Measurement Systems Analysis

Measurement
System
Analysis
Prepared by :- Manas Ranjan
Date :- 19.10.23
Venue :- Training room
Measurement Systems Analysis
Importance of MSA

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Measurement Systems Analysis

5 CORE TOOL LIST

IATF 16949
1. APQP

2.PPAP 4Th edition

3.MSA

4.SPC

5.FMEA

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Measurement Systems Analysis

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Measurement Systems Analysis
BIAS

The difference between True

value & observed valve

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Measurement Systems Analysis
LINEARITY

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Measurement Systems Analysis
STABILITY

Same operator & same

equipment at different
interval of time

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Measurement Systems Analysis
PRECISION - REPEATABILITY

Same operator & same

equipment at different
interval of time

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Measurement Systems Analysis
PRECISION - REPRODUCIBILITY

Different operator & same

equipment at different
interval of time

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Measurement Systems Analysis
SUMMARY

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Measurement Systems Analysis
GAUGE R&R

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Measurement Systems Analysis
GAUGE R&R - REQUIREMENTS

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Measurement Systems Analysis
GAUGE REPEATABILITY AND REPRODUCIBILITY - DATA SHEET

EXAMPLE
Part Name: TERMINAL :- T T-WP090FL Date : 12.10.22
Part No.: Gauge Description: DIG. CRIMP HEIGHT MICROMETER

Characteristic: CRIMP HEIGHT Gauge No. : 9057113

Specification: 1.10±0.05 Type: Measuring Instrument
CHARACTERISTIC SIZE RANGE FOR STUDY Max = 1.141 Min = 1.062

PART
APPRAISER / TRIAL #
1 2 3 4 5 6 7 8 9 10 NOTATION VALUE
A) VINOD
Trial - 1 1.123 1.107 1.139 1.091 1.125 1.072 1.119 1.063 1.078 1.090 Average 1.101
Trial - 2 1.124 1.108 1.136 1.093 1.124 1.074 1.121 1.063 1.078 1.092 Average 1.101
Trial - 3 1.124 1.107 1.136 1.092 1.124 1.074 1.118 1.063 1.078 1.091 Average 1.101
AVERAGE 1.124 1.108 1.137 1.092 1.124 1.073 1.119 1.063 1.078 1.091 Xa = 1.1010
RANGE 0.000 0.001 0.003 0.002 0.001 0.002 0.003 0.000 0.000 0.002 Ra = 0.0014

B) PRADEEP KUMAR
Plan
Trial - 1 1.124 1.127 1.140 1.091 1.078 1.072 1.122 1.065 1.077 1.092 Average 1.099
Trial - 2 1.124 1.126 1.139 1.090 1.080 1.073 1.121 1.064 1.077 1.094 Average 1.099
Trial - 3 1.122 1.127 1.140 1.091 1.079 1.072 1.123 1.065 1.077 1.093 Average 1.099
AVERAGE 1.123 1.127 1.140 1.091 1.079 1.072 1.122 1.065 1.077 1.093 Xb = 1.0988
RANGE 0.002 0.001 0.001 0.001 0.002 0.001 0.002 0.001 0.000 0.002 Rb = 0.0013

C) BIKASH
Trial - 1 1.125 1.109 1.141 1.092 1.127 1.077 1.119 1.063 1.077 1.094 Average 1.102
Trial - 2 1.124 1.110 1.140 1.091 1.126 1.072 1.118 1.062 1.077 1.094 Average 1.101
Trial - 3 1.124 1.108 1.141 1.092 1.127 1.075 1.120 1.062 1.077 1.092 Average 1.102
Average 1.124 1.109 1.141 1.092 1.127 1.075 1.119 1.062 1.077 1.093 Xc = 1.1019
Range 0.001 0.002 0.001 0.001 0.001 0.005 0.002 0.001 0.000 0.002 Rc = 0.0016

Part Average ( Xp) 1.12 1.11 1.14 1.09 1.11 1.07 1.12 1.06 1.08 1.09
Overall Average (X) 1.10 UCL (R) 0.004 UCL (x) 1.102
Average-Range (R) 0.00 LCL(R) 0.000 LCL(x) 1.099 MSA
Part Range (Rp) 0.08
X diff. 0.00

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Measurement Systems Analysis
ACCEPTANCE CRITERIA
GAUGE R&R - SUMMARY SHEET
Part name : TERMINAL :- T T-WP090FL Gauge name : DIG. CRIMP HEIGHT MICRO METER

Part no. : Gauge no. : 9057113

Characteristic : CRIMP HEIGHT Gauge type : Measuring Instrument
Specification : 1.10±0.05 Performed by : Kamlesh Kumar

Variation %Age
Repeatability - Equipment variation (EV) 0.0044 3.57%
Reproducibility - Appraiser variation (AV) 0.0082 6.62%
R&R (Repeatability & Reproducibility) 0.0093 7.52%
Part variation (PV) 0.12276 99.72%
Total variation (TV) 0.1231

G R&R % IS 7.52%
ndc 18.70
ndc - Acceptance criteria Greater or equal to 5
G R&R - Acceptance criteria Result Frequency
1. Less than 10 % Gauge OK Two year
2. 10 - 15 % Gauge accepted & Do review study One year
3. More than 15 % Gauge not OK & Taken corrective action Six month

Decision
Gauge accepted Approved by :

Gauge rejected Date :

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Measurement Systems Analysis
HOW TO SELECT INSTRUMENT
MANUAL - VERNIER DIGITAL - VERNIER

From results its clear that we have to

use Digital vernier

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Measurement Systems Analysis
HOW TO CALCULATE NDC IN MSA

MSA Plan

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Measurement Systems Analysis

Generally Asked
Question related to
MSA

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Measurement Systems Analysis

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Measurement Systems Analysis

Thank you
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