FRL_Pressure_Regulators_ROSS

Air Preparation
Pressure Regulators
Product Catalog
PRESSURE REGULATORS – KEY FEATURES
• Two design options available:
Piston design for highest air flow
Diaphragm design for high sensitivity and quick response
• Modular or In-line Mounting options
• Pressure Gauge included
• Removable Adjusting Knob for tamper resistance
• Self-relieving or non-relieving options
• Reverse Flow option available on some regulator models
• T-Handle option available on some regulator models
AVAILABLE PORT SIZES MOUNTING FLOW CONSTRUCTION OPTIONS
REGULATOR
SELF RELIEVING
Page
NON RELIEVING
REVERSE FLOW
LOCKING KNOB
TYPE/SERIES
DIAPHRAGM
MAX FLOW
T-HANDLE
MODULAR
PISTON
IN-LINE
(scfm)
1/8 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 3
STANDARD REGULATORS
RIGHT-ANGLE 55 3
BANTAM 23 4
MINIATURE 40 5
MID-SIZE 4040 6
MD3TM 120 7
FULL-SIZE 155 8
MD4 TM
220 9
HIGH-CAPACITY 800 10
HIGH-PRESSURE REGULATORS
HIGH-PRESSURE 70 11
PRECISION REGULATORS
MINIATURE 4 12
FULL-SIZE 155 13
MD4TM 170 14
HIGH-CAPACITY 800 15
REMOTE PILOT REGULATORS
FULL-SIZE 155 16 - 18
MD4TM 190 19
HIGH-CAPACITY 4000 20 - 23
RELIEF VALVES
MINIATURE 40 24
HIGH-FLOW 450 25
Accessories 28 - 30
2 © 2024, ROSS®. All Rights Reserved.

In-line Pressure Regulators – RIGHT-ANGLE Series
Port Sizes: 1/8, 1/4, 3/8, 1/2 – Flow to 55 scfm
Models with Threaded Banjo
Port Size Dimensions inches (mm) Tightening Torque
Port Model
Port 1 Port 2 Max.
Thread Number A B
(female threads) (male threads) Ft-lb (Nm)
1/8 1/8 NPT 5214A1010 0.7 (17) 2.9 (74) 7.38 (10)
1/4 1/4 NPT 5214A2010 0.7 (17) 3.2 (81) 8.85 (12)
ISO Symbol Regulator
3/8 3/8 NPT 5214A3010 0.9 (22) 3.5 (88) 14.75 (20)
Self-Relieving
1/2 1/2 NPT 5214A4010 1.1 (27) 3.5 (89) 22.13 (30)
1/8 1/8 G D5214A1010 0.7 (17) 2.9 (74) 11.06 (15)
1/4 1/4 G D5214A2010 0.7 (17) 3.2 (81) 14.75 (20)
3/8 3/8 G D5214A3010 0.9 (22) 3.5 (88) 22.13 (20)
B
1/2 1/2 G D5214A4010 1.1 (27) 3.5 (89) 22.50 (30)
A
Models with Push-to-Connect Fitting Port 2
Adjustment
Port Size Dimensions inches (mm) with lock nut
Tightening Torque Port 1
Port 1# Port 2** Model Number Max.
A B Ft-lb (Nm)
(tube size) (thread size)
B
1/4” 1/8 NPT 5214A1120 0.7 (17) 2.9 (73) 11.06 (15)
A
1/4” 1/4 NPT 5214A2120 0.7 (17) 3.2 (81) 14.75 (20)
Port 2
Adjustment
3/8” 1/4 NPT 5214A2130 0.7 (17) 3.2 (81) 14.75 (20) with lock nut
Port 1
3/8” 3/8 NPT 5214A3130 0.9 (22) 3.5 (88) 22.13 (30)
4 mm 1/8 G D5214A1140 0.5 (13) 2.9 (73) 7.38 (10)
6 mm 1/8 G D5214A1160 0.5 (13) 2.9 (73) 7.38 (10)
8 mm 1/8 G D5214A1180 0.5 (13) 2.9 (73) 7.38 (10)
6 mm 1/4 G D5214A2160 0.7 (17) 3.2 (81) 8.85 (12)
8 mm 1/4 G D5214A2180 0.7 (17) 3.2 (81) 8.85 (12)
10 mm 1/4 G D5214A2110 0.7 (17) 3.2 (81) 8.85 (12)
8 mm 3/8 G D5214A3180 0.9 (22) 3.5 (88) 14.75 (20)
10 mm 3/8 G D5214A3110 0.9 (22) 3.5 (88) 14.75 (20)
# Port 1 tubing size in inches (”) or millimeters (mm). ** Port 2 threads are male.
FLOW CHARTS
G1/8 - 1/8 NP T G1/4 - 1/4 NP T G3/8 - 3/8 NPT & G1/2 - 1/2 NPT
6 6 6
5 5 5
4 4 4
P 2 (bar)
P 2 (bar)
P 2 (bar)
3 3 3
2 2 2
1 1 1
0 0 0
slpm 0 200 400 600 800 slpm 0 200 400 600 800 1000 1200 1400 1600 slpm 0 500 1000 1500 2000 2500
Flow Flow Flow
scfm 0 7 14 21 28 scfm 0 7 14 21 28 35 42 50 57 scfm 0 18 35 53 71 88
STANDARD SPECIFICATIONS
Construction Design Self-relieving
Ambient
Temperature 15° to 160°F (-10° to 70°C)
Media
Fluid Media Filtered air
15 to 240 psig (1 to 17 bar)
Operating Pressure
Regulated Pressure Range 15 to 120 psig (1 to 8 bar).
Construction Material Bowl Metal
 www.rosscontrols.com 3
Modular Regulators – BANTAM Series
Port Sizes: 1/8, 1/4, 3/8 – Flow to 23 scfm
Model Number
Piston Diaphragm
Port Type Port Size
Regulated Pressure psig (bar) Regulated Pressure psig (bar)
0-50 (0-3.4) 0-100 (0-6.9) 0-125 (0-8.6) 0-50 (0-3.4) 0-100 (0-6.9) 0-125 (0-8.6)
1/8 NPTF 5B01C0030 5B01C0010 5B01C0050 5B01C0040 5B01C0020 5B01C0060
1/8 G C5B01C0030 C5B01C0010 C5B01C0050 C5B01C0040 C5B01C0020 C5B01C0060
Threaded
1/4 NPTF 5B02C0030 5B02C0010 5B02C0050 5B02C0040 5B02C0020 5B02C0060
1/4 G C5B02C0030 C5B02C0010 C5B02C0050 C5B02C0040 C5B02C0020 C5B02C0060
1/4 5B03C0030 5B03C0010 5B03C0050 5B03C0040 5B03C0020 5B03C0060
3/8 5B04C0030 5B04C0010 5B04C0050 5B04C0040 5B04C0020 5B04C0060
Quick Connect 4mm 5B05C0030 5B05C0010 5B05C0050 5B05C0040 5B05C0020 5B05C0060
TUBE Fittings 6mm 5B06C0030 5B06C0010 5B06C0050 5B06C0040 5B06C0020 5B06C0060
8mm 5B07C0030 5B07C0010 5B07C0050 5B07C0040 5B07C0020 5B07C0060
10mm 5B08C0030 5B08C0010 5B08C0050 5B08C0040 5B08C0020 5B08C0060
Pressure Gauge included.
Dimensions inches (mm) Weight

Port Size Port Size
A B C Depth* lb (kg)
No Port 1.7 (43) 2.6 (67) 0.5 (13) 1.8 (45) 0.21 (0.09) A
Threaded ISO Symbol Regulator
1/8, 1/4 (NPT or G) 3.0 (76) 2.6 (67) 0.5 (13) 1.8 (45) 0.43 (0.19) 80
12
0
Self-Relieving
C
6 8
1/4 3.4 (86) 2.6 (67) 0.5 (13) 1.8 (45) 0.21 (0.09)
4 10
160
40
2 12
0 14
3/8 3.9 (99) 2.6 (67) 0.5 (13) 1.8 (45) 0.21 (0.09)
20
0 BAR 0
1 0 0 x k Pa
psi
Quick 4 mm 3.4 (86) 2.6 (67) 0.5 (13) 1.8 (45) 0.41 (0.18) B
Connect
TUBE Fittings 6 mm 3.4 (86) 2.6 (67) 0.5 (13) 1.8 (45) 0.41 (0.18)
8 mm 3.1 (79) 2.6 (67) 0.5 (13) 1.8 (45) 0.41 (0.18)
10 mm 3.9 (99) 2.6 (67) 0.5 (13) 1.8 (45) 0.41 (0.18)
* Less gauge.
Inlet Pressure 100 psig (6.9 bar)

Piston
bar psig Diaphragm
7 100
6 80
OUTLET PRESSURE
5
60
4
FLOW CHART
3 40
2
20
1
0
scfm 0 5 10 15 20 25 30
FLOW
l/s 0 2 4 6 8 10 12 14
Self-relieving
Construction Design Piston or Diaphragm
For non-relieving option consult ROSS.
Ambient
Temperature 40° to 125°F (4° to 52°C)
Media
Fluid Media Compressed air
Inlet Maximum 150 psig (10 bar)
Operating Pressure
Outlet Adjustable up to 100 psig (7 bar)
0 to 160 psig (0 to 11 bar)
Pressure Gauge
1/8 gauge ports front and rear
Panel Mounting 1-3/16 inch (30 mm) hole required
Body Acetal
Construction Material Dome and Knob Acetal
Seals Nitrile

In-line Regulators – MINIATURE Series
Port Sizes: 1/8, 1/4 – Flow to 40 scfm
Model Number
Piston Diaphragm
Port Size Port Thread
Regulated Pressure psig (bar) Regulated Pressure psig (bar)
0-50 (0-3.4) 0-100 (0-6.9) 0-125 (0-8.6) 0-50 (0-3.4) 0-100 (0-6.9) 0-125 (0-8.6)
NPTF 5212C1004 5211C1004 5213C1004 5212C1005 5211C1005 5213C1005

1/8
G C5212C1004 C5211C1004 C5213C1004 C5212C1005 C5211C1005 C5213C1005
NPTF 5212C2004 5211C2004 5213C2004 5212C2005 5211C2005 5213C2005
1/4
G C5212C2004 C5211C2004 C5213C2004 C5212C2005 C5211C2005 C5213C2005
Dimensions inches (mm) A ISO Symbol Regulator

Weight*
Port Size 80
12
0
Self-Relieving
lb (kg) C
6 8
A B C Depth*
4 10
160
40
2 12
0 14
20
0 BAR 0
100 x kPa
psi
1/8, 1/4 1.6 (41) 2.7 (68) 0.4 (10) 1.6 (41) 0.24 (0.11) B
* Less gauge.

Piston
bar psig Diaphragm
7 100
6 80
OUTLET PRESSURE
5
4 60
FLOW CHART
3 40
2
20
1
0
scfm 0 5 10 15 20 25 30
FLOW
l/s 0 2 4 6 8 10 12 14
Self-relieving
Ambient
Media
Operating Pressure
Pressure Gauge
Body Aluminum
Construction Material Dome and Knob Acetal
Seals Nitrile
Modular Regulators – MID-SIZE Series
Model Numbers
Pressure Range psig (bar)

Port Size
0-50 (0-3.4 ) 0-100 (0-6.9) 0-150 (0-10.3)
NPTF Thread G Thread NPTF Thread G Thread NPTF Thread G Thread
1/4 5212B2015 C5212B2015 5211B2015 C5211B2015 5213B2015 C5213B2015
3/8 5212B3015 C5212B3015 5211B3015 C5211B3015 5213B3015 C5213B3015
1/2 5212B4015 C5212B4015 5211B4015 C5211B4015 5213B4015 C5213B4015
REGULATORS with REVERSE FLOW

Model Numbers
Reverse-Flow Regulators provide
Regulated Pressure Adjustment regulated in-to-out pressure
Port Size Pressure Range control, plus quick exhausting
psig (bar) Knob T-Handle
from out-to-in.
NPTF Thread BSPP Thread NPTF Thread BSPP Thread
Used for downstream pressure
1/4 0-100 (0-6.9) 5X00B2035 C5X00B2035 5X00B2039 C5X00B2039 regulation of weld guns and
3/8 0-100 (0-6.9) 5X00B3024 C5X00B3024 5X00B3021 C5X00B3021 other applications requiring quick
exhausting through the regulator.
1/2 0-100 (0-6.9) 5X00B4023 C5X00B4023 5X00B4041 C5X00B4041
Dimensions inches (mm) A

Weight* ISO Symbol Regulator
Port Size
lb (kg) 12
0
C Self-Relieving
A B C Depth*
80
6 8
4 10
160
40
2 12
0 14
1/4, 3/8, 1/2 2.7 (68) 3.3 (83) 1.3 (33) 2.1 (52) 1.0 (0.46)
20
0 BAR 0
1 0 0 x k Pa
psi
*Less gauge.

bar psig
1/ 4 3 /8 1/2
7 100
6 80
OUTLET PRESSURE
5
4 60
FLOW CHART 3 40
2
20
1
0
scfm 0 20 40 60 8 0 100 120
FLOW
l/s 0 8 16 24 32 40 48 56
Self-relieving
Ambient
Media
Operating Pressure
Pressure Gauge
Body Zinc
Cap Nylon
Construction Material
Dome and Knob Acetal
Seals Nitrile

Modular Regulators – MD3TM Series
Choose your options (in red) to configure your model number.
MD3 52K A R C 2 2 A
Adjustment Type Port Size

Pressure Gauge
Knob 52K 1/4 NPTF 2
Without Gauge A
Tee Handle 52T 3/8 NPTF 3
Gauge 0-200 psig (0-13.8 bar) B
Locking Knob 52L 1/2 NPTF 4
Gauge 0-60 psig (0-4.1 bar) C
1/4 G B
Adjustment Range Without Gauge, with Panel Mount Nut D
3/8 G C
0-200 psig (0-13.8 bar) A 1/2 G D Gauge 0-200 psig (0-13.8 bar), with Panel Mount Nut E
0-150 psig (0-10.3 bar) B Gauge 0-60 psig (0-4.1 bar), with Panel Mount Nut F
0-100 psig (0-6.9 bar) C Flow Options
0-50 psig (0-3.4 bar) D Reverse Flow R

Standard Flow S
A
Dimensions inches (mm) Weight† ISO Symbol Regulator
Port Size 12
0
C Self-Relieving
lb (kg)
80
6 8
10
4
160
A B* C** Depth†
40
2 12
14
0
BAR
20
0
PSI
1/4, 3/8, 1/2, 3/4 3.0 (76.2) 4.52 (114.9) 1.46 (37) 2.51 (63.8) 1.9 (0.86)
B
* Dome removal clearance: add 0.575 (14.6).
† Less gauge.
**Cap removal clearance: add 0.750 (19.1).
FLOW CHARTS
Inlet Pressure 91.3 psi (6.3 bar) Inlet Pressure 91.3 psi (6.3 bar) Inlet Pressure 91.3 psi (6.3 bar)
23.2 (1.6) 36.3(2.5) 23.2 (1.6) 36.3(2.5) 23.2 (1.6) 36.3(2.5)
bar psi 58 (4) 72.5 (5) bar psi 58 (4) 72.5 (5) bar psi 58 (4) 72.5 (5)
80.0 80.0 80.0
5.0 5.0 5.0 1/2 Ports
70.0 1/4 Ports 70.0 3/8 Ports 70.0
4.0 60.0 4.0 60.0 4.0 60.0
OUTLET PRESSURE
OUTLET PRESSURE
OUTLET PRESSURE
50.0 50.0 50.0

3.0 3.0 40.0 3.0 40.0
40.0
2.0 30.0 2.0 30.0 2.0 30.0
20.0 20.0 20.0
1.0 1.0 1.0
10.0 10.0 10.0
0.0 0.0 0.0
scfm 0 10 20 30 40 50 60 70 80 90 100 scfm 0 20 40 60 80 100 120 140 scfm 0 20 40 60 80 100 120 140
FLOW FLOW FLOW
l/s l/s l/s
5 10 15 20 25 30 35 40 45 10 20 30 40 50 60 10 20 30 40 50 60
Self-relieving
Ambient
Media
Operating Pressure
Outlet Adjustable up to 200 psig (14 bar); optional adjusting springs.
Optional Pressure Adjustment Locking Key Removable
0-200 psig (0-14 bar) or 0-60 psig (0-4 bar)
Pressure Gauge
1/4-NPT gauge ports front and rear
Body Zinc
Dome Nylon
Knob Acetal
Seals Nitrile
Valve Brass
Valve Cap Nylon
Modular Regulators – FULL-SIZE Series
Model Number
Port Size
0-50 (0-3.4) 0-125 (0-8.6) 0-175 (0-12.1)
NPTF Thread G Thread NPTF Thread G Thread NPTF Thread G Thread
1/4 5212B2017 C5212B2017 5211B2017 C5211B2017 5213B2017 C5213B2017
3/8 5212B3017 C5212B3017 5211B3017 C5211B3017 5213B3017 C5213B3017
1/2 5212B4017 C5212B4017 5211B4017 C5211B4017 5213B4017 C5213B4017
3/4 5212B5027 C5212B5027 5211B5027 C5211B5027 5213B5027 C5213B5027
Model Number
Pressure Adjustment 0-125 (0-8.6)
Port Size
Knob T-Handle
NPT Thread G Thread NPT Thread G Thread
1/4 5X00B2010 C5X00B2010 – –
3/8 5X00B3004 C5X00B3004 5X00B3012 C5X00B3012
1/2 5X00B4004 C5X00B4004 5X00B4047 C5X00B4047
3/4 5X00B5034 C5X00B5034 5X00B5044 C5X00B5044
Dimensions inches (mm) Weight† A ISO Symbol Regulator

Port Size C Self-Relieving
lb (kg)
120
80
6 8
A B** C*** Depth†

4 10
160
40
2 12
0 14
BAR
20
0 0
1 0 0 x k Pa
psi
1/4, 3/8, 1/2, 3/4 3.5 (89) 5.8 (146) 1.3 (33) 2.8 (71) 2.06 (0.92) B
** Dome removal clearance: add 0.63 (16).
† Less gauge.
*** Cap removal clearance: add 0.5 (13).
FLOW CHARTS
bar psig Inlet Pressure: 100 psig (6.9 bar) bar psig Inlet Pressure: 100 psig (6.9 bar)
7.0 100 7.0 100
bar psig 1/2 Ports
Inlet Pressure: 91 psig (6.3 bar) 3/8 Ports 3/4 Ports
5.6 80 5.6 80 5.6 80
1/4 Ports
OUTLET PRESSURE
OUTLET PRESSURE
OUTLET PRESSURE
4.2 60 4.2 60 4.2 60
2.8 40 2.8 40 2.8 40
1.4 20 1.4 20 1.4 20
0 0 0 0 0 0
scfm 0 20 40 60 80 100 120 140 160 180 200 scfm 0 20 40 60 80 100 120 140 160 180 200 scfm 0 20 40 60 80 100 120 140 160 180 200
FLOW FLOW FLOW
l/s 0 16 32 48 64 80 96 l/s 0 16 32 48 64 80 96 l/s 0 16 32 48 64 80 96
Construction Design Diaphragm Self-relieving. For non-relieving option consult ROSS.
Ambient
Media
Operating Pressure
Pressure Gauge 0-200 psig (0-14 bar); 1/4-NPT gauge ports front and rear
Body Zinc
Dome Nylon; aluminum with optional 0 to 175 psig (0 to 12 bar) spring
Knob Acetal
Seals Nitrile
Valve Brass
Valve Cap Nylon

Modular Regulators – MD4TM Series
MD4 52K A R B 5 2 B
Adjustment Type
Knob 52K Port Size Pressure Gauge
Tee Handle 52T 3/8 NPTF 3 Without Gauge A
1/2 NPTF 4 Gauge 0-200 psig (0-13.8 bar) B
Adjustment Range 3/4 NPTF 5 Gauge 0-60 psig (0-4.1 bar) C
0-175 psig (0-12.1 bar) A 3/8 G C Without Gauge, with Panel Mount Nut D
0-125 psig (0-8.6 bar) B 1/2 G D Gauge 0-200 psig (0-13.8 bar), with Panel Mount Nut E
0-50 psig (0-3.4 bar) C 3/4 G E
Gauge 0-60 psig (0-4.1 bar), with Panel Mount Nut F
0-20 psig (0-1.4 bar) D
Flow Options Cap Color

Reverse Flow R Black 2
Standard Flow S Yellow Y

Port Weight † ISO Symbol Regulator
Size lb (kg) C Self-Relieving
A B* C** Depth †
120
80
6 8
4 10
160
40
2 12
0 14
20
0 BAR 0
1 0 0 x k Pa
psi
3/8, 1/2, 3/4 3.5 (87) 5.6 (142) 1.6 (40) 2.9 (73) 2.56 (1.16)
B
*Dome removal clearance: add 0.625 (16).
**Cap removal clearance: add 0.50 (13).
† Dimensions reflect less gauge.
FLOW CHARTS
bar psi Inlet Pressure: 100 psig (6.9 bar) bar psi Inlet Pressure: 100 psig (6.9 bar) bar psi Inlet Pressure: 100 psig (6.9 bar)
7.0 100 7.0 100 7.0 100
3/8 Ports 1/2 Ports 3/4 Ports
5.6 80 5.6 80 5.6 80
OUTLET PRESSURE
OUTLET PRESSURE
OUTLET PRESSURE
4.2 60 4.2 60 4.2 60
2.8 40 2.8 40 2.8 40
1.4 20 1.4 20 1.4 20
0 0 0 0 0 0
scfm 0 20 40 60 80 100 120 140 160 180 200 220 240 scfm 0 20 40 60 80 100 120 140 160 180 200 220 240 scfm 0 20 40 60 80 100 120 140 160 180 200 220 240
FLOW FLOW FLOW
l/s 0
l/ 10 20 30 40 50 60 70 80 90 100 11 0 l/s
l/ 0 10 20 30 40 50 60 70 80 90 100 11 0 l/s
l/ 0 10 20 30 40 50 60 70 80 90 100 11 0
Self-relieving
Ambient
Media
Operating Pressure
0-200 psig (0-14 bar) or 0-60 psig (0-4 bar)
Pressure Gauge
1/4-NPT gauge ports front and rear
Body Zinc
Knob Acetal
Seals Nitrile
Valve Brass
Valve Cap Nylon
In-line Regulators – HIGH-CAPACITY Series
Port Sizes: 3/4, 1, 1-1/4, 1-1/2 – Flow to 800 scfm
Model Number
Port Size
0-50 (0-3.4 ) 0-100 (0-6.9)
NPTF Thread G Thread NPTF Thread G Thread
3/4 5212D5017 C5212D5017 5211D5017 C5211D5017
1 5212D6017 C5212D6017 5211D6017 C5211D6017
1-1/4 5212C7017 C5212C7017 5211C7017 C5211C7017
1-1/2 5212C8017 C5212C8017 5211C8017 C5211C8017

Model Number
Pressure Range Pressure Adjustment

Port Size
psig (bar) Knob T-Handle
3/4 0-100 (0-6.9) 5X00B5049 C5X00B5049 5X00B5050 C5X00B5050
1 0-100 (0-6.9) 5X00D6003 C5X00D6003 5X00B6038 C5X00B6038
1-1/4 0-100 (0-6.9) 5X00C7003 C5X00C7003 5X00B7016 C5X00B7016
1-1/2 0-100 (0-6.9) 5X00C8001 C5X00C8001 5X00B8024 C5X00B8024
Dimensions inches (mm) Weight † A

Port Size
A B** C*** Depth † lb (kg) 80
120 C Self-Relieving
6 8
4 10
160
40
3/4, 1 4.4 (111) 6.1 (154) 2.4 (62) 2.8 (71) 2.19 (0.99)
2 12
0 14
20
0 BAR 0
1 0 0 x k Pa
psi
1-1/4, 1-1/2 4.9 (124) 6.4 (162) 2.1 (54) 2.8 (71) 2.50 (1.14) B

*** Cap removal clearance: add 0.65 (16.5).
FLOW CHARTS
bar psig bar psig bar psig bar psig
Inlet Pressure: 91 psig (6.3 bar) Inlet Pressure: 91 psig (6.3 bar) Inlet Pressure: 91 psig (6.3 bar) Inlet Pressure: 91 psig (6.3 bar)
80 80 80 80
OUTLET PRESSURE
5 3/4 Ports 5 1 Ports 5 1-1/4 Ports 5

OUTLET PRESSURE
OUTLET PRESSURE
1-1/2 Ports
OUTLET PRESSURE
60 60 60 60
4 4 4 4
3 40 3 40 3 40 3 40
2 2 2 2 20
20 20 20
1 1 1 1
0 0
scfm 0 100 200 300 400 500 600 700 scfm 0 100 200 300 400 500 600 700 scfm 0 100 200 300 400 500 600 700 800 900 scfm 0 100 200 300 400 500 600 700 800 900
FLOW FLOW FLOW FLOW l/s 0
l/s 0 50 100 150 200 250 300 l/s 0 50 100 150 200 250 300 l/s 0 50 100 150 200 250 300 350 400 50 100 150 200 250 300 350 400
Construction Design Piston Self-relieving
Ambient
Media
Operating Pressure
Body Aluminum
Knob Acetal
Seals Nitrile
Valve Brass
Valve Cap Nylon

In-line High-Pressure Regulators – HIGH-PRESSURE Series
Model Number
Piston Type
Port Size
Relieving Non-Relieving
1/8 5215B1004 C5215B1004 5X00B1025 C5X00B1025
1/4 5215B2004 C5215B2004 5X00B2076 C5X00B2076
3/8 5215B3004 C5215B3004 5X00B3052 C5X00B3052

Weight** ISO Symbol Regulator
Port Size
lb (kg)
A B C Depth** Self-Relieving
1/8, 1/4 1.9 (47) 7.3 (186) max 0.4 (10) 1.9 (47) 1.15 (0.53) B
3/8 2.1 (54) 7.4 (188) max 0.5 (13) 2.1 (54) 1.30 (0.59) 80
12
0
C
6 8
10
4
160
40
2 12
** Less gauge.
bar 14
0
0
20
LBS./ SQ.IN.
bar psig
27 400
24 350
21 300
OUTLET PRESSURE
18 250
15
200
12
FLOW CHART 9 150
Using a 0-400 psig (0 to 27.6 bar) main spring 6 100
and 400 psig (27.6 bar) inlet. 3 50
0
scfm 0 5 10 15 20 25 30
FLOW
l/s 0 2 4 6 8 10 12 14
Construction Design Piston Self-relieving, Non-relieving
Ambient
Media
Operating Pressure
Pressure Gauge 0-600 psig (0-40 bar)
Maximum Flow Rate 70 scfm (33.0 l/s) @400 psi (28 bar)
Body Aluminum
Dome Aluminum
Knob Nylon
Seals Fluoroelastomer
Valve Brass
Valve Cap Nylon
In-line Precision Regulators – MINIATURE Series
Port Sizes: 1/8 & 1/4 – Flow to 4 scfm
Regulated Pressure Range# Model Number

Port Size
psig (bar) NPTF Thread G Thread
1/8 0-50 (0-3.4) 5212C1006 C5212C1006

1/4 0-50 (0-3.4) 5212C2006 C5212C2006
# For 0-10 psig (0-0.7 bar), 0-20 psig (0-1.4 bar), and 0-60 psig (0-4.1 bar) ranges, consult ROSS.

Weight** ISO Symbol Regulator
Port Size
12
80 0
lb (kg) Self-Relieving
6 8
4 10
C
A B C Depth**
160
40
2 12
0 14
20
0 BAR 0
1 0 0 x k Pa
psi
1/8, 1/4 1.8 (44) 3.4 (86) 0.4 (10) 1.8 (44) 0.38 (0.16) B
**Less gauge.
Precision Regulators have a small valve seat and a large diaphragm area, a combination that allows greater precision, sensitivity, adjustment resolution,
and less variation in regulated pressure.
bar psig Inlet Pressure 91 psig (6.3 bar)

3.5 50
3 40
OUTLET PRESSURE
2.5
2 30
FLOW CHART 1.5 20

1
10
0.5
0
scfm 0 1 2 3 4 5 6
FLOW
l/s 0 0.4 1 .2 2.0 2.8
Construction Design Diaphragm Self-relieving
Ambient
Media
Operating Pressure
Body Aluminum
Dome Acetal
Knob Acetal
Seals Nitrile

Modular Precision Regulators – FULL-SIZE Series
Model Number
Internally Piloted Regulator

Port Size Pressure Range psig (bar)
15-200 (1-13.8) 15-250 (1-17.2)
1/4 5213C2018 C5213C2018 5214C2018 C5214C2018
3/8 5213C3018 C5213C3018 5214C3018 C5214C3018
1/2 5213C4018 C5213C4018 5214C4018 C5214C4018
3/4 5213C5018 C5213C5018 5214C5018 C5214C5018

Port Size A
lb (kg) Self-Relieving
A B** C*** Depth† 80
6 8
120
C
4 10
160
40
2 12
1/4, 3/8, 1/2, 3/4 3.5 (89) 4.2 (106) 1.3 (33) 2.8 (71) 2.06 (0.92)
0 14
20
0 BAR 0
100 x kPa
psi
B
† Less gauge.
Precision internal Pilot Regulators provide improved torque control for pneumatic tools; diaphragm type. Pressure settings held within 3 psig (0.2 bar).
bar psig 1/4, 3/ 8 1 /2 3/4

7 100
INTERNALLY PILOTED
6 80
OUTLET PRESSURE
5
PRECISION
60
4
FLOW CHART 3 40
2
20
1
0 0
scfm 0 20 40 60 8 0 100 120 140 160
FLOW
l/s 0 15 30 45 60 75
Ambient
Media
Operating Pressure
Outlet Adjustable 15 to 250 psig (1 to 17 bar)
Pressure Gauge 0 to 200 psig (0 to 14 bar); 1/4 NPT gauge ports front and rear
Body Zinc
Dome Nylon; Aluminum with optional 0 to 175 psig (0 to 12 bar) spring
Knob Acetal
Seals Nitrile
Valve Brass
Valve Cap Nylon
Modular Precision Regulators – MD4TM Series
MD4 52K E C 5 2 B
Adjustment Range
Pressure Gauge
15-200 psig (1.0-13.8 bar) E
Without Gauge A
15-250 psig (1.0-17.2bar) F
Gauge 0-200 psig (0-13.8 bar) B
15-100 psig (1.0-6.9 bar) G
Without Gauge, with Panel Mount Nut D
Port Size Gauge 0-200 psig (0-13.8 bar), with Panel Mount Nut E
3/8 NPTF 3
1/2 NPTF 4 Cap Color
3/4 NPTF 5 Black 2
3/8 G C Yellow Y
1/2 G D
3/4 G E
Dimensions inches (mm) Weight † A

Port Size ISO Symbol Regulator
A B C Depth † lb (kg) Self-Relieving
80
12
0
C
6 8
4 10
3/8, 1/2, 3/4 3.5 (87) 4.8 (122) 1.6 (40) 2.9 (73) 2.3 (1.0)
160
40
2 12
0 14
20
0 BAR 0
1 0 0 x k Pa
psi
B
FLOW CHARTS
bar psig bar psig bar psig Inlet Pressure: 91 psig (6.3 bar)
Inlet Pressure: 91 psig (6.3 bar) Inlet Pressure: 91 psig (6.3 bar)
7.0 100 7.0 100 7.0 100
3/4 Ports
5.6 80 5.6 80 5.6 80
3/8 Ports 1/2 Ports
OUTLET PRESSURE
OUTLET PRESSURE
OUTLET PRESSURE
4.2 60 4.2 60 4.2 60
2.8 40 2.8 40 2.8 40
1.4 20 1.4 20 1.4 20
0 0 0 0 0 0
scfm 0 20 40 60 80 100 120 140 160 180 scfm 0 20 40 60 80 100 120 140 160 180 scfm 0 20 40 60 80 100 120 140 160 180
FLOW FLOW FLOW
l/s 0 10 20 30 40 50 60 70 80 l/s 0 10 20 30 40 50 60 70 80 l/s 0 10 20 30 40 50 60 70 80
Precision Regulators: Provide improved torque control for pneumatic tools. Pressure settings held within 3 psig (0.2 bar).
Ambient
Media
Operating Pressure
Body Zinc
Bonnet and Knob Acetal
Construction Material Dome Zinc
Seals Nitrile
Valve Brass

In-line Precision Regulators – HIGH-CAPACITY Series
Model Number

Port Size
15-200 (1-13.8) 15-250 (1-17.2)
3/4 5213D5017 C5213D5017 5214D5017 C5214D5017
1 5213D6017 C5213D6017 5214D6017 C5214D6017
1-1/4 5213D7017 C5213D7017 5214D7017 C5214D7017
1-1/2 5213D8017 C5213D8017 5214D8017 C5214D8017

Port Weight † ISO Symbol Regulator
Size lb (kg) C Self-Relieving
A B C Depth †
12
80 0
6 8
4 10
160
40
2 12
0 14
20
0 BAR 0
3/4, 1 4.4 (111) 4.6 (112) 2.4 (62) 2.8 (71) 2.0 (0.91)
1 0 0 x k Pa
psi
B
1-1/4, 1-1/2 4.9 (124) 4.9 (125) 2.1 (54) 2.8 (71) 2.38 (1.08)
FLOW CHARTS
Inlet Pressure: 91 psig (6.3 bar) Inlet Pressure: 91 psig (6.3 bar)
bar psig bar psig
3/4 1 1-1/ 4 1-1/ 2
7 100 7 100
6 80 6 80
OUTLET PRESSURE
5
OUTLET PRESSURE
5
60 60
4 4
3 40 3 40
2 2
20 20
1 1
0 0
scfm 0 100 200 300 400 500 600 700 800 scfm 0 100 200 300 400 500 600 700 800
FLOW FLOW
l/s 0 80 160 240 320 l/s 0 80 160 240 320
Precision Regulators: Provide improved torque control for pneumatic tools. Pressure settings held within 3 psig (0.2 bar).
Ambient
Media
Operating Pressure
Panel Mounting 1-3/16 (30 mm) hole required
Body Aluminum
Bonnet and Knob Acetal
Dome Zinc
Seals Nitrile
Valve Brass
Valve Cap Nylon
Modular Remote Pilot Regulators – FULL-SIZE Series
Model Number
Port Size Pressure Range psig (bar)

0-200 (0-13.8)
NPTF Thread G Thread
1/4 5211C2007 C5211C2007
3/8 5211C3007 C5211C3007
1/2 5211C4007 C5211C4007
3/4 5211C5007 C5211C5007

Port Size Self-Relieving
lb (kg) A
A B** C*** Depth†
80
120
C
1/4, 3/8, 1/2, 3/4 3.5 (89) 2.4 (62) 1.3 (33) 2.8 (71) 2.06 (0.92)
6 8
4 10
160
40
2 12
0 14
B
20
0 BAR 0
100 x kPa
psi

† Less gauge.
Remote Pilot Regulators use any small regulator to provide remote adjustment and to ensure accurate pressure control.
Inlet Pressure: 100 psig (7 bar)

bar psig
1/4 3 /8 1/2
120
8
7 100
6
REMOTE PILOTED
80
OUTLET PRESSURE
5
60
FLOW CHART 4
3 40
2
20
1
0
scfm 0 20 40 60 8 0 100 120 140
FLOW
l/s 0 10 20 30 40 50 60
Ambient
Media
Operating Pressure
Body Zinc
Dome Zinc
Knob Acetal
Seals Nitrile
Valve Brass
Valve Cap Nylon

Modular Remote High-Relief Pilot Regulators – FULL-SIZE Series
Model Number
Port Size
1/4 5X00B2037 C5X00B2037
3/8 5X00B3025 C5X00B3025
1/2 5X00B4040 C5X00B4040
3/4 5X00B5035 C5X00B5035

Weight † ISO Symbol Regulator
Port Size
lb (kg)
A B C Depth † 80
6 8
12
0
C
4 10
160
40
2 12
1/4, 3/8, 1/2, 3/4 3.5 (87) 2.4 (62) 1.3 (33) 2.8 (71) 2.06 (0.92)
0 14
20
0 BAR 0
100 x kPa
B
psi
FLOW CHARTS
bar psig bar psig bar psig

Inlet Pressure: 91 psig (6.3 bar) Inlet Pressure: 91 psig (6.3 bar) Inlet Pressure: 91 psig (6.3 bar)
7.0 100 7.0 100 7.0 100
3/4 Ports
5.6 80 5.6 80 5.6 80
1/2 Ports
OUTLET PRESSURE
1/4 Ports
OUTLET PRESSURE
OUTLET PRESSURE
4.2 60 4.2 60 4.2 60
2.8 40 2.8 40 2.8 40
1.4 20 1.4 20 1.4 20
0 0 0 0 0 0
scfm 0 20 40 60 80 100 120 140 160 180 scfm 0 20 40 60 80 100 120 140 160 180 scfm 0 20 40 60 80 100 120 140 160 180
FLOW FLOW FLOW
l/s 0 10 20 30 40 50 60 70 80 l/s 0 10 20 30 40 50 60 70 80 l/s 0 10 20 30 40 50 60 70 80
Ambient
Media
Operating Pressure
Pilot Ports 1/4 NPTF
Body Zinc
Dome Zinc
Nitrile
Construction Material Seals
Fluoroelastomer seals optional, consult ROSS
Valve Brass
Valve Cap Nylon
In-line Premium High-Relief Remote Pilot Regulators – FULL-SIZE Series
Model Number
Port Size
1/4 5216A2007 C5216A2007
3/8 5216A3007 C5216A3007
1/2 5216A4007 C5216A4007
Dimensions inches (mm) Weight†

Port Size
lb (kg)
A B** C*** Depth†
1/4, 3/8, 1/2 4.18 (106) 1.54 (39.1) 3.52 (89.3) 4.18 (106) 4.84 (2.2) ISO Symbol
With Conventional Pilot Regulator
Self-Relieving
† Less gauge.
B
12
0
80
6 8
10
4
160
2 12
bar 14
0
20
0
LBS./ SQ.IN.
FLOW CHARTS
Inlet Pressure: 91.3 psig (6.3 bar) Inlet Pressure: 91.3 psig (6.3 bar)
bar psig bar psig
1/4 Ports 3/8 Ports 1/2 Ports 1/4, 3/8 and 1/2 Ports
5.6 80 6.2 90
4.9 70 5.6 80
OUTLET PRESSURE
OUTLET PRESSURE
4.2 60 4.9 70
4.2 60
3.5 50
3.5 50
2.8 40
2.8 40
2.1 30
2.1 30
1.4 20 1.4 20
0.7 10 0.7 10
0 0
0 0
scfm 0 20 40 60 80 100 120 140 160 scfm 0 50 100 150 200 250
FLOW RELIEF FLOW
l/s 0 l/s 0 25 50 75 100
10 20 30 40 50 60 70
Ambient
Media
Operating Pressure
0 to 200 psig (0 to 14 bar) standard, 1/4-NPTF (1/4 BSPP) gauge ports front and rear;
Pressure Gauge
0 to 600 psig (0 to 40 bar) optional
Body Zinc
Dome Zinc
Construction Material Seals Nitrile
Valve Brass
Valve Cap Glass filled Nylon

Modular Remote Pilot Regulators – MD4TM Series
MD4 52K 1 B 5 2 B
Relief Options Pressure Gauge

Relieving 1 Without Gauge A
Non-relieving 2 Gauge 0-200 psig (0-13.8 bar) B
Port Size Cap Color

3/8 NPTF 3 Black 2
1/2 NPTF 4 Yellow Y
3/4 NPTF 5
3/8 G C
1/2 G D
3/4 G E

Weight † ISO Symbol Regulator
Port Size
lb (kg) C
A B C Depth † 80
6 8
12
0
4 10
160
40
2 12
1/4, 3/8, 1/2, 3/4 3.5 (87) 2.4 (62) 1.6 (41) 2.9 (73) 2.2 (1.0)
0 14
20
0 BAR 0
1 0 0 x k Pa
psi
B
FLOW CHARTS
bar psig bar psig bar psig

Inlet Pressure: 91 psig (6.3 bar) Inlet Pressure: 91 psig (6.3 bar) Inlet Pressure: 91 psig (6.3 bar)
7.0 100 7.0 100 7.0 100
3/4 Ports
5.6 80 3/8 Ports 5.6 80 1/2 Ports 5.6 80
OUTLET PRESSURE
OUTLET PRESSURE
OUTLET PRESSURE
4.2 60 4.2 60 4.2 60
2.8 40 2.8 40 2.8 40
1.4 20 1.4 20 1.4 20
0 0 0 0 0 0
scfm 0 20 40 60 80 100 120 140 160 180 200 scfm 0 20 40 60 80 100 120 140 160 180 200 scfm 0 20 40 60 80 100 120 140 160 180 200
FLOW FLOW FLOW
l/s 0 10 20 30 40 50 60 70 80 90 l/s 0 10 20 30 40 50 60 70 80 90 l/s 0 10 20 30 40 50 60 70 80 90
Ambient
Media
Operating Pressure
Body Zinc
Dome Zinc
Valve Brass
Valve Cap Nylon
In-line Remote Pilot Regulators – HIGH-CAPACITY Series
Model Number
Port Size
3/4 5211D5006 C5211D5006
1 5211D6007 C5211D6007
1-1/4 5211D7007 C5211D7007
1-1/2 5211D8007 C5211D8007
Dimensions inches (mm) Weight† A

Port Size
A B* C** Depth† lb (kg) ISO Symbol Regulator
12
C
80 0
3/4, 1 4.4 (111) 2.9 (74) 2.4 (62) 2.8 (71) 1.88 (0.85)
6 8
4 10
160
40
2 12
0 14
20
0 BAR 0
100 x kPa
1-1/4, 1-1/2 4.9 (124) 3.2 (81) 2.1 (54) 2.8 (71) 2.25 (1.02)
psi
† Less gauge.
Inlet Pressure: 100 psig (6.9 bar)

bar psi g 3/ 4 1 1-1/4, 1-1/ 2
7 100
6 80
OUTLET PRESSURE
5
60
4
FLOW CHART 3 40
2
20
1
0
scf m 0 100 200 300 400 500 600 700 800
FLOW
l/s 0 50 100 150 200 250 300 350
Ambient
Media
Operating Pressure Adjustable 0 to 200 psig (0 to 14 bar)
Outlet
NOTE: Outlet pressure depends on the adjustment of the pilot regulator
Pilot Ports 1/4-NPTF
Pressure Gauge 0 to 200 psig (0 to 14 bar) standard; 1/4 NPT gauge ports front and rear
Body Aluminum
Dome Zinc
Valve Brass
Valve Cap Nylon

In-line High-Relief Remote Pilot Regulators – HIGH-CAPACITY Series
Model Number
Port Size
3/4 5X00B5046 C5X00B5046
1 5X00B6039 C5X00B6039
1-1/4 5X00B7021 C5X00B7021
1-1/2 5X00B8049 C5X00B8049
Dimensions inches (mm) Weight† A

lb (kg)
A B** C*** Depth†
C
3/4, 1 4.4 (111) 2.9 (74) 2.4 (62) 2.8 (71) 1.88 (0.85)
12
80 0
6 8
4 10
160
40
2
1-1/4, 1-1/2 4.9 (124) 3.2 (81) 2.1 (54) 2.8 (71) 2.25 (1.02)
12
0 14
20
0 BAR 0
100 x kPa
psi
B
† Less gauge.
FLOW CHARTS
5.6 80 5.6 80
3/4 Ports 1 Ports
OUTLET PRESSURE
4.2 4.2
OUTLET PRESSURE
60 60
2.8 40 2.8 40
1.4 20 1.4 20
0 0 0 0
scfm 0 100 200 300 400 500 600 700 800 scfm 0 100 200 300 400 500 600 700 800
FLOW FLOW
l/s 0 50 100 150 200 250 300 350 l/s 0 50 100 150 200 250 300 350
5.6 80 5.6 80
1-1/4 Ports 1-1/2 Ports
4.2
OUTLET PRESSURE
OUTLET PRESSURE
4.2 60 60
2.8 40 2.8 40
1.4 20 1.4 20
0 0 0 0
scfm 0 100 200 300 400 500 600 700 800 scfm 0 100 200 300 400 500 600 700 800
FLOW FLOW
l/s 0 50 100 150 200 250 300 350 l/s 0 50 100 150 200 250 300 350
Ambient
Media
Operating Pressure
Body Aluminum
Dome Zinc
Valve Brass
Valve Cap Nylon
In-line Premium High-Relief Remote Pilot Regulators – HIGH-CAPACITY Series
Port Sizes: 3/4, 1, 1-1/4 – Flow to 400 scfm
Model Number
Port Size
3/4 5216A5007 C5216A5007
1 5216A6007 C5216A6007
1-1/4 5216A7007 C5216A7007

Port Size
lb (kg)
A B** C*** Depth†
3/4, 1, 1-1/4 4.18 (117) 1.87 (47.5) 3.99 (101.3) 4.18 (106) 6.44 (3.0) ISO Symbol
** Dome removal clearance: add 0.63 (16). With Conventional Pilot Regulator
*** Cap removal clearance: add 0.5 (13). Self-Relieving
† Less gauge.
80
12
0 B
6
10
4
160
40
2 12
bar 14
0
20
0
LBS./ SQ.IN.
FLOW CHARTS
bar psig
Inlet Pressure: 91.3 psi (6.3 bar) Inlet Pressure: 91.3 psi (6.3 bar)
bar psig
3/4 Ports 1 Ports 1-1/4 Ports 3/4, 1, 1-1/4 Ports
5.6 80 6.2 90
4.9 70 5.6 80
OUTLET PRESSURE
OUTLET PRESSURE
4.2 60 4.9 70
4.2 60
3.5 50
3.5 50
2.8 40
2.8 40
2.1 30
2.1 30
1.4 20 1.4 20
0.7 10 0.7 10
0 0
0 0 scfm 0
scfm 0 50 100 150 200 250 300 350 400 450 50 100 150 200 250
RELIEF FLOW
FLOW
l/s 0 25 50 75 100
l/s 0 25 50 75 100 125 150 175 200
Ambient
Media
Operating Pressure
Outlet Adjustable up to 250 psig (up to 17 bar)
0 to 200 psig (0 to 14 bar) standard, 1/4-NPTF (1/4 BSPP) gauge ports front and rear;
Pressure Gauge
0 to 600 psig (0 to 40 bar) optional
Body Zinc
Dome Zinc
Valve Brass
Valve Cap Glass filled Nylon

In-line Remote Pilot Regulators – HIGH-CAPACITY Series
Port Sizes: 1-1/2, 2, 3 – Flow to 4000 scfm
Model Number
Port Size
Flow to 850 scfm 1-1/2 5211B8027 C5211B8027
2 5211B9007 C5211B9007
Model Number
Port Size Seals
Flow to 4000 scfm 3 Nitrile 5211B9008 C5211B9008
3 Fluoroelastomer 5X00B9021 C5X00B9021

Port Size
A B C Depth† lb (kg)
1-1/2, 2 6.4 (162) 5.0 (127) 3.0 (76) 2.8 (71) 8.94 (4.06)
3 8.4 (214) 7.36 (187) 3.74 (95) 8.0 (203) 21.77 (9.88)
† Less gauge.
A
Port Size
A
Port Size
1-1/2, 2 C
3 C
IN OUT
120
80
6 8
4 10
160
40
2 12
IN OUT
0 14
20
0 BAR 0
1 0 0 x k Pa
psi
B
B
FLOW CHARTS
bar psig Inlet Pressure: 91 psig (6.3 bar)

80
Inlet Pressure: 91 psig (6.3 bar) 5
bar psig 70
1-1/2 & 2 Ports 3 Port
OUTLET PRESSURE PSI
80 4 60
5 50
OUTLET PRESSURE
60
4 3 40
3 40 2 30
2 20
20 1
1 10
0 0 0
scfm 0 100 200 300 400 500 600 700 800 900 scfm 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
FLOW FLOW
l/s 0 50 100 150 200 250 300 350 400 l/s 0 250 500 750 1000 1250 1500 1750 2000 2250
Construction Design Piston Self-relieving
Ambient
Media
Operating Pressure Adjustable 0 to 200 psig (0 to 14 bar)
Outlet
NOTE: Outlet pressure depends on the adjustment of the pilot regulator
Body Aluminum
Dome Aluminum
Valve Brass on 1/2” & 2” ports; Aluminum on 3” ports
Valve Cap Aluminum
In-line Relief Valves – MINIATURE Series
Port Sizes: 1/8 & 1/4 – Flow to 40 scfm
Model Number
Port Size Port Threads Pressure Range psig (bar)
1-15 (0.07-1.0) 1-30 (0.07-2.1) 1-50 (0.07-3.4) 1-140 (0.07-9.6)
NPTF 5210B1002 5210B1003 5210B1004 5210B1001
1/8
G C5210B1002 C5210B1003 C5210B1004 C5210B1001
NPTF 5210B2002 5210B2003 5210B2004 5210B2001
1/4
G C5210B2002 C5210B2003 C5210B2004 C5210B2001
Dimensions inches (mm) A ISO Symbol Relief Valve

Weight† Self-Relieving
Port Size
12
80 0
lb (kg) C
6 8
4 10
160
40
A B C Depth†
2 12
0 14
20
0 BAR 0
100 x kPa
psi
B
1/8, 1/4 1.6 (41) 2.7 (68) 0.4 (10) 1.6 (41) 0.24 (0.11)
†Less gauge.
60
25
50
20
RELIEF FLOW scfm
RELIEF FLOW l/s
40
15 30
FLOW CHART 10 20
5 10
0 0
INLET psig 0 10 20 30 40 50 60 70 80 90 100 11 0 120
PRESSURE bar
0 1 2 3 4 5 6 7 8
Relief Valves have maximum relief flows of 10 to 20 scfm (4.7 to 9.4 l/s). For models with increased sensitivity at lower pressure, consult ROSS.
Ambient
Media
Operating Pressure
Outlet Adjustable 1 to 140 psig (0.07 to 9.6 bar)
Body Aluminum
Dome Acetal
Construction Material Knob Acetal
Nitrile
Seals
Fluoroelastomer seals optional, consult ROSS

In-line Relief Valve – HIGH-FLOW Series
Port Sizes: 1 – Flow to 450 scfm
Model Number
Port Size
1 5X00D6012 C5X00D6012
Dimensions inches (mm) Weight Port A

lb (kg) Port B
A B C Depth B
OUT IN
1 4.4 (111) 4.8 (122) 2.5 (62) 2.9 (72) 1.8 (0.8) C
To System (1 NPT)
On the right is a typical circuit using the High-Flow Relief Valve. The circuit utilizes a remotely piloted “fill” regulator
(port size 1 NPT) and a small, remotely mounted, pilot regulator with 1/4 NPT ports. High Flow
Remote Pilot Regulator Relief Valve A
The required system pressure is set by adjusting the knob on the pilot regulator until the desired system pressure (Set at 50 PSIG)
is shown on the pilot regulator’s gauge. An example system pressure of 50 psig was selected in the circuit. OUT IN
Outlet pressure from the pilot regulator is sent to the fill regulator’s signal port and the Port 2 of the High-Flow Relief (1/4 NPT)
B
Valve. The Port 1 of the High-Flow Relief Valve is connected to the system, as shown, to monitor system pressure. IN OUT
If the system pressure exceeds the pilot regulator setting (set-point), the High-Flow Relief Valve will begin to
exhaust air after an approximate 2 psig (0.1 bar) rise above the set-point.
Should the system pressure drop below the set-point, the fill valve will open to supply air downstream and IN OUT
75 PSIG
maintain the system at the set-point.
Fill Regulator
140
120
INLET PRESSURE PSI
100
100 SET PSI
80
FLOW CHART 60
60 SET PSI
40
30 SET PSI
20
0
0 100 200 300 400 500 600 700 800
RELIEF FLOW RATE SCFM
Ambient
Media
Operating Pressure
Body Aluminum
Dome Zinc
Valve Brass
Valve Cap Nylon
Accessories
MOUNTING ACCESSORIE BRACKETS & BRACKET KIT
Mounting Screws for Kit Number

BANTAM models mounts with long screws that extend through end plates.
BANTAM Models 859K77
Model Number Dimensions inches (mm)
Usage Panel
Models Mounting
Kit Bracket Panel Nut A B C D E
Hole
Diameter
MINIATURE 873K77 872K77 874K77 1.375 (35) 1.125 (29) 0.31 (8) 0.31 (8) 0.69 (17) 1.19 (30)
MID-SIZE 876K77 875K77 877K77 2.38 (60) 1.00 (25) 1.50 (38) – – 1.56 (40)
MD3TM R-A127-11 – R-127-11

2.38 (60) 1.00 (25) 1.50 (38) – – 2.06 (52)
FULL-SIZE,
Mounting Brackets MD4TM
879K77 878K77 880K77
Regulators and integrated filter/regulators can be mounted to a surface with a bracket that attaches to the regulator.
Brackets and mounting panel nuts can be ordered separately or in a kit which includes both bracket and mounting
panel nut.
MID-SIZE C MINIATURE E
FULL-SIZE
MD3TM& MD4TM
D C
B
A B
A
Dimensions inches (mm)

Usage Models Kit Number
A B C
C
MID-SIZE & FULL-SIZE 915K77 3.0 (76) 0.88 (22) 1.00 (25)
Modular Mounting Brackets
B
Two L-shaped metal brackets as shown at the right can be used for wall mounting of
modular FRLs or Clean Air Packages. A single bracket can be used to mount individual
filters or lubricators. Kits include two brackets and four screws for attaching the brackets A
to the modules.
Dimensions inches (mm)

Nipple Size Kit Number
A B C
1/4 887K77 A
3/8 888K77 2.72 (28) 0.50 (13) 1.00 (25)

FRLs In-line Mounting Pipe C
1/2 889K77
Brackets B
3/4 890K77
3.69 (94) 1.13 (29) 1.25 (32)
1 891K77
Two pipe brackets can be used for wall mounting of FRLs assemblies that use pipe nipples
to join the components. The bracket kits listed below include two sets of brackets.
Regulator Type Kit Number1
Self Relieving RER-BRK-1

Mounting Bracket Assembly
Kit for Pilot Operated High-Relief R-A37-381
Regulator
High-Relief Pilot Operated Regulator with 1/4- thru 11/4 inch ports can be
mounted to a vertical surface using a bracket assembly kit.

Accessories
MODULAR ASSEMBLY COMPONENTS – MID-SIZE, FULL-SIZE & BANTAM SERIES
MID-SIZE and FULL-SIZE Units
Kit Number
The modular designs of the MID-SIZE and FULL-SIZE series
892K77 offer maximum flexibility in customizing FRLs assemblies. As
Connector Kit shown at the right, connector kits are required to interconnect
units. Various port kits (shown below) can be used to connect
Used to connect units to one another as well as to any of the the assemblies to the inlet and outlet piping. Note that all FRLs
ports shown on this page. components have threaded ports so that conventional pipe fittings
may be used where desired.
Model Number
Port Size
1/4 897K77 D897K77
Female Port Female Port Kits or
3/8 898K77 D898K77 other port kits shown below
Blocks
1/2 899K77 D899K77
Connector
3/4 900K77 D900K77 Kits 892K77
Used to connect to piping at inlet or outlet.
Model Number
Port Size
1/4 893K77 D893K77
Male Port
3/8 894K77 D894K77
Blocks
1/2 895K77 D895K77
3/4 896K77 D896K77
Used to connect modular to non-modular units. MID-SIZE and FULL-SIZE Modular Assembly
BANTAM Units
Description Model Number
END PLATE (1) 857K77 BANTAM modular units use end plates secured with screws
to hold the pipe or tubing ports (see below), and also to serve
Short Screw (2) 858K77 as mounting brackets. Short screws are used to secure the
End Plate & end plates when a single BANTAM unit is used. If two or
Long Screw (2) 859K77
Connections more units are combined, long screws extend through an
Small O-Ring end plate and thread into the next unit.
860K77
(for inlet or mating ports)
Screw kits required are as follows:
Large O-Ring
861K77 Single Unit: Two short screw kits.
(for outlet or mating ports)
Two-Unit Combination: One each short screw kit and
Model Number long screw kit.
Port Size Three-Unit Combination: Two long screw kits.
Pipe Ports
1/8 862K77 D864K77
1/4 863K77 D865K77
Port Size Model Number

Pipe or
1/4 866K77 Tubing Port
3/8 867K77 End Plate
Tube Ports 4 mm 868K77
6 mm 869K77
8 mm 870K77
10 mm 871K77
Accessories
MODULAR CONNECTION
Clamp Bracket, Screw, and Clamp Mounting Bracket
Extra Port Blocks Female End Ports Male End Ports
Illustration example.
Options Model Number
Clamp only R-A118-105

Bracket, Screw, and Clamp R-A118-105M
Mounting Brackets & Clamp Two brackets are normally used to mount an FRL to a vertical surface. The mounting bracket attaches to
for Module Connections the module connecting clamp (see above) with a single screw. Each bracket then employs two bolts (1/4”
or 6mm) to connect the assembly to the mounting surface.
Specially designed clamps provide a quick and easy assembly or disassembly of MD3TM modules. Two
Allen-Head bolts quickly tighten or loosen the clamp using a 5/32 or 4mm hex key. The clamp contains a
plate carrying two O-rings to provide positive sealing between modules.
Model Number
Port Size
1/4 R-118-106-2 R-118-106-2W
3/8 R-118-106-3 R-118-106-3W
Extra Port Blocks
1/2 R-118-106-4 R-118-106-4W
An extra port block can be placed between modules to provide two auxiliary 1/4 NPTF ports. Its mounting
position can be rotated to obtain the most convenient operating orientation. If only one auxiliary port is to
be used, the unused port must be closed with a pipe plug. (The inlet and outlet are not threaded.)
Model Number
Options Port Size
1/2 R-118-109-4F R-118-109-4FW
Male End Ports
3/4 R-118-109-6F R-118-109-6FW
1/2 R-118-100-4 R-118-100-4W
Male and Female End Ports Female End Ports
3/4 R-118-100-6 R-118-100-6W
Either male or female end ports can be attached to threaded inlet and outlet lines. This allows all modules
of an FRL assembly to be removed easily and quickly without having to unthread the end modules. The end
ports are attached to the modules with clamps (see at left). End ports can be included in an assembled
FRL or ordered separately.

LUBRICANTS, POLYCARBONATE BOWL CAUTIONS
COMPATIBLE LUBRICANTS
Although air line lubrication is not required for most ROSS valves, other mechanisms in the system may need such lubrication. When a lubricator
is used, it should be supplied only with oils which are compatible with the materials used in the valves for seals and poppets. Generally speaking,
these are petroleum base oils with oxidation inhibitors, and aniline point between 180°F (82°C) and 220°F (104°C) and an ISO 32, or lighter,
viscosity. Oils with phosphate type additives, such as zinc dithiophosphate, must be avoided because they can harm polyurethane valve components.
The best oils to use in pneumatic systems are those specifically compounded for air line lubricator service.
CAUTIONS ON THE USE OF POLYCARBONATE BOWLS
Use Only with Compressed Air. Filters and lubricators with polycarbonate bowls are specifically designed for compressed air service, and their use
with any other fluid (liquid or gas) is a misapplication. The use with or injection of certain hazardous fluids in the system (e.g., alcohol or liquefied
petroleum gas) could be harmful to the polycarbonate bowl or result in a combustible condition or hazardous leakage. Before using with a fluid
other than air, or for nonindustrial applications, or for life support systems, consult ROSS.
Use Metal Bowl Guard When Supplied. A metal bowl guard is supplied with all but the smallest bowls, and must always be used to minimize
danger from fragmentation in the event of failure of a polycarbonate bowl.
Avoid Harmful Substances. Some compressor oils, chemical cleaners, solvents, paints, and fumes will attack polycarbonate bowls and can cause
bowl failure. Do not use with or near these materials. When a bowl becomes dirty, replace the bowl or wipe it with a clean dry cloth. Immediately
replace any polycarbonate bowl which is crazed, cracked, or deteriorated.
Substances HARMFUL to Polycarbonate Bowls
Acetaldehyde Carbon disulfide Ethylene dichloride Phosphorous trichloride

Acetic acid Carbon tetrachloride Ethylene glycol Propionic acid
Acetone Caustic potash solution Formic acid Pyridine
Acrylonitrile Caustic soda solution Freon (refrigerant & propellant) Sodium hydroxide
Ammonia Chlorobenzene Gasoline (high aromatic) Sodium sulfide
Ammonium fluoride Chloroform Hydrazine Styrene
Ammonium hydroxide Cresol Hydrochloric acid Sulfuric acid
Ammonium sulfide Cyclohexanol Lacquer thinner Sulfural chloride
Anaerobic adhesives & sealants Cyclohexanone Methyl alcohol Tetrahydronaphthalene
Antifreeze Cyclohexene Methylene chloride Thiophene
Benzene Dimethyl formamide Methylene salicylate Toluene
Benzoic acid Dioxane Milk of lime (CaOH) Turpentine
Benzyl alcohol Ethane tetrachloride Nitric acid Xylene
Brake fluids Ethyl acetate Nitrobenzene Perchlorethylene
Bromobenzene Ethyl ether Nitrocellulose lacquer
Butyric acid Ethylamine Phenol
Carbolic acid Ethylene chlorohydrin Phosphorous hydroxyl chloride
Trade Names of Substances HARMFUL to Polycarbonate Bowls

Atlas Perma-Guard Loctite Threadlocker Red 271 Pydraul AC
Buna-N Loctite Threadlocker 290 Sears Regular Motor Oil
Cellulube #150 & #220 Loctite 601 Sinclair oil “Lily White”
Crylex #5 Cement Loctite Teflon Sealant Stauffer Chemical FYRQUEL 150
Eastman 910 Marvel Mystery Oil Stillman #SR 269-75 (polyurethane)
Garlock #98403 (polyurethane) Minnesota Rubber 366Y Stillman #SR 513-70 (neoprene)
Haskel #568-023 National Compound #N11 Tannergas
Hilgard Company’s Hil-Phene Nylock VC-3 Telar
Houghton & Co. Oil #1120, #1130, #1055 Parco #1306 Neoprene Tenneco Anderol 495 & 500 Oils
Houtosafe 1000 Permabond 910 Titon
Kano Kroil Petron PD287 Vibra-TITE
Keystone penetrating Oil #2 Prestone Valvolin ZEREX

CAUTIONS, WARNINGS And STANDARD WARRANTY
ROSS OPERATING VALVE, ROSS CONTROLS®, ROSS DECCO®, and AUTOMATIC VALVE INDUSTRIAL, collectively the “ROSS Group".
PRE-INSTALLATION or SERVICE phosphate type additives which can harm polyurethane components, potentially
leading to valve failure which risks personal injury, and/or damage to property.
1. Before servicing a valve or other pneumatic component, be sure all sources of
energy are turned off, the entire pneumatic system is shut down and exhausted, WARNINGS:
and all power sources are locked out (ref: OSHA 1910.147, EN 1037). Failure to follow these instructions can result in personal injury and/or
property damage.
2. All ROSS Group Products, including service kits and parts, should be installed
and/or serviced only by persons having training and experience with pneumatic
equipment. Because any product can be tampered with and/or need servicing AVOID INTAKE/EXHAUST RESTRICTION
after installation, persons responsible for the safety of others or the care of
1. Do not restrict air flow in the supply line. To do so could reduce the pressure
equipment must check ROSS Group Products on a regular basis and perform
of the supply air below minimum requirements for the valve and thereby causing
all necessary maintenance to ensure safe operating conditions.
erratic action.
3. All applicable instructions should be read and complied with before using
2. Do not restrict a valve's exhaust port as this can adversely affect its operation.
any fluid power system to prevent harm to persons or equipment. In addition,
Exhaust silencers must be resistant to clogging and must have flow capacities
overhauled or serviced valves must be functionally tested prior to installation
at least as great as the exhaust capacities of the valves. Contamination of the
and use. If you have any questions, call your nearest ROSS Group location.
silencer can result in reduced flow and increased back pressure.
4. Each ROSS Group Product should be used within its specification limits. In
WARNINGS: Failure to follow these instructions can result in personal injury
addition, use only ROSS Group components to repair ROSS Group Products. and/or property damage.
WARNINGS:
Failure to follow these instructions can result in personal injury and/or SAFETY APPLICATIONS
property damage.
1. Mechanical Power Presses and other potentially hazardous machinery using a
pneumatically controlled clutch and brake mechanism must use a press control
FILTRATION and LUBRICATION double valve with a monitoring device. A double valve without a self-contained
1. Dirt, scale, moisture, etc., are present in virtually every air system. Although monitoring device should be used only in conjunction with a control system
some valves are more tolerant of these contaminants than others, best which assures monitoring of the valve. All double valve installations involving
performance will be realized if a filter is installed to clean the air supply, thus hazardous applications should incorporate a monitoring system which inhibits
preventing contaminants from interfering with the proper performance of the further operation of the valve and machine in the event of a failure within the
equipment. The ROSS Group recommends a filter with a 5-micron rating for valve mechanism.
normal applications. 2. Safe Exhaust (dump) valves without a self-contained monitoring device
2. All standard ROSS Group filters and lubricators with polycarbonate plastic should be used only in conjunction with a control system which assures
bowls are designed for compressed air applications only. Use the metal bowl monitoring of the valve. All Safe Exhaust valve installations should incorporate
guard, where provided, to minimize danger from high pressure fragmentation a monitoring system which inhibits further operation of the valve and machine
in the event of bowl failure. Do not expose these products to certain fluids, in the event of a failure within the valve mechanism.
such as alcohol or liquefied petroleum gas, as they can cause bowls to rupture, 3. Per specifications and regulations, the ROSS L-O-X® and L-O-X® with
creating a combustible condition and hazardous leakage. Immediately replace EEZ-ON ®, N06 and N16 Series operation products are defined as energy
crazed, cracked, or deteriorated bowls. isolation devices, NOT AS EMERGENCY STOP DEVICES.
3. Only use lubricants which are compatible with materials used in the valves
and other components in the system. Normally, compatible lubricants are WARNINGS:
petroleum base oils with oxidation inhibitors, an aniline point between 180°F Failure to follow these instructions can result in personal injury and/or
(82°C) and 220°F (104°C), and an ISO 32, or lighter, viscosity. Avoid oils with property damage.
STANDARD WARRANTY
All products sold by the ROSS Group are warranted for a one-year period [with the exception of Filters, Regulators and Lubricators (“FRLs”) which are
warranted for a period of seven (7) years] from the date of purchase. All products are, during their respective warranty periods, warranted to be free of
defects in material and workmanship. The ROSS Group’s obligation under this warranty is limited to repair, replacement or refund of the purchase price
paid for products which the ROSS Group has determined, in its sole discretion, are defective. All warranties become void if a product has been subject
to misuse, misapplication, improper maintenance, modification or tampering. Products for which warranty protection is sought must be returned to
the ROSS Group freight prepaid.
THE WARRANTY EXPRESSED ABOVE IS IN LIEU OF AND EXCLUSIVE OF ALL OTHER WARRANTIES AND THE ROSS GROUP EXPRESSLY DISCLAIMS
ALL OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED WITH RESPECT TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
THE ROSS GROUP MAKES NO WARRANTY WITH RESPECT TO ITS PRODUCTS MEETING THE PROVISIONS OF ANY GOVERNMENTAL OCCUPATIONAL
SAFETY AND/OR HEALTH LAWS OR REGULATIONS. IN NO EVENT IS THE ROSS GROUP LIABLE TO PURCHASER, USER, THEIR EMPLOYEES OR
OTHERS FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES WHICH MAY RESULT FROM A BREACH OF THE WARRANTY DESCRIBED ABOVE OR THE
USE OR MISUSE OF THE PRODUCTS. NO STATEMENT OF ANY REPRESENTATIVE OR EMPLOYEE OF THE ROSS GROUP MAY EXTEND THE LIABILITY
OF THE ROSS GROUP AS SET FORTH HEREIN.
ROSS CONTROLS USA Tel: +1-248-764-1800 www.rosscontrols.com
Americas ROSS CONTROLS CANADA Ltd. Canada Tel: +1-416-251-7677 www.rosscanada.com
ROSS DO BRASIL LTDA Brazil Tel: +55-11-4335-2200 www.rosscontrols.com.br
ROSS EUROPA GmbH Germany Tel: +49 (0)6103-7597-100 www.rosseuropa.com
Europe ROSS FRANCE SAS France Tel: +33-(0)1-49-45-65-65 www.rossfrance.com
ROSS PNEUMATROL Ltd. United Kingdom Tel: +44 (0)1254 872277 www.rossuk.co.uk
ROSS CONTROLS INDIA Pvt. Ltd. India Tel: +91-44-2624-9040 www.rosscontrolsindia.com
Asia & Pacific ROSS CONTROLS (CHINA) Ltd. China Tel: +86-21-6915-7961 www.rosscontrolschina.com
ROSS ASIA K.K. Japan Tel: +81-42-778-7251 www.rossasia.co.jp
AUTOMATIC VALVE INDUSTRIAL LLC USA Tel: +1-248-474-6700 www.automaticvalve.com
ROSS DECCO COMPANY USA Tel: +1-248-764-1800 www.rossdecco.com
ROSS PNEUMATROL Ltd. United Kingdom Tel: +44 (0)1254 872277 www.pneumatrol.com
manufactIS GmbH Germany Tel: +49 (0)2013-16843-0 www.manufactis.net
Full-Service Global Locations

There are ROSS Distributors Throughout the World
To meet your requirements across the globe, ROSS distributors are located throughout the world.
Through ROSS or its distributors, guidance is available for the selection of ROSS products, both for
those using fluid power components for the first time and those designing complex systems.
Other literature is available for engineering, maintenance, and service requirements.
If you need products or specifications not shown in this catalog, please visit ROSS' website, contact
ROSS or your ROSS distributor. The ROSS Support Team will be happy to assist you in selecting the
best product for your application.
U.S.A. - Rev. 06/06/24. Content subject to change. l © 2024, ROSS®, All Rights Reserved. l Form ROSS-Regulators_EN

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Air Preparation

AVAILABLE PORT SIZES MOUNTING FLOW CONSTRUCTION OPTIONS

1/8 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 3

2 © 2024, ROSS®. All Rights Reserved.

Dimensions inches (mm) Weight

Inlet Pressure 100 psig (6.9 bar)

4 © 2024, ROSS®. All Rights Reserved.

NPTF 5212C1004 5211C1004 5213C1004 5212C1005 5211C1005 5213C1005

Dimensions inches (mm) A ISO Symbol Regulator

Inlet Pressure 100 psig (6.9 bar)

Pressure Range psig (bar)

REGULATORS with REVERSE FLOW

Dimensions inches (mm) A

Inlet Pressure 100 psig (6.9 bar)

6 © 2024, ROSS®. All Rights Reserved.

Adjustment Type Port Size

0-100 psig (0-6.9 bar) C Flow Options

0-50 psig (0-3.4 bar) D Reverse Flow R

50.0 50.0 50.0

Dimensions inches (mm) Weight† A ISO Symbol Regulator

A B** C*** Depth†

4.2 60 4.2 60 4.2 60

2.8 40 2.8 40 2.8 40

1.4 20 1.4 20 1.4 20

8 © 2024, ROSS®. All Rights Reserved.

Flow Options Cap Color

Standard Flow S Yellow Y

Dimensions inches (mm) A

4.2 60 4.2 60 4.2 60

2.8 40 2.8 40 2.8 40

1.4 20 1.4 20 1.4 20

REGULATORS with REVERSE FLOW

Pressure Range Pressure Adjustment

Dimensions inches (mm) Weight † A

** Dome removal clearance: add 0.63 (16).

5 3/4 Ports 5 1 Ports 5 1-1/4 Ports 5

10 © 2024, ROSS®. All Rights Reserved.

Dimensions inches (mm) A

Regulated Pressure Range# Model Number

1/8 0-50 (0-3.4) 5212C1006 C5212C1006

Pressure Gauge included.

Dimensions inches (mm) A

bar psig Inlet Pressure 91 psig (6.3 bar)

FLOW CHART 1.5 20

12 © 2024, ROSS®. All Rights Reserved.

Internally Piloted Regulator

Dimensions inches (mm) Weight† ISO Symbol Regulator

bar psig 1/4, 3/ 8 1 /2 3/4

Dimensions inches (mm) Weight † A

4.2 60 4.2 60 4.2 60

2.8 40 2.8 40 2.8 40

1.4 20 1.4 20 1.4 20

14 © 2024, ROSS®. All Rights Reserved.

Pressure Range psig (bar)

Dimensions inches (mm) A

† Dimensions reflect less gauge.

Port Size Pressure Range psig (bar)

Dimensions inches (mm) Weight† ISO Symbol Regulator

** Dome removal clearance: add 0.63 (16).

Inlet Pressure: 100 psig (7 bar)

A B C* Depth†