INGEREV RAPID 60-180

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Document: 300001133
Rev: B
Date: 04/09/2024
 INGEREV RAPID 60-180

Tabla de contenido / Table of contents

1 INGEREV RAPID 60-180 ............................................................................................................................. 3

1.1 List of alarms .......................................................................................................................................... 3
1.1.1 Electric vehicle communication alarms .......................................................................................... 3
1.1.2 General alarms .............................................................................................................................. 3
1.1.3 Devices malfunctioning alarms. ..................................................................................................... 4
1.1.4 Behavioural alarms ........................................................................................................................ 4
1.1.5 Power stack alarms........................................................................................................................ 5
1.2 List of Notice ........................................................................................................................................... 6
1.2.1 General notice ................................................................................................................................ 6
1.3 Power stack status.................................................................................................................................. 7
1.3.1 IP20 powermodule ......................................................................................................................... 7
1.4 Display Status ......................................................................................................................................... 9
1.4.1 IP20 powermodule ......................................................................................................................... 9

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 INGEREV RAPID 60-180

1 INGEREV RAPID 60-180

1.1 List of alarms

1.1.1 Electric vehicle communication alarms

Label Description How to solve the problem
01 - ev: ev side disconnection EV has finished the charge and has disconnected No problem. Just information.
02 - ev: chademo comm error CHAdeMO communication error
03 - ev: homeplug greenphy comm error CCS HomePlug Green PHY communication error Communication failure between electric vehicle and
charger. User should disconnect the connector and
04 - ev: sdp comm error CCS Service Discovery Protocol error try to reconnect it again.
05 - ev: handshake comm error CCS Handshake communication error If problem persists, call technical assistance.
06 - ev: v2g comm error CCS V2G communication error
07 - ev: chademo charger malfunction CHAdeMO charger malfunction Call technical assistance.
Charger should remove automatically this alarm.
08 - ev: evse emergency shutdown EVSE emergency shutdown
If problem persists, call technical assistance.

1.1.2 General alarms

Label Description How to solve the problem

10 - emergency pushbutton Emergency pushbutton is pressed Release emergency pushbutton.
11 - open door The door is open Close the door.
Disconnect EV.
13 - ground fault detection Ground fault has been detected
If problem persists, call technical assistance.
39 - Charging lock contactor error All in one charging lock error. The value that we Check contactor (IN07 and OUT04). If problem
configured (OUT04) differs with IN07 persists, call technical assistance.
47 - QA1 left error QA1 close error. The value that we configured Check contactor (IN02 and OUT01). If problem
(OUT01) differs with IN02 persists, call technical assistance.
48 - QA2 right error QA2 close error. The value that we configured Check contactor (IN03 and OUT02). If problem
(OUT02) differs with IN03 persists, call technical assistance.

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 INGEREV RAPID 60-180

1.1.3 Devices malfunctioning alarms.

Label Description How to solve the problem
20 - rfid reader malfunction RFID reader is malfunctioning
21 - 12V power supply malfunction 12V power supply is malfunctioning
22 - ac contactor malfunction AC contactor is malfunctioning Call technical assistance.
24 - chademo lock connector error CHAdeMO lock connector is malfunctioning
25 - DC leakage sensor error DC leakage sensor is malfunctioning
60 - powermeter sensor com error Communication error between vat meter and vat Call technical assistance
meter probe.
61 - powermeter error: Powermeter error. The vat meter send an error Call technical assistance
status.

1.1.4 Behavioural alarms

Label Description How to solve the problem
30 - output voltage higher than ev voltage setpoint VOUT is higher than EV voltage setpoint
This problem disappears when the session ends.
31 - output voltage lower than ev voltage setpoint VOUT is lower than EV voltage setpoint
If problem persists, call technical assistance.
32 - charging current out of ev current setpoint ICHARGE is out of EV current setpoint
Verify powermeter communication.
33 - powermeter comm error Powermeter communication error
If problem persists, call technical assistance.
Verify CCS connector.
34 - high temperature in ccs connector High temperature in CCS connector
If problem persists, call technical assistance.
35 - DC leakage error AC/DC leakage error If problem persists, Call technical assistance.
Verify DC/DC communication.
38 - dcdc comm error DC/DC communication error
If problem persists, call technical assistance.

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 INGEREV RAPID 60-180

1.1.5 Power stack alarms

Label Description How to solve the problem

43 - All powermodules error All powermodules are stopped with an error Call technical assistance
%s is the logical connector, right or left. It is Call technical assistance
impossible to start a charging in this logical
44 - All %s powermodules error
connector because all the free modules have an
error.
Check powermodule cables (power and CAN
%i is the powermodule CAN ID. This communication). Check canID configuration in the
45 - Powermodule %i offline
powermodule is offline, there isn’t communication. powermodule display. If problem persists, Call
technical assistance.

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 INGEREV RAPID 60-180

1.2 List of Notice

1.2.1 General notice

Label Description How to solve the problem

40 - Powermodules group error Error configuring module groups. No action is required, charger should automatically
fix the problem. If not, call technical assistance
41 - Powermodule %i warning %i is the powermodule CAN ID. This The powermodule works, but it should be check as
powermodule has a warning. The last number is soon as possible.
the powermodule status value.
42 - Powermodule %i error" %i is the powermodule CAN ID. This Call technical assistance to check the error type.
powermodule has an error. The last number is the
powermodule status value.
47 - QA1 left notice It appears when the setting Power modules There is no problem. Is a notice of the standby
management of the web manager is ENABLED status of the contactor QA1.
48 - QA2 right notice It appears when the setting Power modules There is no problem. Is a notice of the standby
management of the web manager is ENABLED status of the contactor QA1.
49 - FC2 FC3 FC4 left error One of the protections of the power module group Rearm the protection. If the problem doesn’t
is trigged. disappear Call technical assistance.
50 - FC5 FC6 FC7 right error One of the protections of the power module group Rearm the protection. If the problem doesn’t
is trigged. disappear Call technical assistance.
600 - Backlight communication error Advertising screen communication failure. Verify the ethernet cable is well inserted. If the
problem doesn´t disappear Call technical
assistance.

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 INGEREV RAPID 60-180

1.3 Power stack status

1.3.1 IP20 powermodule

Power Module status is a 4 bytes number. For example, a Powermodule error message:

"6Z05172A0010.ccsleft","Wed Jan 26 08:47:52 2022","42 - Powermodule 6 error 3080002","on"

Byte 3 (bits 24-31) Byte 2 (bits 16-23) Byte 1 (bits 8-15) Byte 0 (bits 0-7)
0x03 0x08 0x00 0x02

Byte Bits Status type Description

Bit 0 AC input over voltage 1: abnormal 0: normal
AC input failure
Bit 1 AC input under voltage 1: abnormal 0: normal
Bit 2 Module protection AC input over voltage shutdown (disconnect) 1: abnormal 0: normal
Bit 3 PFC bus over voltage PFC bus over voltage 1: abnormal 0: normal
Byte 0 Bit 4 PFC bus under voltage PFC bus under voltage 1: abnormal 0: normal
Bit 5 PFC bus unbalance PFC bus unbalance 1: abnormal 0: normal
Bit 6 DC output over voltage DC output over voltage 1: abnormal 0: normal
Bit 7 Module protection DC output overvoltage shutdown 1: abnormal 0: normal
Bit 8 Module output under voltage DC output under voltage 1: abnormal 0: normal
Bit 9 Fan failure Fan stops operating 1: abnormal 0: normal

Byte 1 Bit 10 Reserved Reserved Reserved

Bit 11 Fan driver failure Fan driver Fail 1: abnormal 0: normal
Bit 12 Over temperature protection ambient temperature over temperature protection 1: abnormal 0: normal

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 INGEREV RAPID 60-180

Bit 13 Under temperature protection ambient temperature under temperature protection 1: abnormal 0: normal
Bit 14 Over temperature protection PFC over temperature protection 1 1: abnormal 0: normal
Bit 15 Output Relay Fault Output Relay Fault 1: abnormal 0: normal
Bit 16 Over temperature protection DC over temperature protection 1 1: abnormal 0: normal
Bit 17 Reserved Reserved Reserved
Bit 18 Communication failure Communication failure between PFC and DCDC 1: abnormal 0: normal
Bit 19 DcdcNotGetPfcOK DCDC not get PFC OK signal 1: true (PFC is off) 0: false (PFC is on)
Byte 2 Bit 20 PFC failure 1: abnormal 0: normal
Module failure
Bit 21 DCDC failure 1: abnormal 0: normal
Bit 22 Reserved Reserved Reserved
Bit 23 Error overtemperature Air flow is no smoothing enough 1: abnormal 0: normal
Bit 24 PfcNotRun on/off state of PFC 1: off state 0: on state
Bit 25 Module status Module turn on/off 1: off 0: on
Bit 26 Reserved Reserved Reserved
Bit 27 Reserved Reserved Reserved
Byte 3 Bit 28 Output Voltage Unbalance DC output Voltage Unbalance 1: abnormal 0: normal
Bit 29 Reserved Reserved Reserved
Bit 30 Reserved Reserved Reserved
Bit 31 Module failure BleederNotWork 1: abnormal 0: normal

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 INGEREV RAPID 60-180

1.4 Display Status

1.4.1 IP20 powermodule

The IP20 powermodule display shows error messages. The errors start with E letter followed by a number:

Error Description
E00 No Fault
E01 Output under voltage
E02 Environment over/under temperature inner over/under temperature
E03 AC input over/under voltage
E04 Missing AC Phase
E05 Unbalanced input voltage
E06 Output over voltage
E07 Repeated address
E08 Repeated address
E09 Current sharing alarm
E10 Input voltage type is DC+
E11 The input voltage type is single-phase input
E12 Input voltage type is DC-
E13 Input voltage type uncertain
E14 The discharge circuit is damaged
E15 PFC bus voltage imbalance
E16 Output relay fault
E18 Output fault

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