DSP 7000

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DSP7000 SERIES

DSP7000 SERIES
PROGRAMMABLE CONTROLLER

FEATURES
▪▪ DSP7001 Single Channel: Low cost and easy to use
▪▪ DSP7002 Dual Channel: Enables the support of
two testing instruments with independent or tandem
configurations and two fully independent control loops
▪▪ Built-in Alarm System: For power, speed, torque,
temperature, air flow, water flow, electrical overload and
external inputs
Fig.1 : DSP7000 Series Programmable Controller
▪▪ High Speed Data Acquisition: Up to 500 torque and
speed points per second of both channels with time
stamp
▪▪ High Quality, Easy-to-Read Vacuum Fluorescent OPTIONS
Readout: Displays torque, speed, power, auxiliary and
PID (proportional gain, integral and derivative) values ▪▪ Interfaces: RS-232 and IEEE-488
▪▪ Fast Full-Curve Data Acquisition: Free-run to locked ▪▪ I/O card accessible programmatically (LabVIEW™, Visual
rotor in seconds C)
▪▪ Speed & Torque Operating Modes: PID settings for
exceptional dynamometer control
DESCRIPTION
▪▪ Programmable Digital PID Values: Controlled and
stored via M-Test Software or controlled manually Magtrol’s Model DSP7000 High Speed Programmable
▪▪ Built-in Current-Regulated Supply: For use with Dynamometer Controller employs state-of-the-art Digital Signal
Hysteresis Dynamometer or brakes up to 1amp Processing Technology to provide superior motor testing
▪▪ Adjustable Torque Units: English, Metric and SI are capabilities. Designed for use with any Magtrol Hysteresis,
standard Eddy-Current or Powder Dynamometer, Magtrol In-Line Torque
▪▪ Digital Filter: Removes undesired noise from torque Transducer or auxiliary instrumentation, the DSP7000 can provide
signals complete PC control via the USB or optional IEEE-488 or RS-232
▪▪ Saving: Currently used configuration can be saved and interface. With up to 500 readings per second, the DSP7000 is
recalled at power up ideally suited for both the test lab and the production line.
▪▪ Single or Multi-point Torque and Speed Stabilized
Testing: Via M-TEST 7.0 Software
▪▪ Closed Box Calibration
APPLICATIONS
▪▪ Rack Mounting: 19" (482.6 mm) with handles In the laboratory, the DSP7000’s high sample rate provides
▪▪ Backwards Compatible: Compatible with the DSP6001 superior resolution for data acquisition and curve plotting.
(in DSP6001 mode) This allows for capturing more usable motor test data during
▪▪ HD5 dynamometers: Supported switching, breakdown and other transitional areas of the
▪▪ USB: Standard motor test curve. For production and incoming inspection, the
▪▪ Low RPM: calculation from angle (quadrature signal) DSP7000 displays torque, speed and power at all times, allowing
and time designed to capture RPM’s as low as .001 RPM the Controller to be used as a manual stand alone unit or as
part of a complete PC system.
▪▪ Position Measurement: Two quadrature decoders

© 2018 MAGTROL | Due to continual product development, Magtrol reserves the right to modify specifications without forewarning. Page 1 / 9
DATASHEET www.magtrol.com
DSP7000 SERIES

MOTOR TESTING SOFTWARE


Magtrol’s M-TEST 7 Software (sold separately) is a state-of-the-art motor testing program for Windows®-based data acquisition.
Used with the Magtrol DSP7000 Controller, Magtrol M-TEST 7 Software provides the control of any Magtrol Dynamometer and
runs test sequences in a manner best suited to the overall accuracy and efficiency of the Magtrol Motor Test System. The data
that is generated by Magtrol’s Motor Testing Software can be stored, displayed and printed in tabular or graphic formats, and can
be easily imported into a spreadsheet.
Written in LabVIEW™, M-TEST 7 has the flexibility to test a majority of motor types in a variety of ways. Because of LabVIEW’s
versatility, obtaining data from other sources (e.g. thermocouples), controlling motor power and providing audio/visual indicators
is relatively easy.
Magtrol’s M-TEST 7 Software is ideal for simulating loads, cycling the unit under test and motor ramping. Because it is easy to
gather data and duplicate tests, the software is ideal for use in engineering labs, production testing and incoming/outgoing inspection.

SPECIFICATIONS
MEASUREMENT CHARACTERISTICS DIMENSIONS

Maximum Torque 99,999 units Width 19.0 in 483 mm


Maximum Speed 199,999 rpm Height 3.5 in 89 mm
Speed: 0.01% of reading from 5 rpm to 200,000 rpm Depth 12.4 in 315 mm
Torque: 2 volt range ± 0.05% of range (±1 mV) with handles 13.8 in 351 mm
(used on all HD Series other than HD5 Weight 15.2 lb 6.9 kg
Accuracy
Series)
10 volt range ± 0.05% of range (±5 mV)
(used on all except HD Series)

ELECTRICAL CHARACTERISTICS

Voltage Requirements 85-264 VAC 50/60 Hz


Power Requirements 210 VA
Brake: IEC .25 A 250 V T
Fuses (5 × 20 mm)
Main Power: IEC 2.5 A 250 V T
Max. Compliance Voltage 48 V DC, Brake Output
Max. Brake Output
1 Amp, Calibrated that 100% OL = 1 Amp
Current
TSC1 and TSC2 User 24 Volt DC 450 mA (power supply fault protected)
Power Supplies 5 Volt DC 200 mA (internal fuse at 500 mA)

ENVIRONMENT

Operating Temperature 5 ºC to 40 ºC
Relative Humidity < 80%
Temperature Coefficient 0.004% of range/°C of 5 V DC for both channels
Optional equipment may be factory installed or purchased separately and user installed.

© 2018 MAGTROL | Due to continual product development, Magtrol reserves the right to modify specifications without forewarning. Page 2 / 9
DATASHEET www.magtrol.com
DSP7000 SERIES

OPTIONAL EQUIPMENT
COMMUNICATIONS I/O CARD
RS-232 Interface
▪▪ Torque/Speed Analog Outputs: For interface with a data
The RS-232 Interface provides backwards compatibility for older acquistion system
systems. 300, 600, 1200, 2400, 4800, 9600, 19200 and 115200 ▪▪ Analog Signal such as tachometer can be routed to PID
Baud rates are supported. loop
GPIB IEEE-488 Interface ▪▪ External alarm input
▪▪ Alarm relay contacts
The GPIB IEEE-488 Interface provides standard GPIB
▪▪ 2 Relays
communications.
▪▪ 3 Digital inputs
▪▪ 2 Digital outputs
▪▪ 2 Analog inputs
▪▪ 2 Analog outputs
▪▪ 5 Volts available to user fused at 500 mA. Nominal 200
mA
▪▪ All I/O data can be accessed by LabVIEW™

FRONT PANEL
Displays Torque, Speed, Power
and PID Values Ready for Rack Mounting

• • • • • • • • • •

Select Display Format Reset Tare


Speed Control/ Tare
Setup Menu/Open Loop Mode
Set Point Speed PID Scale/Adjustable PID
Set Desired Power
Units/Brake on/off (Proportional Gain, Integral and
Derivative)
Set Desired Torque Units/Set Point Torque

© 2018 MAGTROL | Due to continual product development, Magtrol reserves the right to modify specifications without forewarning. Page 3 / 9
DATASHEET www.magtrol.com
DSP7000 SERIES

REAR PANELS

For use with any Magtrol Dynamometer (Hysteresis,


Eddy-Current, Powder Brake), Magtrol Torque Optional I/O Card
Transducer



• • •

USB (standard) and Optional


Connector for Model DES Power Supplies (for GPIB/IEEE-488 Interface or
WB/PB and HD 825 Dynamometers only) RS-232 Interface for Connection
to PC (GPIB Shown)
DSP7001 REAR PANEL

For use with any Magtrol Dynamometer (Hysteresis,


Optional I/O Card 1 and I/O Card 2
Eddy-Current, Powder Brake), Magtrol Torque Transducer

• • • •

• • •

Connectors for Models DES Power Supplies USB (standard) and Optional
(for WB/PB and HD 825 Dynamometers only) GPIB/IEEE-488 Interface or
RS-232 Interface for Connection
to PC (GPIB Shown)
DSP7002 REAR PANEL

© 2018 MAGTROL | Due to continual product development, Magtrol reserves the right to modify specifications without forewarning. Page 4 / 9
DATASHEET www.magtrol.com
DSP7000 SERIES

SYSTEM CONFIGURATIONS
Hysteresis Dynamometer (HD)

Motor
Under
Test

AC Mains

DSP7001
DYNAMOMETER
CONTROLLER PC
M-TEST

USB

No Connection
DSP7001 CONNECTED TO HYSTERESIS DYNAMOMETER

Hysteresis
Brake Torque Transducer
(<1 Amp) (TM)

OR DSP7001
Hysteresis Brake
(<5 Amp)/ DYNAMOMETER
CONTROLLER 
Eddy-Current/
Powder Brake M-TEST



DES Power Supply

DSP7001 CONNECTED TO A HYSTERESIS OR EDDY-CURRENT/POWDER BRAKE WITH IN-LINE


TORQUE TRANSDUCER

Hysteresis Dynamometer (HD)


TM Torque Transducer
Motor
Under
Test

AC Mains

DSP7002
DYNAMOMETER No Connection
CONTROLLER PC
M-TEST

USB

DSP7002 CONNECTED TO HYSTERESIS DYNAMOMETER WITH IN-LINE TORQUE TRANSDUCER

© 2018 MAGTROL | Due to continual product development, Magtrol reserves the right to modify specifications without forewarning. Page 5 / 9
DATASHEET www.magtrol.com
DSP7000 SERIES

SYSTEM CONFIGURATIONS
Hysteresis Dynamometer (HD) Eddy-Current (WB)
OR Powder Brake (PB)
Dynamometer
Motor
Under
Test
TSC 401
Torque-Speed
AC Mains Conditioner
Speed

DSP7002 Torque
DYNAMOMETER DES Power Supply
CONTROLLER Excitation

PC
M-TEST
No Connection
USB

DSP7002 CONNECTED TO HYSTERESIS DYNAMOMETER AND EDDY-CURRENT OR POWDER BRAKE


DYNAMOMETER

Eddy-Current (WB)
OR Powder Brake (PB)
Dynamometer

TM Torque TSC 401


Transducer Torque-Speed
Speed
Conditioner

Torque

Excitation
DES Power Supply

DSP7002 Dynamometer Controller


PC
M-TEST

USB

DSP7002 CONNECTED TO EDDY-CURRENT OR POWDER BRAKE DYNAMOMETER (WB/PB) WITH


IN-LINE TORQUE TRANSDUCER
Eddy-Current (WB) Eddy-Current (WB)
OR Powder Brake (PB) OR Powder Brake (PB)
Dynamometer Dynamometer

TSC 401 Torque-Speed TSC 401 Torque-Speed


Conditioner Conditioner
Speed Speed

Torque Torque
DES 31x Power Supply DES Power Supply
Excitation Excitation

PC
M-TEST

USB

DSP7002
DYNAMOMETER CONTROLLER

DSP7002 CONNECTED TO 2 EDDY-CURRENT OR POWDER BRAKE DYNAMOMETERS


(INDEPENDENT SETUP)
© 2018 MAGTROL | Due to continual product development, Magtrol reserves the right to modify specifications without forewarning. Page 6 / 9
DATASHEET www.magtrol.com
DSP7000 SERIES

SYSTEM CONFIGURATIONS
Eddy-Current (WB) Eddy-Current (WB)
Dynamometer Dynamometer

OR
Powder Brake (PB) Powder Brake (PB)
Dynamometer Dynamometer

TSC 401 TSC 401


Torque-Speed Conditioner Torque-Speed Conditioner
Speed Speed

Torque Torque
DES Power Supply DES Power Supply
Excitation Excitation

PC
M-TEST

USB
DSP7002
DYNAMOMETER CONTROLLER

DSP7002 CONNECTED TO 2 EDDY-CURRENT OR 2 POWDER BRAKE DYNAMOMETERS


(TANDEM SETUP)

Powder Brake Eddy-Current Brake


Dynamometer (PB) Clutch Dynamometer (WB)
(EK)

TSC 401 TSC 401


Torque/Speed Torque-Speed
Conditioner Speed
Conditioner
Torque Transformer
Torque
Excitation
DES Power Supply
Excitation
DES Power Supply

DSP7002 PC
Dynamometer
Controller M-TEST

USB

DSP7002 CONNECTED TO EDDY-CURRENT AND POWDER BRAKE DYNAMOMETER


(TANDEM SETUP)

The USB Driver required for communication between the PC and DSP7000 is available for
download at Magtrol’s website:
www.magtrol.com/support/downloads.html

© 2018 MAGTROL | Due to continual product development, Magtrol reserves the right to modify specifications without forewarning. Page 7 / 9
DATASHEET www.magtrol.com
DSP7000 SERIES

CUSTOM MOTOR TEST SYSTEM


HD Series Hysteresis Dynamometers can be incorporated into a Customized Motor Test System. These PC based, turn-key
systems are custom designed and built to meet specific user requirements.

heavy-duty equipment rack


emergency stop button

M-TEST Motor Testing Software


side panel connectors
LCD monitor allow for easy hook-up

7500 Series Power Analyzer


HD Hysteresis
Dynamometer
DSP7000 Series Dynamometer AMF Adjustable
Controller Motor Fixture

space for rackmounted keyboard


third-party power supply drawer
and computer

Dynamometer
Table

© 2018 MAGTROL | Due to continual product development, Magtrol reserves the right to modify specifications without forewarning. Page 8 / 9
DATASHEET www.magtrol.com
DSP7000 SERIES

ORDERING INFORMATION
DSP7001 High-Speed Programmable Dynamometer Controller - single channel
DSP7002 High-Speed Programmable Dynamometer Controller - dual channel

MODEL NUMBER DSP700_ - _ - _

Channel Type
1 : Single Channel
2 : Dual Channel

Communications Options
0 : none (standard USB)
1 : USB port and GPIB
2 : USB port and RS-232

I/O Options
0 :none (standard)
1 : I/O card in slot 1 (7001)
3 : I/O card in slot 1 and 2 (7002)

SYSTEM OPTIONS AND ACCESSORIES


CATEGORY DESCRIPTION MODEL/PART #

Hysteresis Dynamometers HD Series


Eddy-Current Dynamometers WB Series
TESTING DEVICES
Powder Brake Dynamometers PB Series
In-Line Torque Transducers TM Series
High-Speed Single-Phase Power Analyzer 7510
POWER ANALYZERS
High-Speed Three-Phase Power Analyzer 7530
SOFTWARE M-TEST 7 Motor Testing Software M-TEST 7
Power Supply 5200
POWER Current-Regulated Power Supply 5210
SUPPLIES Power Amplifier (required for HD-825 Dynamometer only) 5241
Power Supply for WB & PB Dynamometers DES 410 & DES 411
Torque/Speed Conditioner
TSC 401
MISC. (required for connecting WB/PB Series Dynamometers to DSP6001)
Temperature Testing Hardware HW-TTEST
GPIB Interface Card (PCI) 73M023
GPIB Cable, 1 meter 88M047
GPIB Cable, 2 meters 88M048
CARDS & CABLES Torque Transducer Connector Cable ER 113/01
DSP7000 GPIB Card 006579
DSP7000 RS-232 Card 006578
DSP7000 I/O Card 006577
DSP 7000 SERIES - US 06 / 2018

© 2018 MAGTROL | Due to continual product development, Magtrol reserves the right to modify specifications without forewarning. Page 9 / 9
DATASHEET www.magtrol.com
MAGTROL INC phone +1 716 668 5555 MAGTROL SA phone +41 26 407 30 00 Offices in: Germany
70 Gardenville Parkway fax +1 716 668 8705 Route de Montena 77 fax +41 26 407 30 01 France - China - India
Buffalo NY 14224 | USA e-mail [email protected] 1728 Rossens | Switzerland e-mail [email protected] Worldwide Distribution Network

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