user with a snapshot of all metering
parameters. This feature also allows the Display All Metering screen to be printed or saved
as a *.HTML file. The menu bar also includes a refresh feature to refresh parameters
displayed on the screen.
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TCC600
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TCC600
GUID-CAAD4C5B-C0D4-4957-81FC-968E6C0C91C3 V1 EN
GUID-11122053-923B-43EE-B8C8-A20A212AED2B V1 EN
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TCC600
This feature allows the user to select individual display colors for the Metering and Status
screen. The Alarm, Warning, Input, Output and Metering Background text and
background colors can be set.
GUID-B579FC75-5C65-4104-92F2-9E796588A766 V1 EN
Toolbar Editor
The Toolbar Editor feature allows the user to create TCC600® toolbar menu items that are
available from the TCC600 main menu screen. By right clicking on the toolbar TCC600
will display the Toolbar Editor Mode selections "Start Edit Toolbar" and "End Edit
Toolbar". To add a Toolbar item simply select "Start Edit Toolbar" and then drag and drop
the desired single menu item onto the main toolbar. To remove menu items drag and drop
the item on the "Help" menu item. When the Toolbar Editor is active (as displayed in the
TCC600 menu top line) no TCC600 functions can be initiated.
By right clicking and selecting "End Edit Toolbar" TCC600 features are accessible.
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TCC600
GUID-7CDB7DBB-3ED2-48A3-8597-10719CDCC70F V1 EN
Figure 113: TCC600 Main Menu Screen with Toolbar Editor Active
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TCC600
GUID-A69645CF-1A84-4857-A3BC-80A3F106C30B V1 EN
The Setup menu item provides the user with access to the submenu items.
• Profile
• Tapchanger Type
• Setpoints
• Configuration
• Tap Settings
• Alarms
• Wakeup Screens
• Data Logging
• Harmonics Setup
• Oscillograph
• Sequence of Events
• CBEMA Events
The setpoint information displayed on these screens can be from either the control or from
an open TCC600® file.
Also included in the Setup submenu is the Display All Settings command which when
invoked displays the TCC300 All Setpoints Dialog Screen
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TCC600
GUID-76DDE8BF-4A38-4B24-8C76-ADD0DB605A36 V1 EN
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TCC600
4.10.5.1 Profile
The Profile menu item includes the "Set Active Profile" selection which allows the user
to manually select the active Setpoint Profile. Also included is the "Profile Names" menu
item which allows the user to Enter/Edit the 16 character Profile name for each file
GUID-7C752949-D815-41B9-BAEE-5FF10F6B4204 V1 EN
The Tapchanger Type Selection feature provides the user with the ability to set regulator
vendor specific configuration settings in the control from TCC600.
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TCC600
GUID-B9B7CEAA-1AE2-4B8E-9EA5-CE948E205369 V1 EN
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TCC600
4.10.5.3 Setpoints
Table 19: General
Item Description
Line Drop Compensation Toggles between two modes of operation: R, X
(factory setting), and Z.
Timer Delay Selection Toggles between two modes of operation: Definite
Time (factory setting) and Inverse Time.
Basic Timer Type Toggles between Integrating and Instant Reset.
Power Direction Bias The Power Direction Bias setpoint feature includes
three settings to determine how the control will switch
between forward and reverse power operation. The
three settings are None, Forward, and Reverse.
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TCC600
VAr Bias can be enabled or disabled. Use of VAr Bias allows coordination of the TCC300
with Autodaptive® Control devices and M‑6280 series Capacitor Bank Controls.
Table 24: VAr Bias (Step)
Item Description
Disable on Reverse Power When selected, the control will disable VAr Bias
when Reverse Power is detected.
Forward Power Max 3 Phase Capacitor Bank Size Maximum Capacitor Bank size is adjustable from 4
KVAr to 12000 KVAr.
Reverse Power Max 3 Phase Capacitor Bank Size Maximum Capacitor Bank size is adjustable from 4
KVAr to 12000 KVAr.
Lead % Bank Size Pickup Lower negative Var limit in percentage of the Max
Cap Bank size below which the control will increase
the upper band edge by the amount defined by VAr
Bias Voltage Step.
Lag % Bank Size Pickup Upper positive Var limit in percentage of the Max Cap
Bank size above which the control will decrease the
lower band edge by the amount defined by VAr Bias
Voltage Step.
VAr Bias Voltage Step Amount by which the control will increase or
decrease the Upper or Lower band edges when
there is a VAr Bias out of band situation.
Max VAr Bias Duration Maximum allowable time in minutes the control will
bias the voltage edge.
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TCC600
GUID-6A8E37E4-305B-47A3-8B69-8F2792EE95C1 V1 EN
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TCC600
GUID-9031B92C-17AA-46BF-A9DD-C718F890688D V1 EN
Figure 119: Setpoints Dialog Screen with Step VAr Bias Enabled
GUID-048D237F-43CD-4AD9-AE34-E622A23E6616 V1 EN
Figure 120: Setpoints Dialog Screen with Linear VAr Bias Enabled
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TCC600
GUID-F94E7F6F-8790-48D5-8849-51B45512FDBC V1 EN
4.10.5.4 Configuration
Table 27: Primary
Item Description
Voltage Multiplier Adjustable from 0.1 to 3260.0 in 0.1 increments with
a factory setting of 60.0. User selection must include
knowledge of VT ratio and sensing VT-ratio
correction.
Voltage Source Multiplier Adjustable from 0.1 to 3260.0 in 0.1 increments with
a factory setting of 60.0. User selection must include
knowledge of source VT ratio and sensing source
VT-ratio correction.
Current Multiplier Adjustable from 1 to 32600 in 1 increments with a
factory setting of 6000. User selection must include
knowledge of CT ratio, from primary rating to 0.2 A
rating of control.
Primary Power Display Toggles between two modes of operation: Single-
Phase – based on measured inputs, and Three-
Phase – based on measured inputs and presumed
balanced system. Factory setting is single-phase.
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TCC600
GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN
GUID-410A9481-2BEA-4C94-9395-C80C846B85D6 V1 EN
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TCC600
GUID-4881EAFB-9162-4DE7-9B75-C3F6D8E940FA V1 EN
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TCC600
GUID-26B4E01A-A9E4-460F-B212-82D473C4DF76 V1 EN
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TCC600
Item Description
Topology Single Bus, Ring Bus or Double Bus topologies may
be entered.
Load Side Breaker Configuration Can be set to Not Used, 52a (positive polarity), or
52b (negative polarity).
Right Tie Breaker Configuration Can be set to Not Used, 52a (positive polarity), or
52b (negative polarity).
Left Tie Breaker Configuration Can be set to Not Used, 52a (positive polarity), or
52b (negative polarity).
GUID-B4AD5865-FC06-4CAC-BA98-547AA1CD232B V1 EN
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• Don’t Save – Allows the state of the "Block Auto Operation" communication
command to NOT be saved when power has been lost.
• Save – Allows the state of the "Block Auto Operation" communication command to
be saved when power has been lost.
When Last Save is selected, the SCAMP switch is configured in such a way that upon the
control performing a cold power up, the state of the SCAMP switch is initialized to the last
saved state of the SCAMP switch prior to the control powering off.
For example, if prior to powering off the control, the SCAMP switch was in Manual, then
when the control is powered back on the control will initially go back to the Manual state
and vise versa. Now when Auto Mode is selected, the control always initializes into the
Auto Mode after powering up regardless of the saved state of the control prior to powering
off.
Table 40: Fast Voltage Recovery
Item Description
Enable/Disable Allows Fast Voltage Recovery to be Enabled or
Disabled.
Fast Voltage Recovery Allows a setting from 1.0 to 15.0 V outside the normal
band edges in 1.0 V increments. When voltage
exceeds the Raise or Lower band edge plus the Fast
Voltage Recovery setting, the normal definite or
inverse time delay is replaced with instantaneous
operation (<0.5 Sec).
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TCC600
Tap Statistics
The Tap Statistics Tap Wear feature provides the user with the capability to determine tap
wear in a regulator’s tap change mechanism. The Tap Statistics Tap Wear feature records
the accumulated primary current on each tap change using the measured Primary Current
just prior to moving off a tap. Primary current is calculated from measured Secondary
Load Current times the Primary Current Multiplier. The accumulated Primary Current for
each tap position is displayed on the Tap Statistics dialog screen which displays the
number of times the regulator has been on each tap. The Tap Statistics are stored in non-
volatile memory and will remain intact through power cycle and firmware update, as its
value is in its long term indication of mechanism wear.
The Tap Statistics can be downloaded to a CSV file and printed. Tap Statistics can also be
downloaded in CSV format to an SD card. The File name defaults to the serial number of
the unit but allows for user modification.
The Tap Statistics Tap Wear feature also includes two settings that are located in the
TCC600, Tap Settings dialog screen in the Tap Statistics section and in the HMI under the
Configuration/Tap Settings menu. Both settings are considered to generate a
Programmable Alarm output "Individual Tap Wear Alarm":
• Maximum Tap Wear setting – The Maximum Tap Wear setting can be set from 1–
65534.
• Individual Tap Wear Alarm setting – The Individual Tap Wear Alarm setting is a
percentage setting with a range from 1-200% and a default of 100%. This setting is
used in conjunction with the Maximum Tap Wear setting to determine when the
"Individual Tap Wear Alarm" is triggered. The Individual Tap Wear alarm will
trigger when the number of operations on any single tap exceeds the Individual Tap
Wear Alarm setting. This alarm also triggers SOE and OSC.
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TCC600
GUID-2EDBFD25-222B-4846-9AA2-CDFA5AE21B47 V1 EN
GUID-3418ADA0-D3ED-4CB8-A1D1-670EA112C667 V1 EN
Tap Calibration
Tap Position – Value of actual tap position can be set from -16 to 16 including Neutral.
In order to verify Neutral Tap Position, when the tap position is 0, but no
neutral input is detected, "- - -" will be displayed instead of "0".
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TCC600
4.10.5.6 Alarms
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TCC600
GUID-DB6FD36C-9F05-4D30-AC1B-EE38A978625A V1 EN
The Tap Changer Failure Alarm is only functional when the Operation Counter
configuration is set to Cam Follower.
The Alarms Dialog screen also provides the means to reset the Motor Seal-in Failure
Alarm/Block, the Low Current Block, the Run Through Neutral Fail to Operate Alarm,
Master/Follower Lockout and Peer to Peer Lockout.
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The Wakeup Screens feature allows the user to select specific control parameters that will
be displayed when the control is awakened by depressing the EXIT/WAKE pushbutton.
When the control is awakened the selected parameters are displayed in a cycling fashion.
The display can also be directed to a specific parameter by utilizing the Up or Down
pushbuttons. Pressing the EXIT pushbutton will stop the cycling display on the displayed
parameter. Press EXIT again to return to the User Lines screen.
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TCC600
GUID-FF6B60AF-BD80-4C42-81F4-7D2EA39644F0 V1 EN
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Data is recorded internally into non volatile memory. The data log is transferred in the
Comtrade format. The Comtrade format consist of two files, the configuration file (*.cfg)
and the data file (*.dat).
Data logging will continue indefinitely as long as the data interval is set to a non-zero
value. A zero value for the data interval will effectively disable data logging. The data log,
can be downloaded using MODBUS® (see TCC300 protocol document) or DNP (using
file transfer) protocol. The data can be viewed using any Comtrade compatible viewer.
TCC600 provides such a tool.
Data logging interval ranges from 0 to 120 min with an increment of 1 minute. Once data
logging is enabled, the control will store the data in records at the data interval rate. Each
record has the following data:
• Load Voltage
• Primary VA
• Power Factor
• Source Voltage
• Compensated Voltage
• Primary VAr
• Frequency
• Primary Watts
• Load Current
• Tap Position
• Primary Current
• Operations Count
• Circulating/DVAr Current
• Meter Out Voltage
• RTN Counter
The checksum is used to ensure the integrity of the record stored. The average value is
calculated over the data logging interval.
Due to the internal structure of the Comtrade format, time stamping is always performed.
A total of 6 Mbytes (100,000 records) of data can be saved in non volatile memory.
When connected to a TCC300 Tapchanger Control the Data Logging feature provides the
user with the ability to initiate data logging of all control parameters to the selected control
for downloading at a later time.
This feature allows the user to configure the parameters that the control will use to log
data, and to download the logged data to a Comtrade (*.cfg) file. This file format can be
viewed by a third party Common Format for Transient Data Exchange (COMTRADE)
format viewer software.
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TCC600
GUID-CF69965E-8DF7-4CE6-B1F3-146B6168A4D5 V1 EN
Retrieve
This submenu item when selected, displays the Data Log Download Screen which allows
selection of the parameters and date/time range to be retrieved. Selecting "Download"
initiates the retrieval of the current data logging file from the control.
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TCC600
GUID-C05B6A4F-FD6A-492E-8F52-FDC5D31F6722 V1 EN
Clear
This submenu item when selected, clears the data logging information stored in the
control.
The Harmonics Setup dialog screen provides the user with the ability to select Voltage and
Current Harmonics for monitoring relative to a Voltage and Current threshold setting.
Whenever any selected Voltage or Current Harmonic exceeds their respective threshold
if selected in Sequence of Events setup will initiate Sequence of Events recording. The
threshold level is set as a percentage of the fundamental.
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TCC600
GUID-66C7020F-96BE-4BE4-ACDD-389E3F8D9C8D V1 EN
4.10.5.10 Oscillograph
Setup
The Oscillograph Recorder provides comprehensive data recording (voltage, current and
status input/output signals) for all monitored waveforms (at 16 samples per cycle).
Oscillograph data can be downloaded using the communications ports to any WindowsTM
personal computer running the TCC600® Communications Software. Once downloaded,
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the waveform data can be examined and printed using the TapPlot® Oscillograph Data
Analysis Software.
GUID-A53F1F0A-2EDF-4A7B-BE1D-3B5393FE92C7 V1 EN
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TCC600
GUID-AD7616A3-48B4-470D-B84F-0A0543ADD728 V1 EN
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TCC600
Trigger
The Oscillograph Recorder can be manually triggered by the user. When trigger is
selected a confirming dialog screen is displayed. Selecting Yes triggers the Oscillograph
Recorder and TCC600 displays a confirming dialog screen.
GUID-A84DA2DF-C40F-4830-B67D-2A7681A2E2B3 V1 EN
Retrieve
The Retrieve command initiates a sequence of dialog screens to download the
Oscillograph data from the currently connected control. Oscillograph data must be
retrieved from the control in a Comtrade file (*.cfg) in order to be viewed. TapPlot® can
be utilized to view the file contents.
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TCC600
GUID-D8C914BE-C38E-407B-B8DC-67571D3A9FDC V1 EN
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TCC600
GUID-CB9AF680-1903-49FC-A8A3-69ABE85B87DB V1 EN
Clear
The Clear command clears any Oscillograph records on the connected control.
Setup
The Sequence of Events Setup consists of selecting the initiating Pickup and Dropout
elements of the control and also setting any logical conditions relative to the Pickup and
Dropout sequence to trigger the Sequence of Events recorder.
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TCC600
GUID-BF519BAB-7DC5-410B-9F18-CD497208D5EE V1 EN
Figure 138: Sequence of Events Trigger Logic and Element Selection Dialog Screen
GUID-7D753199-D1A2-4C2D-884A-CC02CF6834F9 V1 EN
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TCC600
GUID-EC49D1D9-D642-4A0E-8127-6388DD1A6A1C V1 EN
Figure 140: Sequence of Events Pickup Level Sensitive AND Gate Setup Dialog
Screen
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TCC600
GUID-BE90F7B7-0EB1-4489-B87A-0666B3AB9C8D V1 EN
Figure 141: Sequence of Events Dropout Level Sensitive AND Gate Setup Dialog
Screen
Retrieve
The Retrieve command downloads the events from the currently connected control.
Events must be retrieved from the control and stored in a file in order to be viewed.
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TCC600
GUID-C6644544-0558-4839-8C73-3C1B1A6D4A87 V1 EN
View
The View command permits the user to display a detailed list of past Sequence of Events
and their corresponding captured parameters. The parameters captured in the Sequence of
Events file include:
• Local Voltage
• Source Voltage
• Frequency
• Tap Position
• Motor Current
• Load Current
• Resettable Operations Counter
• RMS Voltage
• Meter Out Voltage
• RTN Success Counter
• Profile Number
• Time Stamp
• Trigger Status
• Voltage Harmonics Magnitude
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TCC600
GUID-BAF63489-005D-4884-A8EA-A4F80902F00C V1 EN
Clear
The Clear command clears out the Sequence of Events recorder.
GUID-D0BD2C44-414D-48FC-B223-D19162B126C4 V1 EN
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TCC600
Setup
There are a total of 4 Event Monitors in CBEMA (Computer Business Equipment
Manufacturers Association). Each CBEMA event monitor has a different minimum
duration limit; Event 1, 1 – 60 cycles, Event 2, 1 – 120 cycles, Event 3, 60 – 60000 cycles
and Event 4, 1 – 60 cycles. When Pickup is set to less than 100% it operates as a sag (under
voltage) function, and when it is greater than 100% it operates as a swell (over voltage)
function.
GUID-B2EEC973-DB34-457C-B220-832923151E0D V1 EN
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TCC600
Selecting Display All Settings displays the All Setpoints dialog screen. This dialog screen
contains the settings for each control function within a single window to allow scrolling
through all control setpoint and configuration values.
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TCC600
GUID-76DDE8BF-4A38-4B24-8C76-ADD0DB605A36 V1 EN
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TCC600
The individual Feature and Function selection buttons are described in the applicable
sections.
The All Setpoint Table includes Jump Command Buttons which allow the user to jump
from a scrolling dialog screen to an individual control function dialog screen and return to
the scrolling dialog screen. All available parameters can be reviewed or changed when
jumping to an individual control function dialog screen.
The All Setpoints screen can be printed or saved to a *.HTM file for viewing.
GUID-E3A05CE2-9BC0-44F3-916F-4266904D9717 V1 EN
• Remote Control
• Control Information
• Change User Access Code
• Set Date & Time
• Device Discovery
• Multi Level Access Code
• SD Card Access Code
• IEC 61850
• DNP
• Peer to Peer Paralleling Configuration
• Master/Follower Configuration
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TCC600
The Remote Control menu item located in the Utility drop down menu displays the
applicable Remote Control screen. Remote Control allows the user to:
GUID-53E63F94-8E89-48E6-8C7D-3CB55622B3C2 V1 EN
Figure 148: Remote Control Screen for Toggle or None Auto/Manual Switch Type
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TCC600
GUID-217CAB51-2F4A-4235-B7F3-4985B331F3EC V1 EN
Figure 149: Remote Control Screen for SCAMP Auto/Manual Switch Type
1. From the control front panel pushbuttons change the Comm Block Auto setting in the
Configuration/Nameplate menu to DON’T SAVE.
2. Remove power to the control, then reapply power to the control. Automatic operation
will then be restored.
SCAMP Control
The SCAMP Control feature allows the user to remotely observe the status of the Adapter
Panel SCAMP pushbutton (when equipped). This feature also allows the user to change
the state of the Local SCAMP pushbutton on the Adapter Panel/Control.
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TCC600
The Control Information submenu item displays the Control Information Screen. The
Control Information screen provides specific information about the addressed control.
GUID-D66D3E54-5CD3-4055-A8EA-5A3D3D9F2C01 V1 EN
The Control Information screen also provides the user with the ability to review and
change the user lines for the addressed control.
Table 51: Miscellaneous
Item Description
Save The Save command saves the User Line changes to
the control when TCC600® is connected to a control.
Close The Close command cancels any User Line changes
before the changes have been sent to the control.
The User Access Code Level 1 and User Access Code Level 2 protect access to the control
from the front keypad and TCC600.
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TCC600
If additional Access Codes are desired, see Multi Level Access Code.
1. Select Utility/Change User Access Code from the TCC600 toolbar. TCC600 will
display the Change User Access Code dialog screen.
GUID-6AA2119F-CDBB-45CB-B614-80C0ABDE6AFC V1 EN
2. Enter a new Level 1/Level 2 six digit alphanumeric User Access Code.
3. Enter the User Access Code from Step 2, in Confirm New User Access Code.
4. Select Save. TCC600 will display a Save to Device confirmation screen.
5. Select Yes. TCC600 will return to the Main Screen.
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TCC600
The Set Date & Time submenu item enables the user to review the internal clocks for the
PC or the addressed control and also allows the selection of daylight saving.
1. Select Utility/Set Date & Time from the TCC600® toolbar. TCC600 will display
a Warning regarding time stamped values. Select OK.
GUID-2C0D517B-47AA-4E8A-92A5-874A50C0B30B V1 EN
2. From the Set Control Date/Time dialog screen select either "Control Clock" or "PC
Clock".
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TCC600
GUID-7A1849CE-95E5-4103-91BB-61B5E03CE87C V1 EN
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TCC600
GUID-92824E70-6A91-4395-AF31-BAFE0A04B540 V1 EN
Whenever the clock is reset and data logging is enabled the data log
should be cleared.
6. Select OK to reset Demand Metering, Energy Metering, Drag Hands and Resettable
Operation Counter or Cancel which will not reset these parameters.
TCC600 will return to the Main Screen.
The Device Discovery menu selection can be used when the control exists on an Ethernet
network. It allows the user utilizing TCC600® to discover TCC300 ABB products on the
network without needing to know the individual IP Addresses of other controls. When a
control is found and selected the user can send and receive DNP Configuration files, IEC
61850 CID files and receive Access Code Log files.
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TCC600
GUID-EB2EEB48-24A0-4640-9DCB-C0F9F8A2FF77 V1 EN
The Multi Level Access Code menu selection provides the user with the ability to create
up to 30 unique fifteen character Access Codes. The list is created in TCC600 and
downloaded to the control. Once a control has the list, the user can download a log of date
and time each access code was used to access the control as well as when that access was
terminated.
GUID-3DAE0E58-9A7A-40EB-89D2-A92BCFE7B994 V1 EN
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TCC600
This feature allows the user to write a User Access Code Level 1 or 2 to a Smart Flash SD
Card. When a User Access Code is present on the SD Card, when inserted, the control
reads the User Access Code and does not prompt for the Access Code while the SD Card
is inserted.
GUID-15999F53-E9F3-4101-9F9A-BFF7B73ACD3C V1 EN
The IEC 61850 menu selection (when purchased) provides the user with access to the IEC
61850 Protocol Configuration Editor.
GUID-A923C81F-A8CD-489B-97B3-9AFE2D718005 V1 EN
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TCC600
Also, the IEC 61850 menu provides access to "Send" and "Receive" Configuration Files,
CID File Identifier and the Non-Standard Data Definition document (.pdf) for reference.
GUID-05A47015-EBDE-4BE3-B4DA-60BA37437FC2 V1 EN
4. Select OK. TCC600 will display the "Open" dialog screen with a default file
extension of "*.cid".
5. Select the desired Configuration file, then select "Open". TCC600 will display the
"Send" status screen while the Configuration file is sent.
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TCC600
GUID-58A93588-7D97-4A96-B5B7-71933BB3DA4D V1 EN
6. When the file has been successfully sent to the control, TCC600 will display the File
Uploaded Successfully confirmation screen.
GUID-3F648A49-9AD4-4075-AE9E-811B1F4007F6 V1 EN
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TCC600
GUID-4A34871F-E147-4A6F-9031-6744B687FFC1 V1 EN
5. When the file has been successfully downloaded from the control, TCC600 will
display the File Downloaded Successfully confirmation screen.
GUID-2A1B0BA3-F87F-4DE4-88E9-0E98D491AB1A V1 EN
4.10.6.9 DNP
The Utility DNP Menu provides access to the DNP Configuration Editor, Source Address
Validation, Send DNP Configuration, Receive DNP Configuration File, DNP File
Identifier and UDP Port Settings features.
• TCC300 default DNP configuration files (*.xml) can be loaded for editing or become
the basis for new DNP configuration files.
• Selected DNP configuration files (*.xml) other than TCC300 default files can be
loaded for editing or become the basis for new DNP configuration files.
• Binary Inputs, Analog Inputs, Binary/Control Outputs and Analog Outputs may be
added, edited or deleted.
• Dummy positions may be added to allow SCADA table matching.
• Variations may also be edited.
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TCC600
GUID-B874B54E-A407-40AE-85C1-067D6AC561D7 V1 EN
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TCC600
GUID-660AD506-6883-4D19-A998-DA9FC6147C55 V1 EN
GUID-A8DD08A2-5FC0-4BA9-9113-12904F4295C7 V1 EN
GUID-10E3B0BF-81EB-400C-B7BC-BD1D28B0DADE V1 EN
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TCC600
GUID-10682DFF-292E-4E82-8FD0-AEC80331CB5A V1 EN
GUID-05A47015-EBDE-4BE3-B4DA-60BA37437FC2 V1 EN
2. Select OK. TCC600 will display the Open File Dialog screen with a default *.xml
file extension.
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TCC600
GUID-8FFBC659-7C87-428F-807D-F25B2BA0FF70 V1 EN
3. Select the target file, then select Open. TCC600 will display the DNP Send status
screen.
GUID-58A93588-7D97-4A96-B5B7-71933BB3DA4D V1 EN
4. When the DNP Configuration file has been uploaded TCC600® will display a
confirmation screen. Select OK. TCC600 will return to the Main Screen.
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TCC600
GUID-EEE054A1-CA8F-494B-8905-3BCC32C42C8F V1 EN
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TCC600
GUID-DA53D651-9420-4DA0-8C2C-66A576F9BE9D V1 EN
2. Select the target file or enter a valid name for the new file, then select Save. TCC600
will momentarily display a download status screen.
3. When the DNP Configuration file has been downloaded TCC600 will display a
confirmation screen. Select OK. TCC600 will return to the Main Screen.
GUID-E87C5597-C70F-45AB-909E-F7E053E4909A V1 EN
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TCC600
The Peer to Peer Paralleling Configuration tool is available when Delta VAr Peer to Peer
Paralleling is selected in Setup/Configuration.
GUID-C8439FC3-CE88-4E61-8E98-6570DABF1599 V1 EN
The Master/Follower Configuration menu selection (when purchased) provides the user
with access to the Master/Follower Configuration Tool dialog screen.
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TCC600
GUID-1C232DA5-F848-4026-9280-69A574588EA4 V1 EN
The Send Firmware Update feature is available from the Utility menu selection. This
feature allows the user to upload firmware updates to the control. Firmware updates may
be uploaded at any time, as the control settings are not affected.
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TCC600
GUID-A36BE431-EAE7-4EDE-BEE6-5C9E6A13C067 V1 EN
3. Select the target file, then select Open. TCC600 will display the Firmware Upload
dialog screen.
GUID-BE0A294D-BF50-4D0A-8412-EC93A8D2E22E V1 EN
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The dialog screen contains instructions to verify that the control displays "On the PC
click OK" the control will display the following:
Firmware Update
← Press ENT to begin
4. Press the ENT pushbutton, the control will display the following:
On the PC
Click OK
5. From the Upload dialog screen select OK. TCC600 will display the Send Status
Screen.
GUID-BE0A294D-BF50-4D0A-8412-EC93A8D2E22E V1 EN
GUID-58A93588-7D97-4A96-B5B7-71933BB3DA4D V1 EN
When the file transfer has been completed TCC600 will display a Firmware Upload
Confirmation screen and close communications.
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TCC600
GUID-6950B690-A709-4EE6-8EF6-5A1E16DAAB6E V1 EN
7. Select OK. TCC600 will return to the main screen. Communication will need to be
reestablished.
This feature allows Datalog Files created on theTCC300 to be converted to "*.csv" format
files that can be opened in any spreadsheet program.
This feature allows the user to convert binary Soe files downloaded from third party
software to the Beco (.SOE) format for viewing in the TCC600 SOE Viewer
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TCC600
GUID-FA4F3FD5-809C-40D9-9635-E64ECF303217 V1 EN
GUID-6F552815-5006-469A-8CFF-FC14826C1802 V1 EN
The Windows toolbar item provides the Cascade and Tile display options. The Windows
toolbar item also allows the user to select between open TCC600® windows.
GUID-A1844CB4-CC46-4A6F-B716-481CB3F17144 V1 EN
The Help toolbar item provides the user with information about the control and the
firmware version that is installed in the unit.
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TCC600
GUID-05313ED9-385D-4FD6-97AA-734F4555A120 V1 EN
TapPlot® is a windows based program for viewing the data that has been retrieved using
the Data Logging feature of TCC600®.
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TCC600
When TapPlot is started, a menu and tool bar are displayed. This section describes each
TapPlot menu selection and explains each TapPlot command in the same order that they
are displayed in the software program.
Markers
TapPlot includes two user selectable markers. The first is positioned by double clicking on
the plotted wave form data. The second is positioned by pressing and holding the SHIFT
key and then double clicking on the plotted wave form data.
The markers can be dragged by moving the cursor over the marker until the cursor changes
to a double-headed arrow 1, then holding down the Left mouse button and dragging the
marker. The first marker can also be moved an interval at a time by pressing the LEFT or
RIGHT arrow key. The second marker can be moved by pressing the Shift key and the Left
or Right arrow key.
GUID-2DDE41DF-9198-438B-8C06-2CD7CC036D9E V1 EN
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TCC600
GUID-360489F0-7E6D-4F20-900E-35B0E454A957 V1 EN
GUID-348A389C-34E1-4227-B86B-F09913FF99F7 V1 EN
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TCC600
File Menu
GUID-7C9362F7-7D63-4E2F-B701-246856DE0B81 V1 EN
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TCC600
View Menu
GUID-A4905461-9550-4652-B9E2-928116E7958A V1 EN
• Display the Device Information for the corresponding TapPlot data file.
• Fundamental
• Original Waveform
• Harmonics
• Power Factor
• Apparent Power
• PQ Diagram
• Apparent and PF
• Zoom In, increase the resolution of the tap data displayed on the screen.
• Zoom Out, decrease the resolution of the tap data displayed on the screen.
• View ALL, returns the display to include all data within the record.
• Select which Tool Bar (Toolbar/Status Bar) is available on the display window.
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TCC600
GUID-F1761467-A897-4A58-87F8-A3E53370E7D5 V1 EN
Settings Menu
GUID-9A39319A-D3F2-4121-9172-74F878C266CD V1 EN
The Settings menu allows the selection of the waveforms to be displayed and the format
of display colors.
Select Waveform allows the selection of any of the following Data Log Tap Parameters
to be plotted or printed:
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TCC600
• Tap Position
• Source Voltage (V)
• Primary Current (A)
• Circulating Current (mA)
• Operation Counter
The Waveform selections are made from the Select Waveform screen.
GUID-DF06204F-C7A1-427E-8C8A-53D3B0068484 V1 EN
Select Color provides the user with the capability to change Foreground and Background
display color of individual Waveform traces for customized plotting.
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TCC600
GUID-D47FBA17-9BD8-485B-8FA3-D8170FA12EB3 V1 EN
Change Scale provides the user with the capability to change the scaling of the displayed
parameter.
GUID-D170B6AB-1650-4B0D-B45C-C6F4C8285FED V1 EN
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TCC600
Search Time Stamp provides the user with the capability to place the marker exactly at the
desired time stamp in the TapPlot® window.
GUID-E8A29D92-866A-4155-B9FE-EA612A81EA16 V1 EN
Help Menu
GUID-0B4BF8CA-D448-47B2-A1C4-BA12FEF54D4B V1 EN
The Help menu provides access to the Quick Guide which provides basic information
about TapPlot menus and commands. The About command provides version information
for TapPlot.
GUID-2304F603-12F0-45C7-A7DC-5297CC1F7C74 V1 EN
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TCC600
1. Select the TapPlot menu item from the TCC600 Menu (Utility/TapPlot.) The
TapPlot Window and Toolbar is displayed.
GUID-4E962761-E3FB-4EE1-B627-E82719F1446E V1 EN
2. Select File/Open from the menu, and browse for the .cfg file.
3. Open the file. TapPlot should display the saved data.
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TCC600
GUID-C26288F6-DB8F-4FE8-8E48-48A29DAF9C41 V1 EN
GUID-9AB72BE4-9AB7-42EE-981B-60877DB723E9 V1 EN
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System setup
The General Unit setup consists of the setup of the following features and functions:
Level Access protection will be automatically reinstated when either of the following
conditions are met:
General access to read setpoints, to monitor status, to reset draghand parameters and the
resettable operations counter do not require an Access Code.
The Level 1 Access Code, if set, is required to make setpoint changes. If the Level 1
Access Code is set to all zeros, this request for an Access Code will not be seen and
changes can be made without an Access Code. The default Level 1 Access Code is
000000.
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The Level 2 Access Code, if set, is required to make changes to the configuration,
communication, and utilities. If the Level 2 Access Code is set to all zeros, this request for
an Access Code will not be seen and changes can be made without an Access Code. The
default Level 2 Access Code is 222222.
The Level 3 Access Code is required to make changes to calibration settings on the
control. Contact ABB Customer Service for TCC300 Level 3 Access Codes.
Record all user access codes in a secure location. Contact the factory if the
user access code is lost or forgotten.
5.1.1.1 Setting level 1 or level 2 user access codes from the HMI
Level 1 and Level 2 User Access Codes are alphanumeric. The alphabetic
characters are upper case only.
When changing an access code, if no key entry is made for approximately 15 minutes, and
the screen goes blank, and the digit furthest to the left has not been entered, the user access
code will revert to the previous one regardless of digits that have been changed. After a
new Level 2 User Access Code has been entered, the new User Access Code must be used
to re-enter the Communications/HMI menu. Be sure to record the new user access code for
future use.
1. Press the Right Arrow (COMM Hot Button) to wake the unit. The menu will advance
to either "COMMUNICATION" or "Memory Card" (when a Smart Flash SD CARD
is present).
2. If the "Communication" menu is displayed, then press the Down Arrow pushbutton
once. The unit will display the "Comm Settings" menu. From the "Comm Settings"
or "Memory Card" menu, press the Right or Left Arrow pushbutton as necessary
until "HMI" is displayed.
3. Press the Down arrow, as necessary, until the following is displayed.
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When entering the new user access code the display will
automatically advance the cursor to the next digit when input is
momentarily paused.
5. Utilizing the arrow pushbuttons, enter the new Level 1/Level 2 User Access Code,
then press the ENT pushbutton. The following will be displayed.
Access Code Updated
As soon as ne w User Access Codes are entered, they will be required to change any
setpoint or configuration parameter.
1. Select Utility/Change User Access Code from the TCC600® toolbar. TCC600 will
display the "Change User Access Code" dialog screen.
GUID-6AA2119F-CDBB-45CB-B614-80C0ABDE6AFC V1 EN
2. Input a new Level 1/Level 2 six digit alphanumeric User Access Code.
3. Input the User Access Code from Step 2, in Confirm New User Access Code.
4. Select Save. TCC600 will display a "Save to Device" confirmation screen.
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GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
5. Select OK. TCC600 will display an "Access Codes Were Changed Successfully"
confirmation screen.
GUID-200A8108-CBFC-45A9-8B0A-AF79FA805943 V1 EN
As soon as new User Access Codes are entered, they will be required to change any
setpoint or configuration parameter.
The Multi Level Access Code feature allows the user to create up to 30 unique Access
Codes. Each Access Code can be up to 15 characters in length including spaces. After
creating a list of Access Codes, the list can be saved to either the host computer or to the
control. The Access Code file is encrypted for security measures.
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GUID-3DAE0E58-9A7A-40EB-89D2-A92BCFE7B994 V1 EN
2. Select "Add Access Code". TCC600 will display the next consecutive Access Code
Index with a default Level 2 access.
3. Select the desired index (left click), then double left click. TCC600 will display the
Access Code entry/edit dialog box.
4. Enter/Edit the Access Code, then click off the Access Code in the dialog screen.
5. Select "Save to PC". TCC600 will display the "Save As" dialog screen with an *.xml
default file extension.
6. Enter the desired file name and destination folder, then select "Save".
7. To send the Multi Level Access Code file to the control select "Send to Control".
TCC600 will display the "Access Level Code" dialog screen.
GUID-11AD0CDF-6F69-46F8-A6F0-AB5D26D93A97 V1 EN
8. Enter a valid Level 2 Access Code, then select OK. If a valid Level 2 Access Code
was entered, then TCC600 will display the "Access granted successfully" dialog
screen. If not, re-enter a valid code.
GUID-F92BF6AA-42BF-46FD-9EC3-F8DEE895EEBD V1 EN
9. Select OK, TCC600® will display the "Authentication Key generated successfully"
dialog screen.
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GUID-7BC2692E-7E78-497B-ACCC-81B5D763CCEB V1 EN
10. Select OK, TCC600 will display the "Open" dialog screen.
11. Select the Access Code file to be sent to the control, then select "Open". TCC600 will
briefly display a status dialog screen followed by a "Multi Access Code Upload"
dialog screen.
GUID-0569C6C6-7D78-4930-99A2-D536A96079D0 V1 EN
12. Select OK. TCC600 will return to the Multi Level Access Code dialog screen.
1. Press the Right Arrow (COMM Hot Button) to wake the unit. The menu will advance
to either "COMMUNICATION" or "Memory Card" (when a Smart Flash SD CARD
is present).
2. If the "Communication" menu is displayed, then press the Down Arrow pushbutton
once. The unit will display the "Comm Settings" menu. From the "Comm Settings"
or "Memory Card" menu, press the Right or Left Arrow pushbutton as necessary
until "HMI" is displayed.
3. Press the Down arrow as necessary until the following is displayed.
User Line 1 E ABB
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
New User Line 1 ABB
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When entering the new User Line the display will automatically
advance the cursor to the next digit when input is momentarily
paused.
5. Utilizing the arrow pushbuttons enter the new Line 1/Line 2 user line(s), then press
the ENT pushbutton. The following will be displayed.
User Line 1 E ABB
GUID-D66D3E54-5CD3-4055-A8EA-5A3D3D9F2C01 V1 EN
The power source for the clock is maintained for at least 24 hours during a system power
outage by a charged capacitor (no battery). If the power outage lasts longer than 24 hours,
check the clock and reset if necessary.
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The system clock includes the capability to automatically switch to and from daylight
savings time.
Whenever clock is reset and data logging is enabled, the data log should
be cleared.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to awaken the unit. The
menu will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right/Left arrow pushbuttons, as necessary, until the "System Clock"
screen is displayed.
4. Press the Down arrow pushbutton, as necessary, until the "Set Date and Time" dialog
screen is displayed.
Set Date and Time
MM/DD/YY HH:MM:SS
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Set Date and Time
MM/DD/YY HH:MM:SS C
The cursor will be positioned under the far left hand "Month"
element of the date. Utilizing the Up/Down arrow pushbuttons will
change the Month. Utilizing the Right/Left arrow pushbuttons will
move the cursor between each element of the date and time.
6. Utilizing the arrow pushbuttons enter the desired Date and Time, then press the ENT
pushbutton.
7. Press the Down arrow pushbutton, as necessary, until the "Daylight Savings" dialog
screen is displayed.
8. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Daylight Savings
disable C
9. Utilizing the Up/Down arrow pushbuttons select "ENABLE", then press the ENT
pushbutton. The following will be displayed:
Daylight Savings
ENABLE
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1. Select Utility/Set Date & Time from the TCC600® toolbar. TCC600 will display
a Warning regarding time stamped values. Select OK.
GUID-2C0D517B-47AA-4E8A-92A5-874A50C0B30B V1 EN
2. From the Set Control Date/Time dialog screen select either "Control Clock" or "PC
Clock".
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Whenever the clock is reset and data logging is enabled the data log
should be cleared.
6. Select OK to reset Demand Metering, Energy Metering, Drag Hands and Resettable
Operation Counter or Cancel which will not reset these parameters.
TCC600 will return to the Main Screen.
The Oscillograph Recorder provides comprehensive data recording (voltage, current, and
status input/output signals) for all monitored waveforms. Oscillograph data can be
downloaded using the communications ports to any PC compatible personal computer
running the TCC600® Communications Software. Once downloaded, the waveform data
can be examined and printed using TapPlot® Analysis Software. The waveform data is
also available in COMTRADE file format. Oscillograph records are retained if power to
the control is interrupted.
The general information required to be input to complete the Oscillograph Setup includes:
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total record before re-arming for the next record. For example, a setting of 80% will
result in a record with 20% pre trigger data, and 80% post-trigger data.
• Inputs and Outputs – The recorder can be triggered remotely through serial
communications using TCC600, or automatically, using programmed status signals.
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2. Select the Number of Partitions. The recorder's memory may be partitioned into 1
to 16 partitions. The Oscillograph Recorder memory buffer is fixed and contains
room for a finite number of cycles of recorded data. Consider Table 54 when
determining the number of Oscillograph records. The number of cycles of recorded
data is directly related to the number of records selected.
3. Select the number of Samples/Cycle. The number of Samples/Cycle can be selected
to either 16, 32 or 64 Samples/Cycle.
4. Select the Post Trigger Delay. A post - trigger delay of 5% to 95% must be
specified. After triggering, the recorder will continue to store data for the
programmed portion of the total record before re-arming for the next record. For
example, a setting of 80% will result in a record with 20% pre-trigger data, and 80%
post-trigger data.
5. Select the desired Pickup Trigger(s) and Dropout Trigger(s). The recorder can be
tr iggered remotely through serial communications using TCC600, or automatically,
using programmed status inputs or outputs.
6. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
7. Select OK. TCC600 will display a "Setpoints Successfully Written to Control"
confirmation screen.
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The Sequence of Events recorder provides comprehensive time tagged data recording of
the following parameters:
• Time Tag
• Local Voltage
• Source Voltage
• Frequency
• Tap Position
• Motor Current
• Load Current
• Counter Operation (presettable)
• Voltage Harmonics Values
• Current Harmonics Values
• Voltage Harmonics Status
• Current Harmonics Status
The total number of events that can be recorded is 132. Sequence of Events data can be
downloaded using the communications ports to any computer running the TCC600®
Communications Software. The Sequence of Events Recorder can be triggered by the
status change of any of the signals in Table 54 or manually by the user from TCC600.
Table 55: Sequence of Events Recorder Triggers
Sequence of Events Recorder Triggers State
Raise Command Initiated
Lower Command Initiated
VR Contact 1 True
VR Contact 2 True
Table continues on next page
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Event Logic
Combinations of the trigger signals in Table 54 can be AND’ed and OR’ed to produce the
desired trigger logic. Figure 217 illustrates the trigger logic that can be applied.
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Pickup
OR
Dropout
Edge Sensitive Trigger(s)
Start Sequence
Level Sensitive Trigger OR/AND of Events
Recorder
Pickup
AND
Level Sensitive Trigger(s)
Dropout
AND
Level Sensitive Trigger(s)
GUID-AB8771DF-9E8C-4442-9AF4-82C7E8C03AEC V1 EN
The first level of the Event Logic consists of an "AND" gate and an "OR" gate which uses
the trigger parameters in Table 54 as inputs. The output of the "AND" and "OR" gates are
passed to a logic gate that is user selectable as either an "AND" or "OR" gate. When the
logic is true, it triggers the Sequence of Events Recorder.
The event will be recorded in volatile SDRAM and transferred to non-volatile flash
memory every four cycles. There is a possibility that events can be lost in cases where the
control loses power in the middle of a storage cycle.
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2. If an "OR" type trigger logic is desired, then select "Pickup Dropout Edge Sensitive".
TCC600 will display the "OR gate setup" dialog screen. Select the desired "OR gate
setup", Pickup and/or Dropout trigger parameters, and then select OK. TCC600 will
return to the Sequence of Events setup dialog screen.
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GUID-7D753199-D1A2-4C2D-884A-CC02CF6834F9 V1 EN
3. If an "AND" type trigger logic is desired, then select the AND "Pickup" or
"Dropout". TCC600 will display the applicable dialog screen. Select the desired
"AND gate setup" Pickup and/or Dropout trigger parameters, then select OK.
TCC600 will return to the Sequence of Events setup dialog screen.
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Figure 220: Sequence of Events Pickup Level Sensitive AND Gate Pickup
Setup Dialog Screen
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Figure 221: Sequence of Events Dropout Level Sensitive AND Gate Dropout
Setup Dialog Screen
4. Select the desired logic gate OR/AND for the "OR" and "AND" gates, then select
Save. TCC600 will display a "Confirm Writing to Device" confirmation screen.
GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
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• Pressing "EXIT" when User Lines are being displayed will initiate a cycling display
of the selected Wakeup parameters for a period of 15 minutes and then return to the
User Lines display.
• If no Wakeup screens are selected, then nothing will be displayed and the User Lines
will blink for a moment.
The Adapter Panel Drag Hand Reset switches only reset the Tap
position Drag Hands value.
• While cycling is in effect, when ENT is pressed on any demand metering value ("E"
displayed on screen), all demand metering Drag Hand parameters will be reset. This
is also true for all metering Drag Hand values when ENT is pressed on an energy
metering menu.
• The Wakeup stepped display can be stopped on the displayed parameter by pressing
EXIT. Press EXIT again to terminate the stepped parameter display and return to the
User Lines. The Wakeup screen values can be browsed by utilizing the Up and Down
arrow pushbuttons. In this mode, if the ENT pushbutton is pressed while on a demand
or energy metering value, it will only reset that individual Drag Hand value.
• The Wake screen cycles at a 3 second interval between parameters. While the wake
screen menu is cycling, if a parameter is missed while recording, press the up arrow
to display it again. This displays the previous parameter and then continues cycling
to the next parameter 3 seconds later. Pressing ENT stops the cycling and allows the
user to utilize the Up and Down Arrows to view the Wake screen parameters at a user
defined pace.
• When there is a Smart Flash SD Card present while in the Wakeup screen menu, an
additional Smart Flash SD Card menu item will be present. All Wakeup screen
parameters can be saved to the Smart Flash SD Card in *.csv format.
1. Select Setup/Wakeup Screens from the TCC600® toolbar. TCC600 will display
the "Wakeup Screen Menu Setup" dialog screen.
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5.5 Communication
The communication ports provide access to all features, including metering, software
updates, and programming of all functions. This is accomplished using a connection from
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Using a PC, the operator has real‑time, remote access to all functions of the Digital
Tapchanger Control. The control can act as the monitoring point for all voltage, current,
and related power quantities. This simplifies operation while avoiding transducers and
multiple Remote Terminal Unit (RTU) analog inputs. The protocols implement
half‑duplex, two‑way communications. This allows all functions, which would otherwise
require the presence of an operator at the control, to be performed remotely.
TCC600 provides the means to enable or disable installed RS-232 and Bluetooth®
modules. This capability is provided by a communication options utility under the
Communication menu. Prompts to enable communication hardware are also contained in
the individual port setup menus.
Direct Connections
TCC600 supports direct communication (MODBUS® protocol) with a ABB Digital
Tapchanger Control using the applicable connector (USB cable) for the PC, Fiber Optic
communication using ST standard, two-wire RS‑485 or RS-232.
Protocols
The standard protocols included in the TCC300 are DNP3.0 and MODBUS. IEC 61850
is available as an option. The USB port uses MODBUS for local communications. The
optional Ethernet Port supports DNP over TCP/IP and UDP; MODBUS over TCP/IP and
UDP protocol and IEC 61850 over TCP/IP protocols simultaneously. The user must select
the protocol that is to be used with the TCC300 Tapchanger Control's RS485/Fiber Optic
Port.
Detailed descriptions of the data points used for the standard protocols are available from
ABB upon request, and are available for download from our website, www.abb.com.
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Access Code must match either the Level 1 or Level 2 Access Codes in order to be granted
the access to control settings ascribed to each Level. If an invalid Access Level Code is
entered at the connection prompt, then read only access will be granted. TCC600 must be
closed for the timeout period specified (1 to 50,000 seconds) in order for any Access Code
changes to take effect when this feature is enabled.
1. Press the Right Arrow (COMM Hot Button) to wake the unit. The menu will advance
to either "COMMUNICATION" or "Memory Card" (when a Smart Flash SD CARD
is present).
2. If the "Communication" menu is displayed, then press the Down Arrow pushbutton
once. The unit will display the "Comm Settings" menu. If Memory Card is
displayed, then press the Right or Left arrow pushbutton, as necessary, until "Comm
Settings" is displayed.
3. Press the Down arrow pushbutton, as necessary, until the "Comm Access Security"
menu item is displayed.
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Comm Access Security disable C
5. Utilizing the arrow pushbuttons select "ENABLE", then press the ENT pushbutton.
The desired Communication Access Security mode will be displayed.
Comm Access Security ENABLE or disable
6. Press the Down arrow pushbutton, as necessary, until the "Comm Access Timeout"
menu item is displayed.
7. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Comm Access timeout 60 Sec C
8. Utilizing the arrow pushbuttons enter the desired Comm Access timeout value, then
press the ENT pushbutton. The desired Comm Access timeout value will be
displayed.
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GUID-779D2DA9-A591-4D74-8C45-ECE2F9F25B68 V1 EN
2. Select "ENABLE", then enter the desired Communication Access Timeout value
from 1 to 50,000 seconds.
3. Select "Save". TCC600 will display a "Setpoints Successfully Written to Control"
confirmation screen
When Source Address Validation is enabled it applies only when DNP3.0 Protocol has
been selected regardless of the physical interface. If enabled the client address must match
the address set by the user in the DNP Configuration file before accepting the message as
a valid one.
1. Press the Right Arrow (COMM Hot Button) to wake the unit. The menu will advance
to either "COMMUNICATION" or "Memory Card" (when a Smart Flash SD CARD
is present).
2. If the "Communication" menu is displayed, then press the Down Arrow pushbutton
once. The unit will display the "Comm Settings" menu. If Memory Card is
displayed, then press the Right or Left arrow pushbutton, as necessary, until "Comm
Settings" is displayed.
3. Press the Down arrow pushbutton, as necessary, until the "Source Address
Validation" menu item is displayed.
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Src Addr Validation disable C
5. Utilizing the arrow pushbuttons select "ENABLE", then press the ENT pushbutton.
The desired Source Address Validation mode will be displayed.
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GUID-660AD506-6883-4D19-A998-DA9FC6147C55 V1 EN
1. Communications address
2. Feeder address
3. Substation address
Any valid DNP command can be used to communicate with individual controls using the
Communications address. To address a group of controls using the Feeder and/or the
Substation addresses, a DNP command with no acknowledgment shall be used. For
example Direct Operate with NO acknowledgment (FC 06). If a command with
acknowledgment is sent by the Client, the control will accept the command but will not
reply with an acknowledgment.
All addresses range from 0 to 0xFFEF. For feeder and substation addresses, setting the
value to zero effectively Disables the corresponding address. It is important that there are
no duplicate addresses on any device on the network.
In the system depicted in Figure 226, there are three substations: S1, S2, and S3. There are
a total of 9 feeders, F1-F9, grouped as shown. Each feeder has 3 controls, one for each
phase. Each control will have 3 addresses assigned to it.
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To invoke for example, voltage reduction individually on D1, use direct operate with or
without acknowledge for address 0x212 on the appropriate point.
To invoke voltage reduction on Feeder F4, use direct operate without acknowledge to
address 0x4003 instead of 3 different commands sent to D1, D2 and D3 individually.
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GUID-52345AEC-272A-449B-ACDD-144AE3A075EA V1 EN
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GUID-475E7743-47C4-48FA-9C08-0916E33C9A46 V1 EN
Figure 227: Single Client, Feeder and/or Substation Addressing Network Connection
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1. Press the Right Arrow (COMM Hot Button) to wake the unit. The menu will advance
to either "COMMUNICATION" or "Memory Card" (when a Smart Flash SD CARD
is present).
2. If the "Communication" menu is displayed, then press the Down Arrow pushbutton
once. The unit will display the "Comm Settings" menu. If Memory Card is
displayed, then press the Right or Left arrow pushbutton, as necessary, until "Comm
Settings" is displayed.
3. Press the Down arrow pushbutton, as necessary, until the "Substation Address"
menu item is displayed.
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Substation Address 0 C
5. Utilizing the arrow pushbuttons enter the desired Substation Address, then press the
ENT pushbutton. The desired Substation Address will be displayed.
1. Press the Right Arrow (COMM Hot Button) to wake the unit. The menu will advance
to either "COMMUNICATION" or "Memory Card" (when a Smart Flash SD CARD
is present).
2. If the "Communication" menu is displayed, then press the Down Arrow pushbutton
once. The unit will display the "Comm Settings" menu. If Memory Card is
displayed, then press the Right or Left arrow pushbutton, as necessary, until "Comm
Settings" is displayed.
3. Press the Down arrow pushbutton, as necessary, until the "Feeder Address" menu
item is displayed.
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Feeder Address 0
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Feeder Address 0 C
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6. Utilizing the arrow pushbuttons enter the desired Feeder Address, then press the
ENT pushbutton. The desired Feeder Address will be displayed.
GUID-AF9E62BF-79B7-4EEA-A49D-C9C78944C74F V1 EN
2. Select Yes. TCC600 will display the "Change Communication Address" dialog
screen.
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GUID-D872DE0E-459B-4CC0-94D6-33BE7D0F8761 V1 EN
3. Enter the desired Communication, Substation or Feeder address, then select "Save".
TCC600 will display the "Save to Device" confirmation screen.
4. Select "OK". TCC600 will display the "Setpoints Successfully Written to Control"
confirmation screen.
The Automatic Mode Blocking feature will cause the control to respond in a predefined
manner to either a serial communication interruption or power loss to the control. The
Control will respond as follows:
• If Automatic control has been Blocked using TCC600, then Automatic Control will
remain Blocked if serial communication is disrupted or lost.
• If Automatic Control has been Blocked using TCC600, and the Save Comm Block at
Power Off selection is Save, then the Automatic Control Block will be reinstated at
power up.
• If Automatic Control has been Blocked using TCC600, and the Save Comm Block at
Power Off selection is Don’t Save, then the Automatic Control Block will not be
reinstated at power up.
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The Comm Block Auto at power off setting requires the "Auto/Manual
Switch Type" in the configuration to be set to either "None" or "Toggle".
1. Press the Down Arrow (CNFG Hot Button) pushbutton to awaken the unit. The
menu will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the
"Nameplate" menu.
4. Press the Down arrow pushbutton, as necessary, until "Comm Block Auto" is
displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Comm Block auto DON'T SAVE C
6. Utilizing the Up/Down arrow pushbuttons, select "DON'T SAVE or SAVE", then
press the ENT pushbutton. The selected setting will be displayed.
The Comm Block Auto at Power Off setting requires the "Auto/Manual
Switch Type" in the configuration to be set to either "None" or "Toggle".
1. Select Setup/Configuration from the TCC600® toolbar. TCC600 will display the
"Configuration" dialog screen.
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Figure 230: Configuration (Save Comm Block at Power Off) Dialog Screen
2. Verify that the Auto/Manual Switch Type is set to either "None" or "Toggle". From
the "Save Comm Block at Power Off" section, select either "Don't Save" or "Save",
then select "Save". TCC600 will display the "Save to Device Confirmation Screen".
GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
3. Select "OK". TCC600 will briefly display the "Setpoints successfully written to the
control" confirmation screen.
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For example, if prior to powering off the control, the SCAMP switch was in Manual, then
when the control is powered back on the control will initially go back to the Manual state
and vice versa. Now when Auto Mode is selected, the control always initializes into the
Auto Mode after powering up regardless of the saved state of the control prior to powering
off.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to awaken the unit. The
menu will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the
"Nameplate" menu.
4. Press the Down arrow pushbutton, as necessary, until "SCAMP Init Pwrup" is
displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Scamp Init Pwrup Last Save C
6. Utilizing the Up/Down arrow pushbuttons, select "Last Save or Auto Mode", then
press the ENT pushbutton. The selected setting will be displayed.
1. Select Setup/Configuration from the TCC600® toolbar. TCC600 will display the
"Configuration" dialog screen.
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2. Verify that the Auto/Manual Switch Type is set to "SCAMP". From the "SCAMP
Initialize on Power Up" section, select either "Auto Mode" or "Last Save", then
select "Save". TCC600 will display the "Save to Device Confirmation Screen".
GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
3. Select "OK". TCC600 will briefly display the "Setpoints successfully written to the
control" confirmation screen.
The optional Ethernet Port is available through an RJ45 (10/100 Base-T) or a (100 Base-
Fx) Fiber Optic interface for ethernet communication to the TCC300. The port supports
up to 17 concurrent connections. The maximum number of allowed DNP connections is
five. The maximum number of MODBUS® connections is eight. When IEC 61850 is
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purchased the maximum number of IEC 61850 connections is four. The port supports
DHCP protocol and also allows manual configuration of the Ethernet port. MODBUS
protocol "Port Number" and DNP Protocol "Port Number" are required for manual
configuration.
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9. If the Ethernet network that the target control is connected to supports DHCP
Protocol, then perform the following:
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9.1. From the Setup Ethernet dialog screen select DHCP Protocol "Enable"
9.2. Select the desired "Keepalive Time" duration.
9.3. Select "Save" to save the settings to the target control.
9.4. Go to Step 11.
10. If the Ethernet network that the target control is connected to does not support DHCP
Protocol, or manual configuration is desired, perform the following:
10.1. Select DHCP Protocol "Disable".
10.2. Enter the IP Address, Net Mask, Gateway and the applicable MODBUS® or
DNP3.0 Port settings.
10.3. Select the desired "Keepalive Time" duration.
10.4. Select "Save" to save the settings to the target control. TCC600 will display a
"Setpoints Successfully Written to Control" confirmation screen.
11. If the Network MODBUS Port address is not "502" or the DNP Port address is not
"20000", set these parameters to match the target network settings.
The Ethernet option for the control is now enabled. Proceed to connect to the target control
through the Ethernet connection and enable Source Address Validation if desired.
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2. From the "SNTP Server" section of the dialog screen proceed as follows:
2.1. If the Server Name is known, enter the Server Name and then select the
magnified glass icon. TCC600 will search for the corresponding IP Address.
2.2. If the server IP Address is known, enter the IP Address.
3. Select the Time Zone that the control resides in, then select "Save". TCC600 will
display a "Setpoints Successfully Written to Control" Confirmation Screen.
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5.9.3 Configuring the control’s Ethernet port from the HMI for use on
a network that supports DHCP protocol
1. Press the Right Arrow (COMM Hot Button) to wake the unit. The menu will advance
to either "COMMUNICATION" or "Memory Card" (when a Smart Flash SD CARD
is present).
2. If the "Communication" menu is displayed, then press the Down Arrow pushbutton
once. The unit will display the "Comm Settings" menu. From the "Comm Settings"
or "Memory Card" menu, press the Right or Left Arrow pushbutton as necessary
until "Ethernet" is displayed.
3. Press the Down arrow pushbutton once. The following will be displayed.
DHCP Enable disable
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
DHCP Enable disable C
5. Utilizing the Up/Down arrow pushbuttons select ENABLE, then press the ENT
pushbutton. The following will be displayed.
DHCP Enable ENABLE
6. The control is now addressable from TCC600® over the target network.
• If the network MODBUS® Port address is not "502" or the DNP Port address
is not "20000", proceed to setting the MODBUS Port and DNP Port.
• Enable Source Address Validation if desired.
5.9.4 Configuring the control’s Ethernet port from the HMI for use on
a network that does not support DHCP protocol
1. Press the Right Arrow (COMM Hot Button) to wake the unit. The menu will advance
to either "COMMUNICATION" or "Memory Card" (when a Smart Flash SD CARD
is present).
2. If the "Communication" menu is displayed, then press the Down Arrow pushbutton
once. The unit will display the "Comm Settings" menu. From the "Comm Settings"
or "Memory Card" menu, press the Right or Left Arrow pushbutton as necessary
until "Ethernet" is displayed.
3. Press the Down arrow pushbutton once. The following will be displayed.
DHCP Enable disable
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
DHCP Enable disable C
5. Utilizing the Up/Down arrow pushbuttons, select "disable", then press the ENT
pushbutton. The following will be displayed.
DHCP Enable disable
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6. Press the Down arrow pushbutton once. The following will be displayed.
IP Address
0.0.0.0
7. Press the ENT pushbutton. The following will be displayed.
IP Address
0.0.0.0 C
8. Utilizing the arrow pushbuttons input the desired IP Address, then press the ENT
pushbutton, the desired IP Address will be displayed.
9. Follow the procedure above to enter the desired:
• Net Mask
• Gateway
10. If the control is connected to a host device which is capable of 10 and 100 mbps
transmission rates and handles both half or full duplex modes, the Ethernet port is
now configured to support network communications with the MODBUS® port and
DNP port default values. If the network requires specific MODBUS port and DNP
port settings, proceed to setting the MODBUS and DNP ports from the HMI.
11. If a fixed speed of 100 mbps is desired as in the case of Fiber Optic mode, utilize the
Up/Down arrow pushbuttons to navigate to the "Auto Negotiation" menu item.
12. Press the ENT pushbutton. The following will be displayed.
Auto Negotiation ENABLE C
13. Utilizing the Up/Down arrow pushbuttons select "disable", then press the ENT
pushbutton. The following will be displayed.
Auto Negotiation disable
The Ethernet port is now configured to support network communications with the
MODBUS port, DNP port, and Keepalive Time default values. If the network requires
specific MODBUS port and DNP port settings, proceed to setting the MODBUS and DNP
ports from the HMI. If a Keepalive Time duration other than 7200 seconds is desired,
proceed to setting the Ethernet keepalive time from the HMI.
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5.9.5 Setting the MODBUS and DNP ports from the HMI
1. Press the Right Arrow (COMM Hot Button) to wake the unit. The menu will advance
to either "COMMUNICATION" or "Memory Card" (when a Smart Flash SD CARD
is present).
2. If the "Communication" menu is displayed, then press the Down Arrow pushbutton
once. The unit will display the "Comm Settings" menu. From the "Comm Settings"
or "Memory Card" menu, press the Right or Left Arrow pushbutton as necessary
until "Ethernet" is displayed.
3. Press the Down arrow pushbutton, as necessary, until the "Enter MODBUS Port"
menu item is displayed.
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Enter Modbus Port 502 C
5. Utilizing the arrow pushbuttons enter the desired MODBUS® port address, then
press the ENT pushbutton. The desired MODBUS port address will be displayed.
6. Press the Down arrow pushbutton once. The following will be displayed.
Enter DNP Port 20000
7. Press the ENT pushbutton. The following will be displayed.
Enter DNP Port 20000 C
8. Utilizing the arrow pushbuttons, input the desired DNP Port address, press the ENT
pushbutton, the desired DNP Port address will be displayed.
The control is no w addressable from TCC600® over the network. Ensure that the
MODBUS and DNP Port values are the same as the values manually set when
attempting to communicate with the control from TCC600.
1. Press the Right Arrow (COMM Hot Button) to wake the unit. The menu will advance
to either "COMMUNICATION" or "Memory Card" (when a Smart Flash SD CARD
is present).
2. If the "Communication" menu is displayed, then press the Down Arrow pushbutton
once. The unit will display the "Comm Settings" menu. From the "Comm Settings"
or "Memory Card" menu, press the Right or Left Arrow pushbutton as necessary
until "Ethernet" is displayed.
3. Press the Down arrow pushbutton, as necessary, until the "Keepalive time" menu
item is displayed.
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Keepalive time 7200 sec C
5. Utilizing the arrow pushbuttons enter the desired Keepalive Time value, then press
the ENT pushbutton. The desired Keepalive Time value will be displayed.
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TCC300 COM Port can be selected for two different configurations: RS‑485 or Fiber
Optics.
1. Press the Right Arrow (COMM Hot Button) to wake the unit. The menu will advance
to either "COMMUNICATION" or "Memory Card" (when a Smart Flash SD CARD
is present).
2. If the "Communication" menu is displayed, then press the Down Arrow pushbutton
once. The unit will display the "Comm Settings" menu. If Memory Card is
displayed, then press the Right or Left arrow pushbutton, as necessary, until "Comm
Settings" is displayed.
3. Press the Down arrow pushbutton, as necessary, until "Comm1 Port Type" is
displayed.
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Comm1 Port Type RS485 C
5. Utilizing the Up/Down arrow pushbuttons select "RS485 or FIBER", then press the
ENT pushbutton. The selected port type will be displayed.
6. Follow the procedure above to enter the desired:
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• Comm Protocol
• Comm Address
• Baud Rate
• Parity
• Stop Bits
• Sync Time
7. The RS‑485 or Fiber Optic Port is now available for communications.
8. If DNP3.0 was selected as the Comm Protocol and Source Address Validation is
required, proceed to Enabling Source Address Validation.
GUID-46276A35-BF4F-47FB-AD5B-DFFFEF5AF5C6 V1 EN
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• Stop Bits
• Sync Time
• TX Delay
5. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
6. Select OK. TCC600 will display a "Setpoints Successfully Written to Control"
confirmation screen.
7. If DNP3.0 was selected in Step 4 and Source Address Validation is desired, proceed
to enabling Source Address Validation.
1. Press the Right Arrow (COMM Hot Button) to wake the unit. The menu will advance
to either "COMMUNICATION" or "Memory Card" (when a Smart Flash SD CARD
is present).
2. If the "Communication" menu is displayed, then press the Down Arrow pushbutton
once. The unit will display the "Comm Settings" menu. From the "Comm Settings"
or "Memory Card" menu, press the Right or Left Arrow pushbutton as necessary
until "RS232" is displayed.
3. Press the Down arrow pushbutton once. The unit will display the following:
Protocol MODBUS
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Protocol MODBUS C
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The RS-232 option for the control is now enabled. Proceed to connect to the target
control through the RS-232 connection.
Using TCC600® to interrogate, set or monitor the control using a modem requires both a
remote modem connected at the controls location and a local modem connected to the
computer with TCC600 installed.
In order to use TCC600 to communicate with the control using a modem, the following
must be provided with the control:
Similarly, the computer running TCC600 must also have access to a compatible internal
or external modem.
1. If the computer has an external modem, then use a standard straight-through RS‑232
modem cable (M-3933) to connect the computer to the modem.
2. If the computer has an internal modem, then refer to the modem’s instruction book
to determine which communications port should be selected.
3. Verify that the modem is attached to (if external) or assigned to (if internal) the same
serial port as assigned in TCC600. While TCC600 can use any of the 255 serial ports
(COM1 through COM255), most computers support only COM1 and COM2.
4. Connect the modem to a telephone line, then energize the modem.
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GUID-4BD1BA3D-8354-401B-A129-BBC6A633DC1E V1 EN
4. Enter the required information in the Modem Settings section of the screen, then
select Connect.
Table 56: Command buttons
Button Description
Add Allows you to review and change the user lines (unit
identifier), phone number, and communication
address of a selected entry.
Remove Deletes a selected entry.
Save Saves any changes to the displayed information.
Connect Dials the entry selected from the directory.
Cancel Ends modem communication, allowing the user to
dial again.
Setup of the modem attached to the control may be slightly complicated. It involves
programming parameters (using the AT command set), and storing this profile in the
modem’s nonvolatile memory.
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After programming, the modem will power up in the proper state for communicating with
the control. Programming may be accomplished by using the "Bring Up Terminal
Window after dialing" selection. Refer to your modem manual for further information.
GUID-E5C7D97C-2A00-4407-B6D0-AC8C96E749D9 V1 EN
The control does not issue or understand any modem commands. It will
not adjust the baud rate and should be considered a "dumb" peripheral. It
communicates with 1 start, 8 data, and 0, 1 or 2 stop bits.
1. Connect the unit to an external modem by attaching a standard RS-232 modem cable
to the appropriate serial communications port on both the unit and the modem.
2. Connect the modem to a telephone line, then energize the modem.
The modem attached to the control must have the following AT command configuration:
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• E0 No Echo
• Q1 Don’t return result code
• &D3 On to OFF DTR, hangup and reset
• &S0 DSR always on
• &C1 DCD ON when detected
• S0=2 Answer on second ring
When connected to another terminal device, the Terminal Window allows the user to send
messages or commands. Outgoing communications are displayed in the top pane and
incoming messages are displayed in the bottom two panes, in ASCII text and HEX format.
The Bluetooth® option enables wireless access to the TCC300. Utilizing the Bluetooth
wireless feature the user is able to configure the control, read status and metering values,
as well as change setpoints. The following lists the initialization scheme and setpoint
options available for Bluetooth.
The TCC300 provides generic serial Bluetooth service. The user must select the generic
serial service among any other listed services, if the user’s Bluetooth device doesn’t
automatically recognize the available service.
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• Friendly Name – The user can give the Bluetooth his/her preferred name, which can
be a maximum of 20 characters, including alphanumeric as well as the '_' and '-'
characters.
• Mode – The following configurations are available for the Bluetooth Mode:
• Mode 0, the device is discoverable and connectable to any client station.
• Mode 1, the device is non‑discoverable but it is connectable to any client station
that knows the control Bluetooth device address indicated under "Control BT
Device" in the HMI menu.
• Protocol – MODBUS or DNP.
For first time Bluetooth® module use, the Bluetooth module needs to be
reset to ensure that the Bluetooth module functions according to the ABB
values.
Following a control power cycle, the TCC300 hardware is checked for Bluetooth by
sending an AT command and waiting for an ‘OK’ response. If no response is received, a
‘Bluetooth not present’ message will be displayed on the HMI. If an ‘ERROR’ message
is received, Bluetooth is reset to factory default values and the hardware is checked again.
The Bluetooth device information, i.e., BD address, friendly name, mode of device,
internal operation state and status of authentication and encryption features will be
retrieved.
The retrieved Bluetooth device information is compared to the factory defaults, if they are
not the same; they are forced to the default values. If internal operation status is not
standby, an AT+BTCANCEL command is issued to force standby status. The mode is set
by issuing a AT+BTMODE command. The friendly name is set by AT+BTNAME. The
device is now in connectable mode, hence the user can use the Bluetooth device to connect
to the TCC300 using the generic serial service.
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To verify that these conditions are present on the control, observe the display while
applying power to the control. The following sequence of messages will be displayed
during the control boot up:
If the unit display messages are consistent with the above, the unit is physically ready to
be setup for wireless communication.
1. Press the Right Arrow (COMM Hot Button) to wake the unit. The menu will advance
to either "COMMUNICATION" or "Memory Card" (when a Smart Flash SD CARD
is present).
2. If the "Communication" menu is displayed, then press the Down Arrow pushbutton
once. The unit will display the "Comm Settings" menu. From the "Comm Settings"
or "Memory Card" menu, press the Right or Left Arrow pushbutton as necessary
until "Bluetooth" is displayed.
3. Press the Down arrow pushbutton once. The unit will display the following:
Bluetooth Enable disable
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Bluetooth Enable disable C
5. Utilizing the Up/Down arrow pushbuttons, select "ENABLE", then press the ENT
pushbutton. The following will be displayed.
Bluetooth Enable ENABLE
6. Press the Up/Down arrow pushbutton, as necessary, until the "Bluetooth Protocol"
menu item is displayed.
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7. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Bluetooth Protocol MODBUS C
8. Utilizing the Up/Down arrow pushbuttons select "MODBUS® or DNP3.0", then
press the ENT pushbutton. The selected Protocol setting will be displayed.
9. Press the Up/Down arrow pushbutton, as necessary, until the "Authentication" menu
item is displayed.
10. If "Authentication" is to be ENABLED, press the ENT pushbutton. If prompted,
enter a valid Level 2 Access Code. The following will be displayed:
Authentication disable C
11. Utilizing the Up/Down arrow pushbuttons select "ENABLE", then press the ENT
pushbutton. The following will be displayed.
Please Enter Passkey _
12. Utilizing the arrow pushbuttons enter the desired Passkey (up to 16 characters), then
press ENT. The following sequence of screens will be displayed:
Please Enter Passkey Please -WAIT-
Please Enter Passkey -DONE-
Authentication ENABLE
13. Press the Up/Down arrow pushbutton, as necessary, until the "Friendly Name" menu
item is displayed.
14. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Enter New Name –
15. Utilizing the arrow pushbuttons, enter the desired Friendly Name value (up to 21
characters), then press the ENT pushbutton. The Friendly Name that was entered
will be displayed.
The Bluetooth® "Device Address" is available by pressing the Down arrow once.
16. Press the Up/Down arrow pushbutton, as necessary, until the "Bluetooth Mode"
menu item is displayed.
17. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Bluetooth Mode Mode0 C
18. Utilizing the arrow pushbuttons, select the desired Bluetooth Mode (0 or 1), then
press the "ENT" pushbutton. The selected Bluetooth Mode will be displayed.
The Bluetooth feature is now available for use.
19. If DNP3.0 was selected as the protocol and Source Address Validation is desired,
proceed to enabling Source Address Validation.
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To verify that these conditions are present on the control, observe the display while
applying power to the control. The following sequence of messages will be displayed
during the control bootup:
If the unit HMI display messages are consistent with the above, the unit is physically ready
to be setup for wireless communication.
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GUID-2B47F402-AABC-4DA4-83F2-95199D7DDB12 V1 EN
GUID-1D3DDB88-E2FE-49A3-BFF4-ECFEC0D0ABBA V1 EN
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1. Select Connect/Bluetooth from the TCC600® toolbar. TCC600 will display the
"Secure Bluetooth" dialog screen.
GUID-A32416BD-A527-4BAA-9417-2C35FBE8C034 V1 EN
2. Enter the Control Name, the control MAC Address, Pass Key if needed and the
Device Address. The user can create a Bluetooth session and save it to an address
book. The session must contain a name unique to the address book, the MAC
address, Pass Key and Device address.
1. Press the Right Arrow (COMM Hot Button) to wake the unit. The menu will advance
to either "COMMUNICATION" or "Memory Card" (when a Smart Flash SD CARD
is present).
2. If the "Communication" menu is displayed, then press the Down Arrow pushbutton
once. The unit will display the "Comm Settings" menu. From the "Comm Settings"
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or "Memory Card" menu, press the Right or Left Arrow pushbutton as necessary
until "Bluetooth" is displayed.
3. Press the Down arrow pushbutton as necessary to navigate to the "Bluetooth Reset"
menu item.
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
CONFIRM PRESS ENTER
Cancel press EXIT.
5. Press the ENT pushbutton. The following sequence of screens will be displayed:
Bluetooth Reset Resetting -WAIT-
Bluetooth Reset -DONE-
GUID-B59A1423-4505-47E5-AAFD-45DAB56390F7 V1 EN
3. Select "OK". TCC600 will send the "reset" command to the control and display a
"Waiting for Bluetooth to Reset" status screen.
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GUID-84762874-30DA-4C8B-B8C6-AEDBECE1E8B2 V1 EN
When the Bluetooth Module has been reset, TCC600 will display "Bluetooth has
been reset successfully" message.
GUID-44ED3D36-C5DD-47C8-B7A3-FD9C54909126 V1 EN
4. Select "OK". TCC600 will return to the "Bluetooth Information" Dialog Screen.
1. Press the Right Arrow (COMM Hot Button) to wake the unit. The menu will advance
to either "COMMUNICATION" or "Memory Card" (when a Smart Flash SD CARD
is present).
2. If the "Communication" menu is displayed, then press the Down Arrow pushbutton
once. The unit will display the "Comm Settings" menu. From the "Comm Settings"
or "Memory Card" menu, press the Right or Left Arrow pushbutton as necessary
until "Bluetooth" is displayed.
3. Press the Down arrow pushbutton as necessary to navigate to the "Bluetooth Pass
Reset" menu item.
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
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GUID-16FCDC4F-5A98-40AD-90E8-2DEB5412D45C V1 EN
3. Enter the "Old" Password and then enter the desired "New" Password (up to 16
characters).
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GUID-06B8C957-A062-4670-8934-7FFD9E7D556F V1 EN
6. Select OK. TCC600 will return to the "Bluetooth Information" Dialog screen.
The purpose of the SCADA HeartBeat feature is to have sets of settings for the control and
switch between these settings sets based on the presence or absence of SCADA
communications to the control.
The LTC, Regulator and Profile Switching have to be selected using TCC600®
Communications software or from the HMI, for these modes to be operational. But the
Manual HeartBeat Mode does not need to be selected for operation.
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other selection is also available), the selection is still required due to a difference in the
physical input requirement. In LTC mode, the non-sequential input is used as a counter
input, and hence an object 10 point "Non-Sequential" is made available to activate non
sequential through communication. When SCADA HeartBeat is active, HeartBeat DNP
points are used as a second set of settings.
The HeartBeat DNP points (applicable only for forward power settings) include:
• Bandcenter
• Bandwidth
• Time Delay
• LDC R
• LDC X
• Block Lower Voltage
• Block Raise Voltage
• Intertap Time Delay
• Inverse Time Delay
• HeartBeat Timer Period
• Voltage Reduction 1
• Voltage Reduction 2
• Voltage Reduction 3
As the TCC300 has 4 different setpoint profiles to choose from, when the SCADA
HeartBeat is inactive, the previously selected active profile is used. In order to determine
the actively used settings a third group of DNP points called the Active DNP points
("Active Bandcenter (Forward)", "Active Bandwidth (Forward)" etc), can be used.
Reading the Active DNP points gives the current used settings, but writing always
changes the selected Active Profile.
The SCADA HeartBeat DNP3.0 Protocol sequence for LTC and Regulator are provided
in Figure 248. Also, Object 40 point "Write HB" is mapped by default to Point 195,
"HeartBeat Timer" mapped to 159, "Direct HeartBeat" mapped to 211 and "VRed Turnoff
Time" mapped to 212.
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On Power Up Initially
use Setting #1. Settings that are included in
Load Timer with
Settings #1 and Settings #2
default value Bandcenter
Bandwidth
Time Delay
LDC R
1 Second LDC X
Proceed to Next No
Timer Block Lower
Step
Elapsed? Block Raise
Intertap Delay
Yes Non-Sequential
Timer Period
Voltage Reduction 1
Confirmed HeartBeat Direct HeartBeat Voltage Reduction 2
Timer Type Voltage Reduction 3
Dec Timer
(Point 159) Timer P 0 Yes
(Point 211)
No
Received Yes
Confirmed
Active Settings = Active Settings =
HeartBeat?
Settings #1 Settings #2
No Reload Timer
Comm.
No Voltage
Reduction in
Effect Notes:
1. Object 40 Point 195 is used to update the HeartBeat
Yes Timer Type = Confirmed HeartBeat
2. Object 40 Point 159 is used to update the timer period.
Dec V Red Timer 3. Object 40 Point 211 is added to reload the timer automatically.
(Point 212)
Range 1-999 mins
Timer Type = Direct HeartBeat
4. Object 40 Point 212 is used for Voltage Reduction Timer Reload Value.
No V Red
Timer
O0
Yes
Stop Voltage
Reduction
Proceed to Next
Step
GUID-C6C77AFC-E11B-4FDF-B3AC-561592EA2E59 V1 EN
Figure 248: SCADA HeartBeat LTC and Regulator DNP 3.0 Protocol Sequence
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Proceed to Yes
Next Step
Dec Timer
(Point 79)
Yes
Timer = < 0
(Point 79)
No Active settings =
Active Profile (can be
changed manually by
Active settings = Profile using DNP or
Note3 in most significant MODBUS 3796)
nibble of Point 79
Comm.
No Voltage
Reduction in
Effect
Yes
No V Red
Timer
=< 0
Yes
Stop Voltage
Reduction
Notes:
1. Object 40 point 79 is added to reload the timer automatically
Proceed to Range 1-999 mins
Next Step Timer Type = Direct HeartBeat
2. Object 40 point 80 is used for Voltage Reduction Timer reload value
3. If IEC 61850 GOOSE is used, then the Active Setting Profile in most
significant nibble of ATCC0$CO$HbTimer$Oper$ctlVal
GUID-9D64E9A9-50FF-43C8-83A9-CF1C58820293 V1 EN
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• VLAN-ID: 0
• VLAN-PRIORITY: 4
• MAC Address: 01-0C-CD-00-00-10
• APPID: 0
Also, the GOOSE dataset contains only one data which is organized as, the most
significant 4 bits will have the profile number to be activated and the rest will contain the
timer reload value.
Using this method, the IEC 61850 client should repetitively publish a GOOSE message
with the above mentioned attributes and data, before the timer reload value expires.
The Manual HeartBeat Timer is settable from 0 to 999 Minutes. When the timer is set to
a non zero value it will place the control in HeartBeat Manual Mode (Auto operation
blocked). If the timer expires the control is placed back in auto mode. If the timer is
refreshed before it expires, the control stays in HeartBeat Manual mode.
The DNP status point (binary input Object 1) that shows if the control is in the HeartBeat
Manual Mode is: "Manual HeartBeat Status". This point will be set to 1 when placed in
manual using the Manual HeartBeat Timer only and not by any other means.
The HeartBeat Manual Mode is separate from the original comm block manual mode.
They both perform the same function, but use a different method and DNP point to activate
auto or Manual mode. When the control is in Comm Blk Manual, the Manual LED will
turn on steady as before, but when in the HeartBeat Manual mode it will flash. The
HeartBeat manual method can only be activated via the new HeartBeat timer setting point
while the old comm blk method can be activated via comms or the toggle/scamp switch as
before.
The Comm Blk mode has priority over the HeartBeat Manual mode regardless of how it
is enabled (through communication or switch input). When in HeartBeat Manual mode the
tap/voltage limit blocks are active just as before with comm blk mode, but in HeartBeat
manual the runback due to high Voltage will also be enabled. If the control is in HeartBeat
Manual mode and the comm blk manual is also turned on (via comms or switch input),
then the HeartBeat timer will continue to count down. If Comm Blk is turned off, then it
will go back to HeartBeat Manual mode unless the HeartBeat manual timer has reached
0.
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Section 6 Configuration
The Tapchanger Type Selection feature provides the user with the ability to set vendor
specific regulator configuration settings in the control from TCC600®. These settings can
be accessed through the traditional settings screens or from the Tapchanger Type
Selections dialog screen located in the Setup dropdown menu.
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GUID-B9B7CEAA-1AE2-4B8E-9EA5-CE948E205369 V1 EN
The selectable settings are available for the following vendor regulator models:
• Siemens
• Howard
• General Electric
• Cooper Spring Drive
• Cooper Direct Drive
• Cooper Quick Drive
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The Tap Changer Type Selection feature allows the user to easily select the Vendor of the
Regulator the control is being installed on and populate the settings specific to that Vendor
Regulator type in a single menu. This menu will always display ABB recommended
settings by default for each vendor when opening it, but the interface allows the user to
make changes if desired, and save them to the control or settings file. Once this menu is
saved, these settings are written to the control or settings file and can be viewed in their
appropriate locations.
Table 57: Vendor Specific Regulator Settings
Vendor Regulator Tap Intertap Operation Raise/ Raise/ Input Write SOE
Type Informatio Delay Counter Lower Lower Selection Triggers?
n Configurat Output Output 1
ion Contacts Contacts Configurat
Configurat Pulse ion
ion Width
Default A Disabled 0 X1 Continuo 1.0 Sec. Switch N/A
us Status
Siemens A Regulate 1 Sec. X2 Pulsed 8.0 Sec. Switch N/A
Internal Status
(KeepTr
ack)
Howard A Regulate 1 Sec. X2 Continuo 8.0 Sec. Switch N/A
Internal us Status
(KeepTr
ack)
General A Regulate 1 Sec. X1 Pulsed 8.0 Sec. Switch N/A
Electric Internal Status
(KeepTr
ack)
Cooper A Regulate 1 Sec. X1 Pulsed 3.0 Sec. Seal-In Yes
Spring Internal Input
Drive (KeepTr
ack)
Cooper A Regulate 1 Sec. X1 Pulsed 0.5 Sec. Seal-In Yes
Direct Internal Input
Drive (KeepTr
ack)
Cooper A Regulate 1 Sec. X1 Pulsed 0.3 Sec. Seal-In Yes
Quick Internal Input
Drive (KeepTr
ack)
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6.2 Configuration
When activated, the LDC/LDZ programmable alarm will initiate when any non-zero
setting has been entered as LDC Fwd resistance or reactance, or LDC-Z. It will also alarm
when any non-zero setting has been entered as LDC Rev resistance or reactance with the
"Rev Power Oper" configuration set to "Regulate in Reverse" and the control in reverse
power mode.
The Alarm Relay will de-energize and generate an output without any of the conditions
being enabled when power to the unit is lost.
1. Select Setup/Alarms from the TCC600 toolbar. TCC600 will display the Alarms
dialog screen.
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GUID-DB6FD36C-9F05-4D30-AC1B-EE38A978625A V1 EN
GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
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Programmable Alarm
CNFG
COMMUNICATION BLOCK
MNTR
0000000000000001 C Press ENT to exit change
mode and save settings
GUID-7564914D-E554-4966-8BCB-D75C77AAEDEB V1 EN
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Each alarm condition corresponds to one of the digits on the bottom line of the display: a
"0" indicates that the alarm condition is disabled; a "1" indicates that the alarm condition
is enabled.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the
"Programmable Alarm" menu.
4. Press the Down arrow, as necessary, until either of the following are displayed
depending upon whether the Auto/Manual Switch Type is selected to "SCAMP".
Prog Alarm Function
–<0000000000000000
OR when the Auto/Manual Switch Type is selected to "SCAMP":
Prog Alarm Function
NORMAL or AS DEADMAN OUT
5. If the unit displays the Programmable Alarm setup screen (zeros and/or ones on Line
2), then proceed to Step 8.
6. If the unit displays the "SCAMP" Programmable Alarm Function screen, an
additional step is required to access the Programmable Alarm setup screen. Press the
"ENT" pushbutton. If prompted, enter a valid Level 2 Access Code.
7. Ensure the selection is set to "NORMAL" and press the "ENT" pushbutton.
8. Press the ENT pushbutton. The following will be displayed:
communication block
–<0000000000000000 C
9. Utilizing the arrow pushbuttons, enter a "1" for those Alarm Functions to be
activated and a "0" for those that are to be disabled, then press the ENT pushbutton.
The selected alarm will change from "lower case" when disabled (0), to "UPPER
CASE" when activated (1).
When the Auto/Man Switch Type is set to "SCAMP", the Programmable Alarm Function
can be set to "Normal" or "As a Deadman Output". This option is used since the Deadman
Output is not available. The default configuration setting is NORMAL.
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1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the
"Programmable Alarm" menu.
4. Press the Down arrow pushbutton, as necessary, until the "Programmable Alarm
Function" screen is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Prog Alarm Function
NORMAL C
6. Utilizing the arrow pushbuttons, select the desired Programmable Alarm Function
Mode (NORMAL or AS DEADMAN OUT), then press the ENT pushbutton.
1. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the
Configuration dialog screen.
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GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN
GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
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GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, until "Programmable Alarm"
is displayed.
4. Press the Down arrow, as necessary, until the following is displayed.
Op Count Signal Alrm
0
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code.
6. Utilizing the Up/Down arrow pushbuttons enter the desired alarm value, then press
the ENT pushbutton.
1. Select Setup/Tap Settings from the TCC600 toolbar. TCC600 will display the Tap
Settings dialog screen.
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2. From the "Operation Counter" section of the Tap Settings screen select the desired
Op Count Signal Alarm setpoint (Alarm Limit).
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
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6.2.3 Counters
The user must select the method of counting tapchanger operations consistent with the
tapchanger.
The Operation Counter accommodates 999,999 operation counts. The number of counts
are stored in non-volatile memory and are not affected by a loss of supply power to the
control. The total number of operation counts is displayed in the Status Menu. The
Operation Counter can be preset to any value up to 999,999.
Cooper Regulators do not provide a counter contact. Therefore, the "Operation Counter
Input Configuration" must be set to "Seal-In Input". The Seal-In Input selection has a fixed
3 second Seal-In Delay.
X1
Operation count will increment by one with an open-close-open state change on the
tapchanger counter switch. The closed state must be present for at least 20 mS. The open
state may be present indefinitely.
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X2
Operation count will increment by one with either an open-close or a close-open state
change of the tapchanger operation counter switch. Both the closed and open states may
exist indefinitely.
Count Window
Operation count will increment by only one count during a set time period of "Count
Window". This is true no matter how many counter inputs occur during the count window
time. After a counter input is accepted, the count window timer begins and another count
won't be accepted until the count window time expires. The count window time can be set
from 0.5 to 60.5 seconds.
The Count Window setting should not be set to a value greater than the
Intertap Delay when in pulsed or continuous mode. Also, it should not be
set greater than the Pulse Width setting, if Pulsed mode is used.
Cam Follower
The Cam Follower setting should be selected when a Cam Follower contact input is wired
into the Counter contact input of the TCC300. The operation counter and resettable
operation counter will increment when the counter input sees the cam follower open and
then close.
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Drive regulators, this setting should be disabled. When disabled, this applies a 3 second
seal-in output.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Tap
Settings" menu.
4. Press the Down arrow pushbutton, as necessary, until the "Operation Counter
Configuration" screen is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Op Counter Config
1 X C
6. Utilizing the Up/Down arrow pushbuttons, select the desired counter configuration
for the application (1 X, 2 X, COUNT WINDOW or CAM FOLLOWER), then press
the ENT pushbutton. The following will be displayed reflecting the counter
configuration that was entered.
7. Press the Down arrow pushbutton, as necessary, until the "Cooper Quick Drive"
screen is displayed.
8. Press the ENT pushbutton. The following will be displayed.
Cooper Quick Drive
disable C
9. Utilizing the Up/Down arrow pushbuttons, select ENABLE for a Cooper Quick
Drive regulator. For a Cooper Spring Drive or Direct Drive regulator, leave this
selection "disable".
10. Press the Down arrow pushbutton, as necessary, until the "Cam Follower" screen is
displayed.
11. Press the ENT pushbutton. The following will be displayed.
Cam Follower
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disable C
12. Utilizing the Up/Down arrow pushbuttons, select ENABLE to enable the Cam
Follower feature.
13. Depending on the Operation Counter configuration that was selected, proceed as
follows to complete the Operation Counter configuration:
• If the "1 X" or "2 X" counter configuration was selected, proceed to setting the
Operations Counter X Mode Delay from the HMI.
• If the "COUNT WINDOW" counter configuration was selected, proceed to
setting the Counter Time Window.
• If the "CAM FOLLOWER" counter configuration was selected, the Operation
Counter configuration is complete.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Tap
Settings" menu.
4. Press the Down arrow pushbutton, as necessary, until the "X Mode Delay" screen is
displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
X Mode Delay
10 ms C
6. Utilizing the Up/Down arrow pushbuttons select the desired Counter X Mode Delay
value for the application (0 to 3000 ms), then press the ENT pushbutton.
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1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Tap
Settings" menu.
4. Press the Down arrow pushbutton, as necessary, until the "Counter Time Window"
screen is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Counter Time Window
0.5 Sec C
6. Utilizing the arrow pushbuttons select the desired "Counter Time Window" value
for the application (0.5 to 60.5 Seconds), then press the ENT pushbutton.
1. Select Setup/Tap Settings from the TCC600 toolbar. TCC600 will display the Tap
Settings dialog screen.
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GUID-2EDBFD25-222B-4846-9AA2-CDFA5AE21B47 V1 EN
2. Select the desired Operation Counter configuration (X1, X2, Count Window or Cam
Follower).
3. If "X1 or X2" configuration was selected in Step 2, enter the desired "X Mode Delay"
setting (0 to 3000 mS).
4. If "Count Window" configuration was selected in Step 2, enter the desired "Count
Window" setting (0.5 to 60.5 seconds).
5. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
6. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
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GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
The resettable operation counter operates with the method selected by X1, X2, Count
Window or Cam Follower. This counter can be reset to zero.
1. Press the Left Arrow (MNTR Hot Button) pushbutton to wake the unit. The menu
will advance to "MONITOR".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Metering
3. Press the Right or Left arrow pushbutton, as necessary to advance to the "Tap
Information" screen.
4. Press the Down arrow pushbutton, as necessary, to navigate to the "Resettable
Counter" menu.
5. Press ENT, a flashing "R" will be displayed. Press ENT again to reset the Operations
Counter.
1. Select Setup/Tap Settings from the TCC600 toolbar. TCC600 will display the Tap
Settings dialog screen.
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GUID-2EDBFD25-222B-4846-9AA2-CDFA5AE21B47 V1 EN
2. Select the "Reset" check box located next to the "Resettable" counter located in the
Operation Counter section of the dialog screen.
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
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GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
The Operation, Neutral, Lower and Raise Counters operate with the selected count
method (X1, X2, Count Window or Cam Follower). It provides the user with the ability
to preset a value up to 999,999. The counters will increment from the preset value based
on the selected count method.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Tap
Settings" menu.
4. Press the Down arrow pushbutton, as necessary, until the "Op Counter Preset"
screen is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Op Counter Preset
000000 C
6. Utilizing the arrow pushbuttons enter the desired Operations Counter Preset value
from 0 to 999,999, then press the ENT pushbutton.
To Preset the Operation and/or Neutral Counter from TCC600®, perform the following:
1. Select Setup/Tap Settings from the TCC600 toolbar. TCC600 will display the Tap
Settings dialog screen.
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GUID-2EDBFD25-222B-4846-9AA2-CDFA5AE21B47 V1 EN
2. Enter the Operation/Neutral Counter Preset value located in the Operation Counter
section of the dialog screen.
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
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GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left Arrow pushbutton, as necessary, until "Input Selection" is
displayed.
4. Press the Down arrow pushbutton, as necessary, until the "Input Selection 1" screen
is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access
Input Selection 1
SWITCH STATUS C
6. Utilizing the Up/Down arrow pushbuttons, select "SWITCH STATUS" then press
the ENT pushbutton.
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1. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the
Configuration dialog screen.
GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN
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GUID-B6D4D46A-325E-40E8-98DC-360F2D08C41C V1 EN
2. From the "Inputs and Switch" section of the dialog screen set Input Selection 1 to
"Switch Status".
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
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The Motor Seal-in Failure Block feature will block the regulator from operating and
actuate an alarm to alert the user to this malfunction. If the motor capacitor is not open but
degraded, then input voltage affects the motor’s ability to operate. For this reason, instead
of blocking the regulator operation permanently, it will only block in the direction it was
moving when the Motor Seal-in Failure Block feature was triggered.
In this scenario, the motor also does not have enough torque to execute a tapchange. The
Motor Seal-in Failure Block feature will operate the same as it does for a failing or open
motor capacitor except that once voltage is restored, the control will operate normally.
The alarm will alert the user to the low voltage condition and its effect on the regulator.
In this scenario, the motor is capable of turning, but tap position will be inaccurate as the
circuit’s proper operation is the only method of tracking tap position accurately. Since it
is possible for the Motor Seal-in switch to fail in only one direction, the blocking function
of the Motor Seal-in Failure feature is designed to be unidirectional such that it will allow
the regulator to operate in the opposite direction that caused the block to occur.
The Motor Seal-in Failure Block feature actuates an alarm to alert the user to the problem.
The operation block would not be needed in this scenario as loss of accurate KeepTrack™
is the only negative consequence of the malfunction. Since the unit cannot detect the
difference between this failure and the Stalled Tapchanger scenario, the block must be in
effect. The block function of this feature can be disabled by the user if it is desired to
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continue operating the regulator with this failure until it can be repaired. The alarm
however, will remain in effect as long as the failure conditions exist.
This scenario removes motor power from the raise or lower motor winding when the
associated physical tap limit is reached. There is no negative consequence of this
occurring when the Motor Seal-in Failure Block feature is disabled. With the Motor Seal-
in Failure Block feature enabled however, the control cannot detect the difference
between Reaching a Physical Tap Limit and a Motor Seal-in Switch failure, so it must
block and alarm.
The unidirectional nature of the block is designed for this scenario as well as a Motor Seal-
in Switch failure to allow operation of the regulator in the opposite direction when needed.
Alarming in this condition can provide the user with information that there may be a
settings error or an upstream Fixed Tap Transformer may be tapped incorrectly as a
regulator should not normally need to issue a raise or lower command when at its physical
limit.
When Motor Seal-in is selected in the control the Motor Seal-in Failure Block feature and
the input to the Abnormal Tap Position alarm are enabled by default. The user may choose
to disable the Motor Seal-in Block feature. However, the input to the Abnormal Tap
Position alarm is always enabled when Motor Seal-in is selected. The feature includes the
following:
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occurrence. If a Motor Seal-in Failure is detected in the opposite direction, then operation
will be blocked in that direction also.
This Block can be reset by the user from the HMI, from the TCC600 "Alarms" dialog
screen or via SCADA. The block is also reset when a successful tapchange operation
occurs (motor seal-in current is detected) in the opposite direction.
The internal accumulator that counts the occurrences of failed tapchanges is stored in
volatile memory and is set to zero when a loss of power occurs and the unit is not equipped
with a backup power supply. This is considered normal operation of the feature.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right/Left arrow pushbutton as necessary to navigate the "Input Selection"
screen.
4. Press the Down arrow pushbutton, as necessary, until the "Input Selection 1" screen
is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Input Selection 1
SWITCH STATUS C
6. Utilizing the Up/Down arrow pushbuttons, select "SEAL-IN INPUT", then press the
ENT pushbutton.
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GUID-B6D4D46A-325E-40E8-98DC-360F2D08C41C V1 EN
1. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the
Tap Configuration dialog screen.
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GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN
2. From the "Inputs and Switch/Input Selection 1" section of the dialog screen select
"Seal-in Input".
3. Select Save. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Tap
Settings" menu.
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4. Press the Down arrow, as necessary, until the following will be displayed.
Seal-In Fail Block
disable
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code.
6. Utilizing the Up/Down arrow pushbuttons select enable, then press the ENT
pushbutton.
1. Select Setup/Tap Settings from the TCC600 toolbar. TCC600 will display the Tap
Settings dialog screen.
GUID-2EDBFD25-222B-4846-9AA2-CDFA5AE21B47 V1 EN
2. From the "Block Automatic Operation on Motor Seal-in Failure" section of the Tap
settings screen select Motor Seal-in Failure "Enable" or "Disable".
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
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GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
The Input Selection 2 can be configured to be either an input that initiates Non-Sequential
control operation or a SCADA Cutout switch input. The default configuration setting is
Non-Sequential.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Input
Selection" menu.
4. Press the Down arrow pushbutton, as necessary, until the "Input Selection 2" screen
is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Input Selection 2
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NONSEQ INPUT C
6. Utilizing the arrow pushbuttons, select the desired Input Selection 2 (Non-
Sequential or SCADA Cutout), then press the ENT pushbutton.
1. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the
Configuration dialog screen.
GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN
2. From the "Inputs and Switch/Input Selection 2" section of the dialog screen select
either "Non-sequential" or "SCADA Cutout".
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
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GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
The Input Selection 3 can be configured as the Voltage Reduction 2 input or as an auxiliary
input that can be read as a DNP or MODBUS® point. The default configuration setting is
Voltage Reduction 2.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Input
Selection" menu.
4. Press the Down arrow pushbutton, as necessary, until the "Input Selection 3" screen
is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Input Selection 3
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VOLTAGE RED 2 C
6. Utilizing the arrow pushbuttons, select the desired Input Selection (VR2/Aux), then
press the ENT pushbutton.
1. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the
Configuration dialog screen.
GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN
2. From the "Inputs and Switch/Input Selection 3" section of the dialog screen select
either "VR2" or "Aux" for Input Selection 3.
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
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GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
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Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the
"Nameplate" menu.
4. Press the Down arrow pushbutton, as necessary, until the "Auto/Man Sw Type"
screen is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Auto/Man Sw Type
NONE C
6. Utilizing the arrow pushbuttons, select the desired Auto/Manual Switch Type
(None, Toggle or SCAMP), then press the ENT pushbutton.
1. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the
Configuration dialog screen.
GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN
2. From the "Inputs and Switch/Auto/Man Switch Type" section of the dialog screen
select either "None, Toggle or SCAMP".
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
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4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
The voltage and current multipliers do not affect the regulation of the
control. They are only used in the calculation of primary values.
Primary quantities are displayed when voltage and current multipliers are set in the
control. The voltage multiplier is:
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The voltage multiplier setting range is from 0.1 to 3260.0 in 0.1 steps.
The current multiplier is the value of the line CT primary rating divided by 0.2 A. For a CT
primary rating of 1000 A, the multiplier is:
6.2.7.2 Setting the Voltage and Current Multipliers from the HMI
The current input to the control is rated at 0.2 A continuous, 0.4 A for two
hours, and 4.0 A for 1 second.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the
"Nameplate" menu.
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4. Press the Down arrow pushbutton, as necessary, until the "Current Multiplier"
screen is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
CT Multiplier
6000 X C
6. Utilizing the arrow pushbuttons enter the desired Current Multiplier value from 1 to
32600, then press the ENT pushbutton.
1. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the
Configuration dialog screen.
GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN
2. Enter the Current, Voltage, Voltage Source and Normalizing Voltage Multipliers.
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
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4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the
"Nameplate" menu.
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4. Press the Down arrow pushbutton, as necessary, until the "Power Display Option"
screen is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Power Display Option
SINGLE_PHASE C
6. Utilizing the arrow pushbuttons, select the desired Power Display Option, then press
the ENT pushbutton.
1. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the
Configuration dialog screen.
GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN
2. From the "Primary Power Display" section of the dialog screen select either "Single
Phase" or "Three Phase".
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
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4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
The operation of some regulators is such that the internal VT does not provide the desired
voltage ratio. In these cases, it is desirable to correct the VT secondary voltage to a 120
Vac reference base. This change is easily made in software, eliminating the need for a
multi-tap sensing transformer.
The correction is derived from information provided by the regulator original equipment
manufacturer (OEM). The numerical value of the correction is the value, in volts, required
to adjust the VT nominal secondary voltage to 120.0 volts. The correction range is ±15
volts in 0.1 volt increments.
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6.2.9.2 Setting Load and/or Source VT Correction Factor from the HMI
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the
"Nameplate" menu.
4. Press the Down arrow pushbutton, as necessary, until the "Load (Source) VT
Correction" screen is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Load (Source) VT Correction
0.0 Volts C
6. Utilizing the arrow pushbuttons, enter the desired Load (Source) VT Correction
value from -15.0 to +15.0 Volts, then press the ENT pushbutton.
1. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the
Configuration dialog screen.
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2. Enter the Load and/or Source VT Correction Factor value(s) (–15.0 to +15.0 Volts).
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
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The control will recognize forward and reverse power flow to the load. With the CT and
VT (reference) signals in-phase for unity power flow to the load, it will properly calculate
line drop compensation.
Depending on the connection of the CT and VT, the phasors may not be in‑phase. If this
is the case, the phase shift can be corrected in software. The usual characteristics of three
phase systems only allow multiples of 30° phase shifts. The control, therefore, has a range
of 0° to 330° in 30° increments.
By comparing system operating conditions with power flow direction and power factor as
shown on the TCC300 Tapchanger Control, improper phase shift can be determined. An
incorrect connection may be resolved using well-known phasor methods.
The following procedure may be useful to check the choice of correction or even to
determine the correction by trial and error:
When two single-phase regulators are connected in open delta, the current signals will be
out-of-phase with the voltage signals. For one regulator, the current will lead the voltage
by 30° and is called the "leading" regulator. For the "lagging" regulator, the current will
lag the voltage by 30°.
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Source Side parameters are used when operation mode is regulate reverse
(measured) and the system is in reverse power.
6.2.9.5 Setting CT/Load and/or CT/Source Phase Shift Quantities from the HMI
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the
"Nameplate" menu.
4. Press the Down arrow pushbutton, as necessary, until the "CT/Load VT Phasing"
screen is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
CT/Load VT Phasing
0 Deg C
6. Utilizing the arrow pushbuttons, enter the desired CT/Load VT Phasing value from
0 to 330 Degrees (30 Degree increments), then press the ENT pushbutton.
6.2.9.6 Setting CT/Load and/or CT/Source Phase Shift Quantities from TCC600
1. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the
Configuration dialog screen.
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GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
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The Current Transformer units display scaling selection is set in the Configuration menu
to be 200 mA, 1 A or 5 A. This choice determines the unit display scaling of both the
metering readout quantities and the settings of current values.
The metering screens showing this information, Load Current and Circulating Current
will be updated accordingly. The Line Limit Current setpoint screen is also affected by
this selection.
This selection is for scaling purposes only, and neither 1 A nor 5 A should
be input to the control.
The values of the current displayed in the control Load Current, and on Circulating
Current screens can be displayed in either 200 mA, 1 A or 5 A units. 1 A or 5 A displayed
values are calculated from the actual 200 mA connected current.
The current input to the control is rated at 0.2 A continuous, 0.4 A for two
hours, and 4.0 A for 1 second.
6.2.10.1 Setting Auxiliary Current Transformer Units Display from the HMI
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
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3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the
"Nameplate" menu.
4. Press the Down arrow pushbutton, as necessary, until the "Aux Current
Transformer" screen is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Aux Curr Transformer
200 mA C
6. Utilizing the arrow pushbuttons, enter the desired Aux Current Transformer units
display (200 mA, 1 Amp or 5 Amps), then press the ENT pushbutton.
1. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the
Configuration dialog screen.
GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN
2. From the "VT/CT Load/Aux Current Transformer" section of the dialog screen
select either "200 mA, 1 Amp or 5 Amps".
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
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4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
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Primary
Current Main CT Transmission/ Theoretical
Distribution Line Load Center
IPRI
Bypass
Arrestor IL VT
0.2 A
VS Nominal VLOC VCOMP
Load Current
VPRI
Primary
Source Voltage 120 V Compensated
Voltage Nominal Voltage
Regulator
GUID-A89B422C-1E9B-4D1B-88FD-E533FF66A54F V1 EN
Figure 305: Secondary Quantity Metering and Primary Quantity Calculations for
Regulator Applications
Primary
Current Main CT Transmission/ Theoretical
Distribution Line Load Center
IPRI
Auxiliary VT
CT
Primary
IL VLOC
Voltage VCOMP
0.2 A VPRI
Nominal
High Low Load Current 120 V Compensated
Voltage Voltage
Nominal Voltage
Figure 306: Secondary Quantity Metering and Primary Quantity Calculations for
Transformer Applications
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6.2.11.1 Secondary
The display will show local voltage, source voltage, compensated voltage, line frequency,
and load current in secondary quantities along with load power factor. The voltage is
displayed on a 120 V base and the current is displayed on a 200 mA base.
The local voltage displayed will not match the voltage measured at the test
terminals on the adapter panel if a sensing VT ratio correction other than
0.0 V has been entered.
6.2.11.2 Primary
In order to use the calculated primary quantities feature, the user must enter the following
data in the Configuration Menu:
The Present Demand metering capability provided in the control follows the concept of a
lagged demand meter. The demand time interval is selected by the user as 5, 10, 15, 30 or
60 minutes. This is the time it takes for a thermal meter to indicate 90% of a change in load.
The Energy Metering function of the control displays the following measured values:
The measured values are retained in non-volatile memory. A real time clock is utilized to
record a date/time stamp for each quantity to indicate when the period of measurement
was initiated.
When a Energy Metering screen is selected, the screen cycles continuously to indicate the
total value, date and time the measurement was initiated. The E indicates that the
measured value can be reset by pushing ENT.
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Demand History quantities are the maximum and minimum values for the period since the
last reset command. These are retained in non-volatile memory. A real-time clock allows
the recording of a date/time stamp with each Demand History quantity. The following are
available for drag hand use:
Where primary quantities are used, values displayed are single-phase or three-phase as
defined in the Primary Power Display Screen of the Configuration Menu.
The values retained in memory are time-tagged quantities that are calculated using the
demand period selected (5, 10, 15, 30 or 60 minutes). For voltage, values are the average
of samples taken over a period of 32 seconds which avoids undue retention of momentary
voltage transients. The load power factor retained is the value at the time of max VA.
When selected, two screens for each parameter cycle continuously and indicate the value,
date and time of each parameter. The E indicates that the drag hand can be reset by pushing
ENT.
The control is equipped with a real-time, 24‑hour clock which is used with the drag hand
feature to record date/time stamp information on quantities saved in memory. The power
source for the clock is maintained for at least 24 hours during a system power outage by
a charged capacitor (no battery). If the power outage lasts longer than 24 hours, check the
clock and reset if necessary.
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6.2.11.6 Frequency
The control provides for real-time metering of the line frequency. If the control is a 60 Hz
model, the operating frequency is 55 to 65 Hz; if the control is a 50 Hz model, the operating
frequency is 45 to 55 Hz.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the
"Nameplate" menu.
4. Press the Down arrow pushbutton, as necessary, until the "Load VT Configuration"
screen is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Load VT Config
LINE_TO_GROUND C
6. Utilizing the arrow pushbuttons, select the desired Load VT Configuration (Line-to-
Line or Line-to-Ground), then press the ENT pushbutton.
1. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the
Configuration dialog screen.
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GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN
2. From the "VT/CT Load" section of the dialog screen select either "Line-to-Line" or
"Line-to-Ground".
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
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When the output selection is "Pulsed", the pulse width can be programmed from 0.2 to 12
seconds, in increments of 0.1 seconds. An initiated pulse will continue until the pulse time
has been reached or a counter contact or motor hold input operates.
Under normal conditions, when the output is set to "Pulsed" and the control is calling for
Raise/Lower, an output will turn on for the pre‑programmed time, or until a counter
contact or motor hold input operates, and then turn off the output for a time period of 0.5
seconds plus the intertap time delay setting value. When the control is calling for a Raise/
Lower and no non‑sequential or counter input or motor hold input is applied, the output
will activate for the full pre‑programmed time and deactivate for 0.5 seconds, plus the
intertap time delay.
When a counter input or motor hold input is applied, and there is an intertap delay, the
pulse will cease immediately with counter contact closure for the intertap time delay.
After the counter contact or motor hold input opens, the intertap timer will start at the end
of the time delay. If there is still a Raise/Lower condition, another pulse will start.
When the non‑sequential input is applied, the Raise/Lower timers will reset with the
contact closure, and a timer count will start again, if a Raise/Lower condition is still
present, the pulse will start once more.
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will allow only a single Raise/Lower operation to take place each time a SCADA Raise/
Lower command is sent. When the control is returned to "Auto," the control will revert
back to the output selection setting. Therefore, an appropriate "Pulsed" output time setting
should be set if SCADA initiated Manual Raise/Lower operations are performed.
Continuous
The output is continuous until the voltage returns into the bandwidth.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the
"Nameplate" menu.
4. Press the Down arrow pushbutton, as necessary, until the "Output Selection" screen
is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Output Selection
0CONTINUOUS C
6. Utilizing the Up/Down arrow pushbuttons, select the desired Output configuration
(CONTINUOUS or PULSED), then press the ENT pushbutton.
7. Depending on the Output configuration that was selected, proceed as follows to
complete the Output configuration:
• If the "CONTINUOUS" Output configuration was selected, the Output
configuration is complete.
• If a "PULSED" Output configuration was selected, proceed as follows.
8. Press the Down arrow pushbutton, as necessary, until the "Output Pulse" screen is
displayed.
9. Press the ENT pushbutton. The following will be displayed:
Output Pulse
1.5 Sec C
10. Utilizing the arrow pushbuttons, enter the desired "Output Pulse" (0.2 to 12.0 Sec)
duration, then press the ENT pushbutton.
1. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the
Configuration dialog screen.
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2. From the "Raise/Lower Output Contacts" section of the dialog screen select either
"Continuous" or "Pulsed", then proceed as follows:
• If "Continuous" was selected, go to Step 3.
• If "Pulsed " was selected, enter a "Pulse Width" value (0.2 to 12.0 seconds)
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
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The tapchange start signal is generated when the control begins a Raise or Lower
operation. The tapchange operation is considered complete when the counter contact
input is generated. If the tapchanger is making multiple tapchanges where the current is
not interrupted between tapchanges then the counter contact can be used to decide the
completion of one tap before the start of the next tap.
The Motor Current Monitor feature also includes a Training Mode which will be used
during the commissioning of the tapchanger control. In this mode several tapchange
operations will be manually conducted and the profile stored. This profile will be
compared with the profile during normal tapchange operation to generate alarm signals.
Based on the type of regulator, the counter contact signal will be different:
The following parameters are logged for the motor current profile and are stored in battery
backed-up RAM for each tapchange:
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1Totalprofiles
∑
i i =1
PeakRMSCurrent i 2
GUID-5201B4E1-35A5-4F51-A148-28E2E5130526 V1 EN (Equation 2)
• Average RMS Current
1Totalprofiles
∑
i i =1
AverageRMSCurrent i 2
GUID-F7C669FA-FF2A-4B1A-8D3A-598A534DBD99 V1 EN (Equation 3)
• Average Duration
1Totalprofiles
∑ Durationi
i i =1
GUID-8DE287CB-3F96-48F6-A1E1-3A579567164E V1 EN (Equation 4)
Where i is the training profile number and Totalprofiles is the total number of training
profiles (fixed to 20 training operations).
• Peak RMS current exceeds a defined percent (programmable from 110% to 200%) of
the stored Peak RMS Current which was recorded during the Training Mode.
• Average RMS Current exceeds a certain percent (programmable from 110% to
200%) of the stored Average RMS Current which was recorded during the Training
Mode. T he Average RMS Current is the average of the RMS current for the
tapchange duration.
• The Average Duration of the tapchange exceeds a certain percent (programmable
from 110% to 200%) of the stored value which was recorded during the Training
Mode.
6.2.14.1 Setting the Motor Current Detection Settings from the HMI
The steps necessary to set the Peak RMS Current Percent Change setting
are described here. The steps to set the Average RMS Percent Change and
Average Duration Percent Change are similar.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
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3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Mtr
Current Profile" menu.
4. Press the Down arrow pushbutton, as necessary, to navigate to the "Peak RMS %
Change" (Average RMS Current % Change or Average Duration % Change)
settings dialog screen.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Peak RMS % Change
110 C
6. Utilizing the arrow pushbuttons enter the desired Peak RMS Current % Change
value (110% to 200%), then press the ENT pushbutton.
1. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the
Configuration dialog screen.
GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN
2. From the "Motor Current Settings" section of the dialog screen enter the desired
Peak RMS Current, Average RMS Current and Average Duration settings (110% to
200%).
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
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4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
General Electric VR-1 voltage regulators are available in two winding configurations;
Type "A" non-inverted configuration and type "B" inverted configuration. These types
refer to the internal power component connections.
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GUID-234E3B5D-5D29-4A3C-983C-8428572CD49F V1 EN
The Type "A" non-inverted configuration regulator includes a wire jumper on the NN
terminal block for Potential Transformer tap selection.
On the older regulator controls (those not having power disconnect and CT shorting knife
switches), the PT tap selection jumper is usually connected between terminals NN-9 and
NN-20, NN-21 or NN‑22. On newer regulator controls, (those with power disconnect and
CT shorting knife switches), the PT tap selection jumper is usually connected between
terminals NN-8 and NN-20, NN-21 or NN-22. There are special cases when a PT ratio
correcting transformer is supplied and the jumper position is different. In all cases consult
the regulator tank nameplate for the proper jumper connections.
The Type "B" inverted configuration regulator is supplied from the factory with a standard
0.75 ohm resistor installed on the NN terminal block in addition to the PT tap selection
jumper. This series resistor limits short circuit currents in the event of an external fault.
On the older regulator controls (those not having a power disconnect and CT shorting
knife switches), the resistor is usually connected between terminals NN-9 and NN-22. The
PT tap selection jumper is usually connected between terminals NN-22 and NN-20 or
NN-21. On newer regulator controls, (those with power disconnect and CT shorting knife
switches) the resistor is usually connected between terminals NN-8 and NN-22. The PT
tap selection jumper is usually connected between terminals NN-22 and NN-20 or NN-21.
In all cases, consult the regulator tank nameplate for the proper jumper connections.
The control is not powered if either the PT tap selection jumper or resistor is missing or
open.
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The user should always verify proper connections by consulting the nameplate on the
regulator tank. The user is cautioned that the nameplate on the control cabinet could
possibly be incorrect if the control has ever been replaced. If the serial number on the
control cabinet matches the serial number on the regulator tank or nameplate, the control
cabinet nameplate may be consulted for proper jumper configuration.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the
"Nameplate" menu.
4. Press the Down arrow pushbutton, as necessary, until the "Regulator Type" screen
is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Regulator Type
TYPE A C
6. Utilizing the Up/Down arrow pushbuttons, select the desired Regulator Type (Type
A or Type B), then press the ENT pushbutton.
1. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the
Configuration dialog screen.
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GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN
2. From the "Regulator "section of the dialog screen select either "Type A" or "Type
B".
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
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GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
The TCC300 will regulate the measured voltage according to a calculated Effective
Bandcenter. The Effective Bandcenter will ONLY be calculated when a Remote
measurement is supplied to the control. The Effective Bandcenter calculation is based on
the following equations:
BCbias = Vremote − BC
GUID-1CFA423F-068F-4A7D-A740-796321CC76DB V1 EN (Equation 5)
BC Bandcenter setting
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The currently effective high band (Veffhi)i will be at EffBCI+ BW/2 and the currently
effective low band (Vefflo)i will be at EffBCi – BW/2, where BW is the regular bandwidth
setting.
Example:
Then, if Vremote = 117 V, BCbias = (117–120) = –3, EffBCi = 120 – (–3) = 120 + 3 = 123
V
Since Vmeasured is 120 V, the control will perform approximately 3 tap operations in the
RAISE direction to bring the Vmeasured back in band.
The Remote Voltage Bias feature requires a remote voltage parameter to be written to the
control within a period defined by a Remote Voltage Heartbeat timer. If the timer times
out without the Remote Voltage being written to the control, then the control reverts back
to the normal chosen regulating method using the Bandcenter and LDC settings.
A Forward and a Reverse Remote Voltage parameter can be written to the control utilizing
DNP3.0, MODBUS or IEC 61850 protocols. The range is determined by the "Remote
Voltage Maximum" and "Remote Voltage Minimum" values. Each value has a range from
90.00 to 150.00 volts. Any value received by the control above or below these settings will
be discarded and the Remote Voltage Heartbeat Timer will not be refreshed. Upon
receiving a valid Forward/Reverse Remote Voltage value, the control will start or restart
an internal heartbeat timer with the value set by the "Remote Voltage Heartbeat Timer"
setting. Upon timeout, the control removes the Bandcenter bias and controls solely by the
Bandcenter and LDC settings.
The Forward parameter will be used as Vremote in Forward Power mode only. This point’s
associated internal timer will only be used in Forward Power mode. Similarly, the Reverse
parameter will be used as Vremote in Reverse Power mode only. This point’s associated
internal timer will only be used in Reverse Power mode.
The RVB scale factor is the scale factor by which the raw remote voltage value obtained
through the DNP3.0, MODBUS or IEC 61850 analog output point is scaled by before
being used in the Remote Voltage Bias feature.
If Voltage Reduction is initiated while RVB mode is enabled and active, it will be
calculated based on the regular Bandcenter setting, not the Effective Bandcenter.
If Reverse Power is sensed and the control is set to "Regulate Reverse" or "Regulate
Reverse (Measured)", the control will use the "Reverse Remote Voltage" parameter in the
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Effective Bandcenter calculation. It will also apply BCbias to the Reverse Power
Bandcenter setting.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, until the "Remote Voltage
Bias" screen is displayed.
4. Press the Down Arrow pushbutton once. The unit will display the following:
Enable/Disable
disable
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code.
6. Utilizing the Up/Down arrow pushbuttons, select either "Enable" or Disable", then
press the ENT pushbutton.
7. Depending on the selection, proceed as follows:
• If Remote Voltage Bias was "DISABLED", no further action is required.
• If Remote Voltage Bias was "ENABLED", proceed as follows.
8. Press the Down arrow pushbutton, as necessary, until the "RVB HB Timer" screen
is displayed.
9. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
RVB HB Timer
5 Secs C
10. Utilizing the arrow pushbuttons, enter the desired RVB Heartbeat Timer (2 to 120
Seconds), then press the ENT pushbutton.
11. Follow the procedure above to enter the desired:
• Forward RVB Scale Factor
• Reverse RVB Scale Factor
1. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the
Configuration dialog screen.
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GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN
2. Select "Enable" or "Disable" from the Remote Voltage Bias section of the dialog
screen.
3. If Remote Voltage Bias was "ENABLED", proceed as follows.
4. Enter the Remote Voltage Bias settings:
• Forward RVB Scale Factor (0.1 to 100.0)
• RVB Heartbeat Timer (2 to 120 Sec)
• Reverse RVB Scale Factor (0.1 to 100.0)
5. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
6. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
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GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
• The regulator must be within 2-6 taps of neutral (Actual value based on a Maximum
Allowed taps setting). The Run Through Neutral feature will require the control to
take one tap in the same direction it was moving once a Neutral input is received to
accomplish the swipe of the reversing switch.
• Measured load current is below the user set Maximum Load Current setting.
• The feature will not operate the regulator if its operation would cause the control to
exceed any voltage or tap limits. (If tap limits are enabled.)
• The feature will not operate if any of the Motor Current settings are exceeded.
The control also considers the following conditions during operation of the Run Through
Neutral feature:
For example, if the Maximum Allowed Taps setting is 4, and Tap Position starts at 3R, the
control will move 4 taps towards what it thinks is neutral, and if the Neutral input is not
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energized, then 7 taps in the opposite direction. It will not take the eighth tap as that is
reserved for exercising the reversing switch by passing through neutral).
If Neutral indication is not sensed during this process, the Abnormal Tap Position alarm
will be activated and will not reset until the tap position has been re-calibrated.
If Neutral is "found" during this process, but the feature cannot complete the reversing
switch swipe successfully due to the Maximum Allowed Taps setting, then the Run
Through Neutral feature will standby until the conditions that are necessary to run are met
and it can complete.
After the feature has completed successfully, the control will return to regulation and take
any taps necessary to satisfy its settings requirements.
6.2.17.1 Enabling/Disabling and Setting Run Through Neutral from the HMI
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, until the "Run Through
Neutral" screen is displayed.
4. Press the Down Arrow pushbutton once. The unit will display the following:
Enable/Disable
disable
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code.
6. Utilizing the Up/Down arrow pushbuttons, select either "Enable" or Disable", then
press the ENT pushbutton.
7. Depending on the selection, proceed as follows:
• If Run Through Neutral was "DISABLED", no further action is required.
• If Run Through Neutral was "ENABLED", proceed as follows.
8. Press the Down arrow pushbutton, as necessary, until the "Reset RTN Success
Counter" screen is displayed.
9. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Confirm press ENTER
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1. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the
Configuration dialog screen.
GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN
2. Select "Enable" or "Disable" from the Run Through Neutral section of the dialog
screen.
3. If Run Through Neutral was "ENABLED", proceed as follows:
4. Enter the following Run Through Neutral settings:
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GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
6. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
When Fast Voltage Recovery is enabled in automatic mode and the voltage exceeds either
the Raise or Lower Band edges plus the Fast Voltage Recovery setting, the normal definite
or inverse time delay curve and setting is replaced with instantaneous operation (<0.5
seconds). In all cases, once the normal time delay has been replaced with instantaneous
operation, normal timing will not be in effect until the voltage returns in band. This feature
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can be enabled or disabled and will not affect other functions until the Fast Voltage
Recovery setting is exceeded.
The setting range is from 1.0 to 15.0 volts outside the normal band edges in 0.1 V
increments. Once the voltage is back in band, the instantaneous operation curve is
replaced by the normal definite or inverse time delay curve and setting. Subsequent
excursions outside the bandwidth will use the original time delay unless the voltage again
exceeds the Fast Voltage Recovery threshold setting.
When Fast Voltage Recovery is active, Overcurrent Blocking (Current limit setting) will
be bypassed should conditions require this block to be in effect. Fast Voltage Recovery is
not available if any paralleling method is active. If an Intertap delay is set in the control,
it will not be bypassed by this feature.
6.2.18.1 Enabling/Disabling and Setting Fast Voltage Recovery from the HMI
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, until the "Nameplate" screen
is displayed.
4. Press the Down Arrow pushbutton as necessary to navigate to the "Fast Voltage
Recovery" menu item.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Fast Volt Recovery
disable C
6. Utilizing the Up/Down arrow pushbuttons, select either "Enable" or Disable", then
press the ENT pushbutton.
7. Enabling/Disabling and Setting Fast Voltage Recovery from the HMI
• If Fast Voltage Recovery was "DISABLED", no further action is required.
• If Fast Voltage Recovery was "ENABLED", proceed as follows.
8. Press the Down arrow pushbutton, as necessary, until the "Fast Volt R Setting"
screen is displayed.
9. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Fast Volt R Setting
5.0 V C
10. Utilizing the arrow pushbuttons, enter the desired Fast Voltage Recovery setting (1.0
to 15.0 V), then press the ENT pushbutton.
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1. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the
Configuration dialog screen.
GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN
2. Select "Enable" or "Disable" from the Fast Voltage Recovery section of the dialog
screen.
3. If Fast Voltage Recovery was "ENABLED", proceed as follows.
4. Enter the Fast Voltage Recovery setting (1.0 to 15.0 V).
5. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
6. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
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GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
The general paralleling schemes for two and three transformer paralleling using the
circulating current method are shown in Figure 329, Figure 330 and Figure 331.
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GUID-1DF44008-F4FC-4E72-B7F9-894A23FF1004 V1 EN
Figure 329: Simplified Schematic of Current Circuit for TCC300 Paralleling Two
Transformers using the Circulating Current or ΔVAR® Method
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GUID-A9AB4C0B-39BE-44DB-8CFD-092C60404EFC V1 EN
Figure 330: TCC300 and TCC300M2067 Paralleling Scheme for Two Transformers
using the Circulating Current or ΔVAR® Method
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GUID-DCBCC020-ABDE-4640-9036-89604B2EEB76 V1 EN
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Figure 329 is a schematic of the current circuit only; redrawn from the Paralleling Scheme
figures to allow easier tracing of the load current (IL) and circulating current (Ip) paths.
current, is fed to the M‑0115A unit. Because of the secondary parallel connection,
however, this is actually the vector sum of the desired load current and any undesired
circulating current. The M‑0115A separates these currents, and sends them to the proper
load (LDC) and circulating current inputs of the associated control.
Two current loops are formed. One involves the K3 auxiliary transformers in each of the
M‑0115A units. This loop forms a measure of the transformer bank circulating current,
subtracted from the LDC control input and forced to flow into the control circulating
current input.
The second loop involves the K1 and K2 auxiliary transformers. They force the load
current to divide properly between the various controls so that each senses its proper
portion of the total bank load. Thus, the LDC setting for each control may properly be the
same, regardless of whether or not the associated transformer is being used in parallel.
The first current path shown (Circulating Current) has a current analogous in angle and
magnitude to the reactive current circulating through the paralleled transformers. It also
includes the M‑0127A Overcurrent Relay, which is used to detect excessive circulating
current and block the tapchanger movement, if this occurs. Also, a lamp will alert the
operator when excessive circulating current is detected.
The second path shown (Balance Current), connecting the K1 auxiliary CT of the
M‑0115A modules together, has a balance current which forces the two load currents of
transformers #1 and #2 to be identical. This means that any difference in currents must
flow in the circulating current path.
The third and fourth path shown (Half Current and LDC Current), connecting the K2
auxiliary CT of the M‑0115A modules together, ensures proper operation of the Load
Drop Compensator circuit if one of the transformers is taken out of service by opening its
breaker. For instance, if transformer #2 is taken out of service by opening breaker 52-2,
then half of transformer #1's load current is forced to flow through the half current loop.
In this way, transformer #1's voltage regulating control sees the same load current as it did
before, and the proper amount of line drop compensation in the transformer #1 control is
maintained. This circuit configuration and grounding points must be maintained, if
transformers are to be successfully paralleled.
A more detailed description of the theory of operation is available from ABB upon
request. Application Note #11, "Introduction to Paralleling of LTC Transformers by the
Circulating Current Method" and Application Note #13, "Advanced Paralleling of LTC
Transformers by the Circulating Current Method" provide a thorough analysis of parallel
LTC transformers operating by the circulating current method.
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It is suggested that either the non‑sequential or Intertap time delay be used when
paralleling.
The sensitivity of the control or the amount of control setpoint bias for a 200 mA
circulating current is 24 V. For circulating current applications, that is a 24 V setpoint shift
for 200 mA of total circulating current input. For ΔVAR1 applications, that is a 24 V
setpoint shift for 200 mA of reactive circulating current.
For applications with low transformer impedances, the circulating current or VArs per tap
difference is greater than in applications with high transformer impedances. This creates
a need for a method to adjust the sensitivity of the control according to the system
application.
On the circulating current application method and the ΔVAR1 application method, this is
accomplished with a sensitivity adjustment on the M‑0115A Parallel Balancing Module
(see the M‑0115A Instruction Book.)
The theoretical basis for the ΔVAR®2 Method of paralleling is that paralleled
transformers are meant to SHARE the VAr load (as well as the KW load) of the load bus.
Since the KW sharing of the parallel transformers is determined by the relative
transformer impedances and NOT the tap position, KW flow should not effect tap position
choice. Further, that the best choice of loading parallel transformers is to maintain the VAr
sharing regardless of KW loading which can be accomplished with relative tap
positioning.
The ΔVAR Method will result in the VAr flow to the substation load to be shared in the
appropriate ratio of the paralleled transformers’ ratings. It should be noted that auxiliary
CT’s are required in circulating current schemes to balance the currents when
transformers with different impedances are paralleled. Those auxiliary CT’s are not
necessary when the ΔVAR Method is used.
The ΔVAR2 implementation is limited to use with no more than two transformers and
each transformer current is input to each control. This eliminates the need for the parallel
balancing module and removes the path for the installation of the overcurrent relay. For
this implementation, the sensitivity setting is added to the TCC300 Tapchanger Control
along with a circulating current overcurrent inhibit function. The ΔVAR2 implementation
also contains a CT ratio-matching setting making it unnecessary to match CT ratios
exactly to transformer MVA ratings for proper operation.
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Action is taken continuously as the MVAr load is changing such that the magnitude of
difference in VAr loading is minimized (depending on the VAr difference of one, off-
optimum, tap position).
The use of LDC (line drop compensation) is precluded when ΔVAR2 is used since no
provision is made for the increase in load currents in one transformer when the other is out
of service. The result would be doubling the LDC effect when in independent operation.
As shown in Figure 332, the current input is connected to the load current terminals of the
control and then into the circulating current terminals (Ip) of the paralleled transformer
control. Each control now sees the same voltage and each transformer current separately.
This allows each control to calculate the VAr flows in both transformers for comparison,
without externally sorting out the load and circulating current values. Breaker contact
52‑3b is used to signal theTCC300 Control to disable paralleling using the neutral light
input (Redefined when ΔVAR2 selected). An external independent/parallel switch (43P)
is suggested to provide manual control for testing and maintenance. The effectiveness of
this grounding is important for the recognition of this condition.
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Main CT
TRANS 1
52-1
Optional 2 1
LOADS
52-1b M-0169A Auxiliary 5.0 A
Current Transformer Main VT
0.2 A 90 Relay
52-2b 4 3
6 1
IP VT
52-3b 3
5
7
LOADS
Source PAR
Disable
R
L
4
Motor
9 L R
43P IL 52-3
Power In
2 8
Motor
Auxiliary
Relay Coils
LOADS
Main CT
TRANS 2
LOADS
52-2
Optional 2 1
52-1b M-0169A Auxiliary 5.0 A
Current Transformer Main VT
0.2 A 90 Relay
52-2b 4 3
6 1
IP VT
52-3b 3
5
7
PAR R
Disable
L
4
Motor
9 L R
43P IL
Power In
2 8
Motor
Auxiliary
Relay Coils
GUID-0CCD991A-A496-468E-BF35-526F1AD9D910 V1 EN
Paralleling by the ΔVAR2 method does not use the M‑0115A Parallel Balancing Module.
This method of paralleling can only be used for two transformers. See Figure 332 for the
ΔVAR2 connections. Instead, the two load currents are brought into the control, and the
actual ΔVAR's which exist between the paralleled transformers is calculated internally.
When using the ΔVAR2 method, the control's load current input is to be connected to the
load current CT of the transformer which is controlling the tap position. The control's
circulating current is to be connected to the load current CT for the opposite paralleled
transformer.
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The measured voltage the TCC300 controls on each of the transformers will be biased in
such a way as to attempt to minimize the circulating current between the two. In the case of
ΔVAR, the tap positions will minimize the difference in VArs from each transformer.
For ΔVAR2 applications, there is a 24 V setpoint shift for 200 mA of calculated reactive
current difference between transformers. (ΔVAR2 is only applicable for two parallel
transformer applications.)
For applications with low transformer impedances, the circulating current or VArs per tap
difference is greater than in applications with high transformer impedances. This creates
a need for a method to adjust the sensitivity of the control according to the system
application.
On the ΔVAR®2 application method, which uses no M‑0115A module, a control setting
is provided to accomplishment the sensitivity adjustment.
Exclusively for the ΔVAR2 method, there are three functions activated and set in the
Configuration menu for proper operation: ΔVAR2 Sensitivity, ΔVAR2 Reac Limit, and
ΔVAR2 I Ratio. When the ΔVAR option has not been purchased, these input screens will
be disabled.
The ΔVAR2 Sensitivity ranges from –4.0 to +4.0, as did the M‑0115A adjustment. At a
ΔVAR2 Sensitivity setting of 0.0, 100% of calculated reactive current difference will be
used to bias the setpoint. At a setting of –4.0, only 50% of the calculated reactive current
difference will be used to bias the setpoint, making the control less sensitive to the
circulating current. At a setpoint of +4.0, the bias will be adjusted by a value of 200% of
the calculated reactive current difference, making the control more sensitive to the system
current.
The ΔVAR2 Circ Limit I setpoint establishes a limit on the calculated reactive current
difference between transformers. The settings range from 5 mA to 200 mA in 1 mA
increments. If the calculated reactive current difference reaches this setpoint, the
operation of the control will be blocked and the alarm output function will be activated, if
enabled. The purpose of this limit is to stop any runaway condition. This feature is
required to replace the M‑0127A overcurrent relay used in the circulating current and
ΔVAR1 applications.
Care must be taken in setting the ΔVAR2 Circ Limit I, to ensure it is high
enough to allow a two or three tap difference from optimum in
transformers before operating. Some knowledge of system impedances
are useful in determining this setting, but the current difference may also
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The ΔVAR2 I Ratio is used to adjust the sensitivity to the line current input versus the
circulating current input (opposite transformer load current) to compensate for unequal
CT ratios between transformers. For proper operation with a ratio setting of 1, the ratio of
the CT ratios must be equal to the ratio of the transformer ratings (CT1/CT2=MVA1/
MVA2).
Example:
The settings for this ratio are 0.50 to 2.00, in 0.01 increments. When the setting is 0.50, the
control will be 0.50 times as sensitive to the VArs from the circulating current input versus
the load input current. The default setting for the sensitivity is 1.00, indicating the ratio of
the CT ratios are equal to the ratio of the transformer ratings.
This feature can also be used to replace the need for auxiliary transformer for matching
transformer CT ratios. No correction is necessary to compensate for impedance
differences in the transformers with ΔVAR operation.
For ΔVAR2 Paralleling mode the Auxiliary Input A1 will be the ΔVAR2 Disable Input.
This is needed since the Neutral Position Input is used for KeepTrack.
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6.3.1.4 Selecting and Setting ΔVAR2 Paralleling Method from the HMI
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the
"Paralleling" menu.
4. Press the Down arrow pushbutton, as necessary, until the "Paralleling Type" screen
is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Paralleling Type
DISABLE C
6. Utilizing the arrow pushbuttons, select DVAR2 or DVAR2 (KeepTrack) then press
the ENT pushbutton.
7. Press the Down arrow pushbutton once. The following will be displayed.
DVAR2 Sensitivity
0.0
8. Press the ENT pushbutton. The following will be displayed
DVAR2 Sensitivity
0.0 C
9. Utilizing the arrow pushbuttons, select the desired DVAR2 Sensitivity, then press
the ENT pushbutton.
10. Follow the procedure above to enter the desired:
• DVAR2 Reac I Lmt
• DVAR2 I Ratio
1. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the
Configuration dialog screen.
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GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN
2. From the "Paralleling" section of the dialog screen select DVAr 2 or DVAr 2
(KeepTrack) Paralleling Type. Enter the desired DVAr2 Sensitivity, Reactive
Current Limit and Input Ratio.
GUID-4881EAFB-9162-4DE7-9B75-C3F6D8E940FA V1 EN
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GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
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GUID-26B4E01A-A9E4-460F-B212-82D473C4DF76 V1 EN
GUID-1C232DA5-F848-4026-9280-69A574588EA4 V1 EN
This GOA determines the action that is taken by the control when it detects any OPEN Tie
Breakers in the network.
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GUID-528C13D5-EC59-4860-9A2E-0C3D90EC84EA V1 EN
Each control individually monitors the status of the Tie Breakers (A2, A3 Auxiliary
Inputs) and broadcasts to all the other controls these statuses via a GOOSE message. Each
control in turn processes the tie breaker statuses to produce a map of the network every 64
ms.
Each control upon detecting a change in any Breaker Status or Tap Position will issue a
GOOSE message to update all the other controls in the network with the new information.
The following rules are applied to produce the Control Network Map:
• The Master in the initial setup of the network should always be at the highest position
in the network map (e.g. position 8).
• The paralleling address of each control should be the same as the position it is located
in the network map (e.g. position 7 = address 7).
• All GOOSE messages are sorted according to their corresponding paralleling
addresses.
• The control scans all the tie breakers statuses (if any) in the downstream positions to
find the downstream boundary.
• The first OPEN status indicates the boundary has been reached. Similarly the control
scans all the upstream tiebreaker statuses (if any) to find the upstream boundary.
Once the boundaries are located the sub network is defined.
• If the control is a Master, the control will determine how many Followers are in its
network.
• If the control is a Follower, the Master/Follower Identification will be equal to the
address of the Master in that network.
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The Master/Follower Alarm Messages that are displayed on the Control’s HMI display,
can be remotely observed from TCC600® utilizing the Monitor/Master/Follower Alarm
Messages menu selection. In addition to the lockout conditions, it also will display the
serial number of the Follower that caused the lockout condition for Tap Difference
Lockout.
GUID-12E92DF5-9596-44B9-BCA1-7A5D386A6C69 V1 EN
There are two types of lockout conditions, Master Lockout and Follower Lockout. Any
lockout of the paralleling mode will initiate a Lockout alarm. When a lockout is active, the
unit issuing the lockout will stop any further GOOSE publishing and will stop load voltage
regulation. Also, the alarm can be configured as a DNP event, or as a report in the case of
IEC 61850. The lockout alarm will be displayed on the control front panel HMI display
and in the Master/Follower Configuration Tool.
Master lockout
There are four Master Lockouts:
1. GOOSE Message Delay – When the control powers up in Master Mode, the control
will wait for approximately 65 sec to allow all the GOOSE messages from all the
Followers in the network to reach the Master. Once all GOOSE messages have been
received, the Master will start its normal algorithm. If within that initial 65 second
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period the Master does not receive all the GOOSE messages it expected, it will enter
the Master lockout state.
2. Tap Position Response Timeout Lockout – The Tap Position Response Timeout will
start after the Master has published its new tap position message after it has performed
a successful tap operation. If it doesn’t receive the tap position messages from all the
participating Followers in the network before the timer expires, then a Master
Lockout is issued.
3. Tap Difference Lockout – If the Tap position difference between any Follower and
the Master is greater than or equal to Tap Difference setting, the Master will enter the
lockout state.
4. Follower Communication Loss Lockout – If any follower does not send a valid
re‑transmitted GOOSE message within a 65 sec internal Follower Detection Lockout
"Keep Alive" time, then a lockout is issued, signaling a broken communication link.
Follower lockout
There are three types of Follower Lockout:
1. Master Communication Loss Lockout – When the Follower does not receive a valid
re-transmitted GOOSE message from the Master within a 65 second internal "Keep
Alive" time, and the previous Master GOOSE message indicates that the breaker
statuses were closed, then a Follower Lockout is activated. This Lockout is an
indication that communication with the Master has been lost.
2. Follower Communication Loss Lockout – If any follower does not send a valid re-
transmitted GOOSE message within a 65 sec internal Keep Alive time, then a lockout
is activated, indicating a broken communication link.
3. Tap Difference Lockout – If the Tap Position Difference between the Follower and
the Master is greater than or equal to the Tap Difference setting, a Follower Lockout
will be activated.
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Discovered devices
Each discovered control and its data is displayed on the Master/Follower Configuration
Tool dialog screen. The data is organized into control identifiers, read only statuses, and
configurable (writable) settings. The control identifiers are indicated by the color
"yellow", read only statuses by "green", and configurable settings are identified by an
asterisk. NA indicates the data is not applicable.
• Status – Indicates whether the device is a Master, Follower or None and whether the
unit is in Lockout condition.
• Tap Pos – Tap position of the device
• A1 – Line Breaker status of the device
• A2 – Right Tie Breaker status of the device
• A3 – Left Tie Breaker status of the device
The Configuration Tool allows the user to enter the following settings:
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A minimum of 2 controls are required for the paralleling scheme to work. The Master unit
will be configured first and then the Follower(s).
1. Verify that the appropriate Setup Settings have been entered for the control
application.
2. Place the Master Control to be setup in Manual by selecting "Block" from the
Remote Control dialog screen "Remote Operation/Block Auto Control via
Communication (Comm Block)" section.
GUID-53E63F94-8E89-48E6-8C7D-3CB55622B3C2 V1 EN
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GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN
GUID-1C232DA5-F848-4026-9280-69A574588EA4 V1 EN
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1. Verify that the appropriate Setup Settings have been entered for the control
application.
2. Verify that the designated network Master Control operational mode is as follows:
• The control is in "Manual".
• The "Master/Follower Configuration" section of the Configuration dialog
screen is selected to "None".
3. Select Paralleling Type to be "Master/Follower" from the "Paralleling" section of
the "Configuration" dialog screen.
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9.2. When at least 32 seconds have elapsed, initiate a Raise or Lower tapchange
from the Master, Remote Control dialog screen "Tap Control" section.
9.3. Verify that all Followers initiate tapchanges to match the Master tap position.
9.4. If necessary, return the Master to an "In-Band" tap position.
9.5. Select "Unblock" from the Master, Remote Control dialog screen "Remote
Operation/Block Auto Control via Communication (Comm Block)" section.
GUID-53E63F94-8E89-48E6-8C7D-3CB55622B3C2 V1 EN
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10.1. Adjust the Master tap position by initiating a tapchange as necessary to bring
the Master Band Status "In-Band" from the Master, Remote Control dialog
screen "Tap Control" section.
10.2. Drive each Follower tap position in the Master/Follower scheme to match the
Master tap position.
10.3. Select "Master" from the Master, "Master/Follower Configuration" section of
the "Configuration" dialog screen.
10.4. When at least 32 seconds have elapsed, initiate a Raise or Lower tapchange
from the Master, Remote Control dialog screen "Tap Control" section.
10.5. Verify that all Followers initiate tapchanges to match the Master tap position.
10.6. If necessary, return the Master to an "In-Band" tap position.
10.7. Select "Unblock" from the Master, Remote Control dialog screen "Remote
Operation/Block Auto Control via Communication (Comm Block)" section.
11. The Master/Follower Paralleling scheme is now in effect.
A minimum of 2 controls are required for the paralleling scheme to work. The Master unit
will be configured first and then the Follower(s).
1. Verify that the appropriate Setup Settings have been entered for the control
application.
2. Place the Master Control to be setup in Manual.
3. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
4. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
5. Press the Right or Left arrow pushbutton, as necessary, to navigate to the
"Paralleling" menu.
6. Press the Down arrow pushbutton, as necessary, until the "Paralleling Type" screen
is displayed.
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7. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Paralleling Type
DISABLE C
8. Utilizing the arrow pushbuttons, select the Paralleling Type to be "MASTER/
FOLLOWER", then press the ENT pushbutton.
9. Press the Down arrow pushbutton once, the "Master/Follower" screen will be
displayed.
10. Verify that the Master/Follower Configuration is selected to "NONE".
• If the Master/Follower Configuration is set to "NONE", proceed to the next
step.
• If the Master/Follower Configuration is not set to "NONE", utilize the arrow
pushbuttons to select "NONE", then press the ENT pushbutton.
11. Press the Down arrow pushbutton once, the "Paralleling Address" screen will be
displayed.
Paralleling Address
16
The Master P aralleling Address must be the highest address in the network. All
Follower addresses must be a value less than the Master.
The control’s position in the paralleling network is determined by its paralleling
address. As shown in Figure 339, Position 1 should be assigned a paralleling address
of 1, Position 2 a paralleling address of 2 and so on, in an ascending order. In this
example the Master control will be in Position 8 with a Paralleling Address of 8.
12. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Paralleling Address
16 C
13. Utilizing the arrow pushbuttons, enter the desired Paralleling Address (1 to 16) then
press the ENT pushbutton.
14. Press the Down arrow pushbutton once, the "Num. Devices" screen will be
displayed.
Number of De vices is the number of total devices that are in the paralleling scheme
(maximum 16 inclusive of the Master).
15. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Num. Devices
2 C
16. Utilizing the arrow pushbuttons, enter the total Number of Devices then press the
ENT pushbutton.
17. Press the Down arrow pushbutton once, the "T.P.R. Timeout" screen will be
displayed.
T.P.R. Timeout
60000 ms
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The Tap Position Response Timeout is the time within which the Followers have to
be at the same tap position as that of the Master (Range 1000 to 60000 ms).
If the Tap Position Response Timeout is greater than the Intertap Delay setting, then
the Tap Position Response Timeout is used as the Intertap Delay, so that the Master
waits for all the Followers to make a tapchange before the Master takes the next tap.
18. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
T.P.R. Timeout
60000 ms C
19. Utilizing the arrow pushbuttons, enter the desired Tap Position Response Timeout
then press the ENT pushbutton.
20. Press the Down arrow pushbutton once, the "Breaker Option" screen will be
displayed.
21. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
line breaker
000000 C
22. Utilizing the arrow pushbuttons, enter the desired Breaker Options:
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• "0" = Positive
• "1" = Negative
When all Break er Options have been entered, then press the ENT pushbutton.
23. Press the Down arrow pushbutton once, the "Tap Difference" screen will be
displayed.
The Tap Difference setting is the difference between Master and Follower tap
positions for which Lockout will be issued.
24. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Tap Difference
2 C
25. Utilizing the arrow pushbuttons, enter the desired Tap Difference setting (2 to 8)
then press the ENT pushbutton.
1. Verify that the appropriate Setup Settings have been entered for the control
application.
2. Verify that the designated network Master Control operational mode is as follows:
• The control is in "Manual"
• The "Master/Follower Configuration" section of the Configuration dialog
screen is selected to "None".
If the designated netw ork Master Control is not in the operational mode described
above, then take the necessary steps to place the control in the described operational
mode before continuing.
3. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
4. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
5. Press the Right or Left arrow pushbutton, as necessary, to navigate to the
"Paralleling" menu.
6. Press the Down arrow pushbutton, as necessary, until the "Paralleling Type" screen
is displayed.
7. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Paralleling Type
DISABLE C
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60000 ms C
20. Utilizing the arrow pushbuttons, enter the desired Tap Position Response Timeout
then press the ENT pushbutton.
21. Press the Down arrow pushbutton once, the "Breaker Option" screen will be
displayed.
22. Press the ENT pushbutton. If Level 2 Access is not active or has been previously
input, the following will be displayed.
line breaker
000000 C
23. Utilizing the arrow pushbuttons, enter the desired Breaker Options:
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25. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Tap Difference
2 C
26. Utilizing the arrow pushbuttons, enter the desired Tap Difference setting (2 to 8)
then press the ENT pushbutton.
27. Drive the Follower Tap Position to match the Master Tap Position.
28. Repeat the procedure above for each Follower in the Master/Follower scheme.
29. Determine the Master "Band Status" by navigating on the Master HMI menu to the
"Monitor/Status" menu item, then proceed as follows:
29.1. Press the Down arrow pushbutton as necessary to navigate to the "Tapchanger
Status" screen.
29.2. Press the ENT pushbutton. The control will display a summary of the
Tapchanger Status parameters.
TAP BDS PWR BLK VRD
0 lo fwd --- off
BDS = Band Status "lo, hi, ok"
29.3. If the Master Band Status is not In‑Band:
• Adjust the Master tap position by initiating a tapchange as necessary to
bring the Master Band Status In‑Band.
• Drive each Follower tap position in the Master/Follower scheme to
match the Master tap position.
30. With the Master Band Status In-Band "ok", proceed as follows:
30.1. From the Master Control HMI, navigate to the "Master/Follower" menu.
30.2. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code.
The following will be displayed:
Master/Follower
NONE C
30.3. Utilizing the arrow pushbuttons select "MASTER", then press the ENT
pushbutton.
30.4. When at least 32 seconds have elapsed, initiate a Raise or Lower tapchange.
30.5. Verify that all Followers initiate tapchanges to match the Master tap position.
30.6. Place the Master Control in Automatic and verify Automatic operation.
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The Delta VAr Peer to Peer Paralleling method employs the GOOSE messaging element
of the IEC 61850 protocol to provide peer to peer communications. The paralleling
configuration consists of one Initiator (INI) control that holds the highest network address
and up to 15 Non‑Initiator (NINI) controls on the same network. All of the controls
perform their own calculations based on the information being passed between the
controls using the peer to peer communications. Once a control has been determined to be
the Initiator, it starts (initiates) the parallel calculations in the network (or sub-network) of
Non-Initiator controls.
The Delta VAr Peer to Peer settings are available to be changed individually on each
control through Setup/Configuration/Paralleling. Also included is the Delta VAr Peer to
Peer Paralleling Configuration Tool which contains the editable settings for each
individual control in the Delta VAr Peer to Peer paralleling network.
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GUID-B4AD5865-FC06-4CAC-BA98-547AA1CD232B V1 EN
Figure 346: Delta VAr Peer to Peer Paralleling Settings (Configuration Dialog
Screen)
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GUID-53E63F94-8E89-48E6-8C7D-3CB55622B3C2 V1 EN
Figure 347: Delta VAr Peer to Peer Paralleling Configuration Tool Dialog Screen
Bus configurations are processed to divide the main paralleling group into several sub
groups. The algorithm that is used to accomplish this task is called the Grouping Operation
Algorithm (GOA).
The basic bus configurations supported are Single Bus, Ring Bus and Double Bus. In
addition to obtaining VArs or load Current information through communication, this
method has the capability to recognize which transformers are still in parallel in the event
of tiebreakers or switches being opened or closed. Depending on the bus configuration,
each control monitors 1 Line Breaker and 1 or 2 Tie Breakers.
Single bus
A Single Bus with eight transformers is shown in Figure 348.
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GUID-D6DD2EAF-5392-4BE6-BB3B-64BE90567BF6 V1 EN
LB1 through LB8 are the Line Breakers and TB1-2 through TB7-8 are the Tie Breakers.
The user is required to enter the position of each control in the network.
The upstream control will be given Position 8 and consecutively decrement this number
as the user moves towards the downstream of this control. It is important to note that the
user should activate the Position 8 control last since this control is the Initiator, the one
responsible to start any timing signal/messages.
Ring bus
Figure 349 represents a Ring Bus with 8 transformers.
Ring Bus
High Side Bus
T1 T2 T3 T4 T5 T6 T7 T8
TB8-1
GUID-AFAE6202-2A2C-4B46-ABC8-B97C60D95344 V1 EN
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LB1 through LB8 are Line Breakers and TB1-2 through TB8-1 are the Tie Breakers which
take the transformer out of paralleling. Transformer 8 is connected to Transformer 1
through the Tie Breaker TB8-1 which makes the single bus a special case of a ring bus.
To isolate a single transformer or create two sub-networks, at least two Tie Breakers must
be open. For example, consider Figure 349. When it is time for the control in Position 8
on the ring bus to publish its GOOSE message, the control will determine whether Tie
Breakers TB8‑1 and TB7‑8 are both open. This would create two sub-networks.
Transformers 7 & 8 would be one paralleled network, and transformers 1 through 6 would
be a separate paralleled network. Each network would operate individually as separate
parallel groups.
The Ring Bus application is similar to a Single Bus application except that the last
designated control in the ring must evaluate the TB8-1 Tie Breaker and adjust the Delta
VAr Peer to Peer Paralleling system accordingly.
Double bus
Figure 350 represents a Double Bus with eight transformers.
Double Bus
High Side Bus
T1 T2 T3 T4 T5 T6 T7 T8
LB1 through LB8 are the Line Breakers. DB1-A through DB8-A and DB1-B through
DB8-B are Double Bus Breakers, which connect the transformer to either the Low Side
Bus A or Low Side Bus B, or both.
There are two Low Side buses which the transformer can drive. The user must enter the
position of the control in the network. The downstream control should be given position
1 and consecutively increment this number as the user moves towards the right most
control. The Initiator address is incremented based on the Line breaker.
In a Double Bus application, paralleling groups are formed in the following ways:
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• If any adjacent Double Breakers DBx-A and DBx-B (on the same node Nx) are both
Closed, then every transformer whose DBx-A or DBx-B double breaker is Closed is
in parallel with each other. For example, if DB8-A and DB8-B are Closed, then if
DB1-A, DB2-B, DB3-B, DB4-A, DB5-B, DB6-B, DB7-A are Closed, then all
transformers are paralleled.
• There can be a maximum of two Paralleling Groups, only if none of the adjacent
Double Breakers DBx-A and DBx-B (on the same node Nx) are both Closed. For
example, if DB1-A, DB2-B, DB3-A, DB4-B, DB5-A, DB6-B, DB7-A, DB8-B then
T1,T3,T5,T7 are in one group and T2, T4, T6, T8 are in the other group.
• Parallel Condition = 0 The transformer at position "X" is not contributing to any load
and not paralleling
• Parallel Condition = 1 The transformer at position "X" is contributing to Low Side
Bus A and is in Paralleling Group 1
• Parallel Condition = 2 The transformer at position "X" is contributing to Low Side
Bus B and is in Paralleling Group 2
• Parallel Condition = 3 The Low Side Bus A and Low Side Bus B are tied together,
therefore all transformers whose Parallel Condition = 1 or 2, are in parallel
If a unit has either Tie Breaker closed, and any other unit has both closed,
then the first unit (with one Tie Breaker closed) is still paralleled on both
buses.
This GOA determines the action that is taken by the control when it detects any Open Tie
Breakers in the network.
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Each control individually monitors the status of the Tie Breakers (A2, A3 Auxiliary
Inputs) connected to its section of the bus, and broadcasts to all the other controls these
statuses via a GOOSE message. Each control in turn processes the tie breaker statuses
from the other controls to produce a map of the network every 64 ms.
Each control upon detecting a change in any Breaker Status will issue a GOOSE message
to update all the other controls in the network with the new information.
The following rules are applied to produce the Control Network Map:
• The Initiator in the initial setup of the network should always be at the highest
position in the network map (e.g. Position 8).
• The paralleling address of each control should be the same as the position it is located
in the network map (e.g. Position 7 = Address 7).
• All GOOSE messages are sorted according to their corresponding paralleling
addresses.
• The control scans all the tie breakers statuses (if any) in the downstream positions to
find the downstream boundary.
• The first OPEN status indicates the boundary has been reached. Similarly the control
scans all the upstream tie breaker statuses (if any) to find the upstream boundary.
Once the boundaries are located the sub network is defined.
• In each sub network the control with the highest paralleling address becomes the
Initiator.
• If the control is a Initiator, the control will determine how many Non-Initiators are in
its network.
• The Initiator then starts the paralleling calculations in the controls in its network (or
sub network).
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The Delta VAr Peer to Peer Paralleling Alarm Messages that are displayed on the
Control’s HMI display are also displayed on the TCC600® "Metering & Status" screen
Table 59: Delta VAr Peer to Peer Paralleling front panel alarms
Message Description
Alarm Active P2P Sympathy Lockout The Sympathy Lockout/Alarm actuates when a
control detects that another control in the network
has locked out due to a Tie Breaker Status Conflict
Lockout or a Delta VAr Limit Lockout.
The Sympathy Lockout/Alarm will reset when the
control with the Tie Breaker Status Conflict Lockout
or Delta VAr Limit Lockout resets the lockout, or if
cleared by the user.
Alarm Active P2P INI Comm Lockout The Initiator Communications Lockout alarm will
actuate when an Initiator fails to receive the expected
messages for three consecutive Peer to Peer Update
Frames.
The Initiator will enter lockout and stop sending
GOOSE messages which effectively disables the
Peer to Peer paralleling scheme. This lockout can
only be cleared by the user.
Alarm Active P2P React I Limit LO The Reactive Current Limit Lockout alarm actuates
when the calculated Reactive Current value is
greater than the configured Reactive Current limit.
This lockout/alarm can only be cleared by the user.
Alarm Active P2P NINI Detect Lockout Non - Initiator Detection Lockout – When the control
powers up in Initiator Mode, the control will wait for
approximately 65 seconds to allow all the GOOSE
messages from all the Non-Initiators in the network to
reach the Initiator. Once all GOOSE messages have
been received, the Initiator will start its normal
algorithm and the algorithm of the other controls in its
network.
If within that initial 65 second period the Initiator does
not receive all the GOOSE messages it expected, it
will enter the Initiator Lockout state. This lockout/
alarm can only be cleared by the user.
Alarm Active P2P Brk Status Confl LO The Breaker Status Conflict Lockout alarm activates
when a control detects that its status for a tie breaker,
shared with another control, disagrees with that
unit's status for the same tie breaker.
The Breaker Status Conflict Lockout alarm is only
applicable in the "Single" and "Ring Bus" topology.
Alarm Active P2P Msg Rsp Time Lockout The Message Response Time Lockout alarm will
actuate when a Non-Initiator has not received all the
expected GOOSE messages within the specified
time period for three consecutive update periods.
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6.3.3.4 Lockouts
The Delta VAr Peer to Peer Paralleling Mode includes the following lockouts:
• Initiator Lockout
• Non-Initiator Lockout
• Shared Lockout
Any lockout of the paralleling mode will initiate a Lockout alarm. When a lockout is
active, the unit issuing the lockout will stop any further GOOSE publishing and will stop
load voltage regulation. Also, the alarm can be configured as a DNP event, or as a report
in the case of IEC 61850. The lockout alarm will be displayed on the control front panel
HMI display and in the TCC600 Metering & Status screen.
Initiator lockout
There are two Initiator Lockouts:
1. Non-Initiator Detection Lockout – When the control powers up in Initiator Mode, the
control will wait for approximately 65 seconds to allow all the GOOSE messages
from all the Non-Initiators in the network to reach the Initiator. Once all GOOSE
messages have been received, the Initiator will start its normal algorithm. If within
that initial 65 second period the Initiator does not receive all the GOOSE messages it
expected, it will enter the Initiator Lockout state. This lockout can only be cleared by
the user.
2. Communication Loss Lockout – The Initiator will enter lockout and stop sending
GOOSE messages if it fails to receive any expected messages for three consecutive
Peer to Peer Update Frames. This effectively disables the Peer to Peer paralleling
scheme. This lockout can only be cleared by the user.
Non-initiator lockout
There are two Non-Initiator Lockouts:
1. Initiator Communication Loss Lockout – When the Non-Initiator does not receive a
valid Initiator GOOSE message within the Peer to Peer Update Frame, it will enter the
Non‑Initiator lockout state. This lockout can only be cleared by the user.
2. Communication Loss Lockout – A Non‑Initiator will enter lockout state and stop
sending its GOOSE messages if it fails to receive any expected messages for three
consecutive Peer to Peer Update Frames. This condition will eventually cause the
Initiator to disable the Peer to Peer paralleling scheme.
Shared lockouts
There are three lockouts that are shared between Initiator and Non-Initiator controls:
1. Tie Breaker Status Conflict Lockout – The Tie Breaker Status Conflict Lockout
activates when a control detects that its status for a tie breaker, shared with another
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control, disagrees with that unit's status for the same tie breaker. The Tie Breaker
Status Conflict Lockout is only applicable in the "Single" and "Ring Bus" topology.
Any control receiving a GOOSE message indicating that a unit is in a Tie Breaker
Status Conflict Lockout will immediately enter lockout state. This lockout can only
be cleared by the user.
2. Delta VAr Limit Lockout – The Delta VAr Limit Lockout actuates when the
calculated Delta VAr value is greater than the configured Delta VAr limit. This
lockout can only be cleared by the user.
3. Sympathy Lockout – The Sympathy Lockout actuates when a control detects that
another control in the network has locked out due to a Tie Breaker Status Conflict
Lockout or a Delta VAr Limit Lockout. The Sympathy Lockout will reset when the
control with the Tie Breaker Status Conflict Lockout or Delta VAr Limit Lockout
resets the lockout, or if cleared by the user. If the Sympathy Lockout was cleared by
the user, the control will re-enter the lockout state if any GOOSE messages indicate
that either the Tie Breaker Status Conflict Lockout or Delta VAr Limit Lockout state
still exists.
TCC600® includes a Delta VAr Peer to Peer Paralleling Configuration Tool located in the
Utility menu to help configure the controls for the Delta VAr Peer to Peer Paralleling
scheme.
GUID-53E63F94-8E89-48E6-8C7D-3CB55622B3C2 V1 EN
Figure 352: Delta VAr Peer to Peer Paralleling Configuration Tool Dialog Screen
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The tool allows the user to discover on a Local Area Network (LAN) all the ABB TCC300
controls that have the Delta VAr Peer to Peer feature. Note that the Delta VAr Peer to Peer
Paralleling scheme can only be implemented on controls that are on the same network. In
addition, if a multiple network adapter exists on the host computer the configuration tool
will allow the user to select which network card the tool is to perform the discover of all
TCC300 controls.
Failure to choose the correct network card may result in the tool not discovering all the
available TCC300 controls. Accessing the Delta VAr Peer to Peer Paralleling
Configuration Tool dialog screen requires a Level 2 Access code.
• Paralleling Status – Indicates whether the device is a DVAr (1) Initiator or DVAr (2)
Non-Initiator, or None and whether the unit is in a Lockout condition.
• Tap Pos – Tap position of the device (if available)
• DVAr Current
• A1 – Line Breaker status of the device
• A2 – Right Tie Breaker status of the device
• A3 – Left Tie Breaker status of the device
The Configuration Tool allows the user to enter the following settings:
• Topology – Single Bus, Ring Bus or Double Bus topologies may be entered.
• Number of Devices – The number of total devices that are in the paralleling scheme
(maximum 16 inclusive of the Initiator)
• Paralleling Address – The unique address for each device (Range 1 – 16)
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• Sensitivity – Allows the user to scale the control's reaction to changes in Reactive
Circulating Current (Irc). The following data demonstrates the linear relationship
between the Sensitivity setting and the % Multiplier (Range -4.0 to +4.0).
• -4.0 = Irc • 50 %
• -2.0 = Irc • 75 %
• 0.0 = Irc • 100 %
• +2.0 = Irc • 150 %
• +4.0 = Irc • 200 %
• Reactive Circulating Current Limit – The Reactive Circulating Current Limit is the
maximum Delta VAr value allowed for bandcenter adjustment. Range and units are
dependent on the Aux Current Transformer units display setting in TCC300.
Table 60: Reactive Circulating Current Limit values
CT Display Range Units
200 mA 5...200 mA
1 A1) 0.02...1.00 A
5 A1) 0.1...5.0 A
• Save Configurations
• Reset Alarms
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A minimum of two controls are required for the Delta VAr Peer to Peer Paralleling scheme
to function. The Delta VAr Peer to Peer Paralleling scheme can accommodate up to
sixteen controls (including the Initiator Control which has the highest assigned numerical
Paralleling Address). The Non-Initiator controls which have a lower Paralleling Address
are configured first and then the Initiator control which starts the timing of the messaging.
The following criteria must be incorporated in the user's Control Network Map to properly
implement the Delta VAr Peer to Peer Paralleling scheme:
• The Bus Topology must be identifiable as either Single Bus, Ring Bus or Double Bus.
• The Initiator in the initial setup of the network must always be at the highest position
in the Control Network Map. For example, Position 8, Figure 348.
• The Paralleling Address of each control must be the same as the position that it is
located at in the Control Network Map. For example, Position 7 = Address 7.
6.3.3.7 Setting up Delta VAr Peer to Peer Paralleling Control from TCC600
This procedure requires communication to be established with the target control (Initiator
or Non-Initiator) with Level 2 Access.
Until the Initiator control is added to the Delta VAr Peer to Peer
Paralleling scheme the Non-Inititator controls will not respond to system
changes.
1. Determine the number of controls in the Delta VAr Peer to Peer Paralleling scheme
from the Control Network Map.
2. For the first Non-Initiator control to be setup, verify that all the appropriate Setup
Settings other than the "Paralleling Type" setting have been entered for the control
application.
3. From the Paralleling Type section of the TCC600® Configuration dialog screen
select "Peer2Peer DVAr".
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GUID-6C74AD06-67C3-433B-B783-6A218088FA6D V1 EN
4. From the Paralleling Options section of the Configuration dialog screen, enter the
following settings consistent with the control's position in the Control Network
Map:
• Number of Devices – Total number of controls in the Delta VAr Peer to Peer
Paralleling scheme determined in Step 1, (2 to 16).
• Sensitivity (-4.0 to +4.0)
• Reactive Circulating Current Limit
Range and units are dependent on the Aux Current Transformer units display setting
in TCC300.
Table 61: Reactive Circulating Current Limit values
CT Display Range Units
200 mA 5...200 mA
1 A1) 0.02...1.00 A
5 A1) 0.1...5.0 A
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After placing the Initiator control in the Delta VAr Peer to Peer
Paralleling scheme the controls will not respond to any tapchange
requests for 30 seconds.
6.3.3.8 Setting up Delta VAr Peer to Peer Paralleling Control from the HMI
1. Determine the number of controls in the Delta VAr Peer to Peer Paralleling scheme
from the Control Network Map determined earlier in this section.
2. For the first Non-Initiator control to be setup, verify that all the appropriate Setup
Settings other than the "Paralleling Type" setting have been entered for the control
application.
3. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
4. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
5. Press the Right or Left arrow pushbutton, as necessary, to navigate to the
"Paralleling" menu.
6. Press the Down arrow pushbutton, as necessary, until the "Paralleling Type" screen
is displayed.
7. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Paralleling Type
DISABLE C
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After placing the Initiator control in the Delta VAr Peer to Peer
Paralleling scheme the controls will not respond to any tapchange
requests for 30 seconds.
14. The Delta VAr Peer to Peer Paralleling scheme is now in effect.
The proper oper ation of the Delta VAr Peer to Peer Paralleling scheme should be
verified by performing the Delta VAr Peer to Peer Paralleling Test Procedure.
[1] The Initiator Paralleling Address must be the highest address in the network. All Non-Initiator addresses must be a value less than the Initiator.
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With the advent of Smart Grid initiatives, Utility SCADA systems require positive tap
position information for Real Time Power Flow Calculations that are required for proper
implementation of their Integrated Volt VAr Management (IVVM) programs. This
section reviews several different methods that can be used to provide positive tap position
knowledge in LTC transformer applications. The following positive tap position
knowledge methods will be reviewed that can be applied in new and retrofit applications
depending on installed equipment.
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• Contact KeepTrack™
• Shaft Coupled KeepTrack™
• Resistor Divider KeepTrack™
• Motor Direct Drive KeepTrack™
TCC300 Tapchanger Control Firmware Version D-0214V01.06.04 and above include the
1R/1L and 1N Contact KeepTrack methods. No cost firmware upgrades are available for
TCC300 Tapchanger Controls with earlier firmware versions.
There are two basic methods of Contact KeepTrack. The applicable method used depends
on whether a neutral contact is available that will always stay closed while the LTC is on
neutral, including multiple neutrals. Both methods require that up to four contacts be
available and accessible in the LTC to operate correctly.
The original TCC300 Voltage Reduction inputs are now used for the Aux Raise and Aux
Lower Inputs required by the Contact KeepTrack methods. Thus, the voltage reduction
function via physical contacts will not be available when Contact KeepTrack is selected,
but voltage reduction via communications is not affected.
The Raise and Lower Outputs from the control must agree with the operation of the
external Aux Raise and Aux Lower status contacts, and this must be maintained whether
the tapchanger is on the low or the high side of the transformer.
The Neutral input on the TCC300 is used for Tap Calibration in the Contact KeepTrack
method.
• Aux Raise contact – This contact must close and open once between taps each time
the LTC takes a tap in only the Raise direction.
• Aux Lower contact – This contact must close and open once between taps each time
the LTC takes a tap in only the Lower direction.
• 1R contact – This contact must close when the tapchanger moves onto the 1 Raise tap
position and open when leaving it.
• 1L Contact – This contact must close when the tapchanger moves onto the 1 Lower
tap position and open when leaving it.
All four contacts must be either dry contacts or run through auxiliary relay contacts if wet.
The TCC300 control Voltage Reduction, Neutral, and Counter inputs require dry inputs
wetted internally with 12 Vdc.
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TCC300
TCC300 VR1 Aux Raise contact N.O.
Input (Changes state for each Raise operation)
(Acts as a Raise counter input)
Switch 1 Cam
TCC300
Neutral Input 1R contact N.O.
(Closes when in Tap 1R)
Switch 3 Cam
TCC300
Counter Input 1L contact N.O.
(Closes when in Tap 1L)
Switch 4 Cam
GUID-F32C977A-9698-4555-A951-84AE67051173 V1 EN
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TCC300
Aux Relays
GUID-A2C94934-6EC0-4BA4-A071-8EAE55F907D3 V1 EN
Once the raise operation is completed, the Aux Raise contact will open removing the input
to VR1. When the unit no longer requires a raise output the raise output from the control
will be turned off. If a lower operation is required then the same steps will occur except
that Aux Lower contact will close and VR2 will be used.
Activation of the 1R contact in conjunction with the Aux Raise contact closing, then
opening will cause the Contact KeepTrack tap position to be set to 1R. If the next operation
results in the 1R contact opening in conjunction with the Aux Lower contact closing then
opening, then Contact KeepTrack will increment to Neutral. Once in Neutral, the control
will continue to display Neutral until either the 1R or 1L contact operates in conjunction
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with the appropriate Aux Raise or Lower contact. That allows the control to compensate
for multiple neutrals.
This Contact KeepTrack method requires a pulsed input for each tap operation either raise
or lower. The raise contact input to the TCC300 must close and open each time the tap
position raises by one tap as is the case when the contacts are derived from Cam switches.
Likewise the lower contact input to the TCC300 must close and open each time the tap
position lowers by one tap.
If the contacts are derived from 84R and 84L relays, an additional contact derived from the
operations counter must be placed in series with them to provide the required pulsed input.
With these inputs the TCC300 Control can "keep track" of the tap position since it will
always receive either a raise or lower pulse as an indication of which direction the
tapchanger is moving.
The neutral contact input recalibrates the control tap position to neutral if needed. This
provides an extremely positive indication that the tapchanger is performing either a raise
or lower operation.
To implement the Contact KeepTrack™ Method II scheme with contacts derived from
Cam switches, the Contact KeepTrack method requires that three contacts be available
and accessible in the LTC to operate correctly.
• Aux Raise contact – This contact closes when the LTC takes a tap in the Raise
direction.
• Aux Lower contact – This contact closes when the LTC takes a tap in the Lower
direction.
• Neutral contact – This contact must close when the unit moves onto the Neutral tap
position and open when leaving it.
All three contacts must be either dry contacts or run through auxiliary relay contacts if wet.
The TCC300 Voltage Reduction inputs, now used for the Aux Raise and Aux Lower
contact inputs, and the Neutral input require dry contacts wetted internally with 12 Vdc.
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TCC300
TCC300 VR1
Input Aux Raise contact N.O.
Switch 1 Cam
TCC300 VR2
Input Aux Lower contact N.O.
Switch 2 Cam
TCC300
Neutral Input
Neutral contact
Switch 3 Cam
GUID-46B88126-939F-458B-B5D8-B217B5802FEF V1 EN
To implement the Contact KeepTrack Method II scheme with 84R and 84L derived
contacts, the KeepTrack method requires that four contacts be available and accessible in
the LTC to operate correctly.
• Aux Raise contact – This contact closes when the LTC takes a tap in the Raise
direction.
• Aux Lower contact – This contact closes when the LTC takes a tap in the Lower
direction.
• Counter contact – This contact is only required when using Aux Relays and must
close and open when the unit moves in either the Raise or Lower tap position.
• Neutral contact – This contact must close when the unit moves onto the Neutral tap
position and open when leaving it.
Auxiliary relays must be connected to the 84R and 84L contacts to provide dry contacts
for the Aux Raise and Aux Lower inputs. The Neutral and Counter contacts must be either
dry contacts or run through auxiliary relay contacts if wet. The Aux Raise and Aux Lower
contacts are connected in series with a dry Operations Counter contact. They are then
wetted with the TCC300’s internal 12 Vdc wetting voltage thereby providing the required
pulsed signals to properly increment tap position.
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120 Vac
Aux Relay 3 Counter
TCC300 Neutral
Input
120 Vac
Aux Relay 4 Neutral contact
GUID-E4D72427-798E-4DDF-AAD6-0010DF55A581 V1 EN
Figure 357: 84R and 84L Aux Relays Available With Wetted 120 Vac
If more than one tap raise is needed, the raise contact will stay closed and the Counter
contact is used to open the Aux Raise contact circuit removing the input to VR1 resulting
in the correct tap position being kept. When the unit no longer requires a raise output, the
raise output from the control will be turned off. If a lower operation is required, then the
same steps will occur except that Aux Lower contact will close and VR2 will be used.
As a verification scheme, a contact that closes when the tapchanger is on the neutral
position is also used as an input to the TCC300 control. When this Cam operated contact
closes, the control recalibrates the tap position to neutral if needed. As an example, if the
tap position is on 1R and a lower command is issued, the tapchanger moves to the neutral
position, and when the neutral contact closes, the control would recalibrate the tap
position if it was not already indicating neutral. If there are multiple neutral positions the
neutral contact would need to be closed on all the neutral positions.
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Applicable controls and accessories for both Shaft Coupled KeepTrack Methods include:
Figure 358 represents a typical application of the ABB Model M-2948 Tap Position
Sensor. The tap position sensor is a rotary shaft encoder with a built-in microprocessor
that provides stepped output signals in 9 or 10 degree increments. The tap position sensor
is available in both clockwise and counter-clockwise rotation configurations for
increasing tap position. It has rotations of 0° to 297°, 306°, 315°, 330°, 340° and 350°
degrees to accommodate tapchangers with 32 taps, 9 or 10 degrees per tap, and one to three
neutral positions.
Control Cabinet
TCC300
RTU / LTC Control
SCADA HMI
Tap Position
Transformer RS-485
or FO
M-2948
mounted on shaft
Interface Cable
M-2948
Sensor
. . M-2025D
Current Loop
Interface
Rx Current
4-20 mA signal Loop Resistor
GUID-1FAC051A-0E85-492A-9FF8-284FBA198723 V1 EN
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Thus, the information needed from an individual transformer is: the number of degrees per
tap (always 9 or 10), rotation of the Tap Position Sensor, and the number of neutral tap
positions. The sensor requires a +12 Vdc power input that is supplied from the TCC300
control via the M‑2025D. The electrical output of the M‑2948 Tap Position Sensor is a
4-20 mA current loop that is converted to a voltage signal at the input of the M-2025D
Current Loop Interface with the addition of a shunt resistor. The resultant voltage signal
is conditioned in the M-2025D Current Loop Interface and routed to the TCC300
Tapchanger Control where the voltage is converted to a corresponding tap position
number. The scheme can be used with all TCC300 Tapchanger Controls.
If replacing an INCON Tap Position Monitoring device, the INCON 1292 Synchro
Transmitter is removed and the ABB M-2948 Tap Position Sensor mounts in the existing
bracket and uses the existing flexible coupling shaft.
This application is traditionally used with the INCON 1250 Tap Position Monitoring
device. The INCON 1250 supplies the 120 Vac to the INCON 1292 rotor winding(s). It
then measures the resulting signals from the stator winding to determine the shaft's
rotational position. This information is converted to a tap number and displayed on the
front panel numeric readout. An analog current signal is also generated which corresponds
to tap position. The M-2025B(D) Current Loop Interface module accepts this current
analog. The scheme can be used with all TCC300 Load Tap Changer models.
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Control Cabinet
TCC300
RTU / LTC Control
SCADA HMI
Tap Position
Transformer RS-485
or FO
INCON 1292
mounted on shaft
Interface Cable
1292
Synchro
INCON 1250
Tap Position
. . M-2025B/D
Current Loop
Monitor Interface
Rx Current
4-20 mA dc Loop Resistor
120 Vac signal signal
GUID-30EC8A13-824C-4EB1-B1BE-88C3903D9ED0 V1 EN
Connection of the optional M‑2025B(D) will require either a B‑0752 (5 pin to 6 pin) or
B‑0753 (6 pin to 6 pin) interface cable. See M‑2025B(D) Specification for details.
The transformer (XFMR) and regulator (REG) external setting is for use with the Positive
Knowledge (current loop) system, except REG #3, which is designed to be used with a
Toshiba resistive voltage divider. Selecting either XFMR or REG will determine which
screens are disabled, and then selecting either #1, #2, or #3 will depend on the output
current or voltage signal from the Tap Position monitor. Table 54 outlines the options
available for the Tap Information screen.
The user initializes the control at a given, known, tap position upon installation, by
following the steps described later in this section. See "Initializing Tap Position when
Regulate (Reg or XFMR) External or Contact KeepTrack™ 1R1L/1N is Active" for
detailed steps for entering the tap position using the HMI or TCC600®.
Applicable controls and accessories for Resistor Divider KeepTrack Method include:
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The typical application illustrated in Figure 360 uses a resistor string mounted on a
separate insulating deck within the tap-changing mechanism. The resistor string is
comprised of equal value and wattage resistors. Depending on manufacture and age the
resistance varies from 10 to 400 ohms between each tap and can have either the same
valued resistors between multiple neutral positions or direct wire connections.
R R
R 10 R
9 11
8 12
R 13 R
7
6 14
R R RTU / TCC300
15 SCADA LTC Control
5
R R HMI Tap
4 16 Position
R 3 17 R
RS-485
18 or FO
2
R 1 19 R
R R
Interface Cable
The application uses a tap position transducer driven from a customer selectable AC or DC
voltage source. The transducer provides a low DC voltage of 1 to 10 volts to the resistor
string of the tapchanger mechanism. The transducer measures the DC voltage from the
wiper on the currently active tap, comparing it to the voltage applied to the string. The
transducer then converts that voltage to a current loop value of 0-1 mA or 4-20 mA for
transmission of an analog signal. The M-2025B(D) Current Loop Interface module
accepts this current analog signal. The scaling to the correct number of taps is achieved by
sizing the scaling resistor to obtain a 3.0 V signal at the maximum tap position.
Older installations may use the Crompton Model 253-TRTU transducer or the Rochester
Instrument Systems Model PR-2050 transducer, both of which are now obsolete. The
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Carrel Precision Model T-R Series transducer (or equivalent) can be used in new
installations or to replace failed obsolete transducers. The scheme can be used with all
TCC600 Series Load Tap Changer models. This output can then be provided to a
M-2025B(D) Current Loop Interface Module and then input to a TCC300 using the
XFMR EXT #3 configuration setting.
The regulator (REG #3) setting is designed to be used with a Toshiba resistive voltage
divider.
The positive knowledge by voltage divider method (REG External #3) is used on
regulators that have +/– 16 taps, a voltage divider tap position sensor, and a separate raise/
lower output. The Tap Max and Tap Min can only be set to 16 raise and 16 lower,
respectively, while in the REG External #3 tap mode. The voltage divider method is
designed to read a tap position sensor that contains 18 resistors in a voltage divider
network. Each tap position will give a specific output voltage from the tap position sensor.
The voltage from the sensor will only be read into the TCC300 control once one (1) second
has elapsed after the counter input has toggled. The tap position sensor will not be read
again until another tap change occurs, causing the counter input to toggle once more. Also,
an external input to the control will be read to determine if a raise or lower condition exists.
The raise/lower input and the voltage from the divider network will be used to determine
what position the tap is on.
The tap position calibration must be performed at or above the 4 raise tap,
but to obtain the best accuracy, it should be calibrated at or above the 8
raise tap.
Some LTC Transformers however, have been designed such that the control does directly
energize the motor similar to a Line or Feeder Voltage Regulator. TCC300 and later ABB
controls contain a Motor Direct Drive KeepTrack method for Line and Feeder Regulators
which may be applicable to these LTC Transformers.
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This can be easily verified on the LTC transformer by setting the Tap Information setting
on the TCC300 Control to Motor Direct Drive KeepTrack "INTERNAL KEEPTRACK"
in the control and observing the tap position displayed in the control during both automatic
and manual tap operation in both the Raise and Lower directions. It is very important that
Reverse Power Operation NOT be programmed for "Regulate in Reverse" if this method
is used. "Regulate in Reverse" was designed for Line and Feeder Regulators which have
fixed impedances. Since LTC Transformer impedances are not predictable, incorrect
operation will occur if Reverse Power Operation is set to "Regulate in Reverse".
This feature is only applicable for ±16 tap ranges with neutral tap and
neutral indicator. The source voltage will only be applicable with a tap
range of ±16 taps.
This feature allows the control to keep track of the present tap position. The "INTERNAL
KEEPTRACK" setting is selected for this method.
The motor power source for the manual, automatic, or external (SCADA) initiated tap
changes must be the same as the motor power input to the control. The operations counter
and neutral light circuit should be operational. The counter input and power source is
required for detecting tap changes and determining direction of the tap change.
Connecting a regulator neutral tap position indicating contact to the control will reset the
tap position to neutral each time the tap goes through the neutral position. It is
recommended that the indicated tap position be compared to the mechanical tap position
indicator at regular intervals, and that the indicated value be corrected, if necessary.
The tap position stored in memory is not affected by a loss of power. The tap position
record is checked and corrected to neutral, if necessary, with the closure of a neutral
contact (when the neutral tap position contact is connected to the controls).
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If desired, the Motor Direct Drive KeepTrack "INTERNAL KEEPTRACK" feature can
be disabled in which case the screen will indicate "Disabled".
The user initializes the control at a given, known, tap position upon installation, by
selecting "INTERNAL KEEPTRACK" in the Tap Information screen in the
Configuration Menu and following the steps described later in this section. See
"Initializing Tap Position When Motor Direct Drive KeepTrack 'INTERNAL
KEEPTRACK' is Active" for detailed steps for entering the tap position using the HMI or
TCC600®.
Or, if the neutral tap position contact is connected to the control, run the regulator to
neutral as shown by the tap position indicator on the regulator. The control will recognize
the neutral light signal and set the tap position accordingly.
The control includes two Zero Voltage Detection (ZVD) circuits. These circuits
individually monitor the AC voltage across the internal raise and lower triacs. This is done
since any external raise or lower contacts or manual switches have to be placed in parallel
with the triacs to run the tapchanger motor. When the triacs (or any contact paralleled
across the triacs) closes, the voltage measure decreases to almost zero. When a counter
input event is received while the raise circuit is activated, the Motor Direct Drive
KeepTrack "INTERNAL KEEPTRACK" will increment the tap count by one. When a
counter input event is received while the lower circuit is activated, the Motor Direct Drive
KeepTrack "INTERNAL KEEPTRACK" will decrement the tap count by one.
If the tapchanger reaches the mechanical tap limits of operation, (±16), limit switches
open up the appropriate circuit so the control cannot force a raise above +16, or force a
lower below –16. This is potentially confusing to the ZVD circuits, since they can see zero
voltage on the output with a closed triac and also see zero voltage on the other output due
to an open limit switch. When this condition is encountered, the control can only make a
best guess of which operation really occurs and moves one step in the direction of neutral,
which should be away from the side with the open limit switch.
An additional feature is the neutral zero feature. When a regulator passes through the
neutral position, a neutral contact closes. This is most often used to drive a neutral light
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that is an indicator that the mechanism is in the neutral position, and it is safe to bridge the
input and output of the regulator because they are at the same voltage. Upon detection of
a neutral circuit closure, Motor Direct Drive KeepTrack "INTERNAL KEEPTRACK"
resets the tap position to neutral to resynchronize the circuit.
To select the Tap Position Knowledge method of tapchange position monitoring, perform
the following:
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Tap
Settings" menu.
4. Press the Down arrow as necessary until the "Tap Information" screen is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Tap Information
disable C
6. Utilizing the Up/Down arrow pushbuttons, select the desired "Tap Position
Knowledge" method, then press the ENT pushbutton.
7. If "INTERNAL KEEPTRACK" was selected in Step 8, then proceed to "Initializing
Tap Position When Motor Direct Drive KeepTrack is Active" in this section.
8. If an External Tap Position or Contact KeepTrack™ 1R1L/1N method was selected
in Step 8, then proceed to "Initializing Tap Position when Regulate (Reg or XFMR)
External or Contact KeepTrack is Active" in this section.
1. Select Setup/Tap Settings from the TCC600 toolbar. TCC600 will display the Tap
Settings dialog screen.
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GUID-2EDBFD25-222B-4846-9AA2-CDFA5AE21B47 V1 EN
2. Select either "Disabled" or the desired Tap Position Knowledge from the "General"
section of the dialog screen.
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
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GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
TCC300 461
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GUID-988E4E0E-F5CC-4EB8-81E2-9AAFE8AEDEC5 V1 EN
This feature will allow the physical neutral input to automatically calibrate the tap position
to whatever the Neutral Tap Position setting is set to. The recalibrating "neutral" input can
be set for any tap position not just neutral. Also, the Abnormal Tap Position Alarm will
function based on this setting instead of 0. For example, if the Neutral Tap position setting
is 9R, then an Abnormal Tap Position alarm will occur if the physical neutral input is
received with tap position not indicating 8R, 9R, or 10R.
The Neutral Tap Configuration window allows the user to program the following settings:
1. The full tap range of the tapchanger from highest tap to lowest tap (–33...+33)
2. Assign the neutral tap position based on the tapchanger mechanism
3. Assign the number of neutrals based on the tapchanger mechanism
4. Assign a resting tap to communicate tapchanger position when stopped on neutral
5. Assign which neutral taps have an associated closed neutral contact
6. Select Cam Follower as the Operation Counter configuration if desired
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6.4.1.9 Initializing Tap Position When Motor Direct Drive KeepTrack "INTERNAL
KEEPTRACK" is Active from the HMI
When the Motor Direct Drive KeepTrack tap position method is used, it
must be calibrated for proper voltage control with Reverse Power
Operation.
In order to verify Neutral Tap Position, when the tap position is "0",
but no neutral input is detected, the Tap Position screen of the
TCC300 will display "- - -" instead of "0". When reading the tap
position via comms (Modbus and DNP) a value of 32767 will be
returned when the tap position is "0", but no neutral input is detected,
otherwise a "0" will be returned.
3. Determine and note the actual tap position from the external tap position indicator on
the regulator or transformer.
4. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
5. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
6. Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Tap
Settings" menu.
7. Press the Down arrow pushbutton, as necessary, until the "Tap Position/Cal" screen
is displayed.
8. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Tap Position/Cal
0 C
9. Utilizing the Up/Down arrow pushbuttons, enter the tap position noted in Step 3,
then press the ENT pushbutton.
10. If a neutral tap position contact is connected to the control, run the regulator to the
neutral tap position as indicated on the regulator.
The control will recogniz e the neutral contact/light signal and set the tap position
accordingly.
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When the Motor Direct Drive Internal KeepTrack tap position method is
used, it must be calibrated for proper voltage control with Reverse Power
Operation.
1. Select Setup/Tap Settings from the TCC600 toolbar. TCC600 will display the Tap
Settings dialog screen.
GUID-2EDBFD25-222B-4846-9AA2-CDFA5AE21B47 V1 EN
In order to verify Neutral Tap Position, when the tap position is "0",
but no neutral input is detected, the Tap Position screen of the
TCC300 will display "- - -" instead of "0". When reading the tap
position via comms (Modbus and DNP) a value of 32767 will be
returned when the tap position is "0", but no neutral input is detected,
otherwise a "0" will be returned.
3. Determine and note the actual tap position from the external tap position indicator on
the regulator or transformer.
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4. Enter the tap position noted in Step 3, then select "Yes" for Tap Calibrate.
5. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
6. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
7. If a neutral tap position contact is connected to the control, run the regulator to the
neutral tap position as indicated on the regulator.
The control will recognize the neutral contact/light signal and set the tap position
accordingly.
When the Regulate (Reg or XFMR) External tap position method is used,
it must be calibrated for proper voltage control with Reverse Power
Operation.
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In order to verify Neutral Tap Position, when the tap position is "0",
but no neutral input is detected, the Tap Position screen of the
TCC300 will display "- - -" instead of "0". When reading the tap
position via comms (Modbus and DNP) a value of 32767 will be
returned when the tap position is "0", but no neutral input is detected,
otherwise a "0" will be returned.
3. Determine and note the actual tap position from the external tap position indicator on
the regulator or transformer.
4. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
5. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
6. Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Tap
Settings" menu.
7. Press the Down arrow pushbutton, as necessary, until the "Tap Position/Cal" screen
is displayed.
8. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Tap Position/Cal
0 C
9. Utilizing the Up/Down arrow pushbuttons, enter the tap position noted in Step 3,
then press the ENT pushbutton.
10. If a neutral tap position contact is connected to the control, run the regulator to the
neutral tap position as indicated on the regulator.
The control will recogniz e the neutral contact/light signal and set the tap position
accordingly.
1. Select Setup/Tap Settings from the TCC600 toolbar. TCC600 will display the Tap
Settings dialog screen.
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GUID-2EDBFD25-222B-4846-9AA2-CDFA5AE21B47 V1 EN
2. Verify that a "Regulate (Reg or XFMR) External" mode is selected in the "General"
section of the dialog screen.
In order to verify Neutral Tap Position, when the tap position is "0",
but no neutral input is detected, the Tap Position screen of the
TCC300 will display "- - -" instead of "0". When reading the tap
position via comms (Modbus and DNP) a value of 32767 will be
returned when the tap position is "0", but no neutral input is detected,
otherwise a "0" will be returned.
3. Determine and note the actual tap position from the external tap position indicator on
the regulator or transformer.
4. Enter the tap position noted in Step 3, then select "Yes" for Tap Calibrate.
5. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
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GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
6. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
7. If a neutral tap position contact is connected to the control, run the regulator to the
neutral tap position as indicated on the regulator.
The control will recognize the neutral contact/light signal and set the tap position
accordingly.
This setting is applicable to Reg External #1 and #2, and XFMR External
#1, #2 and #3, modes of Tap Information.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Tap
Settings" menu.
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4. Press the Down arrow as necessary until the "Highest (Lowest) Tap" screen is
displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Highest (Lowest) Tap
16 C
6. Utilizing the Up/Down arrow pushbuttons, enter the desired Highest (Lowest) Tap
value, then press the ENT pushbutton.
To set the Highest Tap and Lowest Tap setting from TCC600®, perform the following:
This setting is applicable to Reg External #1 and #2, and XFMR External
#1, #2 and #3, modes of Tap Information.
1. Select Setup/Tap Settings from the TCC600 toolbar. TCC600 will display the Tap
Settings dialog screen.
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GUID-2EDBFD25-222B-4846-9AA2-CDFA5AE21B47 V1 EN
2. Enter the desired Highest and Lowest Tap values from the "Tap Limits" section of
the dialog screen.
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
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GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
• Recognize that a tapchange has occurred, indicated by the counter contact input or
motor hold input.
• Remove the output signal and wait for the intertap time delay, even though the voltage
remains outside the designated voltage band.
• Command another tapchange after the intertap time delay has expired, without regard
to the basic time delay setting, if the voltage remains out of band in the same direction
as the previous tapchange.
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Sequential/Non-Sequential/Blocking
The control normally operates in Sequential Mode. In this mode, the tapchange output is
initiated after the time delay timer has timed out. The tapchange output will remain "on"
until the control senses that the voltage has returned in-band. This permits successive
tapchanges to be made in a "sequential" mode with no delay between tapchanges.
If a delay between successive tapchanges is desired, an intertap time delay may be used.
The value is set from 0 to 60 seconds and will interrupt tapchange outputs for the preset
time after a counter-contact closure or motor hold input is detected by the control's
operations counter input #1.
If the full initial time delay is desired, the control may be used in the "non-sequential"
mode. Enabling non-sequential mode operation is accomplished by setting the Input
Selection 2 setting to "non-sequential". Applying a momentary contact closure to the
control's Input Selection 2 will activate non-sequential mode operation.
If the closed contact supplied to Input Selection 2 is maintained, instead of momentary, the
initial timer will not time out for the duration of the maintained contact, and the outputs
of the control will be effectively blocked.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Tap
Settings" menu.
4. Press the Down arrow pushbutton, as necessary, to navigate to the "Intertap Delay"
menu item.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Intertap Delay
0 Sec C
6. Utilizing the arrow pushbuttons enter the desired Intertap Time Delay value (0 to 60
seconds in 1 second increments), then press the ENT pushbutton.
1. Select Setup/Tap Settings from the TCC600 toolbar. TCC600 will display the Tap
Settings dialog screen.
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GUID-2EDBFD25-222B-4846-9AA2-CDFA5AE21B47 V1 EN
2. From the General section of the Tap Settings dialog screen enter the desired Intertap
Delay (0 to 60 seconds in 1 second increments).
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
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GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Tap
Settings" menu.
4. Press the Down arrow pushbutton, as necessary, until the "Tap Limits" screen is
displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Tap Limits
disable C
6. Utilizing the Up/Down arrow pushbuttons, select either "Enable" or Disable", then
press the ENT pushbutton.
7. Depending on what mode was selected, proceed as follows to complete the Tap
Limits setup:
• If Tap Limits were "DISABLED", no further action is required.
• If Tap Limits were "ENABLED", proceed as follows.
8. Press the Down arrow pushbutton, as necessary, until the "Tap Block Raise" screen
is displayed.
9. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Tap Block Raise
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16 C
10. Utilizing the arrow pushbuttons, enter the desired Tap Block Raise limit (–12 to
+16), then press the ENT pushbutton.
11. Press the Down arrow once, the "Tap Block Lower" screen is displayed.
12. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Tap Block Lower
–16 C
13. Utilizing the arrow pushbuttons, enter the desired Tap Block Lower limit (–16 to
+12), then press the ENT pushbutton.
1. Select Setup/Tap Settings from the TCC600 toolbar. TCC600 will display the Tap
Settings dialog screen.
GUID-2EDBFD25-222B-4846-9AA2-CDFA5AE21B47 V1 EN
2. Select "Enable" from the Tap Limits section of the dialog screen.
3. Enter the desired Block Raise and Block Lower limits.
4. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
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5. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
Whenever the TCC300 clock is reset and data logging is enabled, the data
log should be cleared.
The Data Logging feature allows the user to record data internally into non volatile
memory. The data log is transferred in the Comtrade format. The Comtrade format
consists of two files, the configuration file (*.cfg) and the data file (*.dat).
Data logging will continue indefinitely as long as the data Interval is set to a non-zero
value. A zero value for the data interval will effectively disable data logging. The data log
can be downloaded using MODBUS® (see TCC300 Protocol document) or DNP (using
file transfer) protocol. The data can be viewed using any Comtrade compatible viewer.
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Data logging interval ranges from 0 to 120 min with an increment of 1 minute. Once data
logging is enabled, the control will store the data in a data record at the selected interval.
Each data record includes the following data:
The Checksum is used to ensure the integrity of the record stored. Data mask is used to
mask off data that the user does not want to retrieve. Due to the internal structure of the
Comtrade format, time stamping is always performed. A total of 200,000 data records can
be saved in non volatile memory.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the "Data
Logging" menu.
4. Press the Down arrow pushbutton, as necessary, until the "Data Log Select" screen
is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Data Log Select
11111111111111 C
[2] Load Voltage, Compensated Voltage, Load Current and Source Voltage are the average, maximum and minimum value during the data logging
interval.
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The cursor will be positioned under the far right hand zero which
corresponds to LOCAL VOLTAGE. The remaining Data Log
parameter selections are displayed by moving the cursor to the left.
6. Utilizing the arrow pushbuttons enter a "1" for those Data Log parameters to be
activated and a "0" for those that are to be disabled, then press the ENT pushbutton.
7. Press the Down arrow pushbutton, as necessary, until the "Data Log Interval" screen
is displayed.
8. Utilizing the arrow pushbuttons, enter the desired "Data Log Interval" (0 to 120
minutes in 1 minute increments), then press the ENT pushbutton.
1. Select Setup/Data Logging/Setup from the TCC600 toolbar. TCC600 will display
the Data Logging screen.
GUID-CF69965E-8DF7-4CE6-B1F3-146B6168A4D5 V1 EN
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GUID-64E3E9D7-7F66-4451-906E-B934BF7F9785 V1 EN
4. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
The Harmonic voltage and/or current threshold Pickup and Dropout can be selected as
inputs to trigger the Oscillograph Recorder. The Harmonic voltage/current Pickup or the
voltage/current Dropout can be selected to trigger the Sequence of Events Recorder.
6.5.2.1 Setting the Active Harmonics Inputs to the Oscillograph and Sequence of
Events Recorders from the HMI
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
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Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, until "Harmonics Setup" is
displayed.
4. Press the Down arrow pushbutton, as necessary, until the desired Harmonic setting
screen is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Harmonic 2
011101111111111 C
The cursor will be positioned under the far right hand zero which
corresponds to Harmonic 2. The remaining Harmonic selections are
displayed by moving the cursor to the left.
6. Utilizing the Up/Down arrow pushbuttons enter a "1" for those Harmonics to be
activated and a "0" for those that are to be disabled, then press the ENT pushbutton.
7. Repeat the above procedure to setup additional Harmonic Inputs to the Oscillograph
and Sequence of Events recorders.
8. Once all Harmonic inputs have been selected, proceed to the Voltage Alarm
Threshold, Current Alarm Threshold and Harmonic Alarm Delay settings.
6.5.2.2 Setting the Harmonic Voltage, Current Threshold and Minimum Current
Threshold Settings from the HMI
The following sequence of steps are for setting the Voltage Alarm
threshold. The steps used to set the Current Alarm Threshold and
Minimum Current Threshold are the same.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, until "Harmonics Setup" is
displayed.
4. Press the Down arrow pushbutton, as necessary, until the desired "Alarm Threshold"
setting screen is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
V Alarm Threshold
0 % C
6. Utilizing the Up/Down arrow pushbuttons enter the desired Voltage Alarm
Threshold value from 1 to 30%, press the ENT pushbutton.
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6.5.2.3 Setting the Harmonic Voltage and Current Threshold Delay from the HMI
This delay setting applies to both the Voltage Threshold and the Current
Threshold.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left arrow pushbutton, as necessary, until "Harmonics Setup" is
displayed.
4. Press the Down arrow pushbutton, as necessary, until the "Harmonic Alarm Delay"
setting screen is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Harmonic Alarm Delay
1 s C
6. Utilizing the Up/Down arrow pushbuttons, enter the desired Threshold Delay value
from 1 to 10 Seconds, then press the ENT pushbutton.
6.5.2.4 Setting the Active Harmonics Inputs to the Oscillograph and Sequence of
Events Recorders from TCC600
1. Select Setup/Harmonics Setup from the TCC600 toolbar. TCC600 will display the
Harmonics Setup dialog screen.
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GUID-66C7020F-96BE-4BE4-ACDD-389E3F8D9C8D V1 EN
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6. Select OK. TCC600 will display a "Setpoints Successfully Written to the Control"
confirmation screen.
GUID-F30E8D82-95A5-4460-AAEE-BBCD9FAD3FEB V1 EN
Putputs
CBEMA Pickup Status
CBEMA Counters
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Triggers
Oscillography
Sequence of Events
Operation
There are a total of 4 Event Monitors in CBEMA (Computer Business Equipment
Manufacturers Association). Each CBEMA event monitor has a different minimum
duration limit: Event 1, 1 – 60 cycles; Event 2, 1 – 120 cycles; Event 3, 60 – 60000 cycles
and Event 4, 1 – 60 cycles. When Pickup is set to less than 100% it operates as a sag (under
voltage) function, and when it is greater than 100% it operates as a swell (over voltage)
function. Sags and swells can be accurately detected from 90 to 180 Vac.
• The Dropout should always be greater than Pickup in the Sag case
• The Dropout should be fixed to 100% in the Swell case
• The Pickup cannot be 100%
If any of the above rules are violated, an ERROR message will scroll across the
When the load voltage is sagging or swelling greater than the pickup setting, then a pickup
status will be set after the set minimum duration, in addition to incrementing the counter.
When the load voltage is back to the dropout level, the status is cleared. Any or all of the
Event Pickup statuses can be used to trigger Sequence of Events and/or Oscillography.
The CBEMA counters are cleared after it reaches 10,000 counts, or it can also be cleared
through the TCC600® Communication Software or the HMI.
Each of the CBEMA Events has a Binary Input DNP point associated with it that will
indicate the status of the event, as well as an Analog Input that will indicate the duration
in cycles of the most recent event.
1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tapchanger Type
3. Press the Right or Left Arrow pushbuttons, as necessary until the "CBEMA Setup"
screen is displayed.
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4. Press the Down arrow pushbutton, as necessary, to navigate to the "Normal Voltage"
screen.
5. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Normal Voltage
120.0 Volts C
6. Utilizing the Up/Down arrow pushbuttons, enter the desired "Normal Voltage"
(100.0 to 130.0 Volts) value, then press the ENT pushbutton.
7. Press the Down arrow pushbutton, as necessary, to navigate to the "Event 1" screen.
8. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Event 1
ENABLE C
9. Utilizing the Up/Down arrow pushbuttons, select either "Enable" or "Disable", then
press the ENT pushbutton.
10. Press the Down arrow pushbutton, as necessary, to navigate to the "Event1 Sag
Pickup" screen.
11. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Event1 Sag Pickup
70 % C
12. Utilizing the Up/Down arrow pushbuttons, enter the desired "Event 1 Sag Pickup"
(50 to 130 %) value, then press the ENT pushbutton.
13. Follow the procedure above to enter the desired:
• Event1 Sag Dropout
• Event1 Sag Min Duration
14. Repeat this procedure to setup Events 2 through 4.
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GUID-2EDBFD25-222B-4846-9AA2-CDFA5AE21B47 V1 EN
GUID-07992690-3288-489C-89D1-3A411C72C417 V1 EN
6. If CBEMA Events are to be used to trigger the Sequence of Events recorder, then
select "Yes". TCC600 will display the Sequence of Events Setup dialog screen.
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GUID-888AA5FD-BED2-4426-B796-0EE4CF589E60 V1 EN
7. If CBEMA Events are Not to be used to trigger the Sequence of Events recorder, then
select "No". TCC600 will display a "Setpoints Successfully Written to Control"
confirmation screen.
8. If desired, CBEMA Events can be used to trigger the Oscillograph Recorder.
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Setpoints
Section 7 Setpoints
• Common Settings
• Power Flow Forward
• Power Flow Reverse
• Voltage Reduction
• Limits
• VAr Bias
In TCC600 the setpoint profiles are identified by Tabs on the Setpoints dialog screen. In
the HMI, the Common Settings, Power Flow Forward, Power Flow Reverse, Voltage
Reduction, Limits, and VAr Bias submenu headers indicate in the upper right hand corner
the setpoint profile that is being edited.
If a specific setpoint profile has not been previously selected for editing, then the number
in the submenu header will indicate the Active Setpoint Profile. After changing the active
setpoint profile the user must exit the Profile Settings sub header for approximately 1
minute to see the Active Setpoint Profile change indicated in the setpoints sub header.
The control will immediately respond to the new Active Setpoint Profile
settings.
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Setpoints
Limits 1 VAr Bias 1 Profile Settings Common Settings 1 Power Flow Fwd 1 Power Flow Reverse 1 Voltage Reduction 1
Block Raise Voltage Set VAr Bias Method Set VAr Bias Method Active Profile LDC Selection Bandcenter Fwd Bandcenter Rev Standard VR
xxx.x Volts disable(Step/Linear) Linear Profile :1 RX xxx.x Volts xxx.x Volts ENABLE
Runback Deadband VAr Bias Method Disable on Rev Pwr Profile to Edit Timer Characteristic Bandwidth Fwd Bandwidth Rev VRed Turnoff Timer
x.x Volts Step disable Profile :1 DEFINITE x.x Volts x.x Volts 0 Min
Runup Deadband Repeats for Rev Power Operation Save VR at Power Off
x.x Volts Fwd Max Cap Bnk Size Linear V Bias -X Profiles 2-4 BLOCK * LDC X Fwd LDC X Fwd DON"T SAVE
12000 KVAr 0 Volts x Volts x Volts
GUID-352AFD46-AA92-4E54-AA62-270F071679DF V1 EN
Figure 389: Active Setpoint Profile and Setpoint Profile to Edit Identifier
1. Press the Up Arrow (SETP Hot Button) pushbutton to wake the unit. The menu will
advance to "SETPOINTS".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Profile Settings
3. Press the Down arrow pushbutton as necessary until the unit displays the following:
Profile to Edit
Profile: 1
4. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
Profile to Edit
Profile: 1 C
5. Utilizing the arrow pushbuttons, select the desired Setpoint Profile for Editing, then
press the ENT pushbutton. The following will be displayed reflecting the Setpoint
Profile that was selected for Editing.
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1. Press the Up Arrow (SETP Hot Button) pushbutton to wake the unit. The menu will
advance to "SETPOINTS".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Profile Settings
3. Press the Down arrow pushbutton as necessary until the unit displays the following:
Edit Profile 1 name
0
4. Press the ENT pushbutton. If prompted, enter a valid Level Access Code.
5. Utilizing the arrow pushbuttons, enter the desired Setpoint Profile Name, then press
the ENT pushbutton. The following will be displayed reflecting the Setpoint Profile
Name that was entered.
Edit Profile 1 name
XXXXXXX
1. Select Setup/Profile/Profile Names from the TCC600 toolbar. TCC600 will display
the Profile Names dialog screen.
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The voltage runback level is the Block Raise setting plus the Runback Deadband setting
(this establishes the First Customer Protection Level.) This deadband should not be
confused with the control deadband above and below the center voltage setpoint, which is
generally called the control "bandwidth".
The voltage runback deadband is used to assure that the runback setting is sufficiently
above the upper voltage limit setting to limit hunting. It is adjustable from 1.0 to 4.0 V in
0.1 V increments, and must be set greater than the voltage change of one single tapchange,
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or hunting will occur. It is suggested that it be set at approximately twice the voltage
change of one tap.
If the voltage exceeds the runback limit, as might be caused by combinations of LDC
action and load shifts or by a system disturbance without LDC action, the control will
immediately call for an "automatic" lower without any time delay. The lower command
will continue until the voltage is within the normal control band.
The voltage runup level is the Block Lower setting plus the Runup Deadband setting (this
establishes the First Customer Protection Level.)
The voltage runup deadband is used to assure that the runup setting is sufficiently below
the lower voltage limit setting to limit hunting. It is adjustable from 1.0 to 4.0 V in 0.1 V
increments, and must be set greater than the voltage change of one single tapchange, or
hunting will occur. It is suggested that it be set at approximately twice the voltage change
of one tap.
If the voltage is lower than the runup limit, as might be caused by combinations of LDC
action and load shifts or by a system disturbance without LDC action, the control will
immediately call for an "automatic" raise without any time delay. The raise command will
continue until the voltage is above the runup voltage limit. After this occurs, the timer will
reset. If the voltage is still low, normal control action will bring the voltage up to within
the normal control band.
If both "Voltage Runup" and "Fast Voltage Recovery" are enabled, the Fast Voltage
Recovery feature has precedence over Voltage Runup operationally.
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Overvoltage
Runback 130
Block Raise 128
T1 T1 T2
Bandcenter 120
t t t
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Figure 394: Local Voltage as Function of Load Current When Using Line Drop
Compensation/ Action of Overvoltage and Overvoltage Runback Control
If primary control operation is desired first, the block raise setting and the resulting
runback level of the backup relay must be higher than those of the primary control and the
block lower setpoint must be lower than the primary control setting.
When using the M‑2025B(D) Current Loop Interface Module, a one-second intertap time
delay should be used, due to the time setting of the module.
The current input to the control is rated at 0.2 A continuous, 0.4 A for two
hours, and 4.0 A for 1 second.
The Current Block Limit setpoint is available to block operation whenever the current
exceeds the setting. The setting is adjustable from 50 to 640 mA in 1 mA increments.
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This feature can be used to protect the tapchanger switch during periods of excessive
current. This feature can be effectively disabled by setting the blocking current to 640 mA.
The Alarm Reset is located on the "Programmable Alarm" dialog screen and in HMI
"Configuration/Programmable Alarm/CLR Low Current Block.
7.2.1 Setting the Overvoltage Block Raise and Block Lower Limit from
the HMI
1. Press the Up Arrow (SETP Hot Button) pushbutton to wake the unit. The menu will
advance to "SETPOINTS".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Profile Settings
3. Press the Right or Left arrow pushbuttons, as necessary, to navigate to the "Limits"
menu.
Editing Setpoints in the wrong Setpoint Profile can cause the control
to operate incorrectly.
4. Verify that the desired Setpoint Profile is indicated, then press the Down arrow as
necessary to display the following:
Block Raise (Lower) Voltage
128.0 Volts
5. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
Block Raise (Lower) Voltage
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128.0 Volts C
6. Utilizing the arrow pushbuttons, enter the desired Block Raise (Lower) Limit (95.0
to 135.0 Volts in 0.1 increments), then press the ENT pushbutton. The following will
be displayed reflecting the value that was entered.
1. Press the Up Arrow (SETP Hot Button) pushbutton to wake the unit. The menu will
advance to "SETPOINTS".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Profile Settings
3. Press the Right or Left arrow pushbuttons, as necessary, to navigate to the "Limits"
menu.
Editing Setpoints in the wrong Setpoint Profile can cause the control
to operate incorrectly.
4. Verify that the desired Setpoint Profile is indicated, then press the Down arrow
pushbutton, as necessary, until the following is displayed:
Runup Enable/Disable
disable
5. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
Runup Enable/Disable
disable C
6. Utilizing the arrow pushbuttons, select ENABLE or disable, then press the ENT
pushbutton. The following will be displayed reflecting the selection.
7.2.3 Setting the Voltage Runback and Runup Deadband from the
HMI
1. Press the Up Arrow (SETP Hot Button) pushbutton to wake the unit. The menu will
advance to "SETPOINTS".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Profile Settings
3. Press the Right or Left arrow pushbuttons, as necessary, to navigate to the "Limits"
menu.
Editing Setpoints in the wrong Setpoint Profile can cause the control
to operate incorrectly.
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4. Verify that the desired Setpoint Profile is indicated, then press the Down arrow
pushbutton, as necessary, until the following is displayed:
Runback (Runup) Deadband
2.0 Volts
5. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
Runback (Runup) Deadband
2.0 Volts C
6. Utilizing the arrow pushbuttons, enter the desired Runback (Runup) Deadband (1.0
to 4.0 Volts in 0.1 increments), then press the ENT pushbutton.
1. Press the Up Arrow (SETP Hot Button) pushbutton to wake the unit. The menu will
advance to "SETPOINTS".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Profile Settings
3. Press the Right or Left arrow pushbuttons, as necessary, to navigate to the "Limits"
menu.
Editing Setpoints in the wrong Setpoint Profile can cause the control
to operate incorrectly.
4. Verify that the desired Setpoint Profile is indicated, then press the Down arrow
pushbutton, as necessary, until the following is displayed:
Current Block Limit
640 mA
5. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
Current Block Limit
640 mA C
6. Utilize the arrow pushbuttons, to enter the desired Current Block Limit (50 to 640
mA in 1 mA increments), then press the ENT pushbutton.
7.2.5 Enabling or disabling the Low Current Block/Alarm from the HMI
Enabling the Low Current Block feature also enables the Low Current
Block/Alarm.
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1. Press the Down Arrow (CNFG Hot Button) pushbutton to wake the unit. The menu
will advance to "CONFIGURATION".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Tap Settings
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the
"Nameplate" menu.
4. Press the Down arrow pushbutton, as necessary, until the "Low Current Block"
screen is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
Low Current Block
disable C
6. Utilizing the arrow pushbuttons select ENABLE or Disable, then press the ENT
pushbutton.
Enabling the Low Current Block feature also enables the Low Current
Block/Alarm.
1. Select Setup/Configuration from the TCC600 toolbar. TCC600 will display the
Configuration dialog screen.
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2. From the "Low Current Block" section of the configuration dialog screen select
"Enable or Disable".
3. Select Save. TCC600 will display a "Save to Device" confirmation screen.
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1. Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the
Setpoints dialog screen.
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Editing Setpoints in the wrong Setpoint Profile can cause the control
to operate incorrectly.
2. Select the desired Setpoint Profile (1–4), then from the "Limit and Runback" section
of the Setpoints dialog screen enter the desired settings for the following:
• Block Raise
• Runback Deadband
• Block Lower
• Runup Deadband
• Runup Enable/Disable
• Current Limit
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TCC300 allows the selection of either Standard Voltage Reduction or Smart Voltage
Reduction. Standard Voltage Reduction lowers the Bandcenter based on a percentage of
the existing Bandcenter setting. When initiated, the control immediately begins Lower
operations to reduce the voltage until it reaches the new upper band edge (Bandcenter plus
½ the Bandwidth setting). Smart Voltage Reduction will further reduce voltage using a
variety of methods .
The control allows three steps of voltage reduction initiated by external dry contacts, front
panel pushbutton or SCADA. The percentage voltage reduction at each step is adjustable
from 0 to 10% in 0.1% increments. When one or more contacts are closed, the effect is to
shift the bandcenter setpoint lower thus causing the control to lower the voltage.
The Voltage Reduction feature can be turned off by the Voltage Reduction Turnoff Timer
(0 to 999 min). A setting of zero disables the Turnoff Timer.
Recognize that the "effective" bandcenter may have been raised by line drop compensator
action when the voltage reduction is initiated and that the resultant voltage setting will be
the combination of the two effects. Note also that the undervoltage block setting may limit
the lowering of voltage, especially if there is little raising of the local voltage due to LDC
action.
When first initiated, or when a subsequent step of voltage reduction is needed, the control
will respond immediately to the voltage reduction command without regard to either the
intertap time delay setting or the control time delay setting. After the desired voltage
reduction, operation will revert back to normal operation with the time delay.
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When Voltage Reduction is enabled the front panel pushbutton, wired SCADA dry
contacts, RS-485, Fiber Optic port or Ethernet connection can be used to provide stepped
voltage reduction as described earlier.
Also, the state of the "Voltage Reduction" communications command can be saved or not
saved when power has been lost. The default setting is "DON'T SAVE".
1. Press the Up Arrow (SETP Hot Button) pushbutton to wake the unit. The menu will
advance to "SETPOINTS".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Profile Settings
3. Press the Right or Left arrow pushbutton as necessary, to navigate to the "Voltage
Reduction" menu.
4. Press the Down arrow pushbutton, as necessary, to navigate to the "Reduction Step
1 %" (Step 2 or 3) menu item.
5. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
Reduction Step 1 %
2.5 C
6. Utilize the arrow pushbuttons to enter the desired Voltage Reduction (0.0 to 10.0 %
in 0.1 % increments), then press the ENT pushbutton.
1. Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the
Setpoints dialog screen.
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2. From the "Voltage Reduction" section of the Setpoints dialog screen enter the
desired Voltage Reduction settings (0.0 to 10.0 % in 0.1 % increments) for the
following:
• Step 1
• Step 2
• Step 3
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
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1. Press the Up Arrow (SETP Hot Button) pushbutton to wake the unit. The menu will
advance to "SETPOINTS".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Profile Settings
3. Press the Right or Left Arrow pushbuttons as necessary until the following is
displayed:
Voltage Reduction
4. Press the Down Arrow pushbutton as necessary to navigate to the "Standard Voltage
Reduction" menu item.
5. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
Standard VR
ENABLE C
6. Utilizing the Up/Down arrow pushbuttons, select either "ENABLE" or Disable",
then press the ENT pushbutton.
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7.3.4.1 Enabling or disabling and setting Smart Voltage Reduction from the HMI
1. Press the Up Arrow (SETP Hot Button) pushbutton to wake the unit. The menu will
advance to "SETPOINTS".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Profile Settings
3. Press the Right or Left Arrow pushbuttons as necessary until the following is
displayed:
Voltage Reduction
4. Press the Down Arrow pushbutton as necessary to navigate to the "Smart Voltage
Reduction" menu item.
5. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
Smart VR
disable C
6. Utilizing the Up/Down arrow pushbuttons, select either "ENABLE" or Disable",
then press the ENT pushbutton.
1. Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the
Setpoints dialog screen.
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2. From the "Voltage Reduction" section of the Setpoints dialog screen select
"Standard VR" Enable or "Smart VR" Enable. Only one voltage reduction method
can be enabled.
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
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7.3.5.1 Setting Save Voltage Reduction at Power Off from the HMI
1. Press the Up Arrow (SETP Hot Button) pushbutton to wake the unit. The menu will
advance to "SETPOINTS".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Profile Settings
3. Press the Right or Left Arrow pushbuttons as necessary until the following is
displayed:
Voltage Reduction
4. Press the Down Arrow pushbutton as necessary to navigate to the "Save VR at Power
Off" menu item.
5. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
Save VR at Power Off
DON'T SAVE C
6. Utilizing the Up/Down arrow pushbuttons, select "DON'T SAVE or SAVE", then
press the ENT pushbutton. The selected setting will be displayed.
1. Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the
Setpoints dialog screen.
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2. From the "Voltage Reduction" section of the Setpoints dialog screen select Save for
the "Save VR at Power Off" option.
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
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1. Press the Up Arrow (SETP Hot Button) pushbutton to wake the unit. The menu will
advance to "SETPOINTS".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Profile Settings
3. Press the Right or Left Arrow pushbuttons as necessary until the following is
displayed:
Voltage Reduction
4. Press the Down arrow pushbutton, as necessary, until the "Voltage Reduction
Turnoff Timer " screen is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
VRed Turnoff Time
0 Min C
6. Utilizing the arrow pushbuttons, select the desired Voltage Reduction Turnoff
Timer value (0 to 999 min), then press the ENT pushbutton.
1. Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the
Setpoints dialog screen.
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2. From the Voltage Reduction section of the dialog screen enter the desired time
period (1 to 999 minutes).
3. Select Save. TCC600 will display a "Confirm Writing to Device" confirmation
screen.
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Two different LDC methods are available in the TCC300 Digital Tapchanger Control. A
selection in the Setpoints/General section allows the user to select from either Resistance/
Reactance (R/X) or LDC-Z.
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The Bandcenter, Bandwidth, and Time Delay functions are set the same as if LDC were
not used.
LDC R/X
A classical approach can be used to determine the R/X settings for the LDC, however this
assumes a load center point and is usually not applicable to the typical distribution feeder.
For more information, contact ABB for Application Note #17.
A simpler method, which will work for most applications, is recommended. This involves
looking at the lines leaving the station and determining the resistance/reactance (R/X)
ratio for the main line. The resistive and reactive line drop compensation setpoints should
then be entered in this same R/X ratio.
If the CT and VT phasing corrections have been made to compensate for any phase angles
between measured voltage and load current, only positive values of R and X compensation
need to be used.
Table 63: Approximate Ratio of Line Resistance to Reactance (R/X) of Typical Distribution Circuits
ACSR COPPER
MCM R/X MCM R/X
795 4.0 750 6.0
477 2.5 500 4.5
336 2.0 350 3.3
266 1.5 250 2.4
AVG R/X AVG R/X
4/0 1.2 4/0 2.0
2/0 1.0 2/0 1.5
2 0.5 2 0.7
6 .02 6 0.3
By knowing the ratio of the maximum expected load to the present load, the amount of
voltage compensation needed is found as shown in the following example.
Desired
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Setting
Start with R=0 and X=0 and increase both values using the ratio shown in the table for the
feeder conductor. Keeping the R/X ratio, increase Rset and Xset until the difference
between the compensated voltage and the local voltage is 2.0 volts.
This example would let the voltage vary from 119 V at no load to 125 V at maximum load
taking into account the bandwidth.
With this simplified method of LDC setting, the first customer’s voltage will be limited by
the upper voltage limit at the highest daily load, depending on the accuracy of the daily
load projection. At the same time, the furthest customer will receive the highest voltage
possible under the line and loading conditions. The first customer protection can be set on
the control.
Since the daily load projections will likely have a seasonal variation, the best balance of
first customer to furthest customer voltage may require seasonal adjustment of the LDC
settings. Note that the settings of R and X compensation are proportional to the peak load
projection and that new settings can be scaled from the first setting obtained by the
experimental process just described.
LDC‑Z
The second available compensation method is called Z-compensation (LDC-Z). LDC-Z
must be selected in the control setpoint portion of the menu or software and the
VOLTAGE RAISE (VR) setpoint must be set in order for this feature to be implemented.
The LDC-Z application is especially useful on systems where several lines exist with
different load centers where the proper compensation is not related to any single R & X
values as set in R & X compensation.
Basically, LDC-Z compensation consists of designating a target bus voltage increase (line
drop compensation) that correlates to the magnitude of the control current rather than to
the calculation of input R & X line drop at control current magnitude and angle values.
The setting, (VR), is the calculated load voltage drop (at maximum load) in the circuit or
line that has the ratio of the highest voltage drop at maximum load condition compared to
the rated CT output (200 mA).
Example:
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To calculate the line drop compensation at any given control current level (I):
As with R & X compensation applications, the "block raise" and "deadband" settings are
used for first house protection on all circuits or lines.
7.4.1 Selecting Line Drop Compensation Type and Settings from the
HMI
1. Press the Up Arrow (SETP Hot Button) pushbutton to wake the unit. The menu will
advance to "SETPOINTS".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Profile Settings
3. Press the Right or Left arrow pushbuttons, as necessary, to navigate to the "Common
Settings" menu.
Editing Setpoints in the wrong Setpoint Profile can cause the control
to operate incorrectly.
4. Verify that the desired Setpoint Profile is indicated, then press the Down arrow
pushbutton, as necessary, to navigate to the "LDC Selection" menu item.
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5. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
LDC Selection
RX C
6. Utilizing the Up/Down arrow pushbuttons, select the desired type of Line Drop
Compensation (RX or Z), then press the ENT pushbutton.
7. Depending on the selection, proceed as follows:
• If "RX" Line Drop Compensation was selected, proceed to "Setting LDC
Resistance (R) and Reactance (X) Values".
• If "Z" Line Drop Compensation was selected, proceed to "Setting LDC-Z" .
7.4.2 Setting Power Flow Forward and Power Flow Reverse LDC
Resistance (R) and Reactance (X) values from the HMI
The steps necessary to set the Power Flow Forward LDC Resistance (R)
and Reactance (X) values are described here. The steps to set the Power
Flow Reverse LDC Resistance (R) and Reactance (X) are similar.
1. Press the Up Arrow (SETP Hot Button) pushbutton to wake the unit. The menu will
advance to "SETPOINTS".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Profile Settings
3. Press the Right or Left arrow pushbuttons, as necessary, to navigate to the "Common
Settings" menu.
Editing Setpoints in the wrong Setpoint Profile can cause the control
to operate incorrectly.
4. Verify that the desired Setpoint Profile is indicated, then press the Right or Left
arrow pushbutton, as necessary, to navigate to the "Power Flow Forward" menu.
5. Press the Down arrow pushbutton, as necessary, to navigate to the "LDC R Fwd" (or
LDC R Rev) menu item.
6. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
LDC R Fwd
0 Volts C
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other pushbutton except ENT will then jump back to the LDC R(X)
Fwd(Rev) display.
7. Utilize the arrow pushbuttons to enter the desired LDC R value (–72 to +72 in 1 Volt
increments), then press the ENT pushbutton. The display will advance to the LDC
X Fwd display.
8. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
LDC X Fwd
0 Volts C
9. Utilize the arrow pushbuttons to enter the desired LDC X value (–72 to +72 in 1 Volt
increments), then press the ENT pushbutton. The display will return to the LDC R
Fwd display.
7.4.3 Setting Power Flow Forward and Power Flow Reverse LDC Z
values from the HMI
The steps necessary to set the Power Flow Forward LDC Z value are
described here. The steps to set the Power Flow Reverse LDC Z value are
similar.
1. Press the Up Arrow (SETP Hot Button) pushbutton to wake the unit. The menu will
advance to "SETPOINTS".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Profile Settings
3. Press the Right or Left arrow pushbuttons, as necessary, to navigate to the "Common
Settings" menu.
Editing Setpoints in the wrong Setpoint Profile can cause the control
to operate incorrectly.
4. Verify that the desired Setpoint Profile is indicated, then press the Right or Left
arrow pushbutton, as necessary, to navigate to the "Power Flow Forward" menu.
5. Press the Down arrow pushbutton, as necessary, to navigate to the "LDC Z Fwd" (or
LDC Z Rev) menu item.
6. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
LDC Z Fwd
0 Volts C
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7. Utilize the arrow pushbuttons to enter the desired LDC Z value (0 to 72 in 1 Volt
increments), then press the ENT pushbutton.
1. Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the
Setpoints dialog screen.
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Editing Setpoints in the wrong Setpoint Profile can cause the control
to operate incorrectly.
2. Select the desired Setpoint Profile, then from the "General" section of the Setpoints
dialog screen, select the desired type of Line Drop Compensation (R, X or Z).
3. From the "Forward Power" section of the Setpoints dialog screen, enter the desired
LDC R, X or Z for Forward Power settings for the following:
• R, X (–72 to +72 in 1 Volt increments)
• Z (0 to 72 in 1 Volt increments)
If Re verse Power Flow settings are required, enter the desired LDC R, X or Z values
in the "Reverse Power" section of the Setpoints dialog screen.
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The Basic Time Delay setting is required to inhibit the tapchanger from unnecessary
operations on temporary voltage excursions and is commonly set at 30 to 60 seconds. The
timer includes two selectable elements "Definite/Inverse" and "Integrating/Instant
Reset".
The control will only respond to an out-of-band voltage excursion after the Basic Time
Delay has timed out. The Basic Time Delay can be set as an integrating timer or an
instantaneous reset timer upon the voltage return to an in-band condition. As an
integrating timer, it increments during time out-of-band and decrements during time in-
band, but not below zero.
The Basic Time Delay can be set to either a Definite or Inverse delay. Both types of delay
will work in Forward or Reverse Power Flow. The inverse time delay will follow the curve
in Figure 416.
• Bandcenter 120 V
• Bandwidth 3 V
• Inverse Time Delay Setting 120 s
• ΔV = (Bandwidth/2) = 1.5 V
• Vin = 123 V
= [Vin – Bandcenter]/ΔV
= (123 – 120)/1.5
=2
= 60 sec
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7.5.1 Setting Basic Time Delay Timer Characteristic and Type from
the HMI
1. Press the Up Arrow (SETP Hot Button) pushbutton to wake the unit. The menu will
advance to "SETPOINTS".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Profile Settings
3. Press the Right or Left arrow pushbuttons, as necessary, to navigate to the "Common
Settings" menu.
Editing Setpoints in the wrong Setpoint Profile can cause the control
to operate incorrectly.
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4. Verify that the desired Setpoint Profile is indicated, then press the Down arrow
pushbutton, as necessary, to navigate to the "Timer Characteristic" menu item.
5. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
Timer Characteristic
DEFINITE C
6. Utilizing the arrow pushbuttons, select the desired Timer Characteristic (DEFINITE
or INVERSE), then press the ENT pushbutton.
7. Press the Down arrow pushbutton, as necessary, to navigate to the "Timer Reset"
menu item.
8. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
Timer Reset
INTEGRATING C
9. Utilizing the arrow pushbuttons, select the desired Timer Reset (INTEGRATING or
INSTANT RESET), then press the ENT pushbutton.
7.5.2 Setting Basic Time Delay Timer Characteristic and Type from
TCC600
1. Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the
Setpoints dialog screen.
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Editing Setpoints in the wrong Setpoint Profile can cause the control
to operate incorrectly.
2. Select the desired Setpoint Profile, then from the "General" section of the Setpoints
dialog screen select the desired User Selectable Time Delay type (Definite or
Inverse).
3. From the "General" section of the Setpoints dialog screen select the desired User
Selectable Time Delay timer type (Integrating or Instant Reset).
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The importance of the correct operation of the counter extends beyond mere counting
operations. One additional feature of the control is distinct "reverse power" operations
depending on power flow direction. In addition to normal configurations of "block" or
"ignore" during automatic reverse power detection, the control may be configured to
"regulate in reverse direction" or "return to the neutral position." The control includes a
power direction function for detecting the reversal of power flow in the regulator or
transformer. The active power direction is based on the flow of real power and is not
confused by reactive power flow in either direction.
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The directional operation of the control will be reversed whenever the power flow reverses
to as little as 2% (4 mA) of the nominal 200 mA rating of the control. For example, to
change from a normal forward power to reverse operation, 4 mA of the real component of
the load current must be detected in the reverse direction. To then revert back to the normal
forward direction operation, 4 mA of the real component must be detected in the forward
direction. This establishes an 8 mA "hysteresis" effect.
Additionally, the control can be "biased" in either the forward or reverse direction
depending on circuit or system configuration. This essentially removes the 2%
requirement from the change to the biased direction. For example, a control biased in the
forward direction will change to the reverse direction as described above. It will require
only that the power flow be in the forward direction to change back to forward operation.
This biasing reduces the "hysteresis" effect to 4 mA from the original 8 mA.
In order for the "regulate in reverse direction" or "return to the neutral position" to
implement properly, two prerequisites are required. The first is Tap Position Knowledge.
Without knowledge of the tap position it would be impossible for the control to run the
tapchanger to the neutral position. The second is source side voltage. Without knowledge
of the source side voltage, it would be impossible to regulate it.
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Block – Inhibits automatic tapchange operation. This locks the tapchanger on the tap
position in use at the time reverse power flow is detected. It is the recommended setting
for independent power producers or in situations when reverse power flow is not expected.
The control will revert to normal operation when forward power flow resumes.
Regulate Forward (Ignore) – The control will take no different action than in the forward
direction. It essentially does not use the power direction in the control decisions. This is
the same as a control which does not have power direction knowledge.
Regulate Reverse and Regulate Reverse Measured –The control will detect reverse
power flow and regulate according to reverse power settings as selected in the Setpoint
Menu. With tap position knowledge, the control calculates the source-side potential
without the use of a source side VT. This feature is designed for use with feeder voltage
regulators which continue to operate in a radial mode after system switching causes the
power flow reversal.
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For Regulate Reverse the source voltage is calculated by knowing the local voltage, the
load current, and the tap position using a presumed regulator impedance. That impedance
is a function of the tap position. The calculated source voltage is only valid with a 5/8 %
step-voltage regulator.
When Reverse power is detected and the Operation Mode is in "Regulate Reverse
Measured", the control will energize an internal contact that will switch the input to the VT
from Load side to Source side. After a 4 cycle delay, the source side voltage will be
measured, the load voltage at this instant will be displayed as zero. In forward power
direction, the control will switch the input back to the load side voltage.
With the control recognizing reverse power flow, the following occurs:
Return to Neutral – To use this feature, a counter input must be provided, and
KeepTrack™ tap information modes must be enabled.
The Return to Neutral feature will cause the tap position to be driven to neutral when
reverse power is detected. Tap position will be driven to neutral regardless of the voltage
or currents present at the control. Once neutral is reached, the tap position will remain
unchanged as long as reverse power is present. Normal operation will resume when
forward power is detected.
This mode is intended as a safe response to a power reversal on a system which can have
conflicting situations. As described earlier, a radially operating system with reverse power
should be set to "Regulate Reverse Measured" However, if a DG causes a power reversal,
the proper setting is usually "Ignore". In an application where both conditions are possible
and it is not possible for the control to determine the cause of power reversal, the proper
setting of "Return to Neutral" is advised.
The condition required for DG to control the voltage is the generation and transmission of
large amounts of VArs through the line impedance back towards the system source.
Usually two items prohibit this action:
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Auto Determination and Auto Determination Measured – This feature performs the
following sequence when reverse power is detected:
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1. Press the Up Arrow (SETP Hot Button) pushbutton to wake the unit. The menu will
advance to "SETPOINTS".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Profile Settings
3. Press the Right or Left arrow pushbuttons, as necessary, to navigate to the "Common
Settings" menu.
Editing Setpoints in the wrong Setpoint Profile can cause the control
to operate incorrectly.
4. Verify that the desired Setpoint Profile is indicated, then press the Down arrow
pushbutton, as necessary, to navigate to the "Rev Power Operation" menu item.
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5. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
Rev Power Operation
BLOCK C
6. Utilizing the arrow pushbuttons select the desired Reverse Power Operation mode
and press the ENT pushbutton.
• BLOCK
• IGNORE
• REGULATE REVERSE
• RETURN TO NEUTRAL
• REG. R MEASURED SRCC
• DG Mode
• AUTO DETERMINE
• AUTO DETERMINE M
7. Press the Down arrow pushbutton, as necessary, to navigate to the "Power Direction
Bias" menu item.
8. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
Power Direction Bias
NONE C
9. Utilizing the arrow pushbuttons select the desired Power Direction Bias mode
(NONE, FORWARD or REVERSE), then press the ENT pushbutton.
1. Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the
Setpoints dialog screen.
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Editing Setpoints in the wrong Setpoint Profile can cause the control
to operate incorrectly.
2. Select the desired Setpoint Profile, then from the "General" section of the Setpoints
dialog screen select the desired Power Direction Bias mode (None, Forward or
Reverse).
3. From the "Reverse Power" section of the Setpoints dialog screen select the desired
Reverse Power Operation mode:
• Block
• Regulate Forward (Ignore)
• Regulate Reverse
• Return to Neutral
• Regulate Reverse (Measured)
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• Distributed Generation
• Auto Determination
• Auto Determination (Measured)
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Bandcenter
The center of the voltage band is adjustable from 100.0 to 135.0 Vac in 0.1 volt increments
(for example, 120.0 Vac).
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Bandwidth
The regulator uses discrete steps and the Bandwidth must have a width that allows at least
one tapchange position where the control remains satisfied. To minimize excessive
operations on the regulator, this bandwidth is usually set to include two or three in-band
tap operation positions.
The range is settable from 1.0 to 10.0 volts in 0.1 volt increments, and 2 volts minimum
is recommended. This setting is the total bandwidth.
1. Press the Up Arrow (SETP Hot Button) pushbutton to wake the unit. The menu will
advance to "SETPOINTS".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Profile Settings
3. Press the Right or Left arrow pushbuttons, as necessary, to navigate to the "Common
Settings" menu.
Editing Setpoints in the wrong Setpoint Profile can cause the control
to operate incorrectly.
4. Verify that the desired Setpoint Profile is indicated, then press the Right or Left
arrow pushbutton, as necessary, to navigate to the "Power Flow Forward" menu
item.
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2.0 Volts C
10. Utilizing the arrow pushbuttons enter the desired Bandwidth Fwd value (1.0 to 10.0
Volts in 0.1 Volt increments), then press the ENT pushbutton.
1. Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the
Setpoints dialog screen.
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Editing Setpoints in the wrong Setpoint Profile can cause the control
to operate incorrectly.
2. Select the desired Setpoint Profile, then from the "Forward Power" or "Reverse
Power" section of the Setpoints dialog screen enter the desired Bandcenter value
(100.0 to 135.0 in 0.1 Volt increments).
3. From the "Forward Power" or "Reverse Power" section of the Setpoints dialog
screen enter the desired Bandwidth value (1.0 to 10.0 Volts in 0.1 Volt increments).
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1. Press the Up Arrow (SETP Hot Button) pushbutton to wake the unit. The menu will
advance to "SETPOINTS".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Profile Settings
3. Press the Right or Left arrow pushbuttons, as necessary, to navigate to the "Common
Settings" menu.
Editing Setpoints in the wrong Setpoint Profile can cause the control
to operate incorrectly.
4. Verify that the desired Setpoint Profile is indicated, then press the Right or Left
arrow pushbutton, as necessary, to navigate to the "Power Flow Forward" menu
item.
7. Utilizing the arrow pushbuttons, enter the desired Definite (Inverse) Delay Fwd
value (1 to 360 Seconds in 1 Second increments), then press the ENT pushbutton.
1. Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the
Setpoints dialog screen.
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Editing Setpoints in the wrong Setpoint Profile can cause the control
to operate incorrectly.
2. Select the desired Setpoint Profile, then from the "Forward Power" and/or "Reverse
Power" section of the Setpoints dialog screen enter the desired Definite (Inverse)
Delay Fwd or Rev value (1 to 360 Seconds in 1 Second increments).
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This feature is intended for but not restricted to use with distribution feeders which have
switched capacitor banks controlled by ABB Autodaptive® Capacitor Controls.
The use of VAr Bias allows the TCC300 Tapchanger Control to coordinate its operation
with Autodaptive Capacitor Control devices on the distribution system in order to
minimize losses, subsequent voltage variations, and equipment capacity requirements of
transmitting VArs. This function is enabled through TCC600® Communications
Software or from the control HMI.
The VAr Bias feature includes two selectable VAr Bias methods, "Step" and "Linear".
When enabled in either "Step or "Linear" mode, the control will bias the Bandcenter based
on the amount of measured reactive load current.
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When the control determines that the reactive power is lower or greater than the limits
defined by the Lead or Lag % pickup setting, the control will start an inverse VAr Bias
Pickup Trigger timer. After the inverse time expires, the control will either increase or
decrease the effective bandcenter by the amount defined by the VAr Bias Step Voltage
setting depending on the direction of the reactive power. At this moment VAr Bias
becomes active. The use of an inverse timer is to avoid jittering in the VAr Bias detection
and also to provide a faster response as the difference between the Upper or Lower VAr
Bias band edge and the measure VArs increase. For example, suppose the system is highly
inductive (positive VArs) the load voltage will tend to decrease, when VAr Bias is in
effect, the control will automatically reduce the lower band edge and thus the control will
be back in band, allowing the downstream cap controls to operate.
The longest allowable time delay before VAr Bias comes into effect is 10 seconds. The
inverse timer follows the following equation:
Upper VAr limit is defined as Lag % Bank Size Pickup multiply by a third of Max Cap
Bank size.
Lower VAr limit is defined as Lead % Bank Size Pickup multiply by a third of Max Cap
Bank size.
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The VAr Bias Pickup trigger timer will instantly reset to ZERO if the reactive power
measurement returns within the allowable band before VAr Bias becomes active.
Once VAr Bias is active, the control will remove the VAr Bias condition for the following
situations.
• When Max VAr Bias Duration is exceeded (see below description). – When reactive
power returns back in band within 90% of the VAr limits set by Lag or Lead % Bank
Size Pickup settings. For example, if the Upper VAr limit is 75 % of 12000 KVAr
bank then the level below which the control will return in band after going out above
the Upper VAr limit is 9*3000/10 = 2700 KVAr. Similarly if the Lower VAr limit is
at -3000 then the in band limit is -2700 KVAr.
The application of both the TCC300 Tapchanger Control and the Autodaptive Capacitor
Control(s) on a circuit provides for an interaction between the devices that provides for
faster response in times of rapidly changing conditions on the distribution system. For
example, if one regulator is serving 6 feeders, with each feeder using 1200 KVAr pole-top
feeder capacitor banks, and if each feeder is correctly compensating to within 400 KVAr,
all feeder bank controls would be considered to be operating correctly. However the
regulator would still be transforming up to 2400 KVAr (six feeders times 400 KVAr) from
the transmission system. The TCC300 Control on the regulator would detect this
condition and affect additional line capacitor operation by making a temporary voltage
level setting change. By effectively lowering its setting (delaying a voltage tap RAISE for
a short time), line capacitor bank control could be biased into operation sooner by the
tapchanger control. This would reduce losses of the circuit, provide a better voltage profile
and reduce the number of tapchanges.
In effect, when enabled user sets VAr Bias setting values at which bandcenter/bandwidth
is shifted to influence downstream Capacitor Control(s) into operation. Shifted
bandcenter/bandwidth returns to prior settings after measured VAr level returns within
band. If Max VAr bias Duration is exceeded, the shifted bandcenter/bandwidth returns to
prior setting and an ALARM is activated if configured to do so. The alarm will also have
corresponding communication events reported. When VAr Bias is active the OSC and
SOE may be triggered if selected.
1. Press the Up Arrow (SETP Hot Button) pushbutton to wake the unit. The menu will
advance to "SETPOINTS".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Profile Settings
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the "VAr Bias"
menu.
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4. Press the Down arrow pushbutton, as necessary, until the "VAr Bias Method" screen
is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
Set VAr Bias Method
disable C
6. Utilizing the Up/Down arrow pushbuttons, select "STEP", then press the ENT
pushbutton. The following will be displayed.
Set VAr Bias Method
STEP
7. Press the Up/Down arrow pushbuttons, as necessary, to navigate to the "Disable on
Rev Pwr" menu item.
8. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
Disable on Rev Pwr
disable C
9. Utilizing the Up/Down arrow pushbuttons, select either "Enable or disable", then
press the ENT pushbutton.
10. Follow the procedure above to enter the desired:
• Forward Max Cap Bank Size
• Reverse Max Cap Bank Size
• Lead % Pickup
• Lag % Pickup
• VAr Bias Voltage Step
• Max VAr Bias Time
1. Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the
Setpoints dialog screen.
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2. From the VAr Bias section of the dialog screen select "Step". TCC600 will display
the Step VAr Bias settings.
GUID-9031B92C-17AA-46BF-A9DD-C718F890688D V1 EN
Figure 431: Setpoints Dialog Screen With Step VAr Bias Enabled
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The Linear VAr Bias feature allows a Regulator or LTC Control to coordinate operations
with Capacitor Banks downstream of the Regulator or LTC. The Linear VAr Bias feature
utilizes the reactive load current measurement capability of the TCC300 to adjust the
Bandcenter of the control in order to bias downstream capacitors to operate to maintain a
flat voltage profile.
When enabled the regulator will bias the Bandcenter of the control based on the amount
of measured reactive load current. Additionally, if LDC settings are non-zero values in the
control, they are disabled while Linear VAr Bias is selected. A Linear Voltage Bias (-X)
Setting is created which defines the amount of voltage bias to be applied to the Bandcenter
when at 1 PU reactive current loading. A Linear Voltage Bias (-X) Limit is created which
limits the total voltage bias that can affect the control Bandcenter.
A Max Bias Duration setting is also included that limits the maximum allowable time in
minutes that the control will bias the voltage edge as long as no Voltage Reduction (VR)
is in effect.
When a VR is in effect, the Linear Voltage Bias (+X) and a Linear Voltage Bias (+X)
Limit are used instead of the (-X) Limits to bias the control Bandcenter. In effect, when
enabled the user sets the Linear VAr Bias setting values at which bandcenter/bandwidth
is shifted to influence downstream Capacitor Control(s) into operation.
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The shifted bandcenter/bandwidth returns to prior settings after the measured VAr level
returns within band. If Max VAr Bias Duration is exceeded, the shifted bandcenter/
bandwidth returns to prior setting and an ALARM is activated if configured to do so. The
alarm will also have corresponding communication events reported. When VAr Bias is
active the OSC and SOE may be triggered if selected.
1. Press the Up Arrow (SETP Hot Button) pushbutton to wake the unit. The menu will
advance to "SETPOINTS".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Profile Settings
3. Press the Right or Left arrow pushbutton, as necessary, to navigate to the "VAr Bias"
menu.
4. Press the Down arrow pushbutton, as necessary, until the "VAr Bias Method" screen
is displayed.
5. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
Set VAr Bias Method
disable C
6. Utilizing the Up/Down arrow pushbuttons, select "Linear", then press the ENT
pushbutton. The following will be displayed.
Set VAr Bias Method
LINEAR
7. Press the Up/Down arrow pushbuttons, as necessary, to navigate to the "Disable on
Rev Pwr" menu item.
8. Press the ENT pushbutton. If prompted, enter a valid Level Access Code. The
following will be displayed:
Disable on Rev Pwr
disable C
9. Utilizing the Up/Down arrow pushbuttons, select either "Enable or disable", then
press the ENT pushbutton.
10. Follow the procedure above to enter the desired:
• Current Multiplier Base Value
• Linear Voltage Bias [1] -X
• Linear Voltage Bias -X Limit
• Linear Voltage Bias [1] +X
• Linear Voltage Bias +X Limit
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1. Select Setup/Setpoints from the TCC600® toolbar. TCC600 will display the
Setpoints dialog screen.
GUID-6A8E37E4-305B-47A3-8B69-8F2792EE95C1 V1 EN
2. From the VAr Bias section of the dialog screen select "Linear". TCC600 will display
the Linear VAr Bias Settings.
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Figure 435: Setpoints Dialog Screen With Linear VAr Bias Enabled
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Section 8 Installation
8.1 Installation
An adapter panel or a M-2050 Surface Mounting Kit must be used with the TCC300
Tapchanger Control. Each panel adapts the control as a transformer or regulator control
replacement and provides the external connections necessary for operation via terminal
blocks on the rear of the adapter panel.
In lieu of using one of the adapter panels to mount the control, the M‑2050 Surface
Mounting Kit permits surface mounting. The kit consists of two right angle mounting
brackets which bolt to the rear top and bottom of the control. All necessary hardware is
included in the kit. Also included is a 24-pin, in-line female connector with six-foot
pigtails on each pin to facilitate custom connection of the control in original equipment
manufacturers’ applications.
• One RS‑485
• One Fiber Optic connection
• One RJ-45 (optional)
• One 24-pin blue connector
• One RS-232 DE9S connectors
• In-line, 6-pin connector for the M‑2025B(D) Current Loop Module
• Control Power Backup Input option
• Source Voltage Input
• 1 Auxiliary Output
• 3 Auxiliary Inputs
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Control Power
Top View Backup Input
Ethernet over
Fiber Optic
Fiber Optic (optional)
V-pin RS-485
Connector
XT
(optional)
Fiber Optic
ST Connector
RJ-45 Ethernet RS-232 DE9S
over Copper Front
(optional)
In-Line, 6-Pin
Connector for the
M-2025B(D)
Current Loop Module
The external connections for the control are made to the 24-pin connector, P2. For
example, if external dry contacts are being used to control the voltage reduction Step #1
function, connections for these contacts may be made between Pin 10 and Pin 18 as shown
in Figure 440. The dry contact inputs for non-sequential input, voltage reduction, motor
seal-in, counter input and neutral detection must be "wetted" by connecting to terminal Pin
10.
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Note
3
#1
OR CONTACT KEEPTRACK 1R1L/1N INPUT
P3
AUX OUTPUT 2
AUX INPUT A1 3
OR DVAr2 DISABLE INPUT
AUX INPUT A2 4
AUX INPUT A3 5
GUID-8A8C2683-25B1-4C7E-9CDE-5887825691BF V1 EN
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TB1
Non-Sequential / Auto Non-Sequential / Auto Tapchange
1
Tapchange Inhibit Input Inhibit Contact
Tapchanger Raise
5
Output
11
Neutral Light
Neutral Light
Switch
Position
Drag Hands Reset 12
Indicator Reset
Operations Operations
13
Counter Input Counter Switch
Line Current
14
(Polarity) Line
CT
Current
Line Current
15
(Return) CT Shorting
Switch
Motor Power
16
Return
TB2
17
Local/Remote
18
19
Auto Disable
20
Manual Raise 21
Manual Lower 22
Self-Test Alarm
24
(Return)
Self-Test Alarm
25
(Polarity)
User-Programmable
26
Alarm (Return)
User-Programmable
27
Alarm (Polarity)
GUID-B1AD01CE-F6D7-4C3F-9389-E59E9147C972 V1 EN
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The communication ports provide remote access to the tapchanger control using the
TCC600® Communications Software.
Power consumption is less than 8 VA. The input voltage is referenced to line neutral (Pin
3).
Control users may encounter situations where actuating the Drag Hands Reset pushbutton
on one of any of our adapter panels results in the loss of a Voltage Sense fuse. The Drag
Hands reset solenoid is powered from the circuit that powers the control, and provides the
control with sensing voltage. Initially, a 1/4 Ampere fuse was used in this circuit, and most
recently a 1 Ampere fuse was substituted to prevent further loss of the fuse. This
phenomenon is due to the fact that, as solenoids age, they may become sticky due to
mechanical misalignment, hardened grease, or shortened windings.
The adapter panels include a one ampere fuse in the voltage sense circuit. This value
should be adequate for all but the most extreme problems. When a Drag Hands Reset
Solenoid that consistently blows a one amp fuse is encountered, it is recommended that the
customer either remove the solenoid for cleaning and adjustment, or replace it completely.
Pin 3 Neutral
This is the return for the Voltage Input (Pin 1), and nominal +12 Vdc "wetting" voltage
(Pin 10).
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The current input to the TCC300 is rated at 0.2 A continuous, 0.4 A for two
hours, and 4.0 A for 1 second.
The current input to the TCC300 is rated at 0.2 A continuous, 0.4 A for two
hours, and 4.0 A for 1 second.
Pin 9
– Voltage Reduction Step #2
This digital input is typically enabled by connecting it to the nominal +12 Vdc wetting
source (Pin 10), through an external Form "a" dry contact. The amount of voltage
reduction implemented is determined by the setting.
When the parallel configuration mode is set to ΔVAR®2 (KeepTrackTM), the VR Step #2
input becomes the neutral input. This is due to the standard neutral input being used for
ΔVAR2 (Keeptrack) disable input when ΔVAR2 (Keeptrack) configuration is used.
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This digital input registers the counter contact closure. The pins are isolated from neutral
to permit placing the external contact in series with either the wetting voltage or neutral.
The operation count will increment when Pin 12 is grounded via the transformer or
regulator dry operation count switch.
This contact is needed for using the intertap time delay. Once the contact is opened, the
intertap time delay will begin counting down.
When the Input Selection (1) screen in the Configuration menu is set to Switch Status
Input, this input will only operate as a switch status input. All seal-in input functions will
be disabled. In this mode, the switch status on the adapter panel can be read to determine
if it is in Auto or Manual ON/OFF. The status can be read through the seal-in/switch status
data point in the communications protocols.
This input will only perform one function, either the Neutral Detect or the
ΔVAR2 (KeepTrack) Disable Input.
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This digital input registers neutral position switch closures on regulators. The pins are
isolated from neutral to permit placement of the external contact in series with either the
wetting voltage or neutral. Normally the wetting supply (Pin 10) will be connected to Pin
14.
When using the ΔVAR2 (KeepTrack) paralleling method, this input becomes the disable
input for ΔVAR2 (KeepTrack). This is used to keep the paralleled devices from running
to their limits (max raise or lower) if they have been un-paralleled for maintenance, etc.
When the Input Selection (2) screen (in the Configuration menu) is set to NONSEQ
INPUT, non-sequential operation is invoked by momentarily connecting this input to the
nominal +12 Vdc wetting source (Pin 10) through an external Form "a" dry contact. When
this function is enabled, the tapchanger control times out with the Time Delay setting
between every tapchange.
When the Input Selection (2) screen (in the Configuration menu) is set to NONSEQ
INPUT, auto tapchange inhibit is invoked by closing and maintaining a Form "a" dry
contact connected to this input and to the nominal +12 Vdc wetting source (Pin 10). As
long as this contact is closed, the tapchanger will not time out, thereby prohibiting raise
and lower commands.
When the Input Selection (2) screen (in the Configuration menu) is set to SCADA
CUTOUT INPUT, all writes using SCADA will be blocked when the non-sequential input
is present. Any read operations using SCADA will still be allowed regardless of the input
state. When the "SCADA Cutout Input" input mode is selected, all non‑sequential input
functions will be disabled.
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This pair of terminals is a held-open Form "b" alarm relay contact rated for 6 A at 120 Vac,
or 100 mA at 120 Vdc. Failure of the power supply or the micro controller results in loss
of power to the alarm relay, allowing the contact to close.
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Source Voltage Input when mode of operation is set to "Regulate Reverse with Measured
Source Voltage".
When using the ΔVAR2 paralleling method, this input becomes the disable input for
ΔVAR2. This is used to keep the paralleled devices from running to their limits (max raise
or lower) if they have been un-paralleled for maintenance, etc.
The operation of the control can be interrupted during tapchanger operation by applying
the "wetting" voltage of Pin 10 to Pin 17 (timer reset for non-sequential operation input)
on the control through an external contact. This causes the output to de-energize and
re‑initialize the time delay circuit when the reset signal is removed. This function can be
used to cause the LTC transformer, if so equipped, to wait for the unit to time out between
tapchanges.
On the TCC300 Tapchanger Control, Pin 9 and Pin 18 on connector P2 are used together
to provide up to three levels of voltage reduction. The external connections to achieve
these steps are shown in Table 54. Voltage reduction amounts are set within the TCC300
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When Contact KeepTrackTM Tap Position Knowledge is selected Voltage Reduction Step
1 (Pin 18) and Voltage Reduction Step 2 (Pin 9) are assigned as Auxiliary Tap position
inputs.
The M‑0329B LTC Backup Control or M‑5329 Multi phase Backup Relay are connected
as a two‑terminal device to the voltage transformer.
The control includes three communication ports, COM1, COM 2, and COM3. COM2
supports RS‑232 or V-pin, RS‑485, and fiber optic lines (ST connector only). COM 3
supports Ethernet using an RJ‑45 connector or Fiber ST.
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The control can be connected to fiber optics in two ways. If Fiber Repeat Switch on the
right side of control (as viewed from the rear) is set to OFF, the fiber interface is set in a
point‑to‑point configuration.
Example: A PC to one control. If Fiber Repeat Switch is set to ON, the control can be
connected in a loop or daisy chain (the TX of one control connected to the RX of the next,
etc.). When connecting the control in this manner through TCC600®, Echo Cancel should
be set to ON. The type of fiber used with these optical transceivers is multi mode fiber. It
was tested with fiber size 62.5/125. A manufacturer of this product is Amphenol
Corporation. A typical part number tested by ABB is 943‑32255‑10030 from Amphenol
Corporation, Lisle, Illinois. This is a dual-fiber with a total of four ST connectors.
943 - X X X XX - X X X X X
Side A S ide B
Cable Type
3 = 3 mm Jacketed Cable Length in Meters
5 = 900 µm Jackete d (e.g., 0001 = 1m)
9 = 900 µm Tight Buffered
Connector Types
2 = FC
Assembly Type 5 = ST
0 = Pigtail 6 = SC Boot Type
1 = Patch Cord (jumper) 1 = Standard
2 = Duplex Patch Cord (jumper) NOTE (for connector types): If 2 = Right Angle, Side A
3 = Duplex Connector Pigtail (SC only) assembly type = 0 (pigtail), 3 = Right Angle, Side B
4 = Duplex Connector Jumper (SC only) connector “type” digits are 4 = Right Angle, Side A & B
identical (i.e., 66=SC pigtail).
If assembly type = 1 (jumper),
Fiber Size use combinations of the above
1 = 50/125 types for each end of the jumper.
2 = 62.5/125 Always use the lower number in
Amphenol Fiber Optic cable the first (A) position (i.e., 11 =
4 = 100/140 P.N. Ordering biconic to biconic; 26 = FC to
Super ST).
GUID-149D664C-5C56-4C49-85E4-9D52D17AEB5C V1 EN
The IP Address screen is used to set the address used to communicate with the control
(when DHCP is disabled). The IP Net Mask screen is used for multicasting.
The DHCP Mode screen, when enabled, will allow the control to use any available IP
address (which will be shown while booting the Ethernet during control power up. When
TCC300 563
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Installation
DHCP is disabled, it will cause the control to use the IP address from the IP Address
screen.
564 TCC300
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Installation
GUID-8D058424-9E2B-477D-B2EF-650667C7D59E V1 EN
TCC300 565
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Section 8 1VAC388793-MB B
Installation
Digital
Tapchanger
Contr ol PC
(DB9P) (DB25S)
DCD 1 1 CG
RX 2 2 TX
TX 3 3 RX
DTR 4 4 RT S
SGND 5 5 CTS
DSR 6 6 DSR
RT S 7 7 SGND
CTS 8 8 DCD
unused 9 9
•
•
•
DTR
•
•
•
GUID-71E8A76E-98B3-4F33-9AB0-0C2471A0963C V1 EN
8.8 Grounding
Ground the control by connecting a suitably sized wire from the ground stud on the bottom
of the control case, to a solid connection to ground. Do not rely on mounting screws for
grounding.
Figure 444 illustrates an example of connections for a control with an LTC Transformer
Control adapter panel. This example does not cover all situations. Motor Power and
566 TCC300
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Installation
sensing voltage can be obtained from a common source or from independent sources
having a nominal 120 Vac output. Normally, this is line‑to‑neutral voltage, although
line‑to‑line voltage can be used if recognition is made of any phase shift between the
voltage and current signals when using line drop compensation, to avoid introducing an
unintentional grounding into the control circuitry that could result in shorting a VT
secondary. It is strongly recommended that a 1:1 ratio isolation transformer of 25 VA or
greater with required voltage accuracy be used between the control and any line-to-line PT
connections. ABB has a suitable isolation transformer available in model M-0362. Please
consult factory for availability.
Load current must be reduced by an appropriate auxiliary transformer to 0.2 A "full scale"
before connecting to the adapter panel currents. Obtain an application guide specific to
your LTC control adapter panel and follow those instructions.
In no case should the line current circuit be interrupted with the regulator
or transformer energized. Do not remove auxiliary current transformers
without shorting the current inputs. Death or severe electrical shock can
occur.
TCC300 B
R
L
GUID-05A26C6D-7F1A-4E76-9958-BF605FDEA8EC V1 EN
Figure 444: TCC300 and LTC Transformer Control Adapter Panel Typical
Connections
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Figure 445 illustrates an example of connections for a control with a Regulator Control
adapter panel. This example does not cover all situations. Motor Power and sensing
voltage can be obtained from a common source or from an independent source having a
nominal 120 Vac output. Normally, this is line-to-neutral voltage, although line-to-line
voltage can be used if recognition is made of any phase shift between the voltage and
current signals when using line drop compensation, to avoid introducing an unintentional
grounding into the control circuitry that could result in shorting a VT secondary. It is
strongly recommended that a 1:1 ratio isolation transformer of 25 VA or greater with
required voltage accuracy be used between the control and any line-to-line PT
connections. ABB has a suitable isolation transformer available in model M-0362. Please
consult factory for availability.
The current input to the TCC300 is rated at 0.2 A continuous, 0.4 A for two
hours, and 4.0 A for 1 second.
Load current must be reduced by an appropriate auxiliary transformer to 0.2 A "full scale"
before connecting to the adapter panel current inputs. Scaling factors may be chosen to
resemble 200 mA, 100 mA, or 5 A current transformers in readouts and current magnitude
settings. It is important that you obtain an application guide on an adapter panel specific
to your regulator application and follow those instructions.
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M-2230
M-2001 TB1
F1
Voltage Input Voltage In Voltage Input
1 1
(Polarity) Fuse (1/4 A) (Polarity)
Load Current
2 2 Neutral
(Return)
CT
Tapchanger Raise
7
D3 D4 11
Circulating Current 0.2 A
Output (Polarity)
Tapchanger Lower
16 29
Output
Non-Sequential
30
Auto Disable
Operation/Auto T.C. 17
Inhibit Input
Voltage Reduction 32
Volt Red #3
18
Step #1 Input
Motor Seal-In D5 D6 33
Volt Red #2
19
Disconnect Output
Counter
Self-Test Alarm 21 51 Neutral
User-Programmable
22 60 Delta VAR2 Disable
Alarm
Non-Interruptable
23
Power Supply Input M-2230
Ground Stud
Self-Test Alarm 24
M-2001 Case
Ground Stud
GUID-D4596D9B-DF98-4326-B5D3-324055333160 V1 EN
Figure 445: TCC300 and Regulator Control Adapter Panel Typical Connections
1. The wiring from terminal 15-18 may or may not go directly to the
motor. Depending on installation, local codes and standards, the
wiring may go to interposing relay contacts, limit switch, seal-in
circuits, starters contactors, SCADA, test switches etc.
2. The self-test alarm and user-programmable alarm contacts are shown
in the de-energized state (no voltage applied). The self-test alarm
contacts open after the control passes the internal self‑test; the user-
programmable alarm contacts close when an alarm is recognized.
3. If the TCC300 is configured for the SCAMP pushbutton Auto/
Manual Switch type, then the Self‑Test Alarm Relay is not available.
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The Control Power Backup Input option is designed to sustain communication port
operation in the event of the loss of AC control power. In the event of a loss of AC input
power to the control, the option permits uninterrupted operation of the control by
supplying +12 Vdc to the control. In addition, the control retains functionality with the
exception of the actual operation of the tapchanger mechanism.
When the AC input voltage drops below approximately 85 Vrms, the Control Power
Backup Input will activate and all automatic tapchange operations will then be suspended.
If Motor Power is available, manual tapchanges may be initiated.
When the control is being powered from the Control Power Backup Input, it will continue
to read any input voltage present.
The control retains full functionality, and if the control's Motor Power remains energized
then Raise and Lower commands are possible. Fiber-Optic port operation is maintained.
All communication ports, data-logging, status monitoring, configuration, and setpoint
capability are also maintained.
The Control Power Backup Input option is installed at the factory, and is wired through the
two-pin connector located on the top rear of the control.
ABB offers two Control Power Backup supplies for use with the TCC300 when the
Control Power Backup Input option is purchased. The M‑2026 AC-DC Control Power
Backup Supply is a fused, surge protected and reverse polarity protected AC‑DC Control
Power Supply that accepts an AC or DC input (21 to 32, 42 to 60 and 105 to 145 V) and
outputs regulated +12 Vdc at up to 1.5 Amp.
The M‑2027 Control Power Backup Supply - AC Only is a fused and surge protected
Control Power Backup Supply that will accept an AC input range of 105 to 140 Vac, 50/60
Hz and output +12 Vdc to 1 A.
Both the M‑2026 and M‑2027 are housed in non-weathertight enclosures and are
equipped with screw terminal blocks for both input and output connections.
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+12 V
GUID-6915DDBA-A7D1-4268-8815-62E2576711A9 V1 EN
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J2 P2
B-1021 Harness
TCC300
12 Vdc from 6 FT.
ABB M-2026 A P1
+
or M-2027 B -
Backup Power C
Supplies
J1
P1 connects to TCC300 -
M-6200
+
controls that include the
backup power option and
utilize the six pin Current P1 PIN
Loop Input on the bottom LOCATIONS 6 3
5 2
of the control for backup 4 1 The B-1021 harness includes the J1
power input. Adapter for connection to M-6200
terminals TB2-11and TB2-12.
N/C 4 GND CHASSIS
DRAIN C
GND 6 GND
BLK B
+12V 5 +12V
WHT A
P1 LUG
GUID-04123F4A-279E-418C-88F4-052DD92615FF V1 EN
See Installing TCC600 and Initial local communications using direct USB connection for
detailed instructions.
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Testing
Section 9 Testing
Equipment List
The current input to the TCC300 is rated at 0.2 A continuous, 0.4 A for two
hours, and 4.0 A for 1 second.
Procedure
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Testing
GUID-CCF91932-8052-433D-A17B-3CFC741ABFE0 V1 EN
9.2 Bench-testing
Do not reverse the ground and hot wires when connecting an external
source.
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9.6. Close S3 to enable Voltage Reduction step #2. The LOWER LED should
illuminate.
9.7. Decrease voltage to 114.0 Vac. The LOWER LED should extinguish.
9.8. Open S3 and decrease the input voltage to 120.0 Vac.
10. Paralleling
10.1. Apply 100.0 mA 90° leading current to Pin 5 (circulating current-polarity) and
Pin 6 (circulating current-return) of the P2 connector.
10.2. Set S1 to CIRC and S2 to IP. The LOWER LED should illuminate.
10.3. Decrease the voltage to 108.0 Vac. Both RAISE and LOWER LEDs should be
extinguished.
10.4. Set S1 to OFF.
11. Counter
11.1. Set the TCC300 Tapchanger Control to display the Operations Count screen
for the Total Operations Counter.
11.2. Verify counter operation by depressing S4 wired to Pin 11 and Pin 12 (counter
in).
11.3. The operations counter should increment.
12. Block Raise/Block Lower/Deadband
12.1. Set Block Raise to 126.0 V.
12.2. Set Block Lower to 114.0 V.
12.3. Set the unit to display the Bias Voltage screen.
12.4. Press ENT.
12.5. Increase voltage to 126.5 V. BR should be displayed on the screen.
12.6. Increase voltage to 128.5 V. FL is displayed on the screen.
12.7. Decrease voltage to 113.5 V. BL is displayed on the screen.
All ABB units are fully calibrated at the factory. There is no need to
recalibrate the units before initial installation.
1. Remove any external connection between Pin 1 (voltage input) and Pin 8 (motor
power input).
2. Using a voltmeter, ensure that the voltage applied to Pin 1 is nominal 120 Vac with
respect to Pin 3 (neutral).
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3. Apply motor auxiliary voltage to Pin 8 (motor power input) and Pin 3 (neutral).
4. Verify that the motor runs in the proper direction when conditions of sensed voltage
result in activation of Raise and Lower outputs.
5. Temporarily place a shorting device across the LDC‑CT secondary to short the line
drop compensator circuit, and place another shorting device to short the circulating
current paralleling output, for the load current check.
TCC300
GUID-F089369B-3201-4640-AD12-8D5EABD63406 V1 EN
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The current input to the control is rated at 0.2 A continuous, 0.4 A for
two hours, and 4.0 A for 1 second.
8. Replace the shorting device across the load current input and remove the ammeter.
9. Reconnect polarity to the unit and remove both jumpers. The Line Drop
Compensator will be activated. Correct CT polarity can be checked by simply
incorporating sufficient +R compensation. The regulator should time out and run so
as to raise the output voltage.
1. Set the TCC300 Tapchanger Control to display the Bias Voltage screen.
2. Press ENT.
3. Use the Up and Down push buttons to cause RAISE and LOWER outputs.
If either output is blocked, verify that the unit is not at the maximum tap position.
4. Press ENT to return to the Local Voltage screen.
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The Bias Voltage Status/Test Mode feature permits entering a bias voltage for simulating
the raising or lowering of the sensed input voltage. This exercises the control as if the input
voltage were being changed. The contacts actually operate.
The Test Mode/Status screen displays control status information that includes:
• Output Status
• Compensated Voltage
• Band Status
• Runback/Blocking Status
• Voltage Reduction Status
1. Press the ENT (UTIL Hot Button) pushbutton to awaken the unit. The menu will
advance to "UTILITIES".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Calibration/Test
3. Press the Down arrow pushbutton as necessary to navigate to the "Bias Voltage
Status Test Mode" menu item.
4. Press the ENT pushbutton. The unit will display the following:
Bias Voltage 0.0
-- XXX.X --
The upper line of the display will initially indicate "0.0" bias volts.
The second line will display the sequence of parameters. By increasing/decreasing
the applied bias voltage the control will respond based on the settings entered into
the control.
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Testing
__ XXX.X __ __ __ __
SRB = Seal-in Failure Block Raise
SLB = Seal-in Failure Block Lower
R = Tap Raise
SBK = Seal-in Failure Block Raise and Lower
L = Tap Lower
IBK = Low Current Block
-- = No Raise/Lower
NBK = Nonsequential Block
CBK = Comm Block
RBK = Reverse Power Block
HI = Band Status High
SCO = SCADA Cut Out
LO = Band Status Low
VR1 = Voltage Reduction #1
-- = In Band
VR2 = Voltage Reduction #2
VR3 = Voltage Reduction #3
DL = Delta VAr 2 Current
Limit/Block
-- = None
GUID-24220E6D-1B6D-4C8E-9BDD-2D4A6DBEECAB V1 EN
1. Press the ENT (UTIL Hot Button) pushbutton to awaken the unit. The menu will
advance to "UTILITIES".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Calibration/Test
3. Press the Down arrow pushbutton, as necessary, to navigate to the LED Scroll Test
menu item.
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
LED Scroll Test
Test in Progress...
5. The control will illuminate each of the eight LEDs. To stop the LED test press the
EXIT pushbutton.
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1. Press the ENT (UTIL Hot Button) pushbutton to awaken the unit. The menu will
advance to "UTILITIES".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Calibration/Test
3. Press the Down arrow pushbutton, as necessary, to navigate to the Input Test menu
item.
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Input Test ← →
vr1 vr2 ns c n l r t
5. Determine the inputs to be tested and the corresponding position (from left to right)
in the input test screen.
• vr1, Voltage Reduction #1
• vr2, Voltage Reduction #2
• ns, Non-Sequential Input
• c, Operations Counter Contact
• n, Neutral Light Switch
• l, Lower Status
• r, Raise Status
• t, Current Loop Input
• a1, Aux Input 1
• a2, Aux Input 2
• a3, Aux Input 3
• ms, Motor Sealin
As each input is activ ated the corresponding indicator will change from lower case
to upper case to indicate that the control has read the input.
6. Verify that the control is in a configuration that supports input testing, then proceed
as follows based on control status:
• If the control is not connected to field connections, then utilize Figure 448 to
connect test equipment and test the desired inputs.
• If the control is connected to field connections, then determine the necessary
test method(s) for testing the desired input.
Draghands, Lower and Raise status can be tested by utilizing the corresponding front
panel switches.
7. When all input testing has been completed, restore the control back to pre-test
conditions.
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Testing
1. Press the ENT (UTIL Hot Button) pushbutton to awaken the unit. The menu will
advance to "UTILITIES".
2. Press the Down Arrow pushbutton once. The unit will display the following:
Calibration/Test
3. Press the Down arrow pushbutton, as necessary, to navigate to the Output Test menu
item.
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
alarm contact
0000000
The cursor will be located under the far right zero which corresponds to the control
"Alarm Contact". Positions 2 through 7 are:
• Position 2, Raise Contact
• Position 3, Lower Contact
• Position 4, Source Contact
• Position 5, Aux Output 1
• Position 6, Seal-In Output
• Position 7, Deadman Output
5. To test output contacts proceed as follows for the desired output:
5.1. Verify that the control is in a configuration that supports output contact testing.
5.2. Utilizing the Up/Down arrow pushbutton for the desired output contact set the
value to "1". The contact output will be active. Verify that the desired output
is activated.
5.3. Utilizing the Up/Down arrow pushbutton for the desired output contact set the
value to "0". The contact output will be deactivated. Verify that the desired
output is deactivated.
5.4. Repeat for the remaining outputs.
1. Press the ENT (UTIL Hot Button) pushbutton to awaken the unit. The menu will
advance to "UTILITIES".
2. Press the Down Arrow pushbutton once. The unit will display the following:
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Testing
Calibration/Test
3. Press the Down arrow pushbutton, as necessary, to navigate to the Button Input Test
menu item.
4. Press the ENT pushbutton. If prompted, enter a valid Level 2 Access Code. The
following will be displayed:
Button Input Test
Press A Key...
5. Test the desired pushbutton by pressing and holding the pushbutton. The display will
identify the pushbutton if it is working correctly.
1. Verify that the individual controls to be included in the Peer to Peer configuration
have been tested in the independent mode of operation.
2. Verify that Peer to Peer (P2P) DeltaVar has been configured in each control and they
are ready to be tested.
3. Place all the transformers to be paralleled in Manual mode to keep them from
responding to tap change requests.
4. Place all the transformers to be paralleled on the same tap position so that the
regulated voltage is near the band center setting.
5. For this verification, assume that the following system conditions exist:
• All the transformers are the same.
• The high side sources are all connected together.
• There is only one high side source for the paralleled transformers.
6. If the high side sources are connected together, then verify that the DeltaVar current
in all the transformers is near zero.
7. If the high side sources are not connected together, then it may be necessary to adjust
the tap positions to obtain a zero DVAR current, or the minimum value possible.
Record the difference in the tap positions, for example Transformer 1 may be two
taps higher then Transformer 2.
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• The regulated voltage should still be in band near the center of the band width.
• The DVAR current on Transformer 1 should be lagging
• The DVAR current on Transformer 2 should be leading
• The DVAR current on Transformers 1 and 2 should have the same magnitude
10. Verify that Transformer 1 is calling for a lower and Transformer 2 is calling for a
raise.
11. If both transformers are not calling for a tap change operation, then manually
increase the tap position difference between the transformers by raising Transformer
1, one tap and lowering Transformer 2 one tap until both controls are calling for the
correct operation.
This keeps the regulated voltage near the center of the bandcenter setting and
therefore any operations by the controls will be caused by the DVAR current.
12. Simultaneously place both transformers into Automatic operation and observe
where the transformers stop initiating tap changes.
The transformers should be on the same tap or one tap part, with the controls not
calling for any operations. If the high side is not connected then the tap positions
should be the same number of taps apart as noted above.
13. Place Transformer 1 and Transformer 2 in Manual.
14. Raise or Lower either Transformer 1 or Transformer 2 by one tap to generate some
DVAR current.
The transformer with the higher voltage (typically the higher tap) will have the
lagging DVAR current and the other transformer will have the same magnitude but
will indicate a leading DVAR current. If the load is not evenly distributed between
the transformers, then the voltage on the transformer with the larger load may
decrease and the control may call for a raise. The voltage on the transformer with the
smaller load may increase and its control may call for a lower.
15. Open the Tie Breaker between Transformer 1 and Transformer 2 and verify that the
controls are not calling for any tap change operations.
The load current does not have to be the same when the Tie Breaker opens and the
voltage may change based on the loading of the transformers.
16. Verify that the DVAR current is at or near zero.
17. If necessary, manually initiate tap change operations to bring the voltage back into
band.
18. Manually place the transformers to the same tap position (or the same difference as
noted above).
19. Close the Tie Breaker between Transformer 1 and Transformer 2 and verify that the
DVAR current in all transformers is at or near zero.
Assuming all the transformers are the same and the high side sources are all
connected together, only one high side source for the paralleled transformers. If the
high side is not connected together then may need to adjust the tap positions to get
zero DVAR current or the minimum value possible.
20. Manually Lower Transformer 1, one or two taps.
21. Manually Raise Transformer 2, one or two taps.
The regulated voltage should still be in band near the center of the band width.
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22. Verify that the DVAR current on Transformer 1 is Leading and that the DVAR
current on Transformer 2 is Lagging with the same magnitude.
23. Raise or Lower either Transformer 1 or Transformer 2 so they are one tap apart to
generate some DVAR current.
The transformer with the higher voltage (typically the higher tap) will have the
Lagging DVAR current and the other transformer will have the same magnitude but
will Leading DVAR current.
Since Transformer 2 will be supplying all the load, its voltage may
decrease. Transformer 1 voltage may increase since it has no load (if
its PT is between the breaker and the transformer).
24. Open the Low Side Breaker for Transformer 1 and verify that the controls are not
calling for any tap change operations.
The load current on Transformer 2 should be doubled and Transformer 1 load should
be at or near zero.
25. Verify that the DVAR current is at or near zero.
26. If necessary, manually initiate tap change operations to bring the voltage back into
band.
27. Manually place the transformers to the same tap position (or the same difference as
noted above).
28. Close the Low Side Breaker for Transformer 1 and verify that the DVAR current in
all the transformers is at or near zero.
29. Raise or Lower either Transformer 1 or Transformer 2 by one tap to generate some
DVAR current.
The transformer with the higher voltage (typically the higher tap) will have the
Lagging DVAR current and the other transformer will have the same magnitude but
will Leading DVAR current. Since Transformer 1 will be supplying all the load, its
voltage may decrease. Transformer 2 voltage may increase since it has no load (if its
PT is between the breaker and the transformer).
30. Open the Low Side Breaker for Transformer 2 and verify that the controls are not
calling for any tap change operations.
The load current on Transformer 1 should be doubled and Transformer 2 load should
be zero.
31. Verify that the DVAR current is at or near zero.
32. If necessary, manually initiate tap change operations to bring the voltage back into
band.
33. Manually place the transformers to the same tap position (or the same difference as
noted above).
34. Close the Low Side Breaker for Transformer 2 and verify the DVAR current in all
the transformers is at or near zero.
—Test complete.—
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Place the desired settings on the controls and set all controls to Automatic.
1. Verify that the individual controls to be included in the Peer to Peer configuration
have been tested in the independent mode of operation.
2. Verify that Peer to Peer (P2P) DeltaVar has been configured in each control and they
are ready to be tested.
3. Place all the transformers to be paralleled in Manual mode to keep them from
responding to tap change requests.
4. Place all the transformers to be paralleled on the same tap position so that the
regulated voltage is near the band center setting.
5. For this verification, assume that the following system conditions exist:
• All the transformers are the same.
• The high side sources are all connected together.
• There is only one high side source for the paralleled transformers.
6. If the high side sources are connected together, then verify that the DeltaVar current
in all the transformers is near zero.
7. If the high side sources are not connected together, then it may be necessary to adjust
the tap positions to obtain a zero DVAR current, or the minimum value possible.
Record the difference in the tap positions, for example Transformer 1 may be two
taps higher then Transformer 2 with Transformer 3 one tap lower than Transformer
2.
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tap and lowering Transformers 2 and 3 one tap until all controls are calling for the
correct operation.
This keeps the regulated voltage near the center of the bandcenter setting and
therefore any operations by the controls will be caused by the DVAR current.
12. Simultaneously place all transformers into Automatic operation and observe where
the transformers stop initiating tap changes.
The transformers should be on the same tap or one tap part, with the controls not
calling for any operations. If the high side is not connected then the tap positions
should be the same number of taps apart as noted above.
13. Place Transformers 1, 2 and 3 in Manual.
14. Raise Transformer 1, one tap to generate some DVAR current.
The transformer with the high voltage (typically the higher tap) will have the lagging
DVAR current and the other two transformers will have the same magnitude but will
indicate a leading DVAR current.
15. Open the Tie Breaker between Transformer 1 and Transformer 2 with Transformer
3 still connected to Transformer 2.
16. Verify that the controls are not calling for any tap change operations.
The load current does not ha ve to be the same when the Tie Breaker opens and the
voltage may change based on the loading of the transformers.
17. Verify that Transformer 1 DVAR current is at or near zero.
18. If necessary, manually initiate tap change operations to bring the voltage back into
band.
19. Verify that Transformer 2 and 3 DVAR current is at or near zero (because they are
on the same tap position).
20. Raise Transformer 2, one tap and verify the following:
• DVAR current on Transformer 2 is lagging
• Transformers 3 DVAR current is leading
• The magnitude of the DVAR Current on Transformer 2 and 3 should be the
same
• Transformer 1 DVAR current should be at or near zero
21. Manually place all transformers to the same tap position (or the same difference as
noted above).
22. Close the Tie Breaker between Transformer 1 and Transformer 2 and verify that the
DVAR current in all transformers is at or near zero.
Assuming all the transformers are the same tap and the high side sources are all
connected together, only one high side source for the paralleled transformers. If the
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high side is not connected together then may need to adjust the tap positions to get
zero DVAR current or the minimum value possible.
23. Manually Lower Transformer 3, one or two taps.
24. Manually Raise Transformers 1 and 2, one or two taps.
The regulated voltage should still be in band near the center of the band width.
25. Verify the following:
• The DVAR current on Transformer 3 is Leading
• The DVAR current on Transformers 1 and 2 is Lagging
• The DVAR current on Transformer 3 will have twice the magnitude of
Transformers 1 and 2
• The DVAR current on Transformers 1 and 2 should have the same magnitude
If the load is not evenly distributed between the transformers, then the voltage on the
transformer with the larger load may decrease and the control may call for a raise.
The voltage on the transformer with the smaller load may increase and its control
may call for a lower.
26. Open the Tie Breaker between Transformer 2 and Transformer 3 with Transformer
1 still connected to Transformer 2.
27. Verify that the controls are not calling for any tap change operations.
The load current does not ha ve to be the same when the Tie Breaker opens and the
voltage may change based on the loading of the transformers.
28. Verify that Transformer 3 DVAR current is at or near zero.
29. If necessary, manually initiate tap change operations to bring the voltage back into
band.
30. Verify that Transformer 1 and 2 DVAR current is at or near zero (because they are
on the same tap position).
31. Raise Transformer 2, one tap and verify the following:
• DVAR current on Transformer 2 is lagging
• Transformers 1 DVAR current is leading
• The magnitude of the DVAR Current on Transformer 1 and 2 should be the
same
• Transformer 3 DVAR current should be at or near zero
32. Manually place the transformers to the same tap position (or the same difference as
noted above).
33. Close the Tie Breaker between Transformer 2 and Transformer 3.
34. Verify that the DVAR current in all the transformers is at or near zero.
Assuming all the transformers are the same and the high side sources are all
connected together, only one high side source for the paralleled transformers. If the
high side is not connected together then it may be necessary to adjust the tap
positions to achieve zero DVAR current or the minimum value possible.
35. Manually Lower Transformer 1, one or two taps.
36. Manually Raise Transformers 2 and 3, one or two taps.
The regulated voltage should still be in band near the center of the band width.
37. Verify the following:
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48. Open the Low Side Breaker for Transformer 2 and verify that the controls are not
calling for any tap change operations.
The load current on Transformers 1 and 3 should have changed from one third to one
half and Transformer 2 load should be at or near zero.
49. Verify that the DVAR current on Transformer 2 is at or near zero.
50. If necessary, manually initiate tap change operations to bring the voltage back into
band.
51. Manually raise Transformer 1, one tap.
52. Verify the following:
• The DVAR current on Transformer 1 is lagging
• The DVAR current on Transformer 3 is leading
• The DVAR current on Transformers 1 and 3 have the same magnitude
• The DVAR current on Transformer 2 should be at or near zero
53. Manually place the transformers to the same tap position (or the same difference as
noted above).
54. Close the Low Side Breaker for Transformer 2 and verify that the DVAR current in
all the transformers is at or near zero.
Assuming all the transformers are the same and the high side sources are all
connected together, only one high side source for the paralleled transformers. If the
high side is not connected together then it may be necessary to adjust the tap
positions to achieve zero DVAR current or the minimum value possible.
55. Manually Lower Transformer 3, one or two taps.
56. Manually Raise Transformers 1 and 2, one or two taps.
The regulated voltage should still be in band near the center of the band width.
57. Verify the following:
• The DVAR current on Transformer 3 is leading
• The DVAR current on Transformers 1 and 2 is lagging
• The DVAR current on Transformer 3 will have twice the magnitude of
Transformers 1 and 2
• The DVAR current on Transformers 1 and 2 should have the same magnitude
Since Transformers 1 and 2 will be supplying all the load, their voltage may
decrease. Transformer 3 voltage may increase since it has no load (if its PT is
between the breaker and the transformer).
58. Open the Low Side Breaker for Transformer 3 and verify that the controls are not
calling for any tap change operations.
The load current on Transformers 1 and 2 should have changed from one third to one
half and Transformer 3 load should be at or near zero.
59. Verify that the DVAR current on Transformer 3 is at or near zero.
60. If necessary, manually initiate tap change operations to bring the voltage back into
band.
61. Manually raise Transformer 1, one tap.
62. Verify the following:
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—Test complete.—
Place the desired settings on the controls and set all controls to Automatic.
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At any menu screen, press EXIT to go to the Menu header. Press the left
or right arrow push button to move sideways to the adjacent Menu header.
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Status Motor Current Harmonics Tap Information Metering Present Demand Demand History Energy Metering
Press ENT to view Avg RMS Curr Current % THD Drag Hands E Meter Out Voltage Demand Load Voltage Min Load Voltage E Lagging VAr Hours E
Alarm Status x.x mA (xx.x) T xx.x % L= 0 N R= 0 N xxx.x Volts xxx.x Volts x.x Volts x kVArh
Press ENT to view Profile Duration Press ENT to view Definite Timer Source Voltage Demand Pri. Current Max Load Voltage E Watt Hours Rev E
Input Status xxx.x ms(xxx.x) T Voltage Harmonics Raise xxs Lower xxs Disabled xxx.x Amps xxx.x Volts xx kWh
Press ENT to view Peak Motor Current E Press ENT to view Intertap Timer Load Current Demand Pri. Watts Max Pri.Current E Leading VAr Hours E
Output Status x.x mA Current Harmonic x % x.x mA LEAD/LAG x.xx MW xxx.x Amps xx kVArh
Operation Counter Circulating Current Demand Pri. VArs Max Primary Watts E Press ENT to reset
0 x.x mA LEAD/LAG x.xx MVArs x.xx MW Energy Metering
If DVAr enabled
Resettable Counter E DVar Current Demand Pri. VA Max Primary VArs E Press ENT to perform
0 x.x mA LEAD/LAG x.xx MVA x.xx MVAr Master Reset
Frequency
xx.x Hz
GUID-51E8890C-FA2F-4A04-99BE-424E46278EF8 V1 EN
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Limits 1 VAr Bias 1 Profile Settings Common Settings 1 Power Flow Fwd 1 Power Flow Reverse 1 Voltage Reduction 1
Block Raise Voltage Set VAr Bias Method Set VAr Bias Method Active Profile LDC Selection Bandcenter Fwd Bandcenter Rev Standard VR
xxx.x Volts disable(Step/Linear) Linear Profile :1 RX xxx.x Volts xxx.x Volts ENABLE
Runback Deadband VAr Bias Method Disable on Rev Pwr Profile to Edit Timer Characteristic Bandwidth Fwd Bandwidth Rev VRed Turnoff Timer
x.x Volts Step disable Profile :1 DEFINITE x.x Volts x.x Volts 0 Min
Runup Deadband Repeats for Rev Power Operation Save VR at Power Off
x.x Volts Fwd Max Cap Bnk Size Linear V Bias -X Profiles 2-4 BLOCK * LDC X Fwd LDC X Fwd DON"T SAVE
12000 KVAr 0 Volts x Volts x Volts
GUID-352AFD46-AA92-4E54-AA62-270F071679DF V1 EN
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Nameplate Run Through Neutral Remote Voltage Bias Tapchanger Type Tap Settings
Regulator Type Load VT Config Reset RTN Succ Ctr RVB HB Timer Regulator Vendor Tap Information
TYPE A LINE_TO_GROUND Press ENT to begin 5 Secs Default disable
Output Selection Aux Curr Transformer Max Allowed Taps RVB Scale Factor Tap Limits
CONTINUOUS 200 mA 4 1.0 disable/ENABLE
Source VT Multiplier
60.0 x Intertap Delay
Fast Volt Recovery x Sec
disable
Source VT Correction
x.x Volts Seal-in Fail Block
Fast Volt R Setting ENABLE
x.x V
Norm. VT. Multiplier
x.xx Op Counter Config
1 X / 2 X/
COUNT WINDOW/
Power Display Option CAM FOLLOWER
SINGLE_PHASE
Cam Follower
disable
Op Ctr = Count Window Op Ctr = 1X/2X
Op Counter Preset
Raise Counter Preset XXXXXX
XXXXXX
GUID-88C46EC3-240F-4120-BB76-E882B180A504 V1 EN
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MVA Rating
x.x
I Multi Correction
xxx %
GUID-3FD8A543-9A81-4631-92BA-3460367360E6 V1 EN
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Input Selection Mtr Current Profile CBEMA Setup Harmonics Setup Data Logging
Input Selection 1 Peak RMS % Change Use TCC600 For V 2-16 Har. Alarm Data Log Select
SWITCH STATUS xxx CBEMA in SOE or OSC 011101111111111 111111111111111
Input Selection 2 Average RMS % Change Normal Voltage V 17-31 Har. Alarm Data Log Interval
NONSEQ INPUT xxx xxx.x Volts 000000000000001 5 mins
Input Selection 3 Duration % Change Event 1 V Alarm Threshold Press ENT to clear
VOLTAGE RED 2 xxx ENABLE 1.0 % Data Log Records
GUID-9403DBE9-7645-4977-8E1C-C7FB65F738D8 V1 EN
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DHCP Enable Set LCD Contrast: E Bluetooth Enable Protocol Comm1 Port Type Load Setpoints
ENABLE ************ ENABLE MODBUS RS485 Press ENT to begin
IP Address User Line 1 E Bluetooth Reset Baud Rate Comm2 Port Type Save Setpoints
0.0.0.0 ABB Ready Press ENTER 115200 RS232 Press ENT to begin
Net Mask User Line 2 E Bluetooth Protocol Parity Comm Protocol Save Datalog
0.0.0.0 TCC300 MODBUS NONE DNP3.0 Press ENT to begin
Gateway Level 1 Access Code Authentication Stop Bits DNP Configuration Save seq. of events
0.0.0.0 Press ENT to change disable TWO STOPBITS M2001D DNP DEFAULT Press ENT to begin
Enter Modbus Port Level 2 Access Code Friendly Name Sync Time CID File ID Save oscillograph
502 Press ENT to change TCC300 50 mS M2001D DEFAULT Press ENT to begin
Enter DNP Port Clear Osc Records Bluetooth Pass Reset Src Addr Validation Clone save
20000 Ready Press ENTER Ready Press ENTER disable Press ENT to begin
Auto Negotiation Oscillograph Message Control BT Device Substation Address Clone load
ENABLE ENABLE XX:XX:XX:XX:XX:XX DNP x Press ENT to begin
Sync Time
2 mS Save IEC Config
Press ENT to begin
Output Pulse
1.5 Sec SD Quick Capture
Press ENT to begin
TX Delay
10 ms
Heartbeat Option
Disabled
GUID-502456F9-B294-4A3E-83AD-F2DA03C813A1 V1 EN
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About Calibration/Test
Last Loaded File CRC Circ Sin Coefficient Volt Cal Coefficient
XXX 0 X 32767 X
GUID-7CF86E0C-1481-498C-835F-423EE4466D6D V1 EN
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10.2.1 Monitor
10.2.1.1 Metering
Load Voltage
XXX.X Volts
Displays the real-time measured value of voltage at the regulator or the transformer,
including the voltage reduction if applicable and any corrections made using the user-
selected VT correction voltage.
XXX.X Volts
Displays the measured voltage at the terminals of the TCC300 without any software
modifications. Used as the base for normalizing voltage.
Source Voltage
XXX.X V (Calculated/Measured/disabled)
Load Current
x.x mA LEAD/LAG
Displays the real-time measured value of load current related to the scaling factor Current
Transformer of 200 mA.
Circulating Current
x.x mA LEAD/LAG
Displays the representable value of circulating current, if the control is used with
M-0115A Parallel Balancing Module or equivalent. Displays the value of DVAr Current
when DVAr Paralleling method is enabled.
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Compensated Voltage
xxx.x Volts
Displays the calculated voltage at the "load center", based on load current and the LDC
settings.
Primary Voltage
X.XX kV
Displays the calculated primary voltage based on the user-selected voltage multiplier and
measured secondary voltage.
Primary Current
XXX.X Amps
Displays the calculated primary current based on the user-selected current multiplier and
measured secondary current.
Primary Watts
X.XX MW
Displays the calculated primary quantity based on the user-selected multipliers and
measured secondary voltage and current.
Primary VArs
X.XX MVArs
Displays the calculated primary quantity based on the user-selected multipliers and
measured secondary voltage and current.
Primary VA
X.XX MVA
Displays the calculated primary quantity based on the user-selected multipliers and
measured secondary voltage and current.
Power Factor
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X.XXX LEAD/LAG
Frequency
XX.X Hz
Demand Interval
XX Min
Toggles between 5, 10, 15, 30 and 60 minute interval with a factory setting of 15 minutes.
The time interval is the amount of time it takes for a thermal meter to indicate 90% of a
change of load.
XXX.X Volts
Displays the real-time measured value of voltage at the regulator or transformer. This
value continuously averaged over consecutive 32-second intervals.
XXX.X Amps
Displays the calculated primary demand current based on the user-selected current
multiplier and measured secondary current.
X.XX MW
Displays the demand value based on the user‑selected voltage and current multipliers or
secondary voltage and current.
X.XX MVArs
Displays the demand value based on the user‑selected voltage and current multipliers and
measured secondary voltage and current.
Demand Pri. VA
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X.XX MVA
Displays the demand value based on the user-selected voltage and current multipliers and
measured secondary voltage and current.
Demand Interval
XX Min
Toggles between 5, 10, 15, 30 and 60 minute interval with a factory setting of 15 minutes.
The time interval is the amount of time it takes for a thermal meter to indicate 90% of a
change of load.
X.X Volts
Displays minimum local voltage at the regulator or transformer. Bottom line toggles
between Date & Time/Volts.
XXX.X Volts
Displays maximum local voltage at the regulator or transformer. Bottom line toggles
between Date & Time/Volts.
XXX.X Amps
Displays maximum primary current. Bottom line toggles between Date & Time/Amps.
X.XX MW
Displays maximum Watts. Bottom line toggles between Date & Time/W.
X.XX MVAr
Displays maximum VAr. Bottom line toggles between Date & Time/VAr.
Max Primary VA E
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X.XX MVA
Displays maximum VA. Bottom line toggles between Date & Time/VA.
Max Primary VA E
PF @ Max VA
Displays power factor at time of maximum VA. Resets automatically when MAX VA
screen, below, is reset.
Demand History
Master Reset
XX.XXX kWh
Displays total forward WHr. Bottom line toggles between Date & Time/WHR.
XX.XXX kVArh
Displays total forward VArHr. Bottom line toggles between Date & Time/VArHr.
X kWh
Displays total reverse WHr. Bottom line toggles between Date & Time/WHr.
X kVArh
Displays total reverse VArHr. Bottom line toggles between Date & Time/VArHr.
Energy Metering
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Master Reset
10.2.1.5 Status
Tapchanger Status
Alarm Status
A B C D E F G H I J K L M N O P Q R S T
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
[1] In order to verify Neutral Tap Position, when the tap position is "0", but no neutral input is detected, the Tap Position screen will display "- - -"
instead of "0".
[2] These parameters will decrement by 1 letter if Backup Power (M) is not purchased.
[3] These parameters will decrement by 2 letters if Backup Power (M) and DVAr2 (N) are not purchased.
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Input Status
C NS VR TC KT N MS
00 00 – – 0 RL 0 0
• C = Counter Contact
• NS = Non-Sequential Input
• VR = Voltage Reduction Inputs 1 and 2
• TC = Tap Connection
• KT = Keeptrack Lower and Raise Input
• N = Neutral Tap Position MS = Motor Seal-In
Key
• 1 = True (on)
• 0 = False (off)
Output Status
1 0 0
Key
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• 1 = True (on)
• 0 = False (off)
X.X mA (X.X) T
Displays the Peak RMS Current of the last operation (profile). Also displays the average
Peak RMS Current from the Training Mode (x.x). If a "T" is present, the Training Mode
is active.
X.X mA (XX.X) T
Displays the Average RMS Current of the last operation (profile). Also displays the
average of the Average RMS Current from the Training Mode (x.x). If a "T" is present, the
Training Mode is active.
Profile Duration
XXXXX.X ms (XXXX.X) T
Displays the Profile Duration of the last operation (profile). Also displays the average of
the Profile Duration from the Training Mode (x.x). If a "T" is present, the Training Mode
is active.
X.X mA
Displays the Peak Motor Current recorded. This parameter is the highest Peak Motor
Current recorded by the control. This parameter is independent of the Peak RMS Current
in the Motor Current Profile.
10.2.1.7 Harmonics
Voltage % THD
X.X %
Current % THD
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XX.X %
Voltage Harmonics
Current Harmonic
Tap Position/Cal
DISABLE
Displays the tap position of the tapchanger. Recognizes tapchanges commanded via
manual, automatic or external (SCADA) means, if tap position is not disabled. The tap
position can be calibrated by selecting ENT, then setting the tap position using the Up /
Down pushbuttons and selecting ENT to confirm the new tap position.
In order to verify Neutral Tap Position, when the tap position is "0", but no
neutral input is detected, the Tap Position screen will display "- - -" instead
of "0".
Drag Hands E
L= 0 N R= 0 N
Definite Timer
Displays the status of the raise and lower timers (Definite or Inverse).
Intertap Timer
X %
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Operation Counter
Records the total number of raise and lower operations. The operation counter will
advance based on the Operation Counter Configuration, as set by user. This counter is not
resettable, but can be preset to any value between 0 and 999,999.
Resettable Counter E
Records the total number of raise and lower operations as does the total operations
counter, discussed above. This counter is reset by pressing ENT at this screen. This
counter can be used to monitor the number of tapchanges since the last time it was
checked.
Neutral Sw Counter
The Neutral Switch Counter is updated each time the neutral input is detected. Neutral
Switch Counter can also preset to any value. The Neutral Switch Counter is a software
counter that is stored in non‑volatile memory and has a maximum value of 1,000,000.
Lower Counter
Raise Counter
0 0 0.0 A
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Tap Statistics
xxxxx
The RTN counter increments after each successful operation of the Run Through Neutral
feature.
RTN Status
Disabled/Enabled
xxxxx
Displays the number of counter operations since the operations between runs setting was
set, or since the feature was enabled. The counter will reset to zero if the feature is enabled
and successfully runs through neutral.
10.2.2 Setpoints
Active Profile
Profile: 1
Profile to Edit
Profile: 1
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"Empty"
LDC Selection
RX
Timer Characteristic
DEFINITE
Sets control timer for Definite or Inverse time. There are four setpoints associated with
this selection: Time Delay F/R, and Inverse Time F/R.
Timer Reset
INTEGRATING
Toggles between integrating timer and instantaneous reset (INST_RESET) timer upon
voltage return to in-band condition.
BLOCK
NONE
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Allows one of three methods to be used for the control to switch between forward/reverse
power operation. The three settings are None, Forward Bias, and Reverse Bias.
Bandcenter Fwd
XXX.X Volts
Forward power bandcenter is adjustable from 100.0 V to 135.0 V in 0.1 V increments with
a factory setting of 120.0 V.
Bandwidth Fwd
X.X Volts
Forward power bandwidth is adjustable from 1.0 V to 10.0 V in 0.1 V increments with a
factory setting of 2.0 V.
LDC RES-REAC
LDC R Fwd ← →
X Volts
Forward power Line Drop Compensation resistance is adjustable from -72 V to +72 V in
1 V increments with a factory setting of 0 V.
LDC X Fwd
X Volts
Forward power Line Drop Compensation reactance is adjustable from -72 V to +72 V in
1 V increments with a factory setting of 0 V.
LDC-Z
LDC-Z Fwd ← →
X Volts
DEFINITE DELAY
Definite Delay Fwd ← →
XX Sec
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Forward power time delay for a tapchange is adjustable from 1 sec. to 360 sec. in 1 second
increments with a factory setting of 30 sec.
INVERSE DELAY
Inverse Delay Fwd ← →
XX Sec
Forward power inverse delay for a tapchange is adjustable from 1 sec. to 360 sec. in 1
second increments with a factory setting of 30 sec.
Bandcenter Rev
XXX.X Volts
Reverse power bandcenter is adjustable from 100.0 V to 135.0 V in 0.1 V increments with
a factory setting of 120.0 V.
Bandwidth Rev
X.X Volts
Reverse power bandwidth is adjustable from 1.0 V to 10.0 V in 0.1 V increments with a
factory setting of 2.0 V.
LDC RES-REAC
LDC R Rev ← →
X Volts
Reverse power Line Drop Compensation resistance is adjustable from -72 V to +72 V in
1 V increments, with a factory setting of 0 V.
LDC X Rev
X Volts
Reverse power Line Drop Compensation reactance is adjustable from -72 V to +72 V in
1 V increments, with a factory setting of 0 V.
LDC-Z
LDC-Z Rev ← →
X Volts
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DEFINITE DELAY
Definite Delay Rev ← →
XX Sec
Reverse power Definite delay for a tapchange is adjustable from 1 sec. to 360 sec. in 1
second increments with a factory setting of 30 sec.
INVERSE DELAY
Inverse Delay Rev ← →
XX Sec
Reverse power inverse delay for a tapchange is adjustable from 1 sec. to 360 sec. in 1
second increments with a factory setting of 30 sec.
Standard VR
ENABLE
0 min
The Voltage Reduction feature can be turned off after a time period of 1 to 999 minutes.
A setting of zero disables the Voltage Reduction Turnoff Timer.
Smart VR
disable
Enable or disable Smart Voltage Reduction. Smart Voltage Reduction, when enabled,
lowers voltage to between the Bandcenter setting and the lower band edge instead of
stopping at the upper band edge. It also disablesVAr Bias if it is in effect.
DON'T SAVE
Allows any Voltage Reduction command communicated to the control to be saved or not
saved at power down.
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Reduction Step 1 %
2.5
Reduction Step 2 %
5.0
Reduction Step 3 %
7.5
10.2.2.6 Limits
XXX.X Volts
Overvoltage limit is adjustable from 95.0 V to 135.0 V in 0.1 V increments with a factory
setting of 128.0 V. The Block Raise setpoint should always be set above the Block Lower
setpoint and above the upper band limit (the bandcenter plus one-half of the bandwidth)
for the control to operate. All automatic Raise/Lower tap operations are blocked, when
input voltage is less than 85.0 Vdc.
Runback DeadBand
X.X Volts
Runback Deadband is adjustable from 1.0 V to 4.0 V in 0.1 V increments with a factory
setting of 2.0 V.
XXX.X Volts
Undervoltage limit is adjustable from 95.0 V to 135.0 V in 0.1 V increments with a factory
setting of 114.0 V. The Block Lower setpoint should always be set below the Block Raise
setpoint and below the lower band limit (the bandcenter minus one-half of the bandwidth)
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for the control to operate. All automatic Raise/Lower tap operations are blocked, when
input voltage is less than 85.0 Vdc.
Runup Deadband
X.X Volts
Runup Deadband is adjustable from 1.0 V to 4.0 V in 0.1 V increments with a factory
setting of 2.0 V.
Runup Enable/Disable
disable
XXX mA
disable
Enables either "Step" or "Linear" VAr Bias method or disables the VAr Bias feature.
disable
12000 KVAr
Sets the largest capacitor bank size in the forward mode from 4 to 12,000 KVAr.
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12000 KVAr
Sets the largest capacitor bank size in the reverse mode from 4 to 12,000 KVAr.
Lead % Pickup
75
Defines a Lower negative VAr limit in percentage of the Max Cap Bank size below which
the control will increase the upper band edge by the amount defined by VAr Bias Voltage
Step.
Lag % Pickup
75
Defines an Upper positive VAr limit in percentage of the Max Cap Bank size above which
the control will decrease the lower band edge by the amount defined by VAr Bias Voltage
Step.
1.0 Volts
Amount by which the control will increase or decrease the Upper or Lower band edges
when there is a VAr Bias out of band situation.
300 mins
Maximum allowable time in minutes the control will bias the voltage edge.
disable
Allows the Current Multiplier Base Value to be set between 0 and 32600.
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Linear V Bias -X
0 Volts
The "No Voltage Reduction" Linear Voltage Bias (-X) setting defines the amount of
voltage bias to be applied to the Bandcenter when at 1 PU reactive current loading.
Adjustable from -72 to 0 Volts at 200mA Reactive Load.
x.x Volts
The Normalized Linear VAr Bias -X Volts display allows the user to observe the
Normalized Linear VAr Bias -X setting as a result of the Normalizing value entered in
Configuration.
0.0 Volts
The "No Voltage Reduction" Linear Voltage Bias (-X) Limit, limits the total voltage bias
that can affect the control Bandcenter. Adjustable from -5.0 to 0.0.
Linear V Bias +X
0 Volts
The "During Voltage Reduction" Linear Voltage Bias (+X) setting defines the amount of
voltage bias to be applied to the Bandcenter when at 1 PU reactive current loading.
Adjustable from 0 to 72 Volts at 200mA Reactive Load.
x.x Volts
The Normalized Linear VAr Bias +X Volts display allows the user to observe the
Normalized Linear VAr Bias +X setting as a result of the Normalizing value entered in
Configuration.
0.0 Volts
The "During Voltage Reduction" Linear Voltage Bias (+X) Limit, limits the total voltage
bias that can affect the control Bandcenter. Adjustable from 0.0 to 5.0 Volts.
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10.2.4 Configuration
Tapchanger Type
LTC
Regulator Vendor
Default
Tap Position/Cal
DISABLE
Allows input of known tap position to calibrate the unit tap position. This function is
disabled when Tap Information is disabled.
In order to verify Neutral Tap Position, when the tap position is "0", but no
neutral input is detected, the Tap Position screen will display "- - -" instead
of "0".
Tap Information
disable
Toggles between ten modes of operation: XFMR External #3, XFMR External #2, XFMR
External #1, Reg External #3, Reg External #2, Reg External #1, Contact KeepTrack™
1R1L, Contact KeepTrack 1N, Internal KeepTrack™ and Disable.
Tap Limits
disable
Allows the tap position limits to be enabled/disabled. When enabled, the following Tap
Block Raise and Lower setting screens will appear.
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XX
When enabled the Tap Block Raise Limit is adjustable from –12 to +16 which includes a
neutral tap position. Default setting is 16.
XX
When enabled the Tap Block Lower Limit is adjustable from –16 to +12. Default setting
is –16.
Highest Tap
XX
Not settable unless an external source of Tap Position is selected. Selects the range of a
specific tapchanger (0 to 33 Taps).
Lowest Tap
XX
Not settable unless an external source of Tap Position is selected. Selects the range of a
specific tapchanger (–33 to +29 Taps).
Intertap Delay
XX sec
ENABLE
When enabled the operation of the tapchanger is blocked when the control determines that
a Motor Seal-in Failure has occurred.
Op Counter Config
1 X
Selects the contact operation sequence that will cause the software counter to increment
by one. Open/close/open (1X), open/close or close/open contact operation (2X). The
Count Window mode registers any activity as a valid input within the count window time
setting. The Cam Follower setting is used when a Cam Follower contact input is wired into
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the Counter contact input of the TCC300. The counter will increment when the counter
input sees the cam follower open and then close.
disable
Enable this setting when using a Cooper Quick Drive regulator. For Cooper Spring Drive
and Direct Drive, this setting should be disabled.
Cam Follower
disable
X Mode Delay
XX ms
When the control is using 1X or 2X Mode counter contact detection method, the X Mode
Delay setting in milliseconds can be used to delay the detection of the NEUTRAL position
switch.
0.5 Sec
When the control is using Count Window Mode counter contact detection method, the
counter time window may be set from 0.0 to 60.5 Seconds with a default setting of 0.5.
Op Counter Preset
XXXXXX
The counter cannot be reset, but can be preset to any value up to 999,999 in the Tap
Settings menu.
XXXXXX
XXXXXX
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XXXXXX
999999
Set a value from 1 to 999,999 for the maximum number of times the regulator has been on
each tap before an alarm occurs.
100 %
A percentage setting with a range from 1 to 200% which is used in conjunction with the
Maximum Tap Wear setting to determine when the Individual Tap Wear Alarm is
triggered. Default setting is 100%.
10.2.4.3 Paralleling
Paralleling Type
DISABLE
DVAR2
DVAR2 Sensitivity
XX
(DVAr2 and DVAr2 KT) Provides a method to control how much the voltage bandcenter
is shifted relative to the delta VArs present between the circulating current input and the
load current input. The settings for this screen are –4.0 to +4.0 in 0.1 increments, which
correspond to a sensitivity of 0.5 to 2 times as sensitive (i.e., –4.0 = .5, –2.0 = .75, 0 = 1.00,
2.0 = 1.50, 4.0 = 2.00). The default setting is 0.0, for a sensitivity of 1.
XX mA
(DVAr2 and DVAr2 KT) Provides a method to set a reactive current (VArs) limit between
the circulating current input and the load current input. If the reactive current reaches this
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setpoint, the operation of the TCC300 will be blocked, and the alarm output function will
be activated, if enabled. The settings for this screen are 5 mA to 200 mA in 1 mA
increments.
DVAR2 I Ratio
X.XX
(DVAr2 and DVAr2 KT) Provides a method to adjust the sensitivity to the circulating
current input versus the load current input. When the setting is 0.50, the control will be
0.50 times as sensitive to the VArs from the circulating current versus the load current
input. At 1.00, the control will be equally sensitive to both current inputs. At 2.00, the
control will be 2.00 times as sensitive to the VArs from circulating current input versus the
load current input. The settings for this screen are 0.50 to 2.00 in 0.01 increments. The
default setting is 1.00 to obtain equally sensitive current inputs.
Master/Follower
Master/Follower
None (Master,Follower)
Paralleling Address
XX
The Paralleling Address is the unique address for each device in the network. (1-16).
Num. Devices
The number of total devices that are in the paralleling scheme (maximum of 16 inclusive
of the master).
T.P.R. Timeout
XXXXXX ms
The Tap Position Response Timeout is the period (1000-60000 ms) that the Master waits
following a tapchange and subsequent message sent to followers to make the same
tapchange that when expired will initiate a lockout if all followers have not issued
messages to the master confirming the follower tapchange.
Breaker Option
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XXXXXX
The Breaker Option setting includes Line Breaker Status, Right Tie Breaker Status and
Left Tie Breaker Status in the Master/Follower scheme. Breaker Polarity (Negative/
Positive) is also able to be set.
0 0 0 0 0 0
Line Breaker: 0 = Not Selected
1 = Selected
Tap Difference
The Tap Difference setting is the number of tap positions between the Master and
Follower tap positions that when exceeded will result in lockout of the control.
0.0
Scales the control's reaction to changes in Reactive Circulating Current (Irc). The
following data demonstrates the linear relationship between the Sensitivity setting and the
% Multiplier (Range -4.0 to +4.0).
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• - 4.0 = Irc • 50 %
• - 2.0 = Irc • 75 %
• 0.0 = Irc • 100 %
• +2.0 = Irc • 150 %
• +4.0 = Irc • 200 %
200.0 mA
The Reactive Circulating Current Limit is the maximum Delta VAr value allowed for
bandcenter adjustment. Range and units are dependent on the CT installed in the unit:
Table 71:
CT Rating Range Units
200 mA 5...200 mA
1A 0.02...1.00 A
5A 0.1...5.0 A
Topology
SINGLE BUS
Paralleling Address
16
The Initiator Paralleling Address must be the highest address in the network. All Non-
Initiator addresses must be a value less than the Initiator.
The control's position in the paralleling network is determined by its paralleling address.
Position 1 should be assigned a paralleling address of 1, Position 2 a paralleling address
of 2 and so on, in an ascending order.
Num. Devices
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1000
The time period allocated to read all the paralleled units' relevant data, make the necessary
calculations and disseminate paralleling driven updates to the system (Range 1000 to
10000).
Not Used
Can be set to Not Used, 52a (positive polarity), or 52b (negative polarity).
Not Used
Can be set to Not Used, 52a (positive polarity), or 52b (negative polarity).
Not Used
Can be set to Not Used, 52a (positive polarity), or 52b (negative polarity).
MVA Rating
1.0
I Multi Correction
xxx %
A scaling factor to compensate Delta Vars Calculation, if the CT value is not in the ratio
to the MVA rating (Range 20 to 500 %).
–<0000000000000000
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Provides alarm for one or more of the following user-selected conditions: Communication
Block, Block Raise Limit exceeded, Block Lower Limit exceeded, Voltage Reduction
(any step) invoked, Reverse Power Flow condition detected, Line Limit Current
exceeded, Tap Block Raise in effect, Tap Block Lower in effect, LDC/LDZ in effect,
Abnormal Tap Position detected, VAr Bias Lag exceeded, VAr Bias Lead exceeded,
Backup Power fail detected (if purchased), Tap Wear Limit exceeded, Operation Count
Limit exceeded, RTN Fail to Operate and Tap Changer Failure detected. Factory setting
is Disable. (Bottom line of display indicates available alarms.)
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Programmable Alarm
CNFG
COMMUNICATION BLOCK
MNTR
0000000000000001 C Press ENT to exit change
mode and save settings
GUID-7564914D-E554-4966-8BCB-D75C77AAEDEB V1 EN
When the resettable operations counter matches the Op Count Signal Alarm Setting, the
control will display a message that the Op Count Signal Alarm Setting has been exceeded.
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Reset the Motor Seal-In Alarm when the motor hold input has been restored.
Clear the Low Current Block Alarm and Block. Alarm and Block occurs when the control
determines that load current is less than 4 mA and Tap Delta Voltage is less than .4 Vac.
03/26/07 15:41:29
Displays and allows resetting of the time and date. Press ENT to set date; change mode
indicated by "C". Used in conjunction with drag hands memories where the date/time
stamp will be recorded for each drag hand quantity.
Daylight Savings
disable
Input Selection 1
SWITCH STATUS
Allows the Input Selection 1 to be used as a seal‑in input or a switch status input. When
the Switch Status input mode is selected, all Seal‑In input functions will be disabled
(Section 5.2, Configuration). The factory setting is Switch Status. A Switch Status setting
is also required for "Contact KeepTrack™ 1R1L" and "Contact KeepTrack 1N" methods
of tap knowledge.
Input Selection 2
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NONSEQ INPUT
Input Selection 3
VOLTAGE RED 2
Allows VR2 Input to be used as an Aux Status Input that can be read via DNP or
MODBUS®.
xxx
Setting for Peak RMS current programmable from 110% to 200% of the stored Peak RMS
current to activate an alarm.
xxx
Setting for Average RMS current programmable from 110% to 200% of the stored
Average RMS current to activate an alarm.
Duration % Change
xxx
Setting for Duration current programmable from 110% to 200% of the stored Duration
current to activate an alarm.
Reset all Motor Current Profiles and initiate the "Training Mode".
Normal Voltage
xxx.x Volts
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This parameter establishes the target voltage around which the Event settings determine
"Sag" or "Swell" conditions.
Event 1 (2, 3, 4)
ENABLE
xx %
When pickup is set to less than 100% it operates as a Sag (undervoltage), greater than
100% it operates as a Swell (overvoltage).
xx %
Sag Dropout is always set greater than Sag Pickup. Swell Dropout is fixed at 100%.
Establishes the minimum duration that Sag or Swell condition exists before an Event is
registered.
011101111111111
000000000000001
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V Alarm Threshold
1.0 %
011101011111111
000000000000001
I Alarm Threshold
10 %
ENABLE
20 mA
10 s
Allows Harmonic Alarm Delay setting which is applicable to both Voltage and Current
Threshold settings.
11111111111111
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1. Local Voltage
2. Compensated Voltage
3. Line Current
4. Load VA
5. Load W
6. Load VAr
7. Power Factor
8. Line Frequency
9. Tap Position
10. Source Voltage
11. Primary Current
12. Circulating/DVAr Current
13. Operation Count
14. Meter Out Voltage
Key
5 mins
10.2.4.11 Nameplate
CT Multiplier
6000 X
Adjustable from 1 to 32600 in 1 increments with a factory setting of 6000. User selection
must include knowledge of CT ratio, from primary rating to 0.2 A rating of control.
Load VT Config
LINE_TO_GROUND
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200 mA
The current input to the control is rated at 0.2 A continuous, 0.4 A for two
hours, and 4.0 A for one second.
Selection of display current can be made to be either 200 mA, 1 A or 5 A. This screen
allows load and circulating current displays to be viewed on 200 mA, 1A [4] or 5A [5]
scales. Line Limit I settings also affected.
CT/LOAD VT Phasing
0 Deg
CT/VT phasing correction is adjustable from 0° to 330° in 30° increments with a factory
setting of 0°. This setting will advance the current phasor by the indicated value.
60.0 X
Adjustable from 0.1 to 3260.0 in 0.1 increments with a factory setting of 60.0. User
selection must include knowledge of VT ratio, sensing VT ratio correction.
Load VT Correction
0.0 Volts
VT ratio correction is adjustable from –15 V to +15 V in 0.1 V increments with a factory
setting of 0 V.
CT/Source VT Phasing
0 Deg
CT/VT phasing correction is adjustable from 0° to 330° in 30° increments with a factory
setting of 0°. This setting will advance the current phasor by the indicated value.
60.0 X
Adjustable from 0.1 to 3260.0 in 0.1 increments with a factory setting of 60.0. User
selection must include knowledge of Source VT Ratio and sensing Source VT Ratio
correction.
[4] 1 A or 5 A displayed values are calculated from the actual 200 mA connected current.
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Source VT Correction
0.0 Volts
VT ratio correction is adjustable from –15 V to +15 V in 0.1 V increments with a factory
setting of 0 V.
1.00
SINGLE_PHASE
Toggles between two modes of operation: Single‑Phase – based on measured inputs, and
Three‑Phase – based on measured inputs and presumed balanced system. Factory setting
is single-phase.
Regulator Type
TYPE A
Allows the regulator type to be selected as Type A or B for correct source voltage
calculation. Factory setting is Type A.
Output Selection
CONTINUOUS
Output Pulse
1.5 Sec
Adjustable from 0.2 to 12 seconds in 0.1 second increments. Factory set at 1.5 seconds.
disable
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Enables and disables the Low Current Block and Alarm feature. When enabled allows the
control to determine when load current is less than 4 mA and Tap Delta Voltage is less
than .4 Vac to block regulation and initiate the Low Current Block alarm.
Auto/Man Sw Type
NONE
Allows the Auto/Man switch type on the adapter panel to be set to toggle, SCAMP or
NONE. NONE is used when no Auto/Manual switch exists.
DON'T SAVE
If Auto/Manual Switch Type is set to "None" or "Toggle" allows the state of the "Block
Auto Operation" communication command to be saved or not saved when power has been
lost.
If Auto/Manual Switch Type is set to "SCAMP" allows the control to initialize the
SCAMP status in either "Auto Mode" or the "Last Save" position.
disable
x.x V
The Fast Voltage Recovery setting range is from 1.0 to 15.0 volts outside the normal band
edges in 0.1 V increments.
Enable/Disable
disable
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The Maximum Allowed Taps Setting (3 to 7) determines the maximum number of taps
that can be taken to swipe the reversing switch.
xxxxx
This setting (10 to 10000) establishes the number of taps that must be taken before the Run
Through Neutral Feature is activated.
xx mA
Establishes the Maximum Measured Load current value (1 to 200 mA) that Load Current
must be less than to allow the Run Through Neutral feature to activate.
xxxxx
The Maximum RTN Standby Operations setting (1 to 10000) is the number of Tap
Operations that when exceeded initiates the "RTN Fail to Operate" alarm.
Enable/Disable
disable
RVB HB Timer
xxx
The Remote Voltage Bias Heartbeat Timer setting (2 to 120 sec) is the period that upon
receiving the remote voltage value the voltage bias is applied to the Bandcenter. If no
remote voltage value is received and the timer times out the control will revert to existing
settings.
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xxx.x
The Forward RVB Scale Factor (0.1 to 100.0) is the scale factor applied to the raw remote
voltage value obtained through communications.
xxx.x
The Reverse RVB Scale Factor (0.1 to 100.0) is the scale factor applied to the raw remote
voltage value obtained through communications.
10.2.5 Communication
RS485
TCC300 COM Port can be selected for two different configurations: RS‑485 or Fiber
Optics.
RS232
TCC300 COM Port can be selected for two different configurations: RS‑232 or Bluetooth.
Comm Protocol
DNP3.0
DNP Configuration
Displays the current DNP configuration. If no DNP configuration is present, then "File
does not exist" will be displayed.
CID File ID
TCC300 DEFAULT
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Displays the current CID File name (up to 20 characters) loaded on the control.
disable
Substation Address
DNP x
Feeder Address
DNP x
The Feeder Address is utilized to set a specific communication identification for network
addressing. If set to zero the address is not in effect. The address can be set from 1 to
65519.
Comm Address
DNP 1 Mdbus 1
Baud Rate
9600
Selects baud rate for COM1, located on the top of the control.
Parity
NONE
Stop Bits
ONE STOPBIT
Sync Time
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2 mS
This time delay improves robust operation when communication lines are intermittent.
Communication dead-sync time is the time that the control will wait from the last received
character and continue without attempting to resynchronize. Factory setting is 2 msec;
range is 0-32000 msec.
Output Pulse
1.5 Sec
Adjustable from 0.2 to 12 seconds in 0.1 second increments. Factory set at 1.5 seconds.
disable
60 sec
Establishes the duration at which time communications will be closed with the control
when no communication activity is sensed.
TX Delay
10 ms
Heartbeat Option
Disabled
Toggles between five modes of operation: LTC (DNP), Regulator (DNP), Profile
Switching (DNP), Profile Switching (GOOSE) and Disabled.
Load Setpoints
Load setpoint files (Unit or Master) from a Smart Flash SD Card into the unit.
Save Setpoints
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Save setpoint files (Unit or Master) to a Smart Flash SD Card from the unit.
Save Datalog
Save data log files to a Smart Flash SD Card from the unit.
Save Sequence of Events files to a Smart Flash SD Card from the unit.
Save oscillograph
Clone save
Save the entire control settings to a Smart Flash SD Card with the exception of the serial
number.
Clone load
Load a clone file on to a control to duplicate settings. Does not overwrite serial number of
the target control.
Load DNP configuration files from a Smart Flash SD Card into the unit.
Save DNP configuration files to a Smart Flash SD Card from the unit.
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Firmware Update
Load IEC Configuration files (*.cid) when IEC 61850 protocol has been purchased.
Save IEC Configuration files (*.cid) when IEC 61850 protocol has been purchased.
SD Quick Capture
Provides the means (in one step) to initiate a save of the following data files to the inserted
SD Card (if they exist on the control).
• Control Clone
• Data Logging
• Oscillography
• Sequence of Events
• DNP Map
• Multi-user Access Code
• Multi-user Access Code Log
10.2.5.3 Ethernet
DHCP Enable
ENABLE
IP Address
0.0.0.0
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Either displays the assigned IP Address when DHCP is enabled or allows the IP Address
to be manually assigned.
Net Mask
0.0.0.0
Either displays the assigned Net Mask when DHCP is enabled or allows the Net Mask to
be manually assigned.
Gateway
0.0.0.0
Either displays the assigned Gateway when DHCP is enabled or allows the Gateway to be
manually assigned.
502
20000
Auto Negotiation
ENABLE
Keepalive time
7200 sec
The Keepalive Time feature applies only to the Ethernet connection. If no communication
activity is detected on a previously open Ethernet socket longer than the timeout setting
the control will close the socket and make it available for connection. The setting range is
from 1 to 50,000 seconds.
SNTP Enable
disable
Enables the SNTP (Simple Network Time protocol) to allow Network Time
Synchronization.
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0.0.0.0
-5 Hr
10.2.5.4 HMI
Allows contrast to be adjusted from +10 (lightest) to –10 (darkest). Factory setting is 0,
which provides a neutral contrast.
User Line 1 E
ABB
User Line 2 E
TCC300
Configures a six-digit alpha/numerical Access Code for Level 1. Factory setting is 000000
(disabled).
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Oscillograph Message
ENABLE
Feature enables or disables the OSC Triggered Message to be scrolled on the unit display
when an OSC record is available.
10.2.5.5 Bluetooth
Bluetooth Enable
ENABLE
Bluetooth Reset
Bluetooth Protocol
MODBUS
Authentication
disable
Enables or disables Authentication and provides the means to enter a Pass Key when set
(1 to 16 characters).
Friendly Name
TCC300
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The Bluetooth Passkey can be reset to default conditions (no Passkey and Authentication
Disabled) if necessary.
Control BT Device
XX:XX:XX:XX:XX:XX
Bluetooth Mode
MODE0
The Bluetooth mode can be set to Mode0 in which the control is discoverable and
connectable to any client station, or Mode1 in which the control is non‑discoverable but
is connectable to any client station that knows the control Bluetooth device address.
10.2.5.6 RS232
Protocol
MODBUS
Baud Rate
115200
Parity
NONE
Stop Bits
TWO STOPBITS
Sync Time
50 mS
This time delay improves robust operation when communication lines are intermittent.
Communication dead-sync time is the time that the control will wait from the last received
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10.2.6 Utilities
10.2.6.1 Calibration-Test
Bias Voltage
Status/Test Mode
When ENT is pressed, the control status can be checked, and a bias test voltage can be
entered to test the control’s automatic operation.
Load Voltage
XXX.X Volts
Displays the real-time measured value of voltage at the regulator or the transformer,
including the voltage reduction if applicable and any corrections made using the user-
selected VT correction voltage.
Voltage Offset
32767 X
32762 X
Control Load I
x.x mA Lag
Displays the real-time measured value of load current related to the scaling factor Current
Transformer of 200 mA, 1 A or 5A.
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32767 X
Power Factor
X.XXX Lag
I Sin Coefficient
0 X
I Cos Coefficient
8192 X
Displays the PF Factor Cosine correction factor as determined by Autocal. Can also be
manually set. However, ABB does not recommend manual setting of this parameter.
Motor Current
x.xx mA
8192 X
0 X
8192 X
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8192 X
32767 X
0 X
8192 X
Momentarily illuminates each LED on the control panel. Push EXIT to stop.
Input Test
Output Test
Verify proper operation of each front panel pushbutton from the HMI.
press ENTER.
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Pressing Enter will cause the source side PT voltage to be measured instead of being
calculated. The second line on the LCD screen will display: Measured XXXXX V
Pressing Enter will toggle to the calculated source side voltage and the second line on the
LCD screen will display: Calculated XXXX V
Watchdog resets: X
Total resets: X
Displays the total number of watchdog resets and total resets which include Power down
and watchdog resets.
X1 Duration
X1 Duration
When the Operation Counter is configured as X1, the X1 duration is the instantaneous
measure of the X1 pulse generated by the counter contact switch. It also displays the
average X1 pulse duration over the last 8 tap operations. The user can use this
measurement to set the X mode Delay.
When the Operation Counter is configured as X2, the X1 Duration will always display
ZERO since this is not applicable to X2 mode of Operation.
Alarm Activity
The Alarm Activity feature provides the means to display all active screen messages that
are active on the control.
10.2.6.2 About
Serial Number
XXXXX
Firmware Version
D-0214VXX.XX.XX
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EE Checksum
XXXXXX
XXX
Hardware Number
The Hardware Number is used for identifying the control hardware type.
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11.1 Setpoints
Definite Time
Time Delay Selection Inverse Time
[Definite Time]
Integrating
Basic Timer Type Instant Reset
[Integrating]
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Forward Power
Band Center 100.0 to 135.0 (V) [120.0] (_______________)
Band Width 1.0 to 10.0 (V) [2.0] (_______________)
Definite Time 1 to 360 (sec) [30] (_______________)
LDC-Z 0 to 72 (V) [0] (_______________)
LDC Resistance -72 to +72 (V) [0] (_______________)
LDC Reactance -72 to +72 (V) [0] (_______________)
Reverse Power
Regulate Forward
Operation Block [Block]
(Ignore)
VAr Bias
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Fwd Power Max 3 Ph Cap Bank Size 4 to 12000 (KVAr) [12000] (_______________)
Rev Power Max 3 Ph Cap Bank Size 4 to 12000 (KVAr) [12000] (_______________)
Lead % Bank Size Pickup 10 to 100% [75] (_______________)
Lag % Bank Size Pickup 10 to 100% [75] (_______________)
VAr Bias Voltage Step 0.1 to 2.0 (V) [1.0] (_______________)
Max VAr Bias Duration 10 to 1440 (min) [300] (_______________)
VAr Bias Linear:
Current Multiplier Base Value 0 to 32600 [20000] (_______________)
Primary Current Multiplier (_______________)
No Voltage Reduction:
Linear Voltage Bias (-X) - -72 to 0 (V) [-10] (_______________)
Normalized Linear Voltage Bias (-X) (_______________)
Linear Voltage Bias (-X) Limit - -5.0 to 0.0 (V) [-1.0] (_______________)
During Voltage Reduction:
Linear Voltage Bias (+X) 0 to 72 (V) [10] (_______________)
Normalized Linear Voltage Bias (+X) (_______________)
Linear Voltage Bias (+X) Limit 0.0 to 5.0 (V) [1.0] (_______________)
11.2 Configuration
Primary
Voltage Multiplier 0.1 to 3260.0 (X) [60.0] (_______________)
Voltage Source Multiplier 0.1 to 3260.0 (X) [60.0] (_______________)
Current Multiplier 1 to 32600 (X) [6000] (_______________)
Single Phase
Primary Power Display Three Phase
[Single Phase]
VT/CT Load
Normalizing Voltage Multiplier 0.80 to 1.20 (X) [1.00] (_______________)
VT Correction -15.0 to +15.0 (V) [0.0] (_______________)
60 degrees 90 degrees
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Aux Current Transformer Units Display 200 mA [200 mA] 1 Amp 5 Amp
VT/CT Source
VT Source Correction -15.0 to +15.0 (V) [0.0] (_______________)
60 degrees 90 degrees
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Regulator
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Paralleling
DVAr 1 DVAr 2
DVAr 2 (Keep
Master/Follower
Track)
Master/Follower Settings
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General
Regulate Internal
Tap Information Disabled [Disable]
(KeepTrackTM)
Tap Limits
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Operation Counter
Tap Statistics
Maximum Tap Wear 1 to 65534 [65534] (_______________)
Individual Tap Wear Alarm 1 to 200% [100%] (_______________)
Set to match actual tap position as read on the physical tap position
indicator. In order to verify Neutral Tap Position, when the tap position is
"0", but no neutral input is detected, the Tap Position screen of the
TCC300 will display "- - -" instead of "0". When reading the tap position
via comms (Modbus and DNP) a value of 32767 will be returned when the
tap position is "0", but no neutral input is detected, otherwise a "0" will be
returned.
Tap Calibration
Tap Position -16 to +16 (Neutral) [0] (_______________)
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11.4 Alarms
Block Raise (Tap) Max VAr Bias Duration - LAG Block Lower (Volt)
Primary Watts Energy Metering Watt Hrs Fwd Lag Power Factor
Primary VArs Energy Metering Watt Hrs Rev Lead Power Factor
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Logging Timer
Data Log Interval 0 to 120 (minute) [5] (_______________)
Duration [451 Day 09:20:00] (______________________________)
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Pickup
Force Lower (Runback) Raise Tap Limit Lower Tap Limit Low Band
High Band Low Voltage Limit High Voltage Limit Auto Inhibit
Non Sequential Reverse Power Peak Motor Current Avg. Motor Curent
Sealin Fail Alarm Active Sealin Fail Low Blk Act. Sealin Fail Raise Blk Act. Low Current Blk Act.
Dropout
Force Lower (Runback) Raise Tap Limit Lower Tap Limit Low Band
High Band Low Voltage Limit High Voltage Limit Auto Inhibit
VAr Bias Active Sealin Fail Alarm Act. Sealin Fail Low Blk Act. Sealin Fail Raise Blk Act.
Low Current Blk Act. Motor Seal-in Input Neutral Input Counter Input
Op Count Signal
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OR Gate Setup
Force Lower (Runback) Raise Tap Limit Lower Tap Limit Low Band
High Band Low Voltage Limit High Voltage Limit Auto Inhibit
Non Sequential Reverse Power Peak Motor Current Avg. Motor Curent
Sealin Fail Alarm Active Sealin Fail Low Blk Act. Sealin Fail Raise Blk Act. Low Current Blk Act.
Force Lower (Runback) Raise Tap Limit Lower Tap Limit Low Band
High Band Low Voltage Limit High Voltage Limit Auto Inhibit
VAr Bias Active Sealin Fail Alarm Act. Sealin Fail Low Blk Act. Sealin Fail Raise Blk Act.
Low Current Blk Act. Motor Seal-in Input Neutral Input Counter Input
Op Count Signal
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Force Lower (Runback) Raise Tap Limit Lower Tap Limit Low Band
High Band Low Voltage Limit High Voltage Limit Auto Inhibit
Non Sequential Reverse Power Peak Motor Current Avg. Motor Curent
Sealin Fail Alarm Active Sealin Fail Low Blk Act. Sealin Fail Raise Blk Act. Low Current Blk Act.
Force Lower (Runback) Raise Tap Limit Lower Tap Limit Low Band
High Band Low Voltage Limit High Voltage Limit Auto Inhibit
VAr Bias Active Sealin Fail Alarm Act. Sealin Fail Low Blk Act. Sealin Fail Raise Blk Act.
Low Current Blk Act. Motor Seal-in Input Neutral Input Counter Input
Op Count Signal
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RS485/Fiber
1200 2400
19200 38400
57600 115200
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Serial RS232
MODBUS
Protocol DNP3
[MODBUS]
1200 2400
4800 9600
19200 38400
Ethernet
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Profile Switching
Regulator (DNP)
(DNP)
Profile Switching
(GOOSE)
Bluetooth®
MODBUS®
Protocol DNP3
[MODBUS]
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Variations
The variation of an object gives a different representation of the same data point, such as
the size of the object or whether or not the object has flag information. Accordingly, the
Variations section will configure listed objects with the desired and supported variations.
• Allow Unsolicit: Determines whether unsolicited null responses will be sent when
session comes online. If enabled, subsequent unsolicited responses will be enabled
through function code 0×14 (Enable unsolicited responses) and disabled through
function code 0×15 (Disable unsolicited responses). If "Allow Unsolicit" is disabled,
then function codes 0×14 and 0×15 will be responded to with an error.
• Class 1 Max Delay (Sec): If unsolicited responses are enabled, this parameter
specifies the maximum amount of time after an event in the corresponding class is
received before an unsolicited response will be generated.
• Class 1 Max Events: If unsolicited responses are enabled, the parameter specifies the
maximum number of events in the corresponding class to be allowed before an
unsolicited response will be generated.
• Class 2 Max Delay (Sec): If unsolicited responses are enabled, this parameter
specifies the maximum amount of time after an event in the corresponding class is
received before an unsolicited response will be generated.
• Class 2 Max Events: If unsolicited responses are enabled, the parameter specifies the
maximum number of events in the corresponding class to be allowed before an
unsolicited response will be generated.
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Choosing Points
The Available Points window is populated when a DNP source file is opened. The
selection of points from the Binary Inputs, Analog Inputs, Binary/Control Outputs and
Analog Outputs tabs can be accomplished by either individually selecting, dragging and
dropping points in the Selected Points window or utilizing the "Copy All" feature. The
Copy All feature only copies the points in the open tab to the Selected Points window. The
"Remove All" feature removes all the points displayed in the Selected Points window for
the tab that is open.
To insert a Dummy point, select "Insert Dummy". The Dummy Point will be inserted at
the end of the Selected Points list. To move the Dummy Point, select, drag and drop the
point at the desired location in the Selected Points list. The Dummy point will assume the
Index Position and the remaining Selected Points will be modified to accommodate the
Dummy Point.
Insert Offset
This allows an offset to be created in the DNP map without the point number being
transmitted, thus providing the ability to construct a DNP profile that has non-consecutive
point numbers within a group.
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• Latch On
• Latch Off
• Latch OnOff
• Latch OnOff_TC
• Pulse On
• Pulse Off
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• Pulse OnOff
• Pulse OnOff_TC
• Paired Close
• Paired Trip
• Paired TripClose
The "Mask" value defaults to "CLASS ZERO" and defines what polling class type the
point is mapped to. The Mask value can also be set to CLASS NONE by double left
clicking on the desired point Mask element.
Inverse defines whether the command to be sent would be inverted, meaning that when
TRUE is selected, sending a Trip, Close, etc will have the opposite effect. This was
implemented due to variations seen in RTU manufacturer’s implementation of direct
control with DNP to allow full compatibility the widest possible number of RTU’s.
The Binary/Control Outputs Tab includes a help selection. When selected TCC600 will
launch two pdf documents which provide an explanation of each individual Binary point
with respect to different CROB.
Editing Counters
The Counters "Mask" value can be edited by double left clicking on the desired point
Mask element. The "Mask" value defaults to "CLASS THREE" and defines what polling
class type the point is mapped to. The Mask value can also be set to CLASS ONE, CLASS
TWO, CLASS NONE, CLASS ONE NOT CLASS 0, CLASS TWO NOT CLASS 0 or
CLASS THREE NOT CLASS 0 by double left clicking on the desired point Mask
element.
For security reason, DNP Security tab will only be active when TCC600
is connected to a control with an Access Code of Level 2, otherwise it will
be grayed out.
DNP Security
DNP authentication is now available and can be independently enabled in the DNP
security tab for either serial or Ethernet (both TCP or UDP) interfaces.
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The concepts of the Hashed Message Authentication Code (HMAC) and challenge-
response as defined in the DNP3 specification for Secure Authenticate Version 2.0
document is employed.
Before TCC600® allows a user to change the Update key, the user has to
enter the old update key.
GUID-7C5B6EAC-2631-430D-8A13-964935CA4EBB V1 EN
Figure 460: Configure Update Keys and Critical Request Function Codes Dialog
Screen
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Appendix C DNP Configuration Editor
Aggressive Mode
Full challenge/response exchanges increase the number messages in the protocol, which
affects throughput performance. Therefore, DNP Secure Authentication provides an
aggressive mode in which the data from a single challenge can be used to authenticate
many subsequent messages. The sender of the critical message includes the HMAC at the
end of the critical message without having to be challenged. At least one challenge must
occur, however, before aggressive mode can be used.
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GUID-B874B54E-A407-40AE-85C1-067D6AC561D7 V1 EN
2. Select Load Template/TCC300 Default from the DNP Configurator menu bar. The
Binary Inputs tab is displayed. The Available Points list for each DNP Points Group
tab will also be populated.
3. Select the Binary Input points you wish to include in the DNP map by selecting Copy
All or dragging the desired point(s) to the Selected Points window.
4. Edit the Selected Points for each tab as necessary to match your SCADA, RTU or
Master setup.
5. Select Save File from the DNP Configurator menu bar. TCC600 will display a Save
As dialog screen with a *.xml file extension.
6. Name the file and then select Save.
7. If TCC600 is connected to the target control then the Send to Control menu feature
can be used as follows:
7.1. Select Send to Control. TCC600 will display the "Authentication Key
generated successfully".
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GUID-05A47015-EBDE-4BE3-B4DA-60BA37437FC2 V1 EN
7.2. Select OK. TCC600 will display the "Open File" dialog screen with a *.xml file
extension.
7.3. Select the file to be opened, then select Open. TCC600 will initiate the file
transfer as indicated by the "Send" dialog screen, followed by a "DNP Upload"
confirmation screen.
GUID-E6F3EEED-BA47-4AC6-82EE-1ACEB7A63330 V1 EN
GUID-EEE054A1-CA8F-494B-8905-3BCC32C42C8F V1 EN
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INVERSE CROB
GUID-A7D6A9FB-1882-48C7-A90E-8ECDD4EE41EB V1 EN
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GUID-24D583FA-4F96-4EA4-B6A9-4345AF4684E2 V1 EN
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The IEC 61850 Configuration Editor includes the following features and functions:
CID IP Address
The IP Address of the Server (control). Setting the proper IP Address to match the control
IP Address, will enable a CLIENT software to establish a connection to the control.
File Revision
The file revision allows 0-99 different revisions of the CID file.
Having no rptID in the Report Control Block of the CID file will fail validation in Schema
1.4 (as rptID is required) and passes validation for Schema 3.0.
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GUID-0C7881A1-4E0D-4661-9807-4070B67217BF V1 EN
Figure 467: IEC 61850 Configuration Editor Reporting Metering Dataset Dialog
Screen
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GUID-540639DC-734D-45B7-ACAC-9B00C7A1A9D5 V1 EN
Figure 468: IEC 61850 Configuration Editor Reporting Status Dataset Dialog Screen
Schema 1.4 does not support General Interrogation. Schema 3.0 does
support General Interrogation.
GUID-4D93A983-857E-4D9C-99AA-FA0DBB94B2BF V1 EN
• Data Change/Data Update – For measurements, if the value of the data attribute
exceeds (either lower or higher) the deadband value the report is generated. For
status, if the value of the data attributes changes, the report is generated.
• Data Update – is treated the same as Data Change.
• Quality Change – For any measurement or status, the source is a PROCESS. The
settings are SUBSTITUTED values.
If system error or checksum error is detected, the validity are questionable and inaccurate.
If self test fails, then validity is Invalid. Good means there is no abnormal condition of the
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acquisition function or the source. If a value is out of range outofrange is set. Badreference
is set when ever error 8198 (voltage reference error) is detected.
• Good
• Invalid
• Questionable
• Out of Range
• Bad Reference
• Inaccurate
• Integrity – For the integrity time period, set in seconds, a snapshot of the dataset with
values of the data attributes is reported. If the integrity time period is set to zero, No
integrity reports are generated.
• General Interrogation (GI) – As soon as GI value is set to true, a snapshot of the
dataset with values of the data attributes is reported and GI is immediately set to false.
Supported in Schema 3.0
Configuration Revision
Contains the count of the number of times that the configuration in the dataset has changed
either due to deletion or addition or reordering of members in the dataset. The user must
keep track of this number.
GUID-8D5F1E21-5288-4E4E-A149-D517B8CC2669 V1 EN
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GUID-F4C167C8-4C2D-4AF2-B684-3CFE2D8D43CD V1 EN
Integrity report
time
DC2
DC2 DC4
DC5
time
BufTm BufTm
Integrity time
Sequence Number
The Sequence Number is included in the report if the "Sequence Number" bit is set to true.
This value is incremented for every report generated. The first report generated as soon as
Report Enable is set to true will have the sequence number as zero. The sequence number
will rollover to zero at its maximum value.
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TimeStamp
A Time Stamp is included in the report if the "TimeStamp" bit is set to true. This parameter
tells the time at which the report was generated.
DataSet
Data Set is included in the report if the "DataSet" bit is set to true. The dataset reference
shall be included in the report and derived from the member of the dataset.
ReasonCode
A Reason Code is included in the report if the "ReasonCode" bit is set to true. The report
will contain the trigger option that is responsible for generation of the report.
DataReference
Data Reference is included in the report if the "DataReference" bit is set to true. It shall
contain the Functional Constraint Data (FCD) of the data attribute values included in the
report.
EntryID
An Entry ID is included in the report if the "EntryID" bit is set to true. This parameter
represents OCTET string which is used to identify the sequence of events in a buffered
report control block.
Configuration Revision
It is included in the report if the "Configuration Revision" bit is set to true. This parameter
shall contain the corresponding attribute ConfRev of the referenced BRCB.
Buffer Overflow
The Buffer Overflow is included in the report if the "Buffer Overflow" bit is set to true. It
indicates to the client that a buffer overflow has occurred. The buffered report control
block will set this bit in the first report after the events that occurred after the overflow. The
second report will have it set to zero again.
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GOOSE Publisher
The user can configure up to 5 generic goose control blocks. All the GOOSE publishers
should have the different mac addresses. The user can select a total of 16 data attributes for
each dataset referenced in the goose control block. The Trigger options can be periodic or
data change or both.
The user can also select the trigger options for any member in the dataset. The available
periodic change for which the goose can be generated is 250 ms - 5000000 ms.
GOOSE Subscriber
The user can configure up to 2 generic goose control blocks. All the GOOSE subscribers
should have different mac addresses. The user can select a total of 255 data attributes for
each dataset referenced in the goose control block. In the 255 attributes one has to be a
command. The list of commands supported include:
The user publishing the goose message should configure the appropriate command and its
appropriate position in the dataset and configure the remaining data attributes
GsSubscOfs (Offset) in the dataset referenced in the goose subscription control block.
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CBRef
Contains the reference of the goose control block.
GoID
Contains the identifier of the logical device in which the goose control block is located.
CfgRev
Contains the count of the number of times that the configuration in the dataset has changed
either due to deletion or addition or reordering of members in the dataset.
AppID
The Application Identifier (APPID) is used to select ISO/IEC 8802-3 frames containing
sampled value messages and to distinguish the application association. Since the TCC300
does not publish or subscribe to sample value, the value of AppID is limited to 0-0x3FFF.
Validation
The configurator validates against Schema 1.4 or Schema 3.0. The Schema drop down
menu allows the user to select either Schema 1.4 and 3.0. Each file saved is validated
against the appropriate Schema.
GUID-E7A82324-B089-4A4B-ADE3-B6D98CF6FD66 V1 EN
Figure 473: IEC 61850 Configuration Editor Schema Selection Dialog Screen
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Appendix D IEC 61850 Configuration Editor
GUID-E5EDCB24-DE05-43C2-B1D5-B7B769AB927F V1 EN
Figure 474: IEC 61850 Configuration Editor GOOSE Publisher Dialog Screen
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Appendix D IEC 61850 Configuration Editor
GUID-80671264-1579-4A49-863A-2F5433FAE314 V1 EN
Figure 475: IEC 61850 Configuration Editor GOOSE Subscriber Dialog Screen
The "Validate" selection on the IEC 61850 Configuration Editor Dialog Screen will
validate any CID file against Schema 1.4 or Schema 3.0.
GUID-A923C81F-A8CD-489B-97B3-9AFE2D718005 V1 EN
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Appendix E Self-test error codes
8106 ERROR_EE_WR_OUT_OF_MEM Error code indicates that the buffer used for
temporary storage of the eeprom data before it is
actually written is full.
8107 ERROR_EE_WR_MSG_CREATE Error code indicates that eeprom write command
message creation has failed (possibly too many
writes were done prior to it and buffer got full).
8108 ERROR_EE_WR_PAGE This code is displayed when:
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Appendix F Remote Ethernet file update utility
The REFU Utility is a stand alone PC application. The REFU Utility utilizes a file transfer
algorithm that ABB has implemented in the TCC300 firmware for transferring such files
as DNP device map files. The REFU Utility is capable of operation behind any secure
firewall or within any IT security policy imposed by a local administrator.
GUID-F8047708-1460-415C-A53F-A3E29D378EC0 V1 EN
The Remote Ethernet Firmware Update element of the Remote Ethernet File Update
(REFU) Utility application allows the user to remotely update one or more control's
firmware to a new version, utilizing an ethernet connection.
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Appendix F Remote Ethernet file update utility
GUID-E375AA47-312F-438C-864B-576D837C5B94 V1 EN
To comply with Cyber security requirements, the REFU Utility will prompt for a
password when launched. The default password is "BecoUpdate". This password is user
settable (alphanumeric and special characters) upon launching the program for the first
time and can also be changed from the File/Password menu.
Due to the sensitive nature of this utility, it is highly recommended not to distribute this
application to unauthorized users. Therefore, this application will not be available for
download from the ABB website. Furthermore, it is only available upon written request
from authorized personnel.
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Appendix F Remote Ethernet file update utility
The Remote Ethernet Firmware Update application utilizes a special firmware update file
created by ABB that contains both the firmware version number in encrypted form and the
regular firmware file with the ".bot" extension and a version filter (optional). The
firmware update file format has an extension of ".upd". If the version filter is not included,
the application will not perform a version check prior to sending the firmware to the
control.
Additional features that apply to both Firmware and Data File modes:
• The user can select for each control, which file(s) to be updated by selecting the
appropriate check boxes.
• The utility can automatically generate consecutive IP Addresses, given a start IP
Address and the number of controls in that IP Address range. It is important to note
that the serial number verification by the utility is not performed when this feature is
used.
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Appendix F Remote Ethernet file update utility
GUID-E375AA47-312F-438C-864B-576D837C5B94 V1 EN
Figure 479: Remote Ethernet File Update Utility (Firmware File) Dialog Screen
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Appendix F Remote Ethernet file update utility
8. From the Settings dropdown menu select the number of "Retries" to be attempted if
there is any failure to update the firmware on any control.
The maximum number of retries is 10. The default number of retries is 3. The range
is from 0 to 10.
9. Select the controls to be updated.
10. Select either "Update Selected" or "Update All" to start the update sequence.
The REFU Utility will start the update sequence for each control. The sequence is
described in detail in the Firmware Update Sequence described below.
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Appendix F Remote Ethernet file update utility
11.1. A block of all automatic and remote operations is activated, leaving the Control
state unchanged.
11.2. All ongoing operations are terminated.
11.3. All setpoints and calibration data is backed up into internal data flash memory.
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Appendix F Remote Ethernet file update utility
• The Remote Ethernet File Update (REFU) Utility is installed and running on
a PC with access to the target ethernet network.
• The desired "DNP Configuration" file is available.
"User Access" and "IPsec Policy" files are not supported at this time.
2. Launch the Remote Ethernet File Update (REFU) Utility. The REFU dialog screen
will be displayed.
GUID-E375AA47-312F-438C-864B-576D837C5B94 V1 EN
Figure 480: Remote Ethernet File Update Utility (Firmware File) Dialog Screen
3. Select "Data File". The REFU Data File dialog screen will be displayed.
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GUID-7AEB4B87-0310-4AA6-9E25-424DC96615C7 V1 EN
Figure 481: Remote Ethernet File Update Utility (Data File) Dialog Screen
4. Select "Choose File" for the file(s) to be updated. The utility will prompt for the
desired file location and file name.
5. Select the desired file. The utility will populate the "DNP Configuration" field with
the path/file name.
6. Enter the IP Address and the Serial Number of the control to be updated.
7. Select "Add". The information will be added to the list of controls to be updated.
Repeat Step 6 for any other controls to be updated.
The user can create a list of controls that will have their data files updated. This list
can be saved if desired and can be retrieved for use at a later date. The list of controls
and their associated information (except for the "Update to Version") is stored in an
encrypted format.
8. From the Settings dropdown menu select the number of "Retries" to be attempted if
there is any failure to update the data files on any control.
The maximum number of retries is 10. The default number of retries is 3. The range
is from 0 to 10.
9. Select the controls to be updated.
10. Select the desired file types to be updated on each individual control.
11. Select either "Update Selected" or "Update All" to start the update sequence.
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The REFU Utility will start the update sequence for each control. The sequence is
described in detail in the File Update Sequence described below.
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Glossary
Section 16 Glossary
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—
ABB Distribution Solutions
Distribution Automation
P.O. Box 699
FI-65101 VAASA, Finland
Phone +358 10 22 11
ABB Inc.
655 Century Point
Lake Mary, FL 32746, USA
Phone +1-800-222 1946
www.abb.com/mediumvoltage
www.abb.com/substationautomation
1VAC388793-MB B