(PC) Quality Checksheet Report For Powder-Coating

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A-1 Fence Products Company Pvt. Ltd.

Doc No:A1 FENCE/QAD/PC-FORM-01


Rev No:06 Dtd: 26/08/2023

Quality Checksheet Report for Powder-Coating


DATE : Powder Batch No. SHIFT: OFFER TIME:

QAP/PCG/00 QAP/PCG/00
CUSTOMER NAME:- QAP NO.
1 2
QAP/PCG/003

POWDER
Quantity Verification Transfe QC CLEAR IN
SR. COATING SHADE
MATERIAL DESCRIPTION ITEM CODE WO No. JRC No. r Slip OFFER QTY INSP. QTY OK QTY RW QTY REJ QTY P.C. ERP NO. ERP
NO. No. Y/N
Required Observed COLOR RAL NO

OBSERVATIONS
INSPECTION PARAMETERS REQUIRED
1 2 3 4 5
As per Drawing (Ok/Not
I. DIMENSIONAL CHECK. Ok)

II. FITTMENT CHECK IF APPLICABLE. OK / NOT OK / N.A.

MIN. 60 Microns (Single Coat)


Dry Film Thickness MIN. 140 Microns (Dual Coat)
MIN. 200 Microns (IF TPC)

NO ADHESION FAIL.
Cross Hatch Test (<160Micron) Note:- Shall be checked on two side at Top,
III. CHEMICAL / PROCESS TEST CHECK.
Middle & Bottom of first and then every 21st
Adhesion Test(>160Micron) post .

Methyl Ethyl Ketone Test No traces of powder removal on cotton

Gloss Test 70 TO 84 GU or As per workorder

Required Powder Type(Shade & RAL number)

Orange Peel No Orange Peel.

1) No cluster of Pinholes.
2) Not visible from 1meter distance. (Except
Pin Holes Accessories)
3) Not visible from 300 mm distance. (For
Accessories)

Uncoverage No Shade Variation

Powder Lumps No Powder Lumps

Powder Puffs NO Powder Puff

IV. ASTHETICAL PARAMETER CHECK Craters NO Craters

1) To cover bare surface upto 5mm area


Touchup 2) To cover hookmarks
(Yes/No)

Surface Finish Level Finish Level(I/II/III)

-The surface shall be smooth, shiny, free from


irregularities and uniform in colour.
-No scratched through to substrate. No blisters,
Surface Finish scratches, pinholes or craters should be visible
from 1m
- For Accessories distance shall be 300mm.
-No water marks.

V. OTHERS

Pass
Code: DD-MM-YY (shift) (powder make)
Presence of Traceability Mark (Recoated if)
(for coated AKAT panels) Fail
VI. TRACEABILITY Where powder make is,
1 if coating is of Plascoat (first layer) + Jotun (top
Each coated AKAT Panels shall be marked with the code. layer) make
2 if Only Plascoat make NA
3 if Only Purlon make

REMARKS :-

QA INSPECTOR SIGN : P.C. DEPT. SIGN : Q.A. DEPT. SIGN:

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