577 CB Answers

6/9/2021 577 CB Answers
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(http://oe.boonindia.com/)  Analysis (http://oe.boonindia.com/student/analysis/by-exam/samy-131)

 577 CB Answers
577 CB RESULT: FAIL
Q 1. How many welds should be inspected as per API 577?
Submitted
a. 100%
b. At least 10%
c. A representative number.
d. None of the above.
Correct
a. 100%
b. At least 10%
 c. A representative number.
d. None of the above.

Answer is
Q 2. ACFM is used to detect?


Submitted
a. Defects in only magnetic materials
b. Defects in all materials.
c. Defect in entire thickness.
oe.boonindia.com/student/exam/answers/577-cb-a0bad008d80b95efd335189938cb1dc583c9d716-31/274ca402ac5f79c5f5e43ea9adf0ab21d3c… 1/36
6/9/2021 577 CB Answers
d. Surface breaking defects.
Correct
a. Defects in only magnetic materials
b. Defects in all materials.
c. Defect in entire thickness.
 d. Surface breaking defects.

Answer is
Q 3. For welding aluminium and magnesium the best current type


using GTAW process is:
Submitted
a. AC
b. DC positive.
c. DC negative.
d. Any of the above.
Correct
 a. AC
b. DC positive.
c. DC negative.
d. Any of the above.

Answer is
Q 4. The portion of base metal not melted but mechanical


properties are altered is called as:
Submitted
6/9/2021 577 CB Answers
a. Weld zone.
b. Fusion zone.
c. Heat affected zone.
d. Weld boundary.
Correct
a. Weld zone.
b. Fusion zone.
 c. Heat affected zone.
d. Weld boundary.
Answer is
Q 5. Which of the following is considered as fillet weld size?


Submitted
a. Throat length.
b. Throat thickness.
c. Leg length.
d. None of the above
Correct
a. Throat length.
b. Throat thickness.
 c. Leg length.
Answer is
d. None of the above
Q 6. In the SMAW electrode identification system, a “1” in the third

position would mean:

6/9/2021 577 CB Answers
Submitted
a. AC & DCEN
b. digging arc with deep penetration
c. all position electrode
d. both a and b
Correct
a. AC & DCEN
b. digging arc with deep penetration
 c. all position electrode
d. both a and b
Answer is
Q 7. The electrode coating does which of the following:


Submitted
a. acts as a shielding
b. acts as a deoxidation agent
c. acts as an alloying and ionizing agent
d. all of the above
Correct
a. acts as a shielding
b. acts as a deoxidation agent
c. acts as an alloying and ionizing agent
 d. all of the above Answer is

6/9/2021 577 CB Answers

Q 8. GMAW is characterized by a _________
Submitted
a. cut length electrode
b. flux core electrode
c. coated electrode
d. solid wire electrode which is fed continuously through a welding gun
Correct
a. cut length electrode
b. flux core electrode
c. coated electrode
 d. solid wire electrode which is fed continuously through a welding gun

Answer is
Q 9. Gasses for GMAW can be:


Submitted
a. inert and reactive
b. argon or helium for some applications
c. inert, mixed with some type of reactive gas
d. all of the above
Correct
a. inert and reactive
b. argon or helium for some applications
c. inert, mixed with some type of reactive gas
6/9/2021 577 CB Answers
 d. all of the above

Answer is
Q 10. In the electrode identification for GMAW, what does the “S”

stand for, in the electrode ER 70S-1?
Submitted
a. Silicon
b. Spray arc
c. Solid wire
d. none of the above
Correct
a. Silicon
b. Spray arc
 c. Solid wire

Answer is
Q 11. When using GMAW, the type of metal transfer depends on:

Submitted
a. shielding gas
b. current and voltage
c. power supply characteristics
d. all of the above
Correct
a. shielding gas
6/9/2021 577 CB Answers
b. current and voltage
c. power supply characteristics

Answer is
Q 12. Spray transfer is considered to be ________.


Submitted
a. the mode of highly directed stream of discrete drops that are accelerated by arc forces.
b. the least amount of heating to the base metal
c. the process with the least deposition rate for the process
d. the process that is a program of exact combination of high and low currents
Correct
 a. the mode of highly directed stream of discrete drops that are accelerated by arc forces.
c. the process with the least deposition rate for the process
Answer is
Q 13. Globular transfer is considered to be ________.


Submitted
a. the hottest GMAW welding type transfer
c. the drop size less than electrode diameter.
d. the process that is least desirable
6/9/2021 577 CB Answers
Correct
c. the drop size less than electrode diameter.
 d. the process that is least desirable

Answer is
Q 14. Pulsed arc transfer is considered to be ________.


Submitted
c. the process with the highest deposition rate for the process
Correct
 d. the process that is a program of exact combination of high and low currents
Answer is
Q 15. Short circuiting transfer is considered to be ________.


Submitted
6/9/2021 577 CB Answers
Correct
 b. the least amount of heating to the base metal
Answer is
Q 16. GMAW is very sensitive to _________ which tends to leave the


metal unprotected during welding.
Submitted
a. wind or drafts which tend to blow the shielding gas away
b. ultraviolet light waves
c. arc lengths
d. all of the above
Correct
 a. wind or drafts which tend to blow the shielding gas away
b. ultraviolet light waves
c. arc lengths
d. all of the above

Answer is
Q 17. The ________ process has an electrode that is not intended to be


consumed during the welding operation.
6/9/2021 577 CB Answers
Submitted
a. SMAW
b. GMAW
c. FCAW
d. GTAW
Correct
a. SMAW
b. GMAW
c. FCAW
 d. GTAW
Answer is
Q 18. _______and __________ are the two most commonly used inert

gasses for the GTAW process.
Submitted
a. CO2 and oxygen
b. Argon and helium
c. Acetylene and oxygen
Correct
a. CO2 and oxygen
 b. Argon and helium
c. Acetylene and oxygen

Answer is

oe.boonindia.com/student/exam/answers/577-cb-a0bad008d80b95efd335189938cb1dc583c9d716-31/274ca402ac5f79c5f5e43ea9adf0ab21d3… 10/36
6/9/2021 577 CB Answers
Q 19. The problems associated with GTAW is:
Submitted
a. inability to tolerate contamination
b. it is a slow process
c. tungsten inclusions
d. all of the above.
Correct
a. inability to tolerate contamination
b. it is a slow process
c. tungsten inclusions
 d. all of the above.

Answer is
Q 20. The ___________ Process is characterized by the use of a


continuously – fed solid wire electrode which provides an arc
that is totally covered by a layer of granular flux.
Submitted
a. SMAW
b. GMAW
c. GTAW
d. SAW
Correct
a. SMAW
b. GMAW
6/9/2021 577 CB Answers
c. GTAW
 d. SAW
Answer is
Q 21. The biggest advantage of SAW is its __________.


Submitted
a. portability
b. ability to weld out of position
c. high deposition rate
d. ability to produce almost no weld defects
Correct
a. portability
b. ability to weld out of position
 c. high deposition rate
d. ability to produce almost no weld defects

Answer is
Q 22. A major problem when using the SAW process is _________.


Submitted
a. high deposition rate
b. weld contour
c. solidification cracking
d. none of these
Correct
6/9/2021 577 CB Answers
a. high deposition rate
b. weld contour
 c. solidification cracking
d. none of these
Answer is
Q 23. One of the limitations of FCAW process is:


Submitted
a. Metallurgical benefits of flux.
b. Slag that supports weld bead.
c. Very low deposition rate compared to GTAW
d. Large volume of welding fumes which require suitable exhaust equipment.
Correct
a. Metallurgical benefits of flux.
b. Slag that supports weld bead.
c. Very low deposition rate compared to GTAW
 d. Large volume of welding fumes which require suitable exhaust equipment.

Answer is
Q 24. A weld “joint” is defined as _____________.


Submitted
a. any fillet weld
b. any place a weld can be performed
c. the junction of members or edges of members which are to be joined or have been joined
6/9/2021 577 CB Answers
d. the area which is to be welded
Correct
a. any fillet weld
b. any place a weld can be performed
 c. the junction of members or edges of members which are to be joined or have been joined
d. the area which is to be welded

Answer is
Q 25. A weld “groove face” is defined as _______________.


Submitted
a. that surface of a member included in the groove
b. the bevels and landing of a weld joint
c. the bevels and adjacent base metal
d. Both b and c
Correct
 a. that surface of a member included in the groove
b. the bevels and landing of a weld joint
c. the bevels and adjacent base metal
d. Both b and c
Answer is
Q 26. Which of the following is not a type of weld joint?


Submitted
a. butt joint
6/9/2021 577 CB Answers
b. corner joint
c. lap joint
d. fillet weld
Correct
a. butt joint
b. corner joint
c. lap joint
 d. fillet weld
Answer is
Q 27. The surface of the weld on the side opposite from where the

welding was done is called the ______________.
Submitted
a. weld face
b. face reinforcement
c. root surface
d. root opening
Correct
a. weld face
 c. root surface
d. root opening
Answer is
Q 28. The exposed surface of a weld on the side from which welding

was done is called the _______________.
6/9/2021 577 CB Answers
Submitted
a. weld face
c. root surface
d. root opening
Correct
 a. weld face
c. root surface
d. root opening
Answer is
Q 29. ___________ refers to the actual melting together of the filler


metal and base metal, or the base metal only
Submitted
a. Fusion
b. Dilution zone
c. Penetration
d. Weld
Correct
 a. Fusion
b. Dilution zone
c. Penetration
6/9/2021 577 CB Answers
d. Weld
Answer is
Q 30. ___________ is a term which relates to the distance that the weld

metal has progressed into the joint.
Submitted
a. Fusion
b. Dilution zone
c. Penetration
d. Weld
Correct
a. Fusion
b. Dilution zone
 c. Penetration
d. Weld
Answer is
Q 31. A weld _______is a single progression of welding along a joint.


Submitted
a. layer
b. section
c. area
d. pass
Correct
a. layer
6/9/2021 577 CB Answers
b. section
c. area
 d. pass
Answer is
Q 32. A common practice to reduce distortion caused by welding


Submitted
a. Back step sequence
b. weld only on one side
c. preheat one side and weld from the other
d. all of the above
Correct
 a. Back step sequence
b. weld only on one side
c. preheat one side and weld from the other
d. all of the above

Answer is
Q 33. One of the most important parts of the welding inspector’s job

is the actual evaluation of welds to determine___________.
Submitted
a. their suitability for an intended service
b. appearance
c. rating
6/9/2021 577 CB Answers
d. all of the above
Correct
 a. their suitability for an intended service
b. appearance
c. rating
d. all of the above

Answer is
Q 34. A ________is some feature which introduces an irregularity in an


otherwise uniform structure.
Submitted
a. defect
b. fault
c. discontinuity
Correct
a. defect
b. fault
 c. discontinuity

Answer is
Q 35. A ________is a feature which impairs the suitability of that


structure for its intended purpose.
Submitted
6/9/2021 577 CB Answers
a. defect
b. fault
c. discontinuity
Correct
 a. defect
b. fault
c. discontinuity

Answer is
Q 36. Generally, _________ are considered to be the most critical


discontinuity.
Submitted
a. undercut
b. cracks
c. overlap
d. porosity
Correct
a. undercut
 b. cracks
c. overlap
d. porosity Answer is
Q 37. 
6/9/2021 577 CB Answers
__________ is described as the condition where the weld is not

completely fused either to the base metal or to adjacent weld
passes.
Submitted
a. Incomplete penetration
b. Incomplete fusion
c. Porosity
Correct
 b. Incomplete fusion
c. Porosity

Answer is
Q 38. _________ describes the situation where the weld metal has not

completely progressed into the weld root to fuse with the
existing root face.
Submitted
c. Porosity
Correct
 a. Incomplete penetration
6/9/2021 577 CB Answers
c. Porosity

Answer is
Q 39. __________are regions within the weld cross section or at the


weld surface where the molten flux is mechanically trapped
within the solidified metal.
Submitted
c. Overlap
d. Slag Inclusion
Correct
c. Overlap
 d. Slag Inclusion
Answer is
Q 40. _________is defined as a cavity type discontinuity formed by gas


entrapment during solidification
Submitted
a. Crack
b. Lamination
6/9/2021 577 CB Answers
c. Porosity
d. Undercut
Correct
a. Crack
b. Lamination
 c. Porosity
d. Undercut
Answer is
Q 41. A discontinuity that appears as though the weld metal


overflowed the joint and laying on the adjacent base metal
surface is called
____________.
Submitted
a. incomplete penetration
b. incomplete fusion
c. overlap
Correct
a. incomplete penetration
b. incomplete fusion
 c. overlap
Answer is
Q 42. Which of the following is true about laminations? 

6/9/2021 577 CB Answers
Submitted
a. a base metal flaw
b. result from the presence of nonmetallic inclusions which occur in steel
c. were formed when the steel was produced
d. all of the above
Correct
a. a base metal flaw
b. result from the presence of nonmetallic inclusions which occur in steel
c. were formed when the steel was produced

Answer is
Q 43. For qualification of welding operator using RT test coupon it


Requires --------- Length to be examined
Submitted
a. 3 feet
b. 3 meter
c. 30 inch
d. 6 inch
Correct
a. 3 feet
b. 3 meter
c. 30 inch
6/9/2021 577 CB Answers
 d. 6 inch
Answer is
Q 44. RT can best detect


Submitted
a. Lamination
b. undercut
c. Lack of Side wall fusion
d. None
Correct
a. Lamination
 b. undercut
c. Lack of Side wall fusion
d. None
Answer is
Q 45. In order to avoid Hydrogen cracking in the weldment :


Submitted
a. use Pre Heat
b. Use PWHT
c. Use Low Hydrogen electrode
d. All
Correct
a. use Pre Heat
6/9/2021 577 CB Answers
b. Use PWHT
c. Use Low Hydrogen electrode
 d. All
Answer is
Q 46. In UT Calibration , the temperature of the calibration standard


should be within ---------- of the part to be examined:
Submitted
a. 10 deg F
b. 20 Deg F
c. 25 Deg F
d. All
Correct
a. 10 deg F
b. 20 Deg F
 c. 25 Deg F
d. All
Answer is
Q 47. Usually the ultrasonic scanning overlap coverage should be


minimum:
Submitted
a. 5 %
b. 10%
c. 2.5 %
6/9/2021 577 CB Answers
d. All
Correct
a. 5 %
 b. 10%
c. 2.5 %
d. All
Answer is
Q 48. As per API 577, the pressure test should be held at least for:

Submitted
a. 3 mts
b. 30 mts
c. 10 mts
d. All
Correct
a. 3 mts
 b. 30 mts
c. 10 mts
d. All
Answer is
Q 49. As per API 577 HAZ for C.S includes those regions heated to

more than
Submitted
a. 500 Deg C
6/9/2021 577 CB Answers
b. 300 Deg C
c. 700 Deg C
d. 1000 Deg C
Correct
a. 500 Deg C
b. 300 Deg C
 c. 700 Deg C
d. 1000 Deg C
Answer is
Q 50. Choose correct answer.


Submitted
a. Steels with CE less than 0.35 require no Pre Heat
b. Steel with CE of 0.35 to 0.55 requires pre heating
c. Steels with CE more than 0.55 requires both Preheat & PWHT
d. All
Correct
a. Steels with CE less than 0.35 require no Pre Heat
b. Steel with CE of 0.35 to 0.55 requires pre heating
c. Steels with CE more than 0.55 requires both Preheat & PWHT
 d. All
Answer is
Q 51. Aus SS contain ( as per API 577)


6/9/2021 577 CB Answers
Submitted
a. Low carbon
b. Chromium between 15 % to 32 %
c. Nickel 8 % to 37 %
d. All
Correct
a. Low carbon
b. Chromium between 15 % to 32 %
c. Nickel 8 % to 37 %
 d. All
Answer is
Q 52. Choose correct option


Submitted
a. The most important consideration in welding Aus SS are solidification cracking, hot
cracking, distortion and maintaining corrosion resistance
b. Solidification cracking exist in the fusion zone, while hot cracking exists in the partially
melted zone
c. To prevent cracking minimum amount ferrite to be present is 5 % to 20 %
d. All
Correct
a. The most important consideration in welding Aus SS are solidification cracking, hot
cracking, distortion and maintaining corrosion resistance
b. Solidification cracking exist in the fusion zone, while hot cracking exists in the partially
melted zone
c. To prevent cracking minimum amount ferrite to be present is 5 % to 20 %
6/9/2021 577 CB Answers
 d. All
Answer is
Q 53. Hot Taping should be carried with


Submitted
a. E 6010
b. E 7010
c. E 7018
d. E 6011
Correct
a. E 6010
b. E 7010
 c. E 7018
d. E 6011
Answer is
Q 54. In the case of Hot Taping carbon steel will burn in the presence

of ---- and high heat
Submitted
a.Hydrogen
b. Oxygen
c. Chlorine
d. Steam
6/9/2021 577 CB Answers
Correct
a.Hydrogen
b. Oxygen
 c. Chlorine
d. Steam
Answer is
Q 55. Which is the most important part of the weld symbol


Submitted
a. Head
b. Tail
c. Reference Line
d. Arrow
Correct
a. Head
b. Tail
 c. Reference Line
d. Arrow
Answer is
Q 56. What is disadvantage of FCAW


Submitted
a. More susceptible to wind & Drafts
b. Backing material is required for root pass welding
6/9/2021 577 CB Answers
c. Low deposition rates
d. all
Correct
a. More susceptible to wind & Drafts
 b. Backing material is required for root pass welding
c. Low deposition rates
d. all
Answer is
Q 57. Choose correct option


Submitted
a. One PQR may support several WPS
b. one WPS may be qualified by more than one PQR
c. both
d. none
Correct
a. One PQR may support several WPS
b. one WPS may be qualified by more than one PQR
 c. both
d. none
Answer is
Q 58. Any electrode has become wet So


Submitted
6/9/2021 577 CB Answers
a. It can be reused as it is
b. It has to be baked in the oven to 200 Deg f & can be reused
c. It has to be discarded
d. It can be reused with API inspector’s permission
Correct
a. It can be reused as it is
b. It has to be baked in the oven to 200 Deg f & can be reused
 c. It has to be discarded
d. It can be reused with API inspector’s permission

Answer is
Q 59. RT is not allowed in Welder qualification of


Submitted
a. SMAW
b. GTAW
c. GMAW- S
d. All
Correct
a. SMAW
b. GTAW
 c. GMAW- S
Answer is
d. All
Q 60. In film interpretation


6/9/2021 577 CB Answers
Submitted
a. use of Magnifying device is not allowed
b. low power ( 1.5 X to 3 X) Magnifying devices can be used
c. Only high power Lenses is allowed
d. Only high intensity light is needed
Correct
a. use of Magnifying device is not allowed
 b. low power ( 1.5 X to 3 X) Magnifying devices can be used
c. Only high power Lenses is allowed
d. Only high intensity light is needed

Answer is
Q 61. A film density of 3 allows


0.01 % of the incident light

1. all
Submitted
a.1% of the incident light
b. 0.1 % of the incident light
c. 0.01 % of the incident light
d. all
Correct
a.1% of the incident light
 b. 0.1 % of the incident light
6/9/2021 577 CB Answers
c. 0.01 % of the incident light
d. all
Answer is
Q 62. In applications where the quality of the final product is


important for safety & reliability
Submitted
a. One API approved radiographer should evaluate & pass judgment
b. More than one qualified interpreter should evaluate & pass judgment
c. X ray quality Radiographs should be used
d. Radiograph should be free of indications
Correct
a. One API approved radiographer should evaluate & pass judgment
 b. More than one qualified interpreter should evaluate & pass judgment
c. X ray quality Radiographs should be used
d. Radiograph should be free of indications

Answer is
Q 63. Which of the following MTR is important for inspector?


Submitted
a. Heat analysis.
b. Ingot analysis.
c. Product analysis.
d. All of the above.
6/9/2021 577 CB Answers
Correct
a. Heat analysis.
b. Ingot analysis.
 c. Product analysis.
d. All of the above.

Answer is

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(http://oe.boonindia.com/)  Analysis (http://oe.boonindia.com/student/analysis/by-exam/samy-131)

577 CB RESULT: FAIL

Q 1. How many welds should be inspected as per API 577?

d. None of the above.

d. None of the above.

Q 2. ACFM is used to detect?

b. Defects in all materials.

c. Defect in entire thickness.

d. Surface breaking defects.

b. Defects in all materials.

c. Defect in entire thickness.

 d. Surface breaking defects.

Q 3. For welding aluminium and magnesium the best current type

d. Any of the above.

d. Any of the above.

Q 4. The portion of base metal not melted but mechanical

c. Heat affected zone.

 c. Heat affected zone.

Q 5. Which of the following is considered as fillet weld size?

d. None of the above

Q 6. In the SMAW electrode identification system, a “1” in the third

b. digging arc with deep penetration

c. all position electrode

b. digging arc with deep penetration

 c. all position electrode

Q 7. The electrode coating does which of the following: ​

b. acts as a deoxidation agent

c. acts as an alloying and ionizing agent

d. all of the above

b. acts as a deoxidation agent

c. acts as an alloying and ionizing agent

 d. all of the above Answer is

b. flux core electrode

d. solid wire electrode which is fed continuously through a welding gun

b. flux core electrode

 d. solid wire electrode which is fed continuously through a welding gun

Q 9. Gasses for GMAW can be: ​

b. argon or helium for some applications

c. inert, mixed with some type of reactive gas

d. all of the above

b. argon or helium for some applications

c. inert, mixed with some type of reactive gas

 d. all of the above

d. none of the above

d. none of the above

b. current and voltage

c. power supply characteristics

d. all of the above

b. current and voltage

c. power supply characteristics

 d. all of the above

Q 12. Spray transfer is considered to be ________.

b. the least amount of heating to the base metal

b. the least amount of heating to the base metal

Q 13. Globular transfer is considered to be ________. ​

b. the least amount of heating to the base metal

c. the drop size less than electrode diameter.

d. the process that is least desirable

b. the least amount of heating to the base metal

Q 7. The electrode coating does which of the following:

Q 9. Gasses for GMAW can be:

Q 13. Globular transfer is considered to be ________.