PE2000 Surface Mesostructure Change of B2-Type FeAl Single Crystals by Condensation of Supersaturated Thermal Vacancies
PE2000 Surface Mesostructure Change of B2-Type FeAl Single Crystals by Condensation of Supersaturated Thermal Vacancies
PE2000 Surface Mesostructure Change of B2-Type FeAl Single Crystals by Condensation of Supersaturated Thermal Vacancies
I. Introduction
In our recent study on B2-type FeAl [I], it was found that, in rapidly solidified Fe-
45tTiol.% Al ribbons, a large number of tnesoporcs is fomicd, nol only inside the
ribbons but also near surfaces during ihe ageing heat treatment at 723 K.
Tratismission electron tnicroseopy (TEM) observations clarified that the ihree-
dimensional shape of the mesopores inside (he ribbons is euboidal and that their
six surlaees are faceled along the !IOO| planes. The tneasured coneentration of
supersaturated thertnal vacancies in the as-sptin ribbons was approximately 1.4%.
and their lattice parameter was almost completely restored by the ageing heal treat-
tnenl. Consequctitly. we concluded thai ihe niesopore formation is eattsed by the
condensation of supersaturated thermal vacancies. Several papers on ihe formation
of mesoporcs inside bulks by the condensation of cxce.ss thermal vacaneies have been
reported iov B2-lype intertnetallics such as NiAl [2 9] and CoGa [lOJ as well as FeAl
Phitosiiphkal Miigiizinc
tS.SN I47K f,4.15 [.riiit tSSN 147M 644.1 ontine i 2l)n5 Ta\lor & l-raricis Lid
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DOt: 10.10811 i47MM.ltM12.1.11.11574.1
332 A.'. Yoshitm cl al.
[I I], As regards FeAl. we have various reports on supersaturated vacancies and their
comple.\es other thati mesopores inside bulks [12-18]. However, Ihe formation
of ihe surface mesopores had tiol been addressed until our previous work [I].
Concerning surface morphology ehatige dtie to thertnul vacancy condensation,
thermal pil fortnation has been extensively studied, pattieulariy for Al. through
the I96()s to the early 1970s (eg, [20-26]) since it was lirst reported by Doherty
and Davis in 1959 [19]. The tnajor differences between the tnesopore fortnation in
the tapidly solidified Fe 45 mol. % Al ribbons atid the thennal pit fonnation in Al
arc (i) the size of the mesopoies in FeAl is stnaller in tnagnitude by at least two
orders than that ofthe thermal pits in Al, (ii) the tctnperature able to induce the
mesopore fottnation in FeAl is much lower than the tnelting point of FcAt (< 0.57',,,).
whereas the temperature at which the thermal pit formation occurs in Al lies in the
vicinity ofthe tnelting point of Al (>0.97"n,), and (iii) tnesopore formation can occur
Litider a vacuum in FeAl. but not in Al. These differetiees may cotne from the
difference in the concentration of supersaturated thertnal vacancies. Kasen et al.
[27] investigated the effect of the environmctit on the thertnal pit fortnation in AI.
and they found that large vacancy-condensation pits were formed by quenching
in air but the pit formation was completely inhibited in a vacuutn. As a result,
they concluded that surface oxidation is neeessary for the thetmal pit formation
in Al in order to etnit a large nutnber of vacancies. However, surfaee oxidation
hardly proceeds under the mesopore formation cotidition at 723 K in FeAl [28].
On the other hand. B2-type FeAl is well known as an intermetallic
compound with a high concentration of thertnal vacancies at high temperatures.
Ho and Dodd [29] experimentally tneasured the concentration of thertnal vaeaneies
in FeAl — approxitnately 0.9"/,, at 1173 K for stoichiometrie FeAl. Chang ct al. [30]
estimated the vaeatiey eotieen tra tion using therniodytiatnic calculations approxi-
mately 2.0% also at 1173K for stoichiometrie FeAl, In our previous works, the
concentrations of thermal vacancies quenched itito rapidly solidified ribbotis wete
approximately 0,3% for Fe 40mol."'oAl. 1.4% for F-""e-45mol.% Al and 2.5% for
Fe-50mol.%Al [2. 31. 32]. Actually, the concentration oi thermal vacancies has
obviotis eotiiposition depctidcnce in B2-type FeAl. i.e. it increases with increasing
Al concentration [29, 30, 33-36], Furthermore, the concetitrations of quenehcd-in.
supersaturated thermal vacancies experimentally determined for higher alutninium
concentrations [29, 35 37] are comparable to or higher than that oi the rapidly
solidified Fe 45tnol.%AI ribbons [I]. These experitnental restilts motivated us to
study quenched bulk FeAl, If the mesoporous surfaces can be produced in bulk
FeAl. its surface morphology would be controllable on a tiano- to mesosealc by
controlling the surfaee orientation, vacancy concentration, heat treatment and so
on. The purpose of this work is to investigate the condensation behaviour of super-
saturated thermal vaeaneies in FeAl single erystais through rapid quench and ageing
treatment.
2. Experimentui procedure
in iee water. During this water-quenclnng process, the disks fractured along grain
boundaries, and consequently, rapidly quenched one-grain plates, i,e.. single crystal
plates, were obtained. The plate si/e was a lew millitnetres in diameter. One side
of the single crystal plates was grotmd. and thinned up to a thickness of about
0.5 mm. The ground surfaces were further tncchanically polished with a complex
of diamond shirry and altnnina paste, and subsequently electropolishcd in a solution
of CH3OH:HNOi = 2:l at about 5 V and 250 K. for 60s to retnove plastic strain near
the surfaces. Furthermore, the surfaces ofthe plates were cleaned using a South Bay
Technology PE-2000 plastna cleaner in an oxygen atmosphere with a forward power
of 20 W for lOtnin. and then in an argon attnosphere with 50 W for 15min. Then, the
plates were aged under a \acuuni (approximately 5 x 10" Pa). Finally, the surfaee
orientations oi the single crystal plates exatnined were detertnined by the Latie
method.
Surface morphology was examined using a Hitachi S-4300 scanning electron
microscope (SFM) and a Digital instruments Nanoscope III atomic force
microscope (AFM). Thertnal analysis was carried out for as-quenched single crystal
plates using a Netzsch DSC404 difTcrential scanning calorimeter (DSC). The
attnosphere of the isochronal tests was high-purity Ar gas. and the lie^ttitig cooling
rates were ranged between 5 and 50Ktnin '. Thin foils for ttanstnission election
microscopy (TEM) were prepared by electropolishing using a Struers Tenupol-3.
TFM observation was done using a JEOL JEX-2000 EX II at an acceleration voltage
of200kV.
3. Results
111
001 oil
Figure 1. SLirfiice-orientation dependence of the shape of siirf:ice mesopores formed by
aging heat treatment at 723 K fbr lOh. Each surface orientation is shown in the standard
triangle of [001] [Oil] [111].
morphology observed in other single crystal plates that were aged at S73K. It is
found that there are two types of pores near surfaces: one is large micropores and the
other is mesopores between the micropores. The shapes ofthe tnesopores are in good
correspondence with those predicted from the relatiotiship between the surfaee
orientations and the [100] planes, as shown in the attached schematic illustrations
of figure 3. On the other hand, some micropores obviously have new, additional
surfaces that arc difTerent from the 1100] planes. However, the indices ofthe addi-
tional surfaces have not yet been clarified.
The growth process of mesopores near surfaces was tracked with the ageing time
at a location of the surfaee of a single crystal plate. The plate was first aged at 723 K
Surface mesoslructure change of B2-lype FeAl sint^le ervstals 335
Figure 2. Ageing temperature dependence ol' siirfiiee mesopore formation. The ageing time
is fixed at 10 h tor all the ageing heat treatments. ( a ) 5 2 3 K . ( b ) 573K.(c-) 723 K. (d) f<73k and
(e)973K.
Oil
Figure 3. Mieropore formation during ageing heat treatment at 873 K for lOh. Each surface
orientation is shown in the siaiidard triangle of [001] [011] [111].
40Ktnin~', At the heating rate of 40Kmin ', a large exothermic peak appears in
the first step. The onset temperature ofthe peak lies between 673 and 723 K and the
peak temperature is about 900 K. However, no peak appears in the seeond and third
steps. This evidence indicates that the phenomena generating the cxotliertnic peak
is a one-way reaction and is not reversible. The peak height decreases and its position
shifts to a lower tetnperature as the heating rate decreases. For lower heating rates,
i.e. at and below 20 K min ', the peak faintly splits into two. The two peaks appear-
ing at the lower heating rates also shift to lower temperatures as the heating rate
decreases. The change in the peak position by the heating rate tneans that the
phenomena are cau.sed by relaxation processes. These exothermie relaxation peaks
should be related to the annihilation process of supersaturated thennal vaeaneies
accompanied with migration and clustering. The Kis.singer plots [38] for these peaks
arc shown in figure 6. In this figure, the data obtained in the lower temperatnre range
at the lower heating rates are otnitted, because they are not suffieiently reliable. The
peaks observed at higher heating rates and those in the higher temperature range at
lower heating rates have a linear relationship. The estimated activation energy is
approximately 1.84±0.03eV.
The substructures of single crystal plates were observed by TEM. Figure 7a
shows the TFM tnicrograph obtained in an as-quenehed single erystal plate. The
incident beam direction was neariy parallel to [101]. A certain number of dislocations
whose Burgers vectors are parallel to {100) already exist in the as-quenched single
crystal plate. Figure 7b shows the substructure of a single crystal plate heated up
to 723 K at a heating rate of 30 K min"' in a vacuutn and then air-eooled, without
any holding time in a furnace, by sliding the heater out. The temperature of 723 K
is close to the onset tetnperature of the exothertnie peak in the DSC curve obtained
at a heating rate of 30 K, tnin"', as shown in figure 5, The incident beatn direction
was nearly parallel to [101], There are matiy loops atid helices of the {IOO)-type
dislocations and the dislocation density is obviotisly increased by the heat trcattnent,
as shown in figure 7b. This result indicates the occurrence of vacancy condensation
Surface mesostruetnre chiini;e of B2-lype FeAl single crystals 337
Figure 4. SEM mici\>giapli series taken at the same position aged at 72.3 K for (a) 600s,
(b) an additional l,2ks, and (c) an additional 1 li.
Temperature, T / K
Figure 5. DSC eurves of heating steps obtained during three-cycle isochronal tests.
The heating/eooling rates, a. are shown in the figure.
338 K. Yoshimi et al.
-14
Y= \io + Mrx
MO 9.6264
Ml -21.293
-14.5 R 0.99959
-16 -
Figure 6. Kissinger plot.s for e.\othermic peaks ttbserved in the DSC curves of figure 5.
Solid symbols correspoiid lo ihe peaks obtained at higher heating rates and open symbols
to those at lower heating rates,
4. Discussion
One of the mechanisms responsible for the pore growth near the surface should be
"coalesceiuv'\ The coalescence process still requites the supply of supersaturated
thennal vacancies toward surface pores, as shown in figure 4. Unfortunately, the
mechanistn(s) for the pore nueleation is unknown ut present. McCarty ct al. [39]
reported that, in NiAl. alotnic steps on surfaces behave as preferential sinks
and sourees of thermal vacaneies in the bulk. The surface pores may also
Siirfme mesostructure ehanf^e of liJ-iype FcAt single crystals
half t>f the defeet-free zone., as shown in figure 8a. Assuming that the total nutnber oi
pores formed in a surface area of /. x /, is z/^,. the average pore distance. (//,. is
(1)
By neglecting the lattice relaxation for the surface, pores., and vacaneies, the stim
of pore volumes is identical to the sutn of vacancy volumes. Hence, when the
concentration of supersaturated thennal vacancies is (\.. we obtain the following
re!ati<)nal expression,
L- d • Cy = n/,, (2)
Con,scqucntly. the average distance between surface pores fortned in the area
of L X L is simply expressed by cotnbining equations (I) and (2) as
(3)
Figure Sb shows the relationship between d^, and /^, as cited above. The values of
1 and 0.01% are applied for c\- in the tnodel. Although we are not aware of any
available published data on a defect-free zone below the surfaces of FeAl. here, d is
assutned to be 200 nm. because a pore-free zone of about 400 500 nin along grain
boundaries was observed near the surfaces of polyerystalline FeAl in our preliminary
work. The average pore distance is tnonotonously increased by increasing the pore
size irrespective ofthe vacancy concentration, as indicated in equation (3). In the
case of (•,.= 1%. //, > dj, when /,, < 2 n m . This means that, in the range of /^<2nm,
pores that are homogenously fortned near the surface overlap, as shown in figure 9a.
This overlapping bears resemblance to "co(dcscence\ The critical size of vacancy
clusters for nuciealion proposed by Riviere ct id. [40] is also estimated to be approxi-
mately 0.5 nm on the basis of this model. This value is much smaller than the
transition pore size of 2nm. suggesting that the coaleseence process proceeds to a
certain extent from the nucleation. On the other hand, the overlapping does not
occur in the present model when /^>4nm. as is scheinatiealiy shown in figure 9b.
This estimation suggests that, because ofthe exhaustion of supersaturated thermal
vacancies, the pore growth will stop at around I,, — 4 nm unless the coalescence due to
inhomogeneous nucleation occurs. Accordingly, the obtained results may suggest
that the pore nucleation is inhotnogeneous, whieh is induced at preferential nuclea-
tion sites. When <•,, — 0.01%, whieh may be regarded as the case for metals and
alloys, the transition pore size of/^ = d^, is 0.02 nm, which is very small and unrea-
listic. It is worth noting that this transition pore size is also much smaller than the
nucleus size of appro.ximately 0.5 ntn estimated from the proposal by Riviere et al.
[40]. and that dp at /,, = 0,5ntn is estimated to be 2.5 nm. These estimations indieate
that the coalescence is unlikely to occur at any stage ofthe condensation of super-
saturated thermal vacancies for r,. — O.OI'Vd. In other words, diftetent mechanisms,
such as surface oxidation, should be necessary for the thennal pit formation
observed in metals and alloys to etnit a large number of additional vacancies [27].
Although the valties estimated above have atnbiguities, the concepts obtained
through this model will be useful to discuss the surface pore formation mechanisms
hereafter.
Surface incsostruitwc chan^n' af B2-l\pe Fc.-il sin^tv crystals .141
dp surface
•J— n
10'
E cy=200nm
c
0)
u
c
(0
o
0)
o
Q. 10'
a>
(0 2 nm
o 10"
10
10 10' 102
Pore Size, Ll nm
Figure K, (a) Schctnalic illustration ofn cross sei;tion near a surface for the pore dislribtitioii
model. Open circles indicate vacancies, (b) Relationship between average pore distance, d^.
and pore size, lp. for the vaeaney coneentralions of I and 0.01%,
The pore size appears lo increase by increasing llie lempcralure of the ageing
heal treatment, as shown in figure 1. In ihc above model, d may become large
in addilion to the activation of suiface diffusion wilh increasing temperalure.
Furthermore, the growth of micropores was observed al higher ageing lempetalures,
as shown in figure 3. However, it is very diificult lo explain the formation o\ such
large pores by the above model. The surface oxidation mechanism [4, 5, 27] should
be taken into account for the mieroporc formation. Our recent study on the surface
342 A.'. Ycshiini ct ;il.
r
'—-
f— 'r
J .
- — •
L.
'j -
(a) (b)
Figure 9^ Schcniiitu^ illtistrations of lhe modelled pore dislribulions near Ihe
(a) Ip > dp. (b) Ip « dp.
oxidation of FeAl single crystal under a high vacuum by auger electron speetroseopy
(AES) [28] revealed Ihat. in the higher temperature range, surface oxidation is gra-
dually enhanced with inereasing temperature. This result strongly supports the sur-
face oxidation mechanism responsible for lhe micropore formation.
From the DSC measurements, it was observed that ihere are two exothermic
reactions at lower heating rates, as shown in figure 5. Zaroual et al. [41] observed
a distinet exothermie peak between 674 and 873 K in the DSC ihermograms
in quenched FeAl bulks. From the results of magnetie susceptibility measurements,,
they eoneluded that the peak is attributed to the migration and relaxation
of supersaturated vacancies. They also reported an activation energy of l-2eV for
the relaxation process of Fe SOmoI.'Vn Al. This value is mueh lower than that of
I.84eV obtained in the present work, Sinee they derived the value al a time when the
fraction of the eliminated vaeaneles was 0.5, this dilTerent operation would lead to
different activation energies. Yang and Baker [42] also observed two exothemiie
peaks in lhe DSC measurements using Fe 40mol."/oA! single crystals. The peak
temperatures for these two peaks are eonsiderably lower than those observed in
the present work, whieh might be due to the difference in composition. The vaeaney
foimalion enthalpy of about I.OfieV for Fe-40mol%AI obtained by Yang and
Baker [42] is in good agreement with the values previously reported by Riviere
and Grilhe [13, 43], and Wi:irschum et al. [44]. These indicate that DSC measurement
is a convenient and competent method to investigate the thermodynamie behaviour
of supersaturated thermal vaeaneies. TEM observations (tigure 7) also strongly
suggested that the peaks lying in the temperature range correspond to vacancy
condensation and absorption by (lOO)-type dislocations. Thus, it is considered
that the exothermic relaxation peaks are related to the absorption proeesses of
supersaturated thermal vacancies accompanied with migration and clustering.
However, in lhe present work, the reactions ihat occur under lhe two peaks observed
at lower heating rates is still unelear. Further studies are required to clarify the
absorption processes of supersaturated ihernial vacancies in FeAl.
Surface incsostrurna-c chaiii^c oJ B2-/ypc f'cAl siii^/c cry.\riils 343
5. Conclusions
Acknowledgments
The authors thank M.H. Yoo of Oak Ridge National Laboratory. USA. for
his constructive diseussion and comments on this work. This work was supported
in part by the Grant-in-Aid for Science Research from the Ministry of
Education, Culture. Sports. Science and Technology of Japan, under the contract
No. 16360339.
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344 Surface im'sostriicunr clnin^iL' of Bl-typc FcAl sini^lc cryslals